LG EAY62171601, EAX63729001 Schematic

11SP 4247” LCD TV Power specification
Specification
Specification
Rev 1.3
6
Date: 2012. 08. 15
11SP 4247” LCD TV Power specification
1. INTRODUCTION
1.1 Scope
This approval is the description related to every electrical and structural specifications and reliability For Power Supply Unit used on 4247 inch LGE LED TV.
1.2 Customers product related items
Product : Power Supply Unit Part code : EAY62171601
1.3 Product name
Product name : LGP4247-11SPL Revision code : 1.3
2. SPECIFICATION
Rev 1.3
2.1 Input Requirements
Nominal Input Voltage AC 100V to AC 240V Input Voltage Variation AC 90V to AC 264V
Under 3.5Arms . (at 100Vac & Nominal Load)
Input Current
Under 1.5Arms . (at 240Vac & Nominal Load)
Nominal Frequency 50 / 60 Hz Frequency Variation Range 47 Hz to 63 Hz Phase Single Leakage Current 0.7mA_peak. (100Vac ~ 240Vac) Surge Immunity ±
4kV / 1000ns / 0˚
to 360˚
Hold-up Time More than 20ms at 100Vac and maximum output load Lightning Surge 2kA Normal, Common Mode
80A zero-peak max
Inrush Current
at cold start and any specified line, load, temperature conditions.
2.1.1 Power Factor over than 0.9 at 90 – 264Vac & max load condition
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11SP 4247” LCD TV Power specification
2.2 Power Output Characteristics
Rev 1.3
Output
3.5V
Voltage
Variable range
[V]
0.09W Under(6mA) - -
Rated Current
(Min, Max)
[Amean]
Voltage
Regulation
[V]
Ripple
Voltage
[mVp_p]
3.325V ~ 3.675V
(STBY)
12V 11.4V ~ 12.6V 3 (0.3~3 ±
24V 22.8V ~ 25.2V 4.1 (0.1~4.1) ±
2 (0.001~2) (ON condition) ±
5% 250 mVp_p
5% 350 mVp_p
5% 500 mVp_p
* On Condition : In a moment of Power_ON Signal activated, the current of 3.5V output should be
limited within 40mA(Max) at LCD TV condition for stability.
Do not turn “Power_ON” Signal on at the load condition of 3.5V output, more than 40mA.
* Total regulation for each output circuit includes the results of input voltage variation,
load variation, warm-up drift and temperature change.
* The following instruments shall be used for measuring ripple noise.
1. Probe having impedance ratio of 1:1.
2. Oscilloscope having frequency characteristic of 100MHz or more.
- Test Point : power output each pin
Add Electrolytic Capacitor 47+ 0.1
Power Supply Unit
Output Voltage
700mm
Ripple and noise are measured at the end of output cable which are added a 0.1uF ceramic
capacitor and 47uF electrolytic capacitor. ( connected parallel )
+
Load
Oscilloscope Measurement point
* Power turn on system (Only E/Load condition)
If Main Board is opened, that is electrical load condition, drive on signal must be turn on after about 1.5s behind power on signal
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Date: 2012. 08. 15
11SP 4247” LCD TV Power specification
2.2.1 Stand By Power Consumption
Output Voltage 3.5V (STBY) 12V 24V Load [A] 0.006 Don’t Care (Power-Off) Wattage [W] Less than 0.09Under (230Vac / 50Hz)
2.3 Environment Requirement
Operating Temperature Range -10to 40
(60:No Hardware Failure, TV SET Condition) Operating Humidity Range 30 to 85 % Storage Temperature Range -25 to 85 deg. Storage humidity Range 5 to 90 %
Rev 1.3
MTBF
50,000 hour
(Mean Time Between Failure) Cooling Condition Natural Air Shock 98
Shock test consists of pivoting the power supply, from one edge of it’s bottom side, on a flat surface
(such as wood having thickness of 10mm or more) and allowing the opposite edge to fall from a height of 50mm to this surface.
The test is performed three times on each edge of the bottom side of the power supply
2.4 Dielectric Strength Voltage and Insulation Resistance
Dielectric Strength Voltage
AC-DC 1.5K VAC 3 SEC 10 mA. Between Primary and All Secondary Circuits.
Safety
Insulation Resistance
Insulation resistance shall be more than 8M ohm (at DC 500V) Between Primary Live, Neutral line and Secondary.
* Above tests are performed at room temperature in non-condensing atmospheric
conditions
* Frame grounds are connected to secondary circuits.
2.5 Burn-in
More than 0.5 hours at 45℃(±5℃), Normal input voltage.
AC on/off must be test 1 time after burn-in. 80% Load of specification.
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Date: 2012. 08. 15
11SP 4247” LCD TV Power specification
2.6 Interface
Appellation Explanation Signal Direction Action
Rev 1.3
POWER ON Vcc Circuit ON/OFF Input
2.7 Product Safety
Safety
Design to meet the requirements as follows
Safety Standards to be applied
UL60950, IEC60950, IEC60065 and 60950 Design to meet the requirements as follows
EMI/RFI Standards to be applied
FCC and EN55020, EN55013 Class B with 4dB minimum margin.
2.8 Construction
Weight Less than 1.0kg Unit Size 290(W) X 240(D) X 12.9(H)
Hi : Vcc ON Low : Vcc OFF
2.9 Function of protection
Trip point
Protection Output Circuit
Min Max
STBY 3.5V 3.0A 6.0A Auto Re-start
Over Current
12V 8.0A 28.4A Latch 24V 5.0A 14.2A Latch
STBY 3.5V - Auto Re-start
Short Circuit
12V - Latch 24V - Latch
* This Power Supply has above-mentioned protections. * Short circuit protection between different output terminals is not considered. * Trip point for over voltage indicates the operating point when the output voltage
slowly increases.
