Edition: March 2001
The following paragraph does not apply to any country where such provisions are
inconsistent with local law: LEXMARK INTERNATIONAL, INC. PROVIDES THIS
PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR
IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do
not allow disclaimer of express or implied warranties in certain transactions; therefore,
this statement may not apply to you.
This publication could include technical inaccuracies or typographical errors. Changes
are periodically made to the information herein; these changes will be incorporated in
later editions. Improvements or changes in the products or the programs described may
be made at any time.
Comments may be addressed to Lexmark International, Inc., Department D22A/032-2,
740 West New Circle Road, Lexington, Kentucky 40550, U.S.A or e-mail at
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Lexmark, Lexmark with diamond design, MarkNet, and MarkVision are trademarks of
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PCL is a registered trademark of the Hewlett-Packard Company.
PostScript is a registered trademark of Adobe Systems Incorporated.
Other trademarks are the property of their respective owners.
This software and documentation are provided with RESTRICTED RIGHTS. Use,
duplication or disclosure by the Government is subject to restrictions as set forth in
subparagraph (c)(1)(ii) of the Rights in Technical Data and Computer Software clause at
DFARS 252.227-7013 and in applicable FAR provisions: Lexmark International, Inc.,
Lexington, KY 40550.
U.S.A. P/N: 12G3667
Page 3
5024-001
7. Parts Catalog
How to Use this Parts Catalog
• SIMILAR ASSEMBLIES: If two assemblies contain a majority of
identical parts, they are shown on the same list. Comm on parts
are shown by one index number. Parts peculiar to one or the
other of the assemblies are listed separately and identified by
description.
• AR: (As Required) in the Units column indicates that the
quantity is not the same for all machines.
• NP: (Non-Procurable) in the Units column indicates that the part
is non-procurable and th at the individual parts or the ne xt higher
assembly should be ordered.
• NR: (Not Recommended) in the Units column indicates that the
part is procurable but not recommended for field replacement,
and that the next higher assembly should be ordered.
• R: (Restricted) in the Units column indicates that the part has a
restricted availability.
• NS: (Not Shown) in the Ref column indicates that the part is
procurable but is not pictured in the illustration.
• PP: (Parts Packet) in the Description column indicates that the
part is contained in a parts packet.
• A part reference within a circle indicates an assembly or a bill-
of-material. An assembly is complete. A bill-of-material contains
unassembled parts.
• NA: Not available/not referenced.
Parts Catalog 7-1
Page 4
7-2
Assembly 1:
Parts Catalog
Page 5
5024-001
Assembly 1:
Ref
1 - 11
21
31
41
51
61
71
81
91
101
1212G70041
1312G70051
1412G70061
Part
Number
UnitsDescription
Toner Cartridge -Y
(Supply, customer order only)
Toner Cartridge -M
(Supply, customer order only)
Toner Cartridge -C
(Supply, customer order only)
Toner Cartridge -K
(Supply, customer order only)
OPC Belt Cartridge
(Supply, customer order only)
Fuser Oil Bottle
(Supply, customer order only)
Fuser Cleaner
(Supply, customer order only)
Waste Toner-P
(Supply, customer order only)
Fusing Unit (110V)
(Supply, customer order only)
Fusing Unit (220V)
(Supply, customer order only)
Transfer Roller
Paper Discharger
Drum Cleaner
1512G70071
1612G70081
1613395171
1613395181
Ozone Filter
Power Cord (U.S.)
Power Cord, LV U.S., APG, Bolivia,
Canada, Columbia, Costa Rica, Ecuador,
EL Salvador, Guatemala, Honduras,
Mexico, Nicaragua, Panama, Peru,
Venezuela
Power Cord, HV, Israel
Power Cord, HV, Switzerland French,
Switzerland German, Switzerland Italian
Power Cord, HV, South Africa
Power Cord, HV, Italy
Power Cord, HV, Denmark
Paper Cassette
Paper Cassette (250 sheet legal)
Cleaner Cover
Transfer Unit Cover
2112G70131
2312G70141
2412G71591
2512G71601
12G73411
12G73401
Transfer Unit (includes 12, 13, 20, 23, 25)
PT1 Sensor Lev e r
Paper Cassette Paper Stop
Registration Roller Assembly
Parts Packet, Screws
Parts Packe t, Cable Clamps, Retainers,
Miscellaneous
Note: Reference the foldout wiring diagram, in the back of this
manual, for cable replacement detailed information. Then go to
Assembly 6 for parts ordering information.
