LG M197WD-PZJ Schematic

LCD MONITOR TV
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CHASSIS : LD84G
MODEL : M197WD
North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com
Internal Use Only
Copyright LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
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2008
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CONTENTS
CONTENTS .............................................................................................. 2
PRODUCT SAFETY ..................................................................................3
SPECIFICATION ........................................................................................6
ADJUSTMENT INSTRUCTION ...............................................................15
TROUBLE SHOOTING ............................................................................19
BLOCK DIAGRAM...................................................................................25
EXPLODED VIEW .................................................................................. 27
SVC. SHEET ...............................................................................................
Copyright LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
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2008
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PRECAUTION
WARNING FOR THE SAFETY-RELATED COMPONENT.
• There are some special components used in LCD monitor that are important for safety. These parts are
marked on the schematic diagram and the Exploded View. It is essential that these critical parts
should be replaced with the manufacturer’s specified parts to prevent electric shock, fire or other hazard.
• Do not modify original design without obtaining written permission from manufacturer or you will void the original parts and labor guarantee.
TAKE CARE DURING HANDLING THE LCD MODULE WITH BACKLIGHT UNIT.
• Must mount the module using mounting holes arranged in four corners.
• Do not press on the panel, edge of the frame strongly or electric shock as this will result in damage to the screen.
• Do not scratch or press on the panel with any sharp objects, such as pencil or pen as this may result in damage to the panel.
• Protect the module from the ESD as it may damage the electronic circuit (C-MOS).
• Make certain that treatment person’s body are grounded through wrist band.
• Do not leave the module in high temperature and in areas of high humidity for a long time.
• The module not be exposed to the direct sunlight.
• Avoid contact with water as it may a short circuit within the module.
• If the surface of panel become dirty, please wipe it off with a softmaterial. (Cleaning with a dirty or rough cloth may damage the panel.)
WARNING
BE CAREFUL ELECTRIC SHOCK !
• If you want to replace with the new backlight (CCFL) or inverter circuit, must disconnect the AC adapter because high voltage appears at inverter circuit about 650Vrms.
• Handle with care wires or connectors of the inverter circuit. If the wires are pressed cause short and may burn or take fire.
Leakage Current Hot Check Circuit
Replaceable batteries
* CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS
CAUTION
Please use only a plastic screwdriver to protect yourself from shock hazard during service operation.
0.15uF
AC Volt-meter
Good Earth Ground such as WATER PIPE,
To Instrument's
exposed METALLIC PARTS
When 25A is impressed between Earth and 2 Grond for 1 second, Resistance must be less than 0.1
* Base on Adjustment standard
1.5 Kohm/10W
CONDUIT etc.
nd
Copyright LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
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2008
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CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conflict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or re-connecting any receiver electrical plug
or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) is opropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test fixtures specified in this
service manual.
CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the
unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500ºF to 600ºF.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature.
(500ºF to 600ºF) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500ºF to 600ºF)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
SERVICING PRECAUTIONS
Copyright LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
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2008
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IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
Copyright LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
C
2008
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SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
4. Module Specification
4.1 M197WD-PZJ : LGD LM185WH1- TLA1( P/N : EAJ52964001)
1. Application Range.
This spec sheet is applied to the 19” LCD Monitor TV used LD84G chassis.
2. Specification
Each part is tested as below without special appointment
2.1 Temperature : 25±5°C(77±9°F), CST : 40±5°C
2.2 Relative Humidity : 65±10%
2.3 Power Voltage : Standard input voltage (100~240V@ 50/60Hz)
• Standard Voltage of each products is marked by models
2.4 Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM .
2.5 The receiver must be operated for about 5 minutes prior to the adjustment.
3. Test method
3.1 Performance : LGE TV test method followed.
3.2 Demanded other specification Safety : CE, IEC specification EMC : CE, IEC
No Item Specification Unit Remark
1 Type TFT Color LCD Module
2 Diagonal Size 18.51 inches (470.1mm) diagonal
3 Active Display area 409.800 (H) x 230.400 (V) mm
4 Outline Dimension 430.4(H) x254.6(V) x 13.0(D) mm Typ.
5 Aspect Ratio 16:9
6 Pixel Number 1366 x RGB x 768 pixel
7 Pixel Pitch 0.10(H) x 0.30(V) mm
8 Color arrangement RGB vertical Stripe
9 Color Depth 16.7M color (8bit with A-FRC)
10 Electrical Interface LVDS
11 Surface Treatment Hard coating(3H) & Anti-glare(Haze 25)
12 Operating Mode Normally White
13 Backlight Unit 2 CCFL(2 lamps)
14 Response Time Rising Time : 1.1 + Falling Time : 3.9 ms Typ.
15 Color Gamut Normal 72% Panel(CIE1931)
5. General Specification
5.1 TV
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Copyright LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
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2008
No Item Specification Remarks
1 Market EU(PAL Market-26Countries) DTV & Analog -
UK, France, Germany, Spain, Sweden,
Finland, Italy, Netherlands, Belgium,
Luxemburg, Greece, Denmark, Czech,
Austria, Hungary, Switzerland, Croatia, Turkey
Analog Only -
Poland, Portugal, Norway, Bulgaria,
Serbia,Slovenia, Russia, Rumania
2 Broadcasting system 1) PAL-BG
2) PAL-DK
3) PAL-I/I’
4) SECAM L/L’
5) DVB-T (ID TV)
3 Receiving system Analog : Upper Heterodyne
Digital : COFDM
4 Scart Jack (2EA) PAL, SECAM
Scart 1 Jack is Full scart and support RF-OUT(ATV)
Scart 2 Jack is Half scart and support MNT/DTV-OUT
5 Component Input (1EA) Y/Cb/Cr
Y/Pb/Pr
6 CVBS Input (1EA) PAL, SECAM, NTSC 4 System(Rear):PAL50, SECAM,NTSC,PAL60
7 S-Video Input (1EA) PAL, SECAM, NTSC 4 System(Rear):PAL50, SECAM,NTSC,PAL60
8 RGB Input RGB-PC Analog(D-SUB 15 Pin)
9 DVI Input DVI-D Digital
10 HDMI Input (2EA) HDMI1-DTV HDMI version 1.3
HDMI2-DTV Support HDCP (Not Support PC)
11 Audio Input (3EA) RGB/DVI Audio L/R Input
Component
CVBS/S-Video
12 SDPIF out (1EA) SPDIF out
13 Earphone (1EA) Antenna, AV1, AV2, AV3, Component,
RGB, DVI, HDMI1, HDMI2
14 USB (1EA) ISP Download (Version 2.0) For service only
15 RS-232C (1EA) For TV Linkloader
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Copyright LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
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2008
5.2 RGB / DVI
No Item Specification Remarks
1 Supported Sync. Type Separate Sync., Digital
2 Operating Frequency Analog Horizontal 30 ~ 61kHz
Vertical 56 ~ 75 Hz
Digital Horizontal 30 ~ 61kHz
Vertical 56 ~ 75 Hz
3 Resolution Analog Max. 1366x768 @ 60Hz
Recommend 1360x768 @ 60Hz
Digital Max. 1366x768 @ 60Hz
Recommend 1360x768 @ 60Hz
4 Input Voltage Voltage :100 – 240 Vac, 50 or 60Hz
5 Inrush Current Cold Start : 50 A Hot : 120 A
6 Operating Condition Sync (H/V) Video LED Wattage
Power S/W On On mode On/On Active Blue 45W Max.
On/On Active Blue 35W Typ.
Sleep mode Off/On
Off Amber 1W RGB
On/Off
Power S/W Off Off mode - Off Off 1W
7 MTBF 50,000 HRS with 90% Confidence level Lamp Life: 50,000 Hours(min)
8 Using Altitude 5,000 m (for Reliability) 3,000m(for FOS)
9 Operating Environment Temp : 10°C ~ 35°C
Humidity : 20 % ~ 80 %
10 Storage Environment Temp : -10°C~60°C non condensing
Humidity : 5 % ~ 90 % non condensing
Copyright LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
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2008
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6. Chroma & Brightness
6.1 18.5” LCD Module (for more details, refer to the module spec.)
* Optical Test Condition
- Surrounding Brightness Level : dark
- Surrounding Temperature : 25±5°C
- warm-up Time : 30 Min
- Contrast, Brightness : Outgoing condition
- *Incase of Vivid Mode, high level saturation may be occurred. Check gray linearity at standard mode.
* Active area
1. Active area of LCD PANEL is in bezel of cabinet.
2. Interval between active area and bezel |A-B|<1.0 mm , |C-D|<1.0 mm A: Interval between left of active area and bezel B: Interval between right of active area and bezel C: Interval between top of active area and bezel D: Interval between bottom of active area and bezel
No. Item Specification Min. Typ. Max. Remark
1. Viewing Angle<CR>10> Right/Left 70/70 85/85 CR >10
Up/Down 60/70 75/85
2. Luminance Luminance (cd/m2) 250 300 DVI or RGB
-Standard, 6500K
-Full White(100IRE)
Variation(%) 75 MIN / MAX
3. Contrast Ratio CR 600 1000
Full white/Full black
4. Color Coordinates[CIE1931] White W
X
Typ 0.313 Typ DVI or RGB
W
Y
-0.03 0.329 +0.03
-Standard, 6500K
RED Xr 0.642
- Full White(100IRE)
Yr 0.334
Green Xg 0.304
Yg 0.608
Blue Xb 0.146
Yb 0.073
C
B
D
A
Active Area
Bezel
Copyright LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
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8. Component Video Input (Y, PB, PR)
