Page 1
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Page 2
EDSVF9333V
.3|7
Ä.3|7ä
System Manual
9300 vector 0.37 ... 90 kW
EVF9321 ... EVF9333
Frequency inverter
Page 3
Page 4
1 Preface
Contents
1.1 How to use this System Manual 1.1-1....................................
1.1.1 Information provided by the System Manual 1.1-1..................
1.1.2 Products to which the System Manual applies 1.1-3.................
1.2 Legal regulations 1.2-1.................................................
Preface and general information
Contents
1
EDSVF9333V EN 3.0-06/2005
1-1
Page 5
Page 6
Preface and general information
(
)
Information provided by the System Manual
1.1 How to use this System Manual
1.1.1 Information provided by the System Manual
How to use this System Manual
1
1.1
1.1.1
Target group
Contents
This System Manual is intended for all persons who design, install,
commission, and adjust the 9300 vector frequency inverter.
Together with the System Manual (extension), document number
EDSV9383V-EXT andthecatalogueit forms the basis for project planning for
the manufacturer of plants and machinery.
The System Manual is the basis for the description of the 9300 vector
frequency inverter. Together with the System Manual (extension),
document number EDSVF9383V-EXT, a complete System Manual is
available:
ƒ The features and functions are described in detail.
ƒ Examples describe how to set the parameters for typical applications.
ƒ In case of doubt, the Operating Instructions delivered together with the
9300 vector frequency inverter always apply.
Contents of the System Manual Contents of the System Manual (extension)
1 Preface 1 Preface
2
Safety –
3 Technical data –
4 Installing the basic device –
5 Wiring the basic device –
6 Commissioning –
7 Parameter setting –
8
Configuration
8.1 Description of function blocks
Diameter calculator (DCALC)
Master frequency input (DFIN)
Master frequency output (DFOUT)
Master frequency ramp function
generator (DFRFG)
Master frequency processing
(DFSET)
Internal motor control with V/f
characteristic control (MCTRL1)
Internal motor control with vector
control
8.2 Code table
8.3 Selection lists
8.4 Table of attributes
9 Troubleshooting and fault elimination –
10 DC-bus operation –
11 Safe standstill –
– 3 Application examples
– 4 Signal flow diagrams
12 Accessories –
13 Appendix 5 Appendix
MCTRL2
2
Configuration
2.1 Configuring with Global Drive
Control
2.2
Basic configurations
2.3 How to use function blocks
2.4 Function blocks
(Description of the other function
blocks)
2.5 Monitoring
EDSVF9333V EN 3.0-06/2005
1.1-1
Page 7
1
1.1
1.1.1
Preface and general information
How to use this System Manual
Information provided by the System Manual
How to find information
Use the System Manual as the basis. It contains references to the
corresponding chapters in the System Manual (extension):
ƒ Each chapter is a complete unit and informs entirely about a subject.
ƒ The Table of Contents and Index help you to find all information about
a certain topic.
ƒ Descriptions and data of other Lenze products (drive PLC, Lenze geared
motors, Lenze motors, ...) can be found in the corresponding
catalogues, Operating Instructions and Manuals. The required
documentation can be ordered at your Lenze sales partner or
downloaded as PDF file from the internet.
Tip!
Current documentation and software updates for Lenze products
can be found on the Internet in the ”Downloads” area under
http://www.Lenze.com
1.1-2
EDSVF9333V EN 3.0-06/2005
Page 8
Preface and general information
Products to which the System Manual applies
1.1.2 Products to which the System Manual applies
This documentation applies to 9300 frequency inverters as of version:
c d e
Type EVF 93xx – E V Vxxx 3x 7x
Product range
EVF Frequency inverter
Type no. / power
400 V 480 V
9321 0.37 kW 0.37 kW
9322 0.75 kW 0.75 kW
9323 1.5 kW 1.5 kW
9324 3.0 kW 3.0 kW
9325 5.5 kW 5.5 kW
9326 11 kW 11 kW
9327 15 kW 18.5 kW
9328 22 kW 30 kW
9329 30 kW 37 kW
9330 45 kW 55 kW
9331 55 kW 75 kW
9332 75 kW 90 kW
9333 90 kW 110 kW
How to use this System Manual
1
1.1
1.1.2
Design
E Built-in unit (standard mounting)
C Cold plate technique
Version
V Vector-controlled frequency inverter
Variant
–Standard
V003 Cold plate
V004 Safe standstill
V024 Safe standstill and IT system
V100 IT system
Hardware version
Software version
EDSVF9333V EN 3.0-06/2005
1.1-3
Page 9
Page 10
1.2 Legal regulations
Preface and general information
Legal regulations
1
1.2
Labelling
Manufacturer
CE conformity
Application as directed
Lenze controllers are unambiguously designated by the contents of the
nameplate.
Lenze Drive Systems GmbH, Hans-Lenze-Straße 1, D-31855 Aerzen,
Germany
Conforms to the EC Low-Voltage Directive
9300 vector frequency inverter and accessories
ƒ must only be operated under the conditions prescribed in this System
Manual.
ƒ are components
– for open and closed loop control of variable s peed drives with
asynchronous standard motor or asynchronous servo motors
– for installation in a machine
– for assembly with other c omponents to form a machine.
ƒ comply with the requirements of the Low-Voltage Directive.
ƒ are not machines for the purpose of the Machinery Directive.
ƒ are not to be used as domestic appliances, but only for industrial
purposes.
Drives with 9300 vector frequency inverters
ƒ comply with the EMC Directive if they are installed according to the
guidelines of CE-typical drive systems.
ƒcanbeused
– for operation on public and non-public mains
– for operation in industrial premises and residential areas.
ƒ The user is responsible for the compliance of his application with the
EC directives.
Any other use shall be deemed as inappropriate!
EDSVF9333V EN 3.0-06/2005
1.2-1
Page 11
1
1.2
Preface and general information
Legal regulations
Liability
Warranty
The information, data, and notes in this System Manual met the state of the
art at the time of printing. Claims on modifications referring to controllers
and components which have already been supplied cannot be derived from
the information, illustrations, and descriptions.
The specifications, processes, and circuitry described in this System Manual
are for guidance only and must be adapted to your own specific application.
Lenzedoes not take responsibility for the suitability of theprocess andcircuit
proposals.
The specifications in this System Manual describe the product features
without guaranteeing them.
Lenze does not accept any liability for damage and operating interference
caused by:
ƒ Disregarding the System Manual
ƒ Unauthorised modifications to the controller
ƒ Operating errors
ƒ Improper working on and with the controller
See terms of sales and delivery of the Lenze Drive Systems GmbH.
Warranty claims must be made to Lenze immediately after detecting the
deficiency or fault.
The warranty is void in all cases where liability claims cannot be made.
1.2-2
EDSVF9333V EN 3.0-06/2005
Page 12
2 Safety instructions
Contents
2.1 General safety and application notes for Lenze controllers 2.1-1..............
2.2 General safety and application instructions for Lenze motors 2.2-1............
2.3 Residual hazards 2.3-1.................................................
2.4 Definition of notes used 2.4-2...........................................
Safety instructions
Contents
2
EDSVF9333V EN 3.0-06/2005
2-1
Page 13
Page 14
Safety instructions
General safety and application notes for Lenze controllers
2.1 General safety and application notes for Lenze controllers
(According to: Low-Voltage Directive 73/23/EEC)
2
2.1
General
Application as directed
Lenze controllers (frequency inverters, servo inverters, DC controllers) and
the accessory components can include live and rotating parts - depending on
their type of protection - during operation. Surfaces can be hot.
Non-authorised removal of the required cover, inappropriate use, incorrect
installation or operation, create the risk of severe injury to persons or
damage to material assets.
More information can be obtained from the documentation.
All operations concerning transport, installation, andcommissioning as well
as maintenance must be carried out by qualified, skilled personnel (IEC
364/CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or DIN VDE 0110
and national regulations for the prevention of accidents must be observed).
According to this basic safety information qualified, skilled personnel are
persons who are familiar with the assembly, installation, commissioning,
and operation of the product and who have the qualifications necessary for
their occupation.
Drive controllers are components which are designed for installation in
electrical systems or machinery. They are not to be used as domestic
appliances, but only for industrial purposes according to EN 61000-3-2.
When installing the controllers into machines, commissioning (i.e. starting
of operation as directed) is prohibited until it is proven that the machine
corresponds to the regulations of the EC Directive 98/37/EC (Machinery
Directive); EN 60204 must be observed.
Transport, storage
Commissioning (i.e. starting of operation as directed) is only allowed when
there is compliance with the EMC Directive (89/336/EEC).
The controllers meet the requirements of the Low-Voltage Directive
73/23/EEC. The harmonised standard EN 61800-5-1 applies to the
controllers.
The technical data aswell as the connection conditionscan be obtained from
the nameplate and the documentation. They must be strictly observed.
Warning: The controllers are products which can be installed in drive
systems of category C2 according to EN 61800-3. These products can cause
radio interference in residential areas. In this case, special measures can be
necessary.
Please observe the notes on transport, storage and appropriate handling.
Observe the climatic conditions according to EN 50178.
EDSVF9333V EN 3.0-06/2005
2.1-1
Page 15
2
2.1
Safety instructions
General safety and application notes for Lenze controllers
Installation
Electrical connection
The controllers must be installed and cooled according to the instructions
given in the corresponding documentation.
Ensure proper handling and avoid mechanical stress. Do not bend any
components and do not change any insulation distances during transport or
handling. Do not touch any electronic components and contacts.
Controllers contain electrostatically sensitive components, which can easily
be damaged by inappropriate handling. Do not damage or destroy any
electrical components since this might endanger your health!
When working on live controllers, the valid national regulations for the
prevention of accidents (e.g. VBG 4) must be observed.
The electrical installation must be carried out according to the appropriate
regulations (e.g. cable cross-sections, fuses, PE connection). Additional
information can be obtained from the documentation.
Notes about installation according to EMC regulations (shielding, earthing,
filters and cable routing) are included in the documentation. These notes
also apply to CE-marked controllers. The compliance with limit values
required by the EMC legislation is the responsibility of the manufacturer of
the machine or system. The controllers must be installed in housings (e.g.
control cabinets) to meet the limit values for radio interferences valid at the
site of installation. The housings must enable an EMC-compliant
installation. Observe in particular that e.g. the control cabinet doors should
have a circumferential metal connection to the housing. Reduce housing
openings and cutouts to a minimum.
Operation
In the case of a malfunction (short circuit to frame or earth fault), Lenze
controllers can cause a DC residual current in the protective conductor. If an
earth-leakage circuit breaker (residual current device) is used as a protective
means in the case of indirect contact, only an e.l.c.b. of type B may be used
on the current supply side. Otherwise, another protective measure such as
separation from the environment through double or reinforced insulation or
disconnection from the mains by means of a transformer must be used.
Ifnecessary, systems including controllers mustbe equipped with additional
monitoring and protection devices according to the valid safety regulations
(e.g. law on technical equipment, regulations for the prevention of
accidents). The controller can be adapted to your application. Please observe
the corresponding information given in the documentation.
After a controller has been disconnected from the voltage supply, all live
components and power connections must not be touched immediately
because capacitors can still be charged. Please observe the corresponding
stickers on the controller.
All protection covers and doors must be shut during operation.
Note for UL approved systems with integrated controllers: UL warnings are
notes that only apply to UL systems. The documentation contains special UL
notes.
2.1-2
EDSVF9333V EN 3.0-06/2005
Page 16
Safety instructions
General safety and application notes for Lenze controllers
2
2.1
Safety functions
Maintenance and servicing
Disposal
Special controller variants support safety functions (e.g. ”safe torque off”,
formerly ”safe standstill”) according to the requirements ofAnnex I No. 1.2.7
of the EC Directive ”Machinery” 98/37/EC, EN 954-1 Category 3 and
EN 1037. Strictly observe the notes on the safety functions given in the
documentation on the respective variants.
The controllers do not require any maintenance if the prescribed conditions
of operation are observed.
If the ambient air is polluted, the cooling surfaces of the controller may
become dirty or the air vents of the controller may be obstructed. Therefore,
clean the cooling surfaces and air vents periodically under these operating
conditions. Do not use sharp or pointed tools for this purpose!
Recycle metal and plastic materials. Ensure professional disposal of
assembled PCBs.
The product-specific safety and application notes given in these Operating
Instructions must be observed!
EDSVF9333V EN 3.0-06/2005
2.1-3
Page 17
Page 18
Safety instructions
General safety and application instructions for Lenze motors
2.2 General safety and application instructions for Lenze motors
(According to: Low-Voltage Directive 73/23/EEC)
2
2.2
General
Application as directed
Low-voltage machines have hazardous live and rotating parts and possibly
also hot surfaces.
Synchronous machines induce voltages at open terminals during operation.
All operations concerning transport, connections, commissioning and
maintenance must be c arried out by qualified, skilled personnel (EN 50110-1
(VDE 0105-100) and IEC 60364 must be observed). Inappropriate use creates
the risk of severe injury to persons and damage to material assets.
Low-voltage machines may only be operated under the conditions that are
indicated in the section ”Application as directed”.
The conditions at the place of installation must comply with the data given
on the nameplate and in the documentation.
Low-voltage machines are intended for commercial installations. They
comply with the harmonised standards of the series EN 60034 (VDE 0530).
Their use in potentially explosive atmospheres is prohibited unless they are
expressly i ntended for such use (follow additional instructions).
Low-voltage machines are components for installation into machines as
defined in the Machinery Directive 98/37/EC. Commissioning is prohibited
until the conformity of the end product with this directive has been
established (follow i. a. EN 60204-1)
Transport, storage
Low-voltage machines with IP23 protection or less are only intended for
outdoor use when applying special protective features.
The integrated brakes must not be used as safety brakes. It cannot be ruled
out that factors which cannot be influenced, such as oil ingress due to a
defective A -side shaft seal, cause a brake torque reduction.
