Lexus LS 600 2008 User Manual

Hybrid
2008 Model
© 2007 Toyota Motor Corporation All rights reserved. This document may not be altered without the written permission of Toyota Motor Corporation.
08LS 600h L ERG REV – (01/10/08)
Foreword
In May 2007, Lexus released the Lexus LS 600h L gasoline-electric hybrid vehicle in North America. Except where noted in this guide, basic vehicle systems and features for the LS 600h L are the same as those on the conventional, non-hybrid, Lexus LS 460 L. To educate and assist emergency responders in the safe handling of the LS 600h L hybrid technology, Lexus published this LS 600h L Emergency Response Guide.
High voltage electricity powers the electric motor, generator, A/C compressor, and power control unit (inverter/converter). Other automotive electrical devices such as the horn, radio, and gauges are powered from a separate 12 Volt auxiliary battery. Numerous safeguards have been designed into the LS 600h L to help ensure the high voltage, approximately 288 Volt, Nickel Metal Hydride (NiMH) Hybrid Vehicle (HV) battery pack is kept safe and secure in an accident.
The LS 600h L utilizes the following electrical systems:
Maximum 650 Volts AC
Nominal 288 Volts DC
Maximum 46 Volts AC / DC
Nominal 12 Volts DC
LS 600h L Features:
A mechanical all-wheel drive hybrid powertrain.
A boost converter in the power control unit that boosts to 650 Volts
the available voltage to the electric motor.
A high voltage Hybrid Vehicle (HV) battery pack rated at 288 Volts.
A high voltage motor driven Air Conditioning (A/C) compressor
rated at 288 Volts.
An Electric Power Steering (EPS) assist motor rated at 46 Volts.
Active stabilizer suspension system motors rated at 46 Volts.
A body electrical system rated at 12 Volts, negative chassis ground.
Supplemental Restraint System (SRS) - dual stage frontal airbags,
front knee airbags, front seat and optional rear seat side airbags, side curtain airbags, front and rear seat belt pretensioners, and when equipped with an optional rear seat Ottoman, a passenger side rear seat cushion airbag.
High voltage electrical safety is an important factor in the emergency handling of the LS 600h L Lexus Hybrid Drive. It is important to recognize and understand the disabling procedures and warnings throughout the guide.
Additional topics in the guide include:
Lexus LS 600h L identification.
Major Lexus Hybrid Drive component locations and descriptions.
Extrication, fire, recovery, and additional emergency response information.
Roadside assistance information.
2008 Model Year LS 600h L
This guide is intended to assist emergency responders in the safe handling of a Lexus LS 600h L hybrid vehicle during an incident.
NOTE:
Emergency Response Guides for Lexus hybrid vehicles may be viewed at http://techinfo.lexus.com.
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Table of Contents Page
About the LS 600h L 1
LS 600h L Identification 2
Lexus Hybrid Drive Component Locations & Descriptions 5
Smart Access System & Push Button Start 8
Lexus Hybrid Drive Operation 10
Hybrid Vehicle (HV) Battery Pack 11
46 Volt System 12
Low Voltage Battery 13
High Voltage Safety 14
SRS Airbags & Seat Belt Pretensioners 15
Emergency Response 17
Extrication 17 Fire 24 Overhaul 25 Recovering/Recycling of NiMH HV Battery Pack 25 Spills 26 First Aid 26 Submersion 27
Roadside Assistance 28
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About the LS 600h L
The LS 600h L sedan joins the RX 400h and GS 450h as a hybrid model for Lexus. Lexus Hybrid Drive means that the vehicle contains a gasoline engine and an electric motor for power. The two hybrid power sources are stored on board the vehicle:
1. Gasoline stored in the fuel tank for the gasoline engine.
2. Electricity stored in a high voltage Hybrid Vehicle (HV) battery pack for the electric motor.
The result of combining these two power sources is improved fuel economy and reduced emissions. The gasoline engine also powers an electric generator to recharge the battery pack; unlike a pure all electric vehicle, the LS 600h L never needs to be recharged from an external electric power source.
Depending on the driving conditions one or both sources are used to power the vehicle. The following illustration demonstrates how the LS 600h L operates in various driving modes.
During light acceleration at low speeds, the vehicle is powered by
the electric motor. The gasoline engine is shut off.
During normal driving, the vehicle is powered mainly by the
gasoline engine. The gasoline engine also powers the generator to recharge the battery pack.
During full acceleration, such as climbing a hill, both the gasoline engine and the electric motor power the vehicle.
During deceleration, such as when braking, the vehicle regenerates
the kinetic energy from the wheels to produce electricity that recharges the battery pack.
While the vehicle is stopped, the gasoline engine and electric motor
are off, however the vehicle remains on and operational.
