This System Manual is intended for all persons who design, install,
commission, and adjust the 9300 vector frequency inverter.
Together with the System Manual (extension), document number
EDSV9383V−EXT and the catalog it forms the basis for project planning for
the manufacturer of plants and machinery.
The System Manual is the basis for the description of the 9300 vector
frequency inverter. Together with the System Manual (extension),
document number EDSVF9383V−EXT, a complete System Manual is
available:
ƒ The features and functions are described in detail.
ƒ Examples describe how to set the parameters for typical applications.
ƒ In case of doubt, the Operating Instructions enclosed with the 9300
vector frequency inverter always apply.
Contents of the System ManualContents of the System Manual (extension)
1Preface1Preface
Safety˘
2
3Technical data˘
4Installing the basic device˘
5Wiring the basic device˘
6Commissioning˘
7Parameter setting˘
8
Configuration
8.1 Description of the function blocks
Diameter calculator (DCALC)
Digital frequency input (DFIN)
Digital frequency output (DFOUT)
Digital frequency ramp function
generator (DFRFG)
Digital frequency processing
(DFSET)
Internal motor control with V/f
characteristic control (MCTRL1)
Internal motor control with vector
control
8.2 Code table
8.3 Selection lists
8.4 Table of attributes
9Troubleshooting and fault elimination˘
10 DC−bus operation˘
11 Safety engineering˘
12 Braking operation˘
˘3Application examples
˘4Signal flow diagrams
13 Accessories˘
14 Appendix5Appendix
MCTRL2
2
Configuration
2.1 Configuration with Global Drive
Control
Basic configurations
2.2
2.3 How to use function blocks
2.4 Function blocks
(description of the other function
blocks)
2.5 Monitoring
EDSVF9383V EN 7.1−04/2012
1.1−1
1
1.1
1.1.2
How to find information
Preface and general information
How to use this System Manual
Document history
Use the System Manual as the basis. It contains references to the
corresponding chapters in the System Manual Supplement:
ƒ Each chapter is a complete unit and comprehensively informs about a
subject.
ƒ The Table of Contents and Index help you to find all information about
a certain topic.
ƒ Descriptions and data of other Lenze products (Drive PLC, Lenze geared
motors, Lenze motors, ...) can be found in the corresponding catalogs,
Operating Instructions and manuals. The required documentation can
be ordered at your Lenze sales partner or downloaded as PDF file from
the Internet.
Tip!
Information and auxiliary devices related to the Lenze products
can be found in the download area at
http://www.Lenze.com
1.1.2Document history
What is new / what has
changed?
Material numberVersionDescription
.IZy7.104/2012TD23Error corrections.
132607075.008/2008TD23Revision for software version 8.0 and error
131547623.009/2006TD23Complete revision for software version 7.0.
004767151.010/2003TD23Documentation for hardware version 1.x
corrections.
The System Manual also comprises the
System Manual (extension), document no.
EDSVF9383V−EXT.
and software version 6.x.
1.1−2
EDSVF9383V EN 7.1−04/2012
Preface and general information
How to use this System Manual
Products to which the System Manual applies
1
1.1
1.1.3
1.1.3Products to which the System Manual applies
This documentation applies to 9300 frequency inverters as of version:
Nameplate
EVF93xx ˘EVVxxx1x8x
Controller type
EVFFrequency inverter
Type no. / power
400 V500 V
9335
110 kW
9336
132 kW
9337
162 kW
9338
200 kW
Design
EBuilt−in unit
Version
VVector−controlled frequency inverter
132 kW
160 kW
200 kW
250 kW
L
Inverter
Id.-No.:
Prod.-No.:
Type:
Input:
Output:
0045042000129567000005
33.9335VE.1A.70
33 . 9335VE . 1A . 70 . V030
Hans-Lenze-Strasse1
D-31855Aerzen
Madein EC
Ser.-No.:
VariantIntegrated RFI filter
A
Integrated brake
transistor
–400 V––
V030400 V·–
V060400 V–·
V110400 V··
V210400 V / 500 V––
V240400 V / 500 V·–
V270400 V / 500 V–·
V300400 V / 500 V··
Hardware version
Software version
EDSVF9383V EN 7.1−04/2012
1.1−3
1
1.1
1.1.3
Preface and general information
How to use this System Manual
Products to which the System Manual applies
Product series
EVFFrequency inverter
EVM: Master of EVF
EVL: Slave of EVF
Nameplate
EVF93xx ˘EVVxxx1x8x
EVM...EVL...