Damages must be reported immediately upon receipt to the forwarder; if
required, commissioning must be excluded. Tighten screwed-in ring bolts
before transport. They are designed for the weight of the low-voltage
machines, do not apply extra loads. If necessary, use suitable andadequately
dimensioned means of transport (e. g. rope guides).
Remove transport locking devices before commissioning. Reuse them for
further transport. When storing low-voltage machines, ensure a dry,
dust-free and low-vibration (v
being stored).
≤ 0.2 mm/s) environment (damages while
eff
EDSVF9333V EN 3.0-06/2005
2.2-1
Page 19
2
2.2
Safety instructions
General safety and application instructions for Lenze motors
Installation
Electrical connection
Ensure an even surface, solid foot/flange mounting and exact alignment if
a direct clutch is connected. Avoid resonances with the rotational frequency
and double mains frequency which may be caused by the assembly. Turn
rotor by hand, listen for unusual slipping noises. Check the direction of
rotation when the clutch is not active (observe section ”Electrical
connection”).
Use appropriate means to mount or remove belt pulleys and clutches
(heating) and cover them with a touch guard. Avoid impermissible belt
tensions.
The machines are half-key balanced. The clutch must be half-key balanced,
too. The visible jutting out part of the key must be removed.
Ifrequired, provide pipe connections. Designs with shaft end atbottom must
be protected with a cover which prevents the ingress of foreign particles into
the fan. Free circulation of the cooling air must be ensured. The exhaust air
- also the exhaust air of other machines next to the drive system - must not
betakeninimmediately.
All operations must only be carried out by qualified and skilled personnel on
the low-voltage machine at standstill and deenergised and provided with a
safe guard to prevent an unintentional restart.This also applies to auxiliary
circuits (e. g. brake, encoder, blower).
Check safe isolation from supply!
If the tolerances specified in EN 60034-1; IEC 34 (VDE 0530-1) - voltage ±5 %,
frequency ±2 %, waveform, symmetry - are exceeded, more heat will be
generated and the electromagnetic compatibility will be affected.
Observe the data on the nameplate, operating notes, and the connection
diagram in the terminal box.
The connection must ensure a continuous and safe electrical supply (no
loose wire ends); use appropriate cable terminals. The connection to the PE
conductor must be safe. The plug-in connectors must be bolt tightly (to
stop).
The clearances between blank, live parts and to earth must not fall below
8mmatU
The terminal box must be free of foreign particles, dirt and moisture. All
unused cable entries and the box itself must be sealed against dust and
water.
≤ 550 V, 10 mm at Ur≤ 725 V, 14 mm at Ur≤ 1000 V.
r
2.2-2
EDSVF9333V EN 3.0-06/2005
Page 20
Safety instructions
General safety and application instructions for Lenze motors
2
2.2
Commissioning and operation
Before commissioning after longer storage periods, measure i nsulation
resistance. In case of values ≤ 1kΩ per volt of rated voltage, dry winding.
For trial run without outputelements, lock the featherkey. Do not deactivate
the protective devices, not even in a trial run.
Check the correct operation of the brake before commissioning low-voltage
machines with brakes.
Integrated thermal detectors do not provide full protection for the machine.
If necessary, limit the maximum current. Parameterise the controller so that
the motor will be switched off with I > I
especially at the risk of blocking.
Vibrationalseveritiesv
acceptable if the clutch is activated.
If deviations from normal operation occur, e.g. increased temperatures,
noises, vibrations, find the cause and, if required, contact the manufacturer.
In case of doubt, switch off the low-voltage machine.
If the machine is exposed to dirt, clean the air channels regularly.
Shaft sealing rings and roller bearings have a limited service life.
Regrease bearings with relubricatingdevices while thelow-voltage machine
is running. Only use the grease recommended by the manufacturer. If the
grease drain holes are sealed with a plug, (IP54 drive end; IP23 drive and
non-drive end), remove plug before commissioning. Seal bore holes with
grease. Replace prelubricated bearings (2Z bearing) after approx.
10,000 h - 20,000 h, at the latest however after 3 - 4 years.
≤ 3.5 mm/s(Pr≤ 15 kW)or4.5 mm/s(Pr>15kW)are
eff
after a few seconds of operation,
r
The product -specific safety and application notes given in theseInstructions
must be observed!
EDSVF9333V EN 3.0-06/2005
2.2-3
Page 21
Page 22
2.3 Residual hazards
Safety instructions
Residual hazards
2
2.3
Protection of persons
ƒ Before working on the controller, check that no voltage is applied to
the power terminals:
– Because the power terminals V, W, +U
and -UGremain live for at
G
least 3 minutes after disconnection from the mains.
– Because the power terminals L1, L2, L3; U, V, W, +U
and -UGremain
G
live with the motor stopped.
ƒ The discharge current to earth (PE) is >3.5 mA. EN 50178 requires a
fixed installation.
ƒ The heatsink of the controller has an operating temperature of > 80 °C:
– Contact with the heatsink results in burns.
ƒ If you use the ”flying-restart circuit” function (C0142 = 2 , 3) for
machines with a low moment of inertia and minimum friction:
– After controller enable at standstill the motor may start or change
the direction of rotation for short periods as the flying restart process
is also executed when the speed is zero.
ƒ During parameter set transfer the control terminals of the controller
can have undefined states!
– Therefore the plugs X5 and X6 must be removed before the transfer
is executed. This ensures that the controller is inhibited and all
control terminals have the specified ”LOW” state.
Device protection
Motor protection
Protection of the
machine/system
ƒ Cyclic connection and disconnection of the supply voltage can overload
and destroy the input current limitation of the controller:
– In case of cyclic switching over a longer period of time at least 3
minutes have to pass between switch-off and switch-on!
ƒ Some settings of the controllers can lead to motor overheating:
– For instance, longer DC-braking operations.
– Longer operation of self-ventilated m otors at low speed.
ƒ Drive systems can reach dangerous overspeeds (e.g. setting high field
frequencies for motors and machines which are not suitable):
– The controllers are protected against those operating conditions. For
this purpose use additional components.
EDSVF9333V EN 3.0-06/2005
2.3-1
Page 23
2
2.4
2.4 Definition of notes used
Safety instructions
Definition of notes used
The following pictographs and signal words are used in this documentation
to indicate dangers and important information:
Safety instructions
Application notes
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to
prevent dangerous situations)
Pictograph and signal word Meaning
Danger of personal injury through dangerous electrical
voltage.
Danger!
Danger!
Stop!
Pictograph and signal word Meaning
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are
not taken.
Danger of personal injury through a general source of
danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are
not taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are n ot taken.
Note!
Tip!
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
2.4-2
EDSVF9333V EN 3.0-06/2005
Page 24
3 Technical data
Contents
3.1 General data/operating conditions 3.1-1..................................
3.2 Operation with rated power (normal operation) 3.2-1.......................
3.2.1 Rated data for 400 V mains voltage 3.2-1..........................
3.2.2 Rated data for 480 V mains voltage 3.2-4..........................
3.3 Operation with increased rated power 3.3-1..............................
3.3.1 Rated data for 400 V mains voltage 3.3-1..........................
3.4 Current characteristics 3.4-1............................................
3.5 Fuses and cable cross-sections 3.5-1......................................
3.5.1 Mains supply 3.5-2............................................
3.5.2 DC supply 3.5-5...............................................
Technical data
Contents
3
EDSVF9333V EN 3.0-06/2005
3-1
Page 25
Page 26
3.1 General data/operating conditions
Technical data
General data/operating conditions
3
3.1
Standards and application
conditions
Field Values
Conformity CE Low-Voltage Directive (73/23/EEC)
Approvals
Max. permissible
cable cross-section
shielded 50 m
unshielded 100 m
Vibration resistance Germanischer Lloyd, general conditions
Climatic conditions Class 3K3 to EN50178 (without condensation, average relative humidity
Degree of pollution VDE 0110 part 2 pollution degree 2
Permissible
temperature ranges
Transport -25 °C... +70 °C
Storage -25 °C... +55 °C
Operation
Permissible
installation height
Mounting position Vertical
DC-bus operation Possible
UL508C Power Conversion Equipment
Underwriter Laboratories (File No. E132659)
for USA and Canada
(drive controller of variants V024 and V100 on mains with
earthed external conductor are not UL-approved)
At rated mains voltage and a switching frequency of ≤ 8kHzwithout
additional output filter
For compliance with EMC regulations, the permissible cable
lengths must be changed.
85%)
EVF9321 ... EVF9326 0 °C ... +55 °C
EVF9327 ... EVF9333 0 °C ... +50 °C
0 ... 4000 m amsl Above 1000 m reduce the rated output current by
5 %/ 1000 m
Above 2000 m the use is only permitted in
environments with overvoltage category II
Reduce the rated output current
by 2.5%/ °C above +40 °C
EDSVF9333V EN 3.0-06/2005
3.1-1
Page 27
3
3.1
Technical data
General data/operating conditions
General electrical data
Field Values
EMC Compliance with EN 61800-3/A11
Noise emission Requirements according to EN 50081-2, EN 50082-1,
Noise immunity
Insulation resistance Overvoltage category III to VDE 0110
Discharge current against
PE (to EN 50178)
Enclosure
Protection measures
against
Protective insulation of
control circuits
Permissible supply forms
IEC 22G-WG4 (Cv) 21
Compliance with the limit class A according to EN 55011
(industrial premises) using mains filter A
Compliance with the limit class B according to EN 55022
(residential area) using mains filter B and installation in control
cabinet
Requirements according to EN 61800-3 incl. A11
Requirements Standard Severities
ESD 61000
Cable-guided high
frequency
RF interference
(Housing)
Burst 61000
Surge
(Surge on mains
cable)
>3.5mA
IP20
Shock protection to NEMA 250 type 1
Shortcircuit,earthfault(earth-faultprotectedduringmains
connection, limited earth-fault protection during mains
connection), overvoltage, motor stalling, motor overtemperature
(input for PTC or thermal contact)
Safe mains isolation: Double/reinforced insulation according t o
EN 50178 for digital inputs and outputs
OperationonTTsystems,TNsystemsorsystemswithearthed
neutral without additional measures
Operation on IT systems only with variant ”V024” or ”V100”
DXRA090-4-2
61000
DXRA090-4-6
61000
DXRA090-4-3
DXRA090-4-4
61000
DXRA090-4-5
3, i. e. 8 kV for air
discharge
6kVwithcontact
discharge
150 kHz ... 80 MHz, 10
V/m 80 % AM (1 kHz)
80 MHz ... 1000 MHz, 10
V/m 80 % AM (1 kHz)
3/4, i. e. 2 kV/5 kHz
3, i. e. 1.2/50 μs,
1 kV phase-phase, 2
kV phase-PE
3.1-2
EDSVF9333V EN 3.0-06/2005
Page 28
Technical data
General data/operating conditions
3
3.1
Open loop and closed
loopcontrol
Field Values
Control modes V/f characteristic control (linear, quadratic), vector control
Switching frequency 2 kHz, 4 kHz, 8 kHz or 16 kHz
Torque behaviour in case
of vector control
Maximum torque 1.8×MNfor 60 s when rated motor power = rated power of 9300
vector
Setting range to 1:10
in the range 6 ... 100 % f
(1 : 20 with feedback)
Speed control without
feedback
Min. mechanical
motor frequency
1%f
N
Torque 0 ... M
N
Setting range 1 : 100 referring to fNand M
Accuracy ±0.5%f
N
in the range 6 ... 100 % f
Speed control without
feedback
Min. mechanical
motor frequency
0.1 % f
N
Torque 0 ... M
N
Setting range 1 : 1000 referring to fNand M
Accuracy ±0.1%vonf
N
Output frequency
Field - 600 Hz ... + 600 Hz
Absolute resolution 0.06Hz
Standardised
resolution
Parameter data: 0.01 %,
Process data: 0.006 % (= 2
14
)
Digital setpoint selection
Accuracy ± 0.005 Hz (= ± 100 ppm)
Analog setpoint selection
Linearity ±0.15% Signal level: 5 V or 10 V
Temperature
±0.1% 0...50Nm
sensitivity
offset ±0%
Analog inputs/analog
outputs
Digital inputs/digital
outputs
z 2 inputs (bipolar)
z 2outputs(bipolar)
z 6 inputs (freely assignable)
z 1 input for controller inhibit
z 4 outputs freely assignable)
z 1 incremental encoder input (500 kHz, TTL level); Design: 9-pole
Sub-D socket
z 1 master frequency input (500 kHz, TTL level or 200 kHz, HTL
level); design: 9-pole Sub-D socket; can be optionally used as
incremental encoder input (200 kHz, HTL level)
z 1 master frequency output (500 kHz, TTL level); Design: 9-pole
Sub-D socket
Cycle times
Digital inputs 1ms
Digital outputs 1ms
Analog inputs 1ms
Analog outputs 1 ms (smoothing time: τ =10ms)
fNrated motor frequency
M
rated motor torque
N
N
N
N
N
EDSVF9333V EN 3.0-06/2005
3.1-3
Page 29
3
3.1
Technical data
General data/operating conditions
Safety relay K
SR
Field Values
Coil voltage at +20 °C DC 24 V (20 ... 30 V)
Coil resistance at +20 °C 823 Ω ±10 %
Rated coil power approx. 700 mW
Max. switching voltage AC 250 V, DC 250 V (0.45 A)
Max. AC switching capacity 1500 VA
Max. switching current (ohmic
load)
Recommended minimum load >50mW
Max. switching rate 6 switchings per minute
Electrical service life
Mechanical life time 107switching cycles
AC 6 A (250 V), DC 6 A (50 V)
105switching cycle at 6 A
6
switching cycles at 1 A
10
107 switching cycles at 0.25 A
6×103switching cycles at 6 A
6
switching cycles at 3 A
10
6
1.5×10
107 switching cycles at 0.1 A
switching cycles at 1 A
at 250 V AC
(ohmic load)
at 24 V DC
(ohmic load)
3.1-4
EDSVF9333V EN 3.0-06/2005
Page 30
Operation with rated power (normal operation)
Rated data for 400 V mains voltage
3.2 Operation with rated power (normal operation)
3.2.1 Rated data for 400 V mains voltage
Technical data
3
3.2
3.2.1
Typical motor power
Three-phase asynchronous motor
(4-pol.)
