Lenze EVF9383 User Manual

EDSVF9383V
.IZy
Ä.IZyä
System Manual
9300 vector 110 ... 400 kW
EVF9335 ... EVF9338, EVF9381 ... EVF9383
Frequency inverter

Contents i

1 Preface 1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 How to use this System Manual 1.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Information provided by the System Manual 1.1−1 . . . . . . . . . . . .
1.1.2 Document history 1.1−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.3 Products to which the System Manual applies 1.1−3 . . . . . . . . . . .
1.2 Legal regulations 1.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Conventions used 1.3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Notes used 1.4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety information 2.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Thermal motor monitoring 2.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Description 2.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 Parameter setting 2.2−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Residual hazards 2.3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Technical data 3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General data and operating conditions 3.1−1 . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Weights 3.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Open and closed loop control 3.3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Safety relay KSR 3.4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Rated data (devices in 400V design) 3.5−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Rated data (devices for 400/500V mains) 3.6−1 . . . . . . . . . . . . . . . . . . . . . . .
3.6.1 Rated data for 400 V mains voltage 3.6−1 . . . . . . . . . . . . . . . . . . . .
3.6.2 Rated data for 500 V mains voltage 3.6−2 . . . . . . . . . . . . . . . . . . . .
4 Installation of the standard device 4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Important notes 4.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Basic devices in the power range 110 ... 200 kW 4.2−1 . . . . . . . . . . . . . . . . . .
4.2.1 Dimensions 4.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Drilling the holes into the mounting plate 4.2−2 . . . . . . . . . . . . . . .
4.2.3 Fasten the mounting rails on the mounting plate 4.2−3 . . . . . . . .
4.2.4 Fasten controller on mounting plate 4.2−4 . . . . . . . . . . . . . . . . . . .
4.3 Basic devices in the power range 250 ... 400 kW 4.3−1 . . . . . . . . . . . . . . . . . .
4.3.1 Dimensions 4.3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 Drilling the holes into the mounting plate 4.3−2 . . . . . . . . . . . . . . .
4.3.3 Fasten the mounting rails on the mounting plate 4.3−3 . . . . . . . .
4.3.4 Fasten controller on mounting plate 4.3−4 . . . . . . . . . . . . . . . . . . .
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5 Wiring of the standard device 5−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Important notes 5.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Protection of persons 5.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 Device protection 5.1−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.3 Motor protection 5.1−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Notes on project planning 5.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Supply forms / electrical supply conditions 5.2−1 . . . . . . . . . . . . . .
5.2.2 Operation on public supply systems
(compliance with EN 61000−3−2) 5.2−1 . . . . . . . . . . . . . . . . . . . . . . .
5.2.3 Operation at earth−leakage circuit breaker (e.l.c.b.) 5.2−2 . . . . . . .
5.2.4 Interaction with compensation equipment 5.2−2 . . . . . . . . . . . . . .
5.2.5 Discharge current for mobile systems 5.2−3 . . . . . . . . . . . . . . . . . .
5.2.6 Dimensioning of mains and motor cables 5.2−4 . . . . . . . . . . . . . . .
5.3 Basics for wiring according to EMC 5.3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Shielding 5.3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Mains connection, DC supply 5.3−1 . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3 Motor cable 5.3−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.4 Control cables 5.3−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.5 Installation in the control cabinet 5.3−4 . . . . . . . . . . . . . . . . . . . . . .
5.3.6 Wiring outside of the control cabinet 5.3−5 . . . . . . . . . . . . . . . . . . .
5.3.7 Detecting and eliminating EMC interferences 5.3−6 . . . . . . . . . . . .
5.4 Basic devices in the power range 110 ... 200 kW 5.4−1 . . . . . . . . . . . . . . . . . .
5.4.1 Wiring according to EMC (CE−typical drive system) 5.4−1 . . . . . . . .
5.4.2 Mains connection 400 V devices 5.4−3 . . . . . . . . . . . . . . . . . . . . . . .
5.4.3 Mains connection 400/500 V devices 5.4−3 . . . . . . . . . . . . . . . . . . .
5.4.4 DC supply 400/500 V devices 5.4−4 . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.5 Fan connection 400/500 V devices 5.4−4 . . . . . . . . . . . . . . . . . . . . .
5.4.6 Fuses and cable cross−sections 5.4−6 . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.7 Motor connection 5.4−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.8 Wiring of motor temperature monitoring 5.4−8 . . . . . . . . . . . . . . .
5.5 Basic devices in the power range 250 ... 400 kW 5.5−1 . . . . . . . . . . . . . . . . . .
5.5.1 Wiring according to EMC (CE−typical drive system) 5.5−1 . . . . . . . .
5.5.2 Master and slave connection 5.5−3 . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.3 Mains connection 400 V devices 5.5−7 . . . . . . . . . . . . . . . . . . . . . . .
5.5.4 Mains connection 400/500 V devices 5.5−7 . . . . . . . . . . . . . . . . . . .
5.5.5 DC supply 400/500 V devices 5.5−8 . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.6 Fan connection 400/500 V devices 5.5−8 . . . . . . . . . . . . . . . . . . . . .
