LG PSAA-L010A, EAY62290001 Schematic

LGIT Confidential and Proprietary

COSTUMER NAME : LG Electronic Inc. DATE : 2012.09.05

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

SPECIFICATION FOR APPROVAL

PRODUCT NAME : LED Monitor TV 60W Adaptor MODEL NAME : PSAA – L010A CONSTUMER P/N : EAY62290001 PRODUCTION PLACE : LGInnotek Indonesia PT. ( LGITIN )

DOCUMENT No :

RoHS

REV.No : 1.8

PAGE : 0 / 47

Safety

APPROVALS REMARK

APPENDIX

Designed Checked Approved

이규항 강경남

박성림

LG Innotek Co., Ltd

DOCUMENT No.

PAGE

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LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

REV.No : 1.8

PAGE : 1 / 47

Table of contents

No. Contents Page

1. Revision History 3 Page

2. Management Sheet 6 Page

3. Adaptor Specification 7 Page

3-1. General 7 Page 3-1-1. Production Description 7 Page 3-1-2. Parameter Specification 7 Page 3-2. Input Requirements 7 Page 3-2-1. Input Voltage 7 Page 3-2-2. Input Frequency 7 Page 3-2-3. Input Current 7 Page 3-2-4. Inrush Current 7 Page 3-2-5. DPM 7 Page 3-2-6. Input Configuration 7 Page 3-3. Output Requirements 7 Page 3-3-1. Output Voltage 7 Page 3-3-2. Output Current 7 Page 3-3-3. Dynamic Load Regulation 8 Page 3-3-4. Output Ripple Voltage 8 Page 3-3-5. Efficiency 8 Page 3-3-6. Overshoot 8 Page 3-3-7. Hold up Time 8 Page 3-4. Protection Requirements 9 Page 3-4-1. Over Current Protection 9 Page 3-4-2. Over Voltage Protection 9 Page 3-4-3. Shout Circuit Protection 9 Page 3-4-4. Open Circuit Protection 9 Page 3-5. Environmental Requirements 10 Page 3-6. Safety and EMC Requirements 11 Page

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LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

REV.No : 1.8

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No. Contents Page

4. Circuit Schematic 12 Page

5. BOM (Part list) 13 Page

6. Critical Component List 17 Page

7. PCB Layout 20 Page

8. Mechanical Schemati c 22 Page

8-1. Outline Adaptor size 23 Page 8-2. Assemble Description 24 Page 8-3. Heat Sink 1 (Bridge diode FET Ass’y) 25 Page 8-4. Heat Sink 2 (Diode Ass’y) 26 Page 8-5. Shield 27 Page 8-6. Insulator 28 Page 8-7. TOP Case 29 Page 8-8. Bottom Case 30 Page 8-9. Label 31 Page 8-9-1. Main Label & Label Location 31 Page 8-9-2. P.E Bag 32 Page 8-9-3. P.E Bag Label 33 Page 8-10. DC Cable 34 Page 8-11. Out Box 35 Page 8-12. Packing Specification 36 Page 8-13. Carton Packing 37 Page

9. Workmanship check 38 Page

9-1. RTV Bonding Point ( Before wave solder) 39 Page 9-2. RTV Bonding Point ( After wave solder bottom side) 40 Page 9-3. RTV Bonding Point ( After wave solder top side) 41 Page 9-4. Barcode System 42 Page 9-4-1. Product Barcode 42 Page 9-4-2. Box Barcode 43 Page 9-4-3. P.E Bag Barcode 44 Page

10. Safety Standatd 45 Page

11. Component Approval Sheet 47 Page

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LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

REV.No : 1.8

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1. Revision History

Revision

Approval PCB Barcode

0.1 0.9 0.1 -. Established 2010.11.16

0.2 0.94 0.2 -. OCP Spec : 3.0A~3.75A → 3.0~4.5A 2010.12.20

0.3 0.94 0.3

Content of Revision Change Date

-. Added Safety Standard

NOM (Mexico) C-Tick (Australia) Safety Approval (Australia) IRAM (Argentina) ITACS

-. Added Mechanical Schematic

Shield / Insulator / Case (Top/Bottom) / P.E Bag

2010.12.26

0.4 1.0 0.4

0.5 1.0 0.5

-. Add silicone spread

For fixing AC-inlet’s wire position.

