Page 1
LIB. Scanning
SPECIFICATION FOR SPECIFICATION FOR
• P/NO
Model Name
LGP32-13PL1
Safety
APPROVAL APPROVAL
: LG Electronics inc.• CUSTOMER
: Power Supply Unit.• ITEM
Customer Supplier
EAY62810301
RoHS RoHS
OPVP-0177
• DATE
• Revision
• Remark
: 2013.08.20
: 3.4
: MP (PCB REV 3.0)
Producing District : CSG ( CHINA SUZHOU GENMAO )
★ Safety Standard Parts [안전규격부품 List ]
Power Cord, Power Plug, X/Y-Capacitor, Power Switch, Fuse, SMPS Trans, Stand-By Trans, Photo coupler, Insulation(절연)
Resistor, Discharge(방전 ) Resistor, Fusing Resistor, FBT.CPT, CPT Socket, DY, D-Coil, Line Filter, PCB Material, Front /
Back-cover Material Relay(1-2차간 ), Varistor, Adapter
Power Plug, Line Filter, X-Capacitor, Y-Capacitor, SMPS Trans, Tuner, Saw-Filter, Shield Case, Oscillator, Pattern Change
★ Green [ 유해물질 확인사항 ]
This item must meet the standards of LG Electronics for six major substances as designated by RoHS for control.
(Cd: 10ppm under, Pb/Hg/Cr+6/PBB/PBDE: 100 ppm under)
Lien Chang Electronic Enterprise Co., Ltd.
ADD: No.2, Lane 234, Hsin Shu Rd., Hsin Chuang
Taipei County, Taiwan 242
TEL: (886-2)2203-5100
FAX: (886-2)2202-8472
1
Page 2
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Documentation For
Rev 3.4
LGP32-13PL1 LCD TV Power specification
Approval
Model Name
LGP32-13PL1
miki Peter
en
Customer Supplier
EAY62810301
OPVP-0177
pprove
C.T
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
2
Page 3
聯昌電子企業股份有限公司
Documentation of Approval
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
Contents
NO. A table of contents Page
2 Contents 3
3 Revision History 4
4 CTQ Management 5
Specification
1. INTRODUCTION
2. SPECIFICATION
2.1 Input Requirements
2.2 Power Output Characteristics
2.3 Environment Requirement
2.4 Dielectric Strength Voltage and Insulation Resistance
2.5 Burn-in
5
2.6 Interface
Rev 3.4
~
6~16
2.8 Construction
2.9 Function of protection
2.10 Sound Noise Characteristics.
2.11 Connector Specification
2.12 PCB Dimension.
2.13 Apply to Eyelet point.
2.14 Electrical Characteristics
2.15 Mechanical Characteristics
6 Schematic Diagram 17~18
7 Block Diagram 19~20
8 Parts List 21~25
9 Process Marking 26~27
11 Safety Parts 34~36
12 Mechanical Drawing 37~40
13 Packing Drawing 41~46
14 Bar-code Label Drawing 47~48
15 Labeling Point 49~50
16 Workmanship Point 51~52
17 Manufacturing Process (Flow-Chart) 53~56
18 * Appendix
A1. POWER Check list
2. Warranty lette
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~
3
Page 4
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
Revision History Revision History
Rev No. Contents
0.1 Apply to PV (PCB REV 0.2)
PCB P/No : EAX64905001(2.0)
PV 1st Edition.
0.2 Apply to PV ( PCB REV 0.21 )
PCB P/No : EAX64905001(2.1)
Diode tem
PV 2st Edition
0.3 Apply to PV ( PCB REV 0.22 )
PCB P/No : EAX64905001(2.2)
PV 2st Edition
1.0 Apply to MP ( PCB REV 1.0 )
PCB P/No : EAX64905001(2.4)
erature improvement : HS2 ( 12X11X21)/HS3(15X11X21
HS2(38*15*17.5) Integration
ssembly Improvement :
Date of
Approval
12.10.19 Peter
12.11.13 Peter
12.11.26 Peter
12.12.07 Peter
Checked Remark
1.MP
- Add UL Mark
1.1 Apply to MP ( PCB REV 1.0 )
PCB P/No : EAX64905001(2.4)
1.CX101 0.33UF changed to 0.47uF
2.CX102 0.33UF changed to 0.22uF
3.R101 1.2M changed to 1M
1.2 Apply to MP ( PCB REV 1.0 )
PCB P/No : EAX64905001(2.4)
FEELUX TRAN`S 13S-LPM01 ,13S-DD06 Field smell 不良 , 删除 Trans
tape maker
1.3 Apply to MP ( PCB REV 1.0 )
PCB P/No : EAX64905001(2.4)
D203 Lead length management (Max. 2.0mm)
13.01.09 Peter
13.02.08 Peter
13.04.15 Peter
2.0 Apply to MP ( PCB REV 2.0 ) 13.04.17 Peter
PCB P/No : EAX64905001(2.6)
1. PCB is modified (It will be applied from 5/15)
2. AC Socket is modified
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4
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
Revision History Revision History
Rev No. Contents
3.0 Apply to MP ( PCB REV 3.0 )
PCB P/No : EAX64905001(2.7)
1.change J19 -> Axial 1K (PCB REV 3.0 Change 6/1)
3.1 Apply to MP ( PCB REV 3.0 )
PCB P/No : EAX64905001(2.7)
1. no use vendor delete, and remain actual vendor
3.2 Apply to MP ( PCB REV 3.0 )
PCB P/No : EAX64905001(2.7)
1.Add WANSHENG CERAMIC CAP 4M
3.3 Apply to MP ( PCB REV 3.0 )
o :
1.ION FLUX Model : ILF714 ILF710
2.R801 1K Ω 0 Ω (8/13)
Date of
Approval
13.05.03 Peter
13.05.14 Peter
13.05.21 Peter
13.07.14 Peter
Checked Remark
3.4 Apply to MP ( PCB REV 3.0 )
PCB P/No : EAX64905001(2.7)
<DONGIL> AC Socket modify : add cover ,
DAC-18C3M1 DAC-18C3M1c (It will be applied from 9/23)
13.08.20 Peter
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5
Page 6
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
CTQ Management
No. Contents Page
1 2.1.1 Power Factor 8
2 2.2 .1 Stand By Power Consumption 8
Rev 3.4
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6
Page 7
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
pec
pec
ca
ca
on
on
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7
Page 8
聯昌電子企業股份有限公司
and reliability For Power Supply Unit used on 32 inch LGE LED TV
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
1. INTRODUCTION
1.1 Scope
This approval is the description related to every electrical and structural specifications
.
1.2 Customers product related items
Product : Power Supply Unit
Part code :
EAY62810301
1.3 Product name
Revision code : 3.4
2. SPECIFICATION
2.1 Input Requirements
Rev 3.4
Nominal Input Voltage AC 100V to AC 240V
Input Voltage Variation AC 90V to AC 264V
Under 1.5Arms . (at 100Vac & Nominal Load)
Under 0.7Arms . (at 240Vac & Nominal Load)
Nominal Frequency 50 / 60 Hz
Frequency Variation Range 47 Hz to 63 Hz
Phase Single
Leakage Current 0.35mA_peak. (100Vac ~ 240Vac)
Surge Immunity ± 4kV / 1000ns / 0˚ to 360˚
More than 20ms at 100Vac and maximum output load
※ When it doesn’t meet 20ms hold up time,
-
1. PSU restarts.
2. No hardware failure.(All components)
Lightning Surge 2kA Normal, Common Mode
80A zero-peak max
Inrush Current
at cold start and any specified line, load, temperature conditions.
2.1.1 Power Factor
over than 0.4 at 90 – 264Vac & max load condition
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8
Page 9
聯昌電子企業股份有限公司
drift and temperature change
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
2.2 Power Output Characteristics
Rev 3.4
3.5V
Voltage
[V]
0.3W Under (15mA) - -
Rated Current
[Amean]
Voltage
[V]
Ripple
[mVp_p]
3.325V ~ 3.675V
(STBY)
~
12.
1.4A (0.2~1.4A) (ON condition) ± 5% 250 mVp_p
~
24V 21.6V ~ 27.0V 0.6A (0.1~0.6A) ± 10% 500 mVp_p
LED B+ 65.6V~86.9V 0.4A(0.380~0.420A) ± 5% -
* On Condition : In a moment of Power_ON Signal activated, the current of 3.5V output should be
limited within 40mA(Max) at LCD TV condition for stability.
Do not turn “Power_ON” Signal on at the load condition of 3.5V output, more than 40mA.
* Total regulation for each output circuit includes the results of input voltage variation,
-up
.
* Maximum input Wattage Rating : Under 75W
* The following instruments shall be used for measuring ripple noise.
1. Probe having impedance ratio of 1:1.
2. Oscilloscope having frequency characteristic of 100MHz or more.
Test Point : power output each pin
Add Electrolytic Capacitor 47㎌ + 0.1㎌
Power Supply Unit
Output Voltage
700mm
※ Ripple and noise are measured at the end of output cable which are added a 0.1uF ceramic
capacitor and 47uF electrolytic capacitor. ( connected parallel )
+
Load
Oscilloscope
2.2.1 Stand By Power Consumption
Output Voltage 3.5V (STBY) 12V 24V
Wattage [W] Less than 0.3W Under (230Vac / 50Hz)
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are (Power-
9
Page 10
聯昌電子企業股份有限公司
(60℃:No Hardware Failure, TV SET Condition)
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
2.3 Environment Requirement
Rev 3.4
Operating Temperature Range
-10℃ to 40℃
Operating Humidity Range 30 to 85 %
Storage Temperature Range -25 to 85 deg.
Storage humidity Range 5 to 90 %
Power board Storage Condition
Temperature 40℃ , Humidity 90%
50,000 hour
(Mean Time Between Failure)
Cooling Condition Natural Air
Shock
98 ㎨
Shock test consists of pivoting the power supply, from
one edge of it’s bottom side, on a flat surface
(such as wood having thickness of 10mm or more) and
allowing the opposite edge to fall from a height of 50mm
to this surface.
The test is performed three times on each edge of the
bottom side of the power supply
2.4 Dielectric Strength Voltage and Insulation Resistance
Safet
AC 1.5KV or DC 2,121V 1 Min 10 mA (Test SPEC)
Dielectric
AC 1.8KV 1 Sec 10 mA (PSU Mass Production)
Strength Voltage
Between Primary and All Secondary Circuits.
Insulation Insulation resistance shall be more than 8M ohm (at DC 500V)
Resistance Between Primary Live, Neutral line and Secondary.
* Above tests are performed at room temperature in non-condensing atmospheric
conditions
* Frame grounds are connected to secondary circuits.
2.5 Burn-in
More than 2 hours at 45℃(± 5℃ ), Normal input voltage.
AC on/off must be test 1 time after burn-in.