Pr[kW] 0.37 0.75 1.5 3.0
Pr[hp] 0.5 1.0 2.0 4.0
9300 vector type EVF9321 EVF9322 EVF9323 EVF9324
Mains voltage U
[V] 3/PE AC 320 V - 0 % ... 528 V + 0 % ; 45 Hz - 0 % ... 65 Hz + 0 %
mains
Alternative DC supply UDC[V] DC 460 V - 0 % ... 620 V + 0 %
Data for operation on 3/PE AC 400 V or DC 565 V
Rated mains current
Without mains choke/mains filter I
With mains choke/mains filter I
Output power U, V,
W with switching
frequency
Output power +UDC,-U
Rated output current
with switching
frequency
2and4kHz
8kHz
1)
DC
2and4kHz
8kHz Ir[A] 1.5 2.5 3.9 7.0
8kHzsin Ir[A] 1.5 2.5 3.9 7.0
4)
[A] 2.1 3.5 5.5 –
mains
[A] 1.5 2.5 3.9 7.0
mains
SN[kVA] 1.0 1.7 2.7 4.8
SN[kVA] 1.0 1.7 2.7 4.8
PDC[kW] 1.9 0.7 0.0 2.0
Ir[A] 1.5 2.5 3.9 7.0
16 kHz Ir[A] 1.1 1.8 2.9 5.2
3)
3)
Ir[A] 1.5 2.5 3.9 7.0
[A] 2.2 3.7 5.8 10.5
max
[A] 2.2 3.7 5.8 10.5
max
[A] 2.2 3.7 5.8 10.5
max
[A] 1.6 2.7 4.3 7.8
max
I
[A] 2.2 3.7 5.8 10.5
max
Max. permissible
output current for 60
s at a switching
frequency
2) of
8/2 kHz
2and4kHz I
8kHz I
8kHzsin I
16 kHz I
8/2 kHz
Output voltage
Without mains choke/mains filter UM[V] 3~0...U
With mains choke/mains filter UM[V] 3~0...approx.94%U
mains
/ 0 ... 600 Hz
/ 0 ... 600 Hz
mains
Power loss (operation with IN) Pv[W] 50 65 100 150
Required mains choke Type – – –
Dimensions
H [mm] 350 350 350 350
ELN3-0250H007
b [mm] 78 78 97 97
T [mm] 250 250 250 250
Earth [kg] 4.9 4.9 5.8 6.0
Bold print = Lenze setting
1)
Power supplied by the DC bus when operating with power-adapted motor
2)
Currents for periodic load change: 60 s of overcurrent time with I
with 75 % I
3)
Power-optimised operation with automatic switching frequency reduction. When the max.
permissible output current is exceeded, the switching frequency is reduced to 2 kHz.
4)
Possible for some types in case of other operating conditions: Operation with increased rated
output current at the same load change (see chapter ”Operation with increased rated power”)
N
and 120 s of base load time
max
EDSVF9333V EN 3.0-06/2005
3.2-1
Page 31
3
3.2
3.2.1
Technical data
Operation with rated power (normal operation)
Rated data for 400 V mains voltage
Typical motor power
Three-phase asynchronous motor
(4-pol.)
Pr[kW] 5.5 11 15 22
Pr[hp] 7.5 15 20 30
9300 vector type EVF9325 EVF9326 EVF9327 EVF9328
Mains voltage U
[V] 3/PE AC 320 V - 0 % ... 528 V + 0 % ; 45 Hz - 0 % ... 65 Hz + 0 %
mains
Alternative DC supply UDC[V] DC 460 V - 0 % ... 620 V + 0 %
Data for operation on 3/PE AC 400 V or DC 565 V
Rated mains current
Without mains choke/mains filter I
With mains choke/mains filter I
Output power U, V,
W with switching
frequency
Output power +UDC,-U
Rated output current
with switching
frequency
2and4kHz
8kHz
1)
DC
2and4kHz IN[A]
8kHz Ir[A] 13.0 23.5 32.0 47.0
8kHzsin Ir[A] 13.0 23.5 29.0 43.0
[A] 16.8 – 43.5 –
mains
[A] 12.0 20.5 29.0 42.0
mains
SN[kVA] 9.0 16.3 22.2 32.6
SN[kVA] 9.0 16.3 22.2 32.6
PDC[kW] 0.0 0.0 10.2 4.0
4)
13.0 23.5 32.0 47.0
16 kHz Ir[A] 9.7 15.2 21.0 30.0
3)
3)
Ir[A] 13.0 23.5 32.0 47.0
[A] 19.5 35.0 48.0 70.5
max
[A] 19.5 35.0 48.0 70.5
max
[A] 19.5 35.0 43.0 64.0
max
[A] 14.5 22.9 31.0 46.0
max
I
[A] 19.5 35.0 48.0 70.5
max
Max. permissible
output current for 60
s at a switching
frequency
2) of
8/2 kHz
2and4kHz I
8kHz I
8kHzsin I
16 kHz I
8/2 kHz
Output voltage
Without mains choke/mains filter UM[V] 3~0...U
With mains choke/mains filter UM[V] 3~0...approx.94%U
Power loss (operation with IN) P
Required mains choke Type –
Dimensions
[W] 210 360 430 640
loss
ELN3-0120H025
H [mm] 350 350 350 350
mains
/ 0 ... 600 Hz
/ 0 ... 600 Hz
mains
–
ELN3-0075H045
b [mm] 135 135 250 250
T [mm] 250 250 250 250
Earth [kg] 7.8 7.8 18.0 18.0
Bold print = Lenze setting
1)
Power supplied by the DC bus when operating with power-adapted motor
2)
Currents for periodic load change: 60 s of overcurrent time with I
with 75 % I
3)
Power-optimised operation with automatic switching frequency reduction. When the max.
permissible output current is exceeded, the switching frequency is reduced to 2 kHz.
4)
Possible for some types in case of other operating conditions: Operation with increased rated
output current at the same load change (see chapter ”Operation with increased rated power”)
N
and 120 s of base load time
max
3.2-2
EDSVF9333V EN 3.0-06/2005
Page 32
Technical data
Operation with rated power (normal operation)
Rated data for 400 V mains voltage
3
3.2
3.2.1
Typical motor power
Three-phase asynchronous motor
(4-pol.)
Pr[kW] 30 45 55 75 90
Pr[hp] 40 60 74 100 120
9300 vector type EVF9329 EVF9330 EVF9331 EVF9332 EVF9333
Mains voltage U
[V] 3/PE AC 320 V - 0 % ... 528 V + 0 % ; 45 Hz - 0 % ... 65 Hz + 0 %
mains
Alternative DC supply UDC[V] DC 460 V - 0 % ... 620 V + 0 %
Data for operation on 3/PE AC 400 V or DC 565 V
Rated mains current
Without mains choke/mains filter I
With mains choke/mains filter I
Output power U, V,
W with switching
frequency
Output power +UDC,-U
Rated output current
with switching
frequency
2and4kHz
8kHz
1)
DC
2and4kHz IN[A]
8kHz Ir[A] 59.0 89.0 110 147 147
8kHzsin Ir[A] 47.0 59.0 76.0 92.0 100
[A] – – – – –
mains
[A] 55.0 80.0 100 135 165
mains
SN[kVA] 41.6 61.7 76.2 103.9 131.2
SN[kVA] 41.6 61.7 76.2 103.9 124.7
PDC[kW] 0.0 5.1 0.0 28.1 40.6
4)
59.0 89.0 110 150 180
16 kHz Ir[A] 35.0 46.0 52.0 58.0 63.0
3)
3)
Ir[A] 59.0 89.0 110 150 180
[A] 89.0 134 165 225 270
max
[A] 89.0 134 165 221 221
max
[A] 70.0 88.0 114 138 150
max
[A] 53.0 69.0 78.0 87.0 94.0
max
I
[A] 89.0 134 165 225 270
max
Max. permissible
output current for 60
s at a switching
frequency
2) of
8/2 kHz
2and4kHz I
8kHz I
8kHzsin I
16 kHz I
8/2 kHz
Output voltage
With mains choke/mains filter UM[V] 3~0...approx.94%U
mains
/ 0 ... 600 Hz
Power loss (operation with IN) Pv[W] 810 1100 1470 1960 2400
Required mains choke Type
Dimensions
H [mm] 350 510 591 680 680
ELN3-0055H055 ELN3-0038H085 ELN3-0027H105 ELN3-0022H130 ELN3-0017H170
b [mm] 250 340 340 450 450
T [mm] 250 285 285 285 285
Earth [kg] 18.0 36.0 38.0 70.0 70.0
Bold print = Lenze setting
1)
Power supplied by the DC bus when operating with power-adapted motor
2)
Currents for periodic load change: 60 s of overcurrent time with I
with 75 % I
3)
Power-optimised operation with automatic switching frequency reduction. When the max.
permissible output current is exceeded, the switching frequency is reduced to 2 kHz.
4)
Possible for some types in case of other operating conditions: Operation with increased rated
output current at the same load change (see chapter ”Operation with increased rated power”)
N
and 120 s of base load time
max
EDSVF9333V EN 3.0-06/2005
3.2-3
Page 33
3
3.2
3.2.2
Technical data
Operation with rated power (normal operation)
Rated data for 480 V mains voltage
3.2.2 Rated data for 480 V mains voltage
Typical motor power
Three-phase asynchronous motor
(4-pol.)
Pr[kW] 0.37 0.75 1.5 3.0
Pr[hp] 0.5 1.0 2.0 4.0
9300 vector type EVF9321 EVF9322 EVF9323 EVF9324
Mains voltage U
[V] 3/PE AC 320 V - 0 % ... 528 V + 0 % ; 45 Hz - 0 % ... 65 Hz + 0 %
mains
Alternative DC supply UDC[V] DC 460 V - 0 % ... 740 V + 0 %
Data for operation on 3/PE AC 480 V or DC 678 V
Rated mains current
Without mains choke/mains filter I
With mains choke/mains filter I
Output power U, V,
W with switching
frequency
Output power +UDC,-U
Rated output current
with switching
frequency
2and4kHz
8kHz
1)
DC
2and4kHz Ir[A] 1.5 2.5 3.9 7.0
8kHz Ir[A] 1.5 2.5 3.9 7.0
8kHzsin Ir[A] 1.5 2.5 3.9 7.0
[A] 2.1 3.5 5.5 –
mains
[A] 1.5 2.5 3.9 7.0
mains
SN[kVA] 1.2 2.1 3.2 5.8
SN[kVA] 1.2 2.1 3.2 5.8
PDC[kW] 2.3 0.9 0.0 2.5
16 kHz Ir[A] 1.1 1.8 2.9 5.2
3)
3)
Ir[A] 1.5 2.5 3.9 7.0
[A] 2.2 3.7 5.8 10.5
max
[A] 2.2 3.7 5.8 10.5
max
[A] 2.2 3.7 5.8 10.5
max
[A] 1.6 2.7 4.3 7.8
max
I
[A] 2.2 3.7 5.8 10.5
max
Max. permissible
output current for 60
s at a switching
frequency
2) of
8/2 kHz
2and4kHz I
8kHz I
8kHzsin I
16 kHz I
8/2 kHz
Output voltage
Without mains choke/mains filter UM[V] 3~0...U
With mains choke/mains filter UM[V] 3~0...approx.94%U
mains
/ 0 ... 600 Hz
/ 0 ... 600 Hz
mains
Power loss (operation with IN) Pv[W] 50 65 100 150
Required mains choke Type – – –
Dimensions
H [mm] 350 350 350 350
ELN3-0250H007
b [mm] 78 78 97 97
T [mm] 250 250 250 250
Earth [kg] 4.9 4.9 5.8 6.0
Bold print = Lenze setting
1)
Power supplied by the DC bus when operating with power-adapted motor
2)
Currents for periodic load change: 60 s of overcurrent time with I
with 75 % I
3)
Power-optimised operation with automatic switching frequency reduction. When the max.
permissible output current is exceeded, the switching frequency is reduced to 2 kHz.
N
and 120 s of base load time
max
3.2-4
EDSVF9333V EN 3.0-06/2005
Page 34
Technical data
Operation with rated power (normal operation)
Rated data for 480 V mains voltage
3
3.2
3.2.2
Typical motor power
Three-phase asynchronous motor
(4-pol.)
Pr[kW] 5.5 11 18.5 30
Pr[hp] 7.5 15 25 40
9300 vector type EVF9325 EVF9326 EVF9327 EVF9328
Mains voltage U
[V] 3/PE AC 320 V - 0 % ... 528 V + 0 % ; 45 Hz - 0 % ... 65 Hz + 0 %
mains
Alternative DC supply UDC[V] DC 460 V - 0 % ... 740 V + 0 %
Data for operation on 3/PE AC 480 V or DC 678 V
Rated mains current
Without mains choke/mains filter I
With mains choke/mains filter I
Output power U, V,
W with switching
frequency
Output power +UDC,-U
Rated output current
with switching
frequency
2and4kHz
8kHz
1)
DC
2and4kHz Ir[A] 13.0 22.3 30.4 44.7
8kHz Ir[A] 13.0 22.3 30.4 44.7
8kHzsin Ir[A] 13.0 22.3 27.0 41.0
[A] 16.8 – 43.5 –
mains
[A] 12.0 20.5 29.0 42.0
mains
SN[kVA] 10.8 18.5 26.6 39.1
SN[kVA] 10.8 18.5 26.6 39.1
PDC[kW] 0.0 0.0 11.8 4.6
16 kHz Ir[A] 9.7 14.6 19.0 29.0
3)
3)
Ir[A] 13.0 22.3 30.4 44.7
[A] 19.5 33.5 45.6 67.0
max
[A] 19.5 33.5 45.6 67.0
max
[A] 19.5 33.5 41.0 61.0
max
[A] 14.5 21.8 29.0 43.5
max
I
[A] 19.5 33.5 45.6 67.0
max
Max. permissible
output current for 60
s at a switching
frequency
2) of
8/2 kHz
2and4kHz I
8kHz I
8kHzsin I
16 kHz I
8/2 kHz
Output voltage
Without mains choke/mains filter UM[V] 3~0...U
With mains choke/mains filter UM[V] 3~0...approx.94%U
mains
/ 0 ... 600 Hz
/ 0 ... 600 Hz
mains
Power loss (operation with IN) Pv[W] 210 360 430 640
Required mains choke Type –
Dimensions
H [mm] 350 350 350 350
ELN3-0120H025
–
ELN3-0075H045
b [mm] 135 135 250 250
T [mm] 250 250 250 250
Earth [kg] 7.8 7.8 18.0 18.0
Bold print = Lenze setting
1)
Power supplied by the DC bus when operating with power-adapted motor
2)
Currents for periodic load change: 60 s of overcurrent time with I
with 75 % I
3)
Power-optimised operation with automatic switching frequency reduction. When the max.
permissible output current is exceeded, the switching frequency is reduced to 2 kHz.