For defending from touchableness between R208 &

H/Sink

-. Change PCB Schematic

add arrow mark on the Top & Bottom side

-. Revise the component name on the CCL

RS405M → RBU405M

-. Change BOM (Ribbon black)

Before : Ribbon black 50mm*300M After : Ribbon black 60mm*300M

-. Added Safety Standard

PSE (Japan) STB (Belorussia)

-. Change Main Label vendor

1. Main Label : Before : SHINWOO, 금성F/A After : KOREA INNOTECH

Hansung System

-. Added second vendor

1. Shield : OHSUNG

2. H/S1, H/S2 : OHSUNG

-. Change assembling method for shield

Before : Round type After : Partition type (4Piece)

2011.03.08

2011.03.25

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LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

Revision

Approval PCB Barcode

0.6 1.0 0.6

1.0 1.0 1.0

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

Content of Revision Change Date

-. Added Safety Standard

TISI (Thailand)

BSMI (Taiwan)

-. Change PCB Schematic

Add ‘CTI600’, ‘Fuse warning’ Mark on the

Top & Bottom side

-. Added Safety Standard on main label and box

CCC (China)

-. Added second vendor

1. Main Label : Fan ja(Hong Yang Print)

-. Change Top & Bottom Case Schematic

modify case design both top and bottom

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2011.05.18

2011.05.24

1.1 1.0 1.1

1.2 1.0 1.2

1.3 1.0 1.3

1.4 1.0 1.4

-. Change Silicone vendor

Before : ㈜오공, DOW CORNING After : Momentive

-. Change Silicone Spread Point

For fixing T101 Trans position

-. Change Burn-in time

Before : 1 Hour After : 4 Hour

-. Added PE_BAG Barcode Label

-. Change PE_BAG design

-. Change R113 Component

Before : RES CEMENT 0.22 J 5W V-Type 10mm(MPR Series) / SMART

After : RES CEMENT 0.22 J 5W V2-Type(3.5±0.5) 10mm(MPR Series)/SMART

-. Added Second Vendor

1. DC-Cable : Honor

-. Added Second Products

1. IC101 : IC PWM FAN6754AMRMY /Fairchild

-. Remove RTV Bonding point

1. Insulation sheet (After wave solder Top side, Fixing AC Inlet)

2011.06.22

2011.08.10

2011.09.16

2011.09.27

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LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

Revision

Approval PCB Barcode

1.5 1.0 1.5

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

Content of Revision Change Date

-. Change P.E Bag Schematic

Recycle Mark 5ea → 3ea

-. Added P.E Bag Vendor

1. P.E Bag : ANT.PATRIOT

-. Added and Change Safety Standard

1. Added : CONUEE (Mexico) (Added Mark)

2. Change : JAPAN (PSE Mark Supplier name)

LG Innotek Co., Ltd. 

-. Change Silicone Point

After wave solder TOP side NO.6

-. Change Heat sink 1 schematic

Modify Heat sink 1 lug

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2011.10.31

1.6 1.0 1.6

1.7 1.0 1.7

1.8 1.0 1.8

-. Change Safety Standard

KC (Number Change) Before : After : CE (Mark Improvement, Customer Request) Before : After :

PCT (Mark Update) Before : After :

-. Change BOM vendor list (CX101)

Sungho x-cap can’t be used according to customer request Before : Pilkor, Sungho After : Pilkor

-. Change BOM vendor list (DC-Cable)

DC-Cable vendor can’t be used according to detect phthalates Before : 대원전자, Honor After : Honglin

-. Change DC-Cable plug length spec

Customer request Before : 11.0mm±0.3mm , After : 8.8mm±

0.2mm

2011.12.26

2012.06.21

2012.09.05

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LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

MODEL NAME : PSAA – L010A

2. Management Sheet

1 Efficiency 87 - - %

Line / Load

Regulation

3 OCP 3.00 - 4.50 A Input 90Vac / 264Vac

4 DPM - - 0.29 W At load 4 mA, Input 230Vac

S P E C I F I C A T I O N

Spec.

Min Typ Max Unit

22.8 24.0 25.2 Vdc

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Test ConditionCTQ No. Contents

t 115/230Vac input voltage, 25, 50, 75, and 100% load calculation average

Line and load regulation to 2.5A from 0A

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LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

3. Adaptor Specification

3-1 General

3-1-1 Production Description

This Specification defines the input, output, performance characteristics, environment, noise and safety requirements for a Power supply.

3-1-2 Parameter Specification

Unless Specification otherwise, all parameters must be met over the limit of temperature load, and input voltage.

