Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of th e circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check(See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exp ose d metallic par t. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
NOTE : Specifications and others are subject to change without notice for improvement
1. Application range
This spec sheet is applied all of the PDP TV with PU42A chassis.
2. Requirement for Test
Each part is tested as below without special appointment.
(1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C
(2) Relative Humidity: 65 % ± 10 %
(3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
* Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with
BOM.
(5) The receiver must be operated for about 5 minutes prior to the adjustment.
3. Test method
(1) Performance: LGE TV test method followed
(2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
4. Model General Specification
NoItemSpecicationRemark
1Receiving System 1) ATSC / NTSC-M
2Available Channel1) VHF : 02~13Analog : NTSC-M,
2) UHF : 14~69
3) DTV : 02-69
4) CATV : 01~135
5) CADTV : 01~135
3Input Voltage1) AC 100 ~ 240V 50/60HzN.America Mark : 110V, 60Hz
This spec. sheet applies to PU42A chassis applied PDP TV all
models manufactured in TV factory.
2. Specification
(1) Because this is not a hot chassis, it is not necessary to
use an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 °C ± 5 °C of temperature and 65±10% of relative
humidity if there is no specific designation.
(4) The input voltage of the receiver must keep 100~240V,
50/60Hz.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment when module is in the circumstance of over
15 °C
- In case of keeping module is in the circumstance of 0°C, it
should be placed in the circumstance of above 15°C for 2
hours
- In case of keeping module is in the circumstance of below
-20 °C, it should be placed in the circumstance of above 15
°C for 3 hours,.
* Caution : Wh en still image is displayed for a period of 20
minutes or longer (especially where W/B scale is
strong. Digital pattern 13ch and /or Cross hatch
pattern 09ch), there can some afterimage in the black
level area.
4. PCB Assembly adjustment
4.1. MAC Address and ESN and Wide-vine
HDCP1.4/2.0, DTCP Key Download
(DTCP key - USA & Canada model only)
* Connect TV SET and PC which download keys Writing
program by RS232C-Cable
(1) Start Program and Click ‘start’ Button to connect TV and
PC.
(2) When download su cce ed, you can see “OK ” on the
screen.
* Each Chassis has it’s own MAC Address/ESN/Wide-vine
key. Please be careful of download.
(3) US, Canada models
(13Y PDP TV + MAC + Widevine + ESN Key + DTCP Key
+ HDCP1.4 and HDCP2.0)
3. Adjustment items
3.1. PCB Assembly adjustment
* Caution : Using ‘power on’ button of the control R/C power
on TV
(1) MAC Address, ESN and Wide-vine Key Download
(2) DFT Process
3.2. Set Assembly Adjustment
■ Power PCB Assembly Voltage adjustment (Va,Vs voltage
adjustment)
■ Adjustment of White Balance
■ Serial number download & Model name D/L
■ LAN port inspection (Ping test)
■ Magic Motion Remote Controller test
■ 3D function test
■ GND and ESD test
3.3. Additional
■ Selection Factory output option
■ S/W Download Guide
(4) Other country models
(13Y PDP TV + MAC + Widevine + ESN Key + HDCP1.4
and HDCP2.0)
* RS-232C Port connection
Connect : PCBA Jig - USB Port]
== [USB to RS-232C cable]
== [PC - RS-232C Port]
-> Netcast4.0 (PU42A) Chassis don't need ADC adjust
process. The ADC value has been OTP process. But, if
you need to adjust ADC manually follow this method.
■ Using instruments
- Adjustment remocon, 801GF(802B, 802 F, 802R) or
MSPG925FA pattern generator
(It can output 480i/1080i horizon tal 100% color bar
pattern signal, and its output level must setting 0.7V±0.1V
p-p correctly)
RGB (Factory adjustment)
(2) ADC 480i Component1 adjustment
(3) Check connection of Component1
(4) MSPG-925FA -> Model: 209, Pattern 65
(5) Set Component 480i mode and 100% Horizontal Color Bar
Pattern(HozTV31Bar), then set TV set to Component1
mode and its screen to “NORMAL”
(6) Check connection both of Component1 and RGB
(7) MSPG-925FA -> Model: 225, Pattern 65
(8) Set Component 1080p mode and 100% Horizontal Color
Bar Pattern(HozTV31Bar), then set TV set to Component1
mode and its screen to “NORMAL”
(9) After get each the signal, enter the “EZ ADJUST” status
with pres ADJUST key of Service remocon. After then
select “8. ADC Calibration” with navigator button and press
“Enter”.
