LG 47LW570G-ZD, 47LW570S-ZC, 47LW575S-ZD, 47LW579S-ZD, 47LW573S-ZG Schematic

LED LCD TV

SERVICE MANUAL

CAUTION

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

CHASSIS : LD12C

MODEL: 47LW570G/570S/575S/579S

MODEL:

47LW570G/570S/579S-ZD 47LW575S-ZC

MODEL: 47LW573S 47LW573S-ZG

North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com

Internal Use Only

Printed in KoreaP/NO : MFL67002334 (1103-REV00)

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Only for training and service purposes

CONTENTS

CONTENTS .............................................................................................. 2

PRODUCT SAFETY ................................................................................. 3

SPECIFICATION ...................................................................................... 4

ADJUSTMENT INSTRUCTION ............................................................. 10

BLOCK DIAGRAM ................................................................................. 19

EXPLODED VIEW .................................................................................. 20

SCHEMATIC CIRCUIT DIAGRAM ..............................................................

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Only for training and service purposes

SAFETY PRECAUTIONS

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

General Guidance

An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.

It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.

If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.

When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.

Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.

Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.

Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet.

Do not use a line Isolation Transformer during this check.

Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to

0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.

Leakage Current Hot Check circuit

1.5 Kohm/10W

To Instrument’s exposed METALLIC PARTS

Good Earth Ground such as WATER PIPE, CONDUIT etc.

AC Volt-meter

When 25A is impressed between Earth and 2nd Ground for 1 second, Resistance must be less than 0.1

*Base on Adjustment standard

IMPORTANT SAFETY NOTICE

0.15 uF

Ω

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Only for training and service purposes

SPECIFICATION

NOTE : Specifications and others are subject to change without notice for improvement

1. Application range

This specification is applied to the LED LCD TV used LD12C chassis.

2. Requirement for Test

Each part is tested as below without special appointment.

1) Temperature: 25 ºC ± 5 ºC(77 ºF ± 9 ºF), CST: 40 ºC ± 5 ºC

2) Relative Humidity : 65 % ± 10 %

3) Power Voltage : Standard input voltage (AC 100-240 V~ 50 / 60 Hz)

* Standard Voltage of each products is marked by models.

4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM.

5) The receiver must be operated for about 5 minutes prior to

the adjustment.

3. Test method

1) Performance: LGE TV test method followed

2) Demanded other specification

- Safety : CE, IEC specification

- EMC :CE, IEC

4. Model General Specification

No. Item Specification Remarks

1 Market EU(PAL Market-36Countries) DTV & Analog (Total 36 countries)

DTV (MPEG2/4, DVB-T) : 31 countries

(England/Italy/Germany/France/Spain/Sweden/Finland/Netherlands/Belgium/Luxemburg/

Greece/Denmark/Czech/Austria/Hungary/Swiss/Croatia/Turkey/Norway/Slovenia/Poland/

Ukraine/Portugal/Ireland/Morocco/Latvia/Estonia/Lithuania/Rumania/Russia/Slovakia)

DTV (MPEG2/4, DVB-T2): 5 countries (England/Denmark/Sweden/Finland/Norway)

DTV (MPEG2/4, DVB-C): 10 countries

Sweden/Finland/Austria/Swiss/Germany/Netherlands/Hungary/Slovenia/Norway/Denmark

DTV (MPEG2/4,DVB-S): 31 countries

Albania/Austria/Belgium/Bosnia/Bulgaria/Croatia/Czech/Estonia/France/Germany/Greece/

Hungary/Ireland/Italy/Kazakhstan/Latvia/Lithuania/Luxembourg/Morocco/Netherlands/Poland/

Portugal/Romania/Russia/Serbia/Slovenia/Spain/Slovakia/Switzerland/Turkey/Ukraine

Analog Only - 5 countries (Bosnia/Serbia/Bulgaria/Albania/Kazakhstan)

Supported satellite : 22 satellites

HISPASAT 1C/1D, ATLANTIC BIRD 2, NILESAT 101/102, ATLANTIC BIRD 3, AMOS 2/3,

THOR 5/6, IRIUS 4, EUTELSAT-W3A, EUROBIRD 9A, EUTELSAT-W2A, HOTBIRD 6/8/9,

EUTELSAT-SESAT, ASTRA 1L/H/M/KR, ASTRA 3A/3B, BADR 4/6, ASTRA 2D, EUROBIRD

3, EUTELSAT-W7, HELLASSAT 2, EXPRESS AM1, TURKSAT 2A/3A, INTERSAT10

2 Broadcasting system 1) PAL-BG

2) PAL-DK

3) PAL-I/I’

4) SECAM L/L’, DK, BG, I

5) DVB-T

6) DVB-C

7) DVB-T2

8) DVB-S DVB-S :Satellite

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Only for training and service purposes

No. Item Specification Remarks

3 Receiving system Analog : Upper Heterodyne

G DVB-T

Digital : COFDM , QAM - Guard Interval(Bitrate_Mbit/s)

1/4, 1/8, 1/16, 1/32

- Modulation : Code Rate

QPSK : 1/2, 2/3, 3/4, 5/6, 7/8

16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8

64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8

G DVB-T2

- Guard Interval(Bitrate_Mbit/s)

1/4,1/8,1/16,1/32,1/128,19/128,19/256,

- Modulation : Code Rate

QPSK : 1/2, 2/5, 2/3, 3/4, 5/6

16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6

64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6

256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6

G DVB-C

- Symbolrate : 4.0Msymbols/s to 7.2Msymbols/s

- Modulation : 16QAM, 64-QAM, 128-QAM and 256-QAM

G DVB-S

- Symbolrate

DVB-S2 (8PSK/ QPSK) : 2 ~ 45 Msymbol/s

DVB-S (QPSK) : 2~ 45 Msymbol/s

-viterbi

DVB-S mode :1/2, 2/3, 3/4, 5/6, 7/8

DVB-S2 mode : 1/2, 23, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10

Scart Gender Jack(1EA)

PAL, SECAM

Scart Jack is Full scart and support MNT/DTV-OUT, DTV Recording(not support DTV Auto AV)

5 Video Input RCA(2EA) PAL, SECAM, NTSC 4System : PAL, SECAM, NTSC, PAL60

Rear 1EA, AV gender jack 1EA

6 Head phone out Antenna, AV1, AV2, AV3,

Component, RGB, HDMI1, HDMI2,

HDMI3, HDMI4 USB

7 Component Input(1EA) Y/Cb/Cr, Y/Pb/Pr Component Gender 1EA

8 RGB Input RGB-PC Analog(D-SUB 15PIN)

9 HDMI Input (4EA) HDMI1-DTV/DVI PC(HDMI version 1.3)

HDMI2-DTV Support HDCP

HDMI3-DTV

HDMI4-DTV

10 Audio Input (4EA) RGB/DVI Audio, Component, AV1, 2 L/R Input

11 SDPIF out (1EA) SPDIF out

12 USB (2EA) EMF, DivX HD, JPEG, MP3, DivX HD

For Service (download) - USB current : max 500 mA

- USB voltage : 4.75 V - 5.25 V

13 Wireless jack (1EA) 24V power & control Voltage : 24 V, Power : max 8 W

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Only for training and service purposes

5. Component Video Input (Y, CB/PB, CR/PR)

No.

Specification

Remark

Resolution H-freq(kHz) V-freq(Hz)

1. 720x480 15.73 60.00 SDTV,DVD 480i

2. 720x480 15.63 59.94 SDTV,DVD 480i

3. 720x480 31.47 59.94 480p

4. 720x480 31.50 60.00 480p

5. 720x576 15.625 50.00 SDTV,DVD 625 Line

6. 720x576 31.25 50.00 HDTV 576p

7. 1280x720 45.00 50.00 HDTV 720p

8. 1280x720 44.96 59.94 HDTV 720p

9. 1280x720 45.00 60.00 HDTV 720p

10. 1920x1080 31.25 50.00 HDTV 1080i

11. 1920x1080 33.75 60.00 HDTV 1080i

12. 1920x1080 33.72 59.94 HDTV 1080i

13. 1920x1080 56.250 50 HDTV 1080p

14. 1920x1080 67.5 60 HDTV 1080p

No.

