LG GSA-4120B Service Manual

Supe r Mult i DVD D riv e
S E RVICE MANUAL
MODEL: GSA-4120B
P/NO : 3828HS1047C
July 2004
Printed in Korea
MODEL : GSA-4120B
INTRODUCTION .......................................................................................................................................................................3
FEATURES............................................................................................................................................................................3~4
SPECIFICATIONS.................................................................................................................................................................5~8
LOCATION OF CUSTOMER CONTROLS .........................................................................................................................9~10
DISASSEMBLY.................................................................................................................................................................11~12
1. CABINET and CIRCUIT BOARD DISASSEMBLY..........................................................................................................11
1-1. Bottom Chassis..........................................................................................................................................................11
1-2. Front Bezel Assy........................................................................................................................................................11
1-3. Cabinet and Main Circuit Board.................................................................................................................................11
2. MECHANISM ASSY DISASSEMBLY..............................................................................................................................11
2-1. Pick-up Unit................................................................................................................................................................11
2-2. Pick-up ......................................................................................................................................................................12
EXPLODED VIEW.............................................................................................................................................................13~14
MECHANICAL REPLACEMENT PARTS LIST ................................................................................................................15~16
GLOSSARY.............................................................................................................................................................................17
THE DIFFERENCES OF CD-R/CD-RW DISCS AND GENERAL CD-ROM.....................................................................18~24
1. Recording Layer..............................................................................................................................................................18
2. Disc Specification............................................................................................................................................................18
3. Disc Materials..................................................................................................................................................................19
4. Reading Process of Optical Disc.....................................................................................................................................20
5. Writing Process of CD-R Disc .........................................................................................................................................21
6. Writing Process of CD-RW Disc......................................................................................................................................21
7. Organization of the PCA, PMA and Lead-in Area ...........................................................................................................22
8. Function of PCA and PMA area ......................................................................................................................................23
9. OPC and ROPC ..............................................................................................................................................................23
10. Writing Process of DISC................................................................................................................................................24
THE DIFFERENCES OF DVD-R/RW, DVD+R/RW DISCS AND DVDD-ROM.................................................................25~33
1. Recording Layer..............................................................................................................................................................25
2. Disc Specification............................................................................................................................................................26
3. Disc Materials..................................................................................................................................................................26
4. Writing Pulse Waveform of DVD+R.................................................................................................................................29
5. Writing Pulse Waveform DVD+RW.................................................................................................................................31
6. Organization of Inner Drive Area, Outer Drive Area, Lead-in Zone and Lead-out Zone .................................................32
DVD & CD DATA PROCESSING......................................................................................................................................34~37
1. Data Processing Flow......................................................................................................................................................34
2. Copy Protection and Regional Code Management Block ...............................................................................................35
3. About Prevention the DVD-ROm from to be copy...........................................................................................................36
4. About the DVD-ROM Regional Code..............................................................................................................................37
INTERNAL STRUCTURE OF THE PICK-UP....................................................................................................................38~39
1. Block Diagram of the Pick-up(HOP-8521T).....................................................................................................................38
2. Pick up Pin Assignment...................................................................................................................................................39
3. Signal detection of the P/U..............................................................................................................................................40
DESCRIPTION OF CIRCUIT.............................................................................................................................................41~48
1. ALPC Circuit....................................................................................................................................................................41
2. Focus Circuit....................................................................................................................................................................43
3. Tracking & Sled Circuit....................................................................................................................................................44
4. Spindle Circuit .................................................................................................................................................................47
MAJOR IC INTERNAL BLOCK DIAGRAM AND PIN DESCRIPTION.............................................................................49~74
TROUBLESHOOTING GUIDE..........................................................................................................................................75~91
BLOCK DIAGRAM..................................................................................................................................................................92
PRINTED CIRCUIT BOARD DIAGRAM...........................................................................................................................93~96
ELECTRICAL REPLACEMENT PARTS LIST........................................................................................................................97
CAUTION - INVISIBLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM.
3
INTRODUCTION
FEATURES
1 General
1) Enhanced IDE (ATAPI) interface.
2) Internal Half-height Drive.
3) CD-R/RW, DVD-R/RW/RAM/+R/+R DL(Double Layer)/+RW read and write compatible CD Family and DVD-ROM read compatible.
4) Buffer Under-run prevention function embedded.
5) 2MB buffer memory.
6) Power loading and power eject of a disc. Bare media loading.
7) MTBF : 100,000 POH
8) Vertical and Horizontal installable.