* The conditions of Over Current measurement
Multi output(3.5V,12V,24V) is nominal load state except an over current measurement.
Notes
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11SP 4247” LCD TV Power specification
2.10 Sound Noise Characteristics.
PSU Noise Specification
22.5 dB(a) / 20.u Pa 2.0E-5 Pa (1/1 octave, A-weighting, to 1khz ~ 16khz Total overall
Measure Location : Anechoic Room Measure Condition : At a distance of 60cm mic
Full white pattern, at AC 110V/220V The max specification (measure 3 points, at PSU center and left & right on the side)
Rev 1.3
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Date: 2012. 08. 15
11SP 4247” LCD TV Power specification
2.11 Connector Specification
2.11.1 Connectors Usage
Rev 1.3
P201
Type : SMAW200-H24S2 Maker : YEON-HO
Pin No. Signal Pin No. Signal
1 POWER-ON 2 24V 3 24V 4 24V 5 GND 6 GND 7 GND 8 GND
9 3.5V 10 3.5V 11 3.5V 12 3.5V 13 GND 14 GND 15 GND 16 N.C 17 12V 18 INV ON/OFF 19 12V 20 A-DIM
P202
Type : 20010WR-H14B/C Maker : YEON-HO
Pin No. Signal
1 24V 2 24V 3 24V 4 24V 5 24V 6 GND 7 GND 8 GND 9 GND
10 GND 21 12V 22 P-DIM 23 N.C 24 ERROR
SK100
Type : 90011WR-H03D Maker : YEON-HO
Pin No. Signal
1 LIVE 2 F.G 3 NEUTRAL
11 ERROR
12 INV ON/OFF
13 A-DIM
14 P-DIM
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Date: 2012. 08. 15
11SP 4247” LCD TV Power specification
Rev 1.3
2.12 PCB Dimension.
4.5mm
4.5mm
240
290
4.5mm
4.5mm
9.0mm (Tolerance ±0.5mm)
PCB : 1.6mm
SMD Holder : 2.5mm (Tolerance ±0.4mm) Lead cutting : 2.3mm
(Except T101, L601 Body : 2.3mm+0.5mm , GH : 2.5mm +0.5mm)
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Date: 2012. 08. 15
11SP 4247” LCD TV Power specification
2.13 Apply to the Eyelet point.(LGP4247-11SPL)
Apply to the Eyelet point 2.0Φ
Apply to the small Eyelet point 1.6Φ
EL39,EL40,EL41,EL42,EL45,EL46,EL47,EL48,EL49,EL50,EL51,EL52,EL58,EL59 (32EA)
: EL1,EL2,EL9,EL10,EL19,EL20,EL29,EL30,EL35,EL36,EL37,EL38,EL53,EL54,EL55,EL56,EL61 (17EA)
: EL3,EL4,EL5,EL6,EL7,EL8,EL11,EL12,EL15,EL16,EL17,EL18,EL21,EL22,EL31,EL32,EL33,EL34,
Rev 1.3
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Date: 2012. 08. 15
11SP 4247” LCD TV Power specification
2.14 Electrical Characteristics
No. Test Item Test method
Rev 1.3
Intermittent
1
Operation stability Test
Low temperature
2
operation
Low temperature
3
Storage test Leave At low temperature
The switching regulator shall ON/OFF for 20,000 time at an Interval of 10 sec at maximum load, after that electrical
Characteristics shall be satisfied. The switching regulator is left at the operating guarantee
Minimum temperature for 2 hours without applying electricity. After that power shall be turned on, and then the electrical Characteristics shall be satisfied.
The switching regulator is left at minimum storage Temperature for 96 hours or more. Then the switching regulator is left at a room temperature and
humidity for 1 hour or more, after that electrical characteristics shall be satisfied.
The switching regulator is 10 consecutive temperature cycle that shown below is performed and then leave them at room temperature and humidity for 1 hour or more.
After that, electrical characteristics shall be satisfied.
Time Temperature
Heat cycle storage
4
test
5 Heat shock test
30 minutes 25 30 minutes 25-> -20 60 minutes Minimum storage temperature (-20℃) 30 minutes -20-> 25 30 minutes 25 30 minutes 25-> 70 60 minutes Maximum storage temperature (70℃) 30 minutes 70-> 25
Heat shock test performed under following conditions without applying electricity and then leave them at room temperature and humidity for 1 hour or more.
After that, electrical characteristics shall be satisfied. Condition : -45(30minutes), 120℃(30minutes), Switching time : Less than 5 minutes, 200 cycles.
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Date: 2012. 08. 15
11SP 4247” LCD TV Power specification
2.15 Mechanical Characteristics
No. Test Item Test method
There shall be no contaminant or dirt on the switching regulator which has adverse effect on electrical characteristics.
1 Appearance
There shall be no excessive unevenness or scratches on the plated or painted surface.
While applying electricity : Vibration frequency : 5 ~ 100Hz Acceleration : 4.9 m/s∧2 Vibration in X,Y,Z direction for 30 minutes
Rev 1.3
2 Vibration
3 Shock
While applying electricity : Vibration frequency : 5 ~ 100Hz Acceleration : 14.7 m/s∧2 Vibration in X,Y,Z direction for 30 minutes
After that electrical characteristics shall be satisfied. There shall be no damage to appearance and construction.
Shock : 98 m/s∧2
On the oak more than 10mm thickness with the flat face, raise the one side for 50mm, and it carries out each side free fail for three sides.
There shall be no damage to appearance and construction.
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Date: 2012. 08. 15
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