Specification

Proposed Remarks

Resolution H-freq(kHz) V-freq(Hz) Pixel Clock(MHz)

1. 720*400 31.468 70.08 28.321 For only DOS mode

2. 640*480 31.469 59.94 25.17 VESA Input 848*480 60 Hz, 852*480 60 Hz

-> 640*480 60 Hz Display

3. 800*600 37.879 60.31 40.00 VESA

4. 1024*768 48.363 60.00 65.00 VESA(XGA)

5. 1360*768 47.72 59.8 84.75 WXGA

6. 1920*1080 66.587 59.93 138.625 WUXGA FHD model

6. RGB (PC)

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Only for training and service purposes

7. HDMI Input

(1) DTV Mode

No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark

1. 720*400 31.468 70.08 28.321 HDCP

2. 640*480 31.469 59.94 25.17 VESA HDCP

3. 800*600 37.879 60.31 40.00 VESA HDCP

4. 1024*768 48.363 60.00 65.00 VESA(XGA) HDCP

5. 1360*768 47.72 59.8 84.75 WXGA HDCP

6. 1280*1024 63.595 60.0 108.875 SXGA HDCP/FHD model

7. 1920*1080 67.5 60.00 138.625 WUXGA HDCP/FHD model

(2) PC Mode

No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark

1. 720*480 31.469 /31.5 59.94 /60 27.00/27.03 SDTV 480P

2. 720*576 31.25 50 54 SDTV 576P

3. 1280*720 37.500 50 74.25 HDTV 720P

4. 1280*720 44.96 /45 59.94 /60 74.17/74.25 HDTV 720P

5. 1920*1080 33.72 /33.75 59.94 /60 74.17/74.25 HDTV 1080I

6. 1920*1080 28.125 50.00 74.25 HDTV 1080I

7. 1920*1080 26.97 /27 23.97 /24 74.17/74.25 HDTV 1080P

8. 1920*1080 33.716 /33.75 29.976 /30.00 74.25 HDTV 1080P

9. 1920*1080 56.250 50 148.5 HDTV 1080P

10. 1920*1080 67.43 /67.5 59.94 /60 148.35/148.50 HDTV 1080P

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Only for training and service purposes

8. 3D Mode

(1) HDMI Input (1.4a)

No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 3D input proposed mode

1 1920*1080 53.95 / 54 23.98 / 24 148.35/148.5 HDTV 1080P Frame packing

2 1280*720 89.9 / 90 59.94/60 148.35/148.5 HDTV 720P Frame packing

3 1280*720 75 50 148.5 HDTV 720P Frame packing

4 1920*1080 67.5 60 148.5 HDTV 1080P Side by Side(half), Top and bottom

5 1920*1080 56.3 50 148.5 HDTV 1080P Side by Side(half), Top and bottom

6 1280*720 45 60 74.25 HDTV 720P Side by Side(half), Top and Bottom

7 1280*720 37.5 50 74.25 HDTV 720P Side by Side(half), Top and Bottom

8 1920*1080 33.7 60 74.25 HDTV 1080i Side by Side(half), Top and Bottom

9 1920*1080 28.1 50 74.25 HDTV 1080i Side by Side(half), Top and Bottom

10 1920*1080 27 24 74.25 HDTV 1080P Side by Side(half), Top and Bottom

11 1920*1080 33.7 30 89.1 HDTV 1080P Side by Side(half), Top and Bottom

No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 3D input proposed mode

1 1280*720 45.00 60.00 74.25 HDTV 720P Side by Side, Top & Bottom

2 1280*720 37.500 50 74.25 HDTV 720P Side by Side, Top & Bottom

3 1920*1080 33.75 60.00 74.25 HDTV 1080I Side by Side, Top & Bottom

4 1920*1080 28.125 50.00 74.25 HDTV 1080I Side by Side, Top & Bottom

5 1920*1080 27.00 24.00 74.25 HDTV 1080P Side by Side, Top & Bottom,

Checkerboard

6 1920*1080 33.75 30.00 74.25 HDTV 1080P Side by Side, Top & Bottom,

Checkerboard

7 1920*1080 67.50 60.00 148.5 HDTV 1080P Side by Side, Top & Bottom,

Checkerboard, Single Frame Sequential

8 1920*1080 56.250 50 148.5 HDTV 1080P Side by Side, Top & Bottom,

Checkerboard, Single Frame Sequential

(2) HDMI Input (1.3)

(3) RF 3D Input(DTV)

No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 3D input proposed mode

1 1280*720 37.500 50 74.25 HDTV 720P Side by Side, Top & Bottom

2 1920*1080 28.125 50 74.25 HDTV 1080I Side by Side, Top & Bottom

(4) USB Input

No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode Proposed

1 1920*1080 33.75 30.000 74.25 Side by Side HDTV 1080P

Top & Bottom

Checkerboard

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Only for training and service purposes

(7) 3D Input mode

(5) RGB-PC Input

No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 3D input proposed mode

1 1920*1080 67.5 60 148.5 HDTV 1080P Side by Side, Top & Bottom

(6) DLNA

No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 3D input proposed mode

1 1920*1080 33.75 30 HDTV 1080P Side by Side, Top & Bottom,

Checkerboard

No. Side by Side Top & Bottom Checkerboard Single Frame Sequential Frame Packing

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Only for training and service purposes

ADJUSTMENT INSTRUCTION

1. Application Range

This specification sheet is applied to all of the LED LCD TV with LD12C chassis.

2. Designation

(1) Because this is not a hot chassis, it is not necessary to use

an isolation transformer. However, the use of isolation

transformer will help protect test instrument. (2) Adjustment must be done in the correct order. (3) The adjustment must be performed in the circumstance of

25 ºC ± 5 ºC of temperature and 65 % ± 10 % of relative humidity if there is no specific designation.

(4) The input voltage of the receiver must keep AC 100-240

V~ 50 / 60Hz. (5) The receiver must be operated for about 5 minutes prior to

the adjustment when module is in the circumstance of over

15.

In case of keeping module is in the circumstance of 0 °C, it should be placed in the circumstance of above 15 °C for 2 hours

In case of keeping module is in the circumstance of below 20 °C, it should be placed in the circumstance of above 15 °C for 3 hours.

[Caution] When still image is displayed for a period of 20 minutes or longer (especially where W/B scale is strong. Digital pattern 13ch and/or Cross hatch pattern 09ch), there can some afterimage in the black level area.

3. Automatic Adjustment

3.1. ADC Adjustment

(1) Overview

ADC adjustment is needed to find the optimum black level and gain in Analog-to-Digital device and to compensate RGB deviation. * If Adjust ADC is “OTP”, It doesn’t need ADC adjustment.

(GP3-BCM)

(2) Equipment & Condition

1) Jig (RS-232C protocol)

2) MSPG-925 Series Pattern Generator(MSPG-925FA, pattern - 65)

- Resolution : 480i Comp1 1080P Comp1 1920*1080 RGB

- Pattern : Horizontal 100% Color Bar Pattern

- Pattern level : 0.7±0.1 Vp-p

- Image

(3) Adjustment

1) Adjustment method

- Using RS-232, adjust items in the other shown in “3.1.(3).3)”

2) Adj. protocol

Ref.) ADC Adj. RS232C Protocol_Ver1.0

3) Adj. order

- aa 00 00 [Enter ADC adj. mode]

- xb 00 04 [Change input source to Component1(480i&1080p)]

- ad 00 10 [Adjust 480i Comp1]

- xb 00 06 [Change input source to RGB(1024*768)]

- ad 00 10 [Adjust 1024*768 RGB]

- ad 00 90 End adj.

