LG Electronics 32LC2D-B, 42LC2D-B, 37LC2D-B User Manual

LCD TV
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CHASSIS : LD61A FACTORY NAME : 32LC2D(B)-EC/37LC2D(B)-EC/42LC2D(B)-EC
website:http://biz.LGservice.com
e-mail:http://www.LGEservice.com/techsup.html
R
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CONTENTS
CONTENTS .............................................................................................. 2
PRODUCT SAFETY ..................................................................................3
SPECIFICATION........................................................................................6
ADJUSTMENT INSTRUCTION ...............................................................13
TROUBLE SHOOTING............................................................................17
BLOCK DIAGRAM...................................................................................30
EXPLODED VIEW .................................................................................. 32
REPLACEMENT PARTS LIST ............................................................... 38
SVC. SHEET ...............................................................................................
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SAFETY PRECAUTIONS
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1Mand 5.2M. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
IMPORTANT SAFETY NOTICE
0.15uF
AC Volt-meter
Good Earth Ground such as WATER PIPE,
To Instrument's exposed METALLIC PARTS
CONDUIT etc.
1.5 Kohm/10W
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CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conflict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test fixtures specified in this
service manual.
CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the
unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500。F to 600。F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature.
(500。F to 600。F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the
circuitboard printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500。F to 600。F)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
SERVICING PRECAUTIONS
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IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
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SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
1.General Specification(TV)
No Item Specification Remark
1. Video input applicable system PAL-D/K, B/G, I, NTSC-M, SECAM NTSC 4.43
2. Receivable Broadcasting System 1) PAL/SECAM BG EU/Non-EU
2) PAL/SECAM DK (PAL Market)
3) PAL I/I
4) SECAM L/L'
5) PAL-N/M 5),6) South America Market
6) NTSC M
3. RF Input Channel VHF : E2 ~ E12 PAL UHF : E21 ~ E69 CATV : S1 ~ S20 HYPER : S21~ S47 L/L' : B, C, D FRANCE VHF : 2~13 NTSC UHF : 14~69 CATV : 1~125 VHF Low : 1 ~ M10 JAPAN VHF High : 4~S22 UHF : S23~62
4. Input Voltage AC 100 ~ 240V/50Hz, 60Hz
5. Market UK
6. Picture Size 800.4mm 32inch
940.3mm 37inch
1067.308mm 42inch
7. Tuning System FVS 100 program PAL, 200 PR.(Option) FS NTSC
8. Operating Environment 1) Temp : 0 ~ 40 deg
2) Humidity : 10~90 %
9. Storage Environment 3) Temp : -20 ~ 50 deg
4) Humidity : 10~90 %
10. Display LCD Module LPL
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2. General Specification
No Item Specification Remark
1 Panel 32", 37", 42" TFT WXGA LCD 2 Frequency range H : 31 ~ 61Khz PC Input
V : 56 ~ 75Hz
3 Control Function 1) Contrast/Brightness
2) H-Position / V-Position
3) Tracking : Clock / Phase
4) Auto Configure
5) Reset
4 Component Jack 1 : Y Middle east / NTSC Area
3 : Pb 5 : Pr
5 H/V-Sync Video Power consumption LED
Power ON - -
150W(32")
Green
190W(37")
Green
240W(42")
Stand by
3.0W
Red
Power off - - - *
6 LCD Module Type Size 32"
760.0x450.0x48.0(mm)
(H)x(V)x(D)
37"
877.0 x 516.8 x 55.5(mm)
42" 1006 x 610 x 56(mm)
Pixel Pitch 32"
0.1702 x 0.5107 x RGB(mm) 37" 0.200 x 0.600 x RGB 42" 0.227 x 0.681 x RGB
Pixel Format 1366 horiz. By 768 vert.
