LG M197WD-PZJ Schematic

LCD MONITOR TV

SERVICE MANUAL

CAUTION

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

CHASSIS : LD84G

MODEL : M197WD

M197WD-PZJ

North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com

Internal Use Only

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CONTENTS

CONTENTS .............................................................................................. 2

PRODUCT SAFETY ..................................................................................3

SPECIFICATION ........................................................................................6

ADJUSTMENT INSTRUCTION ...............................................................15

TROUBLE SHOOTING ............................................................................19

BLOCK DIAGRAM...................................................................................25

EXPLODED VIEW .................................................................................. 27

SVC. SHEET ...............................................................................................

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PRECAUTION

WARNING FOR THE SAFETY-RELATED COMPONENT.

• There are some special components used in LCD monitor that are important for safety. These parts are

marked on the schematic diagram and the Exploded View. It is essential that these critical parts

should be replaced with the manufacturer’s specified parts to prevent electric shock, fire or other hazard.

• Do not modify original design without obtaining written permission from manufacturer or you will void the original parts and labor guarantee.

TAKE CARE DURING HANDLING THE LCD MODULE WITH BACKLIGHT UNIT.

• Must mount the module using mounting holes arranged in four corners.

• Do not press on the panel, edge of the frame strongly or electric shock as this will result in damage to the screen.

• Do not scratch or press on the panel with any sharp objects, such as pencil or pen as this may result in damage to the panel.

• Protect the module from the ESD as it may damage the electronic circuit (C-MOS).

• Make certain that treatment person’s body are grounded through wrist band.

• Do not leave the module in high temperature and in areas of high humidity for a long time.

• The module not be exposed to the direct sunlight.

• Avoid contact with water as it may a short circuit within the module.

• If the surface of panel become dirty, please wipe it off with a softmaterial. (Cleaning with a dirty or rough cloth may damage the panel.)

WARNING

BE CAREFUL ELECTRIC SHOCK !

• If you want to replace with the new backlight (CCFL) or inverter circuit, must disconnect the AC adapter because high voltage appears at inverter circuit about 650Vrms.

• Handle with care wires or connectors of the inverter circuit. If the wires are pressed cause short and may burn or take fire.

Leakage Current Hot Check Circuit

• Replaceable batteries

* CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS

CAUTION

Please use only a plastic screwdriver to protect yourself from shock hazard during service operation.

Ω

0.15uF

AC Volt-meter

Good Earth Ground such as WATER PIPE,

To Instrument's

exposed METALLIC PARTS

When 25A is impressed between Earth and 2 Grond for 1 second, Resistance must be less than 0.1

* Base on Adjustment standard

1.5 Kohm/10W

CONDUIT etc.

nd

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CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the

SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conflict between the

following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.

General Servicing Precautions

1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board

module or any other receiver assembly.

b. Disconnecting or re-connecting any receiver electrical plug

or other electrical connection.

c. Connecting a test substitute in parallel with an electrolytic

capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.

2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".

3. Do not spray chemicals on or near this receiver or any of its assemblies.

4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) is opropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required.

5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.

6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.

7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.

8. Use with this receiver only the test fixtures specified in this

service manual.

CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.

Electrostatically Sensitive (ES) Devices

Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the

unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)

General Soldering Guidelines

1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500ºF to 600ºF.

2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.

3. Keep the soldering iron tip clean and well tinned.

4. Thoroughly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.

5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature.

(500ºF to 600ºF) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-

type solder removal device or with solder braid.

CAUTION: Work quickly to avoid overheating the circuit

board printed foil.

6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature

(500ºF to 600ºF)

b. First, hold the soldering iron tip and solder the strand against

the component lead until the solder melts.

c. Quickly move the soldering iron tip to the junction of the

component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.

d. Closely inspect the solder area and remove any excess or

splashed solder with a small wire-bristle brush.

SERVICING PRECAUTIONS

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IC Remove/Replacement

Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.

Removal

1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.

2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.

Replacement

1. Carefully insert the replacement IC in the circuit board.

2. Carefully bend each IC lead against the circuit foil pad and solder it.

3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).

"Small-Signal" Discrete Transistor Removal/Replacement

1. Remove the defective transistor by clipping its leads as close as possible to the component body.

2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.

3. Bend into a "U" shape the replacement transistor leads.

4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.

Power Output, Transistor Device Removal/Replacement

1. Heat and remove all solder from around the transistor leads.

2. Remove the heat sink mounting screw (if so equipped).

3. Carefully remove the transistor from the heat sink of the circuit board.

4. Insert new transistor in the circuit board.

5. Solder each transistor lead, and clip off excess lead.

6. Replace heat sink.

Diode Removal/Replacement

1. Remove defective diode by clipping its leads as close as possible to diode body.

2. Bend the two remaining leads perpendicular y to the circuit board.

3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.