3.2. MAC Address

(1) Equipment & Condition

- Play file: Serial.exe

- MAC Address edit

- Input Start / End MAC address

(2) Download method

1) Communication Prot connection

Connect: PCBA Jig-> RS-232C Port== PC-> RS-232C Port

Protocol Command Set ACK

Enter adj. mode aa 00 00 a 00 OK00x

Source change xb 00 40 b 00 OK40x (Adjust 480i, 1080p Comp1 )

xb 00 60 b 00 OK60x (Adjust 1920*1080 RGB)

Begin adj. ad 00 10

Return adj. result OKx (Case of Success)

NGx (Case of Fail)

Read adj. data (main) (main)

ad 00 20 000000000000000000000000007c007b006dx

(sub) (Sub)

ad 00 21 000000070000000000000000007c00830077x

Confirm adj. ad 00 99 NG 03 00x (Fail)

NG 03 01x (Fail)

NG 03 02x (Fail)

OK 03 03x (Success)

End adj. aa 00 90 a 00 OK90x

PCBA

PC(RS-232C)

RS-232C Po rt

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Only for training and service purposes

2) MAC Address Download

- Com 1,2,3,4 and 115200(Baud rate)

- Port connection button click(1)

- Load button click(2) for MAC Address write.

- Start MAC Address write button(3)

- Check the OK Or NG

3.3. LAN Inspection

(1) Equipment & Condition

A Each other connection to LAN Port of IP Hub and Jig

(2) LAN inspection solution

A LAN Port connection with PCB A Network setting at MENU Mode of TV A setting automatic IP A Setting state confirmation

-> If automatic setting is finished, you confirm IP and MAC Address.

3.4. LAN PORT INSPECTION(PING TEST)

Connect SET -> LAN port == PC -> LAN Port

(1) Equipment setting

1) Play the LAN Port Test PROGRAM.

2) Input IP set up for an inspection to Test Program. *IP Number : 12.12.2.2

(2) LAN PORT inspection (PING TEST)

1) Play the LAN Port Test Program.

2) Connect each other LAN Port Jack.

3) Play Test (F9) button and confirm OK Message.

4) Remove LAN CABLE

3.5. Model name & Serial number Download

(1) Model name & Serial number D/L

A Press “Power on” key of service remote control.

(Baud rate : 115200 bps)

A Connect RS232 Signal Cable to RS-232 Jack. A Write Serial number by use RS-232. A Must check the serial number at Instart menu.

(2) Method & notice

A. Serial number D/L is using of scan equipment. B. Setting of scan equipment operated by Manufacturing

Technology Group.

C.Serial number D/L must be conformed when it is

produced in production line, because serial number D/L is mandatory by D-book 4.0

SET PC

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Only for training and service purposes

* Manual Download (Model Name and Serial Number)

If the TV set is downloaded by OTA or service man, sometimes model name or serial number is initialized.(Not always) There is impossible to download by bar code scan, so It need Manual download. a. Press the ‘instart’ key of ADJ remote control. b. Go to the menu ‘5.Model Number D/L’ like below photo. c. Input the Factory model name(ex 42LW950-ZA) or Serial

number like photo.

d. Check the model name Instart menu -> Factory name

displayed (ex 42LW750S-ZA)

e. Check the Diagnostics (DTV country only) -> Buyer model

displayed (ex 42LW750S-ZA)

3.6. CI+ Key Download method

3.6.1. Download Procedure (1) Press “Power on” key of a Service Remote control.

(Baud rate : 115200 bps) (2) Connect RS232-C Signal Cable. (3) Write CI+ key through RS-232-C. (4) Check whether the key was downloaded or not at ‘In Start’

menu. (Refer to below).

=> Check the Download to CI+ Key value in LGset.

3.6.2. Check the method of CI+ Key value (1) check the method on Instart menu (2) check the method of RS232C Command

1) into the main ass’y mode (RS232 : aa 00 00)

2) check the key download for transmitted command (RS232 : ci 00 10)

3) result value

- normally status for download : OKx

- abnormally status for download : NGx

3.6.3. Check the method of CI+ Key value (RS232)

1) into the main ass’y mode (RS232 : aa 00 00)

2) Check the method of CI+ key by command (RS232 : ci 00 20)

3) Result value

i 01 OK 1d1852d21c1ed5dcx

3.7. Widevine Key Download method

3.7.1. Widevine key Download (1) Press "Power on" key of a Service Remote control.

(Baud rate : 115200 bps) (2) Connect RS232-C Signal Cable. (3) Write Widevine key through RS-232-C. (4) Check whether the key was downloaded or not at ‘In Start’

menu. (Refer to below).

=> Check the Download to Widevine Key value in LGset.

3.7.2. check the method of Widevine Key value. (1) Check the method on Instart menu. (2) Check the method of RS232C Command.

1) into the main ass’y mode (RS232 : aa 00 00)

2) Check the key download for transmitted command (RS232 : ci 00 10)

3) result value

- normally status for download : OKx

- abnormally status for download : NGx

3.7.3 check the method of Widevine Key value (RS232)

1) into the main ass’y mode (RS232 : aa 00 00)

2) Check the method of Widevine key by command (RS232 : ci 00 20)

3) result value

i 01 OK 1d1852d21c1ed5dcx

CMD 1 CMD 2 Data 0

AA00

CMD 1 CMD 2 Data 0

CI10

CMD 1 CMD 2 Data 0

AA00

CMD 1 CMD 2 Data 0

CI20

CMD 1 CMD 2 Data 0

CI20

CI+ key Value

CMD 1 CMD 2 Data 0

AA00

CMD 1 CMD 2 Data 0

CI10

CMD 1 CMD 2 Data 0

AA00

Widevine key Value

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Only for training and service purposes

3.8. Mac+Widevine+GP3 BCM CI+ download

3.8.1 Connect: PCBA Jig-> RS-232C Port== PC-> RS-232C Port

3.8.2 MAC Address, CI Plus key and Widevine Key write. 11Y LCD TV + MAC + Widevine + GP3_BCM CI Plus

(1) Equipment setting

- Play file: keydownload.exe

- select the download items.(MARLIN)

(2) Communication Prot connection

- Key Write :Com 1,2,3,4 and 115200(Baudrate)

- Barcode : Com 1,2,3,4 and 9600(Baudrate) (3) Mode check: Online Only (4) Check the test process: DETECT -> MAC -> CI ->

WIDEVINE (5) Play: START (6) Result: Ready, Test, OK or NG

3.9. LNB voltage and 22KHz tone check

- only for DVB-S/S2 model (1) Test method

1) Press "Power on" key of a service remote control. (Baud rate : 115200 bps)

2) Connect cable between satellite ANT and test JIG.

3). Connect RS232-C Signal Cable.

4) Write LNB ON control command through RS-232-C.

5) check LED light ‘ON’ at 18 V menu.

6) check LED light ‘ON’ at 22 KHz tone menu.

7) Write LNB OFF control command through RS-232-C.

8) check LED light ‘OFF’ at 18 V menu.

9) check LED light ‘OFF’ at 22 KHz tone menu.

(2) RS-232 command for test LNB

(3) Test result

- After send LNB On command, ‘18V LED’ and ‘22KHz

tone LED’ should be ON.

- After send LNB OFF command, ‘18V LED’ and ‘22KHz

tone LED’ should be OFF.

4. Manual Adjustment

4.1. ADC(GP3) Adjustment

4.1.1. Overview

ADC adjustment is needed to find the optimum black level and gain in Analog-to-Digital device and to compensate RGB deviation.

