Please read this installation manual completely before installing the product.
Installation work must be performed in accordance with the national wiring standards
by authorized personnel only.
Please retain this installation manual for future reference after reading it thoroughly.
Here are some tips that will help you minimize the power consumption when you use the air
conditioner. You can use your air conditioner more efficiently by referring to the instructions
below:
• Do not cool excessively indoors. This may be harmful to your health and may consume more electricity.
• Block sunlight with blinds or curtains while you are operating the air conditioner.
• Keep doors or windows closed tightly while you are operating the air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Speed up the fan to cool or warm indoor air quickly, in a short period of time.
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air conditioner is used for many hours.
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the
air flow or weaken the cooling / dehumidifying functions.
For your records
Staple your receipt to this page in case you need it to prove the date of purchase or for warranty
purposes. Write the model number and the serial number here:
Model number :
Serial number :
You can find them labeled on the side of each unit.
Dealer’s name :
Date of purchase :
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.
Always comply with the following precautions to avoid dangerous situations and ensure peak
performance of your product
WARNING
!
It can result in serious injury or death when the directions are ignored
CAUTION
!
It can result in minor injury or product damage when the directions are ignored
WARNING
!
• Install or repair by unqualified persons can result in hazards to you and others.
• Installation MUST comply with local building codes. If there is no local codes, comply with
the Nation Electrical Code NFPA 70/ANSI C1-1003, Canadian Electrical Code Part1 CSA
C.22.1. or current edition.
• The information contained in the manual is intended for use by a qualified service technician
familiar with safety procedures and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment mal-
function, property damage, personal injury or death.
This appliance is not intended for use by persons (including children) with reduced physical, sen-
•
sory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
3
ENGLISH
Installation
• Do not install duct through disassemble or repare the product yourself.
- This product can not install duct.
• Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit.
- There is risk of fire or electric shock.
• For electrical work, contact the dealer, seller, a qualified electrician, or an authorized service center.
- Do not disassemble or repair the product. There is risk of fire or electric shock.
• Always ground the product.
- There is risk of fire or electric shock.
• Install the panel and the cover of control box securely.
- There is risk of fire or electric shock.
• Always install a dedicated circuit and breaker.
- Improper wiring or installation may cause fire or electric shock.
• Use the correctly rated breaker or fuse.
- There is risk of fire or electric shock.
• Do not modify or extend the power cable.
- There is risk of fire or electric shock.
• Do not let the air conditioner run for a long time when the humidity is very high and a door or a win-
dow is left open.
- Moisture may condense and wet or damage furniture.
• Be cautious when unpacking and installing the product.
- Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator.
• For installation, always contact the dealer or an authorized service center.
- There is risk of fire, electric shock, explosion, or injury.
4
ENGLISH
• Do not install the product on a defective installation stand.
• Be sure the installation area does not deteriorate with age.
• Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air purge. Do not compress
• Do not turn on the breaker or power under condition that front panel, cabinet, top cover, control box
Operation
• Take care to ensure that power cable could not be pulled out or damaged during operation.
• Do not place anything on the power cable. There is risk of fire or electric shock.
• Do not touch(operate) the product with wet hands. There is risk of fire or electrical shock.
• Do not place a heater or other appliances near the power cable. There is risk of fire and elec-
• Do not allow water to run into electric parts. There is risk of fire, failure of the product, or elec-
• Do not store or use flammable gas or combustibles near the product. There is risk of fire or
• Do not use the product in a tightly closed space for a long time. Oxygen deficiency could
• When flammable gas leaks, turn off the gas and open a window for ventilation before turn the
• If strange sound, smell or smoke comes from product, turn the breaker off or disconnect the
• Stop operation and close the window in storm or hurricane. If possible, remove the product
• Do not open the inlet grill of the product during operation.(Do not touch the electrostatic filter,
• When the product is soaked (flooded or submerged), contact an authorized service center.
• Be cautious that water could not enter the product. There is risk of fire, electric shock, or
• Ventilate the product from time to time when operating it together with a stove, etc. There is
• Turn the main power off when cleaning or maintaining the product. There is risk of electric
• When the product is not be used for a long time or the product use first time after test run-
• Take care to ensure that nobody could step on or fall onto the outdoor unit. This could result
IMPORTANT SAFETY INSTRUCTIONS
- It may cause injury, accident, or damage to the product.
