LG M227WDP, M237WDP Schematic

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Internal Use Only
LCD MONITOR TV
SERVICE MANUAL
CHASSIS : LD93C
MODEL : M227WDP
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
M227WDP-PZL
M237WDP-PZL
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Only for training and service purposes
CONTENTS
CONTENTS .............................................................................................. 2
PRODUCT SAFETY ..................................................................................3
SPECIFICATION ........................................................................................6
ADJUSTMENT INSTRUCTION ...............................................................18
TROUBLE SHOOTING ............................................................................22
BLOCK DIAGRAM...................................................................................30
EXPLODED VIEW .................................................................................. 31
SVC. SHEET ...............................................................................................
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PRECAUTION
WARNING FOR THE SAFETY-RELATED COMPONENT.
• There are some special components used in LCD monitor that are important for safety.
These parts are
marked on the schematic diagram and the Exploded View It is essential that these critical parts
should be replaced with the manufacturer’s specified parts to prevent electric shock, fire or other hazard.
• Do not modify original design without obtaining written permission from manufacturer or you will void the original parts and labor guarantee.
TAKE CARE DURING HANDLING THE LCD MODULE WITH BACKLIGHT UNIT.
• Must mount the module using mounting holes arranged in four corners.
• Do not press on the panel, edge of the frame strongly or electric shock as this will result in damage to the screen.
• Do not scratch or press on the panel with any sharp objects, such as pencil or pen as this may result in damage to the panel.
• Protect the module from the ESD as it may damage the electronic circuit (C-MOS).
• Make certain that treatment person’s body are grounded through wrist band.
• Do not leave the module in high temperature and in areas of high humidity for a long time.
• The module not be exposed to the direct sunlight.
• Avoid contact with water as it may a short circuit within the module.
• If the surface of panel become dirty, please wipe it off with a soft material. (Cleaning with a dirty or rough cloth may damage the panel.)
WARNING
BE CAREFUL ELECTRIC SHOCK !
• If you want to replace with the new backlight (CCFL) or inverter circuit, must disconnect the AC adapter because high voltage appears at inverter circuit about 650Vrms.
• Handle with care wires or connectors of the inverter circuit. If the wires are pressed cause short and may burn or take fire.
Leakage Current Hot Check Circuit
Replaceable batteries
* CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS
CAUTION
Please use only a plastic screwdriver to protect yourself from shock hazard during service operation.
0.15uF
AC Volt-meter
Good Earth Ground such as WATER PIPE,
To Instrument's exposed METALLIC PARTS
When 25A is impressed between Earth and 2nd Ground for 1 second, Resistance must be less than 0.1
*Base on Adjustment standard
1.5 Kohm/10W
CONDUIT etc.
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- 4 -
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conflict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or re-connecting any receiver electrical plug
or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) is opropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test fixtures specified in this
service manual.
CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the
unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500ºF to 600ºF.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature.
(500ºF to 600ºF) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500ºF to 600ºF)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
SERVICING PRECAUTIONS
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- 5 -
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
No Item Specification Unit Remark
1 Type TFT Color LCD Module
2 Diagonal Size 21.53 inches diagonal
3 Active Display area 476.64(H) 268.11(V) mm
4 Outline Dimension 495.6(H) x 292.2(V) x16.5(D) mm Typ. (Without Inverter)
5 Aspect Ratio 16:9
6 Pixel Number 1920 x RGB x 1080 pixel
7 Pixel Pitch 0.248(H) x 0.248(V) mm
8 Color arrangement RGB vertical Stripe
9 Color Depth 16.7M color (6bit with A-FRC)
10 Electrical Interface LVDS 2Port
11 Surface Treatment Hard coating(3H) & Anti-glare(Haze 25)
12 Operating Mode Normally White
13 Backlight Unit 4 CCFL (4 lamps)
14 Response Time Rising Time : 1.3 + Falling Time : 3.7 ms Typ.
15 Color Gamut 72%
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SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
4. Module Specification
4.1 M227WDP-PZL : LGD,LM215WF-TLA1( P/N : EAJ60156901 / P6)
1. Application Range.
This spec sheet is applied to the 22”/ 23” LCD Monitor TV used LD93C chassis.
2. Specification
Each part is tested as below without special appointment
2.1 Temperature : 25±5°C(77±9°F), CST : 40±5°C
2.2 Relative Humidity : 65±10%
2.3 Power Voltage : Standard input voltage (100~240V@ 50/60Hz)
• Standard Voltage of each products is marked by models
2.4 Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM .
2.5 The receiver must be operated for about 5 minutes prior to the adjustment.
3. Test method
3.1 Performance : LGE TV test method followed.
3.2 Demanded other specification Safety : CE, IEC specification EMC : CE, IEC
Safety : IEC/EN60065 EMI : EN55013 EMS : EN55020
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4.2 M227WDP-PZL : AUO / M215HW01-V0( P/N : EAJ55729601)
No Item Specification Unit Remark
1 Type TFT Color LCD Module
2 Diagonal Size 21.53 inches(546.86mm) diagonal
3 Active Display area 476.64(H) 268.11(V) mm
4 Outline Dimension 495.6(H) x 292.2(V) x16.35(D) mm Typ. (Without Inverter)
5 Aspect Ratio 16:9
6 Pixel Number 1920 x RGB x 1080 pixel
7 Pixel Pitch 0.248(H) x 0.248(V) mm
8 Color arrangement RGB vertical Stripe
9 Color Depth 16.7M color (6bit with Hi-FRC)
10 Electrical Interface LVDS 2Port
11 Surface Treatment Hard coating(3H) & Anti-glare(Haze 25)
12 Operating Mode Normally White
13 Backlight Unit 4 CCFL (4 lamps)
14 Response Time Rising Time : 3.8 + Falling Time : 1.2 ms Typ.
15 Color Gamut 72%
4.3 M237WDP-PZL : LGD / LM230WF1-TLA3( P/N : EAJ60682701 / P7, ZBD) REPLACEMENT MODULE : LGD / LM230WF1-TLA6( P/N: EAJ60682703 / P7, ZBD / Magna Drive IC)
No Item Specification Unit Remark
1 Type TFT Color LCD Module
2 Diagonal Size 23 inches(584.2mm) diagonal
3 Active Display area 509.184(H) 286.416(V) mm
4 Outline Dimension 533.2(H) x 312(V) x16.5(D) mm Typ. (Without Inverter)
5 Aspect Ratio 16:9
6 Pixel Number 1920 x RGB x 1080 pixel
7 Pixel Pitch 0.265(H) x 0.265(V) mm
8 Color arrangement RGB vertical Stripe
9 Color Depth 16.7M color
10 Electrical Interface LVDS 2Port
11 Surface Treatment Hard coating(3H) & Anti-glare(Haze 25)
12 Operating Mode Normally White
13 Backlight Unit 4 CCFL (4 lamps)
14 Response Time Rising Time : 1.3 + Falling Time : 3.7 ms Typ.
15 Color Gamut 72%
No Item Specification Remarks
1 Market EU(PAL Market-26Countries) DTV & Analog
UK, France, Germany, Spain, Sweden, Finland,
Italy, Netherland, Belgium, Czech
Luxemburg, Greece, Denmark, Austria, Hungary,
Switzerland, Croatia, Turkey
Analog Only -
Poland, Portugal, Norway, Bulgaria,
Serbia,Slovenia, Russia, Romania
2 Broadcasting system 1) PAL-BG
2) PAL-DK
3) PAL-I/I’
4) SECAM L/L’
5) DVB-T
3 Receiving system Analog : Upper Heterodyne
Digital : COFDM
4 Scart Jack (2EA) PAL, SECAM Scart 1 Jack is Full scart and support RF-OUT(ATV)
Scart 2 jack is Half scart and support MNT/DTV-OUT.
5 Component Input (1EA) Y/Cb/Cr
Y/Pb/Pr
6 RGB Input RGB-PC Analog(D-SUB 15Pin)
7 DVI Input DVI-D Digital
8 HDMI Input (1EA) HDMI-DTV HDMI version 1.3 Support HDCP / Not support PC
9 Audio Input (2EA) RGB/DVI Audio
Component L/R Input
10 SPDIF out (1EA) SPDIF out
11 Earphone out (1EA) Antenna, AV1, AV2, Component,
RGB, DVI, HDMI
12 USB (1EA) Picture, Music Software Update + Picture + Music
13 RS-232C (1EA) Commercial Mode
5. General Specification
5.1 TV
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No Item Specification Remarks
1 Supported Sync. Type Separate Sync., Digital
2 Operating Frequency Analog Horizontal 30 ~ 83kHz
Vertical 56 ~ 75 Hz
Digital Horizontal 30 ~ 83kHz
Vertical 56 ~ 75 Hz
3 Resolution Analog Max. 1920x1080 @ 60Hz
Recommend 1920x1080 @ 60Hz
Digital Max. 1920x1080 @ 60Hz
Recommend 1920x1080 @ 60Hz
4 Input Voltage Voltage :100 – 240 Vac, 50 or 60Hz
5 Inrush Current Cold Start : 50 A Hot : 120 A
6 Operating Condition Sync (H/V) Video LED Wattage
Power S/W On On Typ. On/On Active Blue 53W
mode Max On/On Active Blue 60W M227WDP-PZL
Typ. On/On Active Blue 55W
Max On/On Active Blue 60W M237WDP-PZL
Sleep mode Off/On
Off Amber 1W RGB/
On/Off
Power S/W Off Off mode - Off Off 0.5W
7 MTBF 50,000 HRS with 90% Confidence leve
22”AUO:40,000 Hours(min)
Lamp Life 22”LGD:50,000 Hours(min)
23”LGD:50,000 Hours(min)
8 Using Altitude 5,000 m (for Reliability) 3,000m(for FOS)
9 Operating Environment Temp : 10°C ~ 35°C
Humidity : 20 % ~ 80 %
10 Storage Environment Temp : -10°C~60°C non condensing
Humidity : 5 % ~ 90 % non condensing
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5.2 RGB / DVI
No. Item Specification Min. Typ. Max. Remark
1 Viewing Angle[CR>10] Horizontal 150 170 - CR >10
Vertical 140 160
2 Luminance Luminance (cd/m2) 240 300 -
Variation(%) 75 80
3 Contrst Ratio CR 600 1000
Full white/Full black
4 Color Coordinates [CIE1931] White W
X
0.313
W
Y
Typ. 0.329 Typ.