2. Supported disc formats
1) Reads data in each DVD-ROM, DVD-R(Ver.1.0, Ver. 2.0 for Authoring) and DVD-RAM(Ver.1.0)
2) Reads and writes in each DVD-R(Ver. 2.0 for General), DVD-RW, DVD-RAM(Ver.2.1), DVD+R, DVD+R DL(Double Layer) and +RW
3) Reads data in each CD-ROM, CD-ROM XA, CD-I, Video CD, CD-Extra and CD-Text
4) Reads data in Photo CD (Single and Multi session)
5) Reads standard CD-DA
6) Reads and writes CD-R discs conforming to “Orange Book Part 2”
7) Reads and writes CD-RW discs conforming to “Orange Book Part 3”
3. Supported write method
1) DVD-R:..................Disc at Once and Incremental Recording
2) DVD-RW:...............Disc at Once, Incremental Recording and Restricted Overwrite
3) DVD-RAM:.............Random Write
4) DVD+R:.................Sequential Recording
5) DVD+R DL: ...........Sequential Recording
6) DVD+RW:..............Random Write
7) CD-R/RW: .............Disc at Once, Session at Once, Track at Once and Packet Write
This service manual provides a variety of service information. It contains the mechanical structure of the Super Multi DVD Drive and the electronic circuits in schematic form. This Super Multi DVD Drive was manufactured and assembled under our strict quality control standards and meets or exceeds industry specifications and standards. This Super Multi DVD drive is an internal drive unit designed for use with IBM PC, HP Vectra, or compatible computer. It can write as much as 700 Mbytes of digital data into CD-R/RW disc, and can read as much as 700 Mbytes of digital data stored in
a CD-ROM, CD-R and CD-RW disc. It can write as much as 4.7Gbytes of digital data into DVD+R/RW disc, and can read as much as
4.7Gbytes of digital data stored in a DVD-ROM, DVD-R, DVD-RW, DVD+R, DVD+R DL and DVD+RW disc. This Super Multi DVD Drive can easily meet the upcoming MPC level 3 specification, and its Enhanced Intelligent Device Electronics (E-IDE) and ATAPI interface allows Plug and play integration in the majority of today’s PCs without the need of an additional interface card.
4. Performance
1) Average access time: DVD-ROM 145 ms (1/3 stroke) CD-ROM 125 ms
2) Write speed: DVD-R 2x, 4x CLV, 8x ZCLV
DVD-RW 1x, 2x, 4x CLV
DVD-RAM 2x, 3x ZCLV (Ver.2.1), 3x-5x PCAV(Ver.2.1)
DVD+R 2.4x, 4x CLV, 8x, 12x ZCLV
DVD+R DL 2.4x CLV
DVD+RW 2.4x, 4x CLV
CD-R 4x, 8x, 16x CLV, 24x, 32x, 40x ZCLV
CD-RW 4x, 8x, 10x, 16x CLV, 24x ZCLV
(High Speed: 8x, 10x, Ultra Speed: 16x, 24x)
3) Read speed: DVD-R/RW/ROM 10x / 8x / 16x max.
DVD-RAM (Ver.1.0/2.1) 2x / 2x, 3x ZCLV, 3x-5x PCAV
DVD-Video(CSS Compliant Disc) 8x max. (Single/Dual layer)
DVD+R/+RW 10x / 8x max.
DVD+R DL 8x max.
CD-R/RW/ROM 40x max.
CD-DA (DAE) 40x max.
4) Sustained Transfer rate: DVD-ROM 22.16 Mbytes/s (16x) max.
CD-ROM 6,000 kB/s (40x) max.
5) Burst Transfer rate: Ultra DMA Mode2
Multi word DMA Mode2, PIO Mode 4
6) Multimedia MPC-3 compliant
5. Audio
1) 16 bit digital data output through ATA interface
2) Software Volume Control
3) Equipped with audio line output for audio CD playback
*Definition
Transfer Rate:.........1x (DVD) = 1.385 Mbytes/s..........1x (CD) = 150 kB/s
Mbytes/s = 106bytes/s, ................kB/s = 210bytes/s
Capacity:.................MB = 220bytes,.............................kB = 210bytes
4
5
SPECIFICATIONS
1. SYSTEM REQUIREMENTS
-CPU: IBM Compatible Pentium 4 1.6GHz (or faster) (For High speed, 2GHz or faster recommended.)