5.5.7 Fuses and cable cross−sections 5.5−10 . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.8 Motor connection 5.5−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.9 Wiring of motor temperature monitoring 5.5−13 . . . . . . . . . . . . . . .
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Contents i
5.6 Control terminals 5.6−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.1 Important notes 5.6−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.2 Connection terminal of the control card 5.6−3 . . . . . . . . . . . . . . . . .
5.6.3 With function "Safe torque off" active 5.6−4 . . . . . . . . . . . . . . . . . .
5.6.4 With function "Safe torque off" deactivated 5.6−7 . . . . . . . . . . . . .
5.6.5 Terminal assignment 5.6−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7 Wiring of the system bus (CAN) 5.7−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8 Wiring of the feedback system 5.8−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.1 Important notes 5.8−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.2 Incremental encoder with TTL level at X8 5.8−2 . . . . . . . . . . . . . . . .
5.8.3 Incremental encoder with HTL level at X9 5.8−3 . . . . . . . . . . . . . . .
5.9 Wiring of digital frequency input / digital frequency output 5.9−1 . . . . . .
5.10 Communication modules 5.10−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Commissioning 6−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Before switching on 6.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Selection of the correct operating mode 6.2−1 . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Parameter setting with the XT EMZ9371BC keypad 6.3−1 . . . . . . . . . . . . . . .
6.3.1 Commissioning example in V/f characteristic control mode 6.3−1
6.3.2 Commissioning example in vector control mode 6.3−5 . . . . . . . . .
6.4 Controller inhibit 6.4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Changing the assignment of the control terminals X5 and X6 6.5−1 . . . . . .
6.5.1 Free configuration of digital input signals 6.5−1 . . . . . . . . . . . . . . .
6.5.2 Free configuration of digital outputs 6.5−3 . . . . . . . . . . . . . . . . . . .
6.5.3 Free configuration of analog input signals 6.5−4 . . . . . . . . . . . . . . .
6.5.4 Free configuration of analog outputs 6.5−6 . . . . . . . . . . . . . . . . . .
6.6 Adjusting the motor 6.6−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.1 Entry of motor data 6.6−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.2 Motor selection list 6.6−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.3 Motor temperature monitoring with PTC or thermal contact 6.6−8
6.6.4 Motor temperature monitoring with KTY 6.6−10 . . . . . . . . . . . . . . .
6.6.5 Current limits 6.6−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.6 Automatic collection of motor data 6.6−15 . . . . . . . . . . . . . . . . . . . .
6.7 Setting the speed feedback 6.7−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8 Operating mode 6.8−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9 Switching frequency of the inverter 6.9−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDSVF9383V EN 7.1−04/2012
6.7.1 Incremental encoder with TTL level at X8 6.7−2 . . . . . . . . . . . . . . . .
6.7.2 Incremental encoder with HTL level at X9 6.7−2 . . . . . . . . . . . . . . .
6.8.1 V/f characteristic control 6.8−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.2 Vector control 6.8−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6.10 Acceleration, deceleration, braking, stopping 6.10−1 . . . . . . . . . . . . . . . . . . .
6.10.1 Speed range 6.10−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.2 Setting acceleration times and deceleration times in
speed mode 6.10−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.3 Quick stop 6.10−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.4 Changing the direction of rotation 6.10−5 . . . . . . . . . . . . . . . . . . . .
6.11 Optimising the operating behaviour 6.11−1 . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.11.1 Slip compensation 6.11−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.11.2 Oscillation damping 6.11−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.11.3 Boost correction with V/f characteristic control 6.11−5 . . . . . . . . . .
6.11.4 Motor magnetising current with vector control 6.11−9 . . . . . . . . . .
7 Parameter setting 7−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Important notes 7.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Parameter setting with the XT EMZ9371BC keypad 7.2−1 . . . . . . . . . . . . . . .
7.2.1 General data and operating conditions 7.2−1 . . . . . . . . . . . . . . . . .
7.2.2 Installation and commissioning 7.2−2 . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Display elements and function keys 7.2−2 . . . . . . . . . . . . . . . . . . . .
7.2.4 Changing and saving parameters 7.2−4 . . . . . . . . . . . . . . . . . . . . . .
7.2.5 Loading a parameter set 7.2−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.6 Transferring parameters to other standard devices 7.2−7 . . . . . . .
7.2.7 Activating password protection 7.2−9 . . . . . . . . . . . . . . . . . . . . . . . .
7.2.8 Diagnostics 7.2−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.9 Menu structure 7.2−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Configuration 8−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Important notes 8.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Function blocks 8.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.1 Diameter calculator (DCALC) 8.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.2 Master frequency input (DFIN) 8.2−5 . . . . . . . . . . . . . . . . . . . . . . . .
8.2.3 Master frequency output (DFOUT) 8.2−8 . . . . . . . . . . . . . . . . . . . . .
8.2.4 Master frequency ramp−function generator (DFRFG) 8.2−13 . . . . . .
