LG FMN0760NL, FMN0960NL, FMN1860NT, FMN1860NV, FMN1260NL Service Manual

...
Free Joint Multi Type Air Conditioner
SERVICE MANUAL
MODELS Indoor Unit : FMN0760NL
FMN0960NL FMN1260NL FMN1260NFM/B/D FMN1260NT FMN1860NT FMN1860NV FMN1860NL
Outdoor Unit : FMU4480N6L
Functions...................................................................................................................................... 3
Product Specifications .................................................................................................................5
Operation Details ..........................................................................................................................7
Dimensions..................................................................................................................................23
Wiring Diagram ...........................................................................................................................27
Self-diagnosis Function .............................................................................................................29
Refrigeration Cycle Diagram......................................................................................................30
Installation of Indoor, Outdoor Unit ..........................................................................................31
Disassembly of the parts ...........................................................................................................70
3-way Valve ..................................................................................................................................76
Cycle Troubleshooting Guide ....................................................................................................81
Electronic Parts Troubleshooting Guide...................................................................................82
Electronic Control Device ..........................................................................................................93
Schematic Diagram...................................................................................................................101
Exploded View and Replacement Parts List...........................................................................107
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Contents
- 3 -
Functions
• Room temperature sensor. (THERMISTOR)
• Maintains the room temperature in accordance with the Setting Temp.
• Indoor fan is delayed for 5 seconds at the starting.
• Restarting is inhibited for approx. 3 minutes.
• Room/Art Cool/Convertible Type Indoor Unit: High, Med, Low, Chaos
• Cassette Type Indoor Unit: High, Mde, Low, Auto
Indoor Unit
Operation ON/OFF by Remote controller
Sensing the Room Temperature
Room temperature control
Starting Current Control
Time Delay Safety Control
Indoor Fan Speed Control
Operation indication Lamps (LED)
Soft Dry Operation Mode
• Both the indoor and outdoor fan stops during deicing.
• Hot start after deice ends.
• The indoor fan stops until the evaporator piping temperature will be reached at 28°C.
Sleep Mode Auto Control
Natural Air Control by CHAOS Logic
Airflow Direction Control
Deice (defrost) control (Heating)
• The fan is switched to intermittent or irreg­ular operation
• The fan speed is automatically switched from high to low speed.
• Room/Art Cool/Convertible type Indoor Unit
-- Lights up in operation
-- Lights up in Sleep Mode
-- Lights up in Timer Mode
-- Lights up in Deice Mode
• Cassette type Indoor Unit
-- Lights up in Operation
-- Lights up in Filter replacement
-- Lights up in Timer Mode
-- Lights up in Defrost Mode or Hot Start Operation.
-- Operation procedures when the remote control can't be used.
• Intermittent operation of fan at low speed.
The fan is switched to low(Cooling), med(Heating) speed.
• The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours.
• The louver can be set at the desired posi­tion or swing up and down automatically.
• The setting temperature, indoor fan speed and desired operation mode are automatically set.
Auto Operation Mode
Hot-start Control (Heating)
- 4 -
• If power is on, it will operate to charge capacitor (330µF/450WV) on controller and power relay will oper­ate after about 2~5sec.
• The final operating freq. of comp. is set the lowest freq. that limited outdoor temp., discharge pipe temp.,
target freq., owing to CT.
• It will be changed the drive voltage of comp. according to operating frequency.
• It is only operated in the heating operation mode except defrosting operation.
• High speed/Low speed
Outdoor Unit
Power relay control
Comp. Freq. control
Overheatng. Protection(Powr module)
Freq. speed control(up/down speed)
V/F control
Total current control (over current protection)
DC peak current control
4 way valve control
Outdoor fan motor control
Discharge pipe temp. control
- 5 -
Product Specifications
Indoor
Cooling capacity
[Btu/h]
Unit [W]
Heating capacity
[Btu/h]
[W] Moisture Removal [l/h] Power Supply [Ø,V,Hz] Air Circulation Max [CMM]
High dB[A]
Nosie Level Med dB[A]