80% Load of specification.
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10
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
2.6 Interface
Rev 3.4
LGP32-13PL1 LCD TV Power specification
ellation Explanation Signal Direction
POWER ON Vcc Circuit ON/OFF Input
2.7 Product Safety
Safety
Design to meet the requirements as follows
Safety Standards to be applied
UL60950, IEC60950, IEC60065 and 60950
Design to meet the requirements as follows
EMI/RFI Standards to be applied
FCC and EN55020, EN55013 Class B
with 4dB minimum margin.
2.8 Construction
Weight Less than 400g
Unit Size (typ.) 159(W) X 121(D) X 26.1(H)
ction
High : Vcc ON
Low : Vcc OFF
2.9 Function of protection
Trip point
Protection Output Circuit
Min Max
STBY 3.5V 3.0A 11.5A Auto Re-start
Over Current 12V 2.0A 7.0A Auto Re-start
24V 0.8A 4.5A Auto Re-start
STBY 3.5V - - Auto Re-start
Short Circuit
12V - - Auto Re-start
24V - -
* This Power Supply has above-mentioned protections.
* Short circuit protection between different output terminals is not considered.
* Trip point for over voltage indicates the operating point when the output voltage
slowly increases.
* The conditions of Over Current measurement
Multi output(3.5V,12V,24V) is nominal load state except an over current
measurement.
Notes
uto Re-start
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11
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
2.10 Sound Noise Characteristics.
PSU Noise Specification
22.5 dB(a) / 20.u Pa 2.0E-5 Pa
(1/1 octave, A-weighting, to 1khz ~ 16khz Total overall
Measure Location : Anechoic Room
Measure Condition : At a distance of 60cm mic
Full white pattern, at AC 110V/220V
The max specification
(measure 3 points, at PSU center and left & right on the side)
Rev 3.4
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12
Page 13
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
2.1 1 Connector Specification
2.1 1.1 Connectors Usage
Rev 3.4
LGP32-13PL1 LCD TV Power specification
SK100
DONGIL TECH
(DAC-18C3M1 c)
Pin No. Assignment
2G N D
3 NEUTRAL
P801
YEONHO
(SMAW200A-H07AA2)
Pin No. Assignment
2 Remove
3N . C
4 Remove
6 Remove
7L E D +
YEONHO
(SMAW200-H18S2)
Pin No. Assignment Pin No. Assignment
1 Power on 2 DRV-ON
3 3.5V 4 PDIM #1
53 . 5 V6N . C
7 GND 8 GND
9 24V 10 24V
11 GND 12 GND
13 12V 14 12V
15 12V 16 N.C
17 GND 18 GND
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13
Page 14
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
2.12 PCB Dimension.
1) Power board PCB : 159mm × 121mm × 1.6(T)mm
2) Component height : Max 22.0mm (Except LF101 : Max 23.0mm)
3) Lead Cutting : Max 2.5mm
4) PCB Material : FR-1 KB,DS,L,R-8700 CTI-600
29.5
Rev 3.4
4.5
4.5
12
10
MAX 2.
83
159
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14
Page 15
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
Rev 3.4
2.13 Apply to the Eyelet point.
Apply to the Eyelet point 2.0Φ : EL1,EL2,EL11,EL12,EL13,EL14,EL15,EL16,EL18,EL19,EL20,EL21,EL30(13EA)
Apply to the small Eyelet point 1.6Φ :EL3,EL4,EL5,EL6 EL7,EL8,EL17,EL22,EL23,EL24,EL25,EL26,EL27,EL28,EL29,
EL31,EL32,EL98 (18EA)
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15
Page 16
聯昌電子企業股份有限公司
Heat shock test performed under following conditions without
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
2.14 Electrical Characteristics
No. Test Item Test method
Rev 3.4
Intermittent
1
Operation stability
Tes t
Low temperature
2
operation
Low temperature
3
Storage test Leave
At low temperature
The switching regulator shall ON/OFF for 20,000 time at an
Interval of 10 sec at maximum load, after that electrical
Characteristics shall be satisfied.
The switching regulator is left at the operating guarantee
Minimum temperature for 2 hours without applying electricity.
er that power shall be turned on, and then the electrica
Characteristics shall be satisfied.
The switching regulator is left at minimum storage
Temperature for 96 hours or more.
Then the switching regulator is left at a room temperature and
humidity for 1 hour or more, after that electrical characteristics
.
The switching regulator is 10 consecutive temperature cycle that
shown below is performed and then leave them at room
temperature and humidity for 1 hour or more.
After that, electrical characteristics shall be satisfied.
Time Temperature
Heat cycle storage
4
test
5 Heat shock test
30 minutes
30 minutes
60 minutes
30 minutes
30 minutes
30 minutes
60 minutes
30 minutes
25℃
25℃ -> -20℃
Minimum storage temperature (-20℃)
-20℃ -> 25℃
25℃
25℃ -> 70℃
Maximum storage temperature (70℃)
70℃ -> 25℃
applying electricity and then leave them at room temperature and
humidity for 1 hour or more.
After that, electrical characteristics shall be satisfied.
Condition : -45℃ (30minutes), 120℃(30minutes),
Switching time : Less than 5 minutes, 200 cycles.
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16
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
2.15 Mechanical Characteristics
No. Test Item Test method
There shall be no contaminant or dirt on the switching regulator
which has adverse effect on electrical characteristics.
1 Appearance
There shall be no excessive unevenness or scratches on the
plated or painted surface.
While applying electricity :
Acceleration : 4.9 m/s∧2
Vibration in X,Y,Z direction for 30 minutes
~
Rev 3.4
2V i b r a t i o n
3 Shock
While applying electricity :
Vibration frequency : 5 ~ 100Hz
Vibration in X,Y,Z direction for 30 minutes
After that electrical characteristics shall be satisfied.
There shall be no damage to appearance and construction.
Shock : 98 m/s∧2
On the oak more than 10mm thickness with the flat face, raise
the one side for 50mm, and it carries out each side free fail for
three sides.
There shall be no damage to appearance and construction.
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17
Page 18
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Schematic Diagram Schematic Diagram
Rev 3.4
LGP32-13PL1 LCD TV Power specification
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18
Page 19
BD101
A
TS10K60
1
2
4
AC1
C
5D15
TH101
CY103
250V
CX102
0.22uF
275V
LF101
LLF-124
620280S
CX101
0.47uF
275V
R101
1M
1/2W
VA101
INR14D621K
L
NEUTRAL
CY104
1000pF
250V
N
1000pF
LB102 LB101
R-TYPE R-TYPE
1 2
CY101
100pF
250V
F100
T5A H 250V
SK100
DAC-18C3M1
LIVE
LGP32-13PL1
LGP32I-13PL1
LGP32-13PL1
LGP32I-13PL1
3
AC2
4 3
CY102
100pF
250V
E
MODEL
C109 C110
EL99 EL98
C109,C110
68uF/450V KMF
100uF/500V NZE
C106
330pF
R105
50V
ZD105
1K
R103
D207
1N4148W
COMP
2.2
P6KE30A
HS4
1%
C811
0.47uF
C801
68uF
160V
IC202
NR891D
SS
8
EN
7
6
FB
5
16V
R212
56K
ZD201
240
240
240
R201
3216
R228
3216
R214
NFK
1%
R804
10K
C809
1000pF
50V
0.01uF
24V
C217
R238
47K
R233
20K
DD
33V
R2051%120K
R2061%120K
R209
1.2K
D801
MBRF10200CT
A2
C
A1
FBN
14
FBP
13
COMP
12
PWMI
11
OVP
10
PWMO
9
REF
8
R813
0.1uF
R239
10K
C218
1200pF
ZD203
1%
6.8K
50V
50V
C219
0.1uF
50V
39B
R8301%150K
R8311%150K
1%
R211
ZD202
LB201
R-TYPE
R2071%2.4K
R2291%2.4K
R2081%2.4K
R2271%2.4K
T-3110KT0334A_F
LB801
A-TYPE
3216
3216
51K
R811
135V
C804
1000pF
50V
25V(16V)
EN VTH
HIGH : 2.8V
C808
470pF
50V
IC201
LOW : 2.0V
C203
470uF
50V
NXB
C204
100uF
100V
NXB NXB
R203
560
R204
1K
K
R
A
AZ431(1.24V)
P803
EN
VCC
GATE
GND
CS
RT
SYNC
R210
8.2K
1
Q801
AP18N20GH
R819
10K
1
2
3
4
5
6
7
C214
100uF
100V
C206
0.47uF
25V(16V)
C205
N.C
P802
1
D
G
S
R8202W0.12
IC801
MAP3202SIRH
C111
C101
1000pF
1000pF
1KV
1KV
22K
1W
R107
22
3216
D102
HER108G
DRV_ON
PDIM
HS1
*HEAT-SINK*
R111
10K
24V
12V
Q101
G
R1132W0.25
R110
47K
D
S
16B
IC101
SSC1S311A
POWER_ON
3.5V
3.5V
24V
12V
12V
5
DRV
6
OCP
7
C108
VCC
0.1uF
50V
8
C104
GND
470pF
50V
C103
50V
NXB
P201
SMAW200-H18S2
1
3
5
7
9
11
13
15
17
19
FB/OLP
4
ST
2
BD
1
R106
220
100uF
2
4
6
8
10
12
14
16
18
D103
1N4148W
R108
100
3216
MDF11N65B
C107
0.1uF
50V
R102
C112
1000pF
1KV
2W
62K
D104
C102
330pF
1KV
C105
1000pF
50V
DD
DRV_ON
HER108G
12V
R112103216
16V
ZD103
R104
8.2K
ZD102
C227
N.C
C211
R218
330pF
10
1W
1KV
R818473216
C807
0.1uF
50V
330pF
D203
SB560
D802
1N4148W
B
R803
A2
A1
D201
MBRF10200CT
C213
1KV
D20 4
SDURF1030CT
A1
A2
C201
1500uF
10V
NXB
R816
3216
Q803
E
MMBT2907A
C
R817
430K
1%
C
R221
10
1W
7.5
1K
C
T101
13S-LPM01
EER2934
B+
6 7
4
3
1
2
3
4
R832
1K
1/4W
L801
45uH
12S-DD02
8
9
10
11
12
LB104
R-TYPE
1
2
C806
0.1uF
50V
8
5
R802
10K
D
4
2
1
CY111
100pF
250V
CY110
330pF
250V
R109
22
16V
R801
0
R812
10
IC102
EL817MB-DT
120kHz
BS
1
IN
2
SW
3
GND
4
R202
10K
240
R215
3216
Q202
KTN2222AS
R810
75K
C814
50V
STD10PF06
C207
0.022uF
50V
B
3216
Q201
S
R213
100K
R2201%2.4K
R223
2.2K
C
E
P202
R226
4.7
2012
G
C
Q203
KTC3551T
E
1%
C813
1000pF
50V
1
C220
0.22uF
50V
0.1uF
B
C215
D
50V
D202
P204
1
1N4148W
R224
18K
R225
18K
C209
470uF
10V
NXB
R216
10K
R814
22K
C812
1000pF
50V
R807
1K
P203
1
L201
C216
N.C
C221
1000pF
50V
R236103216
24V
D206
SMAB36
24V
13S-DD06
10
8
6 5
C222
220uF
25V
NXB
12V
1.2A
1
N.C
R237
1%
R235
56K
C223
N.C
R234
2.4K
1%
0.6A
C208
N.C
C202
0.1uF
50V
N.C
C210
0.1uF
50V
C810
330pF
50V
R217
470
100uF
50V
NXB
3.5V
1.4A
PDIM
R805
1K
R808
5.1K
1N4148W
R806
1K
POWER_ON
D803
R815
100K
Q802
FDT86106
G
ROW:81.4V/0.4A
POLA:70.3V/0.4A
D
S
4.3
R822
2012
1%
3.9
R823
2012
1%
LED+
7
6
5
4
3
2
LED-
1
P801
SMAW200A-H07AA2
4.3
R826
R824
2012
1% 1%
3.9
R827
R825
2012
4.3
4.3
R828
2012
2012
1%
1%
3.9
3.9
2012
R829
2012
1%
1%
R222
1%
1%
R809
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
LGP32-13PL1
’13.04.18
QRC/LED 1 1
Page 20
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Block Diagram Block Diagram
Rev 3.4
LGP32-13PL1 LCD TV Power specification
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
20
Page 21
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
21
Page 22
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
Parts List Parts List
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
22
Page 23
聯昌電子企業股份有限公司
M/ S S/W + Φ3.0 7L SILVER PL A TE HEA D
T5A H 250V 50CT RED(1-LINE)
Lien Chang Electronic Enterprise Co., Ltd.