4. Securely crimp each connection and solder it.

5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.

Fuse and Conventional Resistor Removal/Replacement

1. Clip each fuse or resistor lead at top of the circuit board hollow stake.

2. Securely crimp the leads of replacement component around notch at stake top.

3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.

Circuit Board Foil Repair

Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.

At IC Connections

To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).

1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).

2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.

3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.

4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.

At Other Connections

Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.

1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.

2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.

3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.

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SPECIFICATION

NOTE : Specifications and others are subject to change without notice for improvement

.

4. Module Specification

4.1 M197WD-PZJ : LGD LM185WH1- TLA1( P/N : EAJ52964001)

1. Application Range.

This spec sheet is applied to the 19” LCD Monitor TV used LD84G chassis.

2. Specification

Each part is tested as below without special appointment

2.1 Temperature : 25±5°C(77±9°F), CST : 40±5°C

2.2 Relative Humidity : 65±10%

2.3 Power Voltage : Standard input voltage (100~240V@ 50/60Hz)

• Standard Voltage of each products is marked by models

2.4 Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM .

2.5 The receiver must be operated for about 5 minutes prior to the adjustment.

3. Test method

3.1 Performance : LGE TV test method followed.

3.2 Demanded other specification Safety : CE, IEC specification EMC : CE, IEC

No Item Specification Unit Remark

1 Type TFT Color LCD Module

2 Diagonal Size 18.51 inches (470.1mm) diagonal

3 Active Display area 409.800 (H) x 230.400 (V) mm

4 Outline Dimension 430.4(H) x254.6(V) x 13.0(D) mm Typ.

5 Aspect Ratio 16:9

6 Pixel Number 1366 x RGB x 768 pixel

7 Pixel Pitch 0.10(H) x 0.30(V) mm

8 Color arrangement RGB vertical Stripe

9 Color Depth 16.7M color (8bit with A-FRC)

10 Electrical Interface LVDS

11 Surface Treatment Hard coating(3H) & Anti-glare(Haze 25)

12 Operating Mode Normally White

13 Backlight Unit 2 CCFL(2 lamps)

14 Response Time Rising Time : 1.1 + Falling Time : 3.9 ms Typ.

15 Color Gamut Normal 72% Panel(CIE1931)

5. General Specification

5.1 TV

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No Item Specification Remarks

1 Market EU(PAL Market-26Countries) DTV & Analog -

UK, France, Germany, Spain, Sweden,

Finland, Italy, Netherlands, Belgium,

Luxemburg, Greece, Denmark, Czech,

Austria, Hungary, Switzerland, Croatia, Turkey

Analog Only -

Poland, Portugal, Norway, Bulgaria,

Serbia,Slovenia, Russia, Rumania

2 Broadcasting system 1) PAL-BG

2) PAL-DK

3) PAL-I/I’

4) SECAM L/L’

5) DVB-T (ID TV)

3 Receiving system Analog : Upper Heterodyne

Digital : COFDM

4 Scart Jack (2EA) PAL, SECAM

Scart 1 Jack is Full scart and support RF-OUT(ATV)

Scart 2 Jack is Half scart and support MNT/DTV-OUT

5 Component Input (1EA) Y/Cb/Cr

Y/Pb/Pr

6 CVBS Input (1EA) PAL, SECAM, NTSC 4 System(Rear):PAL50, SECAM,NTSC,PAL60

7 S-Video Input (1EA) PAL, SECAM, NTSC 4 System(Rear):PAL50, SECAM,NTSC,PAL60

8 RGB Input RGB-PC Analog(D-SUB 15 Pin)

9 DVI Input DVI-D Digital

10 HDMI Input (2EA) HDMI1-DTV HDMI version 1.3

HDMI2-DTV Support HDCP (Not Support PC)

11 Audio Input (3EA) RGB/DVI Audio L/R Input

Component

CVBS/S-Video

12 SDPIF out (1EA) SPDIF out

13 Earphone (1EA) Antenna, AV1, AV2, AV3, Component,

RGB, DVI, HDMI1, HDMI2

14 USB (1EA) ISP Download (Version 2.0) For service only

15 RS-232C (1EA) For TV Linkloader

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5.2 RGB / DVI

No Item Specification Remarks

1 Supported Sync. Type Separate Sync., Digital

2 Operating Frequency Analog Horizontal 30 ~ 61kHz

Vertical 56 ~ 75 Hz

Digital Horizontal 30 ~ 61kHz

Vertical 56 ~ 75 Hz

3 Resolution Analog Max. 1366x768 @ 60Hz

Recommend 1360x768 @ 60Hz

Digital Max. 1366x768 @ 60Hz

Recommend 1360x768 @ 60Hz

4 Input Voltage Voltage :100 – 240 Vac, 50 or 60Hz

5 Inrush Current Cold Start : 50 A Hot : 120 A

6 Operating Condition Sync (H/V) Video LED Wattage

Power S/W On On mode On/On Active Blue 45W Max.