RED R
X
-0.03 0.648 +0.03 DVI or RGB
R
Y
0.339 Standard, 6500K
Green G
X
0.282
Full white(100IRE)
G
Y
0.603 Backlight 100
Blue B
X
0.143
B
Y
0.070
5 Response Time(ms) Rise Time TrR 3.8 5.5
Condition : DVI
Decay Time TrD 1.2 2.5
Standard, Backlight100
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6. Chroma & Brightness
6.1 M227WDP – AUO Module (for more details, refer to the module spec.)
No. Item Specification Min. Typ. Max. Remark
1 Viewing Angle[CR>10] Right/Left 70/70 85/85 - CR >10
Up/Down 60/70 75/85
2 Luminance Luminance (cd/m2) 250 300 -
Variation(%) 75
3 Contrst Ratio CR 700 1000
Full white/Full black
4 Color Coordinates [CIE1931] White W
X
0.313
W
Y
Typ. 0.329 Typ.
RED R
X
-0.03 0.646 +0.03 DVI or RGB
R
Y
0.334 Standard, 6500K
Green G
X
0.303
Full white(100IRE)
G
Y
0.616 Backlight 100
Blue B
X
0.147
B
Y
0.067
5 Response Time(ms) Rise Time TrR 1.3 2.6
Condition : DVI
Decay Time TrD 3.7 7.4 Standard, Backlight100
6.2 M227WDP – LGD Module (for more details, refer to the module spec.)
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* Optical Test Condition
- Surrounding Brightness Level : dark
- Surrounding Temperature : 25±5°C
- warm-up Time : 30 Min
- Contrast, Brightness : Outgoing condition
- *Incase of Vivid Mode, high level saturation may be occurred. Check gray linearity at standard mode.
* Active area
1. Active area of LCD PANEL is in bezel of cabinet.
2. Interval between active area and bezel |A-B|<1.0 mm , |C-D|<1.0 mm A: Interval between left of active area and bezel B: Interval between right of active area and bezel C: Interval between top of active area and bezel D: Interval between bottom of active area and bezel
C
B
D
A
Active Area
Bezel
No. Item Specification Min. Typ. Max. Remark
1 Viewing Angle[CR>10] Right/Left 70/70 85/85 - CR >10
Up/Down 60/70 75/85
2 Luminance Luminance (cd/m2) 250 300 -
Variation(%) 75
3 Contrst Ratio CR 700 1000
Full white/Full black
4 Color Coordinates [CIE1931] White W
X
0.313
W
Y
Typ. 0.329 Typ.
RED R
X
-0.03 0.644 +0.03 DVI or RGB
R
Y
0.336 Standard, 6500K
Green G
X
0.301
Full white(100IRE)
G
Y
0.611 Backlight 100
Blue B
X
0.146
B
Y
0.070
5 Response Time(ms) Rise Time TrR 1.3 2.6
Condition : DVI
Decay Time TrD 3.7 7.4
Standard, Backlight100
6.3 M237WDP – LGD Module (for more details, refer to the module spec.)
No Item module Min Typ Max Remark
1 22/23 inch 40000:1 50000:1 PC Mode(D-sub, DVI) , Mode : Outgoing condition
Input signal : 100 IRE Full white pattern
No Item module
Luminance (cd/m
2
) C/R(min)
Remark
Min Typ Max RF,AV,
COMPONENT,HDMI
1 22/23 inch - 170 200 - 500
RF,AV,COMPONENT,HDMI
Test condition
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8. Component Video Input (Y, PB
, PR)
7. SET Optical Feature
7.1 PC Mode (-Mode : Outgoing condition, Input signal : 100IRE White pattern(Pattern #4 : MSPG series))
*If input signal is 100 IRE full white pattern, the luminance and color coordinate will depend on the panel. When testing DFC, please wait for at least 1 minutes after checking luminance at black pattern.