NO. L/V Q' ty UNIT LO CATION SPECIFICA TION DESCRIPTION MA KER
MI FET ASS'Y HEAT SINK ASS'Y
1 MI 1 EA HS1 HS1(49*10*17.5) HEAT SINK HUAPENG
2 MI 1 EA Q101
3M I 1 E AF O R Q 1 0 1
4M I0 . 0 1G RF O R Q 1 0 1
MI DIODE A SS'Y HEAT SINK ASS'Y
5 MI 1 EA HS2 HS2(37*10*17.5) HEAT SINK
6M I 1 E AD 2 0 1
7M I 1 E AD 2 0 4
8 MI 2 EA FOR D201,D204
9 MI 0.02 GR FOR D201,D204
MI DIODE A SS'Y HEAT SINK ASS'Y
10 MI 1 EA HS4 HS4(15*11*21) HEAT SINK
11 MI 1 EA D801 MBRF10U200CT 200V 10A TO-220IS
12 MI 1 EA FOR D801
13 MI 0.01 GR FOR D801
MI LGP32-13PL1 MI COMPONENTS MI ASS'Y
14 MI 1 EA BD101 KBJ1006G 600V 10A
15 MI 1 EA D203
16 MI 2 EA C109,C110
17 MI 2 EA CX101,CX102
18 MI 1 EA F100
19 MI 1 EA IC102
20 MI 1 EA TH101
21 MI 1 EA IC20 2 NR8 91D DIP- 8 IC- DC DC S A NKEN
22 MI 1 EA PG101
LGP32-13PL1 LCD TV Power specification
MDF11N65B 650V 12A TO-220F
TK8A65D 650V 8A TO-220F
M/S S/W + Φ 3.0 7L SILVER PLATE HEAD
M/S S/W + Φ 3.0 8L PAN HEAD
BHM Screw , M3.0 * 6.0L, with Clamf ix, Cr3+WH Plating
KD-3
H- SC- 7
MBRF10200CT 200V 10A ITO-220AB
MBRF10U200CT 200V 10A TO-220IS
MBRF10200CT 200V 10A ITO-220AB
SDURF1030CT 300V 10A ITO-220AB
U10A3CIC 300V 10A TO-220IS
SFF1005G 300V 10A ITO-220AB
M/S S/W + Φ 3.0 8L PAN HEAD
BHM Screw , M3.0 * 6.0L, with Clamf ix, Cr3+WH Plating
KD-3
H- SC- 7
MBRF10200CT 200V 10A ITO-220AB SENSITRON
MBRF10200CT 200V 10A ITO-220AB
M/S S/W + Φ 3.0 7L SILVER PLATE HEAD
M/S S/W + Φ 3.0 8L PAN HEAD
BHM Screw , M3.0 * 6.0L, with Clamf ix, Cr3+WH Plating
KD-3
H- SC- 7
TS10K60 600V 10A TSC
D10XB60 600V 10A
SB560 60V 5A P20
SB560 60V 5A P20
KMF 68uF 450V M RB P7.5 Φ18X31.5
SK 68uF 450V M RB P7.5 Φ18X30
PCX2 337 0.33uF 275V P15
CTX 0.33uF 275V P15
MPX 0.33uF 275V P15
T5A H 250V 215 RED(1-LINE)
EL817MB(DT)
LTV817M-BN
DSC5D15 5Ω 8A Φ 15 IN, OUT FORMING
MF72-5D15 5Ω 7A Φ 15 OUT FORMING
WTR15D5 5Ω 8A Φ 15 OUT FORMING
YF-002-00131 SPCC 0.4T GND PIN
JS-12-75-04 SPCC 0.4T GND PIN
FET
SCREW
SILICON GREASE
DIODE
DIODE
SCREW
SILICON GREASE
DIODE KEC
SCREW
SILICON GREASE
DIODE LITEON
DIODE
CA PACITOR, A LUMINUM
CA PACITOR, FIL M
FUSE, TIME LAG
IC, PHOTO COUPLER
THERMISTOR
GND REINFORCE
MINGX UE
YAOFENG
MA GNA CHIP
TOSHIBA
RUI Y OU
ROEN
SANCHEN
XUNWEI
MINGX UE
HUA PEN G
YAOFENG
SENSITRON
KEC
TSC
SENSITRON
KEC
TSC
RUI Y OU
ROEN
SANCHEN
XUNWEI
MINGX UE
HUA PEN G
YAOFENG
TSC
RUI Y OU
ROEN
SANCHEN
XUNWEI
DA CHA NG
DA CHA NG
LITEON
SA MY OUNG
S
USCON
PIL KO R
CHENG TUNG
EUROPTRONIC
LITTELFUSE
EV ERL IGH T
LITEON
DSC
NSE
Xiamen Wanming
YAOF EN G
DIHUA
FEELUX
Rev 3.4
24 MI 1 EA L801 12S-DD02(45uH) EE1616 CHOKE
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
23
ZHONGTAI
FEELUX
SOOJUNG
ZHONGTAI
Page 24
聯昌電子企業股份有限公司
STD10PF06 -60V -10A D-PA K
Lien Chang Electronic Enterprise Co., Ltd.
25 MI 1 EA LF101
26 MI 1 EA T101 13S-LPM01 (EER2934, 300uH) TRANSFORMER
LGP32-13PL1 LCD TV Power specification
LLF-124, 28mHLLF-124, 28mHLLF-124, 28mH LINE FILTER
Rev 3.4
FEELUX
SOOJUNG
ZHONGTAI
FEELUX
INR14D621K-CAP 620V Φ14 TUBE
27 MI 1 EA VA101
28 MI 1 EA SK1 00 DA C- 1 8 C3M1 c A C SOCKET DONGIL TECH
29 MI 1 EA P201 SMAW200-H18S2 18PIN WHITE WAFER YEONHO
30 MI 1 EA P801 SMAW200A-H07AA2 4PIN WHITE WAFER YEONHO
SMT LGP32-13PL1 SMD COMPONENT SMT ASS'Y
31 SMT 2 EA C106,C810 330pF 50V J 1608 COG CAPACITOR, CHIP
32 SMT 2 EA C104,C808 470pF 50V J 1608 COG CAPACITOR, CHIP
33 SMT 6 EA
34 SMT 1 EA C218 1200pF 50V K 1608 X7R CAPACITOR, CHIP
36 SMT 9 EA
37 SMT 2 EA C206,C811
38 SMT 1 EA C207 0.022uF 50V K 1608 X7R CA PACITOR, CHIP
39 SMT 1 EA C220 0.22uF 50V K 2012 X7R CAPACITOR, CHIP
40 SMT 5 EA D103,D202,D207,D802,D803
41 SMT 1 EA D206 SMAB36 60V 3A SMA DIODE KEC
42 SMT 1 EA ZD203
43 SMT 1 EA Q801
C105,C221,C804,C809,C812,
C81 3
C107,C108,C202,C210,C215,
C217,C219,C806,C807
WMR14D621K 620V Φ 14 TUBE
SV C621D- 14A TW7 62 0V Φ 14 TUBE
NFC14D621KO037WC 620V Φ 14 TUBE
1000pF 50V K 1608 X7R CA PACITOR, CHIP
0.1uF 50V K 1608 X7R CAPACITOR, CHIP
0.47uF 16V K 1608 X7R
/ 0.47uF 25V K 1608 X7R
1N4148W 100V 150mA SOD-123
1N4148W 100V 150mA SOD-123
BZT52C39S 39V SOD-323
BZT52C39S 39V SOD-323
STD20NF20 18A 200V D_PAK
AP18N20GH 18A 200V D_PAK
FQD18N20V2 15A 200V D_PAK
VARISTOR
CA PA CITOR, CHIP
DIODE
DIODE, ZENER
FET
AMOTECH
Xiamen Wanming
SAMWHA
NFC
YAGEO
HEC
YAGEO
HEC
YAGEO
HEC
YAGEO
HEC
YAGEO
HE
YAGEO
HEC
YAGEO
HEC
YAGEO
HEC
YAGEO
HEC
TS
DIODES
DIODES
TSC
STM
APEC
FA IRCHILD
44 SMT 1 EA Q201
45 SMT 1 EA Q802
46 SMT 1 EA Q203
47 SMT 1 EA Q202
48 SMT 1 EA Q803
49 SMT 1 EA IC101 SSC1S311A, SOIC-7 IC SA NKEN
50 SMT 1 EA IC8 0 1 MA P3 202 SIRH, SOIC- 14 IC MA GNA CHIP
51 SMT 1 EA IC201
53 SMT 1 EA R211 2.2Ω J 160 8 RESISTOR, CHIP
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
FDD5614P -60V -15A D-PAK
AP9578GH -60V -10A D-PAK
FDT86106LZ 100V 3.2A SOT-223
PF610BL 100V 0.9A SOT-223
STN4NF20L 200V 1A SOT-223
MDHT4N20Y 200V 0.85A SOT-223
BCW66GLT SOT-23 NPN
2SC5865 SOT-23 NPN
KTN2222AS 40V 600mA SOT-23 NPN
SBT2222A 40V 600mA SOT-23 NPN
KTN2907AS -60V -600mA SOT-23 PNP
SBT2907A -60V -600mA SOT-23 PNP
SJ432BS 1.24V ±0.5% SOT-23
AZ431LANTR-E1 1.24V±0.5% SOT-23
24
FET
FET
TRA NSISTOR
TRA NSISTOR
TRA NSISTOR
IC
FA IRCHILD
APEC
FA IRCHILD
NIKO-SEM
STM
MA GNA CHIP
ONSEMI
ROH
KEC
AUK
KEC
AUK
AUK
BCD
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
Page 25
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
54 SMT 1 EA R226 4.7Ω J 1608 RESISTOR, CHIP
55 SMT 1 EA R812 10Ω J 16 0 8 RESISTOR, CHIP
56 SMT 1 EA R109 22Ω J 16 0 8 RESISTOR, CHIP
57 SMT 1 EA R106 220Ω J 160 8 RESISTOR, CHIP
58 SMT 1 EA R217 470Ω J 160 8 RESISTOR, CHIP
59 SMT 1 EA R203 560Ω J 160 8 RESISTOR, CHIP
60 SMT 6 EA
61 SMT 1 EA R808 5.1KΩ J 160 8 RESISTOR, CHIP
62 SMT 2 EA R104,R210 8.2KΩ J 1608 RESISTOR, CHIP
63 SMT 6 EA
64 SMT 1 EA R233 20KΩ J 16 0 8 RESISTOR, CHIP
65 SMT 1 EA R814 22KΩ J 16 0 8 RESISTOR, CHIP
66 SMT 2 EA R110,R238 47KΩ J 1 608 RESISTOR, CHIP
67 SMT 1 EA R212 56KΩ J 16 0 8 RESISTOR, CHIP
R105,R204,R805,R806,
R807 ,R8 17
R111,R202,R216,R239,R802,
R819
1KΩ J 16 0 8 RESISTOR, CHIP
10KΩ J 16 0 8 RESISTOR, CHIP
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
68 SMT 1 EA R810 75KΩ J 16 0 8 RESISTOR, CHIP