Type no. / power
400 V500 V
9381
9382
9383
250 kW
315 kW
400 kW
315 kW
400 kW
500 kW
Type
EBuilt−in unit
Design
VVector−controlled frequency inverter
X: Slave
VariantIntegrated RFI filter
A
Integrated brake
transistor
–400 V––
V030400 V·–
V060400 V–·
V110400 V··
V210400 V / 500 V––
V240400 V / 500 V·–
V270400 V / 500 V–·
V300400 V / 500 V··
0
1
0
L
Inverter
Type:
Input:
Output:
MasterSlave
EVM
1
L
Inverter
Id.-No.:
Prod.-No.:
Type:
Input:
Output:
0045042000129567000005
33.9335VE.1A.70
33 . 9335VE . 1A . 70 . V030
Hans-Lenze-Strasse1
D-31855Aerzen
Madein EC
EVF
EVL
Hans-Lenze-Strasse1
D-31855Aerzen
Madein EC
Ser.-No.:
1
Hardware version
Software version
–Slave (no software version)
1.1−4
EDSVF9383V EN 7.1−04/2012
1.2Legal regulations
Legal regulations1.2
Labelling
Manufacturer
CE conformity
Application as directed
Lenze controllers are unambiguously designated by the contents of the
nameplate.
ƒ must only be operated under the conditions prescribed in this System
Manual.
ƒ are components
– for open and closed loop control of variable speed drives with
asynchronous standard motor or asynchronous servo motors
– for installation in a machine
– for assembly with other components to form a machine.
ƒ comply with the requirements of the Low−Voltage Directive.
ƒ are not machines for the purpose of the Machinery Directive.
ƒ are not to be used as domestic appliances, but only for industrial
purposes.
Drives with 9300 vector frequency inverters
ƒ comply with the EMC Directive if they are installed according to the
guidelines of CE−typical drive systems.
ƒ can be used
– for operation on public and non−public mains
– for operation in industrial premises and residential areas.
ƒ The user is responsible for the compliance of his application with the
EC directives.
Any other use shall be deemed as inappropriate!
EDSVF9383V EN 7.1−04/2012
1.2−1
Legal regulations1.2
Liability
Warranty
The information, data, and notes in this System Manual met the state of the
art at the time of printing. Claims on modifications referring to controllers
and components which have already been supplied cannot be derived from
the information, illustrations, and descriptions.
The specifications, processes, and circuitry described in this System Manual
are for guidance only and must be adapted to your own specific application.
Lenze does not take responsibility for the suitability of the process and circuit
proposals.
The specifications in this System Manual describe the product features
without guaranteeing them.
Lenze does not accept any liability for damage and operating interference
caused by:
ƒ Disregarding the System Manual
ƒ Unauthorised modifications to the controller
ƒ Operating errors
ƒ Improper working on and with the controller
See terms of sales and delivery of the Lenze Automation GmbH.
Warranty claims must be made to Lenze immediately after detecting the
deficiency or fault.
The warranty is void in all cases where liability claims cannot be made.
1.2−2
EDSVF9383V EN 7.1−04/2012
1.3Conventions used
This documentation uses the following conventions to distinguish between
different types of information:
Type of informationIdentificationExamples/notes
Spelling of numbers
Decimal separatorlanguage−depen
Warnings
UL warnings
UR warnings
Text
Program name» «PC software
Icons
Page reference
Preface and general information
Conventions used
dent
In each case, the signs typical for
the target language are used as
decimal separators.
For example: 1234.56 or 1234,56
Are only given in English.