Pixels RGB strip arrangement
Coating Hard coating(3H), Anti-glare
reatment of the front polarizer,
Back Light 32" 18EEFL
37" 20EEFL 42" 20CCFL
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3.Optical Feature(LCD Module)
4.Component Video Input (Y, PB, PR)
No
Specification
Proposed
Resolution H-freq(kHz) V-freq(Hz)
1. 720x480 15.73 60 SDTV, DVD 480i
2. 720x480 15.63 59.94 SDTV, DVD 480i
3. 720x480 31.47 59.94 EDTV 480p
4. 720x576 15.625 50.00 SDTV, DVD 625 Line
5. 720x576 31.25 50.00 HDTV 576p
6. 1280x720 45.00 60.00 HDTV 720p
7. 1280x720 44.96 59.94 HDTV 720p
8. 1920x1080 31.25 50.00 HDTV 1080i
9. 1920x1080 33.75 60.00 HDTV 1080i
10. 1920x1080 33.72 59.94 HDTV 1080i
No Item Specification Min. Typ. Max. Remark
1 Viewing Angle <CR>10> R/L, U/D 178, 178 2 Luminance Luminance(cd/m
2
) 400 500 32/37/42
Variation 1.3 MAX/MIN
3 Contrast Ratio CR(32", 37") 600 800 All White/All Black
CR(42") 400 550 All White/All Black CRD(32", 37")
1200 1600 All White/All Black
CR
D(42") 800 1100
4 CIE Color Coordinates White Wx Typ 0.285 Typ LPL(32")
Wy -0.03 0.293 +0.03
Red Xr 0.640
Yr 0.343
Green Xg 0.280
Yg 0.605
Blue Xb 0.145
Yb 0.065
White Wx Typ 0.285 Typ LPL(37")
Wy -0.03 0.293 +0.03
Red Xr 0.640
Yr 0.341
Green Xg 0.287
Yg 0.610
Blue Xb 0.146
Yb 0.069
White Wx Typ 0.281 Typ LPL(42")
Wy -0.03 0.293 +0.03
Red Xr 0.639
Yr 0.340
Green Xg 0.284
Yg 0.604
Blue Xb 0.145
Yb 0.064
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5. RGB PC INPUT Mode Table
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
Analog RGB, Digital RGB 1 720x400 31.468 70.8 28.321 2 640x480 31.469 59.94 25.17 VESA
37.684 75.00 31.5 VESA
3 800x600 37.879 60.31 40.00 VESA
46.875 75 49.5 VESA 4 832x624 49.725 74.55 57.283 5 1024x768 48.363 60.00 65.00 VESA(XGA)
56.47 70.00 75.00 VESA(XGA)
60.123 75.029 78.75 VESA(XGA) 6 1280x768 47.776 59.870 79.50 VESA(WXGA) 7 1360x768 47.720 59.799 84.75 VESA(WXGA) 8 1366x768 47.720 59.799 84.75 Supported
6. RGB DTV INPUT Mode Table
* RGB-PC EDID DATA
* Product code
* Serial No. : Controlled on production line * Month, Year : Controlled on production line : ex) Montly : '03' => '03', Year. '2005' => '0F' * Model Name(Hex) :
* Checksum : Changeable by total EDID data
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
1 720x576 31.25 50.00 SDTV 576p 50Hz 2 720x480 31.47 59.94 SDTV 480p 60Hz 3 1280x720 45.00 50.00 HDTV 720p 50Hz HDCP 4 1280x720 44.96 59.94 HDTV 720p 60Hz HDCP 5 1920x1080 28.13 50.00 HDTV 1080i 50Hz HDCP 6 1920x1080 33.72 59.94 HDTV 1080i 60Hz HDCP
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 00 FF FF FF FF FF FF 00 1E 6D Product code Serial No 0x01 Month/Year 01 03 01 46 27 78 EA D9 B0 A3 57 49 9C 25 0x02 11 49 4B A5 6E 80 31 40 01 01 01 01 45 40 01 01 0x03 61 40 01 01 01 01 1B 21 50 A0 51 00 1E 30 48 88 0x04 35 00 BC 88 21 00 00 1C 4E 1F 00 80 51 00 1E 30 0x05 40 80 37 00 BC 88 21 00 00 18 00 00 00 FD 00 38 0x06 4B 1F 3D 09 00 0A 20 20 20 20 20 20 00 00 00 FC 0x07 00 Model Name 0A 20 20 20 00 C/S