(10) After then select “ADC Type” and set value “OTP ->
External” with navigator button.
(11) After then press “Start” button.
(12) You can see “ADC Component1 Success”
(13) Component1 1080p, RGB 1080p Adjust is same method.
(14) Component 1080p Adjustment in Component1 input
mode.
(15) RGB 1080p adjustment in RGB input mode.
(16) If you success RGB 1080p Adjust. You can see “ADC
RGB-DTV Success
4.3. EDID(The Extended Display Identification
Data)/ DDC(Display Data Channel)
- It is a VESA regulation. A PC or a MNT will display an
optimal resolution through information sharing without any
necessity of user input. It is a realization of “Plug and Play”.
* After DFT nish Condition spec
ModeVolumePower Off
RF0DC On
Only for training and service purposes
-> Netcast4.0 (PU42A) Chassis don’t need EDID Download
process. Whenever TV power on, the EDID data was
written on inner memory.
* Caution : Each PCB assembly must be checked by check
JIG set. (Because power PCB Assembly damages
to PDP Module, especially be careful)
5.1. POWER Supply Unit PCB Ass'y Va/Vs
Voltage adjustment.
* Caution : Both Vs and Va voltage adjustment are necessary.
5.1.1. Model name
: PU42A
5.2.3. Equipment connection map
5.1.2. Va/Vs Adjustment Procedure
(1) Connect positive(+) terminal of DMM to Vs/Va pin, connect
negative(-) terminal to GND.
(2) Turning ‘Vs/Va Adjust’ and adjust Vs/Va voltages to a value
which is written on a right/top label of a module.
(deviation ; ±0.5V)
* Caution : Each Power Supply Unit PCB assembly must be
checked by check JIG set. (Because power PCB
Ass’y damages to PDP Module, especially be
careful)
* Caution : Set up "RF mode(noise)" before a voltage adjust-
ment.
5.2. White Balance adj.
5.2.1. Overview
■ W/B adj. : Objective & How-it-works
- Objective: To reduce each Panel’s W/B deviation
- How-it-works: When R/G/B gain in the OSD is at 192,
it means the panel is at its Full Dynamic
Range. In order to prevent saturation of
Full Dynamic range and data, one of R/G/B
is xed at 192, and the other two is lowered
to nd the desired value.
- White Balance Adjust Sequence
Start -> Cool_Gain -> Medium_Gain -> Warm_Gain -> End
5.2.5.3. Manual adj. method
Dynamic contrast : off
Dynamic color : off
OPC : Off
Energy saving mode : Off
● Test Equipment: CA-210
- Using PDP color temperature, Color Analyzer (CA-210)
must use CH 10, which Matrix compensated (White, Red,
Green, Blue compensation) with CS-2100. See the
Coordination bellowed one.
● Manual adjustment sequence is like bellowed one.
- Turn to “Ez-Adjust” mode with press ADJ button of service
remocon.
- Select “10.Test Pattern” with CH+/- button and press
enter. Then set will go on Heat-run mode. Over 30
minutes set let on Heat-run mode.
- Let CA-210 to zero calibration and must has gap more
10cm from center of PDP module when adjustment.
- Press “ADJ” button of service remocon and select
“7.White-Balance” in “Ez-Adjust” then press “►” button of
navigation key. (When press “►” button then set will go to
full white mode)
- Adjust at three mode (Cool, Medium, Warm)
- If “cool” mode
Let B-Gain to 192 and R, G, B-Cut to 64 and then control
R, G gain adjustment High Light adjustment.
- If “Medium” and “Warm” mode Let R-Gain to 192 and R,
G, B-Cut to 64 and then control G, B gain adjustment
High Light adjustment.
- All of the three mode
Let R-Gain to 192 and R, G, B-Cut to 64 and then control
G, B gain adjustment High Light adjustment.