For example: »Engineer«, »Global
Drive Control« (GDC)
Reference to another page with
additional information
For instance:
16 = see page 16
1
1.3
EDSVF9383V EN 7.1−04/2012
1.3−1
1.4Notes used
Preface and general information
Notes used
The following pictographs and signal words are used in this documentation
to indicate dangers and important information:
1.4
1
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to
prevent dangerous situations)
Pictograph and signal wordMeaning
Danger of personal injury through dangerous
electrical voltage.
Danger!
Danger!
Stop!
Reference to an imminent danger that may result in
death or serious personal injury if the corresponding
measures are not taken.
Danger of personal injury through a general source of
danger.
Reference to an imminent danger that may result in
death or serious personal injury if the corresponding
measures are not taken.
Danger of property damage.
Reference to a possible danger that may result in
property damage if the corresponding measures are
not taken.
Application notes
Special safety instructions
and application notes for UL
and UR
Pictograph and signal wordMeaning
Note!
Tip!
Pictograph and signal wordMeaning
Warnings!
Warnings!
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
Safety or application note for the operation of a
UL−approved device in UL−approved systems.
Possibly the drive system is not operated in
compliance with UL if the corresponding measures are
not taken.
Safety or application note for the operation of a
UR−approved device in UL−approved systems.
Possibly the drive system is not operated in
compliance with UL if the corresponding measures are
not taken.
The following general safety instructions apply to all Lenze drive and
automation components.
The product−specific safety and application notes given in this
documentation must be observed!
Note for UL−approved systems: UL warnings are notes which only apply to
UL systems. The documentation contains specific notes with regard to UL.
Danger!
Disregarding the following basic safety measures may lead to
severe personal injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or
rotating parts during or after operation. Surfaces can be hot.
Transport, storage
ƒ All specifications of the corresponding enclosed documentation must
be observed.
This is vital for a safe and trouble−free operation and for achieving the
specified product features.
The procedural notes and circuit details provided in this document are
proposals which the user must check for suitability for his application.
The manufacturer does not accept any liability for the suitability of the
specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze
drive and automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and
operation of the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent
regulations, directives and laws applicable at the place of use.
ƒ Transport and storage in a dry, low−vibration environment without
aggressive atmosphere; preferably in the packaging provided by the
manufacturer.
– Protect against dust and shocks.
– Comply with climatic conditions according to the technical data.
EDSVF9383V EN 7.1−04/2012
2.1−1
2
2.1
Safety instructions
General safety information
Mechanical installation
Electrical installation
ƒ Install the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating
conditions" in the chapter "Technical data".
ƒ Provide for a careful handling and avoid mechanical overload. During
handling neither bend components, nor change the insulation
distances.
ƒ The product contains electrostatic sensitive devices which can easily be
damaged by short circuit or static discharge (ESD). Thus, electronic
components and contacts must not be touched unless ESD measures
are taken beforehand.
ƒ Carry out the electrical installation according to the relevant
regulations (e. g. cable cross−sections, fusing, connection to the PE
conductor). Additional notes are included in the documentation.
ƒ When working on live products, observe the applicable national
regulations for the prevention of accidents (e.g. BGV 3).
ƒ The documentation contains information about EMC−compliant
installation (shielding, earthing, arrangement of filters and laying
cables). The system or machine manufacturer is responsible for
compliance with the limit values required by EMC legislation.
Warning: The controllers are products which can be used in category C2
drive systems as per EN 61800−3. These products may cause radio
interference in residential areas. If this happens, the operator may need
to take appropriate action.
ƒ For compliance with the limit values for radio interference emission at
the site of installation, the components − if specified in the technical
data − have to be mounted in housings (e. g. control cabinets). The
housings have to enable an EMC−compliant installation. In particular
observe that for example control cabinet doors preferably have a
circumferential metallic connection to the housing. Reduce openings or
cutouts through the housing to a minimum.
ƒ Only plug in or remove pluggable terminals in the deenergised state!