- If the base collapses, the air conditioner could fall with it, causing property damage, product failure,
and personal injury.
air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion.
cover are removed or opened. Otherwise, it may cause fire, electric shock, explosion or death.
There is risk of fire or electric shock.
tric shock.
tric shock.
failure of product.
occur.
product on. Do not use the telephone or turn switches on or off. There is risk of explosion or
fire.
power supply cable. There is risk of electric shock or fire.
from the window before the hurricane arrives. There is risk of property damage, failure of
product or electric shock.
if the unit is so equipped.) There is risk of physical injury, electric shock, or product failure.
There is risk of fire or electric shock.
product damage.
risk of fire or electric shock.
shock.
ning, turn on main power switch before 6hours ago.
in personal injury and product damage.
IMPORTANT SAFETY INSTRUCTIONS
CAUTION
!
Installation
• Always check for gas (refrigerant) leakage after installation or repair of product. Low refrigerant lev-
els may cause failure of product.
• Install the drain hose to ensure that water is drained away properly. A bad connection may cause
water leakage.
• Keep level even when installing the product. To avoid vibration or water leakage.
• Do not install the product where the noise or hot air from the outdoor unit could damage the neigh-
borhoods. It may cause a problem for your neighbors.
• Use two or more people to lift and transport the product. Avoid personal injury.
• Do not install the product where it will be exposed to sea wind (salt spray) directly. It may cause cor-
rosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause
product malfunction or inefficient operation.
Operation
• Do not expose the skin directly to cool air for long periods of time. (Don't sit in the draft.) This could
harm to your health.
• Do not use the product for special purposes such as preserving foods, works of art, etc. It is a con-
sumer air conditioner, not a precision refrigeration system. There is risk of damage or loss of property.
• Do not block the inlet or outlet of air flow. It may cause product failure.
• Use a soft cloth to clean. Do not use harsh detergents, solvents, etc. There is risk of fire, electric
shock, or damage to the plastic parts of the product.
• Do not touch the metal parts of the product when removing the air filter. They are very sharp! There
is risk of personal injury.
• Do not step on or put anyting on the product. (outdoor units) There is risk of personal injury and fail-
ure of product.
• Always insert the filter securely. Clean the filter every two weeks or more often if necessary. A dirty
filter reduces the efficiency of the air conditioner and could cause product malfunction or damage.
• Do not insert hands or other objects through the air inlet or outlet while the product is operated.
There are sharp and moving parts that could cause personal injury.
• Do not drink the water drained from the product. It is not sanitary and could cause serious health is-
sues.
• Use a firm stool or ladder when cleaning or maintaining the product. Be careful and avoid personal
injury.
• Replace the all batteries in the remote control with new ones of the same type. Do not mix old and
new batteries or different types of batteries. There is risk of fire or explosion
• Do not recharge or disassemble the batteries. Do not dispose of batteries in a fire. They may burn or
explode.
• If the liquid from the batteries gets onto your skin or clothes, wash it well with clean water. Do not
use the remote if the batteries have leaked. The chemicals in batteries could cause burns or other
health hazards.
• If you eat the liquid from the batteries, brush your teeth and see doctor. Do not use the remote if
the batteries have leaked. The chemicals in batteries could cause burns or other health hazards.
5
ENGLISH
TABLE OF CONTENTS
6
ENGLISH
TABLE OF CONTENTS
2TIPS FOR SAVING ENERGY
3IMPORTANT SAFETY INSTRUCTIONS
7INSTALLATION OF OUTDOOR UNIT
9WIRING CONNECTION
9Electrical Wiring
10Connecting Cables between Indoor Unit and Outdoor Unit
12Connecting the cable to Outdoor Unit
14 CONNECTING PIPES
14Preparation of Piping
15Connection of piping - Outdoor
15Forming the piping
16 LEAKAGE TEST AND EVACUATION
16Preparation
16Leakage test
17Evacuation
18 TEST RUNNING
20 SELF-DIAGNOSIS FUNCTION
20Error Indicator (Outdoor)
22 INSTALLATION GUIDE AT THE SEASIDE
INSTALLATION OF OUTDOOR UNIT
OUTDOOR
UNIT
More than
300(11-13/16)mm
INSTALLATION OF OUTDOOR UNIT
Installation Places
- If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that
heat radiation from the condenser is not restricted.