69 SMT 2 EA R213,R815 100KΩ J 1 608 RESISTOR, CHIP
70 SMT 1 EA R209 1.2KΩ F 1608 RESISTOR, CHIP
71 SMT 1 EA R223 2.2KΩ F 1 608 RESISTOR, CHIP
72 SMT 6 EA
73 SMT 1 EA R813 6.8KΩ F 1 608 RESISTOR, CHIP
74 SMT 1 EA R804 10KΩ F 1608 RESISTOR, CHIP
75 SMT 2 EA R224,R225 18KΩ F 1608 RESISTOR, CHIP
76 SMT 1 EA R811 51KΩ F 1608 RESISTOR, CHIP
77 SMT 1 EA R235 56KΩ F 1608 RESISTOR, CHIP
78 SMT 2 EA R205,R206 120KΩ F 16 0 8 RESISTOR, CHIP
79 SMT 1 EA R803 430KΩ F 16 08 RESISTOR
R207,R208,R220,R234,R227,
R229
2.4KΩ F 16 08 RESISTOR, CHIP
CHIP
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
80 SMT 4 EA R823,R825,R827,R829 3.9Ω F 2012 RESISTOR, CHIP
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
25
YAGEO
TZAI YUAN
Page 26
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
81 SMT 1 EA J3 0Ω J 321 6 RESISTOR, CHIP
82 SMT 1 EA R816 7.5Ω J 32 1 6 RESISTOR, CHIP
83 SMT 2 EA R112,R236 10Ω J 3216 RESISTOR, CHIP
84 SMT 1 EA R107 22Ω J 32 16 RESISTOR, CHIP
85 SMT 1 EA R818 47Ω J 32 16 RESISTOR, CHIP
86 SMT 1 EA R108 100Ω J 32 16 RESISTOR, CHIP
87 SMT 4 EA R201,R214,R215,R228 240Ω J 3 2 16 RESISTOR, CHIP
88 SMT 2 EA R830,R831 150KΩ F 321 6 RESISTOR, CHIP
89 SMT 0.5 GR NE8800T BOND FUJI
AI LGP32-13PL1 AI COMPONENTS AI ASS'Y
90 A I 1 EA C203
92 A I 1 EA C209
93 AI 2 EA C103,C208
94 AI 2 EA C204,C214
95 A I 1 EA C222
96 A I 1 EA C801
97 AI 3 EA CY101,CY102,CY111
98 A I 1 EA CY110
99 A I 2 EA CY103,CY104
NXB 470uF 50V M P5 Φ 12.5X20
SG 470uF 50V M P5 Φ12.5*20
NXB 1500uF 10V M P5 Φ10X20
SG 1500uF 10V M P5 Φ10X20
NXB 470uF 10V M P5 Φ 8X11.5
SG 470uF 10V M P5 Φ8*12
NXB 100uF 50V M P5 Φ 8X11.5
SG 100uF 50V M P5 Φ 8*12
NXB 100uF 100V M P5 Φ12.5X20
MF 100uF 100V M P5 Φ13*21
NXB 220uF 25V M P5 Φ 8X11.5
220uF 25V M P5 Φ8*12
NFK 68uF 160V M P5 Φ12.5X20
SG 68uF 160V M P5 Φ12.5X20
CD 100pF 250V K P10, Y1
CT81 100pF 250V K P10, Y1
CD 330pF 250V K P10, Y1
CT81 330pF 250V K P10, Y1
CD 1000pF 250V M P10 ,Y1
CT81 1000pF 250V M P10 ,Y1
CA PA CITOR, A L UMINUM
CA PA CITOR, A L UMINUM
CA PA CITOR, A L UMINUM
CA PA CITOR, A L UMINUM
CA PA CITOR, A L UMINUM
CA PA CITOR, A L UMINUM
CA PA CITOR, CERAMIC
CA PA CITOR, CERAMIC
CA PA CITOR, CERAMIC
YAGEO
TZAI YUAN
YAGEO
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
TZAI YUAN
YAGEO
TZAI YUAN
SA MY OUNG
SUSCON
SA MY OUNG
SUSCON
SA MY OUNG
SUSCON
SA MY OUNG
SUSCON
SA MY OUNG
SUSCON
SA MY OUNG
SA MY OUNG
SUSCON
TDK
Y INANDON
TDK
Y INANDON
TDK
Y INANDON
N
100 AI 3 EA C102,C211,C213
101 AI 3 EA C101,C111,C112
102 AI 2 EA D102,D104
104 AI 4 EA ZD102,ZD103,ZD105,ZD201 1N5246B 16V DO-35 DIODE, ZENER TSC
EL3,EL4,EL5,EL6,EL7,
105 AI 18 EA
106 AI 13 EA
107 AI 5 EA P202,P203,P204,P802,P803 SSJS236-6-3 (6mm Under) GT PIN
108 AI 4 EA LB101,LB102,LB104,LB201 BFS3550R2F SINGLE RADIAL
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
EL8,EL17,EL22,EL23,EL24,
EL25,EL26,EL27,EL28,EL29,
EL31,EL32,EL98
EL1,EL2,EL11,EL12,EL13,
EL14,EL15,EL16,EL18,EL19,
EL20,EL21,EL30
CK45 330pF 1KV K P5 125
CT81 330pF 1KV K P5 125
CT81 1000pF 1KV K P5 125
CK45 1000pF 1KV K P5 125
CT81 1000pF 1KV K P5 125
UF4007 1KV 1A DO-41
UF4007 1KV 1A DO-41
1.6X3.0 EYELET
2.0X3.0 EYELET
℃
℃
℃
℃
℃
-
CA PA CITOR, CERAMIC
CA PA CITOR, CERAMIC
DIODE
INDUCTOR,
BEAD FILTER LEAD
26
TDK
Kunshan Wansheng
Y INANDON
TDK
Kunshan Wansheng
TSC
DA CHA NG
YAOFENG
DELIKA NG
YAOFENG
DELIKA NG
YAOFENG
DELIKA NG
SAMWHA
Page 27
聯昌電子企業股份有限公司
40 X 8 NY WH I T E 9 3 CO DE 19 D I G I T
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
109 AI 1 EA LB801 BFS3550R2F SINGLE RADIAL
J1,J2,J11,J14,J18,
110 AI 16 EA
11 1 A I 1 EA R8 32 CF 1KΩ 1/6W J SMALL
112 AI 1 EA R101 MSR37 1.2MΩ 1/2W J SURGE
113 AI 1 EA R103 MOF 22KΩ 1W J SMALL
114 AI 2 EA R218,R221 MOF 10Ω 1W J SMALL R- FORMING RESISTOR, META L OXIDE FILM TZ A I Y UA N
115 AI 1 EA R102 MOF 62KΩ 2W J S MA LL R- FORMING RESISTO R, META L OXIDE FILMTZAI YUAN
116 AI 1 EA R820
117 AI 1 EA R113
118 AI 1 EA PCB
ETC LGP32-PL1 SUBSIDIA RY MATERIA LS
120 ETC 3.00 GR
121 ETC 0.0333 EA 600 X 500 X 195 X T8 BOX CARTON
122 ETC 0.0667 EA 485 X 170 X T8 BOX PARTITION
123 ETC 0.3667 EA 585 X 170 X T8 BOX PARTITION
125 ETC 25 GR ILF-710(kg) FLUX ION ELEC
126 ETC 15 GR SAC0307 A+ SN:99%, AG:0.3%, CU:0.7% SOLDER BAR DYFENCO
J20,J21,J22,J23,
J26,J27,J28,J30,J3 1,
Φ 0.6 JUMPER WIRE
WNPS 0.12Ω 2W J SMALL R-FORMING
SMW 0.12Ω 2W J SMA LL R- FORMING
WNPS 0.25Ω 2W J SMALL
PRN 0.25Ω 2W J SMALL
LGP32-13PL1 (159 * 121 * 1.6T)
FR- 1 KB,DS ,L, 1oz CTI-6 00
ES2044H & ES2482W
SD-5
UB- 56 01
INDUCTOR,
BEAD FILTER LEAD
RESISTOR,
CA RBO N FILM
RESISTOR, FIXED
CA RBO N COMPOSITION
RESISTOR,
META L OXIDE FILM
RESISTOR,WIRE WOUND
RESISTOR,WIRE WOUND
PCB
BOND (RTV )
SAMWHA
TZAI YUAN
HUIHUA
TZAI YUAN
PIL KO R
TZAI YUAN
ABCO
SMART
ABCO
SMART
SHA NGHA I WA NZHENG
NEW TRIUNION
WYT
CA NA DA
SANCHEN
U- BOND
WUJIA NG ZHENLONG
SUZHOU JIADELONG
WUJIA NG ZHENLONG
SUZHOU JIADELONG
WUJIA NG ZHENLONG
SUZHOU JIADELONG
LIYUAN
WINWORLD
127 ETC 5 GR SAC0307 A+ SN:99%, AG:0.3%, CU:0.7% SOLDER WIRE DYFENCO
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
27
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Process Marking Process Marking
Rev 3.4
LGP32-13PL1 LCD TV Power specification
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
28
Page 29
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
공정표시 MARK (PCB SILK)
RT
R
Q
Rev 3.4
LGP32-13PL1 LCD TV Power specification
S
T
P
FA
HI
M
in. 3mm
M
Min. 3mm
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
D
D : 자삽
종
M : SMD
I : ICT
H : 수삽
29
능
: AGIN
F : 1차성
사 (ATE)
사
P : HI-POT T : 최종
S : SET
사
Q : QC 검
리
보증 시험
R : 불량
RT : 양산
Page 30
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
PCB Layout
Rev 3.4
LGP32-13PL1 LCD TV Power specification
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
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30
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Top Silk
Rev 3.4
LGP32-13PL1 LCD TV Power specification
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
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31
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Bottom Silk:
Rev 3.4
LGP32-13PL1 LCD TV Power specification