On/On Active Blue 35W Typ.

Sleep mode Off/On

Off Amber 1W RGB

On/Off

Power S/W Off Off mode - Off Off 1W

7 MTBF 50,000 HRS with 90% Confidence level Lamp Life: 50,000 Hours(min)

8 Using Altitude 5,000 m (for Reliability) 3,000m(for FOS)

9 Operating Environment Temp : 10°C ~ 35°C

Humidity : 20 % ~ 80 %

10 Storage Environment Temp : -10°C~60°C non condensing

Humidity : 5 % ~ 90 % non condensing

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6. Chroma & Brightness

6.1 18.5” LCD Module (for more details, refer to the module spec.)

* Optical Test Condition

- Surrounding Brightness Level : dark

- Surrounding Temperature : 25±5°C

- warm-up Time : 30 Min

- Contrast, Brightness : Outgoing condition

- *Incase of Vivid Mode, high level saturation may be occurred. Check gray linearity at standard mode.

* Active area

1. Active area of LCD PANEL is in bezel of cabinet.

2. Interval between active area and bezel |A-B|<1.0 mm , |C-D|<1.0 mm A: Interval between left of active area and bezel B: Interval between right of active area and bezel C: Interval between top of active area and bezel D: Interval between bottom of active area and bezel

No. Item Specification Min. Typ. Max. Remark

1. Viewing Angle<CR>10> Right/Left 70/70 85/85 CR >10

Up/Down 60/70 75/85

2. Luminance Luminance (cd/m2) 250 300 DVI or RGB

-Standard, 6500K

-Full White(100IRE)

Variation(%) 75 MIN / MAX

3. Contrast Ratio CR 600 1000

Full white/Full black

4. Color Coordinates[CIE1931] White W

X

Typ 0.313 Typ DVI or RGB

W

Y

-0.03 0.329 +0.03

-Standard, 6500K

RED Xr 0.642

- Full White(100IRE)

Yr 0.334

Green Xg 0.304

Yg 0.608

Blue Xb 0.146

Yb 0.073

C

B

D

A

Active Area

Bezel

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8. Component Video Input (Y, PB, PR)

7. SET Optical Feature

7.1 PC Mode (Measurement Condition: Full white/ Standard/6500K) -> Measure the black luminance after 30 seconds.

7.2 AV Mode (Measurement Condition: Full white(100IRE)/ Vivid) Measure the black luminance after 30 seconds.

No Item module

Luminance (cd/m

2

) C/R(min)

Remark

Min Typ Max Min Typ

1 19 inch LGD 250 300 - 600:1 1000:1

RGB & DVI

DFC 20000:1

No Item module

Luminance (cd/m

2

) C/R(min)

Remark

Min Typ Max RGB(Full White 100IRE)

1 19 inch LGD 170 220 - 500:1 RF, AV, COMPONENT,HDMI

No.

Specification

Remark

Resolution H-freq(kHz) V-freq(Hz)

1. 720x480 15.73 60.00 SDTV, DVD 480i

2. 720x480 15.63 59.94 SDTV, DVD 480i

3. 720x480 31.47 59.94 480p

4. 720x480 31.50 60.00 480p

5. 720x576 15.625 50.00 SDTV, DVD 625 Line

6. 720x576 31.25 50.00 HDTV 576p

7. 1280x720 37.5 60.00 HDTV 720p

8. 1280x720 44.96 59.94 HDTV 720p

9. 1280x720 45.00 60.00 HDTV 720p

10. 1920x1080 28.125 50.00 HDTV 1080i

11. 1920x1080 33.75 60.00 HDTV 1080i

12. 1920x1080 33.72 59.94 HDTV 1080i

13. 1920x1080 26.97//27 23.97/24 HDTV 1080p

14. 1920x1080 33.716/33.75 29.976/30.00 HDTV 1080p

15. 1920x1080 56.250 50 HDTV 1080p

16. 1920x1080 67.43/67.5 59.94/60 HDTV 1080p

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9. RGB Input ( PC )

