LG M197WDP-PZL Schematic

LCD MONITOR TV

SERVICE MANUAL

CAUTION

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

CHASSIS : LD93D

MODEL : M197WDP

M197WDP-PZL

North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com

Internal Use Only

Only for training and service purposes

CONTENTS

CONTENTS .............................................................................................. 2

PRODUCT SAFETY ..................................................................................3

SPECIFICATION ........................................................................................6

ADJUSTMENT INSTRUCTION ...............................................................17

TROUBLE SHOOTING ............................................................................21

BLOCK DIAGRAM...................................................................................29

EXPLODED VIEW .................................................................................. 30

SVC. SHEET ...............................................................................................

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Only for training and service purposes

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PRECAUTION

WARNING FOR THE SAFETY-RELATED COMPONENT.

• There are some special components used in LCD monitor that are important for safety.

These parts are

marked on the schematic diagram and the Exploded View It is essential that these critical parts

should be replaced with the manufacturer’s specified parts to prevent electric shock, fire or other hazard.

• Do not modify original design without obtaining written permission from manufacturer or you will void the original parts and labor guarantee.

TAKE CARE DURING HANDLING THE LCD MODULE WITH BACKLIGHT UNIT.

• Must mount the module using mounting holes arranged in four corners.

• Do not press on the panel, edge of the frame strongly or electric shock as this will result in damage to the screen.

• Do not scratch or press on the panel with any sharp objects, such as pencil or pen as this may result in damage to the panel.

• Protect the module from the ESD as it may damage the electronic circuit (C-MOS).

• Make certain that treatment person’s body are grounded through wrist band.

• Do not leave the module in high temperature and in areas of high humidity for a long time.

• The module not be exposed to the direct sunlight.

• Avoid contact with water as it may a short circuit within the module.

• If the surface of panel become dirty, please wipe it off with a soft material. (Cleaning with a dirty or rough cloth may damage the panel.)

WARNING

BE CAREFUL ELECTRIC SHOCK !

• If you want to replace with the new backlight (CCFL) or inverter circuit, must disconnect the AC adapter because high voltage appears at inverter circuit about 650Vrms.

• Handle with care wires or connectors of the inverter circuit. If the wires are pressed cause short and may burn or take fire.

Leakage Current Hot Check Circuit

• Replaceable batteries

* CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS

CAUTION

Please use only a plastic screwdriver to protect yourself from shock hazard during service operation.

Ω

0.15uF

AC Volt-meter

Good Earth Ground such as WATER PIPE,

To Instrument's exposed METALLIC PARTS

When 25A is impressed between Earth and 2nd Ground for 1 second, Resistance must be less than 0.1

*Base on Adjustment standard

1.5 Kohm/10W

CONDUIT etc.

Only for training and service purposes

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CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the

SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conflict between the

following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.

General Servicing Precautions

1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board

module or any other receiver assembly.

b. Disconnecting or re-connecting any receiver electrical plug

or other electrical connection.

c. Connecting a test substitute in parallel with an electrolytic

capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.

2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".

3. Do not spray chemicals on or near this receiver or any of its assemblies.

4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) is opropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required.

5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.

6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.

7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.

8. Use with this receiver only the test fixtures specified in this

service manual.

CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.

Electrostatically Sensitive (ES) Devices

Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the

unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)

General Soldering Guidelines

1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500ºF to 600ºF.

2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.

3. Keep the soldering iron tip clean and well tinned.

4. Thoroughly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.

5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature.

(500ºF to 600ºF) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-

type solder removal device or with solder braid.

CAUTION: Work quickly to avoid overheating the circuit

board printed foil.

6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature

(500ºF to 600ºF)

b. First, hold the soldering iron tip and solder the strand against

the component lead until the solder melts.

c. Quickly move the soldering iron tip to the junction of the

component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.

d. Closely inspect the solder area and remove any excess or

splashed solder with a small wire-bristle brush.

SERVICING PRECAUTIONS

Only for training and service purposes

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IC Remove/Replacement

Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.

Removal

1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.

2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.

Replacement

1. Carefully insert the replacement IC in the circuit board.

2. Carefully bend each IC lead against the circuit foil pad and solder it.

3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).

"Small-Signal" Discrete Transistor Removal/Replacement

1. Remove the defective transistor by clipping its leads as close as possible to the component body.

2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.

3. Bend into a "U" shape the replacement transistor leads.

4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.