N
and 120 s of base load time
max
EDSVF9333V EN 3.0-06/2005
3.2-5
Page 35
3
3.2
3.2.2
Technical data
Operation with rated power (normal operation)
Rated data for 480 V mains voltage
Typical motor power
Three-phase asynchronous motor
(4-pol.)
Pr[kW] 37 55 75 90 110
Pr[hp] 49.5 74 100 120 148
9300 vector type EVF9329 EVF9330 EVF9331 EVF9332 EVF9333
Mains voltage U
[V] 3/PE AC 320 V - 0 % ... 528 V + 0 % ; 45 Hz - 0 % ... 65 Hz + 0 %
mains
Alternative DC supply UDC[V] DC 460 V - 0 % ... 740 V + 0 %
Data for operation on 3/PE AC 480 V or DC 678 V
Rated mains current
Without mains choke/mains filter I
With mains choke/mains filter I
Output power U, V,
W with switching
frequency
Output power +UDC,-U
Rated output current
with switching
frequency
2and4kHz
8kHz
1)
DC
2and4kHz Ir[A] 56.0 84.0 105 142 171
8kHz Ir[A] 56.0 84.0 105 142 141
8kHzsin Ir[A] 44.0 55.0 71.0 87.0 94.0
[A] – – – – –
mains
[A] 55.0 80.0 100 135 165
mains
SN[kVA] 49.9 69.8 91.4 124 158.2
SN[kVA] 49.9 69.8 91.4 124 149
PDC[kW] 0.0 5.9 0.0 32.4 47.1
16 kHz Ir[A] 33.0 43.7 49.5 55.0 59.0
3)
3)
Ir[A] 56.0 84.0 105 142 171
[A] 84.0 126 157 213 256
max
[A] 84.0 126 157 213 211
max
[A] 66.0 82.0 107 130 141
max
[A] 49.0 65.6 74.0 83.0 89.0
max
I
[A] 84.0 126 157 213 256
max
Max. permissible
output current for 60
s at a switching
frequency
2) of
8/2 kHz
2and4kHz I
8kHz I
8kHzsin I
16 kHz I
8/2 kHz
Output voltage
With mains choke/mains filter UM[V] 3~0...approx.94%U
mains
/ 0 ... 600 Hz
Power loss (operation with IN) Pv[W] 810 1100 1470 1960 2400
Required mains choke Type
Dimensions
H [mm] 350 510 591 680 680
ELN3-0055H055 ELN3-0038H085 ELN3-0027H105 ELN3-0022H130 ELN3-0017H170
b [mm] 250 340 340 450 450
T [mm] 250 285 285 285 285
Earth [kg] 18.0 36.0 38.0 70.0 70.0
Bold print = Lenze setting
1)
Power supplied by the DC bus when operating with power-adapted motor
2)
Currents for periodic load change: 60 s of overcurrent time with I
with 75 % I
3)
Power-optimised operation with automatic switching frequency reduction. When the max.
permissible output current is exceeded, the switching frequency is reduced to 2 kHz.
N
and 120 s of base load time
max
3.2-6
EDSVF9333V EN 3.0-06/2005
Page 36
3.3 Operation with increased rated power
Under the operating conditions described here, the drive controller can be
operated in continuous operationwith a more powerful motor. The overload
capacity is reduced to 120 %.
Typical applications are pumps with quadratic load characteristic or fan.
Note!
Operation with increased rated power is only allowed:
ƒ In the listed mains voltage range
ƒ With the listed switching frequencies
ƒ With the specified fuses, cable cross-sections and mains
chokes or mains filters
3.3.1 Rated data for 400 V mains voltage
Technical data
Operation with increased rated power
Rated data for 400 V mains voltage
3
3.3
3.3.1
Typical motor power
Three-phase asynchronous motor
(4-pol.)
9300 vector type EVF9321 EVF9322 EVF9323 EVF9324
Mains voltage U
Alternative DC supply UDC[V] DC 460 V - 0 % ... 620 V + 0 %
Data for operation on 3/PE AC 400 V or DC 565 V
Rated mains current with mains
choke/mains filter
OutputpowerU,V,Wwithswitching
frequency 2 and 4 kHz
Output power +UDC,-U
Rated output current
with switching
frequency
Max. permissible
output current for
60 s at a switching
frequency
Output voltage with mains
choke/mains filter
Power loss (operation with IN) Pv[W] 50 65 115 165
Required mains choke Type
Dimensions
Earth [kg] 4.9 4.9 5.8 6.0
2)
1)
DC
2and4kHz Ir[A] 1.8 3.0 5.5 9.2
8/2 kHz
2and4kHz I
8/2 kHz
3)
3)
Bold print = Lenze setting
1)
2)
3)
Pr[kW] 0.55 1.1 2.2 4.0
Pr[hp] 0.75 1.5 2.9 5.4
[V] 3/PE AC 320 V - 0 % ... 440 V + 0 % ; 45 Hz - 0 % ... 65 Hz + 0 %
mains
I
[A] 1.7 2.8 5.0 8.8
mains
SN[kVA] 1.3 2.1 3.8 6.5
PDC[kW] 1.72 0.35 0.0 1.0
Ir[A] 1.8 3.0 5.5 9.2
[A] 2.2 3.7 5.8 10.5
max
I
[A] 2.2 3.7 5.8 10.5
max
UM[V] 3~0...approx.94%U
ELN3-0700H003 ELN3-0450H004 ELN3-0250H007 ELN3-0160H012
H [mm] 350 350 350 350
b [mm] 78 78 97 97
T [mm] 250 250 250 250
Power supplied by the DC bus when operating with power-adapted motor
Currents for periodic load change: 60 s of overcurrent time with I
with 75 % I
Operation with automatic switching frequency reduction. When the max. permissible output
current is exceeded, the switching frequency is reduced to 2 kHz.
N
/ 0 ... 600 Hz
mains
and 120 s of base load time
max
EDSVF9333V EN 3.0-06/2005
3.3-1
Page 37
3
3.3
3.3.1
Technical data
Operation with increased rated power
Rated data for 400 V mains voltage
Typical motor power
Three-phase asynchronous motor
(4-pol.)
Pr[kW] 7.5 22 30 37.5
Pr[hp] 10 30 40 50
9300 vector type EVF9325 EVF9327 EVF9328 EVF9329
Mains voltage U
[V] 3/PE AC 320 V - 0 % ... 440 V + 0 % ; 45 Hz - 0 % ... 65 Hz + 0 %
mains
Alternative DC supply UDC[V] DC 460 V - 0 % ... 740 V + 0 %
Data for operation on 3/PE AC 400 V or DC 565 V
Rated mains current with mains
choke/mains filter
OutputpowerU,V,Wwithswitching
I
[A] 15.0 39.0 50.0 60.0
mains
SN[kVA] 11.1 29.8 39.5 46.4
frequency 2 and 4 kHz
Output power +UDC,-U
Rated output current
with switching
frequency
Max. permissible
output current for
60 s at a switching
frequency
2)
Output voltage with mains
choke/mains filter
DC
1)
PDC[kW] 0.0 3.2 0.0 0.0
2and4kHz Ir[A] 15.0 43.0 56.0 66.0
8/2 kHz
2and4kHz I
8/2 kHz
3)
3)
Ir[A] 15.0 43.0 56.0 66.0
[A] 19.5 48.0 70.5 89.0
max
I
[A] 19.5 48.0 70.5 89.0
max
UM[V] 3~0...approx.94%U
mains
/ 0 ... 600 Hz
Power loss (operation with IN) Pv[W] 260 640 810 950
Required mains choke Type
Dimensions
H [mm] 350 350 350 350
ELN3-0120H025 ELN3-0075H045 ELN3-0055H055 ELN3-0055H055
b [mm] 135 250 250 250
T [mm] 250 250 250 250
Earth [kg] 7.8 18.0 18.0 18.0
Bold print = Lenze setting
1)
Power supplied by the DC bus when operating with power-adapted motor
2)
Currents for periodic load change: 60 s of overcurrent time with I
with 75 % I
3)
Operation with automatic switching frequency reduction. When the max. permissible output
current is exceeded, the switching frequency is reduced to 2 kHz.
4)
Max. permissible ambient temperature during operation: + 35 °C
N
and 120 s of base load time
max
4)
3.3-2
EDSVF9333V EN 3.0-06/2005
Page 38
Technical data
Operation with increased rated power
Rated data for 400 V mains voltage
3
3.3
3.3.1
Typical motor power
Three-phase asynchronous motor
(4-pol.)
9300 vector type EVF9330 EVF9331
Mains voltage U
Pr[kW] 55 75 90 110
Pr[hp] 74 100 120 148
4)
[V] 3/PE AC 320 V - 0 % ... 440 V + 0 % ; 45 Hz - 0 % ... 65 Hz + 0 %
mains
EVF9332 EVF9333
Alternative DC supply UDC[V] DC 460 V - 0 % ... 740 V + 0 %
Data for operation on 3/PE AC 400 V or DC 565 V
Rated mains current with mains
choke/mains filter
OutputpowerU.V,Wwithswitching
I
[A] 97.0 119 144 185
mains
SN[kVA] 74.8 91.5 110 142
frequency 2 and 4 kHz
Output power +UDC,-U
Rated output current
with switching
frequency
Max. permissible
output current for
60 s at a switching
frequency
2)
Output voltage with mains
choke/mains filter
DC
1)
PDC[kW] 0.0 0.0 13.1 20.6
2and4kHz Ir[A] 100 135 159 205
8/2 kHz
2and4kHz I
8/2 kHz
3)
3)
Ir[A] 100 135 159 205
[A] 134 165 225 270
max
I
[A] 134 165 225 270
max
UM[V] 3~0...approx.94%U
mains
/ 0 ... 600 Hz
Power loss (operation with IN) Pv[W] 1350 1470 2100 2400
Required mains choke Type
Dimensions
H [mm] 510 591 680 680
ELN3-0027H105 ELN3-0022H130 ELN3-0017H170 ELN3-0014H200
b [mm] 340 340 450 450
T [mm] 285 285 285 285
Earth [kg] 36.0 38.0 70.0 70.0
Bold print = Lenze setting
1)
Power supplied by the DC bus when operating with power-adapted motor
2)
Currents for periodic load change: 60 s of overcurrent time with I
with 75 % I
3)
Operation with automatic switching frequency reduction. When the max. permissible output
current is exceeded, the switching frequency is reduced to 2 kHz.
4)
Max. permissible ambient temperature during operation: + 35 °C
N
and 120 s of base load time
max
4)
EDSVF9333V EN 3.0-06/2005
3.3-3
Page 39
Page 40
3.4 Current characteristics
On some operating conditions, the maximum output current is limited for
the devices EVF9326 ... EVF9333:
Technical data
Current c haracteristics
3
3.4
ƒ For output frequencies f
ϑ
> 40° C.
K
< |5 Hz| and a heatsink temperature
out
ƒ The current limitation depends on the chopper frequency.
01
I
OUT
I
max
I
0max
00
0055
<40°C
K
=80°C
K
fout [Hz] fout [Hz]
Fig. 3.4-1 Current derating characteristics
Operation with chopper frequency f
8/2kHz(C0018=0,1,2,3,4,6)
The current limitation follows the characteristic
At output frequencies f
ϑ
= 40 ... 80 °C the current limit is adjusted steplessly in the range c.
K
Operation with chopper frequency f
The current limitation follows the characteristic and does not depend on the
heatsink temperature
I
OUT
I
max
I
0max
= 16/8/2 kHz, 2 kHz, 4 kHz, 8 kHz or
chop
<|5Hz|andheatsinktemperatures
out
=16kHz(C0018=5)
chop
9300vec132
9300
vector
[A]
1)
I
0max
I
0max
C0018=0,1,2,6 C0018 = 3 C0018 = 4 C0018 = 5
U
mains
U
mains
U
mains
U
[A]
mains
2)
400 V 480 V 400 V 480 V 400 V 480 V 400 V 480 V
EVF9326 35.0 21.6 21.6 32.0 22.7 21.6 11.2 10.6
EVF9327 48.0 45.6 32.0 32.0 28.8 27.3 11.2 10.6
EVF9328 70.5 67.0 47.0 47.0 42.3 40.2 16.5 15.6
EVF9329 89.0 84.6 59.3 59.3 53.4 50.7 17.8 16.9
EVF9330 134 125 89.4 89.4 80.4 76.3 22.0 22.0
EVF9331 143 135 115 115 103 98.8 22.0 22.0
EVF9332 194 185 157 157 138 131 30.0 30.0
EVF9333 197 188 158 158 142 135 35.9 35.9
1)
Maximum available output current at an output frequency f
ϑ
=80°C
K
2)
Maximum available output current at an output frequency f
= |0 Hz| and heatsink temperature
out
=|0Hz|
out
EDSVF9333V EN 3.0-06/2005
3.4-1
Page 41
Page 42
3.5 Fuses and cable cross-sections
Technical data
Fuses and cable cross-sections
3
3.5
Information about fuses and
cable cross-sections
Field Description
Selection of the cable
cross-section
Protection of the cables on the
AC side (L1, L2, L3)
Protection of the cables on the
motor side (U, V, W)
Connection of a brake chopper When connecting a brake chopper to the terminals +UGand
Further information In chapter ”Wiring of the basic device” → ”Important notes” →
Standards and regulations The user is responsible for the compliance with national and
Consider the voltage drop under load (acc. to DIN 18015
≤ 3%).
part1
Fusing on the AC side is a chieved via standard fuses.