10. RGB EDID Data

10.1 M197WD-PZJ

No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Remark

1 720x400 31.468 70.08 28.321

2 640x480 31.469 59.94 25.175 Input 848x480 60Hz, 852x480 60Hz

=> 640x480 60Hz Display

3 640x480 37.5 75 31.5

4 800x600 37.879 60.317 40.0

5 800x600 46.875 75.0 49.5

6 1024x768 48.363 60.0 65.0

7 1024x768 60.123 75.029 78.75

8 1280x768 47.776 59.90 79.5

9 1360x768 47.712 60.015 85.5

10 1366x768 47.7 60 85.86

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11. DVI Input ( PC )

12. DVI EDID Data

12.1 M197WD-PZJ

No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Remark

1 720x400 31.468 70.08 28.321

2 640x480 31.469 59.94 25.175 Input 848x480 60Hz, 852x480 60Hz

=> 640x480 60Hz Display

3 640x480 37.5 75 31.5

4 800x600 37.879 60.317 40.0

5 800x600 46.875 75.0 49.5

6 1024x768 48.363 60.0 65.0

7 1024x768 60.123 75.029 78.75

8 1280x768 47.776 59.90 79.5

9 1360x768 47.712 60.015 85.5

10 1366x768 47.7 60 85.86

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13. HDMI input (DTV) (Not Support PC)

No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed

1 720x480 31.469 / 31.5 59.94 / 60 27.00/27.03 SDTV 480P

2 720x576 31.25 50 54 SDTV 576P

3 1280x720 37.500 50 74.25 HDTV 720P

4 1280x720 44.96 / 45 59.94 / 60 74.17/74.25 HDTV 720P

5 1920x1080 33.72 / 33.75 59.94 / 60 74.17/74.25 HDTV 1080I

6 1920x1080 28.125 50.00 74.25 HDTV 1080I

7 1920x1080 26.97 / 27 23.97 / 24 74.17/74.25 HDTV 1080P

8 1920x1080 33.716 / 33.75 29.976 / 30.00 74.25 HDTV 1080P

9 1920x1080 56.250 50 148.5 HDTV 1080P

10 1920x1080 67.43 / 67.5 59.94 / 60 148.35/148.50 HDTV 1080P

14. HDMI EDID Data

14.1 M197WD-PZJ (HDMI 1)

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14.2 M197WD-PZJ (HDMI 2)

15. Mechanical specification

15.1 M197WD-PZJ

No. Item Content Unit Remark

1. Product Width(W) Length(D) Height(H) mm

Dimension Before Packing 454.7 193.2 362.8 mm

After Packing 517 403 135 mm

2. Product Only SET 3.8 Kg

Weight With BOX 5.1 Kg

3. Container Individual or 20ft 40ft

Loading Palletizing Indi. Wooden Indi. Wooden

Quantity 1037 810 2159 1800

4. Stand

Type Detachable ( Base detachable)

Assy

Size(W x D x H) 271.2x 193.2x 108.4

Tilt Degree -5~15 degree

Tilt force 0.8~3.5kgf

Swivel Degree

none

Swivel Force

5. Appearance General Refer to Standard of LG(55)G1-1020

*Appearance Gap spec

Front: 0.5 mm

Back & Bottom : 1.0 m

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ADJUSTMENT INSTRUCTION

1. Application

This document is applied to LD84G chassis 19” LCD Monitor TV which is manufactured in Monitor Factory or is produced on the basis of this data.

2. Designation

2.1 The adjustment is according to the order which is designated and which must be followed, according to the plan which can be changed only on agreeing.

2.2. Power Adjustment: Free Voltage

2.3. Magnetic Field Condition: Nil.

2.4. Input signal Unit: Product Specification Standard

2.5. Reserve after operation: Above 5 Minutes (Heat Run)

Temperature : at 25°C±5°C Relative humidity : 65 ±10% Input voltage : 220V, 60Hz

2.6. Adjustment equipment: Color Analyzer (CA-210 or CA-

110), Pattern Generator (MSPG-925L or Equivalent), DDC Adjustment Jig equipment, SVC remote controller

2.7. Don’t push The “IN STOP KEY” after completing the

function inspection.

3. Main PCB check process

• APC - After Manual-Insult, executing APC

• Download

1. Execute ISP program "Mstar ISP Utility" and then click

"Config" tab.

2. Set as below, and then click "Auto Detect" and check

"OK" message.

If display "Error", Check connect computer, jig, and set.

3. Click "Connect" tab.

If display "Can’t ", Check connect computer, jig, and set.