Power Output, Transistor Device Removal/Replacement

1. Heat and remove all solder from around the transistor leads.

2. Remove the heat sink mounting screw (if so equipped).

3. Carefully remove the transistor from the heat sink of the circuit board.

4. Insert new transistor in the circuit board.

5. Solder each transistor lead, and clip off excess lead.

6. Replace heat sink.

Diode Removal/Replacement

1. Remove defective diode by clipping its leads as close as possible to diode body.

2. Bend the two remaining leads perpendicular y to the circuit board.

3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.

4. Securely crimp each connection and solder it.

5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.

Fuse and Conventional Resistor Removal/Replacement

1. Clip each fuse or resistor lead at top of the circuit board hollow stake.

2. Securely crimp the leads of replacement component around notch at stake top.

3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.

Circuit Board Foil Repair

Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.

At IC Connections

To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).

1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).

2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.

3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.

4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.

At Other Connections

Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.

1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.

2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.

3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.

No Item Specification Unit Remark

1 Type TFT Color LCD Module

2 Diagonal Size 18.51 inches diagonal

3 Active Display area 409.8(H) 230.4(V) mm

4 Outline Dimension 430.4(H) x 254.6(V) x 13.0(D) mm Typ. (Without Inverter)

5 Aspect Ratio 16:9

6 Pixel Number 1366 x RGB x 768 pixel

7 Pixel Pitch 0.30(H) x 0.30(V) mm

8 Color arrangement RGB vertical Stripe

9 Color Depth 16.7M color (6bit with A-FRC)

10 Electrical Interface LVDS 1Port

11 Surface Treatment Hard coating(3H) & Anti-glare(Haze 25)

12 Operating Mode Normally White

13 Backlight Unit 2 CCFL (2 lamps)

14 Response Time Rising Time : 1.1 + Falling Time : 3.9 ms Typ.

15 Color Gamut 72%

Only for training and service purposes

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SPECIFICATION

NOTE : Specifications and others are subject to change without notice for improvement

4. Module Specification

4.1 M197WDP-PZL : LGD / LM185WH1-TLD2 ( P/N : EAJ60795101 / P6E, ZBD) REPLACEMENT MODULE : LGD / LM185WH1-TLD1 ( P/N : EAJ60796501 / P6, ZBD)

1. Application Range.

This spec sheet is applied to the 22”/ 23” LCD Monitor TV used LD93C chassis.

2. Specification

Each part is tested as below without special appointment

2.1 Temperature : 25±5°C(77±9°F), CST : 40±5°C

2.2 Relative Humidity : 65±10%

2.3 Power Voltage : Standard input voltage

(100~240V@ 50/60Hz)

• Standard Voltage of each products is marked by models

2.4 Specification and performance of each parts are followed

each drawing and specification by part number in accordance with BOM .

2.5 The receiver must be operated for about 5 minutes prior to

the adjustment.

3. Test method

3.1 Performance : LGE TV test method followed.

3.2 Demanded other specification Safety : CE, IEC specification EMC : CE, IEC

Safety : IEC/EN60065 EMI : EN55013 EMS : EN55020

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Only for training and service purposes

4.2 M197WDP-PZL : AUO / M185XW01-V2 ( P/N : EAJ60796501/ ZBD)

No Item Specification Unit Remark

1 Type TFT Color LCD Module

2 Diagonal Size 18.51 inches(470.1mm) diagonal

3 Active Display area 409.8(H) 230.4(V) mm

4 Outline Dimension 430.4(H) x 254.6(V) x 13.0(D) mm Typ. (Without Inverter)

5 Aspect Ratio 16:9

6 Pixel Number 1366 x RGB x 768 pixel

7 Pixel Pitch 0.30(H) x 0.30(V) mm

8 Color arrangement RGB vertical Stripe

9 Color Depth 16.7M color (6bit with A-FRC)

10 Electrical Interface LVDS 1Port

11 Surface Treatment Hard coating(3H) & Anti-glare(Haze 25)

12 Operating Mode Normally White

13 Backlight Unit 2 CCFL (2 lamps)

14 Response Time Rising Time : 1.1 + Falling Time : 3.9 ms Typ.

15 Color Gamut 72%

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Only for training and service purposes

No Item Specification Remarks

1 Market EU(PAL Market-26Countries) DTV & Analog

UK, France, Germany, Spain, Sweden, Finland,

Italy, Netherland, Belgium, Czech

Luxemburg, Greece, Denmark, Austria, Hungary,

Switzerland, Croatia, Turkey

Analog Only -

Poland, Portugal, Norway, Bulgaria,

Serbia,Slovenia, Russia, Romania

2 Broadcasting system 1) PAL-BG

2) PAL-DK

3) PAL-I/I’

4) SECAM L/L’

5) DVB-T

3 Receiving system Analog : Upper Heterodyne

Digital : COFDM

4 Scart Jack (2EA) PAL, SECAM Scart 1 Jack is Full scart and support RF-OUT(ATV)

Scart 2 jack is Half scart and support MNT/DTV-OUT.