Low dB[A] Input Motor [W] Runing Current Motor [A] Demensions WxDxH [mm] Net Weight [kg] Air flow Direction Control[Up & Down] Remocon Type
Type
Pipe Connection Gas inch[mm]
Liquid inch[mm]
Outdoor
Cooling capacity
[Btu/h]
Unit [W]
Heating capacity
[Btu/h]
[W] Nosie Level dB[A] Power Supply [Ø, V, Hz]
Cooling
Normal [W]
Input
Max [W]
Heating
Normal [W]
Max [W]
Cooling
Normal [A] Runing Max [A] Current
Heating
Normal [A]
Max [A] Dimensions WxDxH [mm] Net Weight [kg] Refrigerant R-22 [g]
Type
Pipe Connection Gas inch[mm]
Liquid inch[mm]
Connection cable [mm
2
]
Power cable [mm
2
]
7,000 9,000 12,000 12,000 2,051 2,638 3,517 3,517 8,000 10,000 13,800 13,800 2,344 2,931 4,044 4,044
1.4 1.7 2.5 1.2
1, 220-240, 50 1, 220-240, 50 1, 220-240, 50 1, 220-240, 50
6.5 7 9 8.3 34 36 39 44 33 34 36 41 30 32 35 34 27 27 28 11
0.14 0.14 0.15 0.12
802 x 165 x 262 802 x 165 x 262 888 x 170 x 287 570 x 137 x 568
77 9 9
Up & Down Up & Down Up & Down Up & Down
L.C.D Wireless
Flare Connection 3/8[9.52] 3/8[9.52] 1/2[12.7] 1/2[12.7] 1/4[6.35] 1/4[6.35] 1/4[6.35] 1/4[6.35]
44,000 12,895 50,600 14,829
63
3, 380 ~ 415, 50
1,900 ~ 4,700
5,150
2,310 ~ 5,700
5,700
3.5 ~ 8.5
8.8
4.0 ~ 9.3
9.3
900 x 370 x 1,225
110
5,300 (at 7.5m)
Flare Connection
3/8[9.52] 1/4[6.35]
0.75, 4wires (Include earth)
3.5, 4wires (Exclude earth)
FMN0760NL FMN0960NL FMN1260NL
FMN1260NFM/B/D
FMU4480N6L
Model
Item
Indoor Unit
Outdoor Unit
- 6 -
Indoor
Cooling capacity
[Btu/h]
Unit [W]
Heating capacity
[Btu/h]
[W] Moisture Removal [l/h] Power Supply [Ø,V,Hz] Air Circulation Max [CMM]
High dB[A]
Nosie Level Med dB[A]
Low dB[A] Input Motor [W] Runing Current Motor [A] Demensions WxDxH [mm] Net Weight [kg] Air flow Direction Control[Up & Down] Remocon Type
Type
Pipe Connection Gas inch[mm]
Liquid inch[mm]
Outdoor
Cooling capacity
[Btu/h]
Unit [W]
Heating capacity
[Btu/h]
[W] Nosie Level dB[A] Power Supply [Ø, V, Hz]
Cooling
Normal [W]
Input
Max [W]
Heating
Normal [W]
Max [W]
Cooling
Normal [A] Runing Max [A] Current
Heating
Normal [A]
Max [A] Dimensions WxDxH [mm] Net Weight [kg] Refrigerant R-22 [g]
Type
Pipe Connection Gas inch[mm]
Liquid inch[mm] Connection cable [mm2] Power cable [mm2]
12,000 18,000 18,000 18,000
3,517 5,275 5,275 5,275
13,800 20,700 19,000 20,700
4,044 6,067 5,567 6,067
1.5 3.3 2.5 2.5
1, 220-240, 50 1, 220-240, 50 1, 220-240, 50 1, 220-240, 50
9.25 13.5 13 14 41 47 44 49 39 45 41 47 37 43 39 45 68 90 60 56
0.29 0.5 0.32 0.25
570 x 570 x 269 570 x 570 x 269 1,080 x 181 x 314 1,200 x 205 x 615
19 19 12 30
Up & Down Up & Down Up & Down Up & Down
L.C.D Wireless
Flare Connection
5/8[15.88] 5/8[15.88] 1/2[12.7] 1/2[12.7]
1/4[6.35] 1/4[6.35] 1/4[6.35] 1/4[6.35]
44,000 12,895 50,600 14,829
63
3, 380 ~ 415, 50
1,900 ~ 4,700
5,150
2,310 ~ 5,700
5,700
3.5 ~ 8.5
8.8
4.0 ~ 9.3
9.3
900 x 370 x 1,225
110
5,300 (at 7.5m)
Flare Connection
3/8[9.52] 1/4[6.35]
0.75, 4wires (Include earth)
3.5, 4wires (Exclude earth)
FMN1260NT FMN1860NT FMN1860NL FMN1860NV
FMU4480N6L
Model
Item
Indoor Unit
Outdoor Unit
Operation Details
1. Room/Art Cool Type Indoor Unit
(1) The Function of main control
• DISPLAY
Operation Indicator
• On while in appliance operation, off while in appliance pause
• Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on)
Sleep Timer Indicator
• On while in sleep timer mode, off when sleep timer cancel or appliance operation pause
Timer Indicator
• On while in timer mode (on/off), off when timer mode is completed or canceled
Defrost Indicator
• Off except when hot start during heating mode operation or while in defrost control
Cooling Mode Operation
• When the intake air temperature reaches 0.5°C below the setting temp, the compressor and the outdoor fan stop.
• When it reaches 0.5°C above the setting temp, they start to operate again.
Compressor ON Temp Setting Temp+0.5°C Compressor OFF Temp Setting Temp-0.5°C
• While in compressor running, operating with the airflow speed set by the remote control. While in compressor not running, operating with the low airflow speed regardless of the setting.
Soft Dry Operation Mode
• When the dehumidification operation input by the remote control is received, the intake air temperature is detected and the setting temp is automatically set according to the intake air temperature.
26°C Intake Air Temp 25°C 24°C Intake Intake Air Temp<26°C Intake Air Temp-1°C 18°C Intake Intake Air Temp<24°C Intake Air Temp-0.5°C Intake Air Temp<18°C ➲ 18°C
• While in compressor off, the indoor fan repeats low airflow speed and pause.
• While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification
operation and 4-min compressor off repeat. Compressor ON Temp. Setting Temp+0.5°C Compressor OFF Temp. Setting Temp-0.5°C
• In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.
Heating Mode Operation
• When the intake air temp reaches +3°…above the setting temp, the compressor is turned off. When below
the setting temp, the compressor is turned on. Compressor ON Temp. Setting Temp. Compressor OFF Temp. Setting Temp.+3°C
• While in compressor on, the indoor fan is off when the indoor pipe temp. is below 26°C, when above 28°C , it
operates with the low or setting airflow speed.