Fuses in UL-conform plant must have UL approval.
Fusing the motor cable is not required.
the DC fuses and cable cross-sections do not apply.The
-U
G
corresponding data can be obtained from the documentation
of the brake chopper.
”Device protection”
regional standards and regulations (e.g. VDE 0113, VDE 0298,
EN 60204).
EDSVF9333V EN 3.0-06/2005
3.5-1
Page 43
3
3.5
3.5.1
Technical data
Fuses and cable cross-sections
Mains s upply
3.5.1 Mains supply
Operation with rated power
9300 vector Operation without mains choke or mains filter
Type Mains c d
[A] [A] [mm2] [mm2] [A] [AWG] [mA]
EVF9321
EVF9322 6 C6
EVF9323 10 B10 1.5 1 10 16
EVF9324 Operation allowed only with mains choke or mains filter
EVF9325 25 B20 6 4 25 10 300
EVF9326 Operation allowed only with mains choke or mains filter
EVF9327 63 – 16 10 60 4 300
EVF9328
EVF9329
EVF9330
EVF9331
EVF9332
EVF9333
3/PE AC
320 ... 528 V
45 ... 65 Hz
c Fuse (fuses of utilisation category gG/gL or semiconductor fuses of utilisation category gRL)
d Circuit breaker
e Fuse
1)
The information represents recommendations. Other designs/laying systems are possible (e.g. to
VDE 0298-4). The cable cross-sections apply under the following conditions: Use of PVC-insulated
copper leads, conductor temperature < 70 °C, ambient temperature < 40 °C, no bundling of cables
or cores, three loaded cores.
2)
Universal current sensitive earth-leakage circuit breaker
3)
Use only UL-approved cables, fuses and fuse holders. UL fuse: voltage 500 ... 600 V, tripping
characteristic ”H”, ”K5” or ”CC”.
4)
For short-time mains interruptions, use circuit breakers with tripping characteristic ”C”
National and regional regulations must be observed
6 C6
4)
B6
4)
B6
Operation allowed only with mains choke or mains filter
Installation to
EN 60204-1
L1, L2, L3, PE
Laying system
b2 C
1 1 5
1 1 5
1)
Installation to UL
e L1, L2, L3, PE
3)
18
18
FI
300
2)
3.5-2
EDSVF9333V EN 3.0-06/2005
Page 44
Technical data
Fuses and cable cross-sections
Mains s upply
3
3.5
3.5.1
9300 vector Mains choke Operation with mains choke or mains filter
Type Mains Type
EVF9321
EVF9322 ELN3-0700H003 6 B6
EVF9323 ELN3-0450H004 10 B10 1 1 – 5 18
EVF9324 ELN3-0250H007 10 B10 1.5 1 – 10 16
EVF9325 ELN3-0160H012 20 B20 4 4 – 20 12
EVF9326 ELN3-0120H025 35 B32 – 6 – 25 10
EVF9327 ELN3-0088H035 40 – 10 10 – 35 8
EVF9328 ELN3-0075H045 63 – 16 10 – 50 6
EVF9329 ELN3-0055H055 80 – – 25 – 80 4
EVF9330 ELN3-0038H085 100 – – 35 – 100 0
EVF9331 ELN3-0027H105 125 – – 70 50 125 0
EVF9332 ELN3-0022H130 160 – – 95 70 175 2/0
EVF9333 ELN3-0017H170 200 – – 120 95 200 3/0
3/PE AC
320 ... 528 V
45 ... 65 Hz
ELN3-0700H003 6 B6
c Fuse (fuses of utilisation category gG/gL or semiconductor fuses of utilisation category gRL)
d Circuit breaker
e Fuse
1)
The information represents recommendations. Other designs/laying systems are possible (e.g. to
VDE 0298-4). The cable cross-sections apply under the following conditions: Use of PVC-insulated
copper leads, conductor temperature < 70 °C, ambient temperature < 40 °C, no bundling of cables
or cores, three loaded cores.
2)
Universal current sensitive earth-leakage circuit breaker
3)
Use only UL-approved cables, fuses and fuse holders. UL fuse: voltage 500 ... 600 V, tripping
characteristic ”H”, ”K5” or ”CC”.
4)
For short-time mains interruptions, use circuit breakers with tripping characteristic ”C”
National and regional regulations must be observed
Installation according to EN 60204-1 or
c d
[A] [A] [mm2] [mm2] [mm2] [A] [AWG] [mA]
C6
C6
VDE 0298-4
EN 60204-1
Laying system
b2 C F
1 1 – 5 18
4)
1 1 – 5 18
4)
1)
L1, L2, L3, PE
VDE 0298-4
Laying
system
Installation to UL
e L1, L2, L3, PE
2)
FI
3)
300
EDSVF9333V EN 3.0-06/2005
3.5-3
Page 45
3
3.5
3.5.1
Operation with increased rated power
9300 vector Mains choke Operation with mains choke or mains filter
Type Mains Type c d
EVF9321
EVF9322 ELN3-0450H004 6 C6
EVF9323 ELN3-0250H007 10 B10 1 1 – 5 18
EVF9324 ELN3-0160H012 10 B10 1.5 1 – 10 16
EVF9325 ELN3-0120H025 20 B20 4 4 – 20 12
EVF9327 ELN3-0075H045 50 – 16 10 – 50 6
EVF9328 ELN3-0055H055 63 – 25 16 – 60 4
EVF9329 ELN3-0055H055 80 – – 25 – 80 4
EVF9330 ELN3-0027H105 125 – – 70 – 125 0
EVF9331 ELN3-0022H130 160 – – 95 70 175 2/0
EVF9332 ELN3-0017H170 160 – – 95 70 175 2/0
EVF9333 ELN3-0014H200 200 – – 120 95 200 3/0
Technical data
Fuses and cable cross-sections
Mains s upply
ELN3-0700H003 6 C6
3/PE AC
320 ... 440 V
45 ... 65 Hz
c Fuse (fuses of utilisation category gG/gL or semiconductor fuses of utilisation category gRL)
d Circuit breaker
e Fuse
1)
The information represents recommendations. Other designs/laying systems are possible (e.g. to
VDE 0298-4). The cable cross-sections apply under the following conditions: Use of PVC-insulated
copper leads, conductor temperature < 70 °C, ambient temperature < 40 °C, no bundling of cables
or cores, three loaded cores.
2)
Universal current sensitive earth-leakage circuit breaker
3)
Use only UL-approved cables, fuses and fuse holders. UL fuse: voltage 500 ... 600 V, tripping
characteristic ”H”, ”K5” or ”CC”.
4)
For short-time mains interruptions, use circuit breakers with tripping characteristic ”C”
National and regional regulations must be observed
Installation according to
EN 60204-1 or VDE 0298-4
L1, L2, L3, PE
EN 60204-1
Laying system
b2 C F
[A] [A] [mm2] [mm2] [mm2] [A] [AWG] [mA]
4)
1 1 – 5 18
B6
4)
1 1 – 5 18
B6
VDE 0298-4
Laying
system
Installation to UL
1)
e L1, L2, L3, PE
2)
FI
3)
300
3.5-4
EDSVF9333V EN 3.0-06/2005
Page 46
3.5.2 DC supply
Stop!
ƒ Only use semiconductor fuses.
ƒ On principle, fuse DC cables as 2-pole (+U
Technical data
Fuses and cable cross-sections
DC supply
,-UG).
G
3
3.5
3.5.2
9300 vector DCfuse14×51
(EFSGR0xx0AYHx)
Type Fused rated current
[A] [A] [mm2] [mm2] [AWG]
EVF9321 10 12 1.5 1.5 16
EVF9322 10 12 1.5 1.5 16
EVF9323 10 12 1.5 1.5 16
EVF9324 20 20 4 2.5 12
EVF9325 32 32 10 6 8
EVF9326 40 40 10 10 8
EVF9327 – 80 35 25 1
EVF9328 – 100 – 35 1
EVF9329 – 2×80 – 2×25 2×3
EVF9330 – 2 × 100 – 2×35 2×1
EVF9331 – 3×80 – 3×25 3×3
EVF9332 – 3 × 100 – 3×35 3×1
EVF9333 – 4 × 100 – 4×35 4×1
1)
The specifications are recommendations. Other designs/laying systems are possible.
The cable cross-sections apply under the following conditions: Use of PVC-insulated copper leads,
conductor temperature < 70 °C, ambient temperature < 40 °C, no bundling of cables or cores
2)
The rated currents of the fuses EFSGR0xx0AYHx and EFSGR0xx0AYIx of Lenze are given. When
using other fuses, other fuse currents and cable cross-sections may arise.
National and regional regulations must be observed
2)
DCfuse22×58
(EFSGR0xx0AYIx)
Fused rated current
Installation to
EN 60204-1
2)
+UG,-U
Laying system
B2 C
1)
G
Installation
to UL
+UG,-U
G
EDSVF9333V EN 3.0-06/2005
3.5-5
Page 47
Page 48
4 Installing the basic device
Contents
4.1 Basic devices in the power range 0.37 ... 11 kW 4.1-1........................
4.1.1 Mounting with fixing rails (standard) 4.1-1........................
4.1.2 Thermally separated mounting (push-through technique) 4.1-2.......
4.1.3 Mounting i n ”cold plate” technique 4.1-3..........................
4.2 Basic devices in the power range 15 ... 30 kW 4.2-1.........................
4.2.1 Important notes 4.2-1..........................................
4.2.2 Mounting with fixing brackets (standard) 4.2-1....................
4.2.3 Thermally separated mounting (push-through technique) 4.2-3.......
4.2.4 Mounting i n ”cold plate” technique 4.2-4..........................
4.3 Basic devices in the power range 45 ... 55 kW 4.3-1.........................
4.3.1 Important notes 4.3-1..........................................
4.3.2 Mounting with fixing brackets (standard) 4.3-1....................
4.3.3 Thermally separated mounting (push-through technique) 4.3-3.......
Installing the basic device
Contents
4
4.4 Basic devices in the power range 75 ... 90 kW 4.4-1.........................
4.4.1 Important notes 4.4-1..........................................
4.4.2 Mounting with fixing brackets (standard) 4.4-1....................
4.4.3 Thermally separated mounting (push-through technique) 4.4-3.......
EDSVF9333V EN 3.0-06/2005
4-1
Page 49
Page 50
Installing the basic device
Basic devices in the power range 0.37 ... 11 kW
Mounting with fixing rails (standard)
4.1 Basic devices in the power range 0.37 ... 11 kW
4.1.1 Mounting with fixing rails (standard)
Required mounting material from the scope of supply:
4
4.1
4.1.1
Dimensions
LL
b1
a
Description Use
EVF9321 ...
EVF9324
EVF9325,
EVF9326
Amount
Fixing rails Drive controller fixing 2 4
120
³ 100mm
b1
d
b
c
c1
a
d
b
c
e
³ 100mm
k
g
Mounting
Fig. 4.1-1 Standard mounting with fixing rails 0.37 ... 11 kW
Drive controllers can be mounted side by side without spacing
9300 vector Dimensions [mm]
Type a b b1 c c1 d d1 e
EVF9321-EV
EVF9322-EV
EVF9323-EV
EVF9324-EV
EVF9325-EV
EVF9326-EV
1)
For a fieldbus module plugged onto X1, consider mounting space for connecting cables
78 384 350 39 - 365 – 250 6.5 30
97 384 350 48.5 - 365 – 250 6.5 30
135 384 350 21.5 92 365 – 250 6.5 30
1)
ƒ Attach the fixing rails to the housing of the drive controller.
9300vec114
g k
EDSVF9333V EN 3.0-06/2005
4.1-1
Page 51
4
4.1
4.1.2
Installing the basic device
Basic devices in the power range 0.37 ... 11 kW
Thermally separated mounting (push-through technique)
4.1.2 Thermally separated mounting (push-through technique)
For mounting in push-through technique, the drive controller of type
EVF93xx-EV must be used. In addition, the mounting set for push-through
technique i s required.
Type Mounting set Type Mounting set
EVF9321-EV,
EVF9322-EV
EVF9323-EV,
EVF9324-EV
EJ0036
EJ0037 EVF9325-EV,
EVF9326-EV
EJ0038
Dimensions
10
LL
Fig. 4.1-2 Dimensions for thermally separated mounting 0.37 ... 11 kW
9300 vector Dimensions [mm]
Type a a1 b b1 C c1 d d1 e
EVF9321-EV
EVF9322-EV
EVF9323-EV
EVF9324-EV
EVF9325-EV
EVF9326-EV
1)
For a fieldbus module plugged onto X1, consider mounting space for connecting cables
112.5 78 385.5 350 60 95.5 365.5 105.5 250 92 6.5
131.5 97 385.5 350 79 114.5 365.5 105.5 250 92 6.5
169.5 135 385.5 350 117 152.5 365.5 105.5 250 92 6.5
d1d1
b1b1
dd
gg
d1d1
cc
a1a1
c1c1
aa
bb
f
e
9300vec115
1)
f g
Mounting cutout in control
cabinet
4.1-2
9300 vector Dimensions [mm]
Type Width Height
EVF9321-EV
EVF9322-EV
EVF9323-EV
EVF9324-EV
EVF9325-EV
EVF9326-EV
101 350
139 350
82 350
EDSVF9333V EN 3.0-06/2005
Page 52
Basic devices in the power range 0.37 ... 11 kW
4.1.3 Mounting in ”cold plate” technique
Note!