3-2 Input Requirements

3-2-1 Input Voltage

Normal voltage Range : 100 to 240Vac Maximum Voltage range : 90 to 264Vac

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3-2-2 Input Frequency

Normal frequency range : 50 ~60Hz

Maximum frequency range : 47 ~63Hz

3-2-3 Input Current

Max 1.3Arms (at input 100~240Vac)

3-2-4 Inrush Current

No damage shall occur and the input fuse shall not blow up. Hot : I²T under 10% FUSE, Bridge diode (at input 264Vac, Calculation by RMS ) Cool : 80A (at input 264Vac)

3-2-5 DPM

DPM mode under 0.29 W (at 4mA load, input 230Vac)

3-2-6 Input Configuration

3 Conductors (Live, Neutral, F.G)

3-3. Output Requirements

3-3-1 Output Voltage

The 24V output voltage regulation shall be ±5%, including the effects of line voltage variations, load current, ripple and noise, and the AC component of the load current.

3-3-2 Output Current

DC 2500mA (at input 90~264Vac)

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DOCUMENT No :

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3-3-3 Dynamic Load Regulation

Within ±10% @ 50% load change, 1 (at input 100~240Vac)

3-3-4 Output Ripple Voltage

The power supply shall not exceed the following limits on the indicated voltages for 60Hz or 50Hz ripple, switching frequency ripple and noise. And dynamic load variations, measured with a 20㎒ bandwidth.

Column A : Output Voltage Column B : AC ripple + Switching ripple and noise * Ripple and noise are measured at the end of output cables

22.8 Vdc ~ 25.2 Vdc

MODEL NAME : PSAA – L010A

S P E C I F I C A T I O N

uS, 1KHz 50% duty cycle

Max 450mV

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which are added a 0.1㎌ ceramic capacitor and 47㎌ electrolytic capacitor. (Connect parallel)

3-3-5 Efficiency

t 115Vac and 230Vac input voltage, 25%, 50%, 75%, and 100% load

calculation average efficiency. Meet efficiency of 87% and over.

3-3-6 Overshoot

10% rated output voltage max. (at turn on, at input 100~240Vac)

3-3-7 Hold up Time

5ms minimum. (at full load, at input 100Vac)

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S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

3-4. Protection Requirements

3-4-1 Over Current Protection

The Power supply shall not be damaged by a over current from the output to return line. Protection to be invoked if current exist between 120% and 160% of rating current (at input 90~264Vac)

Ratting Current Lower Upper Remark

2.50 A 3.00 A 4.50 A 120% ~ 180% of rating current

3-4-2 Over Voltage Protection

ctual test min 27V (at input 90~264Vac)

3-4-3 Short Circuit Protection

Input 90~264Vac output short-circuit no safety hazard, the adaptor auto-recovery when short-circuit is removed.

3-4-4 Open Circuit Protection

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When primary power is supplied with no load on any output level, no damage or hazardous conditions should occur. (at input 90~264Vac)

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LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

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S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

3-5 Environmental Requirements

Item Check Specification

Cooling method Cooling shall be will natural convection mode and no wind.

Operating Tempereture

Storage Tempereture -30℃ ~ + 60℃

Operating Humidity 0% to 95% non-condensing

Storage Humidity 0% to 95% non-condensing

Mean Time Between Failure

High temperature test

-10℃ ~ + 40℃ ※ No hard fail at 60℃

The power supply shall be designed and produced to have a mean time between failure (MTBF) of 20,000 operating hours at 25℃ , maximum load at input 90~264Vac.

Duration time: 200hours; Ambient temperature: 60℃; Applied voltage: Rated AC; Load: Full Load. Normal performance after test condition is removed.

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Low temperature test

High temperature storage

Low Temperature storage

High temperature and

Humidity test ( Operating )

High temperature and

Humidity test ( Non-Operating)

Thermal Shock

Abnormal sound 36dB max at 5cm distance and 30dB environment noise condition.

Random Vibration test

( Non operating )

Duration time: 96hours; Ambient temperature: 0℃; Applied voltage: Rated AC; Load: full load ,at rated input voltage. Normal performance after test condition is removed. Reset in a 60℃ thermostat for at least 96hours, then reset in the ordinary temperature and humidity for at least 1 hour, and measure. Reset in a-30℃ thermostat for at least 96hours, then reset in the ordinary temperature and humidity for at last 1 hour, and measure.

Reset in a 40℃, 95% humidity thermostat for at least 96hours, then reset in the ordinary temperature and humidity for at least 2 hours, and measure. Normal performance after test condition is removed.

+40℃, 95% RH, 96 hours, tested within 3 minutes in ambient 25℃. Normal performance after test condition is removed. Normal performance after test condition is removed.