-7-
• While in compressor off, the indoor fan is off when the indoor pipe temp is below 33°C, when above 35°C , it
operates with the low airflow speed.
• If overloaded while in heating mode operation, in order to prevent the compressor from OLP operation, the
outdoor fan is turned on/off according to the indoor pipe temp.
• While in defrost control, both of the indoor and outdoor fans are turned off.
Defrost Control
• Defrost operation is controlled by timer and sensing temperature of outdoor pipe.
• The first defrost starts only when the outdoor pipe temperature falls below -5°C after 40 minutes passed from starting of heating operation and more than 10 minutes operation of compressor.
• Defrost ends after 12 minutes passed from starting of defrost operation or after the outdoor fan operates with­in max. 2 minutes 30 seconds when the outdoor pipe temperature rises over 12°C even it before 12 minutes.
• The second defrost starts only when the outdoor pipe temperature falls below -5°C after 40 minutes passed from ending of the first defrost and more than 10 minutes operation of compressor.
Fuzzy Operation
• When any of operation mode is not selected like the moment of the power on or when 3 hrs has passed since the operation off, the operation mode is selected.
• When determining the operation mode, the compressor, the outdoor fan, and the 4 way valve are off and only the indoor fan is operated for 15 seconds. Then an operation mode is selected according to the intake air temp at that moment as follows.
24°C Inatake Air Temp Fuzzy Operation for Cooling 21°C Inatake Air Temp<24°C Fuzzy Operation for Dehumidification Inatake Air Temp<21°C Fuzzy Operation for Heating
• If any of the operation modes among cooling / dehumidification / heating mode operations is carried out for 10 sec or longer before Fuzzy operation, the mode before Fuzzy operation is operated.
1) Fuzzy Operation for Cooling
• According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C or more below the setting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the compressor is turned on.
Compressor ON Temp Setting Temp +0.5°C Compressor OFF Temp Setting Temp – 0.5°C
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time.
26°CIntake Air Temp 25°C 24°CIntake Air Temp<26°C Intake Air Temp – 1°C 22°CIntake Air Temp<24°C Intake Air Temp – 0.5°C 18°CIntake Air Temp<22°C Intake Air Temp Intake Air Temp<18°C 18°C
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the tem­perature.
-8-
-9-
2) Fuzzy Operation for Dehumidification
• According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C or more below the setting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the compressor is turned on.
Compressor ON Temp Setting Temp + 0.5°C Compressor OFF Temp Setting Temp – 0.5°C
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time.
26°C Intake Air Temp 25°C 24°C Intake Air Temp<26°C Intake Air Temp – 1°C 22°C Intake Air Temp<24°C Intake Air Temp – 0.5°C 18°C Intake Air Temp<22°C Intake Air Temp Intake Air Temp<18°C ➲ 18°C
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan repeats the low airflow speed or pause as in dehumidification operation.
3) Fuzzy Operation for Heating
• According to the setting temperature selected by Fuzzy rule, when the intake air temp is 3°C or more above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on.
Compressor ON Temp Setting Temp Compressor OFF Temp Setting Temp + 3°C
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time.
20°CIntake Air Temp Intake Air Temp + 0.5°C Intake Air Temp<20°C ➲ 20°C
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is set to the high or the medium according to the intake air temperature and the setting temperature.
Airflow Speed Selection
• The airflow speed of the indoor fan is set to high, medium, low, or chaos (auto) by the input of the airflow speed selection key on the remote control.
On-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance starts to operate.
• The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached.
• If the appliance is operating at the time set by the timer, the operation continues.
While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.
Off-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance stops operating.
• The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached.
• If the appliance is on pause at the time set by the timer, the pause continues.
-10-
Off-Timer <=> On-Timer Operation
• When the set time is reached after the on/off time is input by the remote control, the on/off-timer operation is carried out according to the set time.
Sleep Timer Operation
• When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote control while in appli­ance operation, the operation of the appliance stops.
• While the appliance is on pause, the sleep timer mode cannot be input.
• While in cooling mode operation, 30 min later since the start of the sleep timer, the setting temperature increases by 1°C. After another 30 min elapse, it increases by 1°C again.
• When the sleep timer mode is input while in cooling cycle mode, the airflow speed of the indoor fan is set to the low.
• When the sleep timer mode is input while in heating cycle mode, the airflow speed of the indoor fan is set to the medium.
Chaos Swing Mode
• By the Chaos Swing key input, the upper/lower vane automatically operates with the Chaos Swing or they are fixed to the desired direction.
• While in Chaos Swing mode, the angles of cooling and heating cycle operations are different.
Chaos Natural Wind Mode
• When the Chaos Natural Wind mode is selected and then operated, the high, medium, or low speed of the air­flow mode is operated for 2~15 sec. randomly by the Chaos Simulation.
Jet Cool Mode Operation
• While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the
other mode operation (cooling, dehumidification, ventilation), the Jet Cool mode is operated.
• In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min at cooling mode operation.
• In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18°C.
• When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority.
• When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then operated in order that the air outflow could reach further.
Auto Restarting Operation
• When the power is restored after a sudden power failure while in appliance operation, the mode before the power failure is kept on the memory and the appliance automatically operates in the mode on the memory.
• The slide switch on the main unit of the appliance should be on the Auto Restarting position in order that the Auto Restarting operation is available.