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32
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聯昌電子企業股份有限公司
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Bottom Pattern:
Rev 3.4
LGP32-13PL1 LCD TV Power specification
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33
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Bottom Solder mask:
Rev 3.4
LGP32-13PL1 LCD TV Power specification
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
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34
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Safety Parts
Rev 3.4
LGP32-13PL1 LCD TV Power specification
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
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35
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
Object/part No. Manufacturer / Trademar k Type / Model Value / Rating
AC input connector, (SK100) Dongil Tech IEC 60320-1 DAC-18C3M1 250V / 2.5A DAC-18C3M1
Li
In
WALTER FUSE TSC TSC5A250V( P) IEC 60127
Fuse, (F100)
Line Filter,(LF101) Rated 130℃ IEC 60065 Test in appliance
Base material of Linefilter (L F101) MOMENTIVE SPECIALTY CHE MICALS GMBH PF 2736 V-0, 150℃ UL, E61040 UL
Alt Chang Chun Plastics Co., Ltd T375HF,T375J V-0, 150℃ UL, E59481 UL
Alt LG CHEMICAL LTD LUPOX GP-2306F V-0, 140℃ UL, E67171 UL
Alt NAN YA PLASTICS CORP PLASTICS 4TH DIV 14 03G3, 1403G6 V- 0, 130℃ UL, E130155 UL
Alt SAMYANG CORPORATION 1500GN-30 V-0 130℃ UL, E121254 UL
Alt
Alt Sabic Innovative Plastics japa n LLC 420SE0 V-0, 130℃ UL, E45587 UL
Alt TORAY INDUSTRIES INC A604 E604 V- 0, 130℃ UL, E41797 UL
Alt POLY PLASTICS CO., LTD 1140A66 V-0, 130℃ UL, E109088 UL
Alt SK CHEMICALS CO., LTD Ecotran 1040G V-0, 130℃ UL, E215991 UL
Varistor, (VA101)
X-cap.(CX101)
X-cap.(CX102)
Thermistor.(TH101) 5ohm at 25 °C IEC 60065
Elec.Cap.(C109,C110)
Switching TR,(Q101)
BUSSMANN S505 T5AH250V IEC 60127-2
Dainfuse 50CT T5AH 250V IEC 6012 7
CONQURE UDA-A UDA-A T5A H 250V IEC 60127-3-5
TNC CV620280SH(HF) 62 0280 S3
Dongil Tech LSD020280 020280
FEELUX
ZHONGTAI
JIANGSU CHANNELON ELECTRONIC G ROUP
SOOJUNG
DONG YANG TELECOM CO., LTD
Rhodia Enginnering plastics A 50H1
Samwha SVC621D-14A
Amotech Co., Ltd. INR 14D621K
Xiamen Wanming Electronics Co. ,Ltd WM R14D621K
Guangxi New Future Information Industry Co.,Ltd NFC 14D621K
Lite-on KBJ1006G KBJ1006G
DACHANG D10XB60 D10XB60
TSC TS10K60 TS10K 60 E96005
GULF G10XB60 G10XB60
RECTRON RS1007M RS1007M
SHINDENGEN D10XB60 D10XB 60 E142422
Pilkor PCX2 337 PCX2 337 MKP
Okaya LE LE
EUROPTRONIC MPX MPX
CHENGTUNG CTX CTX
Pilkor PCX2 337 PCX2 337 MKP
Okaya LE LE
EUROPTRONIC MPX MPX
CHENGTUNG CTX CTX
DSC DSC 5D-15 DSC 5D-15
Xiamen Wanming Electronics Co. ,Ltd WT R15D050M WTR15D050
JIANGSU XINGSHUN ELECTRONICS C O., LTD 5D 2-15 5D2-15
Smart ICL-5W ICL-05 5R00MS MT
NANJING SHIHENG ELECTRONICS CO ., LTD MF72-5D15 MF72 5D15
SAMYOUNG KMF KMF450V68uF
SUSCON SK SK450 V68uF
SAMYOUNG NZE NZE500V100uF
SUSCON SK SK500 V100uF
MAGNACHIP MDF11N65B MD F11N65B
TOSHIBA TK8A65D K8A65D
215 Seri
T5A H / 250V
LLF-124 LLF-124
V-0, 130℃
Climatic category:
40/085/21 Maximum
continuous
voltage:385Va.c.
Current pulse rating:
6 kV/3 kA
Climatic category:
40/085/56 Maximum
continuous voltage:
385Va.c. Current pulse
rating: 6 kV/3 Ka
Climatic category:
40/85/56 Maximum
continuous voltage: WMR 14D621K
750Va.c. Current pulse
rating: 6 kV/3 kA
Climatic category:
40/085/21 Maximum
continuous
voltage:385Va.c. Current
pulse rating: 6 kV/3 kA
Min 275V~ /
(CX101= Max 0.47uF)
Min 275V~ /
(CX102= Max 0.22uF)
450V / Max 68uF /
105℃
500V / Max 100uF /
105℃
Min. 650V /
Min 7A
Parts Marking
(實物)
T5AH250VPI E
SVC 621-14
INR 14D621
NFC 14D621K
standard mark(s) of conformity1)
60127-2
UL, E44716
CECC 42000 CECC 42200
CECC 42201 IEC 60065
Clause 14.12 and
IEC 60950-1 Annex Q
CECC42000/A1 CECC42200/A1
CECC 42201-001
IEC 61051-1 IEC 61051-2
IEC 61051-2-2 IEC 60065
Clause 14.12 and
IEC 60950-1 Annex Q
IEC 61051-1 IEC 61051-2
IEC 61051-2-2 IEC 60950-1
Annex Q
IEC 61051-1 IEC 61051-2
IEC 61051-2-2 IEC 60950-1
Annex Q
IEC 60384-14
UL1414
IEC 60384-14
UL1414
E199061/ E311052
IEC 60384-14-3'nd
edition
IEC 60384-14
UL1414
IEC 60384-14
UL1414
-
UL1414
E199061/ E311052
IEC 60384-14-3'nd
edition
IEC 60384-14
UL1414
IEC 60950-1
IEC 60950-1 T est in appliance
IEC 60950-1 T est in appliance
UL
Test in appliance Bridge Diode, (BD101) Min 600V / 10A
Test in appliance
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Kunshan Wansheng Y1 / CT7 CT7 101K
Apex intec Y1 / NK NK101 K
DONG IL Y1 / DA DA101K
Y Cap. (CY101,CY102)
Bridging Cap.(CY103,CY104)
Y Cap.(CY110)
YINANDON Y1 / CT81 CT81 101K
SAMWHA Y1 / SD SD101K
JYA-NAY Y1 / JN JN101K
GUANGDONG SOUTH HONGMING Y1 / F F101K
TDK Y1 / CD CD101K
Kunshan Wansheng Y1 / CT7 CT7 102M
Apex intec Y1 / NK NK102 M
DONG IL Y1 / DA DA102M
YINANDON Y1 / CT81 CT81 102M
SAMWHA Y1 / SD SD102M
JYA-NAY Y1 / JN JN102M
GUANGDONG SOUTH HONGMING Y1 / F F102M
TDK Y1 / CD CD102M
Kunshan Wansheng Y1 / CT7 CT7 331K
Apex intec Y1 / NK NK331 K
DONG IL Y1 / DA DA331K
YINANDON Y1 / CT81 CT81 331K
SAMWHA Y1 / SD SD331K
JYA-NAY Y1 / JN JN331K
GUANGDONG SOUTH HONGMING Y1 / F F331K
TDK Y1 / CD CD331K
Kunshan Wansheng Y1 / CT7 CT7 101K
Apex intec Y1 / NK NK101 K
LGP32-13PL1 LCD TV Power specification
Min 250V /
(CY101= Max 100pF,
CY102= Max 100pF)
Min 250V /
(CY103= Max 1000pF,
CY104= Max 1000pF)
Min 250V /
Max 330pF
Rev 3.4
IEC 60384-14
IEC 60384-14
IEC 60384-14
Y Cap. (CY111)
YINANDON Y1 / CT81 CT81 101K
SAMWHA Y1 / SD SD101K
Min 250V /
Max 100pF
IEC 60384-14
JYA-NAY Y1 / JN JN101K
GUANGDONG SOUTH HONGMING Y1 / F F101K
TDK Y1 / CD CD101K
FEELUX
Switching Transformer,
(T101)
Bobbin material of transformer (T101) SUMITOMO BAKELITE CO LTD PM-9820/PM-9630 V-0, 150℃ UL, E41429 UL
Insulating Tape of transformer (T101) DUCK SUNG HITECH CO LTD DTS-204 130℃ UL, E105147 UL
Alt JINGJIANG YA HUA PRESSURE SENSITIVE CT/PZ 130℃ UL, E165111 UL
Alt 3M Company 1350F-1 130℃
Opto-coupler, (IC102)
JIANGSU CHANNELON ELECTRONIC G ROUP
SOOJUNG
ZHONGTAI
NAMYANG
13S-LPM01 Class B, 130℃ 13S-LPM01 IEC 60950-1
.,
Everlight EL817
Lite-on LTV8 17...