Commissioning
Operation
Safety functions
2.1−2
ƒ If required, you have to equip the system with additional monitoring
and protective devices in accordance with the respective valid safety
regulations (e. g. law on technical equipment, regulations for the
prevention of accidents).
ƒ Before commissioning remove transport locking devices and keep them
for later transports.
ƒ Keep all protective covers and doors closed during operation.
ƒ Without a higher−level safety system, the described product must
neither be used for the protection of machines nor persons.
ƒ Certain controller versions support safety functions (e.g. "Safe torque
off", formerly "Safe standstill").
The notes on the safety functions provided in the documentation of the
versions must be observed.
EDSVF9383V EN 7.1−04/2012
Safety instructions
General safety information
2
2.1
Maintenance and servicing
Disposal
ƒ The components are maintenance−free if the required operating
conditions are observed.
ƒ If the cooling air is polluted, the cooling surfaces may be contaminated
or the air vents may be blocked. Under these operating conditions, the
cooling surfaces and air vents must be cleaned at regular intervals.
Never use sharp objects for this purpose!
ƒ Only replace defective fuses in the deenergised state to the type
specified.
ƒ After the system has been disconnected from the supply voltage, live
components and power connections must not be touched immediately
because capacitors may be charged. Please observe the corresponding
notes on the device.
ƒ Recycle metals and plastic materials. Ensure professional disposal of
assembled PCBs.
EDSVF9383V EN 7.1−04/2012
2.1−3
2.2Thermal motor monitoring
2.2.1Description
Note!
From software version 8.1 onwards, the 9300 vector controllers
are provided with an I
monitoring of the connected motor.
2
ƒ I
calculates a thermal motor utilisation from the detected
motor currents.
ƒ The calculated motor utilisation is saved when the mains is
switched off.
ƒ Nevertheless, I
protection because other influences on the motor utilisation
such as changes in the cooling conditions (e.g. cooling air flow
interrupted or too warm) cannot be detected.
Safety instructions
Thermal motor monitoring
Description
2
xt function for sensorless thermal
xt monitoring is based on a mathematical model which
2
xt monitoring does not provide full motor
2
2.2
2.2.1
2
× t−load of the motor is constantly calculated by the drive controller
The I
and displayed in C0066.
2
The I
x t−monitoring is designed in a way, that a motor with a thermal motor
time factor of 5 min, a motor current of 1.5 x I
and a trigger threshold of
r
100 % releases the monitoring after 179 s.
You can set different reactions with two adjustable trigger thresholds.
ƒ Adjustable reaction OC8 (TRIP, Warning, Off).
– The reaction is set in C0606.
– The trigger threshold is set in C0127.
– The reaction OC8 can be used for example for an advance warning.
ƒ Fixed reaction OC6−TRIP.
– The trigger threshold is set in C0120.
Response of the I2 x t−monitoringCondition
The I2 x t−monitoring is deactivated.
C0066 = 0 % and
MCTRL−LOAD−I2XT = 0,00 % is set.
The I2 x t−monitoring is stopped.
The actual value in C0066 and at the
MCTRL−LOAD−I2XT output is held.
The I2 x t−monitoring is deactivated.
The motor load is displayed in C0066.
Set the controller inhibit at C0120 = 0 % and
C0127 = 0 %.
Allow controller release at C0120 = 0 % and
C0127 = 0 %.
Set C0606 = 3 (Off) and C0127 > 0 %.
EDSVF9383V EN 7.1−04/2012
Note!
An OC6 or OC8 error message can only be reset if the
I2 × t−monitoring has fallen below the set trigger threshold by
5 %.