- Ensure that the spaces indicated by arrows around front, back and side of the unit.
- Do not place animals and plants in the path of the warm air.
- Take the air conditioner weight into account and select a place where noise and vibration are
minimum.
- Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
7
ENGLISH
More than
300(11-13/16)mm
Fence or
obstacles
Awning
OUTDOOR
OUTDOOR
UNIT
UNIT
More than
More than
300(11-13/16)mm
300(11-13/16)mm
More than
600(23-5/8)mm
More than 700(27-9/16)mm
Unit : mm(inch)
8
ENGLISH
Piping length and the elevation
INSTALLATION OF OUTDOOR UNIT
Pipe Size
MODEL
ABUQ09GL1A2 Ø 9.52(3/8) Ø 6.35(1/4)
ABUQ12GL2A2
ABUQ18GL2A2 Ø 12.7(1/2)Ø 6.35(1/4)
ABUQ24GL3A2 Ø 15.88(5/8) Ø 9.52(3/8)
CAUTION
!
If installed tube is shorter than C, additional charging is not necessary
Additional Refrigerant = (A - C) x Additional refrigerant (g)
mm(inch)
GasLiquidStandardMax.Max.
Ø 9.52(3/8) Ø 6.35(1/4)
(A - C) x Additional refrigerant (lb)
Length A
7.5(24.6)
Chargeless
m(ft)
15(49.2)
20(65.6)
30(98.4)
50(164)30(98.4)30(0.202)
Length C
m(ft)
7.5(24.6)
15(49.2)
Indoor unit
A
B
Outdoor unit
Indoor unit
A
Elevation B
m(ft)
7(22.9)
15(49.2)
Outdoor unit
B
Additional-
Refrigerant
g/m(lb/ft)
10(0.067)
15(0.101)
20(0.134)
CAUTION
!
• Capacity is based on 7.5 m and maximum allowance length is on the basis of reliability.
• Improper refrigerant charge can cause abnormal pressure and noise problem.
WIRING CONNECTION
9
ENGLISH
Perform the electrical wiring work according
to the electrical wiring connection.
- All wiring must comply with local requirements.
- Select a power source that is capable of supplying the current required by the air conditioner.
- Use a recognized ELCB(Earth Leakage Circuit Breaker) between the power source and
the unit. A disconnection device to adequately disconnect all supply lines must be
fitted.
- Model of circuit breaker recommended by
authorized personnel only
ELCBPhaseModel
15 A
1
ABUQ09GL1A2
ABUQ12GL2A2
20 A
ABUQ18GL2A2
ABUQ24GL3A2
Electrical Wiring
WIRING CONNECTION
Main
power source
Indoor
ELCB
Switch box
Outdoor
10
WIRING CONNECTION
ENGLISH
<Outdoor Unit Power Supply : 1 Ph >
Indoor unit
Outdoor unit
POWER SUPPLY
1(L) 2(N) 3
1(L) 2(N) 3)N(2)L(1
The power cord connected to the outdoor unit should be complied withIEC 60245 or HD 22.4
S4 (This equipment shall be provided with a cord set complying with the national regulation.
The connecting cable connected to the outdoor unit should be complied with IEC 60245 or
HD 22.4 S4 (This equipment shall be provided with a cord set complying with the national
regulation.)
If the supply cord is damaged, it must be replaced by a special cord or assembly availible
from the manufacturer of its service agent.
When the connection line between the indoor unit and outdooor unit is over
40(131.2) m(ft), connect the telecommunication line and power line separately.
CAUTION
!
GN/YL
20mm
20mm
NORMAL
CROSS-SECTIONAL
AREA 0.75mm
2
20(25/32) mm(inch)
GN/YL
35(1-3/8) ±
5(3/16) mm(inch)
10(13/32) ± 3(1/8) mm(inch)
Model
2
ABUQ09GL1A2
12.5 (12AWG)
ABUQ12GL2A2
ABUQ18GL2A2
ABUQ24GL3A2
Connecting Cables between Indoor Unit and Outdoor Unit
Use round pressure terminals for connections to the power terminal block.
When none are available, follow the instructions below.
- Do not connect wiring of different thicknesses to the power terminal block. (Slack in the power
wiring may cause abnormal heat.)