-30℃,30min.~25℃,10min~+60℃~25℃,30min. Ramp rate: 5minutes, 10cycles tested. After do the testing, the appearance and electrical need pass.

Frequency range: from 5Hz to 50Hz, Direction: vibration X, Y and Z-axis, at least 30 min/axis. Acceleration: 2 germs. Normal performance after test condition is removed

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LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

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Drop Test

Life/ Power ON Hours

Burn-in

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

Unit shall survive drops on all 6 faces from a height of 70cm onto hard wood (Total 6 times one cycle). No surface crack, function are normal, can be passed dielectric strength and insulation resistance test The Power supply must be designed to operate for 25,000 power on hours, about 5 years at an ambient temperature of 25℃. 4 hours at 45℃(±5℃), nominal input voltage, maximum load. AC on/off must be test 4 time after burn-in.

3-6 Safety and EMC Requirements

Item Check Specification

Leakage Current 0.35mA (At input 264Vac)

※ Safety Standard Condition

Hi-Pot Test

< Dielectric Withstand Voltage >

Primary(L/N) to Secondary : 3000 Vac , 10 mA , 1 Min : Should meet adaptor spec standard ( CLASS 1 ) ※ Mass Production Condition Primary(L/N) to Secondary : 2500 Vac , 5 mA , 1 Second

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Insulation Resistance Primary (L/N) to Secondary and no operation 500Vdc 10Mohm MIN.

1) FCC : Part 15

2) CE : EN55013:2001/A1:2003/A2:2006, EN55020:2007, EN61000-3-2:2006, EN61000-3-3:1995/A1:2001/A2:2005

RFI/ EMI Standards

Safety Standards

Lightning surge CR mode minimum ±2kV PASS

ESD (Electrolytic discharge)

3) C-Tick : AS/NZS CISPR13

4) KC : K00013, K00020

5) PSE : J55013(H14)

6) BSMI : CNS13439

7) CCC : GB13837-2003, GB17625.1 UL, CUL, CB, KC, TUV-GS, PSE, Nemko, CCC, TISI, SIRIM, CE LVD, PSB, GOST, SASO, BSMI, NOM, C-Tick, Safety Approval (Australia) , SABS, IRAM, FCC, NRCAN, CE EMC,CE ERP, Korea MEPS, MEPS (Australia), STB, ITACS

Contact discharge : Min 8 KV Air Discharge : Min 15 KV

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LGIT Confidential and Proprietary

DOCUMENT No :

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REV.DATE : 2012.09.05

4. Circuit Schematic

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

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LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

5. BOM (Part List)

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

REV.No : 1.8

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LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

No. Location Description Maker Qty Unit

1 PCB FR-1 1.6t CTI600 Copper 1oz/ft2 293*156*1.6t WELLBEST 1 EA

2 L201

3 C201,C202

4 C107

5 C109

6 J21,J22, J23,J24 LEAD WIRE DΦ=0.6mm ROLL TYPE(UNIT:Kg) TOPAZ I 0.000303 Kg

7 R208

8 IC101

9 IC201 IC REGULATOR AS431ANTR-E1(T&R_SOT23) / BCD BCD 1 EA

10 D102,D106

11 ZD101

BEAD AXIAL SINGLE BFS2550AOL(T&R),H/FREE / Samwha

BEAD AXIAL SINGLE BI2550(T&R),H/FREE / Feelux

CAP AL 470UF M 35V Φ10*20 5mmPITCH T&R(NXB) / Samyoung

CAP AL 470uF M 35V Φ10*20 5mmPitch SG / SUSCON

CAP CERA DISC EKR3A102K09FK5 T&R(ROHS)

CAP CERA DISC CT81-1KV-08a-HR-102K-T-G / Yinan Don's

CAP AL 105℃

RES METAL OXIDE FILM 10Ω

IC PWM FAN6754AMRMY,H/Free(T&R_SOP8)/Fairchild

DIODE RECTIFIER HS1M 1A 1000V Trr=75ns / TSC

DIODE ZENER BZX384-C24 SOD323(SC-76) H/Free / NXP

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

22UF M 50V 5.0 x 11.0 5.0 T&R / SAMYOUNG(NXB)

22UF M 50V 5.0 x 11.0 5.0 T&R / Suscon(SG)

J 2W R-Forming 5mmPITCH T&R

SML / SMART

IC PWM FAN6754MRMY(T&R-SOIC 8)