-128MB Memory or greater
2. SUPPORTING OPERATING SYSTEM
2.1 Applicable disc formats
DVD............................DVD-ROM: 4.7GB (Single Layer)
8.5GB (Dual Layer)
DVD-R: 3.95GB (Ver.1.0 : read only)
4.7GB (Ver.2.0 for Authoring : read only)
4.7GB (Ver.2.0 for General: read & write) DVD-RW: 4.7GB (Ver.1.1) DVD-RAM: 2.6GB/side (Ver.1.0)
1.46GB/side, 4.7GB/side (Ver.2.1) DVD+R: 4.7GB DVD+R DL: 8.5GB DVD+RW: 4.7GB
CD...............................CD-ROM Mode-1 data disc
CD-ROM Mode-2 data disc CD-ROM XA, CD-I, Photo-CD Multi-Session, Video CD CD-Audio Disc Mixed mode CD-ROM disc (data and audio) CD-Extra CD-Text CD-R (Conforming to “Orange Book Part2”: read & write) CD-RW (Conforming to “Orange Book Part3”: read & write)
2.2 Writing method
(1) DVD-R/RW...........................Disc at Once
Incremental Recording
Restricted Overwrite (DVD-RW only)
(2) DVD-RAM/+RW ...................Random Write
(3) DVD+R.................................Sequential Recording
(4) DVD+R DL ...........................Sequential Recording
(5) CD-R/RW .............................Disc at Once (DAO)
Session at Once (SAO)
Track at Once (TAO)
Packet Write
* Operating System
Window 98 Second Edition Windows Millennium Edition (Me) Window 2000 Professional Window XP Home Edition, Professional
* Recording tool
(1) Nero(Ahead) (2) In CD(Ahead) (3) Power Producer Gold (Cyber Link)
6
2.3 Disc diameter..............................................120mm
80mm (Horizontal only)
2.4 Data capacity
• User Data/Block DVD-ROM/R/RW/RAM/+R/+RW ......2,048 bytes/block
CD (Yellow Book)..........................................2,048 bytes/block(Mode 1 & Mode 2 Form 1)
2,336 bytes/block (Mode 2) 2,328 bytes/block (Mode 2 Form 2) 2,352 bytes/block (CD-DA)
2.5 RPC (Regional Playback Control) Phase2, No Region
3. DRIVE PERFORMANCE
3.1 Host interface ..................................................................X3T13 ATA/ATAPI5/1321D
INF-8090i Rev.5
3.2 Read/Write & Rotational speed
<Write> DVD-R...............................................................2x, 4x (CLV), 8x (ZCLV)
DVD-RW............................................................1x, 2x, 4x (CLV)
DVD-RAM ...............................Ver. 2.1.............2x, 3x (ZCLV), 3x-5x (PCAV)
DVD+R..............................................................2.4x, 4x (CLV), 8x, 12x (ZCLV)
DVD+R DL ........................................................2.4x CLV
DVD+RW...........................................................2.4x, 4x (CLV)
CD-R .................................................................4x, 8x, 16x (CLV), 24x, 32x, 40x (ZCLV)
CD-RW..............................................................4x, 8x, 10x,16x (CLV), 24x (ZCLV)
(High Speed: 8x, 10x, Ultra Speed: >16x)
<Read> DVD-ROM...............................Single layer.......6.7x - 16x (CAV), ..........Approx. 9,420 r/min
Dual layer.........3.3x - 8x (CAV), ..........Approx. 5,180 r/min
DVD-Video (CSS) .............................................3.3x - 8x (CAV)
DVD-R.....................................3.95GB .............4.2x - 10x (CAV), ..........Approx. 5,180 r/min
4.7GB...............4.2x - 10x (CAV), ..........Approx. 5,890 r/min
DVD-RW.................................4.7GB ...............3.3x - 8x (CAV), ..........Approx. 4,720 r/min
DVD-RAM...............................Ver. 1.0/ 2.1......2x/ 2x, 3x (ZCLV)*......... 3x-5x (PCAV)*
DVD+R....................................4.7GB ...............4.2x - 10x (CAV), ..........Approx. 5,890 r/min
DVD+R DL..............................8.5GB ...............3.3x - 8x (CAV), ...........Approx. 5,180 r/min
DVD+RW ................................4.7GB ...............3.3x - 8x (CAV), ..........Approx. 4,720 r/min
CD-R/ROM, CD-I / Video........(1.2m/s) ............17x - 40x (CAV), ..........Approx. 8,100 r/min
CD-RW ...................................(1.2m/s) ...........17x - 40x (CAV), ..........Approx. 8,100 r/min
CD-DA (DAE)..........................(1.2m/s) ...........17x - 40x (CAV), ..........Approx. 8,100 r/min
CD-DA (Audio out)..................(1.2m/s) ...........4.0x - 10x (CAV), ..........Approx. 2,030 r/min
* Rotational speed (CLV, ZCLV)
DVD-R/RW/ROM, +R/RW...............................1x: Approx. 1,390(Inside) - 580 r/min(Outside)
DVD-RAM................................Ver. 1.0 ...........1x: Approx. 2,390(Inside) - 1,010 r/min(Outside)
Ver. 2.1...........2x: Approx. 3,250(Inside) - 1,380 r/min(Outside)
CD-R/RW/ROM ...............................................1x: Approx. 500(Inside) - 210 r/min(Outside)
3.3 Data transfer rate
3.3.1 Sustained transfer rate
<Write> DVD-R.........................2x, 4x, 8x ZCLV................2.77, 5.54, 5.44-11.08 Mbytes/s
DVD-RW ...............1x, 2x, 4x CLV..................1.385, 2.77, 5.54 Mbytes/s
DVD-RAM (Ver. 2.1): ..2x, 3x ZCLV, 3-5xPCAV...2.77, 4.155,4155-6.925 Mbytes/s (w/o Verify)
DVD+R........................
2.4x, 4x CLV 8x, 12xZCLV
...3.32, 5.54 5.54-11.08 8.31-16.62 Mbytes/s
DVD+R DL ..................2.4x CLV...........................3.32 Mbytes/s
DVD+RW.....................2.4x, 4x CLV.....................3.32, 5.54 Mbytes/s
CD-R...........................4x, 8x, 16x CLV 24x, 32x, 40xZCLV
600, 1,200, 2,400, 2,400-3,600, 2,400-4,800, 2,400-6,000 kB/s (Mode-1)
CD-RW........................4x, 8x, 10x, 16x CLV, 24xZCLV
600, 1,200, 1500, 2,400, 2,400- 3,600 kB/s (Mode-1)
<Read> DVD-ROM...................Single layer.......................9.28 - 22.16 Mbytes/s .........................16x max.