4.1.2. Equipment & Condition

(1) Adjust Remote control (2) 801GF(802B, 802F, 802R) or MSPG925FA Pattern Generator

- Resolution : 480i, 720*480(MSPG-925FA->Model:209, Pattern:65)-480i 1080p, 1920*1080(MSPG-925FA->Model:225, Pattern:65)-1080p

- Pattern : Horizontal 100 % Color Bar Pattern

- Pattern level: 0.7 ± 0.1 Vp-p

- Image

(3) Must use standard cable

4.1.3. Adjust method

* If Adjust ADC is “OTP”, It doesn’t need ADC adjustment.

(GP3-BM)

(1) ADC 480i, 1080p Comp1

1) Check connected condition of Component 1 cable to the

equipment.

2) Give a 480i, 1080p Mode, Horizontal 100% Color Bar

Pattern to Component 1.

(MSPG-925FA -> Model: 209, Pattern: 65) - 480i (MSPG-925FA -> Model: 225, Pattern: 65) - 1080p

3) Change input mode as Component 1 and picture mode

as “Standard”.

4) Press the In-start Key on the ADJ remote after at least 1

min of signal reception. Then, select 7. External ADC ->

1. COMP 1080p on the menu. Press enter key. The adjustment will start automatically.

5) If ADC calibration is successful, “ADC RGB Success” is

displayed.

If ADC calibration is failure, “ADC RGB Fail” is displayed.

6) If ADC calibration is failure, after recheck ADC pattern or

condition retry calibration Error message refer to 5).

(2) ADC 1920*1080 RGB

1) Check connected condition of Component & RGB cable

to the equipment

2) Give a 1920*1080 Mode, 100 % Horizontal Color Bar

Pattern to RGB port.

(MSPG-925 Series -> model: 225 , pattern: 65 )

3) Change input mode as RGB and picture mode as “Standard”.

4) Press the In-start key on the Adjustment remote control

after at least 1 min of signal reception. Then, select 7. External ADC -> 1. COMP 1080p on the menu. Press enter key. The adjustment will start automatically.

5) If ADC calibration is successful, “ADC RGB Success” is

displayed.

If ADC calibration is failure, “ADC RGB Fail” is displayed.

6) If ADC calibration is failure, after recheck ADC pattern or

condition retry calibration Error message refer to 5).

PCBA Power ON Check

Result

Play

MARLIN Key : MAC + CI + WIDEVINE

Com Port Check

CI + Key Write

WIDEVINE Key Write

MAC Address Write

Command Set ACK

LNB On [A][I][ ][Set ID][ ][30][Cr] [O][K][x] or NG : [N][G][x]

LNB Off [A][I][ ][Set ID][ ][40][Cr] [O][K][x] or NG : [N][G][x]

- 14 -

Only for training and service purposes

4.2. EDID(The Extended Display Identification Data)/DDC(Display Data Channel) download

(1) Overview

It is a VESA regulation. A PC or a MNT will display an optimal resolution through information sharing without any necessity of user input. It is a realization of “Plug and Play”.

(2) Equipment

- Adjust remote control

- Since embedded EDID data is used, EDID download JIG, HDMI cable and D-sub cable are not need.

(3) Download method

1) Press ADJ key on the Adjustment remote control, then

select “10.EDID D/L”, By pressing Enter key, enter EDID D/L menu.

2) Select [Start] button by pressing Enter key, HDMI1/

HDMI2/ HDMI3/ RGB are Writing and display OK or NG.

(4) EDID DATA_3D

A HDMI

A RGB

(5) EDID DATA_2D

A HDMI

A RGB

A Reference

- HDMI1 ~ HDMI4 / RGB

- In the data of EDID, bellows may be different by S/W or Input mode.

ⓐ Product ID

ⓑ Serial No. : Controlled on product line ⓒ Month, Year: Controlled on production line:

ex) Monthly : ‘01’ -> ‘01’

Year : ‘2010’ -> ‘14’

ⓓ Model Name(Hex):

ⓔ Checksum: Changeable by total EDID data._3D

ⓔ Checksum: Changeable by total EDID data._2D

D-sub to D-sub DVI-D to HDMI or HDMI to HDMI

For HDMI EDIDFor Analog EDID

0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D0x0E 0x0F

0x00 0 FF FF FF FF FF FF 0 1E 6D ⓐⓑ 0x01 ⓒ 1 3 8010 9 780AEE91A3544C9926

0x02 0F 50 54 A1 8 0 71 40 81 C0 81 0 81 80 95 0

0x03 90 40 A9 C0 B3 0 2 3A 80 18 71 38 2D 40 58 2C

0x04 45 0 A0 5A 0 0 0 1E 66 21 50 B0 51 0 1B 30

0x05 40 70 36 0 A0 5A 0 0 0 1E 0 0 0 FD 0 39 0x06 3F 1F 52 10 0 0A 20 20 20 20 20 20 ⓓ 0x07 ⓓ 1 ⓔ1

0x00 2 3 37 F1 4E 10 1F 84 13 5 14 3 2 12 20 21 0x01 22 15 1 26 15 7 50 9 57 7 ⓕ 0x02 ⓕ 0x03 ⓕ E3 5 3 1 1 1D 80 18 71 1C 16 20 58

0x04 2C 25 0 A0 5A 0 0 0 9E 1 1D 0 80 51 D0 1A

0x05 20 6E 88 55 0 A0 5A 0 0 0 1A 2 3A 80 18 71

0x06 38 2D 40 58 2C 45 0 A0 5A 0 0 0 1E 0 0 0 0x07 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ⓔ2

0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D0x0E 0x0F

0x00 0 FF FF FF FF FF FF 0 1E 6D ⓐⓑ 0x01 ⓒ 1 3 6810 9 780AEE91A3544C9926

0x02 0F 50 54 A1 8 0 71 40 81 C0 81 0 81 80 95 0

0x03 90 40 A9 C0 B3 0 2 3A 80 18 71 38 2D 40 58 2C

0x04 45 0 A0 5A 0 0 0 1E 66 21 50 B0 51 0 1B 30

0x05 40 70 36 0 A0 5A 0 0 0 1E 0 0 0 FD 0 3A 0x06 3E 1E 53 10 0 0A 20 20 20 20 20 20 ⓓ 0x07 ⓓ 0 ⓔ3

0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D0x0E 0x0F

0x00 0 FF FF FF FF FF FF 0 1E 6D ⓐⓑ 0x01 ⓒ 1 3 6810 9 780AEE91A3544C99 26

0x02 0F 50 54 A1 8 0 71 40 81 C0 81 0 81 80 95 0

0x03 90 40 A9 C0 B3 0 2 3A 80 18 71 38 2D 40 58 2C

0x04 45 0 A0 5A 0 0 0 1E 66 21 50 B0 51 0 1B 30

0x05 40 70 36 0 A0 5A 0 0 0 1E 0 0 0 FD 0 3A 0x06 3E 1E 53 10 0 0A 20 20 20 20 20 20 ⓓ 0x07 ⓓ 0 ⓔ3

0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D0x0E 0x0F

0x00 0 FF FF FF FF FF FF 0 1E 6D ⓐⓑ 0x01 ⓒ 1 3 80 10 9 780AEE91A3544C9926

0x02 0F 50 54 A1 8 0 71 40 81 C0 81 0 81 80 95 0

0x03 90 40 A9 C0 B3 0 2 3A 80 18 71 38 2D 40 58 2C

0x04 45 0 A0 5A 0 0 0 1E 66 21 50 B0 51 0 1B 30

0x05 40 70 36 0 A0 5A 0 0 0 1E 0 0 0 FD 0 39 0x06 3F 1F 52 10 0 0A 20 20 20 20 20 20 ⓓ 0x07 ⓓ 1 ⓔ1