• Operation Mode that is kept on the memory
- State of Operation ON/OFF
- Operation Mode/Setting Temp/Selected Airflow Speed
- Sleep Timer Mode/Remaining Time of Sleep Timer (unit of hour)
• Incase the power comes on again after a power failure, Auto Restarting operation is the function to operate procedures automatically to the previous operating conditions. (Art Cool Type)
Slide Switch
FORCED OPERATION
AUTO RESTART
REMOTE CONTROL
-11-
Forced Operation
• To operate the appliance by force in case that the remote control is lost, the forced operation selection switch is on the main unit of the appliance to operate the appliance in the standard conditions.
• When the power is supplied while the slide switch is on the forced operation position, or when the slide switch position is switched to the Auto Restarting (or test operation) position or switched from the remote control position to the forced operation position while the power is on, the forced operation is carried out.
• When the slide switch position is switched from the forced operation position to the Auto Restarting position or the remote control position, the forced operation is canceled and the appliance stops operating.
• In the forced operation mode, the indoor fan is operated at low speed for around 15 sec and then the opera­tion condition is set according to the intake air temperature as follows.
24°CIntake Air Temp Cooling Mode Operation, 22°C, High Speed 21°CIntake Air Temp<24°C Dehumidification Operation, 23°C, High Speed Intake Air Temp<21°C Heating Mode Operation, 24°C, High Speed
Remote Control Operation Mode
• When the remote control is selected by the slide switch on the main unit, the appliance operates according to the input by the remote control.
Protection of the evaporator pipe from frosting
• If the indoor pipe temp is below 0°C in 7 min. after the compressor operates without any pause while in cool­ing cycle operation mode, the compressor and the outdoor fan are turned off in order to protect the indoor evaporator pipe from frosting.
• When the indoor pipe temp is 7°C and higher after 3 min. pause of the compressor, the compressor and the outdoor fan is turned on according to the condition of the room temperature.
Buzzer Sounding Operation
• When the appliance-operation key is input by the remote control, the short "beep-beep-" sounds.
• When the appliance-pause key is input by the remote control, the long "beep—" sounds.
- 12 -
2. Cassette Type Indoor Unit
(1) The function of main control
Time Delay Safety Control
• 3 min
...
The compressor is ceased for 3minutes to balance the pressure in the refrigeration cycle. (Protection of compressor)
• 5 sec
...
Vertical air flow direction control louvers open in 5 seconds to prevent noise between louvers and wind.
• 5 sec
...
The 4-way valve is ceased for 5 sec. to prevent the refrigerant-gas abnormal noise when the Heating operation is OFF or switched to the other operation mode when compress is off. While compressor is running, it takes 3~5 seconds to switch.
Auto Swing Control
• This function is to swing the louver up and down automatically.
Soft-Dry Operation
• The indoor fan speed is automatically set to the low, so the shift of the indoor fan speed is impossible because of already being set to the best speed for Dry Operation by Micom Control.
Cooling Mode Operation
• When selecting the Cooling( ) Mode Operation, the unit will operate according to the setting by the remote controller and the operation diagram is as following
Intake Air temp.
COMP. ON (SET TEMP.+0.5°C)
COMP. OFF (SET TEMP. -0.5°C) More than More than
3 minutes 3 minutes
Selecting Selecting Selecting
fan speed fan speed fan speed
INDOOR FAN Low Low
- 13 -
Intake Air temp.
Setting temp.+3°C
(Compressor OFF)
Setting temp. (Compressor ON)
INDOOR FAN Low OFF Low Low OFF
Heating Mode Operation
The unit will operate according to the setting by the remote controller and the operation diagram is shown as following.
Hot Start
Low
Selecting
Fan Speed
minimum 3min
Selecting fan
speed
minimum
10sec.
1min
AA
minimum
1min.
minimum
10sec.
B
Hot-Start Control
The indoor fan stops until the evaporator piping temperature will be reached to 25°C.
The operation diagram is as following.
PIPING TEMPERATURE
1min
COMPRESSOR
INDOOR FAN OFF LOW
Selected Fan
ON
22°C
25°C
A point; While the indoor Heat-Exchanger temperature is higher than 40°C fan operates at low speed, when it becomes lower than 40˚C fan stops.
B point; When the indoor Heat-Exchanger temperature is higher than 31°C, fan operates at selected fan speed, when it becomes lower than 31°C, the fan operates at low speed for 10sec, after 10sec, it operates at selected fan speed.
- 14 -
Defrost Control
While in heating mode operation in order to protect the evaporator pipe of the outdoor unit from freezing, reversed to cooling cycle to defrost the evaporator pipe of the outdoor unit.
Defrost control is available 45 min. later since heating mode operation started, and it will not prolong over 10 min.
Defrost control is carried out according to the following priority order while in heating mode operation.
1st priority : Defrost control is carried out according to the indoor pipe temp 60 min. later since heating mode opera-
tion started.
2nd priority : The temp differences between the indoor pipe temp and the intake air temp 25 min. later(T1) and 45
min. later (T2) since heating mode operation started are measured, then defrost control is carried out according to the dirrerence (T=∆T1-∆T2)
3rd priority : Defrost control is carried out according to the temp difference (E=TE1-TE2) between the indoor pipe
temperatures of 25 min later(TE1) and 45 min later (TE2) after heating mode operation started.
When the indoor pipe temp is 41°C or above, defrost control is not carried out even if the condition is one of the defrost conditions above.
While in defrost control, the compressor is on and the indoor fan, the outdoor fan, and the 4 way valve are off.