Dual layer .........................4.58 - 11.08 Mbytes/s ...........................8x max.
DVD-R...................................................................5.73 - 13.85Mbytes/s...........................10x max.
DVD-RW ...............................................................4.58 - 11.08 Mbytes/s ...........................8x max.
DVD-RAM ...................Ver. 1.0.............................2.77 Mbytes/s ......................................2x ZCLV
Ver. 2.1.............................2.77, 4.155,4.155-6.93 Mbytes/s ..2x, 3x ZCLV,
3-5xPCAV
DVD+R..................................................................5.73 - 13.85Mbytes/s...........................10x max.
DVD+R DL ............................................................4.58 - 11.08 Mbytes/s............................8x max.
DVD+RW...............................................................4.58 - 11.08 Mbytes/s ...........................8x max.
CD-R/ROM............................................................2,550 - 6,000 kB/s...............................40x max.
CD-RW........................ .........................................2,550 - 6,000 kB/s...............................40x max.
CD-DA (DAE)........................................................2,550 - 6,000 kB/s...............................40x max.
3.3.2 Burst transfer rate
Ultra DMA Mode 2.................................................33.3 Mbytes/s max.
Multiword DMA Mode 2.........................................16.6 Mbytes/s max.
PIO Mode 4...........................................................16.6 Mbytes/s max.
3.4 Access time (1/3 stroke)
DVD-ROM..............................................................145 ms Typ.
(Note 1)
DVD-RAM (Ver.2.1)...............................................165 ms Typ.
CD-ROM................................................................125ms Typ.
(Note 1)
Note :
1) Average access time is the typcal value of more than 50 times including latency and error correction time. Test Disc : DVD : ALMEDIO TDV-520 / TDR-820
CD : ALMEDIO TCDR-701 / HITACH HCD-1
*) Typical value defines a measured value in normal temperature (20 deg.C.) and horizontal position.
3.5 Data error rate (Measured with 5 retries maximum)
DVD-R/RW/ROM/RAM ..................................<10
-12
DVD-+R/+RW.................................................<10
-12
CD-R/RW/ROM..............................................<10
-12
(Mode-1)
<10-9(Mode-2)
Condition : It is assumed that the worst case raw error rate of the disc is 10
-3
3.6 Data buffer capacity .......................................................2Mbytes
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8
4. Quality and Reliability
4.1 MTBF..................................................100,000 Power On Hours(Consecutive/Cumulative POH)
Assumption : ..........................Used in a normall office environment at room temperature.
-POH per year.........................3,000
-ON/OFF cycles per year........600
-Operating duty cycle..............20% of power on time (Seek: 5% of operating time)
4.2 Tray cycle test...................................30,000 times
No degeneration in the mechanical part after test
4.3 Actuator mechanism........................1,000,000 full stroke seek
4.4 MTTR (Mean Time To Repair) ...........0.5 h
4.5 Component life .................................5 years or 2,000 h of Laser radiating time
Assumption : ..........................Used in a normall office environment.
5. POWER REQUIREMENTS
5.1 Source voltage
+5V +5% tolerance, less than 100 mVp-p Ripple voltage +12V +10% tolerance, less than 100 mVp-p Ripple voltage
5.2 Current
Idle (Hold track state)..............+5V DC .................0.6A typ. .........< 1.0 A max.
+12V DC ...............0.5A typ...........< 1.0 A max.
Write (Active)..........................+5V DC .................0.8A typ. .........< 1.3 A max.
+12V DC................0.8A typ. .........< 1.5 A max.
Read (Active)..........................+5V DC .................0.7A typ. .........< 1.3 A max.
+12V DC................0.9A typ. .........< 1.5 A max.
Seek (Acess) ..........................+5V DC .................0.7A typ. .........< 1.5 A max.
+12V DC ...............1.2A typ. .........< 2.0 A max.
5.3 Standby
Sleep mode (No disc).............1.1 W typ. 1.3 W max.
6. AUDIO PERFORMANCE
Output Level (1kHz, 0dB)........................................................0.7Vrms typical
Frequency Response..............................................................+/-3dB (20 to 20,000Hz)
Signal to Noise Ratio...............................................................80dB min. with IHF A and LPF 20 kHz
THD (1kHz, 0dB).....................................................................0.10% max. with LPF 20 kHz
Channel separation(10kHz).....................................................65dB min.
Condition:................................................................................Load inpedance : 10k ohms
7. Acoustic noise
Less than 50dB, A scale, at 0.5 m away from the drive Note : 1. Disc : Less than imbalance 0.3 x10-4Nm
2. Installation : Horizontal
3. Ambient temperature : Normal temperature
4. Except loading, unloading and seek
8. Dimensions
External dimensions (W x H xD) 146x41.3x184.6mm Front bezel (WxHxD) 149x42x5 mm
9. Mass .................................................Approx. 0.90+/-0.03 kg
* Which is not provided with Circuit Diagram of this model. Please Contact the friendly staff of LG
Service Care at: Website http: //www.LGEservice.com
LOCA TION OF CUSTOMER CONTROLS
9
1. Disc tray
This is the tray for the disc. Place the disc on the ejected disc tray, then lightly push the tray (or push the eject button) and the CD will be loaded. NOTE: Don’t pull out or push in the disc tray forcibly. This might cause damage to the loading section of the drive.