0x00 2 3 26 F1 4E 10 1F 84 13 5 14 3 2 12 20 21 0x01 22 15 1 26 15 7 50 9 57 7 67 ⓕ 0x02 ⓕ E3 5 3 1 1 1D 80 18 71 1C 16 20 58 2C

0x03 25 0 A0 5A 0 0 0 9E 1 1D 0 80 51 D0 1A 20

0x04 6E 88 55 0 A0 5A 0 0 0 1A 2 3A 80 18 71 38

0x05 2D 40 58 2C 45 0 A0 5A 0 0 0 1E 66 21 50 B0

0x06 51 0 1B 30 40 70 36 0 A0 5A 0 0 0 1E 0 0 0x07 0 0 0 0 0 0 0 00000000ⓔ2

Model Name HEX EDID Table DDC Function

ALL 0001 0100 Analog

0001 0100 Digital

MODEL MODEL NAME(HEX)

all 00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20

INPUT 1 2 3

HDMI1 7F CB X

HDMI2 7F BB X

HDMI3 7F AB X

HDMI4 7F 9B X

RGB X X 98

INPUT 1 2 3

HDMI1 7F D9 X

HDMI2 7F C9 X

HDMI3 7F B9 X

HDMI4 7F A9 X

RGB X X 98

- 15 -

Only for training and service purposes

ⓕ Vendor Specific(HDMI)_3D

ⓕ Vendor Specific(HDMI)_2D

4.3. White Balance Adjustment

4.3.1 Overview

(1) W/B adj. Objective & How-it-works (2) Objective: To reduce each Panel’s W/B deviation (3) How-it-works : When R/G/B gain in the OSD is at 192, it

means the panel is at its Full Dynamic Range. In order to prevent saturation of Full Dynamic range and data, one of R/G/B is fixed at 192, and the other two is lowered to find the desired value.

(4) Adj. condition : normal temperature

1) Surrounding Temperature : 25 ºC ± 5 ºC

2) Warm-up time: About 5 Min

3) Surrounding Humidity : 20 % ~ 80 %

* Before White balance adjustment, Keep power on status.

don’t power off.

* ALEF Header(Module with T-con) supplied as SKD has

White Balance data. (White balance data is stored in EEPROM of the T-con Board) It doesn’t need to adjust White balance if “3. Adjust White Balance” is OK as figure below.

4.3.2 Equipment

1) Color Analyzer: CA-210 (LED Module : CH 14)

2) Adj. Computer(During auto adj., RS-232C protocol is needed)

3) Adjust Remote control

4) Video Signal Generator MSPG-925F 720p/216-Gray (Model:204, Pattern:80IRE)

-> Only when internal pattern is not available

A Color Analyzer Matrix should be calibrated using CS-1000

4.3.3. Equipment connection MAP

4.3.4. Adj. Command (Protocol)

- LEN: Number of Data Byte to be sent

- CMD: Command

- VAL: FOS Data value

- CS: Checksum of sent data

- A: Acknowledge Ex) [Send: JA_00_DD] / [Ack: A_00_okDDX]

A RS-232C Command used during auto-adj.

Ex) wb 00 00 -> Begin white balance auto-adj.

wb 00 10 -> Gain adj. ja 00 ff -> Adj. data jb 00 c0 ... ... wb 00 1f -> Gain adj. completed

*(wb 00 20(Start), wb 00 2f(completed)) -> Off-set adj.

wb 00 ff -> End white balance auto-adj.

A Adj. Map

Color Analyzer

Comp uter

Pattern Generator

RS- 232C

RS-232C

Probe

Signal Source

* If TV internal pattern is used, not needed

LEN CMD VAL

RS-232C COMMAND Explanation

[CMD ID DATA]

wb 00 00 Begin White Balance adj.

wb 00 10 Gain adj.(internal white pattern)

wb 00 1f Gain adj. completed

wb 00 20 Offset adj.(internal white pattern)

wb 00 2f Offset adj. completed

wb 00 ff End White Balance adj.(Internal pattern disappears)

ITEM Command Data Range(Hex.) Default(Decimal)

Cmd 1 Cmd 2 Min Max

Cool R-Gain j g 00 C0

G-Gain j h 00 C0

B-Gain j i 00 C0

R-Cut

G-Cut

B-Cut

Medium R-Gain j a 00 C0

G-Gain j b 00 C0

B-Gain j c 00 C0

R-Cut

G-Cut

B-Cut

Warm R-Gain j d 00 C0

G-Gain j e 00 C0

B-Gain j f 00 C0

R-Cut

G-Cut

INPUT MODEL NAME(HEX)

HDMI1 78 03 0C 00 10 00 B8 2D 20 C0 0E 01 40 0A 3C 08 10 18 10 98 10 58 10 38 10

HDMI2 78 03 0C 00 20 00 B8 2D 20 C0 0E 01 40 0A 3C 08 10 18 10 98 10 58 10 38 10

HDMI3 78 03 0C 00 30 00 B8 2D 20 C0 0E 01 40 0A 3C 08 10 18 10 98 10 58 10 38 10

HDMI4 78 03 0C 00 40 00 B8 2D 20 C0 0E 01 40 0A 3C 08 10 18 10 98 10 58 10 38 10

INPUT MODEL NAME(HEX)

HDMI1 67 03 0C 00 10 00 B8 2D

HDMI2 67 03 0C 00 20 00 B8 2D

HDMI3 67 03 0C 00 30 00 B8 2D

HDMI4 67 03 0C 00 40 00 B8 2D

- 16 -

Only for training and service purposes

4.3.5. Adjustment method

(1) Auto adjustment method

1) Set TV in adj. mode using POWER ON key.

2) Zero calibrate probe then place it on the center of the Display.

3) Connect Cable (RS-232C)

4) Select mode in adj. Program and begin adjustment.

5) When adjustment is complete (OK Sign), check adj. status pre mode.(Warm, Medium, Cool)

6) Remove probe and RS-232C cable to complete adj.

A W/B Adj. must begin as start command “wb 00 00” , and

finish as end command “wb 00 ff”, and Adj. offset if need.

(2) Manual adjustment method

1) Set TV in Adjustment mode using POWER ON

2) Zero Calibrate the probe of Color Analyzer, then place it on the center of LCD module within 10 cm of the surface.

3) Press ADJ key -> EZ adjust using adjustment R/C -> 7. White-Balance then press the cursor to the right key(G).

(When key(G) is pressed 216 Gray internal pattern will be displayed)

4) One of R Gain / G Gain / B Gain should be fixed at 192, and the rest will be lowered to meet the desired value.

5) Adj. is performed in COOL, MEDIUM, WARM 3 modes of color temperature.

A If internal pattern is not available, use RF input. In EZ

Adj. menu 7.White Balance, you can select one of 2 Test-pattern: ON, OFF. Default is inner(ON). By selecting OFF, you can adjust using RF signal in 216 Gray pattern.

A Adj. condition and cautionary items

1) Lighting condition in surrounding area Surrounding lighting should be lower 10 lux. Try to isolate adj. area into dark surrounding.

2) Probe location : Color Analyzer(CA-210) probe should

be within 10 cm and perpendicular of the module surface (80° ~ 100°)

3) Aging time

- After Aging Start, Keep the Power ON status during 5

Minutes.

- In case of LCD, Back-light on should be checked

using no signal or Full-white pattern.

4.3.6. Reference(White Balance Adj. coordinate and temperature)

A Luminance : 204 Gray A Standard color coordinate and temperature using CS-1000

(over 26 inch)

A Standard color coordinate and temperature using CA-210

(CH 14)

4.3.7. White balance table

A Module change color coordinate because of aging time. A Apply under the color coordinate table, for compensated

aging time.