More than 45 minutes
of heating operation
Within
9min. 45sec.
ON OFF
ON
ON
ON OFF
COMPRESSOR
4-WAY VALVE
INDOOR FAN
-6°C ON
12°C OFF
The outdoor
piping Temp.
More than 10 min.
running of compressor
More than 45 minutes
of heating operation
HOT-
START
ON
3. Convertible Type Indoor Unit
(1) The function of main control
Time Delay Safety Control
3min…The compressor is ceased for 3minutes to balance the pressure in the refrigeration cycle. (Protection of compressor)
5sec…Vertical air flow direction control louvers open in 5 seconds to prevent noise between louvers and wind.
30sec… The 4-way valve is ceased for 30sec. to prevent the refrigerant-gas abnormal noise when the Heating
operation is OFF or switched to the other operation mode while compress is off. While compressor is running, it takes 3~5 seconds to switch.
Airflow Direction Control
This function is to swing the louver up and down automatically and to set it at the desired position.
The procedure is as the following.
1st ; Press the ON/OFF Button to operate the product. 2nd ; Press the Airflow Direction Control Button to swing the louver up and down automatically. 3nd ; Repress the Airflow Direction Control Button to set the louver as the desired position.
MODE 0
1
2
3
4
5
6
7
135°
Cooling
MODE
MODE
MODE
MODE
MODE
MODE
MODE
9
MODE
(CLOSE)
OPEN
135°
12°
Cooling
HeatingHeatingHeating
MODE 1
MODE 2
MODE 3
MODE 4
MODE 5
MODE 6
MODE 7
MODE 8
MODE 9
CLOSE
OPEN
135°
12°
Cooling
Heating
Heating
Heating
MODE 1
MODE 2
MODE 3
MODE 4
MODE 5
MODE 6
MODE 7
MODE 8
MODE 9
CLOSE
Heating
OPEN
135°
12°
Cooling
Heating
Heating
Heating
MODE 1
MODE 2
MODE 3
MODE 4
MODE 5
MODE 6
MODE 7
MODE 8
MODE 9
CLOSE
–15–
For Heating Model
Airflow direction control figure when installed on
the floor.
Airflow direction control figure when installed
under the ceiling.
3. Cooling Mode Operation
When selecting the Cooling( ) Mode Operation, the unit will operate according to the setting by the remote con-
troller and the operation diagram is as following
4. Cooling or Heating Mode with Sleep Mode Auto Operation
When selecting the Cooling( ) or the Heating( ) combined with the Sleep Mode Auto Operation( ), the operation diagram is as following.
Cooling Mode with the Sleep Mode
The setting temperature will be raised by 1°C 30minutes later and by 2°C 1 hour later.
The operation will be stopped after 1, 2, 3, 4, 5, 6, 7 hours.
Heating Mode with the Sleep Mode.
The operation will be stopped after 1, 2, 3, 4, 5, 6, 7 hours.
Intake Air temp.
COMP. ON (SET TEMP.+0.5°C)
COMP. OFF (SET TEMP. -0.5°C) More than More than
3 minutes 3 minutes
INDOOR FAN Low Low Low Low Low
COMPRESSOR ON OFF ON OFF ON
30 minutes 30 minutes
1°C
1°C
–16–
Setting Temp. +3°C (Compressor OFF)
Setting Temp. (Compressor ON)
Indoor Fan Low. Low. Low. Low. Low. Low.
Compressor ON OFF ON OFF ON OFF
Intake Air temp.
COMP. ON (SET TEMP.+0.5°C)
COMP. OFF (SET TEMP. -0.5°C) More than More than
3 minutes 3 minutes
Selecting Selecting Selecting
fan speed fan speed fan speed
COMPRESSOR ON OFF ON OFF ON
INDOOR FAN Low Low
5. Auto Operation
The operation procedure is as following. (Cooling & Heating Model)
* If initial mode is decided, that mode is continued without the room temperature changing. * For cooling operation mode over 24°C setting temperature and fan speed are same as cooling only model.
Auto Operation for Cooling. (Cooling only Model)
–17–
Press Start/Stop Button
Select Auto Operation Mode
Check the Room temperature
Operation mode Indoor fan speed are automatically decided by Fuzzy rule. Setting temperature
Intake-air
temperature
Operation Mode Heating Soft Dry Cooling
Operation Condition Intake-air Temperature Setting temperature Fan speed Air Direction Control
Over 26°C25°C
Over 24°C~below 26°C Intake air -1°C
Over 22°C~below 24°C Intake air -0.5°C
Over 20°C~below 22°C intake air temperture
below 20°C20°C
Over 20°C~below 30°C Fuzzy control
below 20°C20°C
over 30°C30°C
below 21°C
below
24°C
~
Over 24°C
Over 21°C
When Auto Operation initial start
When pressing room temp­erature setting button during Auto Operation
Controlled
by Fuzzy logic
In this mode, when pressing the verti­cal air diretion con­trol. Button, louvers moves to 1/f rhythm (refer to page 17)
Intake-Air temp
Setting Temp. +0.5°C (Compressor OFF)
Setting Temp.-0.5°C (Compressor ON)
Indoor Fan
Compressor
ON ONOFF OFF
Fuzzy Speed
Auto Operation for Soft Dry
The Setting temperature will be same as that of the current intake-air temperature.
- Compressor ON temperature; Setting temperature +1°C
- Compressor OFF temperature; Setting temperature -0.5°C
Auto Operation for Heating.