All 9300 vector frequency inverters are approved according to
UL508C. To maintain the guaranteed features, controllers in
”cold plate” must be mounted by the user. For this reason, these
frequency inverters have the marking UR (instead of UL).
The drive controllers can be mounted in ”cold plate” technology, e.g. on
collective coolers. For this purpose, the drive controllers of type EVF93xx-CV
must be used.
Required mounting material from the scope of supply:
Installing the basic device
Mounting in ”cold plate” technique
4
4.1
4.1.3
Requirements for collective
coolers
Description Use
Fixing bracket Drive controller fixing 2 2 2
Sheet metal screw
3.5 × 13 mm (DIN 7981)
Mounting of fixing
bracket to the drive
controller
EVF9321
EVF9322
6 6 6
EVF9323
EVF9324
Amount
EVF9325
EVF9326
The following points are important for the safe operation of drive
controllers:
ƒ Good thermal connection to the cooler
– The contact surface between collective cooler and drive controller
must be at least as large as the cooling plate of the drive controller.
– Flat contact surface, max. deviation 0.05 mm.
– Connect the collective cooler with all specified screw connections
with the drive controller.
ƒ Adhere to thermal resistance R
given in the table. The values apply to
th
the operation of drive controllers under rated conditions.
9300 vector Cooling path Drive controller earth
Type Power to be dissipated
[W]
P
v
EVF9321-CVV003 24 1.45 3.9
EVF9322-CVV003 42 0.85 3.9
EVF9323-CVV003 61 0.57 4.5
EVF9324-CVV003 105 0.33 4.7
EVF9325-CVV003 180 0.19 6.1
EVF9326-CVV003 360 0.10 6.1
Heat sink -
surroundings
[K/W]
R
th
[kg]
Ambient conditions
EDSVF9333V EN 3.0-06/2005
ƒ The rated data and the derating factors at increased temperature also
apply to the ambient temperature of the drive controllers.
ƒ Temperature at the cooling plate of the drive controller: max. 75 °C.
4.1-3
Page 53
4
3
4.1
4.1.3
Dimensions
Installing the basic device
Basic devices in the power range 0.37 ... 11 kW
Mounting in ”cold plate” technique
LLL
dd d
b1 b1 b1
bb b
210
<75°C
Mounting
gg g
c
a
Fig. 4.1-3 Dimensions for mounting i n ”cold plate” technique 0.37 ... 11 kW
9300 vector Dimensions [mm]
Type a b b1 c c1 d e
EVF9321-CVV003
EVF9322-CVV003
EVF9323-CVV003
EVF9324-CVV003
EVF9325-CVV003
EVF9326-CVV003
1)
For a fieldbus module plugged onto X1, consider mounting space for connecting cables
78 381 350 48 – 367 168 6.5
97 381 350 67 – 367 168 6.5
135 381 350 105 38 367 168 6.5
c
a
c1
c
a
1)
e
9300vec120
g
Apply heat conducting paste before screwing together the cooler and
cooling plate of the drive controller so that the heat transfer resistance is as
low as possible.
1. Fasten the fixing bracket with sheet metal screws 3.5 × 13 mm at the
top and bottom of the drive controller .
2. Clean the contact surface of cooler and cooling plate with spirit.
3. Apply a thin coat of heat conducting paste with a filling knife or brush.
– The heat conducting paste in the accessory kit is sufficient for an area
of approx. 1000 cm
2
.
4.1-4
4. Mount the drive controller on the cooler.
EDSVF9333V EN 3.0-06/2005
Page 54
Basic devices in the power range 15 ... 30 kW
4.2 Basic devices in the power range 15 ... 30 kW
4.2.1 Important notes
Theaccessorykitislocatedintheinsideofthedrivecontroller.
Remove the cover of the drive controller
1. Remove the screws
2. Lift cover up and detach it
1
0
9300vec113
4.2.2 Mounting with fixing brackets (standard)
Installing the basic device
Important notes
4
4.2
4.2.1
Mounting material required from the scope of supply:
Description Use Amount
Fixing bracket Drive controller fixing 4
Raised countersunk head screw
M5 × 10 mm (DIN 966)
Mounting of fixing bracket to the drive
controller
4
EDSVF9333V EN 3.0-06/2005
4.2-1
Page 55
4
4.2
4.2.2
Dimensions
Installing the basic device
Basic devices in the power range 15 ... 30 kW
Mounting with fixing brackets (standard)
L
0
³ 100mm
d
d1
Mounting
b1
b
³ 100mm
k
g
c1
a
c
e
m
9300vec111
Fig. 4.2-1 Standard mounting with fixing brackets 15 ... 30 kW
Drive controllers can be mounted side by side without spacing
9300 vector Dimensions [mm]
Type a b b1 c c1 d d1 e
1)
g k m
EVF9327-EV
EVF9328-EV
250 402 350 22 206 370 24 250 6.5 24 11
EVF9329-EV
1)
For a fieldbus module plugged onto X1, consider mounting space for connecting cables
ƒ Attach the fixing bracket to the heatsink plate of the drive controller.
4.2-2
EDSVF9333V EN 3.0-06/2005
Page 56
Installing the basic device
Basic devices in the power range 15 ... 30 kW
Thermally separated mounting (push-through technique)
4.2.3 Thermally separated mounting (push-through technique)
For mounting in push-through technique, the drive controller of type
EVF93xx-EV must be used. In addition, the mounting set for EJ0011
push-through technique is required.
4
4.2
4.2.3
Dimensions
a
a1
L
d2
d
b
d3
d2
d1
h
h
Fig. 4.2-2 Dimensions for thermally separated mounting 15 ... 30 kW
9300 vector Dimensions [mm]
Type a a1 b b1 c1 c2 c3 d d1 d2 d3 e
EVF9327-EV
EVF9328-EV
EVF9329-EV
1)
For a fieldbus module plugged onto X1, consider mounting space for connecting cables
c1
c2
c3
279.5 250 379.5 350 19 131 243 361.5 32 100 97 250 159.5 6 9
g
b1
e
e1
1)
9300vec116
e1 g h
Mounting cutout in control
cabinet
EDSVF9333V EN 3.0-06/2005
9300 vector Dimensions [mm]
Type Width Height
EVF9327-EV
EVF9328-EV
EVF9329-EV
236 336
4.2-3
Page 57
4
4.2
4.2.4
Installing the basic device
Basic devices in the power range 15 ... 30 kW
Mounting in ”cold plate” technique
4.2.4 Mounting in ”cold plate” technique
Note!
All 9300 vector frequency inverters are approved according to
UL508C. To maintain the guaranteed features, controllers in
”cold plate” must be mounted by the user. For this reason, these
frequency inverters have the marking UR (instead of UL).
The drive controllers can be mounted in ”cold plate” technology, e.g. on
collective coolers. For this purpose, the drive controllers of type EVF93xx-CV
must be used.
Requirements for collective
coolers
Ambient conditions
The following points are important for the safe operation of drive
controllers:
ƒ Good thermal connection to the cooler
– The contact surface between collective cooler and drive controller
must be at least as large as the cooling plate of the drive controller.
– Flat contact surface, max. deviation 0.05 mm.
– Connect the collective cooler with all specified screw connections
with the drive controller.
ƒ Adhere to thermal resistance R
given in the table. The values apply to
th
the operation of drive controllers under rated conditions.
9300 vector Cooling path Drive controller earth
Type Power to be dissipated
[W]
P
v
EVF9327-CVV003 410 0.085 13
EVF9328-CVV003 610 0.057 13
Heat sink -
surroundings
[K/W]
R
th
[kg]
ƒ The rated data and the derating factors at increased temperature also
apply to the ambient temperature of the drive controllers.
ƒ Temperature at the cooling plate of the drive controller: max. 75 °C.
4.2-4
EDSVF9333V EN 3.0-06/2005
Page 58
Dimensions
Installing the basic device
Basic devices in the power range 15 ... 30 kW
Mounting in ”cold plate” technique
L
4
4.2
4.2.4
Mounting
b1
g
c
c1
a
a1
Fig. 4.2-3 Dimensions for mounting in ”cold plate” technique 15 ... 22 kW
9300 vector Dimensions [mm]
Type a a1 b b1 c c1 d e
EVF9327-CVV003
EVF9328-CVV003
1)
For a fieldbus module plugged onto X1, consider mounting space for connecting cables
234 250 381 350 110 220 367 171 6.5
d
b
<75°C
e
9300vec119
1)
g
Apply heat conducting paste before screwing together the cooler and
cooling plate of the drive controller so that the heat transfer resistance is as
low as possible.
1. Clean the contact surface of cooler and cooling plate with spirit.
2. Apply a thin coat of heat conducting paste with a filling knife or brush.
– The heat conducting paste in the accessory kit is sufficient for an area
2
of approx. 1000 cm
.
3. Mount the drive controller on the cooler.
EDSVF9333V EN 3.0-06/2005
4.2-5
Page 59
Page 60
Basic devices in the power range 45 ... 55 kW
4.3 Basic devices in the power range 45 ... 55 kW
4.3.1 Important notes
Theaccessorykitislocatedintheinsideofthedrivecontroller.
Remove the cover of the drive controller
1. Remove the screws
2. Lift cover up and detach it
1
0
9300vec113
4.3.2 Mounting with fixing brackets (standard)
Installing the basic device
Important notes
4
4.3
4.3.1
Mounting material required from the scope of supply:
Description Use Amount
Fixing bracket Drive controller fixing 4
Hexagon head cap screw
M8 × 16 mm (DIN 933)
Washer ∅ 8.4 mm (DIN 125) For hexagon head cap screw 4
Spring washer ∅ 8 mm (DIN 127) For hexagon head cap screw 4
Mounting of fixing bracket to the drive
controller
4
EDSVF9333V EN 3.0-06/2005
4.3-1
Page 61
4
4.3
4.3.2
Dimensions
b1
Installing the basic device
Basic devices in the power range 45 ... 55 kW
Mounting with fixing brackets (standard)
l
d
b
0
³ 100mm
³ 100mm
k
g
³ 50mm
³ 50mm
c
Mounting
d1
c1
a
e
m
9300vec133
Fig. 4.3-1 Standard mounting with fixing brackets 45 ... 55 kW
Drive controllers can be mounted side by side without spacing
9300 vector Dimensions [mm]
Type a b b1 c c1 d d1 e
1)
g k m
EVF9330-EV 340 580 510 28.5 283 532 38 285 11 28 18
EVF9331-EV 340 672 591 28.5 283 615 38 285 11 28 18
1)
For a fieldbus module plugged onto X1, consider mounting space for connecting cables
ƒ Attach the fixing bracket to the heatsink plate of the drive controller.
4.3-2
EDSVF9333V EN 3.0-06/2005
Page 62
Installing the basic device
Basic devices in the power range 45 ... 55 kW
Thermally separated mounting (push-through technique)
4.3.3 Thermally separated mounting (push-through technique)
For mounting in push-through technique, the drive controller of type
EVF93xx-EV must be used. In addition, the mounting set for EJ0010
push-through technique is required.
4
4.3
4.3.3
Dimensions
a
a1
d2
d
b
Fig. 4.3-2 Dimensions for thermally separated mounting 45 ... 55 kW
d2
d2
d1
c1
h
h
g
c2
c3
c4
L
b1
e1
e
9300vec117
Mounting cutout in control
cabinet
EDSVF9333V EN 3.0-06/2005
9300 vector Dimensions [mm]
Type a a1 b b1 c1 c2 c3 c4 d d1 d2 e
EVF9330-EV
EVF9331-EV
1)
For a fieldbus module plugged onto X1, consider mounting space for connecting cables
9300 vector Dimensions [mm]
Type Width Height
EVF9330-EV
EVF9331-EV
373 340 543 510 45 137.5 217.5 310 525 45 145 285 163.5 7 9
320 492
1)
e1 g h
4.3-3
Page 63
Page 64
Basic devices in the power range 75 ... 90 kW
4.4 Basic devices in the power range 75 ... 90 kW
4.4.1 Important notes
Theaccessorykitislocatedintheinsideofthedrivecontroller.
Remove the cover of the drive controller
1. Remove the screws
2. Lift cover up and detach it
1
0
9300vec113
4.4.2 Mounting with fixing brackets (standard)
Installing the basic device
Important notes
4
4.4
4.4.1
Mounting material required from the scope of supply:
Description Use Amount
Fixing bracket Drive controller fixing 4
Hexagon head cap screw
M8 × 16 mm (DIN 933)
Washer ∅ 8.4 mm (DIN 125) For hexagon head cap screw 8
Spring washer ∅ 8 mm (DIN 127) For hexagon head cap screw 8
For fixing bracket 8
EDSVF9333V EN 3.0-06/2005
4.4-1
Page 65
4
4.4
4.4.2
Dimensions
Installing the basic device
Basic devices in the power range 75 ... 90 kW
Mounting with fixing brackets (standard)
l
0
³ 100mm
³ 50mm
³ 50mm
b1
c
Mounting
d
b
c1
d1
a
e
³ 100mm
k
g
m
9300vec134
Fig. 4.4-1 Standard mounting with fixing brackets 75 ... 90 kW
Drive controllers can be mounted side by side without spacing
9300 vector Dimensions [mm]
Type a b b1 c c1 d d1 e
EVF9332-EV
EVF9333-EV
1)
For a fieldbus module plugged onto X1, consider mounting space for connecting cables
450 750 680 28.5 393 702 38 285 11 28 18
1)
g k m
ƒ Attach the fixing bracket to the heatsink plate of the drive controller.
4.4-2
EDSVF9333V EN 3.0-06/2005
Page 66
Installing the basic device
Basic devices in the power range 75 ... 90 kW
Thermally separated mounting (push-through technique)
4.4.3 Thermally separated mounting (push-through technique)
For mounting in push-through technique, the drive controller of type
EVF93xx-EV. In addition, the mounting set for EJ0001 push-through
technique i s required.