4.4. Wireless function check

Step 1) Connect set and Dongle of Wireless to Cable of HDMI

& TTA 20Pin Step 2) At OSD of SET, check the message like Fig.3 Step 3) Detach Cable of Wireless Dongle

Mode Color Coordination Temp ∆UV

COOL 0.269 0.273 13000 K 0.0000

MEDIUM 0.285 0.293 9300 K 0.0000

WARM 0.313 0.329 6500 K 0.0000

Mode Color Coordination Temp ∆UV

COOL 0.269 ± 0.002 0.273 ± 0.002 13000 K 0.0000

MEDIUM 0.285 ± 0.002 0.293 ± 0.002 9300 K 0.0000

WARM 0.313 ± 0.002 0.329 ± 0.002 6500 K 0.0000

GP2 Aging Time Cool Medium Warm

(Min.) X Y X Y X Y

269 273 285 293 313 329

1 0-2 279 288 295 308 319 338

2 3-5 278 286 294 306 318 336

3 6-9 277 285 293 305 317 335

4 10-19 276 283 292 303 316 333

5 20-35 274 280 290 300 314 330

6 36-49 272 277 288 297 312 327

7 50-79 271 275 287 295 311 325

8 80-149 270 274 286 294 310 324

9 Over 150 269 273 285 293 309 323

Fig. 1

Fig. 3 Connect the Dongle

(Dongle Connection Display)

Fig. 2

Connect

- 17 -

Only for training and service purposes

4.5. EYE-Q function check

Step 1) Turn on TV Step 2) Press EYE key of Adj. R/C Step 3) Cover the Eye Q II sensor on the front of the using

your hand and wait for 6 seconds

Step 4) Confirm that R/G/B value is lower than 10 of the “Raw

Data (Sensor data, Back light)”. If after 6 seconds, R/G/B value is not lower than 10, replace Eye Q II sensor.

Step 5) Remove your hand from the Eye Q II sensor and wait

for 6 seconds.

Step 6) Confirm that “ok” pop up. If change is not seen,

replace Eye Q II sensor.

4.6. Local Dimming Function Check

(1) Turn on TV. (2) At the Local Dimming mode, module Edge Backlight

moving Top to Bottom Back light of IOP module moving. (3) Confirm the Local Dimming mode. (4) Press “exit” key

4.7. Magic Motion Remote control test

- Equipment : RF Remote control for test, IR-KEY-Code

Remote control for test

- You must confirm the battery power of RF-Remote control

before test.(recommend that change the battery per every lot)

- Sequence (test)

1) if you select the ‘start key(Mute)’ on the controller, you can pairing with the TV SET.

2) You can check the cursor on the TV Screen, when select the ‘OK’ key on the controller.

3) You must remove the pairing with the TV Set by select ‘Vol+(STOP)’ key on the controller.

4.8. 3D function test

(Pattern Generator MSHG-600, MSPG-6100 [Support HDMI 1.4]) * HDMI mode No. 872, pattern No. 83)

1) Please input 3D test pattern like below

2) When 3D OSD appear automatically, then select OK key.

3) Don’t wear a 3D Glasses, Check the picture like below.

4.9. LNB voltage and 22 KHz tone check

(only for DVB-S/S2 model) (1) Test method

1) Set TV in Adj. mode using POWER ON.

2) Connect cable between satellite ANT and test JIG.

3) Press Yellow Key (ETC+SWAP) in Adj Remote control to make LNB on.

4) check LED light ‘ON’ at 18V menu.

5) check LED light ‘ON’ at 22KHz tone menu.

6) Press Blue Key (ETC+PIP INPUT) in Adj Remote control to make LNB off.

7) Check LED light ‘OFF’ at 18 V menu.

8) Check LED light ‘OFF’ at 22 KHz tone menu.

(2) Test result

- After press LNB On key, ‘18 V LED’ and ‘22 KHz tone

LED’ should be ON.

- After press LNB OFF key, ‘18 V LED’ and ‘22 KHz tone

LED’ should be OFF.

- 18 -

Only for training and service purposes

4.10. Option selection per country

(1) Overview

- Option selection is only done for models in Non-EU.

- Applied model: LD03D/03E Chassis applied EU model.

(2) Method

1) Press ADJ key on the Adj. Remote Control, then select Country Group Menu.

2) Depending on destination, select Country Group Code 04 or Country Group EU then on the lower Country option, select US, CA, MX. Selection is done using +, or

GF KEY.

4.11. Tool Option selection

- Method : Press Adj. key on the Adj. Remote Control, then select Tool option.

4.12. Ship-out mode check(In-stop)

After final inspection, press IN-STOP key of the Adj. R/C and check that the unit goes to Stand-by mode.

5. GND and Internal Pressure check

5.1. Method

1) GND & Internal Pressure auto-check preparation

- Check that Power Cord is fully inserted to the SET. (If loose, re-insert)

2) Perform GND & Internal Pressure auto-check

- Unit fully inserted Power cord, Antenna cable and A/V arrive to the auto-check process.

- Connect D-terminal to AV JACK TESTER

- Auto CONTROLLER(GWS103-4) ON

- Perform GND TEST

- If NG, Buzzer will sound to inform the operator.

- If OK, changeover to I/P check automatically. (Remove CORD, A/V form AV JACK BOX)

- Perform I/P test

- If NG, Buzzer will sound to inform the operator.

- If OK, Good lamp will lit up and the stopper will allow the pallet to move on to next process.

5.2. Checkpoint

• TEST voltage

- GND: 1.5 KV/min at 100 mA

- SIGNAL: 3 KV/min at 100 mA

• TEST time: 1 second

• TEST POINT

- GND TEST = POWER CORD GND & SIGNAL CABLE METAL GND

- Internal Pressure TEST = POWER CORD GND & LIVE & NEUTRAL

• LEAKAGE CURRENT: At 0.5 mArms

6. Audio

Measurement condition:

1. RF input: Mono, 1 KHz sine wave signal, 100 % Modulation

2. CVBS, Component: 1 KHz sine wave signal 0.4 Vrms

3. RGB PC: 1 KHz sine wave signal 0.7 Vrms

7. USB S/W Download (option, Service only)

1) Put the USB Stick to the USB socket.

2) Automatically detecting update file in USB Stick.

- If your downloaded program version in USB Stick is Low, it didn’t work. But your downloaded version is High, USB data is automatically detecting.

3) Show the message “Copying files from memory”.

4) Updating is starting.

5) Updating Completed, The TV will restart automatically

6) If your TV is turned on, check your updated version and Tool option. (explain the Tool option, next stage)

* If downloading version is more high than your TV have, TV

can lost all channel data. In this case, you have to channel recover. if all channel data is cleared, you didn’t have a DTV/ATV test on production line.

* After downloading, have to adjust TOOL OPTION again.

1) Push "IN-START" key in service remote control.

2) Select "Tool Option 1" and push “OK” key.

3) Push in the number.(Each model has their number.)