2. Eject button
This button is pressed to open the CD tray. This button works only when power is supplied to the drive. If an Audio CD is playing, pressing this button will stop it, and pressing it again will open the tray.
3. Emergency Eject Hole
Insert a paper clip here to eject the Disc tray manually or when there is no power.
4. Drive activity indicator
Green colored LED is used to indicate the operation of Super Multi DVD Drive.
Drive Activity Indicators
Eject Button
Disc Tray
Emergency Eject Hole
Front Panel
NOTE: The actual drive may be different from this design.
10
1. Power Connector
Connects to the power supply (5-and 12-V DC) of the host computer. NOTE : Be careful to connect with the proper polarity. Connecting the wrong way may damage the system (and is not guaranteed). Usually this connector can only be attached one-way.
2. IDE Interface Connector
Connect to the IDE (Integrated Device Electronics) Interface using a 40-pin flat IDE cable. NOTE : Do not connect or disconnect the cable when the power is on, as this could cause a short circuit and damage the system. Always turn the power OFF when connecting or disconnecting the cable.
3. Jumper Connector
This jumper determines whether the drive is configured as a master or slave. Changing the master-slave configuration takes effect after power-on reset.
4. Analog Audio Output Connector
Provides output to a sound card (analog signal). Generally you need this to play a regular audio CD.
5. Digital Audio Output Connector
This connector is not supported.
RESERVED
ANALOG AUDIO
INTERFACE
POWER
39 40
1
+5
GND
+12
2
C S M S L A
R G L
Digital Audio Output Connector
Jumper Connector
Analog Audio Output Connector
IDE Interface Connector
Power Connector
Rear Panel
NOTE: The actual drive may be different from this design.
1. CABINET and CIRCUIT BOARD DISASSEMBL Y
1-1. Bottom Chassis
A. Release 4 screws (A) and remove the Bottom Chassis
in the direction of arrow (1). (See Fig.1-1)
1-2. Front Bezel Assy
A. Insert and press a rod in the Emergency Eject
Hole and then the CD Tray will open in the direction of arrow (2).
B. Remove the Tray Door in the direction of arrow
(3) by pushing the stoppers forward.
C. Release 3 stoppers and remove the Front Bezel Assy.
1-3. Cabinet and Main Circuit Board
A. Remove the Cabinet in the direction of arrow (4).
(See Fig. 1-3)
B. Release 2 hooks (a) and remove the CD Tray
drawing forward.
C. Remove the Main Circuit Board in the direction of
arrow (5).
D. At this time, be careful not to damage the 4
connectors, are positioned at left and bottom sides, of the Main Circuit Board.
2. MECHANISM ASSY DISASSEMBL Y
2-1. Pick-up Unit
A. Release screws (B). B. Separate the Pick-up Unit in the direction of arrow (6).
Main Circuit Board
Cabinet
(4)
(5)
Hooks (a)
Fig. 1-1
Fig. 1-2
DISASSEMBLY
11
Fig. 1-3
Mechanism Assy
Pick-up Unit
(6)
(B)
(B)
Fig. 2-1
(1)
(A)
Bottom Chassis
(A)
(A)
(A)
(3)
Stoppers
Emergency Eject Hole
(2)
Tray Door
CD Tray
Front Bezel Assy
2-2. Pick-up
A. Release 1 screw (C) and remove the Pick-up.
Pick-up Unit
Pick-up
(C)
(C)
Fig. 2-2
12
030
PBM00 (MAIN C.B.A)
007
A02
A01
A03
021
028
029
452
032
452
020
021
050
014
413
413
413
001
413
430
010
009
420
008
011
012
005
035
016
015
004
006
A B C D E F GH
1
2
3
4
5
013
452
024
024
452
031
027
026
033
025
430
419
020
449
023
003
002
13 14
EXPLODED VIEW
ATIP Absolute Time in Pre-groove. With an additional modulation of the Wobble, the Groove contains a time
code information.
Wobble The pre-groove in the Disc is not a perfect spiral but is wobbled.
With : – A typical amplitude of 30 nm
– A spatial peried of 54~64 µm CW Continuous Wave. The laser light output is at a constant level. DOW Direct Over-Write. The action in which new information is recored over previously recorded information in
CD-RW disc.
Overwrite
The action in which new information is recorded over previously recorded information.
(Pre-)Groove
The guidance track in which clocking and time code information is stored by means of an FM modulated wobble.
Land Land is characterized in the following way:
When radial signals are concerned,land is defined as the area between the grooves. When HF signal are concerned,land is defined as the area between the marks(pits) in tangential direction.
Hybrid Disc A Multisession disc of which the first Session is mastered. On a hybrid disc, recorded and
mastered information may co-exist.