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LS 600h L Identification
In appearance, the 2008 model year LS 600h L is nearly identical to the conventional, non-hybrid Lexus LS 460 L. The LS 600h L is a 4-door sedan and the suffix “L” indicates a long wheelbase. Exterior, interior, and engine compartment illustrations are provided to assist in identification.
The alphanumeric 17 character Vehicle Identification Number (VIN) is provided in the front windshield cowl, driver door pillar, and engine compartment.
Example VIN:JTHDU46F840020208
An LS 600h L is identified by the first 6 alphanumeric characters JTHDU4.
Exterior
logos on the rear trunk.
logos on the rear door moldings. Gasoline fuel filler door located on the driver side rear quarter panel.
Exterior Driver Side View
Driver Side Windshield Engine Compartment Cowl
Exterior Front View Exterior Rear View
Base of Driver Side B Pillar
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Exterior Rear and Driver Side View
LS 600h L Identification (Continued)
Interior
The instrument cluster (speedometer, fuel gauge, warning lights) located
in the dash behind the steering wheel, is different than the one on the conventional, non-hybrid LS 460 L.
The hybrid system indicator (power meter) is located next to the
tachometer.
NOTE: If the vehicle is shut off, the instrument cluster gauges will be “blacked out”, not illuminated.
Interior View
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Instrument Cluster View
LS 600h L Identification (Continued)
Engine Compartment
5.0-liter aluminum alloy gasoline engine. Logo on the plastic engine cover.
Logo on Cover
Engine Compartment View
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Lexus Hybrid Drive Component Locations & Descriptions
Component Location Description
12 Volt Auxiliary Battery Hybrid Vehicle (HV) Battery Pack
Power Cables
Power Control Unit
Gasoline Engine
Electric Generator
Electric Motor
Trunk Driver Side A lead-acid battery that supplies power to
the low voltage devices.
Trunk Area, Mounted to Cross Member and behind Rear Seat Undercarriage and Engine Compartment
Engine Compartment
Engine Compartment
Transmission 3-phase high voltage AC generator that is
Transmission 3-phase high voltage AC permanent magnet
288 Volt Nickel Metal Hydride (NiMH) battery pack consisting of 20 low voltage (14.4 Volt) modules connected in series.
Orange colored power cables carry high voltage Direct Current (DC) between the HV battery pack, power control unit, and A/C compressor. These cables also carry 3­phase Alternating Current (AC) between the power control unit, electric motor, and generator. Boosts and inverts the high voltage electricity from the HV battery pack to 3­phase AC electricity that drives the electric motor. The power control unit also converts AC electricity from the electric generator and electric motor (regenerative braking) to DC that recharges the HV battery pack. Provides two functions:
1) Powers vehicle.
2) Powers generator to recharge the HV battery pack. The engine is started and stopped under control of the vehicle computer.
contained in the transmission and recharges the HV battery pack.
electric motor contained in the transmission and drives the four wheels through the transfer case and propeller shafts.
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Lexus Hybrid Drive Components
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Components (Top View) and High Voltage Power Cables
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Lexus Hybrid Drive Component Locations & Descriptions (Continued)
Component Location Description
A/C Compressor (with Inverter) DC-DC Converter for 12 Volt Auxiliary Battery DC-DC Converter for EPS and Active Stabilizer Suspension System
Fuel Tank and Fuel Lines
Engine Compartment
Inside HV Battery Pack in Trunk
On HV Battery Pack
Undercarriage, Driver Side and Center
3-phase high voltage AC electrically driven motor compressor.
Converts 288 Volts from the HV battery pack to 12 Volts for low voltage vehicle power.
Converts 288 Volts from the HV battery pack to 46 Volts for EPS and active stabilizer suspension system power. Dull yellow colored sheathing identifies 46 Volt wires that are routed under the vehicle body to power the EPS and the active stabilizer suspension system.
The fuel tank provides gasoline via fuel lines to the engine. The source fuel lines are routed under the vehicle along the center tunnel and the return line is routed along the driver side under the floor pan.
Fuel Tank and Fuel Lines
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Lexus Hybrid Drive Component Locations & Descriptions (Continued)
Key Specifications:
Gasoline Engine: 390 hp (290 kW), 5.0-liter Aluminum Alloy Engine
Electric Motor: 221 hp (165 kW), Permanent Magnet Motor
Transmission: Automatic Only (electrically controlled
continuously variable transmission)
HV Battery: 288 Volt Sealed NiMH
Curb Weight: 5,049 lbs / 2,290 kg
Fuel Tank: 22.1 gals / 84 liters
Fuel Economy
Ratings: 20/22 (City/Hwy) miles/gal
11.3/8.0 (City/Hwy) liters/100 km
Frame Material: Steel Unibody
Body Material: Steel Panels except for Aluminum Hood
Battery
Aluminum
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Steel Unibody
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