No Item module
Luminance (cd/m
2
) C/R(min)
Remark
Min Typ Max Min Typ
1 22/23 inch - 240 230 - 600 700
RGB & DVI
DFC 50000:1
No.
Specification
Remark
Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz)
1. 720*480 15.73 59.94 13.500 SDTV, DVD 480I(525I)
2. 720*480 15.75 60.00 13.514 SDTV, DVD 480I(525I)
3. 720*576 15.625 50.00 13.500 SDTV, DVD 576I(625I) 50Hz
4. 720*480 31.47 59.94 27.000 SDTV 480P
5. 720*480 31.50 60.00 27.027 SDTV 480P
6. 720*576 31.25 50.00 27.000 SDTV 576P 50Hz
7. 1280*720 44.96 59.94 74.176 HDTV 720P
8. 1280*720 45.00 60.00 74.250 HDTV 720P
9. 1280*720 37.50 50.00 74.25 HDTV 720P 50Hz
10. 1920*1080 33.72 59.94 74.176 HDTV 1080I
11. 1920*1080 33.75 60.00 74.250 HDTV 1080I
12. 1920*1080 28.125 50.00 74.250 HDTV 1080I 50Hz,
13. 1920*1080 56.25 50 148.5 HDTV 1080P
14. 1920*1080 67.432 59.94 148.350 HDTV 1080P
15. 1920*1080 67.5 60.00 148.5 HDTV 1080P
7.2 Mode (-Mode : Outgoing condition, Input signal : 100IRE White pattern(Pattern #4 : MSPG series))
7.3
-DFC Working Condition : Full Black Pattern(All Black, No pattern(MSPG Pattern#2)) signal in D-sub & DVI
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9. RGB Input ( PC )
10. RGB EDID Data
10.1 M227WDP(Product ID : 22388)
**
**
No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Remark
1. 720*400 31.468 70.08 28.321
2. 640*480 31.469 59.94 25.175
3. 640*480 37.5 75 31.5
4. 800*600 37.879 60.317 40.0
5. 800*600 46.875 75.0 49.5
6. 1024*768 48.363 60.0 65.0
7. 1024*768 60.123 75.029 78.75
8. 1152*864 67.500 75.000 108.0
9. 1280*1024 63.981 60.02 108.0
10. 1280*1024 79.976 75.035 135.0
11. 1680*1050 64.674 59.883 119.0
12. 1680*1050 65.290 59.954 146.25
13. 1600*1200 75.0 60.0 162.0
14. 1920*1080 66.587 59.934 138.5
10.2 M237WDP(Product ID : 22391)
**
**
**
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11. DVI Input ( PC )
12. DVI EDID Data
12.1 M227WDP(Product ID : 22389)
**
**
**
No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Remark
1. 720*400 31.468 70.08 28.321
2. 640*480 31.469 59.94 25.175
3. 640*480 37.5 75 31.5
4. 800*600 37.879 60.317 40.0
5. 800*600 46.875 75.0 49.5
6. 1024*768 48.363 60.0 65.0
7. 1024*768 60.123 75.029 78.75
8. 1152*864 67.500 75.000 108.0
9. 1280*1024 63.981 60.02 108.0
10. 1280*1024 79.976 75.035 135.0
11. 1680*1050 64.674 59.883 119.0
12. 1680*1050 65.290 59.954 146.25
13. 1600*1200 75.0 60.0 162.0
14. 1920*1080 66.587 59.934 138.5
12.2 M237WDP(Product ID : 22392)
**
**
**
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13. HDMI input (DTV) (Not Support PC)
No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed
1. 720*480 31.469 / 31.5 59.94 / 60 27.00/27.03 SDTV 480P
2. 720*576 31.25 50 27.864 SDTV 576P
3. 1280*720 37.500 50 74.25 HDTV 720P
4. 1280*720 44.96 / 45 59.94 / 60 74.17/74.25 HDTV 720P
5. 1920*1080 33.72 / 33.75 59.94 / 60 74.17/74.25 HDTV 1080I
6. 1920*1080 28.125 50.00 74.25 HDTV 1080I
7. 1920*1080 27 24 74.25 HDTV 1080P
8. 1920*1080 33.75 30.00 74.25 HDTV 1080P
9. 1920*1080 56.250 50 148.5 HDTV 1080P
10. 1920*1080 67.43 / 67.5 59.94 / 60 148.35/148.50 HDTV 1080P
14. HDMI1/2 EDID Data
14.1 M227WDP (Product ID : 22390)
**
**
**
**
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- 16 -
14.2 M237WDP (Product ID : 22393)
**
**
**
**
- 17 -
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15. Mechanical specification
15.1 M227WDP-PZL
No. Item Content Unit Remark
1. Product Width(W) Length(D) Height(H) mm
Dimension Before Packing 519.8 193.2 400.5 mm