5 Component Input (1EA) Y/Cb/Cr

Y/Pb/Pr

6 RGB Input RGB-PC Analog(D-SUB 15Pin)

7 DVI Input DVI-D Digital

8 HDMI Input (1EA) HDMI-DTV HDMI version 1.3 Support HDCP / Not support PC

9 Audio Input (2EA) RGB/DVI Audio

Component L/R Input

10 SPDIF out (1EA) SPDIF out

11 Earphone out (1EA) Antenna, AV1, AV2, Component,

RGB, DVI, HDMI

12 USB (1EA) Picture, Music Software Update + Picture + Music

13 RS-232C (1EA) Commercial Mode

5. General Specification

5.1 TV

No Item Specification Remarks

1 Supported Sync. Type Separate Sync., Digital

2 Operating Frequency Analog Horizontal 30 ~ 61kHz

Vertical 56 ~ 75 Hz

Digital Horizontal 30 ~ 61kHz

Vertical 56 ~ 75 Hz

3 Resolution Analog Max. 1360 x 768 @ 60Hz

Recommend 1360 x 768 @ 60Hz

Digital Max. 1360 x 768 @ 60Hz

Recommend 1360 x 768 @ 60Hz

4 Input Voltage Voltage :100 – 240 Vac, 50 or 60Hz

5 Inrush Current Cold Start : 50 A Hot : 120 A

6 Operating Condition Sync (H/V) Video LED Wattage

Power S/W On On Typ. On/On Active Blue 35W

mode Max On/On Active Blue 40W

Sleep mode Off/On

Off Amber 1W RGB/

On/Off

Power S/W Off Off mode - Off Off 0.5W

7 MTBF 50,000 HRS with 90% Confidence leve

22”AUO:40,000 Hours(min)

Lamp Life 22”LGD:50,000 Hours(min)

8 Using Altitude 5,000 m (for Reliability) 3,000m(for FOS)

9 Operating Environment Temp : 10°C ~ 35°C

Humidity : 20 % ~ 80 %

10 Storage Environment Temp : -10°C~60°C non condensing

Humidity : 5 % ~ 90 % non condensing

Only for training and service purposes

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5.2 RGB / DVI

No. Item Specification Min. Typ. Max. Remark

1 Viewing Angle[CR>10] Right/Left 70/70 85/85 - CR >10

Up/Downl 60/70 75/85

2 Luminance Luminance (cd/m2) 200 250 -

Variation(%) 75

3 Contrst Ratio CR 700 1000

Full white/Full black

4 Color Coordinates [CIE1931] White W

0.313

Typ. 0.329 Typ.

RED R

-0.03 0.642 +0.03 DVI or RGB

0.302 Standard, 6500K

Green G

0.302

Full white(100IRE)

0.611 Backlight 100

Blue B

0.144

0.069

5 Response Time(ms) Rise Time TrR 1.1 2.6

Condition : DVI or RGB

Decay Time TrD 3.9 7.4

Standard, Backlight100

Only for training and service purposes

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6. Chroma & Brightness

6.1 MM197WDP – LGD Module (for more details, refer to the module spec.)

No. Item Specification Min. Typ. Max. Remark

1 Viewing Angle[CR>10] Horizontal 150 170 - CR >10

Vertical 140 160

2 Luminance Luminance (cd/m2) 200 250 -

Variation(%) 75 80

3 Contrst Ratio CR 600 1000

Full white/Full black

4 Color Coordinates [CIE1931] White W

0.313

Typ. 0.329 Typ.