2.2−1
2
2.2
2.2.2
Safety instructions
Thermal motor monitoring
Parameter setting
2.2.2Parameter setting
Parameter setting
CodeMeaningValue rangeLenze setting
C0066Display of the I2xt utilisation of the
C0120Threshold: Triggering of an "OC6" error0 ... 120 %0 %
C0127Threshold: Triggering of an "OC8" error0 ... 120 %0 %
C0128Thermal time constant of the motor0.1 ... 50.0 min5.0 min
C0606Response to "OC8" errorTrip, warning, offWarning
motor
0 ... 250 %−
Calculating the release time
Reading the release time off
the diagram
IMActual motor current
I
Rated motor current
r
yC0120 or C0127
t +*(C0128) @ ln
ȡ
ȧ
Ȣ
1 *
ǒ
I
M
I
r
y ) 1
2
Ǔ
@ 100
ȣ
ȧ
Ȥ
ƒ The thermal capacity of the motor is expressed by the thermal motor
time factor (C0128). Please see the rated data of the motor for the
value or ask the manufacturer of the motor.
Diagram for the determination of the release times of a motor with a
thermal motor time factor of 5 min:
2
I t [%]
120
100
50
Fig. 2.2−1I2 × t−monitoring: Release times for different motor currents and trigger
I =3×I
motr
0
0100200300400500600700800900
I=2×I
motr
thresholds
ImotMotor current
I
r
2
I
tI
TTime
I =1.5×I
motr
Rated motor current
2
t load
I =1×I
motr
t [s]
1000
9300std105
2.2−2
EDSVF9383V EN 7.1−04/2012
2.3Residual hazards
Safety instructions
Residual hazards
2
2.3
Protection of persons
ƒ According to their enclosure, Lenze controllers (frequency inverters,
servo inverters, DC speed controllers) and their components can carry a
voltage, or parts of the controllers can move or rotate during operation.
Surfaces can be hot.
– If the required cover is removed, the controllers are used
inappropriately or installed or operated incorrectly, severe damage to
persons or material assets can occur.
– For more detailed information please see the documentation.
ƒ There is a high amount of energy within the controller. Therefore
always wear personal protective equipment (body protection,
headgear, eye protection, ear protection, hand guard) when working on
the controller when it is live.
ƒ Before working on the controller, check if no voltage is applied to the
power terminals.
– the power terminals U, V, W, +U
, −UG, BR1, BR2 and 101 ... 104 still
G
carry dangerous voltage for at least 5 minutes after power−off.
– the power terminals L1, L2, L3, U, V, W, +U
, −UG, BR1, BR2 and
G
101 ... 104 carry dangerous voltage when the motor is stopped.
ƒ Before power−off during DC−bus operation, all controllers must be
inhibited and disconnected from the mains.
Device protection
ƒ The discharge current to PE potential is > 3.5 mA. In accordance with
EN 61800−5−1
– a fixed installation is required.
– the design of the PE conductor has to be double or, in the case of a
single design, must have a cable cross−section of at least 10 mm
2
.
ƒ The controller can only be safely disconnected from the mains via a
contactor on the input side.
ƒ During parameter set transfer the control terminals of the controller
can have undefined states.
– Therefore the connectors X5 and X6 must be disconnected from the
controller before the transfer takes place. This ensures that the
controller is inhibited and all control terminals have the defined state
"LOW".
ƒ Frequent mains switching (e.g. inching mode via mains contactor) can
overload and destroy the input current limitation of the controller.
– Thus, at least five minutes have to pass between two switch−on
processes.
– In case of frequent, safety−related disconnections use the
"safe torque off" safety function (STO).
EDSVF9383V EN 7.1−04/2012
2.3−1
2
2.3
Safety instructions
Residual hazards
Motor protection
ƒ For some controller settings, the connected motor may overheat (e.g.
when operating the DC injection brake or a self−ventilated motor at
low speed for longer periods).
– Using an overcurrent relay or a temperature monitoring device
provides a large degree of protection against overload.
– We recommend to use PTC thermistors or thermal contacts for motor
temperature monitoring. (Lenze three−phase AC motors are equipped
with thermal contacts (NC contacts) as standard)
– PTC thermistors or thermal contacts can be connected to the
controller.
ƒ Drives can attain dangerous overspeeds (e.g. setting of high output
frequencies with motors and machines not qualified for this purpose).
2.3−2
EDSVF9383V EN 7.1−04/2012
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