External cr: 7.7 mm,
Internal cr: 6.0 mm
DTI: 0.5 mm / 6000 Vrms
External cr: 7.8 mm,
Internal cr: 5.2 mm
DTI: 0.8 mm / 6000 Vrms
EL817
817BN
UL, E17385 UL
IEC 60065
UL 1577
Smart PRC IEC 60065
Discharge Resistor, (R101) 1/2W, 1Mohm, 5%
UNIROYAL ELECTRONICS INDUSTRY CO., LTD MGR0W2J****A10 IEC 60065
Pilkor SR37 ,MSR37 IEC 60065
DONGMYUNG CIR. DM5-V-0 94V-0
SHANGHAI WANZHENG SWZ- 2 94V-0
WYT (Wan Yuan Tong) SWZ-2 94V-0
SHANGHAI AREX 02 V0 94V-0
NEW TRIUNION TU-3 94V-0
CHIN POON
TIANJIN DAEDUCK
HUIHO
E5
F01
DC-1
DC-2
4B-5
4B-1
4B-2, 4D
94V-0
94V-0
94V-0
HSIANG KUO 07V0 94V-0
4
-
PCB, FR-1
HT CIRCUIT(QINGDAO) 1794V0 94V-0
WONKYUNG WK -1 94V-0
TIAN FENG TU-1 94V-0
Duck sung DS8-V-0 94V-0
TIS KOREA TIS-3 94V-0
kyosha 2294 V-0 94V-0
kyosha S459 4V-0 94V-0
Wellbest MT V0-01 94V-0
Cosmotech
-0-1
CJ2-V-0-1
CJ2-V-0-2
94V-0
CHANGZHOU HAIHONG CCE- V0 94V-0
Test in appliance
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
Mechanical Mechanical
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
PE-9-1 Pin T
Rev 3.4
LGP32-13PL1 LCD TV Power specification
k TYPE-I Heatsi
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
9-1 Pin TYPE-
Rev 3.4
LGP32-13PL1 LCD TV Power specification
k TYPE-I Heatsi
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
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41
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Packing Drawing Packing Drawing
Rev 3.4
LGP32-13PL1 LCD TV Power specification
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42
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
10
: .
RATER: .
LCE'S P/NO.: . DATACustomer's P/N.: . OPE
Q'TY: PCS.
N.W.: KGS.
G.W.: KGS.
)
(
D
LGP32-13PL1 LCD TV Power specification
.
R: .
10
PCS.
P/N.: . OPERAT
KGS.
KGS.
.: . DATA:
Rev 3.4
D
PCB A'ssy
1
P/NO.:
MODEL P/N.:
)
(
CB A'ss
POWER BOA
C/NO.
LCE'S P/N
Customer's
Q'TY:
N.W.:
G.W.:
PANTONE R
.
5.0
Q'TY: PCS.
G.W.: KGS.
N.W.: KGS.
2.0
6.5,
,
10.0,
.:
P/NO
14kg
L P/N.:
PCS.
KGS.
KGS.
Q'TY
G.W.
MOD
N.W.
,
(PANTONE 2738C)
17.0,
E用MARK印刷
90.0,
B A'ssy
POWER BOARD
C/NO.
1: A級 175g/m2
2: B楞B級 115g/m2
3: A級 175g/m2
4: C楞C級 115g/m2
,
:
5: A級 175g/m2
*Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
44
LAYER
LAYER
LAYER
LAYER
LAYER
NOTES:
1.
(a) 未 (b)LC (c)PC (d)
2.
3.
Page 45
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Label Drawing Label Drawing
Rev 3.4
LGP32-13PL1 LCD TV Power specification
Bar Bar- -Code Code
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
1)
62810301(LGP32-13P
EA
62810301
10301
628
Chang
E: Lien
Left Table)
(Refer t
9: Year,
,A=2010,B=2011 ......
9=200
3:Mont
9,10:O, 11:N,12:D)
(Jan.:1
.4
:3
62810301
turing Date
I ,O
,5,6,7,8,9,A,B,C,D,E …V)
except
(1,2,3,4
Manufa
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
Labelin
Point Labelin
Point
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聯昌電子企業股份有限公司
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LABELING POINT
Rev 3.4
LGP32-13PL1 LCD TV Power specification
LABELING
POINT
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Rev 3.4
LGP32-13PL1 LCD TV Power specification
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Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
Silicone Bonding Point ( )
Rev 3.4
Component
Bottom Side
C110 & PCB
Component
Bottom Side
R102 & C111 &
C101 ( Top Side)
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
Manufacturin
Process Manufacturin
Process
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
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Page 55
Process
QC Flow
no.
1
2
3 IQC
4 Eyelet
Process name Work content
Purchasing
Warehouse
Raw material
purchase
Receive material
Incoming material
inspection
PCBA eyelet
Mag. Frequency
Every P/O Ping Lang
Every accept datasheet
MIL-STD-105E(II)
AQL=0.25
100%
transfer shift change
model ECN
one time/2 hrs
4M QC Flow Chart
Man(사람) Machine(장비) Material(재료)
PC/ FAX/TEL
Jincheng Guo
David Zhang
Yuxing Tang Eyelet M/C Eyelet
Balance
Couter
Diode tester
LCR meter
Hi-pot equipment
solder oven
/
/
Raw material
4M
Method(방법)
1. Part/No、Part Name、Spec.、Q'ty、
Delivery。
2. Suppliers' Magt.。
1. Check the material box's layer。
2. Check P/No.、Spec.、Part name、
Q'ty、Validity-period。
1. Check the Brand,P/N0, Spec.Q'ty,Validityperiod,Lot No。
2. Check the appearance。
1. Check the program of M/C
2. Check parts of BOM
3. Check lead angle:20° ~40°
Production mamagement procedure BOM
Incoming receiving procedure Products
protection procedure
Incoming inscpection procedure
1.AI first article inspection records
2.Part date code check (SEB3R24)
5 Jump Wire
6 Axial
7 Radial
8 QA inspection
9 Apply red glue
10 SMT mounting
11 Visual inspection
PCBA Jump wire
insertion
Axial parts auto
insertion
Radial parts auto
insertion
Sampling check
Apply red glue on
pcb
SMD mounted on
PCB
check parts
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
Yuxing Tang Jump Wire M/C Jump Wire
Yuxing Tang Axial M/C Axial parts
Yuxing Tang
Caselin Sun
Yuxing Tang Apply gule machine red glue
Yuxing Tang
Yuxing Tang nipper magnifier /
Radial M/C
barcode scanner
magnifier LCR
meter
Yamaha Mounting
machine
Radial parts
/
SMD parts
1.Check the program of M/C
2.Check parts of BOM
3.Check lead angle:15° ~30°
4.Check lead lenth:1.2~1.8mm
1.Check the program of M/C
2.Check parts of BOM
3.Check lead angle:15° ~30°
4.Check lead lenth:1.2~1.8mm
1.Check the program of M/C
2.Check parts of BOM
3.Check lead angle:15° ~45°
4.Check lead lenth:1.2~1.8mm
1. check parts
2. Checking the PCBA
3. Checking the Quality of SMD-process
1. Progarm Editing
2. Checking the Progarm File
3. "Red-glue" store-condition: 5~10℃
/6months。
1. Progarm Editing
2. Checking the Progarm File
3. Material's checking
1. “FAI”-checking & "Sample"-checking
2. Check the Part (Missing; inverseinsertion; damaged…)
1.AI first article inspection records
2.Part date code check (SEB3R24)
1.AI first article inspection records
2.Part date code check (SEB3R24)
1.AI first article inspection records
2.Part date code check(SEB3R24)
3.MES system
1. QA inspection form in SMT area (SEB1R34)
2. SMD capacitor measure in SMT area
(SEP5R02)
3. Push-pull force data for SMT part
(SEP5R01)
1.Store temp. of Tin paste / red gule
(SEB8R02)
2.Take out/off records of Tin paste and red
gule (SDM5P04)
4. process check form in SMT area (SEB3R28)
1.Part station in SMT area
2.Bom list
1.Inspection form in SMT area (SEB3R28)
2. QA first samples check in SMT area
(SEB1R33)
Page 56
12 Reflow
PCBA reflow
100%
transfer shift change
model ECN
one time/2 hrs
Yuxing Tang
profile measure
requipment reflow
/ Control the temperature of "Reflow"-M/C.
1. Profile of reflow
2. Temp. control records of SMT (SEM9R04)
13 SMT inspection
14 QA inspection
15
component
prepare
16 M/I
CTP
17 Double wave solder
18 PCBA inspection
19 AOI inspection
20 Touch up
check appearance
Sampling check
processing material
Manual insert material
soldering
check appearance
automatic optical
inspection
manual soldering
100%
transfer shift change
model ECN
one time/2 hrs
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
Yuxing Tang
nipper magnifier
barcode scanner
/
1. Checking the PCB with magnify
2. Checing the Quality of SMD-process
1. Every 2hrs, testing the capacity of
"SMD-Capacitor"
2. Every 2hrs, testing the "bonding"strength
3. Checking the PCB with magnify
Caselin Sun
magnifier LCR
meter Push-pull
meter
/
4. Checking the Quality of SMD-process
Yuxing Tang processing jig prepared material Sample Checking
Yuxing Tang
NG box
tray
fixture
barcode scanner
common parts
1. Checking the brand、P/N0、Spec.、
Name、Q'ty、Lot No。
2. Checking the quality of MI
1.Pre-heat: 350℃+/-20℃。
Yuxing Tang
DIP TEST equipment
auto wave-solder
solder bar flux
2.Soldering-M/C:255℃~260℃。
3.Flux:0.80+/-0.02g/cm3,Soldering
Speed:1.20 ~ 1.60m/Min.