Mastered Information,stored as pits on the disc during the manufacturing process of the disc. Information (when making the master)
OPC Optimum Power Control. Procedure is determined optimum recording power according to CD-
R/RW Media in recording start step.
ROPC Running OPC. The purpose is to continuously adjust the writing power to the optimum power
that is required. When the optimum power may change because of changed conditions of disc and change in operating temperature.
Jitter The 16 value of the time variation between leading and trailing edges of a specific (I3 I11) pit
or land as measured by Time Interval Analysis. Deviation The difference between a fixed value of Pit length and Land length. TOC Table Of Contents : in the Lead-in Area the subcode Q-channel contains information about the
Tracks on the disc. Packet A method of writing data on a CD in small increments.
Writing Two kinds of packets can be written : Fixed-length and Variable-length. Write The shape of the HF write signal used to modulate the power of the laser.
Strategy The Write Strategy must be used for recordings necessary for disc measurements. Information Wobble, ATIP, Disc Identification, Write Power, Speed Range OPC Parameters, etc are
Area recorded in the Information area of CD-RW Disc Finalization The action in which (partially) unrecorded or logically erased tracks are finished and the Lead-in
and/or Lead-out areas are recorded or overwritten with the appropriate TOC subcode. Logical Erase
A method to remove information from a disc area by overwriting it with an EFM signal containing
mode 0 subcode
A logically erased area is equivalent to an unrecorded Physical Erase
The action in which previously recorded information is erased by overwriting with a CW laser
output.
After a Physical Erase action, the erased area on the CD-RW disc is in the unrecorded state
again. Session
An area on the disc consisting of a Lead-in area, a Program area, a lead-out area. Multi session
A session that contains or can contain more than one session composed Lead-in and Lead-out
GLOSSARY
17
18
The differences of CD-R/CD-RW discs and General CD-ROM
1.Recording Layer
Recordable CD has a wobbled pre-groove on the surface of disc for laser beam to follow track.
2.Disc Specification
Read-only Disc
CD-R and CD-RW Disc
3~1 1T
1.6um
0.4~0.5 um
(Pit)Groove
Land
Track pitch(p)
Radial Direction
Iw
A
O
a
a
Groove
Land
Radial Error Signal
The Groove wobble
Average center
Actual center
CD-ROM (READ-ONLY DISC)
a=30nm
ITEM CD-ROM CD-R CD-RW
Standard Yellow Book Orange Book II Orange Book III
Record Not available Write once Re-Writeable
Tracking Signal I11/Itop > 0.6 > 0.6 0.55 > M11> 0.70
(HF Modulation)
Read Laser Power(mW) < 0.5 mW < 0.7 mW < 1.0 mW
Jitter < 35 nsec < 35 nsec < 35 nsec
Reflectivity (R
top) 70 % 65 % 15 % ~ 25 %
Remark)
Write Laser Power(mW) 14-65 mW 6-45 mW
19
3.Disc Materials
1) CD-ROM disc
Laser Beam
Groove
Substrate (Polycarbonate)
Organic Dye Layer
Reflective Layer
Protective Layer
Label Printing
2) CD-R disc
Pigment Reflective Layer Color
Phtalocyanine Gold/Silver Yellow/White
Cyanine Gold/Silver Dark Green/Bright Green
Azo Gold/Silver Dark Blue
It is composed of Silver _ colored aluminum plate and Reflective layer.
Groove (Pit) of aluminum plate make a track.
Laser wavelength : 780 nm, Laser Power (Read): 0.5mW
Signal is detected by the
difference of reflective beam intensity between pit and
Land on the disc.
It is so-called WORM (Write Once Read Many) CD.
It is composed of polycarbonate layer, Organic dye layer, Reflective layer, and Protective
layer.Gold/Silver Reflective layer is used to enhance the reflectivity
According to the kinds of Organic dye layer, it is divided by Green CD, Gold CD, Blue CD.
Laser Wavelength : 780 nm, Laser Power (read) : 0.7 mW
Recording Power : 8x(14~20mW), 16x(25~35mW)
When some part of dye layer is exposed to laser heat, its color changs black.Therefore, writing and
reading is enabled by the difference of reflectivity between changed part and unchanged part.
Polycarbonate layer has Pre_Groove which make a Track.
Laser Beam
Pit
Substrate (Polycarbonate)
Reflective Layer
Protective Layer
Label Printing
20
3) CD-RW Disc
4.
Reading process of Optical Disc
Laser Beam
Groove
Substrate (Polycarbonate)
Recording Layer
Dielectric Layer(TL)
Dielectric Layer(UL)
Protective Layer
Label Printing
It is composed of polycarbonate layer, alloy(silver, arsenic) layer, aluminum reflectivity layer, protective layer.
An crystalized alloy layer is transformed into noncrystalized by the laser heat. Therefore, writing and reading
is enabled by the difference of reflectivity.
It is possible to overwrite about 1000 times.
Laser Wavelength : 780 nm, Laser Power (Read) : 1.0mW
Recording Power : Erase (4~18mW), Write (6~45mW)
When disc rewriting, new data is overwritten previously recorded data.
Polycarbonate layer has a Pre-Groove which make a track.