4. Click "Read" tab, and then load download file(XXXX.bin) by clicking "Read"

5. Click "Auto" tab and set as below

6. Click "Run".

7. After downloading, check "OK" message.

(1) (3)

(2) OK

Verificare la frequenza,

che deve essere compresa

fra 200 KHz e 400 KHz

(4)

filexxx.bin

(5)

(6)

(8)...........OK

(7)

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• USB DOWNLOAD

1. Put the USB Stick to the USB socket

2. Automatically detecting update file in USB Stick

- If your downloaded program version in USB Stick is Low, it didn’t work. But your downloaded version is High, USB data is automatically detecting

3. Show the message "Copying files from memory"

4. Updating is staring.

5. Updating Completed, The TV will restart automatically.

6. If your TV is turned on, check your updated version and Tool option. (explain the Tool option, next stage)

* If downloading version is more high than your TV have, TV

can lost all channel data. In this case, you have to channel recover. if all channel data is cleared, you didn’t have a DTV/ATV test on production line.

• After downloading, have to adjust TOOL OPTION again.

1. Push "IN-START" key in service remote controller

2. Select "Tool Option 1" and Push "OK" button

3. Punch in the number. (Each model has their number.)

4. Completed selecting Tool option

3.1 ADC Process

3.1.1 PC input ADC

3.1.1.1 Auto RGB Gain/Offset Adjustment

- Convert to PC in Input-source

- Signal equipment displays Output Voltage: 700 m Vp-p

Impress Resolution XGA (1024 x 768 @ 60Hz) Model : 60 in Pattern Generator Pattern : 29 in Pattern Generator (MSPG-925 SERIES)

Adjustment pattern (PC )

- Adjust by commanding AUTO_COLOR_ADJUST.

3.1.1.2 Confirmation

- We confirm whether "0xAA (RGB)" address of EEPROM "0xA2" is "0xAA" or not.

- If "0xAA (RGB)" address of EEPROM "0xA2" isn’t "0xAA", we adjust once more

- We can confirm the ADC values from "0xA4~0XA9 (RGB)" addresses in a page "0xA2"

*Manual ADC process using Service Remocon. After enter Service Mode by pushing "ADJ" key,

execute "ADC Adjust" by pushing " "key at "ADC CALIBRATION: RGB-PC".

3.1.2 COMPONENT input ADC

3.1.2.1 Component Gain/Offset Adjustment

- Convert to Component in Input-source

- Signal equipment displays Impress Resolution 480i Model: 209 in Pattern Generator(480i Mode) Pattern : 65 in Pattern Generator( MSPG-925 SERIES)

Adjustment pattern (COMPONENT )

- Adjust by commanding AUTO_COLOR_ADJUST.

3.1.2.2 Confirmation

- We confirm whether "0xB3 (480i)/0xBC (1080i)" address of

EEPROM "0xA2" is "0xAA" or not.

- If "0xB3 (480i)/0xBC(1080i)" address of EEPROM "0xA2"

isn’t "0xAA", we adjust once more

- We can confirm the ADC values from "0xAD~0XB2

(480i)/0XB6~BB (1080i)" addresses in a page "0xA2"

*Manual ADC process using Service Remocon. After enter

Service Mode by pushing "ADJ" key,

execute "ADC Adjust" by pushing " " key at "ADC CALIBRATION :COMPONENT".

Impress Resolution 480i

3.2 Function Check

3.2.1 Check display and sound

-Check Input and Signal items. (cf. work instructions)

1. TV

2. AV (SCART1/SCART2/CVBS/S-Video)

3. COMPONENT (1080i)

4. RGB (PC : 1360x1080 @ 60Hz)

5. DVI (PC : 1360x1080 @ 60Hz)

6. HDMI

6. PC Audio In

* Display and Sound check is executed by Remote controller.

4. Total Assembly line process

4.1 Adjustment Preparation

- W/B Equipment condition CA210: CH 9, Test signal: Inner pattern (85IRE)

- Above 5 minutes H/run in the inner pattern. ("power on" key of adjust remote control)

- 15 Pin D-Sub Jack is connected to the AUTO W/B EQUIPMENT.

- Adjust Process will start by execute I2C Command (Inner pattern (0xF3, 0xFF).

- Adjust Process will finish by execute I2C Command (Inner pattern (Inner pattern (0xF3,0x00)).

** Caution ** Color Temperature: COOL, Medium, Warm One of R Gain/G Gain/ B Gain should be kept on 0xC0, and adjust other two lower than C0. (when R/G/B Gain are all C0, it is the FULL Dynamic Range of Module)

* W/B condition

- Surrounding Temperature : 20 % ~ 80 %

- Surrounding Temperature : 25±5 °C

- warm-up Time : Under 5 Min.

*Manual W/B process using adjusts Remote control.