After Packing 592 446 135 mm
2. Product Only SET 4.7 Kg
Weight With BOX 6.3 Kg
3. Container Individual or 20ft 40ft
Loading Palletizing Indi. Wooden Indi. Wooden
Quantity 816 600 1700 1380
4. Stand
Type Detachable ( Base detachable)
Assy
Size(W x D x H) 271.2x 193.2x 108.4
Tilt Degree -5~15 degree
Tilt force 0.8~3.5kgf
Swivel Degree
none
Swivel Force
5. Appearance General Refer to Standard of LG(55)G1-1020
*Appearance Gap spec
Front: 0.5 mm
Back & Bottom : 1.0 m
15.2 M237WDP-PZL
No. Item Content Unit Remark
1. Product Width(W) Length(D) Height(H) mm
Dimension Before Packing 560.8 193.2 427 mm
After Packing 651 456 161 mm
2. Product Only SET 5.6 Kg
Weight With BOX 7.4 Kg
3. Container Individual or 20ft 40ft
Loading Palletizing Indi. Wooden Indi. Wooden
Quantity 630 560 1290 1176
4. Stand
Type Detachable ( Base detachable)
Assy
Size(W x D x H) 271.2x 193.2x 108.4
Tilt Degree -5~15 degree
Tilt force 0.8~3.5kgf
Swivel Degree
none
Swivel Force
5. Appearance General Refer to Standard of LG(55)G1-1020
*Appearance Gap spec
Front: 0.5 mm
Back & Bottom : 1.0 m
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- 18 -
ADJUSTMENT INSTRUCTION
1. Application
This document is applied to LD84G chassis 22” LCD Monitor TV which is manufactured in Monitor Factory or is produced on the basis of this data.
2. Designation
2.1 The adjustment is according to the order which is designated and which must be followed, according to the plan which can be changed only on agreeing.
2.2. Power Adjustment: Free Voltage
2.3. Magnetic Field Condition: Nil.
2.4. Input signal Unit: Product Specification Standard
2.5. Reserve after operation: Above 5 Minutes (Heat Run)
Temperature : at 25°C±5°C Relative humidity : 65 ±10% Input voltage : 220V, 60Hz
2.6. Adjustment equipment: Color Analyzer (CA-210 or CA-
110), Pattern Generator (MSPG-925L or Equivalent), DDC Adjustment Jig equipment, SVC remote controller
2.7. Don’t push The “IN STOP KEY” after completing the
function inspection.
3. Main PCB check process
• APC - After Manual-Insult, executing APC
• Download
1. Execute ISP program "Mstar ISP Utility" and then click
"Config" tab.
2. Set as below, and then click "Auto Detect" and check
"OK" message. If display "Error", Check connect computer, jig, and set.
3. Click "Connect" tab.
If display "Can’t ", Check connect computer, jig, and set.
4. Click "Read" tab, and then load download file(XXXX.bin) by clicking "Read"
5. Click "Auto" tab and set as below
6. Click "Run".
7. After downloading, check "OK" message.
(1) (3)
Please Check the Speed :
To use speed between
from 200KHz to 400KHz
(4)
filexxx.bin
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- 19 -
• USB DOWNLOAD
1. Put the USB Stick to the USB socket
2. Automatically detecting update file in USB Stick
- If your downloaded program version in USB Stick is Low, it didn’t work. But your downloaded version is High, USB data is automatically detecting
3. Show the message "Copying files from memory"
4. Updating is staring.
5. Updating Completed, The TV will restart automatically.
6. If your TV is turned on, check your updated version and Tool option. (explain the Tool option, next stage)
* If downloading version is more high than your TV have, TV
can lost all channel data. In this case, you have to channel recover. if all channel data is cleared, you didn’t have a DTV/ATV test on production line.
• After downloading, have to adjust TOOL OPTION again.