Model Name Product Code
Product Code
EDID Table 32LC2D 30066 7572 37LC2D 30068 7574 42LC2D 40028 9C5C
Model Name Model Name(Hex)
32LC2D 33324C4332442D4543 37LC2D 33374C4332442D4543 42LC2D 34324C4332442D4543
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7. HDMI INPUT Mode Table
8. HDMI DTV Mode Table
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
Analog RGB, Digital RGB 1 720x400 31.468 70.8 28.321 2 640x480 31.469 59.94 25.17 VESA
37.684 75.00 31.5 VESA
3 800x600 37.879 60.31 40.00 VESA
46.875 75 49.5 VESA 4 832x624 49.725 74.55 57.283 5 1024x768 48.363 60.00 65.00 VESA(XGA)
56.47 70.00 75.00 VESA(XGA)
60.123 75.029 78.75 VESA(XGA) 6 1280x768 47.776 59.870 79.50 VESA(WXGA) 7 1360x768 47.720 59.799 84.75 VESA(WXGA) 8 1366x768 47.720 59.799 84.75 Supported
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
1 720x576 31.25 50.00 SDTV 576p 50Hz 2 640x480 31.5 59.94/60 SDTV 480p 60Hz 3 720x480 31.47 59.94/60 SDTV 480p 60Hz 4 1280x720 45.00 50.00 HDTV 720p 50Hz HDCP 5 1280x720 44.96 59.94/60 HDTV 720p 60Hz HDCP 6 1920x1080 28.13 50.00 HDTV 1080i 50Hz HDCP 7 1920x1080 33.72 59.94/60 HDTV 1080i 60Hz HDCP
* HDMI EDID DATA
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 00 FF FF FF FF FF FF 00 1E 6D Product code Serial No 0x01 Month/Year 01 03 80 46 27 78 EA D9 B0 A3 57 49 9C 25 0x02 11 49 4B A5 6E 80 31 40 01 01 01 01 45 40 01 01 0x03 61 40 01 01 01 01 1B 21 50 A0 51 00 1E 30 48 88 0x04 35 00 BC 88 21 00 00 1C 4E 1F 00 80 51 00 1E 30 0x05 40 80 37 00 BC 88 21 00 00 18 00 00 00 FC 00 0x06 Model Name 0A 20 20 00 00 00 00 FD 0x07 00 38 4B 1F 3D 09 00 0A 20 20 20 20 20 20 01 C/S 0x00 02 03 24 F1 49 85 04 02 01 03 11 12 13 14 23 09 0x01 07 07 23 09 07 07 23 09 07 07 83 01 00 00 65 03 0x02 0C 00 10 00 01 1D 00 80 51 D0 1C 20 40 80 35 00 0x03 BC 88 21 00 00 1E 8C 0A D0 8A 20 E0 2D 10 10 3E\ 0x04 96 00 13 8E 21 00 00 18 2A 12 00 10 41 43 17 20 0x05 28 60 35 00 00 00 32 00 00 1C 01 1D 80 18 71 1C 0x06 16 20 58 2C 25 00 C4 8E 21 00 00 9E 00 00 00 00 0x07 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 6B
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8. Mechanical specification
<Table 1> Scart Arrangement 1.(Full Scart)
Pin Signal Signal Level Impedance
1 Audio Output B (right) 0.5 Vrms < 1 2 Audio Input B (right) 0.5 Vrms > 10 3 Audio Output A (left) 0.5 Vrms < 1 4 Ground (audio) - ­5 Ground (blue) - ­6 Audio input A (left) 0.5 Vrms > 10 7 Blue input 0.7 V 75Ϊ 8 Function Select (AV control) High (9.5 - 12V) - AV Mode
Mid (5 - 8V) - Wide Screen > 10 Low (0 - 2V) - TV Mode