Lens
H
D
Beam Spot
Focusing Lens
Laser Spot at Constant Read Intensity
Reflected Light Signal
Laser Spot Position (Time)
Previously Recorded Marks
Groove Land Mirror
I
3
I
top
I
11
I
G
I
L
I
0
Numerical aperture: NA=nsinθ,
n: Refractive index
Focus depth : H =
λ
/NA
laser spot diameter : D =
λ
/NA
2
θ
21
5.Writing Process of CD-R Disc
a b c d e f g
a
b
c
d
e
f
g
Incident Laser Power
(Read)
(Read)
(Write)
Laser Spot Position (Time)
a b c d e f g
Laser Spot Position (Time)
Laser Spot
Recorded Mark
Reflected Light Signal
Reflected Light Signal
Below "ORP"– Mark Too Short
At Optimum Record Power ("ORP")
Above "ORP" – Mark Too Long
Time
6.Writing process of CD-RW Disc
Write Power
Erase Power
Read Power
Groove
Crystal
Amorphous
Amorphous
Recorded state
(lower reflectivity)
Melting/
quenching
Heating/
gradual cooling
Crystal phase
Erased state
(higher reflectivity)
22
7.Organization of the PCA, PMA and Lead-in Area
1) Layout of CD-ROM disc
Center hole Clamping and Label Area Information Area
Lead-in Area
Lead-in Area
Diameter 15 mm
Diameter 46 mm
Diameter 120 mm
Program Area
Read Only Disc
Lead-out Area
Program Area Lead-out Area
Center hole
Clamping and Label Area
Information Area
PCA PMA
Test Area Count Area
Diameter 15 mm
Diameter 45 mm
Diameter 120 mm
Unrecorded Disc
Tsl-00:35:65 Tsl-00:15:05
Tsl-00:13:25
Tsl
99:59:74 00:00:00
in out
Test Area : for performing OPC procedures. Count Area : to find the usable area immediately in T.A Tsl : start time of the Lead-in Area, as encoded in ATIP PMA : Program Memory Area
Disc Center
Disc Center
2) Layout of CD-R/RW disc
23
8. Function of PCA and PMA area
1) PCA (Power Calibration Area)
PCA area is used to determine the correct Laser Power for a disc. Method 1 : PCA area is divided by a track. Method 2 : The previous Calibration value is referred. Method 3 : ROPC is used to determine Laser Power value automatically in data writing.
CD-R Disc can write maximum 99 Tracks but CD-RW Disc can write unlimited tracks because it has a rewritable
function.
2) PMA (Program Memory Area)
It has a track information (track No, track Start/End time) of every track before writing completed. PMA area has the last written point and the next writable point of a disc. In case of CD to CD copy, some writer may not write PMA area.
* When Disc is Finalized,
PMA information is transferred to the Lead_In area so that general Driver can read it.
* Because PCA and PMA area exist before Lead-In area, General CD Player or CD-ROM Drive cant read
these areas.
9. OPC and ROPC
1) OPC (Optimum Power Control)
This is the first step of writing process, because CD writer has its own laser power value and media have different writing characteristics,
This is determined by the Writing characteristic, speed, temperature, and humidity. Laser wavelength is determined by the environmental temperature (775~795nm) and Optical Laser Power is
determined by the test and retry.
Asymmetry and optimum writing Power
EFM signal Asymmetry is determined by the writing power.
Therefore, Optical Power which has the same value to the preset power value can be estimated by measuring HF signal Asymmetry on the PCA area.
Measurement of Asymmetry
* Parameter setting (Beta) : Using AC coupled HF signal before equalization
Beta = (A1+A2)/(A1-A2)
Time
P << Po
Time
P = Po
HF Signal
A1
0
A2
Time
P >> Po
24
2) ROPC (Running Optimum Power Control)
Variable primary factor of Optimum Power Change of Power sensitivity on the Disc. (limited to 0.05 *Po) Wavelength shift of the laser diode due to the operating temperature change. Change of the Spot aberration due to the Disc skew,
Substrate thickness, Defocus.
– Change of Disc or Optics conditions due to the long term OPC
==> It is necessary to adjust continuously to obtain the Optimum Power.
Principle of Running OPC To meet the factors mentioned above,
a horizontal _ direction movement of a curve is uesd.
Beta = f(B-level) = constant on the Recorded Disc Procedure of ROPC
a. Reference B-level is determined during OPC Procedure. b. During Recording, B-level value is controlled to have a close
Reference B-level value.
c. Normalization of B-level is used to eliminate the effect of reflectivity fluctuation.
==> The reflected B-level value is normalized by the disc reflectivity itself.
CD-R/RW Media
Write Strategy Determination
PCA Test Area
Program Area
PMA Area
Lead-In Area
Lead-out Area
OPC
PCA Count Area
ROPC
* Recording Capacity of CD-R/RW (74Minute Recording media)
(2048 Byte/Sector) X (75 Sector/Second) X (60 Second/Minute) X 74 Minute = 681,984,000 Bytes = 682 Mbytes
But the actual recording capacity is about 650 Mbytes. (according to the ISO 9660 standard, approximately 30 Mbytes are used to make directory structure and volume names.)