Side Cover (L)
Upper Side Cover (L)
Front Cov er
Paper Exit Unit Cover (includes 13)
Paper Exit Front Cover
Base Cover (R)
Base Cover (L)
Rear Cover
Rear Cover (U)
Side F Cover (L)
Paper Exit Upper Cover
Rear Cover (U) Cap
Front Cover Unit (includes 5, 45, 47)
Main Engine (MCTL P.W.B.) Board
High Voltage Unit
Discharge Brush
Operator Panel Assembly
Paper Exit Gear Z19
FCS Cover Assembly
Paper Size Sensor
BC Ter minal 2
Control Panel Base
Paper Exit Button
Shield Cover B
Shield Cover A
Shield Case Assembly
BC Lock Lever (set)
Paper Exit Switch Guide
Paper Exit Frame Assembly
(includes 7,10,24,25,27,28,30,31,40,42)
Paper Exit Idle Roller Set
Paper Exit Harness Cover
IOD Harness Guide
4512G71721
4612G71731
4712G71741
47A12G70361
4812G71751
4912G71761
Front Cov er Latch
Front Cover/Door Arm Assembly
DE Solenoid Assembly (also order 47A)
Cam Sensor, DE Solenoid GPH1, GPH2
Front Paper Cassette Guide (L)
Front Paper Cassette Guide (R)
Parts Catalog 7-9
Page 12
7-10
Assembly 2 (cont.):
Parts Catalog
Page 13
5024-001
Assembly 2 (cont.):
RefPart NumberUnitsDescription
2 - 5012G71771
5112G70191
DC Guide L
DC Guide (R)
5212G71791
5312G71801
5412G70701
12G73411
12G73401
Waste Toner U Spring
TR Terminal Base Assembly
Interlock Switch
Parts Packet, Screws
Parts Packe t, Cable Clamps, Retainers,
Miscellaneous
Note: Reference the foldout wiring diagram, in the back of this
manual, for cable replacement detailed information. Then go to
Assembly 6 for parts ordering information.
Parts Catalog 7-11
Page 14
7-12
Assembly 3:
Parts Catalog
Page 15
5024-001
Assembly 3:
RefPart NumberUnitsDescription
3 - 112G70451
212G70461
Paper Feeding Clutch (PCLU)
Registration Clutch (RECL)
Fuser Clutch (FUCL)
Develo pe r Cl u t ch
Transfer Cam Clutch (TRCM)
Cleaner Cam Clutch (FBCM)
Cleaner Clutch (FBCL)
Main Motor (MM)
BD Gear Assembly
Main Gear Unit (includes 2, 3, 5, 6, 7)
Developer Motor (DM)
Developer Drive Unit (includes 4)
Developer Drive Gear (Set)
FP2 Gear Assembly (Front Developer
Waste Toner Holder Assembly
IOD1 P.W.B.
Transfer Drum
Paper Sensor (Drum Encoder) (HPSEN)
Power Supply Unit (U.S.) 110 V(LVPS)
Power Supply Unit (WT) 220 V (LVPS)
IOD2 P.W.B.
Cooling Fan (CTFAN)
Waste Toner Feeder Unit (Upper)
Erase Lamp
Erase Holder (2 pieces)
Oil Sensor
Belt Sensor (PBS)
Drum Jam Sensor (DPJ)
Paper Guide D (2 pieces)
Optical Unit (Printhead)
SW Button
Cover (FR)
SW Base Front
Inner Cover C
Oil Sensor Cover
Shield Upper
5712G71851
12G73411
12G73401
PS Fan Assembly (CTFAN) (includes 26,
28)
Parts Packet, Screws
Parts Packet, Cable Clamps, Retainers,
Miscellaneous
Note: Reference the foldout wiring diagram, in the back of this
manual, for cable replacement detailed information. Then go to
Assembly 6 for parts ordering information.