8.2.5 Master frequency processing (DFSET) 8.2−18 . . . . . . . . . . . . . . . . . . .
8.2.6 Internal motor control with
V/f characteristic control (MCTRL1) 8.2−25 . . . . . . . . . . . . . . . . . . . . .
8.2.7 Internal motor control with vector control (MCTRL2) 8.2−40 . . . . . .
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8.3 Monitoring 8.3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 Fault responses 8.3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Monitoring times for process data input objects 8.3−2 . . . . . . . . . .
8.3.3 Maximum speed 8.3−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.4 Motor 8.3−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.5 Controller current load (I x t monitoring) 8.3−4 . . . . . . . . . . . . . . . .
8.3.6 Motor temperature 8.3−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.7 Current load of motor (I
8.3.8 Heatsink temperature 8.3−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.9 DC−bus voltage 8.3−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.10 External error (EEr) 8.3−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Overview of monitoring functions 8.4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Code table 8.5−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 Selection lists 8.6−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.1 Selection list 1: Analog output signals 8.6−1 . . . . . . . . . . . . . . . . . .
8.6.2 Selection list 2: Digital output signals 8.6−3 . . . . . . . . . . . . . . . . . . .
8.6.3 Selection list 3: Angle signals 8.6−6 . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.4 Selection list 4: Speed signals 8.6−6 . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.5 Selection list 5: Function blocks 8.6−7 . . . . . . . . . . . . . . . . . . . . . . . .
8.6.6 Selection list 10: Error messages 8.6−8 . . . . . . . . . . . . . . . . . . . . . . .
8.7 Table of attributes 8.7−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
x t monitoring: OC6, OC8) 8.3−6 . . . . . . .
9 Troubleshooting and fault elimination 9−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Display of operating data, diagnostics 9.1−1 . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1 Display of operating data 9.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.2 Diagnostics 9.1−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Troubleshooting 9.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1 Status display via controller LEDs 9.2−1 . . . . . . . . . . . . . . . . . . . . . .
9.2.2 Fault analysis with the history buffer 9.2−1 . . . . . . . . . . . . . . . . . . .
9.3 Drive behaviour in the event of faults 9.3−1 . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4 Fault elimination 9.4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.1 Drive errors 9.4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.2 Controller in clamp operation 9.4−2 . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.3 Behaviour in case of overvoltage in the DC bus
(OU message) 9.4−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5 System error messages 9.5−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5.1 General error messages 9.5−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5.2 Resetting system error messages 9.5−5 . . . . . . . . . . . . . . . . . . . . . .
EDSVF9383V EN 7.1−04/2012
v
Contentsi
10 DC−bus operation 10−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Functional description 10.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Fuses and cable cross−sections 10.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 Distributed supply (several supply points) 10.3−1 . . . . . . . . . . . . . . . . . . . . . . .
10.4 Braking operation in the network 10.4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 Safety engineering 11−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 Important notes 11.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Operating mode 11.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 Safety relay KSR 11.3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4 Functional test 11.4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.1 Important notes 11.4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.2 Manual safety function check 11.4−2 . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.3 Monitoring the safety function with a PLC 11.4−3 . . . . . . . . . . . . . . .
12 Braking operation 12−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 Brake operation with external brake resistor 12.1−1 . . . . . . . . . . . . . . . . . . . .
12.1.1 Selection of the brake resistors 12.1−1 . . . . . . . . . . . . . . . . . . . . . . . .
12.2 Lenze brake resistors 12.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.1 Rated data 12.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.2 Dimensions 12.2−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.3 Rated data of the integrated brake transistor 12.3−1 . . . . . . . . . . . . . . . . . . . .
12.4 Braking operation in the network 12.4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 Accessories (overview) 13−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1 General accessories 13.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2 Type−specific accessories 13.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 Appendix 14−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1 Glossary 14.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.3 Selection 12.2−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.4 Connection of external brake resistor 12.2−3 . . . . . . . . . . . . . . . . . . .
12.4.1 Selection 12.4−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1.1 Terminology and abbreviations used 14.1−1 . . . . . . . . . . . . . . . . . . .
vi
14.2 Index 14.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDSVF9383V EN 7.1−04/2012

