Page 1
E232/330/332TECH
Technical Instructions Supplies Tools 1
CORPORATE
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,
cetone
A
Soft Lint-Free Cloth
Distilled Water
Cotton Swab
Photo 1
Photo 2
o 3
hot
P
Photo 4
lcohol
A
Toner and Drum
Phillips Screwdriver
Small Flat-Blade Screwdriver
eedlenose Pliers
N
Step 1
Remove the two white tabs from the front
of the doctor bar. (See Photo 1)
Step 2
While holding one end of the doctor bar
tension spring with your thumb, grasp
the other end using needlenose pliers
and remove the tension spring from the
top of the doctor bar.
ep 3
St
(See Photo 2)
Remove the cartridge drive gear from the
.
idge
tr
:
ou ma
Y
ar
y need t
o use a scr
.
ee P
(S
ewdriver
o 3)
hot
end of the c
NNOOTTEE:
y the gear off the axle
o pr
t
Step 4
Remove the idler gear from the side of
the c
tridge.
ar
(S
ee P
hoto 4)
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Page 2
2 Lexmark E232/330/332 Technical Instructions
Step 5
emove the “E” clip that holds
R
the developer roller drive gear.
(See Photo 5)
Photo 5
Step 6
Using a small flat-blade screwdriver,lift up the locking clip that
holds the drive gear to the
developer roller axle. Remove
the gear.
(See Photos 6)
Photo 7
Photo 8
Photo 9
Step 7
Rotate the cartridge 180°. Remove the
developer roller contact from the side of
the cartridge. (See Photos 7)
Step 8
otate the developer roller contact bush-
R
om its starting position (See Photo 8)
ing fr
up (counter clock-wise) toward the top of
the cartridge.
(See Photo 9)
Photo 6
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Photo 10
hoto 11
P
Step 9
Slide the contact bushing off the developer
roller axle.
(See Photo 10)
Step 10
While holding the shaft of the developer
, lift the roller out from the hopper
oller
r
oller axle out from
er r
elop
and slide the de
oner hopp
the t
(See Photo 11)
v
er end pla
.
e
t
Page 3
Lexmark E232/330/332 Technical Instructions 3
Photo 12
Photo 13
Photo 14
Step 11
To clean the developer roller, take a lintfree cloth, add a small amount of alcohol
and soak the cloth in distilled water.Place
he developer roller axle into a drill. Clean
t
the developer roller using the lint-free
loth while the roller is rotating in the
c
drill.
(See Photo 12)
Step 12
Slide the doctor bar down toward the
developer roller opening and remove the
bar.
(See Photo 13)
Step 13
Remove the toner from the doctor
bar using compressed air or a vacuum.
Clean the contact edge of the bar using a
cotton swab and Acetone.
(See Photo 14)
Step 16
nstall the doctor bar so the bar
I
sits over the doctor bar sealing
lade attached to the toner
b
hopper, (See Photo 17) and
under the positioning posts on
both side of the hopper.
(See Photo 18)
Photo 17
Photo 18
Photo 15
Photo 16
Step 14
Remove the cartridge warranty sticker
om the side of the c
fr
(See Photo 15)
ep 15
St
Remove the toner hopper fill cap from
the end of the cartridge. (See Photo 16)
Carefully clean the hopper using dry
compressed air or a vacuum. Do not
damage the developer roller sealing
blade that sits under the developer roller.
artridge.
Notes
Page 4
4 Lexmark E232/330/332 Technical Instructions
hoto 21
Step 17
Install the keyed end of the
eveloper roller axle into the
d
oner hopper end plate and
t
lower the developer roller into
(See Photo 19)
place.
P
S
tep 19
lide the developer roller contact onto
S
the end of the hopper.
(See Photo 21)
Photo 19
Step 18
Install the contact bushing onto
the developer roller axle. Rotate
the bushing clock-wise to lock
the bushing into place.
(See Photo 20)
Photo 22
Step 20
Rotate the hopper 180° and install the
developer roller drive gear onto the axle
of the roller.Place the “E”clip onto the axle
to hold the drive gear in place.
(See Photo 22)
Photo 23
Step 21
Install the idler gear onto the end of the
cartridge. (See Photo 23)
Photo 24
Step 22
Install the cartridge drive gear onto the
end of the cartridge.
(See Photo 24)
Photo 20
Photo 25
Step 23
Place the doctor bar tension spring onto
the top of the doctor bar so the arrow is
y from the hopper. Place the
a
e tabs on
hoto 25)
ee P
w
o the do
t
or blade next to
t
c
facing a
whit
each end of the tension spring.
(S
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Page 5
Lexmark E232/330/332 Technical Instructions 5
Photo 26
Photo 27
Step 24
ill the hopper with toner and install the
F
fill plug.
Step 25
eplace the chip found on the bottom of
R
the cartridge.
(See Photo 26)
Step 26
Test the cartridge.
REMANUFACTURING THE DRUM UNIT
Step 1
Step 1: Remove the two screws (one on
each end of the cartridge) that hold the
toner hopper locking mechanism.
(See Photos 27 & 28)
Step 3
Flip the waste hopper onto its
back. Remove the “E” Clip from
the drum axle on the small gear
side.