1. Push "ADJ " key in service remote controller
2. Select "Tool Option 1" and Push "OK" button
3. Punch in the number. (Each model has their number.)
4. Completed selecting Tool option
3.1 ADC Process
3.1.1 PC input ADC
3.1.1.1 Auto RGB Gain/Offset Adjustment
- Convert to PC in Input-source
- Signal equipment displays Output Voltage: 700 m Vp-p
Impress Resolution XGA (1024 x 768 @ 60Hz) Model : 60 in Pattern Generator Pattern : 29 in Pattern Generator (MSPG-925 SERIES)
Adjustment pattern (PC )
- Adjust by commanding AUTO_COLOR_ADJUST.
3.1.1.2 Confirmation
- We confirm whether "0xAA (RGB)" address of EEPROM "0xA2" is "0xAA" or not.
- If "0xAA (RGB)" address of EEPROM "0xA2" isn’t "0xAA", we adjust once more
- We can confirm the ADC values from "0xA4~0XA9 (RGB)" addresses in a page "0xA2"
*Manual ADC process using Service Remocon. After enter Service Mode by pushing "ADJ" key,
execute "ADC Adjust" by pushing " " key at "ADC CALIBRATION: RGB".
i TV Software Upgrade
Copying files from memory
Do not remove the memory card from the pc
Do not plug off!
i TV Software Upgrade
Upgrading...
Do not plug off!
63%
i TV Software Upgrade
Upgrading COMPLETED
The TV will restart after seconds.
100%
3.1.2 COMPONENT input ADC
3.1.2.1 Component Gain/Offset Adjustment
- Convert to Component in Input-source
- Signal equipment displays Impress Resolution 1080i Model: 223 in Pattern Generator(1080i Mode) Pattern : 65 in Pattern Generator( MSPG-925 SERIES)
Adjustment pattern (COMPONENT )
- Adjust by commanding AUTO_COLOR_ADJUST.
3.1.2.2 Confirmation
- We confirm whether "0xB3 (480i)/0xBC (1080i)" address of
EEPROM "0xA2" is "0xAA" or not.
- If "0xB3 (480i)/0xBC(1080i)" address of EEPROM "0xA2"
isn’t "0xAA", we adjust once more
- We can confirm the ADC values from "0xAD~0XB2
(480i)/0XB6~BB (1080i)" addresses in a page "0xA2"
*Manual ADC process using Service Remocon. After enter
Service Mode by pushing "ADJ" key,
execute "ADC Adjust" by pushing " " key at "ADC CALIBRATION :COMPONENT".
Impress Resolution 1080i
3.2 Function Check
3.2.1 Check display and sound
-Check Input and Signal items. (cf. work instructions)
1. TV
2. AV (SCART1/SCART2/CVBS/S-Video)
3. COMPONENT (1080i)
4. RGB (PC : 1920x1080 @ 60Hz)
5. DVI (PC : 1920x1080 @ 60Hz)
6. HDMI
6. PC Audio In
* Display and Sound check is executed by Remote controller.
4. Total Assembly line process
4.1 Adjustment Preparation
- W/B Equipment condition CA210: CH 9, Test signal: Inner pattern (85IRE)
- Above 5 minutes H/run in the inner pattern. ("power on" key of adjust remote control)
- 15 Pin D-Sub Jack is connected to the AUTO W/B EQUIPMENT.
- Adjust Process will start by execute I2C Command (Inner pattern (0xF3, 0xFF).
- Adjust Process will finish by execute I2C Command (Inner pattern (Inner pattern (0xF3,0x00)).
** Caution ** Color Temperature: COOL, Medium, Warm One of R Gain/G Gain/ B Gain should be kept on 0xC0, and adjust other two lower than C0. (when R/G/B Gain are all C0, it is the FULL Dynamic Range of Module)
* W/B condition
- Surrounding Temperature : 20 % ~ 80 %
- Surrounding Temperature : 25±5 °C
- warm-up Time : Under 5 Min.
*Manual W/B process using adjusts Remote control.
- After enter Service Mode by pushing "ADJ" key,
- Enter White Pattern off of service mode, and change off -> on.
- Enter "W/B ADJUST" by pushing " " key at "5. W/B ADJUST".