DIODE US1M-E3 TR(T&R) / Vishay

Diode Zener KDZ24V T&R / KEC

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SAMWHA

FEELUX

SAMYOUNG

SUSCON

SAMWHA

YINAN DON'S

SAMYOUNG

SUSCON

SMART 1 EA

FAIRCHILD 1 EA

TSC

Vishay

KEC

NXP

1 EA

2 EA

1 EA

2 EA

1 EA

12 D105 DIODE RB160M-30 TE-25@ ROHM 1 EA

13 D103,D104

14 TH102

15 C104 CAP FLAT 2200pF K 1KV X7R 3216 T&R

16 C203 CAP FLAT 1500pF K 1kV X7R 3216 T&R 1 EA

17 C115 CAP FLAT 100pF K 1KV X7R 3216 T&R 1 EA

18 C106 CAP FLAT 1NF J 50V CG(2012)

C103,C205,C207,

C208,C209

20 C110 CAP FLAT 6.8NF K 50V X7R(2012) 1 EA

21 C113 CAP FLAT 820PF J 50V CG(2012) 1 EA

22 R104,R106 RES FLAT 91K J 1/8W(2012)

23 R207 RES FLAT 1M J 1/4W 3216 T&R 1 EA

24 R101,R102,R103 RES FLAT 620K J 1/8W 2012 T&R 3 EA

25 R105 RES FLAT 100 J 1/8(2012) 1 EA

26 R107 RES FLAT 5.6K J 1/8(2012) 1 EA

R109,R115,R116,

R117

THERMISTOR Chip NTC ECTH 201208 104H 4100HST 100KΩ

DIODE MMSD4148T1G/SOD-123(T&R) / Onsemi

DIODE SW 1N4148W / SOD-123 T&R / Rectron

H(±3%) 2012

T&R / JOINSET

CAP FLAT 100NF K 50V X7R(2012) 5 EA

RES FLAT 47K J 1/4(3216) 4 EA

ONSEMI

RECTRON

JOINSET 1 EA

MURATA, YAGEO,

SAMWHA

CAPACITOR,

SAMSUNG

MURATA, TAIYO

YUDEN, TDK,

SAMSUNG, SAMWHA

CAPACITOR, YAGEO

YAGEO, KAMAYA,

WALSIN, UNIOHM,

SAMSUNG

2 EA

1 EA

2 EA

28 R110 RES FLAT 620Ω

F 1/8W(2012) T&R/Walsin, Yageo 1 EA

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29 R111 RES FLAT, 4.7, J, 1/8, 2012

30 R112 RES FLAT 100 J 1/4(3216) 1 EA

31 R114 RES FLAT 10 J 1/8(2012) 1 EA

32 R201 RES FLAT 470 J 1/8(2012) 1 EA

33 R202 RES FLAT 4.7K J 1/8(2012) 1 EA

34 R203,R108 RES FLAT 10K J 1/8W 2012 2 EA

35 R204 RES FLAT 3.3K F 1/8(2012) 1 EA

36 R205 RES FLAT 18K F 1/8W 2012 T&R 1 EA

37 R206 RES FLAT 24K F 1/8 (2012) 1 EA

38 R211 RES FLAT 0 J 1/8(2012) 1 EA

39 T101

TRANS SMPS PQ2620 650uH ±

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

7% Lead3.5mm±0.5mm 2NP000148DX-R (60W Adaptor) / Feelux

7% Lead3.5mm±0.5mm 2NP000148DM-R (60W Adaptor) / Dadon

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YAGEO

KAMAYA,

WALSIN,

UNIOHM,

SAMSUNG

Feelux

Dadon

1 EA

40 C101,C111

41 L102

42 L101

43 D101

44 CX101

45 TH101 THERMISTER NTC DSC5D15 In-kink 3.7±0.5 BULK / DSC

46 VA101 VARISTOR DIP INR14D621K COBB037DH (Black color Tube) / Amotech AMOTECH 1 EA

47 R113 RES CEMENT 0.22 J 5W V2-Type(3.5±0.5) 10mm(MPR Series)/SMART SMART 1 EA

48 F101 FUSE AXIAL 0215 3.15MXSRF41P(Sealing Tube,L-F/Cutting),P=27.5mm / Littelfuse LITTELFUSE 1 EA

49 PC201

50 C102

51 Q101

52 D201

53 HS1 Heat sink Ass'y for PSAA-L010A

54 HS2 Heat sink Ass'y for PSAA-L010A

55 AC-INLET, IEC320, C14 Ceritified 3Way, FOR 60W ADOPTOR SUPERCOM 1 EA

CAP AL 82uF M 450V Φ18X31.5 P7.5 ┐Forming(RB) L=3.7±0.5mm BULK(NFC) / Samyoung

TRANS L/F TROIDAL PV0860030UA5237 (6A, 30uH)( 60W Adaptor ) / TNC

TRANS L/F TROIDAL PV0835020UNN2CT (6A, 30uH)( 60W Adaptor ) / Feelux

TRANS L/F TROIDAL CV1620200ML02CF (2.0A, 20mH Lead3.5mm±0.5mm)( 60W Adaptor ) / TNC