- When connecting wiring which is the same thickness, do as shown in the figure below.
11
ENGLISH
- For wiring, use the designated power wire and connect firmly, then secure to prevent outside
pressure being exerted on the terminal block.
- Use an appropriate screwdriver for tightening the terinal screws. A screwdriver with a small
head will strip the head and make proper tighterning impossible.
- Over-tightening the terminal screws may break them.
12
WIRING CONNECTION
ENGLISH
Connecting the cable to Outdoor Unit
Remove the panel for wiring connection. Use the cord clamp to fix the cord.
Earthing work
- Connect the cable of diameter more to the earthing terminal provided in the control box and do earthing.
< Model : ABUQ09GL1A2 / ABUQ12GL2A2 >
Connecting
Cord clamp
< Model : ABUQ18GL2A2 >
Cover Control
cable
Connecting
cable
WIRING CONNECTION
< Model : ABUQ24GL3A2 >
Connecting
cable
CAUTION
!
• The circuit diagram is not subject to change without notice.
• Be sure to connect wires according to the wiring diagram.
• Connect the wires firmly, so that They won’t be pulled out easily.
• Connect the wires according to color codes by referring the wiring diagram.
• The Power cord connected to the unit should be selected according to the specifications.
13
ENGLISH
CONNECTING PIPES
14
ENGLISH
CONNECTING PIPES
Preparation of Piping
Main cause of gas leakage is defect in flaring work.
Carry out correct flaring work in the following procedure.
Cut the pipes and the cable.
- Use the accessory piping kit or the pipes purchased locally.
- Measure the distance between the indoor
and the outdoor unit.
- Cut the pipes a little longer than measured
distance.
- Cut the cable 1.5 m (4.9 ft) longer than the
pipe length.
Copper
tube
Slanted Uneven Rough
90°
Burrs removal
- Completely remove all burrs from the cut
cross section of pipe/tube.
- Put the end of the copper tube/pipe to downward direction as you remove burrs in order
to avoid to let chips drop in the tubing.
utting nut on
P
- Remove flare nuts attached to indoor and
outdoor units, than put them on pipe/tube
having completed burr removal.
(Not possible to put them on after flaring
work)
Flaring work
- Carry out flaring work using dedicated flaring
tool for R-410A as shown below.
Firmly hold copper tube in a bar(or die) as indicated dimension in the table above.
heck
C
- Compare the flared work with figure below.
- If flare is noted to be defective, cut off the
flared section and do flaring work again.
Point down
Bar
Copper pipe
Smooth all round
Even length
all round
Pipe
Reamer
Flare nut
Copper tube
Bar
"A"
Clamp handle
Inside is shining without scratches
Inclined
Red arrow mark
= Improper flaring =
Surface
Cracked Uneven
damaged
Handle
Yoke
Cone
thickness
CONNECTING PIPES
• Trap is required to prevent water from entering
into electrical parts.
Taping
Drain hose
Pipings
Connecting
cable
Power supply
cord
PlasticPlastic
bandband
Plastic
band
Seal a small Seal a small
opening around opening around
the pipings with the pipings with
gum type sealer.gum type sealer.
Seal a small
opening around
the pipings with
gum type sealant.
OUTDOOROUTDOOR
UNITUNIT
OUTDOOR
UNIT
15
ENGLISH
Connecting the pipes to the
Outdoor unit
- Align the center of the piping and sufficiently
tighten the flare nut by hand.
- Finally, tighten the flare nut with torque
wrench until the wrench clicks.
When tightening the flare nut with torque
wrench, ensure the direction for tightening
follows the arrow on the wrench.
Outside diameter
mminchN.m
Ø6.351/416±2
Ø9.523/838±4
Ø12.71/255±6
Ø15.885/875±7
Torque
Forming the piping
Form the piping by wrapping the connecting
portion of the indoor unit with insulation material and secure it with two kinds of vinyl tape.
- If you want to connect an additional drain
hose, the end of the drain outlet should be
routed above the ground. Secure the drain
hose appropriately.
In cases where the outdoor unit is installed
below the indoor unit perform the following.
1 Tape the piping, drain hose and connecting
cable from down to up.
2 Secure the tapped piping along the exterior
wall using saddle or equivalent.
* When tighten the pipe, hold the haxagonal
body.
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