1 Preface

Contents
1.1 How to use this System Manual 1.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Information provided by the System Manual 1.1−1 . . . . . . . . . . . .
1.1.2 Document history 1.1−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.3 Products to which the System Manual applies 1.1−3 . . . . . . . . . . .
1.2 Legal regulations 1.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Conventions used 1.3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Notes used 1.4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preface and general information
Contents
1
EDSVF9383V EN 7.1−04/2012
1−1
Preface and general information
(
)
How to use this System Manual
Information provided by the System Manual

1.1 How to use this System Manual

1.1.1 Information provided by the System Manual

1
1.1
1.1.1
Target group
Contents
This System Manual is intended for all persons who design, install, commission, and adjust the 9300 vector frequency inverter.
Together with the System Manual (extension), document number EDSV9383V−EXT and the catalog it forms the basis for project planning for the manufacturer of plants and machinery.
The System Manual is the basis for the description of the 9300 vector frequency inverter. Together with the System Manual (extension), document number EDSVF9383V−EXT, a complete System Manual is available:
ƒ The features and functions are described in detail.
ƒ Examples describe how to set the parameters for typical applications.
ƒ In case of doubt, the Operating Instructions enclosed with the 9300
vector frequency inverter always apply.
Contents of the System Manual Contents of the System Manual (extension)
1 Preface 1 Preface
Safety ˘
2
3 Technical data ˘
4 Installing the basic device ˘
5 Wiring the basic device ˘
6 Commissioning ˘
7 Parameter setting ˘
8
Configuration
8.1 Description of the function blocks Diameter calculator (DCALC) Digital frequency input (DFIN) Digital frequency output (DFOUT) Digital frequency ramp function generator (DFRFG) Digital frequency processing (DFSET) Internal motor control with V/f characteristic control (MCTRL1) Internal motor control with vector control
8.2 Code table
8.3 Selection lists
8.4 Table of attributes
9 Troubleshooting and fault elimination ˘
10 DC−bus operation ˘
11 Safety engineering ˘
12 Braking operation ˘
˘ 3 Application examples
˘ 4 Signal flow diagrams
13 Accessories ˘
14 Appendix 5 Appendix
MCTRL2
2
Configuration
2.1 Configuration with Global Drive Control
Basic configurations
2.2
2.3 How to use function blocks
2.4 Function blocks (description of the other function blocks)
2.5 Monitoring
EDSVF9383V EN 7.1−04/2012
1.1−1
1
1.1
1.1.2
How to find information
Preface and general information
How to use this System Manual Document history
Use the System Manual as the basis. It contains references to the corresponding chapters in the System Manual Supplement:
ƒ Each chapter is a complete unit and comprehensively informs about a
subject.
ƒ The Table of Contents and Index help you to find all information about
a certain topic.
ƒ Descriptions and data of other Lenze products (Drive PLC, Lenze geared
motors, Lenze motors, ...) can be found in the corresponding catalogs, Operating Instructions and manuals. The required documentation can be ordered at your Lenze sales partner or downloaded as PDF file from the Internet.
Tip!
Information and auxiliary devices related to the Lenze products can be found in the download area at
http://www.Lenze.com