TRANS L/F TROIDAL CV1619260ML02CF (2A, 20mH Lead3.5mm±0.5mm)( 60W Adaptor ) / Feelux

DIODE BRIDGE RBU405M-C-DA1 4A 600V VF=1.1V(Max) RBU 4P BULK / Rectron

DIODE BRIDGE GBU405 4A 600V VF=1.1V(Max) GBU 4P BULK / TSC

CAP FILM M.P.P 0.47uF K AC275V P=15mm 18*16.5*10 L=3.4±0.3mm BULK(PCX2 337) / Pilkor

DIODE PHOTO EL817MB(DT)(M-Forming)DIP 4PTUBE(M-Forming) / Everlight

PHOTOCOUPLER LTV817M-C(DIP4),CTR=200~400%(TUBE) / LiteOn

CAP CERA DISC 1500PF M 250V/400VAC Y5U(E) 10mmPITCH Out-Kink T&R(SD) / SAMWHA

CAP CERA DISC 1500PF M 250V/400VAC Y5U(E) 10mmPITCH Out-Kink T&R(CT81) / YINAN DON'S

TR MOSFET TK10A60D N-CH 600V 10A TO-220FP / TOSHIBA

TR MOSFET AOTF10N60 N-ch 600V 10A TO-220F H/Free / AOS

TR MOSFET KF10N60F N-CH 600V 10A TO-220F / KEC

DIODE SBD MBRF20200CT 20A 200V VF=0.99V(Max) Dual(CC) ITO-220AB BULK / Dachang

DIODE MBRF20200CT ITO-220AB / Sensitron

SAMYOUNG 2 EA

TNC

Feelux

TNC

Feelux

Rectron

TSC

Pilkor 1 EA

DSC 1 EA

EVERLIGHT

LITEON

SAMWHA

YINAN DON'S

TOSHIBA

AOS KEC

Sensitron

Dachang

SEJIN

YOUWON

OHSUNG

SEJIN

YOUWON

OHSUNG

1 EA

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LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

56 SCREW, FL M2.6*8 NI

57 NUT, M2.6 NI

58 ADHESIVE EPOXY MULTI HI TECH KOREA 0.00002 KG

59 Flux (Pb FREE)

60 SOLDER WIRE 99.7Sn/0.3Ag 3.0φ

61 SOLDER WIRE 99.0Sn/0.3Ag/0.7Cu φ0.8 희성소재㈜ 0.001 KG

62 ADHESIVE RUBBER (TSE3854) Momentive 0.011275 KG

63 SILICON GREASE HC-300 DOW CORNING 0.00012 KG

Insulating

65 Shield AL1050, Lug :SPTE 136.1*89.4*0.4t Lug 0.3t

Tape

ADOPTOR 60W INSULATING TAPE FOR H/S2, PET(3M 3357F),

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

No flux

26.5*41.5

REV.No : 1.8

PAGE : 16 / 47

ASIABOLT

SEOUL METAL

ASIABOLT

SEOUL METAL

DONGHWA TAMURA

Chungsol

희성소재(주)

SUPRA

DAEHWA 1 EA

SEJIN

OHSUNG

0.001 KG

0.003 KG

2 EA

1 EA

66 Insulator ADOPTOR 60W INSULATING SHEET, PC, 142.4*96.3*0.5t DAEHWA 1 EA

67 Case Top ADOPTOR 60W TOP CASE(148*51.5*18), PC

DAEHWA

68 Case Bottom ADOPTOR 60W BOTTOM CASE(148*51.5*16), PC 1 EA

69 DC_Cable

70 Box

71 P.E Bag ADOPTOR 60W PE BAG, 90*400*0.05T(CLEAR)

72 Label ADOPTOR 60W LABEL FOR CASE BOTTOM, PET, 84.8*34.3

73 Label ADOPTOR 60W LABEL, WHITEPOLY BARCODE, 16*8

75 Label ADAPTOR 60W LABEL, WHITEPOLY BARCODE, 50*15

75 Tape OPP TAPE OPP 50*50K INDOKOR 0.00035 RO

Label

Artpaper

ADOPTOR 60W DC-CABLE ASS'Y, BARREL TYPE PLUG, 18AWG, L :