4
4.4
4.4.3
Dimensions
a
a1
d2
d
b
d2
d2
d1
h
Fig. 4.4-2 Dimensions for thermally separated mounting 75 ... 90 kW
c1
h
g
c2
c3
c4
L
b1
e1
e
9300vec118
Mounting cutout in control
cabinet
EDSVF9333V EN 3.0-06/2005
9300 vector Dimensions [mm]
Type a a1 b b1 c1 c2 c3 d d1 d2 e1)e1 g h
EVF9332-EV
EVF9333-EV
1)
For a fieldbus module plugged onto X1, consider mounting space for connecting cables
9300 vector Dimensions [mm]
Type A1 b1
EVF9332-EV
EVF9333-EV
488 450 718 680 49 172.5 295.5 698 49 200 285 164 9 10
428.5 660
4.4-3
Page 67
Page 68
5 Wiring the standard device
Contents
5.1 Important notes 5.1-1..................................................
5.1.1 Protection of persons 5.1-1......................................
5.1.2 Device protection 5.1-3.........................................
5.1.3 Maximum motor cable length 5.1-3..............................
5.1.4 Motor protection 5.1-4.........................................
5.1.5 Supply form/electrical supply conditions 5.1-4.....................
5.1.6 Interaction with compensation equipment 5.1-4...................
5.2 Basics for wiring according to EMC 5.2-1..................................
5.2.1 Shielding 5.2-1................................................
5.2.2 Mains connection, DC supply 5.2-1...............................
5.2.3 Motor cables 5.2-1.............................................
5.2.4 Control cables 5.2-3............................................
5.2.5 Installation in the control cabinet 5.2-4...........................
5.2.6 Wiring outside the control cabinet 5.2-5..........................
5.2.7 Detecting and eliminating EMC interferences 5.2-6.................
5.3 Operating conditions for drive controller of variants V024 and V100 on
IT system 5.3-1.......................................................
5.4 Basic devices in the power range 0.37 ... 11 kW 5.4-1........................
5.4.1 Wiring according to EMC (CE-typical drive system) 5.4-1.............
5.4.2 Important notes 5.4-3..........................................
5.4.3 Mains connection, DC supply 5.4-4...............................
5.4.4 Motor connection 5.4-6........................................
5.5 Basic devices in the power range 15 ... 30 kW 5.5-1.........................
5.5.1 Wiring according to EMC (CE-typical drive system) 5.5-1.............
5.5.2 Important notes 5.5-3..........................................
5.5.3 Mains connection, DC supply 5.5-4...............................
5.5.4 Motor connection 5.5-5........................................
5.6 Basic devices in the power range 45 ... 55 kW 5.6-1.........................
5.6.1 Wiring according to EMC (CE-typical drive system) 5.6-1.............
5.6.2 Important notes 5.6-3..........................................
5.6.3 Mains connection, DC supply 5.6-4...............................
5.6.4 Motor connection 5.6-5........................................
5.7 Basic devices in the power range 75 ... 90 kW 5.7-1.........................
5.7.1 Wiring according to EMC (CE-typical drive system) 5.7-1.............
5.7.2 Important notes 5.7-3..........................................
5.7.3 Mains connection, DC supply 5.7-4...............................
5.7.4 Motor connection 5.7-5........................................
5.8 Connection terminal of the control card 5.8-1..............................
Wiring the standard device
Contents
5
EDSVF9333V EN 3.0-06/2005
5-1
Page 69
5
Wiring the standard device
Contents
5.9 Control connections 5.9-1..............................................
5.9.1 Important notes 5.9-1..........................................
5.9.2 With active ”safe standstill” function 5.9-3........................
5.9.3 Without ”safe standstill” function 5.9-6...........................
5.9.4 Terminal assignment 5.9-8......................................
5.10 Wiring of system bus (CAN) 5.10-1.......................................
5.11 Wiring of the feedback system 5.11-1.....................................
5.11.1 Important notes 5.11-1..........................................
5.11.2 Incremental encoder with TTL level at X8 5.11-2.....................
5.11.3 Incremental encoder with HTL level at X9 5.11-3.....................
5.12 Wiring of digital frequency input / digital frequency output 5.12-1............
5.13 Communication module 5.13-1...........................................
5-2
EDSVF9333V EN 3.0-06/2005
Page 70
5.1 Important notes
Stop!
5.1.1 Protection of persons
Danger!
Wiring the standard device
Important notes
Protection of persons
The drive controller contains electrostatically sensitive
components.
The personnel must be free of electrostatic charge prior to
assembly and service operations.
Before working on the controller, check that no voltage is applied
to the power terminals:
ƒ Because the power terminals V, W, +U
for at least 3 minutes after disconnecting from mains.
ƒ Because the power terminals L1, L2, L3, U, V, W, +U
remain live with the motor stopped.
and -UGremain live
G
and -U
G
5.1
5.1.1
G
5
Pluggable terminal strip
All pluggable terminals must only be connected or disconnected when no
voltage is applied!
EDSVF9333V EN 3.0-06/2005
5.1-1
Page 71
5
5.1
5.1.1
Wiring the standard device
Important notes
Protection of persons
Electrical isolation
The terminals X1 and X5 have a double (reinforced) insulation according to
EN50178. The protection against accidental contact is ensured without any
further measures.
Danger!
ƒ Terminals X3, X4, X6, X7, X8, X9, X10, X11 have a single basic
insulation (single insulating distance).
ƒ Protection against accidental contact in c ase of a defective
isolating distance is only guaranteed through external
measures, e.g. double insulation.
ƒ If an external DC 24 V voltage source is used, the insulation
level of the controller depends on the insulation level of the
voltage source.
+U
-U
PE
PE
24 VDC
ST1 ST2
39
L1
L2
L3
U
V
W
59
G
G
X3
X4
A3
A1 A2
X6 X8 X9 X10
A4
E1 E2
X11
E5
E3
E4
X5
28
X1
9300VEC050
Double (reinforced) insulation
Basic insulation
L1
N
Fig. 5.1-1 Electrical isolation between power terminals, control terminals and housing
Replacement of defective
fuses
Mains disconnection
5.1-2
Replace defective fuses with the prescribed type only when no voltage is
applied.
Make a safety disconnection between the controller and the mains only via
a contactor at the input side.
EDSVF9333V EN 3.0-06/2005
Page 72
5.1.2 Device protection
Wiring the standard device
Important notes
Device protection
ƒ In case of condensation, connect the controller to the mains voltage
only after the visible humidity has evaporated.
ƒ Controller is protected by means of external fuses.
ƒ Drive controllers EVF9324, EVF9326 and EVF9328 ... EVF9333 must only
be operated with assigned mains choke / mains filter.
ƒ Length of the screws for fastening the shield sheet for the control
cables: 12 mm.
ƒ Cyclic switching of the supply voltage may overload and destroy the
input current limitation of the drive controller. In case of cyclic
switching over a longer period of time, three minutes have to pass
between two starting operations!
ƒ Switching on the motor side of the controller is only permissible for
safety shutdown (emergency-off).
ƒ Unused control inputs and outputs must be equipped with terminal
strips. Unused Sub-D sockets must be provided with the protection
covers included in the scope of supply.
5.1
5.1.2
5
5.1.3 Maximum motor cable length
ƒ The motor cable must be as short as possible for having a positive
effect on the drive behaviour.
ƒ For group drives (several motors connected to one drive controller) the
resulting cable length l
I
[m] = (l1+ l2+ l3... + li) ⋅ i
res
ƒ At rated mains voltage and a switching frequency of 8 kHz and without
additional output filters, the maximum permissible length of the
motor cable is as follows:
– 50 m shielded
– 100 m unshielded
Note!
For compliance with EMC regulations, the permissible cable
lengths m ust be changed.
is the crucial factor:
res
lxLength of the individual motor cable
l
Resulting length of the motor cable
res
i Number of the individual motor cables
EDSVF9333V EN 3.0-06/2005
5.1-3
Page 73
5
5.1
5.1.4
Wiring the standard device
Important notes
Motor protection
5.1.4 Motor protection
ƒ Extensive protection against overload:
– By overcurrent relays or temperature monitoring.
– We recommend the use of PTC thermistors or thermostats to monitor
the motor temperature.
– PTC thermistors or thermostats can be connected to the controller.
ƒ Only use motors with an insulation suitable for the inverter operation:
– Insulation resistance: max. û = 1.5 kV, max. du/dt = 5 kV/μs
– When using motors with an unknown insulation resistance, please
contact your motor supplier.
5.1.5 Supply form/electrical supply conditions
Please observe the restrictions for each mains type!
Mains Operation of the drive controller Notes
With earthed
neutral
(TT/TN mains)
With isolated
neutral
(IT mains)
DC supply via
/-U
+U
G
G
No restrictions z Observe controller ratings
Possible, if the controller is protected
in the event of an earth fault in the
supplying mains.
z Possible, if appropriate earth fault
detections are available and
z the controller is immediately
separated from the mains.
Permitted if the DC voltage is
symmetrical to PE
z Mains r.m.s. current: see chapter
”Technical data”
z Safe operation in the event of an
earth fault at the inverter output
cannot be guaranteed.
z The variants V024 and V100
enable the operation of the
9300 vector frequency inverter on
IT systems
The controller will be destroyed
when +U
or -UGare grounded.
G
5.1.6 Interaction with compensation equipment
ƒ Controllers only consume very little reactive power of the fundamental
wave from the AC supply mains. Therefore, a compensation is not
required.
ƒ If the controllers are operated at mains with compensation, this
equipment must be used with chokes.
– For this, contact the supplier of the compensation equipment.
5.1-4
EDSVF9333V EN 3.0-06/2005
Page 74
5.2 Basics for wiring according to EMC
5.2.1 Shielding
The quality of shielding is determined by a good shield connection:
ƒ Connect the shield with a large surface.
ƒ Connect the shield directly to the intended shield sheet of the device.
ƒ In addition, connect the shield to the conductive and earthed mounting
platewithalargecontactsurfacebyusingaconductiveclamp.
ƒ Unshielded cable ends must be as short as possible.
5.2.2 Mains connection, DC supply
ƒ Drive controllers, mains chokes or mains filters may be connected to
the mains via unshielded single cores or cables.
Wiring the standard device
Basics for wiring according to EMC
Shielding
5
5.2
5.2.1
5.2.3 Motor cables
ƒ If a mains filter or RFI filter is used, install a shielded cable between
mains filter or RFI filter and drive controller if it is longer than 300 mm.
ƒ For DC-bus operation or DC supply, use shielded cables.
ƒ The cable cross-section must be dimensioned for the corresponding
fusing (national and regional regulations must be observed).
ƒ Use only shielded motor cables with braid made of tinned or
nickel-plated c opper. Shields made of s teel braid are not suitable.
– The overlap rate of the braid must be at least 70 % with an overlap
angle o f 90 °.
ƒ The cables used must comply with the requirements of the site of use
(e.g. E N 60204-1).
ƒ The cable for motor temperature monitoring (PTC or thermal contact)
must be shielded and separated from the motor cable.
– In the Lenze system cables, the cable for the motor temperature
monitoring is integrated in the motor cable.
ƒ Always place the shield of the motor cable at both sides - at the drive
controller and at the motor.
– Always place shields with large surface on the conducting and
earthed mounting plate. Also use the shield connections on the
device.
EDSVF9333V EN 3.0-06/2005
ƒ The motor cable is perfectly installed if
– it is routed separately of mains cables and control cables,
– crosses mains cables and control cables only at a right angle,
– is not interrupted.
5.2-1
Page 75
5
5.2
5.2.3
Wiring the standard device
Basics for wiring according to EMC
Motor cables
ƒ If it is inevitable to interrupt the motor cable (e.g. by chokes, contactors
or terminals):
– The unshielded cable length must not exceed 100 mm (depending on
the cable cross-section).
– Chokes, contactors, terminals etc. must be separated from the other
components (at least with a distance of 100 mm).
– Connect the shield of the motor cable to the mounting plate directly
before and behind the point of separation with a surfarce as large as
possible.
ƒ Connect the shield in the motor terminal box or on the motor housing
to PE.
– Metal glands at the motor terminal box ensure a connection of the
shield and the motor housing.
Motor supply cable Cable gland
Motor supply cable
max. 500mm
Braid
Extensive
contact of the
cable shield
Fig. 5.2-1 Shielding of the motor cable
Heatshrinkable tube
Cable gland
Cable connector according to EMC
for cable glands with high
degree of protection.
5.2-2
EDSVF9333V EN 3.0-06/2005
Page 76
5.2.4 Control cables
Wiring the standard device
Basics for wiring according to EMC
Control cables
ƒ Control cables must be shielded to minimise interference injections.
ƒ For lengths of 200 mm and more, use only shielded cables for analog
and digital inputs and outputs. Under 200 mm, unshielded but twisted
cables may be used.
ƒ Place the shield correctly:
– The shield connections of the control cables must be at a distance of
at least 50 mm from the shield connections of the motor cables and
DC cables.
– For cables for digital inputs and outputs, place the shield at both
ends.
– For cables for analog inputs and outputs, place the shield at one end
on the drive controller.
ƒ To achieve an optimum shielding effect (in case of very long cables,
with high interference) one shield end can be connected to PE potential
via a capacitor (e.g. 10 nF/250 V) (see sketch).
5.2.4
5
5.2
Fig. 5.2-2 Shielding of long, analog control cables
EDSVF9333V EN 3.0-06/2005
5.2-3
Page 77
5
5.2
5.2.5
Wiring the standard device
Basics for wiring according to EMC
Installation in the control cabinet
5.2.5 Installation in the control cabinet
Mounting plate requirements
Mounting of the components
Optimum cable routing
ƒ Only use mounting plates with conductive surfaces (zinc-coated or
V2A-steel).
ƒ Lacquered mounting plates are not suitable even if the lacquer is
removed from the contact surfaces.
ƒ Ensure a large-surface connection of several mounting plates (e.g.
using earthing strip).