- With volume button (+/-) you can adjust.
- After all adjustment finished, with Enter turn to Ez-Adjust
mode. Then with ADJ button, exit from adjustment mode
5.2.6 Reference
(White Balance adj. coordinate and color temperature)
5.2.6.1. Standard color coordinate and temperature using CS-1000
■ Pattern : Full white 216 Gray
Color
temperature
COOL0.276 0.283 11000K0.0000
MEDIUM0.285 0.2939300K-0.003
WARM0.313 0.329 6500K+0.003
5.2.6.2. Standard color coordinate and temperature using
CA-210(CH 10)
■ Pattern : Full white 216 Gray
Color
temperature
COOL0.276 ± 0.002 0.283 ± 0.002 11000K 0.0000
MEDIUM0.285 ± 0.002 0.293± 0.0029300K-0.003
WARM0.313 ± 0.002 0.329 ± 0.0026500K+0.003
* Brightness spec.
ItemWhite average
Min28-20
Typ34
Max+20
Unitcd/m²%
Remark - 100% Window White
Color CoordinationTemp∆uv
xy
Color CoordinationTemp∆uv
xy
Brightness uniformity
brightness
- 85IRE(216Gray) 100%
Pattern
- 100IRE(255Gray)
- Picture: Vivid(Medium)
Window White Pattern
- Picture: Vivid(Medium)
5.3. Serial number download & Model name D/L.
(1) Press "Power on" button of a service R/C.(Baud rate :
115200 bps)
(2) Connect RS232-C Signal Cable and start ‘Option Check
Program Ver3.8’
(3) Scan serial Number and press ‘F5’ button.
(4) Check ‘OK’ on program 1) program.
(5) Press ‘In start’ button on SVC R/C, check Serial Number
and Model Name.
* Attachment: White Balance adjustment coordination and
Check Tool Option, Write Country Group
& Area Code(Option) D/L
* Refer to Tool Option table
5.5. LAN PORT inspection (PING TEST)
* This test is to check Network operation.
* In this case Network setting is on Manual Setting.
(1) Play the LAN Port Test Program.
(2) connect each other LAN Port Jack.
(3) Play Test (F9) button and confirm OK Message.
(4) remove LAN CABLE
5.6. Magic Motion Remote Controller
& Wi-Fi Built in test
* Test items for each model
ChassisModel NameMagic RF receiverWi-Fi Built In
PU42A60PB6900-UAOO
5.6.1. Required Equipment
- RF Remote Controller for test and Wireless LAN AP(Wi-Fi)
- You must confirm the battery power of M5 Golden Motion
Remote Controller before test
(Recommend that change the battery per every lot)
5.6.2. test
(1) After Set power on by Power Only Mode, it will start to RF
Emitter & Wi-Fi built in test.
(2) During the normal set inspection, TV set will searching
Motion Remote & Wireless AP.
(3) Results are automatically marked in Instart Menu after
through the AP/Magic Remote test Equipment on the line.
5.7.2.2. Test
(1) Please input 3D test pattern like below
(4) Put on the 3D Glasses, And block the right side of Glasses
(LEFT:CLOSED, RIGHT:OPEN[TEST])
And check the middle sides of picture , BLUE -> normal ,
others -> abnormal
5.8. HDMI ARC Function Inspection
5.8.1. Required Equipment
- Optic Receiver Speaker
- MSHG-600 (SW: 1220 ↑)
- HDMI Cable (for 1.4 version)
5.8.2. Test
(1) Insert the HDMI Cable to the HDMI ARC port from the
master equipment (HDMI1)
(2) Enter 3D mode , then select side by side
(If you don’t wear a 3D Glasses, you will see the picture
like below)
(3) Put on the 3D Glasses, And block the right side of Glasses
(LEFT:OPEN[TEST], RIGHT:CLOSED)
And check the middle sides of picture , RED -> normal ,
others -> abnormal
(2) Check the sound from the TV Set
(3) Check the Sound from the Speaker or using AV & Optic
TEST program (It’s connected to MSHG-600)
* Remark : Inspect in Power Only Mod e and che ck SW
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
DDR ONE SIDE12
2011.12.09
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