1550

BOX CORRUGATED PAPER (509*344*215) 1 BOX FOR 40

PRODUCTS, FOR 60W ADOPTOR

LABEL ART PAPER(100*46)

Honglin 1 EA

YUMI Box 0.025 EA

INDOKOR

ANT.PATRIOT

KOREA INNOTECH

Hansung System

Fan ja(Hong Yang

Print)

SHINWOO

금성F/A

KODASINDO

금성F/A

KODASINDO

1 EA

0.025 EA

1 EA

76 Ribbon Black Ribbon Black Wax 110mmx300m, K104 (For paper label)

77 Ribbon Black Ribbon Black R300,60mm*300M(FOR WHITE POLY)

16 / 47

금성

F/A

EKA SURYA

금성

F/A

EKA SURYA

0.00000449 RO

0.000394173 RO

LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

6. Critical Component List

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

REV.No : 1.8

PAGE : 17 / 47

17 / 47

LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

Safety

Component

Appliance Inlet (SC101)

Fuse (F101)

Alt.) Cooper Bussmann Inc. S505 T 3.15AH / 250V

Linefilter (L101)

Alt.) Feelux Co., Ltd.

Linefilter (L102)

Alt.) Feelux Co., Ltd.

Thermistor (TH101)

- Optional

Alt.) Thinking Electronic Industrial Co., Ltd. SCK-056 5 ohm at 25

Varistor (VA101)

- Optional

Alt.) Thinking Electronic Industrial Co., Ltd. TVR14621 620 V / Min. 3000 A

Alt.) Samwha Capacitor Co., Ltd. SVC621D-14 620 V / Min. 3000 A

X-capacitor (CX101)

Supercom Electronics Co., Ltd. SC-8 Series 10 A / 250 V

Littelfuse Inc. 215 series T 3.15AH / 250V

TNC Co., Ltd.

D S C Electronics Co., Ltd. DSC-5D-15 5 ohm at 25

Amotech Co., Ltd INR 14D 621 620 V / Min. 3000 A

Pilkor Electronics Co., Ltd. PCX2 337 275 Vac / 0.47 uF

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

TABLE: list of critical components and materials

Manufacturer/

trademark

Type/

model

1620200 (2NK000046DT-R)

1620200 (2NK000046DX-R)

860030 (2NK000045DT-R)

860030 (2NK000045DX-R)

V-0 / 130 oC IEC 60065 Tested in Appliance

Value /

rating

℃

REV.No : 1.8

PAGE : 18 / 47

Standard Mark

IEC/EN 60320-1 UL 498

IEC 60127-1 UL 248-1 UL 248-14

IEC 60065 UL 1434

IEC 61051-2 UL 1449 UL 1414

IEC 60384-14 UL 1414

Alt.) Europtronic (Taiwan) Ind. Corp. MPX 275 Vac / 0.47 uF

Alt.) Zhuhai Sung Ho Electronics Co., Ltd. CMPP CMPP 275 Vac / 0.47 uF

Bleeder Resistor (R101, R102, R103)

Alt.) Kamaya Electric Co., Ltd. SMD type 620 Kohm / 1/8 W IEC 60065 Tested in Appliance

Alt.) Samsung Electro-Mechanics SMD type 620 Kohm / 1/8 W IEC 60065 Tested in Appliance

Alt.) Rohm Co., Ltd. SMD type 620 Kohm / 1/8 W IEC 60065 Tested in Appliance

Bridge Diode (D101)

Alt.) Shindengen Electric Mfg. Co., Ltd. D3SBA60 600 V / 4 A IEC 60065 Tested in Appliance

Alt.) Lite-on Technology Corp. GBU406 600 V / 4 A IEC 60065 Tested in Appliance

Alt.) Rectron Ltd. RBU405M 600 V / 4 A IEC 60065 Tested in Appliance

Yageo Corp. SMD type 620 Kohm / 1/8 W IEC 60065 Tested in Appliance

Taiwan Semiconductor Co., Ltd GBU405 600 V / 4 A IEC 60065 Tested in Appliance

IEC 60384-14 UL 1414

18 / 47

LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

Transformer (T101)

Alt.) Nantong Dadon Electronics Co., Ltd. 2NP000148DM-R V-0 / 130 oC IEC 60065 Tested in Appliance

Bridging Cap. (C102)

Alt.) Yinan Don’s Electronic Component Co., Ltd CT81 250 Vac / 1500 pF

Opto-coupler (PC201)

Alt.) Lite-on Technology Corp. LTV817… 5000 Vrms

Electrolytic capacitor (C101, C111)