1. Materials' checking
Yuxing Tang magnifier /
2. Soldering-"Q" Checking
3. Checking the quality of Soldering surface
Yuxing Tang AOI M/C /
1. Checking the Test-program
2.Checking the quality of Soldering surface
Repair the "Poor-soldering" point
Yuxing Tang IRon-soder solder wire
(including cold-soldering, warp-soldering,
solder-short)
1. Self-inspection in SMT area ( SEB1R36)
2. Check form in SMT
3.MES system
1. QA inspection form in SMT area (SEB1R34)
2. SMD capacitor measure in SMT area
(SEP5R02)
3. Push-pull force data for SMT part
(SEP5R01)
1.Self-inspection
2.check datasheet for component prepare
1.Self-inspection
2. Check form of part
date code
2. check form of PCBA in process
1. Monthly maintain form of wave solder
(SDR1R23)
2.Daily/weekly maintain form of wave solder
(SDR1R22)
1.Daily report of AI/INVERTER QC (SEB3R21)
2. Inspection form of PCBA in process
(SEB3R19)
1. AOI daily test report (SEB3R27)
2.Inspection form of PCBA in process
(SEB3R19)
1.Self-inspection
2. Inspection form of PCBA in process
(SEB3R19)
21 ICT
CTP
22 HI-POT
ICT test
safety test
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
Yuxing Tang ICT test M/C /
Xian Xu
HI-POT test M/C
barcode Scanner
1. Checking the Test-program
2. Checking the Part's Spec.
1.check HI-POT test condition meet the
SPEC
/
2. .For ok products, scan and flow to the
next station. If It is NG, stick NG label and
put into NG box
1. ICT daily test report (SEB3R27)
2.Inspection form of PCBA in process
(SEB3R19)
1. Inspection form (SEB3R23)
2. Equipment adjust before production
(SDS1R03)
3.Inspection form of finished products
(SEB3R19)
4.MES system
Page 57
100%
23
Initial test
first function test
transfer shift change
model ECN
one time/2 hrs
Yuxing Tang
DC load
AC power source
test jig FLUKE-45
barcode Scanner
/
1.check test condition meet the SPEC
2.For ok products, scan and flow to the
next station. If It is NG, stick NG label and
put into NG box
1. Check data form (SEB3R23)
2.equipment adjust (SDS S1R03)
3.MES system
24 apply glue
25
PCBA sampling
check
CTP
26
Aging
CTP
27 Final test
28 Visual inspection
29 100% inspection
30 Package
31 OQC
32 Warehouse
(ATE)
100%
Apply RTV bond
samping check
appearance
burn in
Final function test
check appearance
check appearance
pack PCBA into
box
Sampling finished
products
Store product Every store datasheet Jincheng Guo
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model ECN
one time/2 hrs
100%
transfer shift change
model one time/2 hrs
MIL-STD-105E(II)
AQL=0.25
Yuxing Tang apply glue M/C RTV bond
Caselin Sun magnifier /
Xian Xu
Xian Xu
Xian Xu magnifier /
Xian Xu barcode Scanner /
Xian Xu
Caselin Sun
Power source
aging tools
aging load
ATE
barcode Scanner
Tape M/C
Pen
DC load
AC/DC SOURCE
FLUKE-45
barcode Scanner
Trailler
barcode Scanner
/
/
box
bubble sheet
/
/
1. Check the P/N and Spec of sillicone
2.Check the glue quantity which locates on
the right place
3. Check if there is miss of applying glue
1. Material's checking
2. Checking the soldering-quality
3. Checking the quality of PCB-print
1.Aging Load:meet the SPEC。
2.aging time:2hrs。Temp:45℃+/-5℃。
1.check ATE test condition meet the SPEC
2. For ok products, scan and flow to the
next station. If It is NG, stick NG label and
put into NG box
1. Check if the part was damaged and the
other fails
2. Check if there was miss of applying gule
3. Do marking on the good products and
flow out
4. Stick the NG label on the NG product and
put into the box, at the same time, record
the related information
1.Carefully check the solder status, for
example: empty solder、wrap solder、cold
solder、PCB
2. Check the PIN is damaged in connector
1. Check the P/N、Model name、date、
label、carton
2. Put the products in the right place and
stick label
1. Check the part, soldering status, part
damage, and so on
2. Measure the dimension of the product
3. Test the electrical parameter
4. Stick the NG label on the NG product and
put into the NG box, at the same open the
reject note
5. NG product must be rework
1. Check P/N, Model, Quanitity
2. Check the heigh of stock and carton
3. cHeck the QA pass seal
1.Self-inspection
2. Inspection form of products in process
1.PCBA inspection form (SEB1R26)
2.PCBA rejection form (SEB1R30)
1.records of AI/INVERTER aging(SDR9R19)
2.Aging input check form (SDR9D20)
1.Daily visual form(SEB3R21)
2. Inspection form of PCBA in process
(SEB3R19)
3. Adjust equipment before
production(SDS1R03)
4.MES system
1. Daily visual inspection form (SEB3R21)
2.Inspection form of PCBA in
process(SEB3R19)
LIPS/INVERTER Final test records of finished
products in process(SEB3R31)
1. Visual daily form(SEB3R21)
2. LIPS/INVERTER inspection form(SEB3R31)
3.MES system
1.Records of products traking s/n (SEB3R22)
2. Records of tracing the Inverter S/N
Inspection finished products form (SEB3R19)
1.Finished products inspection procedure
2.Adjust equipment before production
(SDS1R03)
3.outgoing inspection data of finished products
(SEB1R28)
4.MES system
1.Finished product store procedure
2.Store datasheet
3.MES system
incoming operate inspect store
Page 58
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
# Appendix List # Appendix List
No. Contents
number
1 Power Check list 12 Page
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
58
Page 59
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
# Appendix 1. # Appendix 1.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
POWER CHECK LIST POWER CHECK LIST
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
59
Page 60
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Revision History Rev DATE REMARK
Rev 3.4
LGP32-13PL1 LCD TV Power specification
Format changed PCB Check Sheet Ver1.9 to
1
Power Check Sheet Ver1.0
1. Essentiality Marking items – Add No. 14
Input Standard Mark for 2 pin in Bare PCB
2. Compoment –Add No. 13
2
3
If you use choke coil lying,
You can use after appoint test item for poor
prevention.
Add 8.5mm (thickness of GND Pattern) or
Insert of Jump Wire For use Together (IT and TV)
1.0 2011.06.02
1.1 2012.05.23
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
60
Page 61
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Details Check Item RESULT REMARK
LGP32-13PL1 LCD TV Power specification
Rev 3.4
▶ Components LOCATION NO.
Power Primary section circuit Location No.
1
: 100 series (Including Multi primary)
Power Secondary section circuit Location No.
2
: 200 series (Including Stand by & Multi Secondary)
Inverter Primary section circuit Location No.
3
Inverter Secondary section (Including F/B,OVP circuit)
4
circuit Location No. : 400 series
Stand by Primary section circuit Location No.
5
: 500 series
MICOM section circuit Location No. : 700 series -
7
LCD : LED Driver section circuit Location No.
8
: 800 series
OK NG
OK
OK
-
-
-
-
OK This content only applies to LCD
PDP : Stand by Primary and Secondary section
9
PDP : Va Secondary section circuit Location No.
10
: 500 series
PDP : Vs Secondary section circuit Location No.
11
: 900 series
: Vs,Va Primary section circuit Location No.
12
: 800 series
CTV : Power Block section circuit Location No.
13
: 800 series
.:
- This content only applies to PDP
- This content only applies to PDP
- This content only applies to PDP
-
- This content only applies to CTV
s content only applies to
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
61
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Details Check Item RESULT REMARK
LGP32-13PL1 LCD TV Power specification
Rev 3.4
▶ Components LOCATION NO.
Resistor circuit Location No. OK
: From beginning to R***.
Capacitor circuit Location No.
15
: From beginning to C***.
Diode circuit Location No.
16
: From beginning to D***.
Zener Diode circuit Location No. OK
: From beginning to ZD***.
Coil circuit Location No.
18
: From beginning to L***. (Including PFC section)
Transformer circuit Location No.
19
: From beginning to T***.(Including Drive Trans)
Bead circuit Location No. OK
: From beginning to LB***.
Fuse circuit Location No.
21
: From beginning to F***.
TR/FET/Thyristor circuit Location No.
22
: From beginning to Q***.
OK NG
OK
OK
OK
OK
OK
OK
Varistor circuit Location No.
23
: From beginning to
Volume Resistor circuit Location No.
24
: From beginning to VR***.
Jumper circuit Location No.
25
: From beginning to J***.
H/S circuit Location No.
26
IC circuit Location No.
27
: From beginning to IC***.
Connector wafer / Ass`y(Board in type) circuit Location
28
No.: From beginning to P***.
Eyelet circuit Location No.
29
: From be
Gripper circuit Location No.
30
: From beginning to G***.
Holder circuit Location No.
31
: From beginning to HD***.
inning to EL***.
.
.
OK
- Variable Resistance
OK
OK
OK 2007.04.16 DDC Standard
OK
OK
-
-
Thermistor circuit Location No.
32
: From beginning to TH***.
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
OK
62
Page 63
聯昌電子企業股份有限公司
and pin of the low voltage
Lien Chang Electronic Enterprise Co., Ltd.
Details Check Item RESULT REMARK
Rev 3.4
LGP32-13PL1 LCD TV Power specification
▶ Components LOCATION NO.
33
: From beginning to PG***.
Line Filter circuit Location No.
34
: From beginning to L***.
AC Socket(Inlet) circuit Location No.
35
: From beginning to SK***. (Including AC Power supply
.
OK
OK 2007.04.16 DDC Standard
wafer for Docking)
Photo Coupler circuit Location No.
36
: From beginning to IC***.
OK 2007.04.16 DDC Standard
37 Relay circuit Location No. : From beginning to RL***. -
Y-Capacitor circuit Location No.
38
: From beginning to CY***.
X-Capacitor circuit Location No.
OK
OK
: From beginning to CX***.
Fuseble Resistor Location No.
40
: From beginning to R***.
▶ PCB Pattern Space ( Keep a Safety distance)
OK NG
-
OK NG
Primary ⇔Secondary(GND,Y-Cap,Photo Coupler)
OK Refer to the Attached File
: A space(Gap) of at least 6.5mm.
( But, Working Voltage is more than 350V,
Comply with the space of the safety request.)
Primary(L,N) ⇔Safety GND
2
: A space of at least 3mm.
OK
(But, In the case of Two Pin, A space of at least 6mm)
3 Live ⇔Neutral : A space of at least 3mm. OK
Primary⇔Secon
4
: A space of at least 6mm.
ary components (Clearance
OK
(if space is below 6mm, it must add insulation sheet)
(Power Primary section) Main Current loop is made more
than 3mm on Pattern thickness(width).
5
OK
(B/Diode ↔Primary Main cap : Very important )
Don’t pass small signal line under PFC Coil. DC is no problem.
When It Connects Main GND (AC smooth Capacitor
7
Cap. GND) to IC GND, separate pattern after
OK
consideration for pattern impedance.
NOTE 0
Creepage
In the case of Stand by IC of the Dip type,
secure safety distance between pin of the high voltage
8
.
(Only, use N.A or Bare Pin near Drain pin)
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
-
63
Page 64
聯昌電子企業股份有限公司
Satisfy Continuity TEST of the grounding about FG GND
Lien Chang Electronic Enterprise Co., Ltd.
Details Check Item RESULT REMARK
Rev 3.4
LGP32-13PL1 LCD TV Power specification
▶ PCB Pattern Space ( Keep a Safety distance)
(40A / 2Minute)
Add 8.5mm (thickness of GND Pattern) or
9
Insert of Jump Wire For use Together (IT and TV)
(But, If EMI Issue occur, we don’t apply.)
OK NG
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
64
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聯昌電子企業股份有限公司
When surge test, Between Primary and Secondary space
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
Details Check Item RESULT REMARK
Rev 3.4
▶ Component
have to gap of at least 6mm.