- Compressor ON temperature; Setting temperature
- Compressor OFF temperature; Setting temperature +3°C
1/f rhythm louver operation : In Auto operation mode, when pressing the vertical air direction control button, lou­ver moves as following cycle.
–18–
Intake Air temp. below 20°C over 20℃~below 21°C
Setting temp. 20°C Intake air temp. +0.5°C
21.5°C
20°C
20°C
Intake-Air temp.
Setting temp.
20.5°C
21°C
MODE0
MODE1
MODE2
MODE3
MODE4
MODE5
MODE6
MODE9
(CLOSED)
End
Start
6. Natural wind by CHAOS logic
–19–
For more fresh feeling than other fan speed mode, press the indoor fan Speed Selector and set to CHAOS mode. In this mode, the wind blows like natural breeze by auto­matically changing fan speed according to the CHAOS logic.
Intake Air temp.
OUTDOOR FAN/COMP.
INDOOR FAN
: Setting fan speed : LOW
Cooling on temp.
(Setting temp.+0.5)
Setting CHAOS Natural wind
Setting temp.
Cooling off temp.
(Setting temp.-0.5)
: CHAOS Natural wind
: COMP ON : COMP OFF
GRAPH of Natural wind by the CHAOS logis (During Cooling operation)
Intake Air temp.
30sec
OUTDOOR FAN/COMP.
INDOOR FAN
: Setting fan speed : LOW
Heating off temp.
(Setting temp.+3.0)
Setting CHAOS Natural wind
Heating on temp.
(Setting temp.)
: CHAOS Natural wind
: COMP ON : COMP OFF
GRAPH of Natural wind by the CHAOS logis (During Heating operation)
LOW OR STOP
20
7. Heating Mode Operation
The unit will operate according to the setting by the remote controller and the operation diagram is shown as following.
For Heating Model
INDOOR FAN
4-WAY VALVE
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
26°C
28°C
Indoor piping temp.
Intake Air temp.
Setting temp. +3.0˚C
(Compressor OFF)
Setting temp.
(Compressor ON)
minimum
1min.
minimum
3min.
Fan
Stops
Low Fan
Low Fan Low Fan Fan StopSelected Fan
Selected
Fan
Low Fan
Selected
Fan
minimum
3min.
minimum
30sec.
minimum
1min.
OUTDOOR FAN
COMPRESSOR
8. Hot-Start Control
The indoor fan stops until the evaporator piping temperature will be reached to 28℃.
During heating operation, if piping temperatures falls below 26°C fan stops.
The operation diagram is as following.
PIPING TEMPERATURE
1min
COMPRESSOR
INDOOR FAN
ON
: Selected Fan : Low Fan : Fan Stop
28°C
(22˚C)
26°C
(20˚C)
21
9. Deice Control
Deicing operation is controlled by timer and sensing the outdoor piping temperature.
The first deicing starts only when the outdoor pipe temperature falls below -6°C after 45(30) minutes passed
from starting of heating operation.
Deicing ends after 10(6) minutes passed from starting of deice operation or when the outdoor pipe temperature rises over 12°C even if before 10(6) minutes.
The second deicing starts only when the outdoor pipe temperture falls below -6°C after 45(30) minutes passed from ending of the first deicing.
More than 45(30) minutes
of heating operation
Within
10(6) minutes
DeicingDeicing
ON OFF
ON ON
ON
ON OFF OFF
COMPRESSOR
4-WAY VALVE
INDOOR FAN
-6°C
DEICE ON
12°C
DEICE OFF
The outdoor
piping Temp.
ON
More than 45(30) minutes
of heating operation
HOT-
START
ON
OFF
ON
INDOOR FAN
Low Fan Low Fan
Intake Air temp.
Setting temp. +1.0˚C
(Compressor ON)
Setting temp. -0.5˚C
(Compressor OFF)
Setting temp.
2min.58sec. 2min.58sec.
10min. 10min.7min.
Within 7min.
CoolingCooling
OUTDOOR FAN
COMPRESSOR
Selected
Fan
Selected
Fan
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFFONON
OFF
OFF
10. Soft Dry Operation
During Soft Dry Operation, the compressor ON temperature is the setting temperature plus 1°C, the compressor OFF temperature is the setting temperature minus 0.5°C.
When the room temperature rises over the compressor ON temperature, the operation mode is switched to the cooling mode.
When the room temperature falls between the compressor ON temperature and OFF temperature, the opera­tion mode is switched to the Soft Dry Operation. In this temperature range, 10min. Dry Operation, 7min operation OFF. During 10min Dry operation, if the room temperature falls below compressor OFF temperature, Compressor OFF.
In micom dehumidify mode, control of fan speed is as following.
12. Protection of the evaporator pipe from frosting
If the temperature of the indoor coil is below 0°C after 7 minutes from starting the compressor, the
compressor and the outdoor fan is stopped, and then after 3 minute delay of the compressor and the temperature of the indoor coil is over 7°C, the compressor and the outdoor fan is reoperated. Indoor fan operates at low speed (comp. OFF) or at selected speed (comp. ON)
13. Inlet grille open
Once the inlet grille is opened during operation of the unit, the unit automatically stops operation and the lamps will be turned-off. But memorized functions are still available. When the inlet grille is closed again, the unit become waiting state for operation. From then, the unit can be operated by forced operation button or Start/Stop button of remote controller.