No. Item Min. Typ. Max. Unit

1. Audio practical max 9 10 12 W EQ Off

Output, L/R AVL Off

(Distortion=10 % 0.5 Vrms Clear Voice Off

max Output)

2. Speaker (8 Ω 9 10.0 12.0 W EQ On

Impedance) AVL On

Clear Voice On

- 19 -

Only for training and service purposes

BLOCK DIAGRAM

- 20 -

Only for training and service purposes

300

200

530

710

540

400

521

LV 1

LV 2

810

510

120

A10

A21

AG1

500

910

700

900

EXPLODED VIEW

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

IMPORTANT SAFETY NOTICE

NAND FLASH MEMORY 8Gbit

LGE Internal Use Only

+3.3V_Normal

NC_1

NC_2

NC_3

NC_4

NC_5

NC_6

RY/BY

NC_7

NC_8

VCC_1

VSS_1

NC_9

NC_10

CLE

ALE

NC_11

NC_12

NC_13

NC_14

NC_15

LGE35230(BCM35230KFSBG)

B5 C5

A4 B4

A3 B3

A2 B2

V4 W4

V3 V2

D13

R106 3K

IC101

BCM_WITHOUT_CAP

HDMI0_CLKN HDMI0_CLKP

HDMI0_D0N HDMI0_D0P

HDMI0_D1N HDMI0_D1P

HDMI0_D2N HDMI0_D2P

CEC

DDC0_SCL DDC0_SDA

HDMI0_HTPLG_IN HDMI0_HTPLG_OUT

HDMI0_ARC HDMI0_RESREF

LT0VCAL_MONITOR

NAND_RBb

NAND_REb

NAND_CEb

NAND_CEb2

NAND_CLE

NAND_ALE

R101

4.7K

FLASH_WP

R105

4.7K

NAND_WEb

R104

4.7K

R195

4.7K

Write Protection

- High : Normal Operation

- Low : Write Protection

+3.3V_Normal

R107 2.7K

R148

+3.3V_Normal

R103

4.7K

HDMI_CLKHDMI_CLK+

HDMI_RX0HDMI_RX0+

HDMI_RX1HDMI_RX1+

HDMI_RX2HDMI_RX2+

HDMI_ARC

16Gbit

R149 0

16Gbit

C102

4700pF

C101

0.1uF

OPT

IC102

TC58DVG3S0ETA00

NAND_8Gbit

TXOUT0_L0N TXOUT0_L0P TXOUT0_L1N TXOUT0_L1P TXOUT0_L2N TXOUT0_L2P

TXCLK_LN

TXCLK_LP TXOUT0_L3N TXOUT0_L3P TXOUT0_L4N TXOUT0_L4P

TXOUT0_U0N TXOUT0_U0P TXOUT0_U1N TXOUT0_U1P TXOUT0_U2N TXOUT0_U2P

TXCLK_UN

TXCLK_UP TXOUT0_U3N TXOUT0_U3P TXOUT0_U4N TXOUT0_U4P

TXOUT1_L0N TXOUT1_L0P TXOUT1_L1N TXOUT1_L1P TXOUT1_L2N TXOUT1_L2P

TXCLK1_LN

TXCLK1_LP TXOUT1_L3N TXOUT1_L3P TXOUT1_L4N TXOUT1_L4P

TXOUT1_U0N TXOUT1_U0P TXOUT1_U1N TXOUT1_U1P TXOUT1_U2N TXOUT1_U2P

TXCLK1_UN

TXCLK1_UP TXOUT1_U3N TXOUT1_U3P TXOUT1_U4N TXOUT1_U4P

GPIO_BL_ON

BL_PWM/GPIO

AE27 AE28 AF27 AF28 AG27 AG28 AE26 AF26 AH27 AG26 AF25 AE25

AH26 AG25 AE24 AD24 AH25 AF24 AE23 AD23 AG24 AF23 AC22 AD22

AG23 AH23 AE22 AE21 AF22 AH22 AG22 AF21 AG21 AF20 AD21 AC21

AG20 AH20 AD19 AE19 AF19 AH19 AE18 AD18 AG19 AF18 AG18 AF17

AC18 AH16 AG16

16Gbit

IC102-*1

TH58DVG4S0ETA20

SDA0_3.3V SCL0_3.3V

SCL2_3.3V SDA2_3.3V

R199 22 R197 22

NC_26

NC_25

NC_24

NC_23

I/O8

I/O7

I/O6

I/O5

NC_22

PSL

NC_21

VCC_2

VSS_2

NC_20

NC_19

NC_18

I/O4

I/O3

I/O2

I/O1

NC_17

NC_16

NC_15

NC_14

+3.3V_Normal

NC_1

NC_28

NC_27

NC_26

NC_25

I/O8

NAND_DATA[7]

I/O7

NAND_DATA[6]

I/O6

NAND_DATA[5]

I/O5

NAND_DATA[4]

NC_24

PSL

NC_23

VCC_2

VSS_2

NC_22

NC_21

NC_20

I/O4

I/O3

I/O2

I/O1

NC_19

NC_18

NC_17

NC_16

16Gbit

R151

+3.3V_Normal

C104 10uF

NAND_DATA[3]

NAND_DATA[2]

NAND_DATA[1]

NAND_DATA[0]

TXB4P TXB4N TXB3P TXB3N TXBCLKP TXBCLKN TXB2P TXB2N TXB1P TXB1N TXB0P TXB0N

TXA4P TXA4N TXA3P TXA3N TXACLKP TXACLKN TXA2P TXA2N TXA1P TXA1N TXA0P TXA0N

TXD4P TXD4N TXD3P TXD3N TXDCLKP TXDCLKN TXD2P TXD2N TXD1P TXD1N TXD0P TXD0N

TXC4P TXC4N TXC3P TXC3N TXCCLKP TXCCLKN TXC2P TXC2N TXC1P TXC1N TXC0P TXC0N

+3.3V_Normal

C103

0.1uF

10V

R194

2.7K

R108 10K

NAND_DATA[0-7]

RGB_DDC_SDA

RGB_DDC_SCL

BBS CONNECT

P101

TJC2508-4A

C105

2.2uF 10V

Q101 BSS83

Q102 BSS83

+3.3V_Normal

VCC

SCL

SDA

GND

A_DIM

RY/BY2

RY/BY1

VCC_1

VSS_1

NC_10

NC_11

NC_12

NC_13

SBD

NC_2

NC_3

NC_4

NC_5

NC_6

NC_7

NC_8

NC_9

CE1

CE2

CLE

ALE

C106

4.7uF

DEV_NAND_16Gbit

+3.3V_Normal

R196 10K

C118

0.1uF 16V

+3.3V_Normal

R198 10K

C119

0.1uF 16V

R110

R109

1.5K

DVB_S Option: apply EU Satellite model

FOR HDMI STANDARD APPLY ONLY WHEN CONNECT TO PULL-UP GPIO

Boot ROM Device Select - (FA4,FAD7,FAD2,FAD1)

+3.3V_Normal

R113 10K

R114 10K

OPT

R117 10K OPT

R118 10K

R122 10K

R123 10K

OPT

R127 10K OPT

R128 10K

CI_ADDR[4] NAND_DATA[7] NAND_DATA[2] NAND_DATA[1]

NAND ECC (FA3, FA2, FALE)

+3.3V_Normal

R119

R115

R111 10K

OPT

R112 10K

10K

R116 10K OPT

10K OPT

R120 10K

CI_ADDR[3] CI_ADDR[2] NAND_ALE

DUAL COMPONENT

IC102 1ST : EAN61000101 2ND : T-TH58DVG4S0ETA20

IC102-*1

LGE35230(BCM35230KFSBG)

AG6

AF6

AB4

AA4

AB2 AB5

U3 U2

Y2 Y1

AA3 AA2

H3 H2

H4 H5

F25

OPT

U5 U4

OPT OPT

W3 W1

OPT

AB6

R139 0

G24

J6 W6

F7 E7

R140 560 1%

BCM REFRENCE is 562ohm

R121

1.2K

C107 33pF 50V

DVB_S

+3.3V_Normal

R124 1K

OPT

R125 1K

R126

1.2K

C108 33pF 50V

DVB_S

R129

1.2K

C109 33pF 50V

5V_HDMI_3

R130

OPT

R132 4.7K

+3.3V_Normal

C111 0.01uF C112 0.1uF

54MHz_XTAL_P

54MHz_XTAL_N

R131

1.2K

C110 33pF 50V

PCM_5V_CTL

5V_HDMI_1

5V_HDMI_2

5V_HDMI_4

SOC_RESET

LNB_INT

SC_ID

BCM_RX BCM_TX

R135 R136 33

+3.3V_Normal

R141 4.7K

R142 22 R143 22

R144 22 R145 22

SRST

0000: ST Micro M25P or compatible Serial Flash 0010: 8-bit 512Mbit 512B page SLC NAND Flash devices 0100: 8-bit 128, 256Mbit 512B page SLC NAND Flash devices 0110: 8-bit 1Gbit 2KB page SLC NAND Flash devices 1000: 8-bit 2Gbit, 4Gbit, 8Gbit 2KB page SLC NAND Flash devices 1010: 8-bit 16Gbit, 32Gbit 4KB page SLC NAND Flash devices (O) 0001: 8-bit 8/16/32Gbit 2KB page MLC NAND Flash devices 0011: 8-bit 16/32Gbit 4KB page MLC NAND Flash devices 0101: 8-bit 32Gbit 8KB page MLC NAND Flash devices 0111: 3B dual IO Serial Flash 1001: BB dual IO Serial Flash 1011: fast Serail Flash > 50Mhz 1100: OneNAND Flash (always 16-bit) 1110: Reserved 1101, 1111: Reserved