1.1.2 Document history

What is new / what has changed?
Material number Version Description
.IZy 7.1 04/2012 TD23 Error corrections.
13260707 5.0 08/2008 TD23 Revision for software version 8.0 and error
13154762 3.0 09/2006 TD23 Complete revision for software version 7.0.
00476715 1.0 10/2003 TD23 Documentation for hardware version 1.x
corrections.
The System Manual also comprises the System Manual (extension), document no. EDSVF9383V−EXT.
and software version 6.x.
1.1−2
EDSVF9383V EN 7.1−04/2012
Preface and general information
How to use this System Manual
Products to which the System Manual applies
1
1.1
1.1.3

1.1.3 Products to which the System Manual applies

This documentation applies to 9300 frequency inverters as of version:
Nameplate
EVF 93xx ˘ E V Vxxx 1x 8x
Controller type
EVF Frequency inverter
Type no. / power
400 V 500 V
9335
110 kW
9336
132 kW
9337
162 kW
9338
200 kW
Design
E Built−in unit
Version
V Vector−controlled frequency inverter
132 kW 160 kW 200 kW 250 kW
L
Inverter Id.-No.: Prod.-No.: Type: Input: Output:
0045042000129567000005
33.9335VE.1A.70
33 . 9335VE . 1A . 70 . V030
Hans-Lenze-Strasse1 D-31855Aerzen Madein EC
Ser.-No.:
  
Variant Integrated RFI filter
A
Integrated brake transistor
400 V – V030 400 V · V060 400 V · V110 400 V ··
V210 400 V / 500 V – V240 400 V / 500 V · V270 400 V / 500 V · V300 400 V / 500 V ··
Hardware version
Software version
EDSVF9383V EN 7.1−04/2012
1.1−3
1
1.1
1.1.3
Preface and general information
How to use this System Manual Products to which the System Manual applies
Product series
EVF Frequency inverter
EVM: Master of EVF EVL: Slave of EVF
Nameplate
EVF 93xx ˘ E V Vxxx 1x 8x
EVM... EVL...
Type no. / power
400 V 500 V
9381 9382 9383
250 kW 315 kW 400 kW
315 kW 400 kW 500 kW
Type
E Built−in unit
Design
V Vector−controlled frequency inverter
X: Slave
Variant Integrated RFI filter
A
Integrated brake transistor
400 V – V030 400 V · V060 400 V · V110 400 V ··
V210 400 V / 500 V – V240 400 V / 500 V · V270 400 V / 500 V · V300 400 V / 500 V ··
0 1
0
L
Inverter Type:
Input: Output:
Master Slave
EVM
1
L
Inverter Id.-No.: Prod.-No.: Type: Input: Output:
0045042000129567000005
33.9335VE.1A.70
33 . 9335VE . 1A . 70 . V030
Hans-Lenze-Strasse1 D-31855Aerzen Madein EC
EVF
EVL
Hans-Lenze-Strasse1 D-31855Aerzen Madein EC
Ser.-No.:
1
  
Hardware version
Software version
Slave (no software version)
1.1−4
EDSVF9383V EN 7.1−04/2012

1.2 Legal regulations

Legal regulations 1.2
Labelling
Manufacturer
CE conformity
Application as directed
Lenze controllers are unambiguously designated by the contents of the nameplate.
Lenze Automation GmbH, Hans−Lenze−Str. 1, D−31855 Aerzen, Germany
Conforms to the EC Low−Voltage Directive
9300 vector frequency inverter and accessories
ƒ must only be operated under the conditions prescribed in this System
Manual.
ƒ are components
– for open and closed loop control of variable speed drives with
asynchronous standard motor or asynchronous servo motors – for installation in a machine – for assembly with other components to form a machine.
ƒ comply with the requirements of the Low−Voltage Directive.
ƒ are not machines for the purpose of the Machinery Directive.
ƒ are not to be used as domestic appliances, but only for industrial
purposes.
Drives with 9300 vector frequency inverters
ƒ comply with the EMC Directive if they are installed according to the
guidelines of CE−typical drive systems.
ƒ can be used
– for operation on public and non−public mains – for operation in industrial premises and residential areas.
ƒ The user is responsible for the compliance of his application with the
EC directives.
Any other use shall be deemed as inappropriate!
EDSVF9383V EN 7.1−04/2012
1.2−1
Legal regulations1.2
Liability
Warranty
The information, data, and notes in this System Manual met the state of the art at the time of printing. Claims on modifications referring to controllers and components which have already been supplied cannot be derived from the information, illustrations, and descriptions.
The specifications, processes, and circuitry described in this System Manual are for guidance only and must be adapted to your own specific application. Lenze does not take responsibility for the suitability of the process and circuit proposals.
The specifications in this System Manual describe the product features without guaranteeing them.
Lenze does not accept any liability for damage and operating interference caused by:
ƒ Disregarding the System Manual
ƒ Unauthorised modifications to the controller
ƒ Operating errors
ƒ Improper working on and with the controller
See terms of sales and delivery of the Lenze Automation GmbH.
Warranty claims must be made to Lenze immediately after detecting the deficiency or fault.
The warranty is void in all cases where liability claims cannot be made.
1.2−2
EDSVF9383V EN 7.1−04/2012