14. Test Operation
When pressing forced operation switch about 3 seconds, the unit operates in cooling mode at high speed fan regardless of room temperature and resets in 18 min.
During test operation, if remote controller signal is received, the unit operates as remote controller sets.
15. Auto Restarting Operation
When the power is restored after a sudden power failure while in appliance operation, the mode before the power failure is kept on the memory and the appliance should be on the automatically operates in the mode on the memory.
Operation Mode that is kept on the memory
- State of Operation ON/OFF
- Operation Mode/Setting Temp/Selected airflow Speed
- Sleep Timer Mode/Remaining Time of Sleep Timer(unit of hour)
–22–
11. Forced operation
If you lose wireless remote controller, you can operate the unit with forced operation switch.
The standard conditions are as following.
Unit operates in low fan mode for first 15 seconds, then switched to proper operation mode according to
intake Air temperature.
Heat pump Model
Room Temp24
°C
21°CRoom Temp24
°C
Room Temp 〈21
°C
Operation Mode Cooling Cooling Soft Dry Heating
FAN Speed High High Soft Dry Rule High
Setting Temp. 24°C22°C Air Intake Temperature 24°C
Cooling Model
R
Forced Operation Button
Press the Forced Operation Button.
Press the Forced Operation Button once again to stop operation.
1. Indoor Unit
Room Type Indoor Unit
- 23 -
Dimensions
Installation plate
Installation plate
D
H
W
Tubing hole cover
FMN1860NLFMN1260NLFMN0760NL, FMN0960NL
ø70mm ø70mm
A
A
A
A
Left rear piping Right rear piping
ø70mm
ø70mm
50mm
20mm
20mm
80mm
Left rear piping Right rear piping
Left rear piping Right rear piping
Hole Center
ø70mm
"D"
"C"
W mm 802 888 1,080
H mm 262 287 314
D mm 165 170 181
FMN0760NL FMN0960NL
FMN1260NL FMN1860NL
MODEL
DIM
- 24 -
Art Cool Type Indoor Unit
Pipe Hole
Fix Hole
Hanger Hole
H
W
D
MODEL
DIM Unit
W mm 570
H mm 568
D mm 137
INDOOR UNIT
- 25 -
Convertible Type Indoor Unit
250mm
36mm
36mm
1076mm
1200mm
205mm
615mm
392mm
265mm
468mm
R
63mm
38mm
175mm
(Installation Plate)
(Rear Side)
- 26 -
Cassette Type Indoor Unit
269
67055
570
269
190.5
160
52
90
90
120.4
30
521
670
570
450
40
110 110
670
670
CLOSE OPEN OPEN CLOSE
900
1,225
370
2. Outdoor Unit
- 27 -
Wiring Diagram
1. Room Type Indoor Unit 2. Art Cool Type Indoor Unit
3. Cassette Type Indoor Unit 4. Convertible Type Indoor Unit
3854A20023B
INDOOR WIRING DIAGRAM
CN-DISP1
CN-U/D
FUSE
AC250V/T2A
CN-TH
SSR
SH-CAPA.
BR
YL
OR
BK
CN-POWER CN-FAN
ZNR
THERMISTOR
FORCED OPERATION
AUTO RESTART
REMOTE CONTROL
STEP
MOTOR
MOTOR
MAIN PCB
ASM
DISPLAY PCB ASM
TO OUTDOOR UNIT
PILLAR TERMINAL
BR
BL
YL
1(L) 2(N
)
3
INDOOR WIRING DIAGRAM
CONNECT PCB ASSY
DISPLAY
PCB
ASSY
MAIN PCB ASSY
CN-GND
CN-TH1CN-UDCN-LR1CN-LR2
CN-MOTOR2
CN-POWER
CN-D1
FUSE
250V 3.15A
CN-D2
BK
WH
YL RD
FAN
MOTOR
STEP
MOTOR
STEP
MOTOR
STEP
MOTOR
STEP
MOTOR
STEP
MOTOR
TO OUTDOOR UNIT
BR
BL
GN/YL
RD
1(L) 2(N)
3854A20219A
34
Z
CAPACITOR
BR YL
CN-FAN
CN-POWER
RY-L RY-M RY-H
CN-TRANS
CN-UP/DOWN 1,2
TRANS­FORMER
THERMISTOR
CN-TH
MAIN PCB
ASSY
OR RD
RDBLBR
BL BK
DOOR S/W 1,2
FUSE T3.15A
MOTOR
GN/YL
GN/YL
TO OUTDOOR UNIT
1(L)2(N)
4
3854A20220A
INDOOR WIRING DIAGRAM
CN-DISP
DISPLAY PCB
ASSY
TERMINAL BLOCK
STEP
MOTOR
STEP
MOTOR
56
INDOOR WIRING DIAGRAM
INDOOR
MOTOR
DRAIN PUMP
STEP
MOTOR
ROOM
SENSOR
PIPE
SENSOR
FLOAT S/W
CN - DISP
DISPLAY PCB
TERMINAL
BLOCK
TO OUTDOOR UNIT
3854A20221A
BR
YL
BK
OR
BL
BL
BR
RD
GN/YL
BL
3(L) 4(N) 5 6 7
FUSE T3.15A
FUSE
250V 5A
- 28 -
5. Outdoor Unit (FMU4480N6L)
REACTOR
DIODE
BRIDGE
SUB
MOTOR
BL
OR
BK
B
CAPACITOR
BR
YL
BK
MOTOR
OR
BK
BL
A