9 Ground (Green) - ­10 Comms Data 2 11 Green input 0.7 V 75Ϊ 12 Comms Data 1 13 Ground (Red) - ­14 Ground (Blanking) - ­15 Red input 0.7 V 75Ϊ 16 RGB Switching Control High (1 - 3V) - RGB
Low (0 - 0.4V) - Composite 75Ϊ 17 Ground (Video input & Output) - ­18 Ground (RGB Switching Control) - ­19 Video input (Composite) 1V including sync(0.85<Typ<1.15) 75Ϊ
7. Mechanical specification
<32LC2D>
No, Item Content Remark
1 Product Dimenson
Width(W)(32"/37"/42") Length(D)(32"/37"/42") Height(H)(32"/37"/42") Before Packing 811 944 1054 235 286 302 630 726 813.5 With Stand After Packing 896 1052 1166 300 383 402 720 855 950
2 Product Weight Only SET 22Kg(32")/31Kg(37")/37.0Kg(42") With Stand
With Box 25.5Kg(32")/33.3Kg(37")/42.3Kg(42")
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<Table 2> Scart Arrangement 2.(Half Scart)
Pin Signal Signal Level Impedance
1 Audio Output B (right) 0.5 Vrms < 1 2 Audio Input B (right) 0.5 Vrms > 10 3 Audio Output A (left) 0.5 Vrms < 1 4 Ground (audio) - ­5 Ground (blue) - ­6 Audio input A (left) 0.5 Vrms > 10 7- - ­8 Function Select (AV control) High (9.5 - 12V) - AV Mode
Mid (5 - 8V) - Wide Screen > 10 Low (0 - 2V) - TV Mode
9 Ground (Green) - ­10 Comms Data 2 11 - - ­12 Comms Data 1 13 Ground (Red) - ­14 Ground (Blanking) - ­15 Red input 16 - - ­17 Ground (Video input & Output) - ­18 - - ­19 Video output (Composite) 1V including sync (0.85<Typ<1.15) 75Ϊ 20 Video input (Composite) 1V including sync (0.85<Typ<1.15) 75Ϊ 21 Common ground (Shield) - -
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ADJUSTMENT INSTRUCTION
1. Application Range
This spec. sheet is applied to all of the LD61A chassis manufactured at LG TV Plant all over the world.
2. Specification.
2.1 Because this is not a hot chassis, it is not necessary to use an isolation transformer. However, the use of isolation transformer will help to
protect test instruments
2.2 Adjustment must be done in the correct sequence.
2.3 The adjustment must be performed at 25±5°C
temperature and 65±10% relative humidity if there is no specified designation.
2.4 The input voltage of the receiver must be kept between
100~220V, 50/60Hz.
2.5 Before adjustment, execute Heat-Run for 30 minutes at
RF no signal.
3. Channel Memory
3.1 Setting up the LGIDS
1) Install the LGIDS
2) After installation, restart your PC.
3) Extract [files.zip] to folder [c:\LGIDS\files]
4) Start LGIDS.
3.2 Channel memory method
1) Press TILT key in Adjust remocon(Automatic setting).
2) Setting up like bottom figure
(Confirmation: Press ADJ Key in the Adjust remocon. Select "System Control" by using ▲/▼ (CH+/-) key, and press
(ENTER))
3) Connect RS232 cable .(Use the general RS-232C Twisted
Serial Cable).
4) Operate LGIDS
5) Select "Hurricane" and "ALL" on Model dialog and check
your connection in Communication dialog.