Parts Catalog 7-15
Page 18
7-16
Assembly 4:
Parts Catalog
Page 19
5024-001
Assembly 4:
Ref
4 - 112G70981
212G70991
312G71001
412G70371
512G70371
612G71031
712G71041
812G71861
912G71871
1012G71881
Part
Number
12G73411
12G73401
UnitsDescription
Paper Feed Roller
Separator Pa d
OHP Sensor
Paper Sensor (PEU)
Paper Sensor (PT1)
Paper Guide (UL) Assembly
Paper Guide (UR)
Transfer Unit Rear Band
Transfer Unit Hinge Support Bracket
Paper Guide L
Parts Packet, Screws
Parts Packet, Cable Clamps, Retainers,
Miscellaneous
Note: Reference the foldout wiring diagram, in the back of this
manual, for cable replacement detailed information. Then go to
Assembly 6 for parts ordering information.
Parts Catalog 7-17
Page 20
5024-001
Assembly 5: Controller RIP Card
7-18 Service Manual
Page 21
5024-001
Assembly 5: Controller RIP Card
Ref
5 - 1 12G72261
112G72271
212G72281
399A17521
399A17551
412G72291
512G72311
699A04591
711G09621
8 12G7230 1
Part
Number
UnitsDescription
Controller RIP Card Network
Controller RIP Card
SIMM Code
4MB SDRAM DIMM
32MB SDRAM DIMM
Riser Card Assembly
Hard Disk Mounting Bracket
Hard Disk
Hard Disk Cable
Bracket, Controller RIP Card
Note: The standard and network models have listed memory. See
Paper Sensor (PEL)
Paper Size Sensor (PSL)
Paper Feed Clutch (PKCL)
Paper Feed Roller
Separator Pad (2)
LF Side Cover R
LF Side Cover L
LF Clutch Drive, Transport Roller (DPKCL)
LF Rear Cover Assembly (includes Transport
Roll)
Drive Gear Assembly
LF Paper Feed Cassette
LF Base Cover (R) Assembly
LF Base Cover (L)
LF Top Cover (R)
LF Top Cover (L)
LF Front Top Cover
LF Cassette Guide (R)
LF Cassette Guide (L)
LF Paper Guide (UR)
LF Paper Guide (UL)
LF Rear Top Cover
GND Contacts
Cable Harness
LFU / Duplex Parts Packet, Screws
Parts Catalog 7-25
Page 28
5024-001
Assembly 8 (cont.): Lower Feed Unit (cont.)
7-26 Service Manual
Page 29
5024-001
Assembly 8 (cont.): Lower Feed Unit (cont.)
Ref
Part
Number
12G71351
12G71361
12G71371
12G71391
UnitsDescription
LFU / Duplex Parts Packet, Screws
LFU / Duplex Parts Packet, Retainers
LFU / Duplex Parts Packet, Cable Tie /
Guides
LFU / Duplex Parts Packet, Springs
Note: Reference the foldout wiring diagram, in the back of this
manual, for cable replacement detailed information. Then go to the
assembly for parts ordering information.
Cover Bottom
Spring (contains 2 springs)
D Roller (contains 20 rollers)
3 Belts
Lid-WH Bottom
D Sensor Bottom Bill of Material
D Sensor Middle Bill of Material
D Gear Cover
Gate Bottom
Band-Spring Set
3 Gears-Belt Set
LFU / Duplex Screw Parts Pack
Fan Motor (DFAN)
LFU / Duplex Parts Packet, Screws
LFU / Duplex Parts Packet, Retainers
LFU / Duplex Parts Packet, Cable Tie /
Guides
LFU / Duplex Parts Packet, Springs
Note: Reference the foldout wiring diagram, in the back of this
manual, for cable replacement detailed information. Then go to the
assembly for parts ordering information.
Parts Catalog 7-31
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