RED R

-0.03 0.648 +0.03 DVI or RGB

0.339 Standard, 6500K

Green G

0.292

Full white(100IRE)

0.603 Backlight 100

Blue B

0.143

0.070

5 Response Time(ms) Rise Time TrR 3.8 5.5

Condition : DVI or RGB

Standard, Backlight100

6.2 M197WDP – AUO Module (for more details, refer to the module spec.)

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Only for training and service purposes

* Optical Test Condition

- Surrounding Brightness Level : dark

- Surrounding Temperature : 25±5°C

- warm-up Time : 30 Min

- Contrast, Brightness : Outgoing condition

- *Incase of Vivid Mode, high level saturation may be occurred. Check gray linearity at standard mode.

* Active area

1. Active area of LCD PANEL is in bezel of cabinet.

2. Interval between active area and bezel |A-B|<1.0 mm , |C-D|<1.0 mm A: Interval between left of active area and bezel B: Interval between right of active area and bezel C: Interval between top of active area and bezel D: Interval between bottom of active area and bezel

Active Area

Bezel

No Item module Min Typ Max Remark

M197WDP

40000:1 50000:1 PC Mode(D-sub, DVI) , Mode : Outgoing condition

Input signal : 100 IRE Full white pattern

No Item module

Luminance (cd/m

) C/R(min)

Remark

Min Typ Max RF,AV,

COMPONENT,HDMI

1 M197WDP 120 150 500 -

RF,AV,COMPONENT,HDMI

Test condition

Only for training and service purposes

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8. Component Video Input (Y, PB

, PR)

7. SET Optical Feature

7.1 PC Mode (-Mode : Outgoing condition, Input signal : 100IRE White pattern(Pattern #4 : MSPG series))

*If input signal is 100 IRE full white pattern, the luminance and color coordinate will depend on the panel. When testing DFC, please wait for at least 1 minutes after checking luminance at black pattern.

No Item module

Luminance (cd/m

) C/R(min)

Remark

Min Typ Max Min Typ

1 M197WDP 150 180 500 700

RGB & DVI

DFC 50000:1

No.

Specification

Remark

Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz)

1. 720*480 15.73 59.94 13.500 SDTV, DVD 480I(525I)

2. 720*480 15.75 60.00 13.514 SDTV, DVD 480I(525I)

3. 720*576 15.625 50.00 13.500 SDTV, DVD 576I(625I) 50Hz

4. 720*480 31.47 59.94 27.000 SDTV 480P

5. 720*480 31.50 60.00 27.027 SDTV 480P

6. 720*576 31.25 50.00 27.000 SDTV 576P 50Hz

7. 1280*720 44.96 59.94 74.176 HDTV 720P

8. 1280*720 45.00 60.00 74.250 HDTV 720P

9. 1280*720 37.50 50.00 74.25 HDTV 720P 50Hz

10. 1920*1080 33.72 59.94 74.176 HDTV 1080I

11. 1920*1080 33.75 60.00 74.250 HDTV 1080I

12. 1920*1080 28.125 50.00 74.250 HDTV 1080I 50Hz,

13. 1920*1080 56.25 50 148.5 HDTV 1080P

14. 1920*1080 67.432 59.94 148.350 HDTV 1080P

15. 1920*1080 67.5 60.00 148.5 HDTV 1080P

7.2 Mode (-Mode : Outgoing condition, Input signal : 100IRE White pattern(Pattern #4 : MSPG series))

7.3

-DFC Working Condition : Full Black Pattern(All Black, No pattern(MSPG Pattern#2)) signal in D-sub & DVI

Only for training and service purposes

- 13 -

9. RGB Input ( PC )

10. RGB EDID Data

- M197WDP(Product ID : 19393)

****

No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Remark

1. 640*480 31.469 59.94 25.175

2. 640*480 37.5 75 31.5

3. 800*600 37.879 60.317 40.0

4. 800*600 46.875 75.0 49.5

5. 1024*768 48.363 60.0 65.0

6. 1024*768 60.123 75.029 78.75

7. 1280*768 47.776 59.90 79.5

8. 1280*800 49.306 59.91 71.0

9. 1360*768 47.712 60.015 85.5

Only for training and service purposes

- 14 -

11. DVI Input ( PC )

12. DVI EDID Data

- M197WDP(Product ID : 19394)

****

No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Remark

1. 640*480 31.469 59.94 25.175

2. 640*480 37.5 75 31.5

3. 800*600 37.879 60.317 40.0

4. 800*600 46.875 75.0 49.5

5. 1024*768 48.363 60.0 65.0

6. 1024*768 60.123 75.029 78.75

7. 1280*768 47.776 59.90 79.5

8. 1280*800 49.306 59.91 71.0

9. 1360*768 47.712 60.015 85.5

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