- After enter Service Mode by pushing "ADJ" key,

- Enter White Pattern off of service mode, and change off -> on.

- Enter "W/B ADJUST" by pushing " " key at "3. W/B ADJUST".

- 17 -

LGE Internal Use Only

C

2008

Cool

9,300k

K

X=0.285 (±0.003)

Y=0.293 (±0.003)

Medium

8,000k

K

X=0.295 (±0.003)

Y=0.305 (±0.003)

Color

Temperature

Warm

6,500k

K

X=0.313 (±0.003)

Y=0.329 (±0.003)

Cool

Min : 130

Typ : 220

Medium

Min : 130

Typ : 220

Luminance

(cd/

Warm

Min : 130

Typ : 220

Inner pattern

(216gray,85IRE)

m )

2

°

Module

Luminance

Min Typ

Remark

LGD 250 300 1360*768@60hz

* After done all adjustments, Press “In-start” button and compare

Tool option and Area option value with its BOM, if it is correctly same then unplug the AC cable.

If it is not same, then correct it same with BOM and unplug AC cable. For correct it to the model’s module from factory JIG model.

* Don’t push The “IN STOP KEY” after completing the function

inspection.

* When doing Adjustment, Please make circumstance as below.

4.2 DPM operation confirmation (Only Apply for MNT Model)

• Check if Power LED Color and Power Consumption operate as standard.

- Set Input to RGB and connect D-sub cable to set

- Measurement Condition: (100~240V@ 50/60Hz)

- Confirm DPM operation at the state of screen without Signal

4.3 DDC EDID Write (RGB 128Byte)

- Connect D-sub Signal Cable to D-Sub Jack.

- Write EDID DATA to EEPROM (24C02) by using DDC2B protocol.

- Check whether written EDID data is correct or not.

4.4. DDC EDID Write (DVI 128Byte)

- Connect DVI-D Signal Cable to DVI Jack.

- Write EDID DATA to EEPROM (240C02) by using DDC2B protocol.

- Check whether written EDID data is correct or not.

4.5. DDC EDID Write (HDMI 256Byte)

- Connect HDMI Signal Cable to HDMI Jack.

- Write EDID DATA to EEPROM(24C02) by using DDC2B protocol.

- Check whether written EDID data is correct or not

4.6. Serial number (RS-232C)

- Press "Power on" key of service remocon.(Baud rate : 115200 bps)

- Connect RS232 Signal Cable to RS-232 Jack.

- Write Serial number by use RS-232.

- Must check the serial number at the Diagnostics of SET UP menu. (Refer to below).

4.7. HDCP (High-Bandwidth Digital Contents Protection) SETTING (Scaler : Mstar)

- Connect D-sub Signal Cable to D-Sub Jack

- Input HDCP key with HDCP-key- in-program

- HDCP Key value is stored on EEPROM (AT24C512) which is 0x80 addresses of 0xA0 page

- AC off/ on and on HDCP button of MSPG925 and confirm whether picture is displayed or not of using MSPG925

- HDCP Key value is different among the sets.

4.8. Outgoing condition Configuration

- After all function test., press IN-STOP Key by SVC Remote controller. And make Outgoing Condition.

- When pressing IN-STOP key by SVC remocon, Blue and Amber LED are blinked alternatively. And then Automatically turn off. (Must not AC power OFF during blinking)

4.9. Internal pressure

- Confirm whether is normal or not when between power board's ac block and GND is impacted on 1.5kV(dc) or

2.2kV(dc) for one second

- 18 -

LGE Internal Use Only

C

2008

LGE Internal Use Only

C

2008

- 19 -

TROUBLESHOOTING

Check TU500 Pin15(Video output),

Pin17(Sound output)

Can you see the normal signal?

Check the output of TR(Q503).

Can you see the normal waveform?

Check the output of Main IC(IC100).

Especially you should check

The H,V sync and clock.

Can you see the normal waveform?

YES

NO

Could you measure voltage of

TU500 & IIC lines?

Are they all normal?

YES

NO

You should check power line

& IIC lines.

YES

You should replace TUNER.

NO

You should decide to replace TR(Q503)

or not.

NO

After checking the Power of Main

IC(IC100) you should decide to replace

Main IC or not.

This board has big problem because

Main IC(IC100) have some troubles.

After checking thoroughly all path once

again, You should decide to replace

Main Board or not.

TV/CATV doesn’t display

LGE Internal Use Only

C

2008

- 20 -

Check the output data of TU500

Pin 24~34

Can you see the normal signal?

NO

Could you measure voltage of

TU500 & IIC lines?

Are they all normal?

NO

You should check power line

& IIC lines.