1.3 Conventions used

This documentation uses the following conventions to distinguish between different types of information:
Type of information Identification Examples/notes
Spelling of numbers
Decimal separator language−depen
Warnings
UL warnings
UR warnings
Text
Program name » « PC software
Icons
Page reference
Preface and general information
Conventions used
dent
 
In each case, the signs typical for the target language are used as decimal separators. For example: 1234.56 or 1234,56
Are only given in English.
For example: »Engineer«, »Global Drive Control« (GDC)
Reference to another page with additional information
For instance:
16 = see page 16
1
1.3
EDSVF9383V EN 7.1−04/2012
1.3−1

1.4 Notes used

Preface and general information
Notes used
The following pictographs and signal words are used in this documentation to indicate dangers and important information:
1.4
1
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous situations)
Pictograph and signal word Meaning
Danger of personal injury through dangerous electrical voltage.
Danger!
Danger!
Stop!
Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken.
Danger of property damage.
Reference to a possible danger that may result in property damage if the corresponding measures are not taken.
Application notes
Special safety instructions and application notes for UL and UR
Pictograph and signal word Meaning
Note! Tip!
Pictograph and signal word Meaning
Warnings!
Warnings!
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
Safety or application note for the operation of a UL−approved device in UL−approved systems.
Possibly the drive system is not operated in compliance with UL if the corresponding measures are not taken.
Safety or application note for the operation of a UR−approved device in UL−approved systems.
Possibly the drive system is not operated in compliance with UL if the corresponding measures are not taken.
EDSVF9383V EN 7.1−04/2012
1.4−1

2 Safety instructions

Contents
2.1 General safety information 2.1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Thermal motor monitoring 2.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Description 2.2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 Parameter setting 2.2−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Residual hazards 2.3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety instructions
Contents
2
EDSVF9383V EN 7.1−04/2012
2−1