Incident recording pulse
Reflected recording pulse
Sampled timing B
11T
Sample B-level (Write Power)
Level B
Sampled at timing B
Pwo decided by OPC
Recording Power
Level B with Pwo
normalized to recording power
Sample Disc Reflectivity (Read power)
10. Writing Process of DISC
25
The differences of DVD-R/RW , DVD+R/R W discs and DVD-ROM
1.Recording Layer
LPP (Land Pre-Pit)
DVD+R/RW Disc
DVD-R/RW Disc
0.74
um
3
T
0.4 um
DVD-ROM (Read Only Disc)
26
2.Disc Specification
3.Disc Materials
1) DVD-ROM
DVD-ROM
Media T ype
User data capacity
Single-Layer
Read Only
4.7GB
Dual-Layer
Read Only
8.54GB
DVD-R DVD-RW DVD+R DVD+RW
Dye Phase change Dye Phase change
4.7GB 4.7GB 4.7GB 4.7GB
Wavelength
650nm 650nm 650nm 650nm 650nm 650nm
Reflectivity
45~85% 18~30nm 45~85% 18~30% 45~85% 18~30nm
Track pitch
0.74 0.74 0.74 0.74 0.74 0.74
Minimum pit length
0.4 0.44 0.4 0.4 0.4 0.4
Modulation
>0.6 >0.6 >0.6 >0.6 >0.6 >0.6
Channel bit-rate
26.16MHz 26.16MHz 26.16MHz 26.16MHz 26.16MHz 26.16MHz
Wobble Frequency
- - 140KHz 140KHz 817.4KHz 817.4KHz
Addressing
26.16MHz 26.16MHz Wobble & LPP Wobble & LPP Wobble(ADIP) Wobble(ADIP)
Read Power (mW)
0.7 0.1 0.7 0.1
Write Power (mW)
- -
JItter
<8% <8% <8% <8% <9% <9%
++
Bonding layer
Polycarbonate
Semi-reflective Polycarbonate
Reflective layer
Label Polycarbonate
Label
Bonding layer Reflective layer
Polycarbonate
<Single Layer >
<Dual Layer >
27
2) Recording format using organic dye material (DVD-R/DVD+R)
* The format that records data through the creation of recorded marks by changing the organic dye material
with a laser beam.
DVD-R
Adhesive layer
Protective layer Reflective layer
Recording layer(dye) Disc substrate
DVD+R
Adhesive layer
Protective layer
Reflective layer Recording layer(dye)
Disc substrate
Adhesive layer
Protective layer
Reflective layer
Dye layer
Substrate
Laser beam
> Disc structure
> Disc structure
[Recording] Recording is done by changing the organic dye layer and the substrate with a laser when a strong is applied to a disc, the temperature of the ortanic dye material goes up, the dye is decomposed and the substrate changes at the same time. At this time, a durable bit is created as is the case with a CD-ROM.
[Playback]
Signals are read with the differences of the reflection of a laser from pits.
28
3) Recording format using phase-change recording material (DVD-RW/DVD+RW)
* Data is recorded by changing the recording layer from the amorphous status to the crystalline status, and
played back by reading the difference of the reflection coefficient.
[ Amorphous : Non-crystalline ]
Substrate
Laser beam
Recording data
(Melting/Quick cooling)
Erasing data
(Heating/Gradual cooling)
Data erased state
(High reflection coefficient)
Recorded state
(Low reflection coefficient)
Crystalline status
Amorphous status
DVD-RW
Adhesive layer Protective layer Reflective layer
Dielectric layer Recording layer
(Phase change material) Dielectric layer
Disc substrate
DVD+RW
Adhesive layer Protective layer Reflective layer
Dielectric layer Recording layer
(Phase change material) Dielectric layer
Disc substrate
> Disc structure
> Recording principles
[Recording] When a high-power laser is applied to the recording material, it melts and then becomes amorphous with a low reflection coefficient when it quickly cools off. When a mid-power laser is applied to heat gradually the recording material and then gradually cools it off, it becomes crystal with a high reflection coefficient.
[Playback] A low-power laser is used for playback. The amount of reflected light depends on the status (amorphous or crystalline) of the recording material. This is detected by an optical sensor.
29
4. Writing Pulse Wave Form of DVD+R
For different speed ranges, different write strategies can be used. This document specifies 2 options:
- a pulsed write strategy, where each single mark is created by a number of subsequent separated short pulses.
- a blocked write strategy, where each single mark is created by one continuous pulse.
1) 1stMethod : Using Pulsed Write Strategy
* 3T :
NRZI
T = 3
2Tw
Ttop
dTtop
dTle
Pb
top
top le
Pp
Channel bits
N = 3 : only the top pulse(T ), first pulse lead-time dT , dT
NRZI
T > 4
2Tw Tw
Ttop Tmp
Tmp
Tlp
dTtop
dTle
Pb
top
top
le
lp
mp
Pp
Channel bits
N > 4 : the top pulse (T ), multi-pulse (T ) and last pulse (T ), first pulse lead-time dT , dT
Pp : Actual write power Pb : Bias Power
* >
4T :
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