YES

You should replace TUNER.

YES

Check the output of Main IC(IC100).

Especially you should check

The H,V sync and clock.

Can you see the normal waveform?

YES

NO

After checking the Power of Main

IC(IC100) you should decide to replace

Main IC or not.

This board has big problem because

Main IC(IC100) have some troubles.

After checking thoroughly all path once

again, You should decide to replace

Main Board or not.

DTV doesn’t display

LGE Internal Use Only

C

2008

- 21 -

Check JK600,JK601,JK705,JK706

Can you see the normal

waveform?

Check the input of Video

switch(IC701).

Can you see the normal waveform?

YES

NO

JK600,JK601,JK705,JK706 may

have problem. Replace this Jack.

NO

After checking the Power of AV switch

you should decide to replace AV switch

or not.

Check the output of Main IC(IC100).

Especially you should check

The H,V sync and clock.

Can you see the normal waveform?

YES

NO

After checking the Power of Main

IC(IC100) you should decide to replace

Main IC or not.

This board has big problem because

Main IC(IC100) have some troubles.

After checking thoroughly all path once

again, You should decide to replace

Main Board or not.

YES

AV1/AV2/AV3 doesn t display

LGE Internal Use Only

C

2008

- 22 -

Check JK700.

Can you see the normal

waveform?

YES

NO

JK700

may have problem.

Replace this Jack.

Check the output of Main IC(IC100).

Especially you should check

The H,V sync and clock.

Can you see the normal waveform?

YES

NO

After checking the Power of Main

IC(IC100) you should decide to replace

Main IC or not.

This board has big problem because

Main IC(IC100) have some troubles.

After checking thoroughly all path once

again, You should decide to replace

Main Board or not.

Component doesn’t display

LGE Internal Use Only

C

2008

- 23 -

Check JK703 ,

Can you see the normal

waveform?

YES

NO

JK703

may have problem. Replace this Jack.

Check the output of Main IC(IC100).

Especially you should check

The H,V sync and clock.

Can you see the normal waveform?

YES

NO

After checking the Power of Main

IC(IC100) you should decide to replace

Main IC or not.

This board has big problem because

Main IC(IC100) have some troubles.

After checking thoroughly all path once

again, You should decide to replace

Main Board or not.

Check the input of RGB Video

switch(IC701) ,

Can you see the normal waveform?

NO

After checking the Power of RGB Video

switch, you should decide to replace

RGB Video switch or not.

YES

RGB-PC doesn’t display

LGE Internal Use Only

C

2008

- 24 -

Check input connect

JK900, JK901, JK902

Can you see the normal

waveform?

Check DDC communication

lines(IC901, IC902, IC903 Pin5,6

)

Check the input of HDMI

Seitch(IC900)

This signal is TMDS.

Can you see the normal waveform?

YES

NO

JK900, JK901, JK902

may have problem. Replace this Jack.

Check the output of HDMI

Switch(IC900).

Can you see the normal waveform?

YES

NO

After checking the trace of TMDS lines and

power of HDMI Switch, you should decide

to

replace HDMI Switch or not.

NO

After checking the Power of this chip,

you should decide to replace this or not.

After checking the Power of HDMI

Switch you should decide to replace

TMDS351 or not.

YES

Check HDCP communication

lines(IC900)

NO

After checking the Power of this chip,

y

ou should decide to replace this or not.

Check the output of Main IC(IC100).

Especially you should check

The H,V sync and clock.

Can you see the normal waveform?

YES

NO

After checking the Power of Main

IC(IC100) you should decide to replace

Main IC or not.

This board has big problem because

Main IC(IC100) have some troubles.

After checking thoroughly all path once

again, You should decide to replace

Main Board or not.

HDMI / DVI doesn t display

LGE Internal Use Only

C

2008

- 25 -

BLOCK DIAGRAM

LVDS

SC2_L/R_IN

LGE7363

(Saturn3+)

(IC100)

STMAV340

(IC700)

NTP3000

(IC1000)

SP (R)

SP (L)

TU_RESET

CI Slot

(P800)

24C02

KIA7427

(IC101)

24C512

(IC104)

I2C_D_TU / I2C_A_TU

P403

KEY1/2

BOOSTER

SIF

TV_CVBS

DDR Memory

256Mbx2 (IC300/1)

SC1_R/G/B

DSUB_R/G/B/H/V

R/G/B

PC_L/R_IN

COMP_Y/Pb/Pr

COMP_L/R_IN

MAX232

(IC702)

RS232C_TX/RX

TMDS351PAG

(IC902)