Alt.) Kuan Kun Electronic Enterprise Co., Ltd. SE 450 V / 82 uF / 105 ℃IEC 60065 Tested in Appliance

Alt.) Rubycon Corp. TXW 450 V / 82 uF / 105 ℃IEC 60065 Tested in Appliance

Main Mosfet (Q101)

Feelux Co., Ltd. 2NP000148DX-R V-0 / 130 oC IEC 60065 Tested in Appliance

Samwha Capacitor Co., Ltd. SD 250 Vac / 1500 pF

Everlight Electronics Co., Ltd. EL817 5000 Vrms

Samyoung Electronics Co., Ltd. NFC 450 V / 82 uF / 105 ℃IEC 60065 Tested in Appliance

Toshiba Corp. K10A60D 600 V / 10 A IEC 60065 Tested in Appliance

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

REV.No : 1.8

PAGE : 19 / 47

IEC 60384-14 UL 1414

IEC 60065 UL 1577

Alt.) AUK Corp. SMK1060F 600 V / 10 A IEC 60065 Tested in Appliance

Alt.) KEC Corp. KF10N60F 600 V / 10 A IEC 60065 Tested in Appliance

Alt.) Alpha & Omega Semiconductor Inc. AOTF10N60 600 V / 10 A IEC 60065 Tested in Appliance

Alt.) MagnaChip Semiconductor Ltd. MDF11N60TH 600 V / 11 A IEC 60065 Tested in Appliance

Insulator between PCB solder side and metal shield

Plastic enclosure LG Chemical Ltd. LUPOY GP-1006FL

PCB PT Wellbest Electronic Industri MTVO-01 FR-1 / V-0 / 130

Alt.) Kyosha Co., Ltd. S4594V-0 FR-1 / V-0 / 130

Alt.) Kyosha Co., Ltd. 2294V-0 FR-1 / V-0 / 130

Alt.) Hsiang Kuo Industrial Co., Ltd. 07V0 FR-1 / V-0 / 130

Alt.) Daeduck GDS Co., Ltd. DC-1 FR-1 / V-0 / 130

Alt.) Daeduck GDS Co., Ltd. DC-2 FR-1 / V-0 / 130

Alt.) Cheng Ho Industry Corp Ltd. 4B-5 FR-1 / V-0 / 130

Sun Delta Corp. VS520

V-0 / 130 ℃/ Min. 0.4 mm thickness

V-0 / 120 ℃/ Min. 1.5 mm thickness

℃

UL 94

UL 796

TRF No: IECEN 60065G

19 / 47

LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

REV.No : 1.8

PAGE : 20 / 47

7. PCB Layout

20 / 47

LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

-. TOP

-. BOTTOM

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

141.5

REV.No : 1.8

PAGE : 21 / 47

44.0

-. PATTERN

21 / 47

LGIT Confidential and Proprietary

DOCUMENT No :

REG.DATE : 2010.11.16

REV.DATE : 2012.09.05

8. Mechanical Schematic

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

REV.No : 1.8

PAGE : 22 / 47

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LGIT Confidential and Proprietary

DOCUMENT No :

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REV.DATE : 2012.09.05

MODEL NAME : PSAA – L010A

8-1 Outline Adaptor Size

S P E C I F I C A T I O N

REV.No : 1.8

PAGE : 23 / 47

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LG Innotek Co., Ltd.

LGIT Confidential and Proprietary

DOCUMENT No :

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REV.DATE : 2012.09.05

MODEL NAME : PSAA – L010A

8-2 Assemble Description

S P E C I F I C A T I O N

REV.No : 1.8

PAGE : 24 / 47

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LG Innotek Co., Ltd.

LGIT Confidential and Proprietary

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S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

8-3 Heat Sink 1 (FET Ass’y)

REV.No : 1.8

PAGE : 25 / 47

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LG Innotek Co., Ltd.

LGIT Confidential and Proprietary

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S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

8-4 Heat Sink 2 (Diodes Ass’y)

REV.No : 1.8

PAGE : 26 / 47

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LG Innotek Co., Ltd.

LGIT Confidential and Proprietary

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8-5 Shield

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

REV.No : 1.8

PAGE : 27 / 47

27 / 47

LG Innotek Co., Ltd.

LGIT Confidential and Proprietary

DOCUMENT No :

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8-6 Insulator

S P E C I F I C A T I O N

MODEL NAME : PSAA – L010A

REV.No : 1.8

PAGE : 28 / 47

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LG Innotek Co., Ltd.

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