CAPACITOR
YL
BR
CRANKCASE HEATER
BK
BK
BR
BR
63H
COIL
4WAY
U
IPM
W V
WH
BL
N
RD
BK
RD
CN-IPM
RY-FAN1(HIGH)
RY-FAN1(LOW)
PCB ASM
GATE1
CN-
CN-
CN-DATA
GATE2
CN-SV
RY-4WAY
RY-FAN2(HIGH)
RY-SV
CN-HEAT
CN-AC
CN-4WAY
RY-HEAT
YL
BL
WH
C
LEV
B
LEV
A
LEV
YL
BL
PTC
F
LEV
LEV
E
LEV
D
WH
RY-FAN2(LOW)
P
BK
WH
WH
GN/YL
T
BL
N
BK
S
T
N
WH
WH
52F
YL
YL
CN-PWR
FUSE
RY-COMP
CN-POWER
250V 5A
BK WH
CN-DC
RY-START
CT
BK RD
(CONNECTING WIRE)
WIRING OF FIELD
FUSE
500V 25A
R
BR
IN
BRBL
WH
OUT
BK
R
3%%c 4W 380-415V
POWER INPUT
50HZ
WH : WHITE
RD : RED
GN/YL : GREEN/YELLOW
NOTE
BR : BROWN OR : ORANGE
BK : BLACK
BL : BLUE
S
BK
NOISE FILTER
100K,2W
100K,2W
GAS
BY-PASS
0.27uF
800V
CN-FAN2
CN-LEV3 CN-LEV2 CN-LEV1
TH-A TH-B
CN-LEV6 CN-LEV5 CN-LEV4
CN-FAN1
Outdoor Unit Wiring Diagram
B C
A
D
E
E
C
D
B
A
BL
OR
RD
YL
BR
F
1(L)
2
3
1
1
2
F
YL
1
4
1
1
B
UNIT
2(N)
3(A)
1(L)
UNIT
A
1(L)
2(N)
2
5
2
2
5
2
UNIT
D
2(N)
1(L)
UNIT
C
3(C)
1(L)
2(N)
3(B)
2(N)
1(L)
2(N)2(N)
4
6
5
3
3
3
6
3
UNIT
F
3(F)
2(N)
UNIT
E
3(E)
1(L)
1(L)
2(N)
1(L)
3(D)
3854A20012H
TH-D
TH-F
TH-E
TH-C
CN-TH2CN-TH4 CN-TH3CN-TH5
TH-AIR
TH-PIPE
TH-DIS
TH-SUC
THERMISTOR FOR OUTAIR TEMP.
THERMISTOR FOR SUCTION PIPE TEMP.
THERMISTOR FOR PIPE TEMP.
THERMISTOR FOR DISCHARGE PIPE TEMP.
63H
52F
TH-A
A LEV
MAGNETIC SWITCH
THERMISTOR FOR A PIPE TEMP.
HIGH PRESSURE SWITCH
LINEAR EXPANSION VALVE FOR A PIPE
TH-PIPE
TH-AIR
TH-SUC TH-DIS
CN-TH1
Error Indicator
The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table.
If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
After error occurrence, if error is released, error LED is also released simultaneously.
To operate again on the occurrence of error code 15, be sure to pull out power cord and then re-insert.
Having or not of error code is different from Model.
- 29 -
Self-diagnosis Function
ERROR
CODE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CONTENTS
Indoor Thermistor open/short
Operation
OFF
Same as
above
Same as above
Same as above
Same as above
Same as above
Same as above
Same as above
Same as above
Same as above
Same as above
Same as above
Same as above
Same as above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Operation
OFF
Outdoor Thermistor open/short
Drain pump
Error
Poor
Communication
Fire alarm Response
Difference
Operation
DC
Low Voltage
Excessive
Capacity
Discharge Temp.
Error
Incorrect Wiring
(U.V.W)
Connecting Wire/
Pipe Error
IBM Error
CT Current
Wired Remocon
Communication
Error
Operation ON
Signal on For
5 Seconds
Stop the indoor Fan When indoor thermistor is error.
Operates by Outdoor Micom Control.
Stop the operation
High Voltage/Power
Error/Condenser
Temp. Error
LED DISPLAY OPERATION
NO DISPLAY
CASE
- 30 -
Refrigeration Cycle Diagram
1. FM-4480N6L (Cooling & Heating modes)
A
B
C
D
E
F
Heat Exchanger
Indoor Unit
Outdoor Unit
3-WAY Valve
Heat Exchanger
4-WAY
Valve
Comp
ex)
LEV
Cooling & Deice
Heating
INDOOR UNIT
INDOOR UNIT
OUTDOOR UNIT
B(Length)
D(Length)
A(Height)
C(Height)
9.52mm(3/8") 6.35mm(1/4")
12.7mm(1/2") 6.35mm(1/4") 7.5 7.5 25 25
15.88mm(5/8") 6.35mm(1/4")
Pipe Size
GAS LIQUID
Max. length
(m)
Additional
Refrigerant (g/m)
Max. Elevation
(m)
Standard Length
(m)
** A, B mean indoor unit higher located than outdoor unit.
C, D mean outdoor unit higher located than indoor unit.
For installation over rated distance, 25g of refrigerant should be added for each meter in Heat pump Model. ex) When installed at a distance of 15m, 75g of refrigerant should be added in Heat pump Model.
(15 – 7.5) x 25g = 187.5g
(Rated performance for refrigerant line length of : 7.5m)
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