- 20 -
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EZ ADJUST
MODE : Component
TEMPERATURE : Cool R-GAIN : 192 G-GAIN : 192 B-GAIN : 192
R-OFFSET : 128 G-OFFSET : 128 B-OFFSET : 128 COPY ALL
1. Tool Option : 2249
2. ADC CALIBRATION External : DTV
3. ADC CALIBRATION Internal
4. ADC ADJUST
5. W/B ADJUST
6. WHITE PATTERN : Off
7. EDID D/L
X=0.283 (
0.015
)
M197WDP
<Test Signal>
Y=0.298 (
0.015
)
M227WDP
Inner pattern
X=0.295 (
0.015
)
M237WDP
(216gray,85IRE)
Y=0.305 (
0.015
)
X=0.313 (
0.015
)
Y=0.329 (
0.015
)
Luminance Cool
Min : 120 Typ : 170
<Test Signal>
(cd/ )
Medium
Min : 120 Typ : 170
Inner pattern
Warm
Min : 120 Typ : 170
(216gray,85IRE)
Cool
Min : 170 Typ : 220 M 227WDP
Medium
Min : 170 Typ : 220 M 237WDP
Warm
Min : 170 Typ : 220
°
K
M197WDP
°
K
Medium
8,000k
°
K
Color Temperature
Cool
9,300k
Warm
6,500k
* After done all adjustments, Press “In-start” button and compare
Tool option and Area option value with its BOM, if it is correctly same then unplug the AC cable.
If it is not same, then correct it same with BOM and unplug AC cable. For correct it to the model’s module from factory JIG model.
* Don’t push The “IN STOP KEY” after completing the function
inspection.
* When doing Adjustment, Please make circumstance as below.
4.2 DPM operation confirmation (Only Apply for MNT Model)
• Check if Power LED Color and Power Consumption operate as standard.
- Set Input to RGB and connect D-sub cable to set
- Measurement Condition: (100~240V@ 50/60Hz)
- Confirm DPM operation at the state of screen without Signal
4.3 DDC EDID Write (RGB 128Byte)
- Connect D-sub Signal Cable to D-Sub Jack.
- Write EDID DATA to EEPROM (24C02) by using DDC2B protocol.
- Check whether written EDID data is correct or not.
4.4. DDC EDID Write (DVI 128Byte)
- Connect DVI-D Signal Cable to DVI Jack.
- Write EDID DATA to EEPROM (240C02) by using DDC2B protocol.
- Check whether written EDID data is correct or not.
4.5. DDC EDID Write (HDMI 256Byte)
- Connect HDMI Signal Cable to HDMI Jack.
- Write EDID DATA to EEPROM(24C02) by using DDC2B protocol.
- Check whether written EDID data is correct or not
4.6. Serial number (RS-232C)
- Press "Power on" key of service remocon.(Baud rate : 115200 bps)
- Connect RS232 Signal Cable to RS-232 Jack.
- Write Serial number by use RS-232.
- Must check the serial number at the Diagnostics of SET UP menu. (Refer to below).
- 21 -
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- 22 -
TROUBLESHOOTING
1. Power- Up Boot Fail Trouble Shooting
Check P1101 All
Voltage Level (5V, 15V)
Check Power connctor
OK ?
Replace Power board
Y
Y
Check IC1107 Output
Voltage Level (5V)
Replace IC 1107 &
Recheck
Recheck
Y
N
Check X101 Clock
12MHz
Replace X101
Y
N
Replace IC 105 Flash
Memory
Check IC1104 Output
Voltage Level (1.8V)
Replace IC1104 &
N
Check IC1105 Output
Voltage Level (12V)
Replace IC1105
N
NN
Y
Check IC1102 Output
Voltage Level (3.3V)
Replace IC1102
N
Y
Wave form of X101
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- 23 -
2. No OSD Trouble Shooting
Check P1103
#13, #14, #25, #26
IC100 has problem
Check LVDS Cable for damage or open
conductors.
Check LCD Module
Control board
(Refer to Module CAS)
Y
N
Y
Replace Cable
N
Y
1. Check Power Board, 15V
2. Check IC1107 Output voltage(5V)
3. Check P304(#1,2,3) 5V
1. Replace Power Board
2. Replace IC1107
N
Check P1101(#9)
INV_ON high?
Check GPIO Path
(Refer to Appendix 1.)
N
Y
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- 24 -
Check RF Cable
Check TP Clock, Data, Sync
R521, R532, R533
Mabe Tuner(IC500) has problems
Check P1103
#13, #14, #25, #26
Y
N
Check Tuner 5V Power &
Q1105 5V
Replace Q1105
Y
N
Y
Place IC100 has problems
N
Y
Check LD500 color
Bad Tuner. Replace Tuner.
None
Yellow ->-> none
Check Demodulator Input Clock
X500 (31.875MHz),X501 (20.48MHz)
Replace X500 Replace X501
N
Y
Check LCD Module
Control board
Refer to Module CAS
Wave form of X500e
3. Digital TV Video Trouble Shooting
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- 25 -
4. Component Video Trouble Shooting
Check input signal format
Is it supported?
Check signal
C1121,C122,C123
Check R164, R144, R145
C1121, C122, C123
Y
N
Check JK700
Replace JK602 or Check Divice
Y
N
Y
IC100 has problem
Y
Check Component Cable
Wave form of C121
Wave form of C122
Wave form of C123
Wave form of Comp Y
Wave form of Comp Pb
Wave form of Comp Pr
The Waveforms depend on input signal
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5. RGB Video Trouble Shooting
Check input signa format
Is it supported?