1
{ Distinguish between safety GND and secondary GND (Use
Y-cap with insulation) , need Space, need Insulation Sheet }
Beside Primary smooth cap. component is separated a
2
heating component over 3mm. ( clearance)
Primary smooth cap. component is separate as below
-
3
- Bottom area : over 5mm
( Only, Vertical type Capacitor) (Note 1)
Don’t pass the pattern under 3mm area on primary smooth
4
cap. ( Only top side pattern of Epoxy)
If use short-height core, you must use insulation tape. ( To
add the space distance with PCB)
5
In case of trans, use Barrier of at least 7mm(6.4 + 3.2) by
300V (Standard).
6
(Wire’s Tube can be use for reduce Barrier tape height)
Safety Gr. is sure to check the item. (Note 0)
OK NG
3 Pin : A space of at least 3mm
2 Pin : A space of at least 6mm
OK
OK
OK
OK This content only applies to
Insulation Trans of first,
secondary
OK
In case of AC Inlet, Screw of Yellow-Green wire is use more
than 3.5Φ .
* if it don’t use Y/G wire.
When only PCB pattern use, it must have pass the 200A
7
test.
* Safety GND is role of independence GND.
UL Test Request
If it use only Pattern, Safety is certainly check.
The component is pushed by force, The Clearance is need
o at least 6mm between Primary and Secondary
8
components.
Don’t touch the core by another parts.
When use Box type Capacitor, apply to Forming type with
9
RTV Bond. (Including X-capacitor)
(Only Sony PDP Model)
OK
OK
-
NOTE 0 NOTE 1
Creepage CAPACITOR
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
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65
Page 66
聯昌電子企業股份有限公司
Between Inverter Trans and Metal Frame(shield) is
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
Details Check Item RESULT REMARK
Rev 3.4
All of parts should be separated more than 2mm around
CORE (Including all Trans type).
•In case of Inducted Voltage 1kV (peak to peak)
10
should be separated more than 4mm.
(based on 1000:1 Probe)
separated more than 4mm.
11
( if it is difficult, surely add Insulation sheet)
Output wafer of the secondary use add type
of a fixed pin.
12
(But, except for the wafer of LPB using for Micom
Debugging)
If you use choke coil lying,
13
You can use after appoint test item for poor prevention
(Note 2)
OK
-
OK
OK
NOTE 2
Choke coil
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
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66
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聯昌電子企業股份有限公司
1docking Type is marked.(
Lien Chang Electronic Enterprise Co., Ltd.
LGP32-13PL1 LCD TV Power specification
Details Check Item RESULT REMARK
Rev 3.4
▶ Essentiality Marking items
AC Socket, AC inlet Wafer must be marked “L”/”N”. Also
,
: Top & Bottom side (Note 3-2)
When Safety GND is separated from Chassis, Worker should
be located by confirmation. (Note 2)
2
• PCB top & bottom side is all marking,
Please Check the attached file in detail Content.
And, Certainly receive the final confirm by safety Gr .
Fuse ratin
(Voltage,T, Current,H), caution(Safety title), UL
Mark should be input.
Ex) T5A H 250V
3
* Caution: Don’t change the words based on UL’s sentence.
(For ~ , Replace ~ )
Fuse must locate very ease finding scope.
4
(Fuse Marking is the same)
High Voltage warning mark have to be input.
- Inverter Output : Only LIPS.
5
- Primary section Metal.(H/Sink), High Voltage opened
location. (Fuse) : All Model
OK NG
OK
OK
OK
OK
OK
※
Fuse is located on Live
※
But, except for 2 pin
To mark the Input/Output Voltage &, Current Spec. (Note 3) OK
6
Classify Primary and Secondary section have to be marked
or separation of Area.
(Top side/Bottom side)
7
- Power side Primary & Secondary
- to mark the Only the Inverter output.
Each component circuit No. have to be shown OK
8
Don’t overlap the Bottom circuit No. in solder pattern/
9
Components shape etc.
Draw PCB marking, Considering Dead Space of Tool
structure.
10
Add Metal area mark for PCB fixing.
Check CTI spec in PCB specification
11
Check Marking in Bare PCB
- Marking : CTI 600 (More than 600V)
nput Caution Mark in a Circuit diagram
12
(CCL standards)
Input Screw Mark in Bare PCB OK
13
OK
OK
OK
OK
Input Standard Mark for 2 pin in Bare PCB -
14
OTE 2
Safety GND 규정 Input/Output
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
OTE 3
67
※
NOTE 3-2
Only, apply to 2 pin
B/D-in socket
Page 68
聯昌電子企業股份有限公司
When Lightning Surge is L/N Test, Varistor must use more
[ For the reduce of inverter noise from AC Input, Power FET s
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
Details Check Item
▶ EMI
than 14Φ 620V.
Lightning Surge to L/G & G/N : 3KV over Y-Cap.
2
(Use Y1 Class)
In case of lightning surge, only Fuse Dead is OK, only.
3
(Countermeasure : Protect to arcing. Varistor is closely
located Fuse.)
GND Arcin
Both ends distance of the Arcing Pattern is 3.0 mm by safety
4
role. (Between L and N)
Conducted Emission Test Condition :
110Vac/220Vac & 50Hz/60Hz
5
TV Model : GND Connect / No connect
▶ INVERTER (only LIPS)
Do use Ballaster capacitor.
1
pattern Slit size is 1.2mm.
VIVID/STANDARD, HDMI/ANTENNA
RESULT REMARK
OK NG
OK
OK
OK
OK
OK NG
When small signal AC pattern pass around to 4mm from
Inverter Trans, it is no problem after confirmed OVP/OLP and
etc Worst condition.
( Including Feed Back Line)
2
Heat sink’s form can change for using shield between AC
input and Inverter Trans.
(CE restriction item) – Consider design]
The Lead of high voltage ceramic CAP applied at inverter
output part must keep insulation distance or be applied RTV
3
bonding, even though the article force is applied.
Check size around Gri
-Size of the copper around Gripper or Eyelet
: More than 5.5mm
4
-Pattern Size around Gripper or Eyelet
: More than 6mm
(But, only apply LIPS of more than 32Inch)
Inverter wafer use horizontality type. -
5
er or Eyelet of Inverter Trans. -
-
’
-
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
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68
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聯昌電子企業股份有限公司
connector, Also Terminal type must be checked
Use of High Ripple & Low Impedance type’s rectification CAP
So, Lead length and pitch must have checked by Heat
Lien Chang Electronic Enterprise Co., Ltd.
Details Check Item RESULT REMARK
Rev 3.4
LGP32-13PL1 LCD TV Power specification
▶ ETC
use
ype Fuse.
OK NG
1
Housing`s Maker of Connector what Main Board /Power
OK
Board (LIPS) have to be same with Wafer Maker.
2
If they are differ, You have to check the spec./Drawing or
request the component test to IQC(in case Board in type
3D o n ’ t u s e L i t z W i r e . O K U S T C
4 Apply to PFC Bypass Diode. (Note 4) - See attached file(Bypass)
When use Relay, apply to Fusing Resistor. (Note 5)
5
(But, when Fusing Resister don’t apply,
- See attached file(Relay)
Check Relay Open Test – Check PL Condition)
6
at primary control IC VCC.
Don’t use RN Type (Metal Film Type) Resistor over 100kohm. OK In June 26
7
th
08, We have had
problem about this at MP for
LGEND.
When apply TO-220, TO-3P type FET, Diode, IC,
Lead length is shorted because of cutting after forming.
8
Approval sheet on PDM, Actual Component.
(Take conference previously with LGEAZ, LGEND about this
issue, LGEND wants forming type in all TO-220, TO-3P
type’s components)
Check the Lead length of PCB bottom side, when use H/sink,
wafer and other component at special type model which
9
manages Lead length.
In this case, Component in Critical Component List.
10
Check Marking on component.
If discharge resistance is used model sold to the
Japanese market,
11
Use Resister of the Dip Type certified standard.
(Only, Use model sold to the Japanese market)
OK In March 08 for LGEAZ CKD PQ
event , We have history responded
-
,
OK
OK
OK
NOTE 4 NOTE 5`
Bypass-Diode
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
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Relay
69
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Details Check Item RESULT REMARK
LGP32-13PL1 LCD TV Power specification
Rev 3.4
▶ Attachment
1 PL check List OK
OK NG
PL Safety Check
List Ver3.7
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
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70
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聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
# Appendix 2
Warranty letter
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
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聯昌電子企業股份有限公司
For approval / For mass production
This is to ce rtify that materials used and contained in the products and components that we supply to
Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
Non-use certificate
. 7 .
Cooperating suppliers
Company name Lien Chang Electronic Approval Person in charge Head of department
Contact Tel: (886-2) 22035100 Name Alan Wang Alan Wang
e-Mail
LGE Part No. EAY62810301 Part production date
Maker Part No. OPVP-0177 Production plant
Part name LGP32-13PL1
alanw ang@lienchang.com.tw
Signature
filling the sheet in case of mass production
filling the sheet in case of mass production
your company, meet the standards of the checked items listed below.
────
We meet the standards of LG Electronics for six major substances (Pb, Cd, Cr
below
────
6+
, Hg, PBBs, PBDEs) as
designated by RoHS for control.
* Records are requested if they are parts to be actually installed on the PCB (Printed Circuit Board)
Soldering Type: Flow Reflow (Requirement : 250℃/10 s ec)
1. Maximum heat-resisting temperature : 260
℃
2. Time within actual Peak time : 10 sec.
Pb-Free Soldering (all solder cream, Bar, Wires included) is available to apply.
Note.
1. All the contents written on these documents must be created on the basis of facts, and cooperating suppliers
must submit the data immediately whenever LG Electronics requests.
2. In the case that these documents are used for approval purposes, cooperating suppliers must submit the sample
on the request. For the purpose of mass production, it must be submitted at the time of delivering the first product.
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
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聯昌電子企業股份有限公司
Bismuth and its compounds
Lien Chang Electronic Enterprise Co., Ltd.
Control list of environment-related substances
Rev 3.4
LGP32-13PL1 LCD TV Power specification
Remark Description Substances
YES NO
Level A-
Level A-
Ⅰ
Ⅱ
Lead(Pb) and its compounds
Cadmium(Cd) and its compounds
Merc ury(Hg) and its compounds
Hexavalent chromium and its compounds
Polybrominated biphenyls(PBB)
Polybrominated diphenylethers(PBDE)
Polychlorinated biphenyls (PCB)
Polychlorinated naphthalenes (PCN)
Polychlorinated terphenyls (PCT)
Short-chain Chlorinated paraffins (SCCP)
Asbestos and its compounds
Ozone Depleting Substances
Level B
Azo compounds
Nickel(Ni) and its compounds
Specific Organic tin compounds
Arsenic(As) and its compounds
Formaldehydes
Polyvinyl chloride (PVC)
Phthalates
Bery
Antimony(Sb) and its compounds
Selenium(Se) and its compounds
Palladium amd its compounds
and its compounds
Other Chlorinated flame retardants
Other brominated flame retardants
* Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.
No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
73