2.1 General safety information

Safety instructions
General safety information
2
2.1
Scope
For your own safety
The following general safety instructions apply to all Lenze drive and automation components.
The product−specific safety and application notes given in this documentation must be observed!
Note for UL−approved systems: UL warnings are notes which only apply to
UL systems. The documentation contains specific notes with regard to UL.
Danger!
Disregarding the following basic safety measures may lead to severe personal injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose. ... must never be operated if damaged. ... must never be subjected to technical modifications. ... must never be operated unless completely assembled. ... must never be operated without the covers/guards. ... can − depending on their degree of protection − have live, movable or
rotating parts during or after operation. Surfaces can be hot.
Transport, storage
ƒ All specifications of the corresponding enclosed documentation must
be observed. This is vital for a safe and trouble−free operation and for achieving the
specified product features. The procedural notes and circuit details provided in this document are
proposals which the user must check for suitability for his application. The manufacturer does not accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze
drive and automation components. According to IEC 60364 or CENELEC HD 384, these are persons ... ... who are familiar with the installation, assembly, commissioning and
operation of the product, ... possess the appropriate qualifications for their work, ... and are acquainted with and can apply all the accident prevent
regulations, directives and laws applicable at the place of use.
ƒ Transport and storage in a dry, low−vibration environment without
aggressive atmosphere; preferably in the packaging provided by the manufacturer.
– Protect against dust and shocks. – Comply with climatic conditions according to the technical data.
EDSVF9383V EN 7.1−04/2012
2.1−1
2
2.1
Safety instructions
General safety information
Mechanical installation
Electrical installation
ƒ Install the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating conditions" in the chapter "Technical data".
ƒ Provide for a careful handling and avoid mechanical overload. During
handling neither bend components, nor change the insulation distances.
ƒ The product contains electrostatic sensitive devices which can easily be
damaged by short circuit or static discharge (ESD). Thus, electronic components and contacts must not be touched unless ESD measures are taken beforehand.
ƒ Carry out the electrical installation according to the relevant
regulations (e. g. cable cross−sections, fusing, connection to the PE conductor). Additional notes are included in the documentation.
ƒ When working on live products, observe the applicable national
regulations for the prevention of accidents (e.g. BGV 3).
ƒ The documentation contains information about EMC−compliant
installation (shielding, earthing, arrangement of filters and laying cables). The system or machine manufacturer is responsible for compliance with the limit values required by EMC legislation.
Warning: The controllers are products which can be used in category C2 drive systems as per EN 61800−3. These products may cause radio interference in residential areas. If this happens, the operator may need to take appropriate action.
ƒ For compliance with the limit values for radio interference emission at
the site of installation, the components − if specified in the technical data − have to be mounted in housings (e. g. control cabinets). The housings have to enable an EMC−compliant installation. In particular observe that for example control cabinet doors preferably have a circumferential metallic connection to the housing. Reduce openings or cutouts through the housing to a minimum.
ƒ Only plug in or remove pluggable terminals in the deenergised state!
Commissioning
Operation
Safety functions
2.1−2
ƒ If required, you have to equip the system with additional monitoring
and protective devices in accordance with the respective valid safety regulations (e. g. law on technical equipment, regulations for the prevention of accidents).
ƒ Before commissioning remove transport locking devices and keep them
for later transports.
ƒ Keep all protective covers and doors closed during operation.
ƒ Without a higher−level safety system, the described product must
neither be used for the protection of machines nor persons.
ƒ Certain controller versions support safety functions (e.g. "Safe torque
off", formerly "Safe standstill"). The notes on the safety functions provided in the documentation of the
versions must be observed.
EDSVF9383V EN 7.1−04/2012
Safety instructions
General safety information
2
2.1
Maintenance and servicing
Disposal
ƒ The components are maintenance−free if the required operating
conditions are observed.
ƒ If the cooling air is polluted, the cooling surfaces may be contaminated
or the air vents may be blocked. Under these operating conditions, the cooling surfaces and air vents must be cleaned at regular intervals. Never use sharp objects for this purpose!
ƒ Only replace defective fuses in the deenergised state to the type
specified.
ƒ After the system has been disconnected from the supply voltage, live
components and power connections must not be touched immediately because capacitors may be charged. Please observe the corresponding notes on the device.
ƒ Recycle metals and plastic materials. Ensure professional disposal of
assembled PCBs.
EDSVF9383V EN 7.1−04/2012
2.1−3

2.2 Thermal motor monitoring

2.2.1 Description

Note!
From software version 8.1 onwards, the 9300 vector controllers are provided with an I monitoring of the connected motor.
2
ƒ I
calculates a thermal motor utilisation from the detected motor currents.
ƒ The calculated motor utilisation is saved when the mains is
switched off.
ƒ Nevertheless, I
protection because other influences on the motor utilisation such as changes in the cooling conditions (e.g. cooling air flow interrupted or too warm) cannot be detected.
Safety instructions
Thermal motor monitoring
Description
2
xt function for sensorless thermal
xt monitoring is based on a mathematical model which
2
xt monitoring does not provide full motor
2
2.2
2.2.1
2
× t−load of the motor is constantly calculated by the drive controller
The I and displayed in C0066.
2
The I
x t−monitoring is designed in a way, that a motor with a thermal motor
time factor of 5 min, a motor current of 1.5 x I
and a trigger threshold of
r
100 % releases the monitoring after 179 s.
You can set different reactions with two adjustable trigger thresholds.
ƒ Adjustable reaction OC8 (TRIP, Warning, Off).
– The reaction is set in C0606. – The trigger threshold is set in C0127. – The reaction OC8 can be used for example for an advance warning.
ƒ Fixed reaction OC6−TRIP.
– The trigger threshold is set in C0120.
Response of the I2 x t−monitoring Condition
The I2 x t−monitoring is deactivated. C0066 = 0 % and MCTRL−LOAD−I2XT = 0,00 % is set.
The I2 x t−monitoring is stopped. The actual value in C0066 and at the MCTRL−LOAD−I2XT output is held.
The I2 x t−monitoring is deactivated. The motor load is displayed in C0066.
Set the controller inhibit at C0120 = 0 % and C0127 = 0 %.
Allow controller release at C0120 = 0 % and C0127 = 0 %.
Set C0606 = 3 (Off) and C0127 > 0 %.
EDSVF9383V EN 7.1−04/2012
Note!
An OC6 or OC8 error message can only be reset if the I2 × t−monitoring has fallen below the set trigger threshold by 5 %.
2.2−1
2
2.2
2.2.2
Safety instructions
Thermal motor monitoring Parameter setting