Check signal, Hsync, Vsync
(R729, R730)
Replace R729, R730
Check signal RGB (R158, R160, R162)
C115, C117, C119)
Y
N
Check JK703
Replace JK703
Y
N
Y
Replace R158, R160, R162,
C115, C117, C119
N
IC100 has problem
Y
Check RGB Cable connector
for damage
Y
Wave form of R730(Vsync)
Wave form of R729(Hsync)
Wave form of R160/ C117
Wave form of R158/ C115
Wave form of R162/ C119
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6. AV Video Trouble Shooting
Check inpu t signal for mat
Is it supported?
Check signal RGB
R116, R113, R114 C137, C134, C135
Replace R1 16, R113, R114
C137, C134, C135
Y
N
Check signal R611(AV_CVBS),
R625, R626(S_Video)
Replace R6 11, R625, R626
Y
N
Y
IC101 has problem
Check AV Ca ble / S-Video Cable f or
damage or open conn ector
Y
Wave form of R626(S-video)
Wave form of R611(CVBS)
Wave form of R625(S-video)
- 28 -
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7.HDMI Video Trouble Shooting
Check input signal format
Is it supported?
Y
Check JK900 / JK901 for proper connectio n or
damage
Replace connector
N
Y
Check HD MI Cable for damage o r open
connnector
Check EDID NVRAM(IC902, IC903)
Redownload EDID data or
Replace IC901/ IC902
Y
N
Check HDCP Key NVRAM(IC102)
Power 12C Signal(#5, #6)
Power 12C Signal(#5, #6)
Replace IC102
Y
N
Y
Replace Mstar(IC100)
- 29 -
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8. All Source Audio Trouble Shooting
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- 30 -
BLOCK DIAGRAM
LVDS
SC2_L/R_IN
MSD237HFG
(Saturn4)
(IC100)
TAS5709
(IC1000)
SP (R)
SP (L)
CI Slot
(P800)
24C02
KIA7427
(IC105)
24C512
(IC101)
I2C_D_TU
IR / H.P JACK
TV_CVBS+
DDR Memory
512Mbx2 (IC300/1)
DSUB_R/G/B/H/V
PC_L/R_IN
COMP_Y/Pb/Pr
COMP_L/R_IN
MAX3232
(IC700)
RS232C_TX/RX
HDMI_I2C
HDMI_TMDS
USB_DM/DP
PCM_ADD
PCM_DATA
TS_Parallel
TU_TS_DATA/TU_ERROR
74LVC541A
(IC800)
PCM_CD_ON
CI_CD_1/2
SPK_L/R_OUT
P401
KEY1/2
LED_RED/Light SENSE
Flash Memory
16MB (IC104)
SC1_CVBS_IN
SC2_CVBS_IN
SC1_TV_VOUT
DTV/MNT_V_OUT
SC1_L/R_IN
TV_L/R_OUT
DTV/MNT_L/R_OPOUT
LCD Panel
(P402)
19î : 1366x768
20î : 1600x900
22î : 1920x1080
23î : 1920x1080
27î : 1920x1080
RESET SYSTEM_I2C
TS_Serial
TPA6132
(IC1002)
H/phone_L/R_OUT
Tuner
Tuner
24C02
24C02
SPI
DDR
DDC_I2C/UART
J1000
SPDIF_OUT
OPTIC
SCART
SCART
Component
Component
USB
USB
DVI
DVI
-
-
D
D
HDMI1_Rear
HDMI1_Rear
HDMI2_Side
HDMI2_Side
MSG1040
(IC103)
I/O Expander (for Input Detection)
I/O Expander (for Input Detection)
COMP_DET
HEADPHONE_DET
CVBS_DET
S-VIDEO_DET
USB_OCD
SCART1_DET
SCART2_DET
I2C_EXPANDER
Composite
Composite
CVBS_V/L/R_IN
LM324D
(IC600)
DTV/MNT_L/R_OUT
TV_L/R_OPOUT
XC5000
(IC500)
SC1_R/G/B
DRX3913K-XK
(IC501)
DTV_IF_P/N
SIF+
I2C_D_TU
24C02
DVI_TMDS
HDCP Key
HDMI_I2C
HDMI_TMDS
P402
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- 31 -
EXPLODED VIEW
300
810
120
121
510
200
800
310
540
400
530
500
900
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
IMPORTANT SAFETY NOTICE
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Copyright @2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Printed in KoreaP/NO : MFL49414532
Sep., 2009
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