7. SET Optical Feature
7.1 PC Mode (Measurement Condition: Full white/ Standard/6500K) -> Measure the black luminance after 30 seconds.
7.2 AV Mode (Measurement Condition: Full white(100IRE)/ Vivid) Measure the black luminance after 30 seconds.
No Item module
Luminance (cd/m
2
) C/R(min)
Remark
Min Typ Max Min Typ
1 19 inch LGD 250 300 - 600:1 1000:1
RGB & DVI
DFC 20000:1
No Item module
Luminance (cd/m
2
) C/R(min)
Remark
Min Typ Max RGB(Full White 100IRE)
1 19 inch LGD 170 220 - 500:1 RF, AV, COMPONENT,HDMI
No.
Specification
Remark
Resolution H-freq(kHz) V-freq(Hz)
1. 720x480 15.73 60.00 SDTV, DVD 480i
2. 720x480 15.63 59.94 SDTV, DVD 480i
3. 720x480 31.47 59.94 480p
4. 720x480 31.50 60.00 480p
5. 720x576 15.625 50.00 SDTV, DVD 625 Line
6. 720x576 31.25 50.00 HDTV 576p
7. 1280x720 37.5 60.00 HDTV 720p
8. 1280x720 44.96 59.94 HDTV 720p
9. 1280x720 45.00 60.00 HDTV 720p
10. 1920x1080 28.125 50.00 HDTV 1080i
11. 1920x1080 33.75 60.00 HDTV 1080i
12. 1920x1080 33.72 59.94 HDTV 1080i
13. 1920x1080 26.97//27 23.97/24 HDTV 1080p
14. 1920x1080 33.716/33.75 29.976/30.00 HDTV 1080p
15. 1920x1080 56.250 50 HDTV 1080p
16. 1920x1080 67.43/67.5 59.94/60 HDTV 1080p
Copyright LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
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2008
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9. RGB Input ( PC )
10. RGB EDID Data
10.1 M197WD-PZJ
No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Remark
1 720x400 31.468 70.08 28.321
2 640x480 31.469 59.94 25.175 Input 848x480 60Hz, 852x480 60Hz
=> 640x480 60Hz Display
3 640x480 37.5 75 31.5
4 800x600 37.879 60.317 40.0
5 800x600 46.875 75.0 49.5
6 1024x768 48.363 60.0 65.0
7 1024x768 60.123 75.029 78.75
8 1280x768 47.776 59.90 79.5
9 1360x768 47.712 60.015 85.5
10 1366x768 47.7 60 85.86
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Copyright LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
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2008
11. DVI Input ( PC )
12. DVI EDID Data
12.1 M197WD-PZJ
No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Remark
1 720x400 31.468 70.08 28.321
2 640x480 31.469 59.94 25.175 Input 848x480 60Hz, 852x480 60Hz
=> 640x480 60Hz Display
3 640x480 37.5 75 31.5
4 800x600 37.879 60.317 40.0
5 800x600 46.875 75.0 49.5
6 1024x768 48.363 60.0 65.0
7 1024x768 60.123 75.029 78.75
8 1280x768 47.776 59.90 79.5
9 1360x768 47.712 60.015 85.5
10 1366x768 47.7 60 85.86
- 13 -
Copyright LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
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2008
13. HDMI input (DTV) (Not Support PC)
No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed
1 720x480 31.469 / 31.5 59.94 / 60 27.00/27.03 SDTV 480P
2 720x576 31.25 50 54 SDTV 576P
3 1280x720 37.500 50 74.25 HDTV 720P
4 1280x720 44.96 / 45 59.94 / 60 74.17/74.25 HDTV 720P
5 1920x1080 33.72 / 33.75 59.94 / 60 74.17/74.25 HDTV 1080I
6 1920x1080 28.125 50.00 74.25 HDTV 1080I
7 1920x1080 26.97 / 27 23.97 / 24 74.17/74.25 HDTV 1080P
8 1920x1080 33.716 / 33.75 29.976 / 30.00 74.25 HDTV 1080P
9 1920x1080 56.250 50 148.5 HDTV 1080P
10 1920x1080 67.43 / 67.5 59.94 / 60 148.35/148.50 HDTV 1080P
14. HDMI EDID Data
14.1 M197WD-PZJ (HDMI 1)
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