(See Photo 30)
Photo 30
Photo 28
o 29
hot
P
Step 4
Slide the drum axle out of the
waste hopper from the drive
gear side.
(See Photo 31)
Photo 31
Step 2
Step 2: Remove the locking mechanism.
(See Photo 29)
Page 6
6 Lexmark E232/330/332 Technical Instructions
hoto 34
Step 5
Remove the drum.(See Photo 32)
f you plan on reusing the drum,
I
lean the drum with a soft lint-
c
free cloth and place the drum in
a protected area out of the light.
P
S
tep 7
emove the two screws holding the wiper
R
blade.
(See Photo 34)
Photo 32
Step 6
Grasp the PCR contact saddles
and lift the PCR from the waste
hopper.
PCR using a dry lint-free cloth.
Photo 33
(See Photo 33) Clean the
Photo 35
Photo 36
Photo 37
Step 8
Remove the wiper blade. (See Photo 35)
Clean the waste hopper and wiper blade
using dry compressed air or a vacuum.
Step 9
Apply padding powder to the wiper
blade. Place the blade into the waste hopper and install the two screws that hold
the blade in place.
(See Photo 36)
Step 10
Clean the PCR saddles using a cotton
swab and alcohol. Place the saddles onto
the ends of the PCR and place the PCR
back into the waste hopper.
(See Photo 37)
Photo 38
Step 11
Place the waste hopper so that it is facing
towards you. Apply padding powder to
um and plac
the dr
er so the dr
p
e the dr
e gear is on the lef
iv
the cartridge.
hoto 38)
ee P
(S
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um in the hop-
t side of
Page 7
Lexmark E232/330/332 Technical Instructions 7
Photo 39
Photo 40
Step 12
lide the drum axle into the drum starting
S
on the drive gear side. See Photo # 39.
Step 13
Install the “E” clip onto the small gear side
of the drum axle. See Photo # 40.
Notes
Photo 41
ep 15
St
Test the waste hopper.
Step 14
Install the toner hopper locking mechanism onto the waste hopper. Install the
two screws that hold the bar in place.See
Photo # 41.
Page 8
PRINTER MODEL COMPATIBILITY
Machine:
Lexmark E232 Dell 1700
Lexmark E232t Dell 1700n
Lexmark E330 IBM 1412
Lexmark E332n IBM 1412n
Lexmark E332tn
Machine Supplies:
Lexmark
E330, E332 High Yield Return Program 0012A8405
E230, E232,E330, E332 Return Program 0012A8400
E330, E323 High Yield Cartridge 0012A8305
E230, E232, E330, E332 Toner Cartridge 0012A8300
E230, E232,E330, E332 Drum Unit 0012A8302
IBM:
1412, 1412n Toner Cartridge 75P5708
1412, 1412n High Yield Toner Cartridge 75P5710
1412, 1412n IBM Return Program 75P5709
1
412, 1412n IBM Return Program High Yield Cartridge
1412, 1412n Drum Unit 75P5712
Dell:
1700, 1700n Dell Return Program 310-5399
1700, 1700n Dell Return Program High Yield Cartridge 310-5400
1700, 1700n Toner Cartridge 310-5401
1700, 1700n High Yield Toner Cartridge 310-5402
1700, 1700n Drum Unit 310-5404
75P5711
Remanufacturing the Lexmark E232/330/332
On June 1, 2004, Lexmark released a new family of E-series
printers based on an entirely new print engine.These five new
printers featur
e a dual consumable printer that uses a sepa-
rate toner and drum unit designed solely by Lexmark.
Lexmark’s base model E232 prints 22ppm and sells for $199.
It replac
es the old E220 machine which w
as only c
apable of
printing 18ppm. The E323t sells for $299 and is the same as
the E232 except that it has an additional 550 sheet paper tray.
t $399,
A
the E330 prints 27ppm and replaces both the E312
and E323 machines. Lastly, the E332n and E332nt sell for $499
and $599 respectively, and are both network capable. The
tra paper tray.
E332n
In M
omes with an e
t c
y 2004,Dell released two new machines using the same
a
x
dual consumable Lexmark engine. Dell’s entry level machine
the 1700 has a print speed of 25ppm and sells for $179
(I just saw it on Dells website).Dells network version,the 1700n,
has the same print speed of the 1700 and sells for $299.
IBM released two machines using this new Lexmark engine
as well. The 1412 is based on the E330 engine that prin
27ppm and,at $399,sells for the same price.The 1412n is IBM’s
network version of the Lexmark E332n printer and, at $499, is
iced the same
pr
.
Standard yield cartridges and high yield cartridges are
available from all suppliers. However Dell offers a 3,000 page
standar
d yield c
artridge while Lexmark and IBM standard
yield cartridge yields 2,500 pages at 5% coverage.
All three suppliers offer a 6,000 page high yield cartridge
idges ar
tr
and all c
pr
ar
gram. The drum units for these machines yield 30,000
o
e available in Lexmark’s Cartridge Return
pages and, according to Lexmark, many customers may not
ever need to replace the drum unit because of low monthly
usage.
ts
None of FG's pr
Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment.
ts are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.
duc
o
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