2.2.2 Parameter setting

Parameter setting
Code Meaning Value range Lenze setting
C0066 Display of the I2xt utilisation of the
C0120 Threshold: Triggering of an "OC6" error 0 ... 120 % 0 %
C0127 Threshold: Triggering of an "OC8" error 0 ... 120 % 0 %
C0128 Thermal time constant of the motor 0.1 ... 50.0 min 5.0 min
C0606 Response to "OC8" error Trip, warning, off Warning
motor
0 ... 250 %
Calculating the release time
Reading the release time off the diagram
IMActual motor current
I
Rated motor current
r
y C0120 or C0127
t +*(C0128) @ ln
ȡ ȧ Ȣ
1 *
ǒ
I
M I
r
y ) 1
2
Ǔ
@ 100
ȣ ȧ Ȥ
ƒ The thermal capacity of the motor is expressed by the thermal motor
time factor (C0128). Please see the rated data of the motor for the value or ask the manufacturer of the motor.
Diagram for the determination of the release times of a motor with a thermal motor time factor of 5 min:
2
I t [%]
120
100
50
Fig. 2.2−1 I2 × t−monitoring: Release times for different motor currents and trigger
I =3×I
mot r
0
0 100 200 300 400 500 600 700 800 900
I=2×I
mot r
thresholds
Imot Motor current I
r 2
I
tI
T Time
I =1.5×I
mot r
Rated motor current
2
t load
I =1×I
mot r
t [s]
1000
9300std105
2.2−2
EDSVF9383V EN 7.1−04/2012

2.3 Residual hazards

Safety instructions
Residual hazards
2
2.3
Protection of persons
ƒ According to their enclosure, Lenze controllers (frequency inverters,
servo inverters, DC speed controllers) and their components can carry a voltage, or parts of the controllers can move or rotate during operation. Surfaces can be hot.
– If the required cover is removed, the controllers are used
inappropriately or installed or operated incorrectly, severe damage to
persons or material assets can occur. – For more detailed information please see the documentation.
ƒ There is a high amount of energy within the controller. Therefore
always wear personal protective equipment (body protection, headgear, eye protection, ear protection, hand guard) when working on the controller when it is live.
ƒ Before working on the controller, check if no voltage is applied to the
power terminals. – the power terminals U, V, W, +U
, −UG, BR1, BR2 and 101 ... 104 still
G
carry dangerous voltage for at least 5 minutes after power−off. – the power terminals L1, L2, L3, U, V, W, +U
, −UG, BR1, BR2 and
G
101 ... 104 carry dangerous voltage when the motor is stopped.
ƒ Before power−off during DC−bus operation, all controllers must be
inhibited and disconnected from the mains.
Device protection
ƒ The discharge current to PE potential is > 3.5 mA. In accordance with
EN 61800−5−1 – a fixed installation is required. – the design of the PE conductor has to be double or, in the case of a
single design, must have a cable cross−section of at least 10 mm
2
.
ƒ The controller can only be safely disconnected from the mains via a
contactor on the input side.
ƒ During parameter set transfer the control terminals of the controller
can have undefined states. – Therefore the connectors X5 and X6 must be disconnected from the
controller before the transfer takes place. This ensures that the
controller is inhibited and all control terminals have the defined state
"LOW".
ƒ Frequent mains switching (e.g. inching mode via mains contactor) can
overload and destroy the input current limitation of the controller. – Thus, at least five minutes have to pass between two switch−on
processes. – In case of frequent, safety−related disconnections use the
"safe torque off" safety function (STO).
EDSVF9383V EN 7.1−04/2012
2.3−1
2
2.3
Safety instructions
Residual hazards
Motor protection
ƒ For some controller settings, the connected motor may overheat (e.g.
when operating the DC injection brake or a self−ventilated motor at low speed for longer periods).
– Using an overcurrent relay or a temperature monitoring device
provides a large degree of protection against overload. – We recommend to use PTC thermistors or thermal contacts for motor
temperature monitoring. (Lenze three−phase AC motors are equipped
with thermal contacts (NC contacts) as standard) – PTC thermistors or thermal contacts can be connected to the
controller.
ƒ Drives can attain dangerous overspeeds (e.g. setting of high output
frequencies with motors and machines not qualified for this purpose).
2.3−2
EDSVF9383V EN 7.1−04/2012
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