(If your connection is ‘NG’, then set your PORT(COM1,2,3,…)
correctly. If your connection has completed, you can see
)
6) Select proper CH_memory file(*.nvm) for each model at [Channel Download] => [Write Batch]. Next, select proper binary file(*.bin) including the CH information for each model at
[Channel Download] => [NVRAM File].
7) Click the [Download] button.
It means the completion of the CH memory download if all
items show 'OK' and Status is changed by 'PASS' at the lower right corner of the window
4. Hudson Download
4.1 Hudson Download method
1) Press TILT key in Adjust remocon(Automatic setting).
2) Setting up like bottom figure
(Confirmation: Press ADJ Key in the Adjust remocon. Select "System Control" by using ▲/▼ (CH+/-) key, and
press
(ENTER))
Ready
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3) Connect RS232 cable(Use Download Jig and general RS­232C Twisted Serial Cable).
*Before upgrading "Hudson flash memory", push the switch
on the download jig ‘inside’.
4) Operate LGIDS.
5) Select "Hurricane" and "ALL" on Model dialog and check your connection in Communication dialog.
(If your connection is ‘NG’, then set your PORT (COM1, 2,
3,…) correctly. If your connection has completed, you can see )
6) First, select proper Batch file(*.flm) for each model at [ROM Download] => [Batch File]. Second, select proper RAM file(*.hex) for each model at [ROM Download] => [RAM File]. Third, select roper Flash File(*.hex) for each model at [ROM Download] => [Flash File].
7) Click the [Download] button. It means the completion of the Hudson download if all items show 'OK' and Status is changed by 'PASS' at the lower right corner of the window.
Before AV ADC Calibration, should be executed the "Panel size selection
5. Select method of Panel size
5.1 Press ADJ Key in the Adjust remocon
5.2 Select "Panel Control" by using ▲/▼ (CH+/-) key, and press
(ENTER)
5.3 Select "Panel Size", and change the panel size among
32, 37, 42 according to the inch of model name. (If the model name is 37LC2D-EC, change the Panel size from default value to 37.)
5.4 After changing the panel size, push the EXIT Key
6. ADC Calibration
=> Caution: -System control RS-232 Host should be "PC" for
adjustment.
Before AV ADC Calibration, execute the "Panel size
selection"
Ready
ADC RF/AV/S-VIDEO Component RGB-PC
MSPG925F
PAL Model:217 (720P) Model: 37
INPUT SELECT
AV4 Pattern:33 (1024*768
Model: 202 (PAL-BGDHI) 720P/60Hz 100% 60Hz)
Pattern: 33 Color Bar Pattern: 33
PAL 100% Color Bar
6.1 Adjustment of RF/AV/S-VIDEO * Required Equipments
- Remote controller for adjustment
- MSPG-925F Pattern Generator (Which has Video Signal: 100% Color Bar Pattern shown in Fig. 1) => Model: 202 / Pattern: 33
Case1) EC and FC model use PAL-BGDHI (composite signal)
6.1.1 Method of Auto RF/AV/S-VIDEO Color Balance.
1) Input the Video Signal: 100% Color Bar signal into AV4
2) Set the PSM to Dynamic mode in the Picture menu
[Fig.1]
3) Press IN-START key on R/C for adjustment.
4) Press the
(Vol.+) key to operate the set, then it becomes
automatically.
5) Auto-RGB OK means the adjustment is completed.
6.2 Adjustment of Component. * Required Equipments
- Remote controller for adjustment
- l MSPG-925F Pattern Generator => Model: 217/Pattern: 33 (Which has 720p/60Hz YPbPr output Pattern shown in Fig. 2 )
6.2.1 Method of Auto Component Color Balance
1) Input the Component 720p/60Hz 100% Color Bar(MSPG­925F model:217, pattern:33) signal into Component.
2) Set the PSM to Dynamic mode in the Picture menu
[Fig.2]
3) Press the IN-START key on R/C for adjustment.