HDMI_I2C

TMDS

HPD

HDMI_CEC/Ready

USB_DM/DP

PCM_ADD

PCM_DATA

TS_Parallel

TU_TS_DATA/TU_ERROR

74LVC541A

(IC800)

PCM_CD_ON

CI_CD_1/2

SPK_L/R_OUT

P404

LED_G/R & IR

Flash Memory

4MBx2 (IC101/2)

SC1_CVBS_IN

SC2_CVBS_IN

SC1_TV_VOUT

DTV/MNT_V_OUT

SC1_L/R_IN

TV_L/R_OUT

DTV/MNT_L/R_OUT

LCD Panel

(P403)

1366 x 768

RESET SYSTEM_I2C

TS_Serial

TDA1308

(IC1002)

H/phone_L/R_OUT

Tuner

24C02

Data Video

Audio

Control

SPI

DDR

DDC_I2C/UART

J1000

SPDIF_OUT

OPTIC

SCART

Component

DSUB

USB

RS232

DVI

-

D

HDMI1

HDMI2

JLC1562BFEL

(IC103

I/O Exp ander (for I nput D etecti on)

COMP_DET

HEADPHONE_DET

CVBS_DET

S-VIDEO_DET

USB_OCD

SCART1_DET

SCART2_DET

I2C_A_TU

Composit e

SS--Video

Video

COMPOSITE_L/R_IN

S-Video Y/C IN

DSUB_DET

DDET

- 26 -

LGE Internal Use Only

C

2008

Panel Power

+5V_CI

+2.5V_DDR

+3.3V_AVDD_LPLL

+3.3V_AVDD_AU

+3.3V_AVDD_SIF

+3.3V_AVDD

+1.8V_AMP

+1.8V_TU

+3.3V_CI

+3.3V_TU

+5V

+3.3V_AVDD_LED

+3.3V_VDDP

+3.3V_AVDD_OTG

+3.3V_AVDD_MPLL

+3.3V_VDDP_ST

+5V_ST

+15V

Q1104 : SI4925BDY

IC1100 : MP2305DS

IC1105 : AZ1085S-3.3

IC1103 : AZ1117D-3.3

IC1104 : AZ1117D-1.8

IC1108 : AZ1117D-1.8

IC1106 : AZ1117D-3.3

IC1107 : AZ1117D-2.5

Q1104 : SI4925BDY

+5V_CI_Vs

Q801 : RSR025P03

+15V_SC

Q1106 : RSR025P03

Panel Power

+5V_CI

+2.5V_DDR

+3.3V_AVDD_LPLL

+3.3V_AVDD_AU

+3.3V_AVDD_SIF

+3.3V_AVDD

+1.8V_AMP

+1.8V_TU

+3.3V_CI

+3.3V_TU

+5V

+1.25V_ST

+3.3V_AVDD_OTG

+3.3V_AVDD_MPLL

+3.3V_VDDP

+3.3V_AVDD_DVI

+3.3V_AVDD_ADC

+3.3V_AVDD_MEMPLL

+3.3V_VDDP_ST

+5V_ST

+5V_TU

+15V_AMP

+5V_CI_Vs

+15V_SC

IC903 AT24C02BN-10SU-1.8

IC902 AT24C02BN-10SU-1.8

IC901 AT24C02BN-10SU-1.8

IC900 TMDS351PAG

IC802 KIC7SZ32FU

IC801 NL17SZ08DFT2G

IC800 74LVC541A(PW)

IC702 AT24C02BN-10SU-1.8

IC701 STMAV340

IC700 MAX3232CDR

IC500 TPS2042ADRG4

IC301 HY5DU561622FTP-4-C

IC300 HY5DU561622FTP-4-C

IC105 AT24C512W-10SI-2.7

IC104 KIA7427F

IC107 W25X32VSSIG

IC106 W25X32VSSIG

IC100 LGE7363C-LF

P400 LVDS 28pin Wafer

P403 IR,LED_BLUE/Amber

TU500 TDFV-G135D1

J601 Scart Half Jack

J600 Scart Full Jack

P800 CI Slot

IC1002 TPA6110A

IC1000 NTP3000A DIGITAL AMP

J1000 SPDIF Optic.

Q1104 : SI4925BDY

+3.3V_AVDD_MEMPLL

+3.3V_AVDD_ADC

+3.3V_AVDD_DVI

+15V_AMP

+3.3V_AVDD_LED

IC103 JLC1562BFBL

+5V_TU

+1.25V_ST

Q1104 : SI4925BDY

Power Connection

LGE Internal Use Only

C

2008

- 27 -

EXPLODED VIEW

300

810

120

121

510

200

800

310

540

400

530

500

900

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

IMPORTANT SAFETY NOTICE