000 = ECC disabled 001 = ECC 1-bit repair 010 = ECC 4-bit BCH (O) 011 = ECC 8-bit BCH, 27 byte spare 100 = ECC 12-bit BCH, 27 byte spare 101 = ECC 8-bit BCH, 16 byte spare 110, 111 = Reservedd

IC101

BCM_WITHOUT_CAP

TVM_XTALIN

TVM_XTALOUT

IRRXDA

FP_IN0 FP_IN1

SPARE_ADC1 SPARE_ADC2

FS_IN1 FS_IN2

VGA_SDA VGA_SCL

RDA TDA

BSCDATAA BSCCLKA

RDB/GPIO TDB/GPIO

BSC_S_SCL BSC_S_SDA

NMIB

POWER_CTRL

AON_HSYNC AON_VSYNC

AON_GPIO_36 AON_GPIO_37

AON_RESETOUTB TVM_BYPASS

RESETB RESETOUTB

TMODE TESTEN

VDAC_VREG VDAC_RBIAS

AVS_NDRIVE_1 AVS_PDRIVE_1

FAD_7 FAD_6 FAD_5 FAD_4 FAD_3 FAD_2 FAD_1 FAD_0

FALE FCEB_0 FCEB_1 FCEB_2 FCEB_3

NFWPB

FRDYB

FA_0

FA_1

FA_2

FA_3

FA_4

FA_5

FA_6

FA_7

FA_8

FA_9

FA_10 FA_11 FA_12 FA_13 FA_14 FA_15

TRSTB

TDI/GPIO

TMS/GPIO TCK/GPIO

DINT/GPIO

AVS_VFB AVS_VSENSE AVS_RESETB

VDAC_1 VDAC_2

AB1

NAND_DATA[7]

AB3

NAND_DATA[6]

AC1

NAND_DATA[5]

AC2

NAND_DATA[4]

AC3

NAND_DATA[3]

AD2

NAND_DATA[2]

AD3

NAND_DATA[1]

AE2

NAND_DATA[0]

AG1 AF1 AC5 AE6 AG5

AF3 AG2

FWE

AE3

FRD

AA5

AF2 AE1 AC4 AD5 AD4 AE4 AE5 AD6 AH3 AF4 AH4 AG4 AF5 AG3 AH2 AH5

AD15 AF14 AH14

TDO

AD14 AG14 AC16

AH7 AG7 AD7 AF7 AH8

C6 D7

NAND_ALE NAND_CEb NAND_CEb2 /CI_CE1 /CI_CE2

FLASH_WP NAND_WEb NAND_REb /PCM_WAIT

NAND_CLE NAND_RBb

CI_ADDR[2] CI_ADDR[3] CI_ADDR[4] CI_ADDR[5] CI_ADDR[6] CI_ADDR[7] CI_ADDR[8]

CI_ADDR[9] CI_ADDR[10] CI_ADDR[11] CI_ADDR[12] CI_ADDR[13]

CI_ADDR[14]

R146 10K

NAND_DATA[0-7]

R147 1K

DTV/MNT_V_OUT

Strap Setting

CI_ADDR[2-14]

+3.3V_Normal

R150

R153

R156

SRST

+3.3V_Normal

R157

R160

R154

10K

OPT

R158

R155

10K

NAND_DATA[0]: 0: System is LITTLE endian (O) 1: System is BIG endian

CI_ADDR[7]: 0: Disable EDID automatic Downloading from Flash (O) 1: Enable EDID automatic Downloading from Flash

NAND_DATA[6] : 0: Disable OSC clock output on chip Pin (O) 1: Enable OSC clock output on chip pin.

CI_ADDR[6]: 0: Host MIPS run at 500 MHz (O) 1: Host MIPS run at 250 MHz

NAND_CLE: 0: Differential Oscillators TVM not bypassed (O) 1: Differential Oscillators TVM bypassed

NAND_DATA[4]: 0: 27MHz TVM Crystal Frequency 1: 54MHz TVM Crystal Frequency (O)

R162

R159 1K

R166

R163 1K

10K OPT

R161 10K

R164 10K

OPT

R165 10K

R167 10K

OPT

R168 10K

R175 10K

OPT

R176 10K

R177 10K

R178 10K

OPT

R170 10K

R171 10K

OPT

CI_ADDR[9],CI_ADDR[11],CI_ADDR[12],CI_ADDR[13] TVM Crystal oscillator bias/gain control 0000: 210uA 0001: 390uA 0010: 570uA 0011: 730uA 0100: 890uA (O) 0111: 1290uA 1000: 1416uA 1111: 2196uA 0101, 0110, 1001, 1010, 1011, 1100, 1101, 1110: Reserved

CI_ADDR[8]: 0: RESETOUTb (in On/Off only) stay asserted until software releases them. 1: Fix amount of delay for de-assertion on RESETOUTb (in On/IOff only) at end of RESETb pulse (O)

NAND_DATA[3]: 0: MIPS will boot from external flash (O) 1: MIPS will boot from ROM

NAND_DATA[5]: 0: FLASH MODE (O) 1: BSC_SLAVE(BBS) MODE

R179 10K

OPT

R180 10K

R181 10K

OPT

R182 10K

R183 10K

R184 10K

OPT

R187 10K

OPT

R188 10K

NVRAM

+3.3V_Normal

R169 0

R173

R172

4.7K

OPT

R174

4.7K

BCM_NVM_1M

IC103

M24M01-HRMN6TP

OPT

A8’h

VSS

+3.3V_Normal

VCC

SCL

SDA

R190 33

R191 33

54MHz X-TAL

C113 12pF

50V

X-TAL_2

GND_2

54MHz

X101

CRYSTAL_BCM_Sunny

C114

12pF

EAW58812611

50V

SUNNY ELECTRONICS CORPORATION

GND_1

X-TAL_1

R185 0

R186 0

R189 1M OPT

54MHz_XTAL_N

54MHz_XTAL_P

R192 10K

OPT

NAND_DATA[0] CI_ADDR[7] NAND_DATA[6] CI_ADDR[6] NAND_CLE NAND_DATA[4] CI_ADDR[9] CI_ADDR[11] CI_ADDR[12] CI_ADDR[13] CI_ADDR[8] NAND_DATA[3] NAND_DATA[5]

R193 10K

BCM_NVM_256K

IC103-*1

AT24C256C-SSHL-T

GND

Write Protection

- Low : Normal Operation

- High : Write Protection

X101-*2

54MHz

X-TAL_1

GND_1

CRYSTAL_BCM_KDS

EAW58239604

DAISHINKU CORPORATION.

X101-*1

54MHz

X-TAL_1

GND_1

CRYSTAL_BCM_Lihom

EAW60763703

LIHOM CO., LTD.

VCC

SCL

SDA

SCL3_3.3V

SDA3_3.3V

GND_2

X-TAL_2

GND_2

X-TAL_2

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.

BCM35230

MAIN & NAND FLASH

2010.09.18 01

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