4) Press the (Vol.+) key to operate the set , then it becomes automatically.
5) Auto-RGB OK means the adjustment is completed.
6.3 Adjustment of RGB * Required Equipments
- Remote controller for adjustment
-l MSPG-925F Pattern Generator
(Which has XGA [1024*768] 60Hz 100% Color Bar pattern
shown in Fig. 3)
6.3.1 Method of Auto RGB Color Balance
1) Input the PC 1024x768@60Hz 100% Color Bar pattern (MSPG-925F model:37, pattern:33) into RGB. (Using D-sub to D-sub cable)
2) Set the PSM to Dynamic mode in Picture menu.
3) Press the IN-START key on R/C for adjustment
[Fig.3]
4) Press the
(Vol.+) key operate To set , then it becomes
automatically.
5) Auto-RGB OK means adjustment is completed.
Before White-balance, the AV ADC should be done.
7. White Balance
=> Caution: - System control RS-232 Host should be "PC" for
adjustment.
- AV ADC should be done before White-balance.
* Test Equipment
Color Analyzer ( CA-110) PC (for communication through RS-232C) => UART Baud rate : 115200 Pattern Generator (MSPG-925F)
* Target Value (PSM: Dynamic, CSM: Normal)
- Normal(9300K) x:0.283±0.003, y: 0.298±0.003
- Luminance(Y) AV/COMP: 250 Cd/m2 (Typ: 300 Cd/m2) PC : 300 Cd/m2 (Typ: 350 Cd/m2)
-> Reference Value(Automatically fixed)
- Cool(11000K) - x: 0.274±0.003, y: 0.286±0.003
- Warm(7200K) - x:0.303±0.003, y: 0.319±0.003
- 15 -
White balance AV4
MSPG925F High Model : 202
*239Gray Pattern : 47
*Pal Video
- 16 -
SVC REMOCON
NO KEY FUNTION
REAMARK
1 POWER 2 POWER ON 3 MUTE
4 P-CHECK 5 S-CHECK 6 ARC 7 CAPTION 8 TXT 9 TV/AV 10 TURBO SOUND 11 TURBO PICTURE
12 IN-START
13 ADJ 14 MPX 15 EXIT 16 APC(PSM) 17 ASC(SSM) 18 MULTIMIDIA 19 FRONT-AV 20 CH± 21 VOL± 22 ENTER
23 PIP CH-(OP1)
24 PIP CH+(OP2)
25 PIP SWAP(OP3)
26 PIP INPUT(OP4)
27 EYE 28 MENU
29 IN-STOP 30 STILL
31 TIME
32 SIZE
33 MULTI PIP
34 POSITION
35 MODE 36 PIP 37 TILT 38 0~9
To turn the TV on or off To turn the TV on automatically if the power is supplied to the TV. (Use the POWER key to deactivate): It should be deactivated when delivered. To activate the mute function. To check TV screen image easily. To check TV screen sound easily To select size of the main screen (Normal, Spectacle, Wide or Zoom) Switch to closed caption broadcasting To toggle on/off the teletext mode To select an external input for the TV screen To start turbo sound To start turbo picture To enter adjustment mode when manufacturing the TV sets. To adjust the screen voltage (automatic): In-start mute Adjust AV(Enter into W/B adjustment mode) W/B adjustment (automatic): After adjusting the screen W/B adjustment Exit two times (Adjustment completed) To enter into the adjustment mode. To adjust horizontal line and sub-brightness. To select the multiple sound mode (Mono, Stereo or Foreign language) To release the adjustment mode To easily adjust the screen according to surrounding brightness To easily adjust sound according to the program type To check component input To check the front AV To move channel up/down or to select a function displayed on the screen. To adjust the volume or accurately control a specific function. To set a specific function or complete setting. To move the channel down in the PIP screen. To use as a red key in the teletext mode To move the channel in the PIP screen To use as a green key in the teletext mode To switch between the main and sub screens To use as a yellow key in the teletext mode To select the input status in the PIP screen To use as a blue key in the teletext mode To set a function that will automatically adjust screen status to match the surrounding brightness so natural color can be displayed. To select the functions such as video, voice, function or channel. To set the delivery condition status after manufacturing the TV set. To halt the main screen in the normal mode, or the sub screen at the PIP screen. Used as a hold key in the teletext mode (Page updating is stopped.) Displays the teletext time in the normal mode Enables to select the sub code in the teletext mode Used as the size key in the PIP screen in the normal mode Used as the size key in the teletext mode Used as the index key in the teletext mode (Top index will be displayed if it is the top text.) To select the position of the PIP screen in the normal mode Used as the update key in the teletext mode (Text will be displayed if the current page is updated.) Used as Mode in the teletext mode To select the simultaneous screen To adjust screen tilt To manually select the channel.
Shortcut keys Shortcut keys Shortcut keys
Use the AV key to enter the screen W/B adjustment mode.
Shortcut keys Shortcut keys
Shortcut keys
- 17 -
TROUBLESHOOTING
No image
Push the POWER
ON key
Check for S/W error
Replace Cortez
Replace Hudson
Power Error
Replace CXA2069
Correct the circuit
Attach the input
cable(s)
Change the Tuner
Correct the circuit
RF
Power Error
Is the Set ON?
Is the input
cable attached?
What is
the input signal
mode?
Check Vout
Signal at pin 9.
Of Tuner
Check 33V
And 5V at pin
7,6 resp. of
Tuner
Check Vout
Signal at C230
Check Sub_V
At R302
Check Main_V
At R309
Check 24bit
RGB at AR700-
AR705
Check LVDS
Output of Cortez
Check Power
Levels and crystal
Check Q303
Circuit and 9V
at L300
Check the
Condition of all
Connectors, wafers,
I2C In the
system.
YES NO
NO YES
PASS
FAIL
FAIL
PASS
PASS
FAILPASS
PASS
PASS
PASS
FAIL
FAIL
PASS
FAIL FAIL
PASS
FAIL
- 18 -
No image
Push the POWER
ON key
Check for S/W error
Replace Cortez
Replace Hudson
Power Error
Replace CXA2069
Correct the circuit
Attach the input
cable(s)
Replace Jack board
AV1
Power Error
Check the
Condition of all
Connectors, wafers,
I2C In the
system.
Check CVBS
Signal at R103
of jack board
Check 3.3V
At L110 on jack
board
Check Sub_V
At R302
Check Main_V
At R309
Check 24bit
RGB at AR700-
AR705
Check LVDS
Output of Cortez
Check Power
Levels and crystal
Check Q303
Circuit and 9V
at L300
Is the
Set ON?
Is the input
cable attached?
What is
the input signal
mode?
YES
NO YES
PASS
FAIL
FAIL
PASSPASS
PASSPASS
PASS
FAIL FAIL FAIL
PASS
FAIL
FAIL
PASS
NO
- 19 -
No image
Push the POWER
ON key
Check for S/W error
Replace Cortez
Replace Hudson
Power Error
Replace CXA2069
Correct the circuit
Attach the input
cable(s)
Replace Jack board
AV2
Power Error
Check the
Condition of all
Connectors, wafers,
I2C In the
system.
Check CVBS
Signal at R105
of jack board
Check 3.3V
At L110 on jack
board
Check Sub_V
At R302
Check Main_V
At R309
Check 24bit
RGB at AR700-
AR705
Check LVDS
Output of Cortez
Check Power
Levels and crystal
Check Q303
Circuit and 9V
at L300
Is the
Set ON?
Is the input cable
attached?
What is
the input signal
mode?
YES NO
NO YES
PASS
FAIL
FAIL
PASSPASS
FAIL
PASSPASS
PASS
FAIL
PASS
FAIL
FAIL
PASS
FAIL
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