ƒ Connect controller, filters, and chokes to the earthed mounting plate
with a wire of large a cross-section as possible:
ƒ The motor cable is perfectly installed if
– it is routed separately of mains cables and control cables,
– it crosses mains cables and control cables only at a right angle,
ƒ Cables must be routed close to the mounting plate (reference
potential) as freely suspended cables act like aerials.
ƒ Cables must be routed in a straight line to the terminals (avoid “tangle
of cables”).
ƒ Use separate cable ducts for power cables and control cables. Do not
mix up different cable types in one cable duct.
ƒ Minimise coupling capacitances and inductances due to unnecessary
cable l engths and reserve loops.
Connection system of
earthing
ƒ Short-circuit unused cores to the reference potential.
ƒ Route the positive and negative cables for DC 24 V together over the
total length to prevent loops.
ƒ Connect all components (drive controller, choke, filter) to a central
earthing point (PE rail).
ƒ Create an earth system in star connection.
ƒ Comply with the corresponding minimum cable cross-sections.
5.2-4
EDSVF9333V EN 3.0-06/2005
Page 78
5.2.6 Wiring outside the control cabinet
Notes for cable laying outside the control cabinet:
ƒ The longer the cables the greater must be the space between the
cables.
ƒ In case of parallel cable routing of cables with different types of signals
it is possible to minimise the interferences by means of a metal barrier
or separated cable ducts.
Cover
Wiring the standard device
Basics for wiring according to EMC
Wiring outside the control cabinet
Barrier without
opening
5
5.2
5.2.6
Signal cables
Fig. 5.2-3 Cable routing in the cable duct with barrier
Power cables
Cover
Communication cable
Cable duct
Measuring leads
Analog cables
Control cables
Power cables
Fig. 5.2-4 Cable routing in separated cable ducts
EMVallg001
EMVallg002
EDSVF9333V EN 3.0-06/2005
5.2-5
Page 79
5
5.2
5.2.7
Wiring the standard device
Basics for wiring according to EMC
Detecting and eliminating EMC interferences
5.2.7 Detecting and eliminating EMC interferences
Fault Cause Remedy
Interferences of
analog setpoints of
devices and
measuring systems
Conducted
interference level is
exceeded on the
supply side
Unshielded motor cable
No extensive shielding Provide optimum shielding
Shield of the motor cable is
interrupted by terminal strips,
switches etc.
Additional, unshielded cables are
installed within the motor cable
(e.g. for motor temperature
monitoring)
Motor cable ends too long and
unshielded
Terminal strips for the motor
cable are directly installed next to
the supply terminals
Mounting plate varnished Optimise PE connection:
HF short circuit Check cable routing
Use shielded motor cable
according to instructions
z Keep components separated
from all other parts by at least
100mm
z Use Motor choke
Separate the additional cables and
shield them
Shorten unshielded cable ends to
maximally 40 mm
Keep the terminals strips for the
motor cable separated from the
supply and other control terminals
by at least 100 mm
z Remove varnish
z Use zinc-coated mounting plate
5.2-6
EDSVF9333V EN 3.0-06/2005
Page 80
Wiring the standard device
Operating conditions for drive controller of variants V024 and V100 on IT system
5.3 Operating conditions for drive controller of variants V024 and V100 on IT system
In the special edition ”IT system”, operating the 9300 vector frequency
inverter on insulated supply systems ispossible. The frequency inverters also
feature an insulated design. This prevents the insulation monitoring from
responding, even if several frequency inverters are installed.
The electric strength of the frequency inverters is increased so that damages
to the frequency inverter are avoided if insulation errors or earth faults in the
supply system occur. The operational reliabilityof the system remains intact.
Mains connection
Stop!
Operate t he devices only with assigned mains chokes.
The operation with Lenze mains filters or Lenze RFI filters is not
allowed since these items contain components that are
interconnected to PE. It would cancel the protection concept of
theITsystem.Thecomponentsaredestroyedincaseofearth
fault.
5
5.3
Permissible supply forms and
electrical supply conditions
DC-bus operation of several
drives
Installation of the CE-typical
drive system
Mains Operation of the drive
With insulated star point
(IT systems)
With earthed external
conductor
DC supply via +UG/-UG Allowed without restrictions –
controllers
Allowed without restrictions
Allowed without restrictions
(not UL-approved)
Notes
Operation with mains filters
or RFI filters is not allowed.
Central supply with 9340 regenerative power supply module is not possible.
For the installation of drives on IT systems, the same conditions apply as for
the installation on systems with earthed neutral point.
According to the binding EMC product standard EN61800-3, no limit values
are defined for IT systems for noise emission in the high-frequency range.
EDSVF9333V EN 3.0-06/2005
5.3-1
Page 81
Page 82
Wiring the standard device
Basic devices in the power range 0.37 ... 11 kW
Wiring according to EMC (CE-typical drive system)
5.4 Basic devices in the power range 0.37 ... 11 kW
5.4.1 Wiring according to EMC (CE-typical drive system)
The drives meet the E U Directive on ”Electromagnetic Compatibility” if they
are installed in accordance with the specifications of the CE-typical drive
system. The end-user is responsible for maintaining the EU Directive in the
machine application.
Note!
Observe the designs in chapter ”Basic wiring according to EMC”!
5
5.4
5.4.1
EDSVF9333V EN 3.0-06/2005
5.4-1
Page 83
5
5.4
5.4.1
L1
L2
L3
N
PE
Wiring the standard device
Basic devices in the power range 0.37 ... 11 kW
Wiring according to EMC (CE-typical drive system)
F1 … F3
K10
PE
Z2
L3
PE L1 L2
PES
+
DC 24 V
–
PES
PES PES
X11
K31
K32
33
34
X5
28
E1
E2
E3
EVF9321 …
E4
EVF9333
E5
ST1
ST2
39
A1
A2
A3
A4
59
PESPES
T1 T2
PEUVW
+UG
X4
HI
LO
GND
PES
X6
63
7
62
7
4
3
2
1
PES
PE
X8
X9
X10
-UG
IN1
Z1
IN2
IN3
IN4
PE
S2
S1
K10
K10
PE
PES
PES PES
PES
J>
PE PE
M
3~
Fig. 5.4-1 Example for wiring in accordance with EMC regulations
PESPES PESPES
PESPES PESPES
PEPE
RB2
RB1
PEPE
RB
JRB
9300VEC108
X8/5
X8/8
KTY
RB2 T2T1
-UG
9352
RB1
+UG
PESPES
M
3~
F1 ... F3 Fuses
K10 Mains contactor
Z1 Programmable logic controller (PLC)
Z2 Mains choke or mains filter
Z3 Brake chopper EMB9352-E
Z4 Brake resistor
S1 Mains contactor on
S2 Mains contactor off
+U
G
,-U
G
DC-bus connection
PES HF shield termination through large-surface connection to PE
Z4Z3
5.4-2
EDSVF9333V EN 3.0-06/2005
Page 84
5.4.2 Important notes
Wiring the standard device
Basic devices in the power range 0.37 ... 11 kW
Important notes
To gain access to the power connections, remove the covers:
ƒ Release the cover for the mains connection with slight pressure on the
front and pull it off to the top.
ƒ Release the cover for the motor connection with slight pressure on the
front and pull it off to the bottom.
Installation material required from the scope of supply:
Description Use Amount
Shield connection support Support of the shield sheets for the supply
Hexagon nut M5
Spring washer ∅ 5 mm (DIN 127) 2
Serrated lock washer ∅ 5.3 mm
(DIN 125)
Shield sheet Shield connections for supply cables, motor
Screw and washer assembly
M4 × 10 mm (DIN 6900)
cable and motor cable
Fastening of shield connection supports
cable
Shield sheets fastening 4
5.4
5.4.2
2
4
2
2
5
EDSVF9333V EN 3.0-06/2005
5.4-3
Page 85
5
5.4
5.4.3
Wiring the standard device
Basic devices in the power range 0.37 ... 11 kW
Mains c onnection, DC supply
5.4.3 Mains connection, DC supply
Note!
ƒ If a mains filter or RFI filter is used and the cable length
between mains/RFI filter and drive controller exceeds
300 mm, install a shielded cable.
ƒ For DC-bus operation or DC supply, we recommend using
shielded DC cables.
Shield sheet installation
Stop!
ƒ To avoid damaging the PE stud, always install the shield sheet
and the PE connection in the order displayed. The required
parts are included in the accessory kit.
ƒ Do not use lugs as strain relief.
0
1
2
3
4
5
6
7
M6
M5
Fig. 5.4-2 Installation of shield sheet for drive controllers 0.37 ... 11 kW
PE stud
Screw on M5 nut and tighten it by hand
Slide on fixing bracket for shield sheet
Slide on serrated lock washer
Slide on PE cable with ring cable lug
Slide on washer
Slide on spring washer
Screw on M5 nut and tighten it
Screw shield sheet on fixing bracket with two M4 (a) screws
a
1.7 Nm
15 lb-in
L1 L2 L3
a
+UG -UG
8
7
2
4
0
PE
}
PE
M5
PE
3.4 Nm
30 lb-in
+
9300vec130
5.4-4
EDSVF9333V EN 3.0-06/2005
Page 86
Wiring the standard device
Basic devices in the power range 0.37 ... 11 kW
Mains c onnection, DC supply
5
5.4
5.4.3
Mains connection, DC supply
0
1
2
+UG -UG
L1 L2 L3
PE
L1, L2, L3
+U , -U
GG
0.5...0.6 Nm
4.4...5.3 lb-in
Fig. 5.4-3 Mains connection, DC supply for drive controllers 0.37 ... 11 kW
Mains cable
Shield sheet
Securely clamp mains cable shield with the lugs
Mains and DC bus connection
L1, L2, L3: Connection of mains cable
+U
,-UG: Connection of cable for devices in DC-bus connection
G
Cable cross-sections up to 4 mm
Cablecross-sections>4mm
2
: Use wire end ferrules for flexible cables
2
: Use pin-end connectors
9300std033
EDSVF9333V EN 3.0-06/2005
5.4-5
Page 87
5
5.4
5.4.4
Wiring the standard device
Basic devices in the power range 0.37 ... 11 kW
Motor connection
5.4.4 Motor connection
Shield sheet installation
Note!
ƒ Fusing the motor cable is not required.
ƒ The drive controller features 2 connections for motor
temperature monitoring:
– Terminals T1, T2 for c onnecting a PTC thermistor or thermal
contact (NC contact).
– Pins X8/5 and X8/8 of the incremental encoder input (X8) for
connecting a KTY thermal sensor.
Stop!
ƒ To avoid damaging the PE stud, always install the shield sheet
and the PE connection in the order displayed. The required
parts are included in the accessory kit.
ƒ Do not use lugs as strain relief.
0
1
2
3
4
5
6
7
M6
M5
Fig. 5.4-4 Installation of shield sheet for drive controllers 0.37 ... 11 kW
PE stud
Screw on M5 nut and tighten it by hand
Slide on fixing bracket for shield sheet
Slide on serrated lock washer
Slide on PE cable with ring cable lug
Slide on washer
Slide on spring washer
Screw on M5 nut and tighten it
Screw shield sheet on fixing bracket with two M4 (a) screws
1.7 Nm
a
15 lb-in
UVW
M5
PE
3.4 Nm
30 lb-in
}
9300vec128
PE
+
0
2
4
7
8
PE
T1T2
a
5.4-6
EDSVF9333V EN 3.0-06/2005
Page 88
Wiring the standard device
Basic devices in the power range 0.37 ... 11 kW
Motor connection
5
5.4
5.4.4
Motor with PTC thermistor or
thermal contact (NC contact)
Wire T1, T2 only if the motor is equipped with a PTC thermistor or thermal
contact (NC contact).
ƒ An ”open” cable acts like an antenna and can cause faults at the drive
controller.
Danger!
ƒ All control terminals are only base-insulated (single isolating
distance) after connecting a PTC thermistor or a thermal
contact.
ƒ Protection against accidental contact in c ase of a defective
isolating distance is only guaranteed through external
measures, e.g. double insulation.
15 V
2.7 k
T1 T2
PES
3.3 k
7.4 k
MONIT-OH8
U
PE
VW
+UG -UG
PES
PES
PES
J>
PE
M
PES
3~
9300vec139
Fig. 5.4-5 Circuit diagram of motor connection with PTC thermistor or thermal contact (NC
contact) at T1, T2
EDSVF9333V EN 3.0-06/2005
5.4-7
Page 89
5
5.4
5.4.4
Wiring the standard device
Basic devices in the power range 0.37 ... 11 kW
Motor connection
Features of the connection for motor temperature monitoring:
Terminals T1, T2
Connection
Tripping point z Fixed (depending on the PTC/thermal contact)
Notes z Monitoring is not active in the Lenze setting.
z PTC thermistor
– PTC thermistor with defined tripping temperature (acc. to
DIN 44081 and DIN 44082)
z Thermal contact (NC contact)
– Temperature switch as NC contact
z PTC: Rϑ
z Configurable as warning or error (TRIP)
z If you do not use a Lenze motor, we recommend a PTC thermistor
> 1600 Ω
up to 150°C.
2233
U, V, W
T1, T2
0.5...0.6 Nm
4.4...5.3 lb-in
1
UUVVWW
PE PE
T1 T1T2 T2
U, V, W
0.5...0.6 Nm
T1, T2
4.4...5.3 lb-in
00
1
Fig. 5.4-6 Motor connection with PTC thermistor or thermal contact (NC contact)
c Motor connection with Lenze system cable with integrated control
cable for motor temperature monitoring
Shield sheet
Securely clamp the overall shield and shield of control cable for motor
temperature monitoring using lugs
d Connection of motor cable and separate control cable for motor
temperature monitoring
Shield sheet
Securely clamp the shield of the motor cable and the shield of the cable
for the motor temperature monitoring using lugs
U, V, W
Motor cable connection
Observe correct polarity. Observe maximum length of motor cable.
Cable cross-sections up to 4 mm
Cablecross-sections>4mm
2
: Use wire end ferrules for flexible cables
2
: Use pin-end connectors
T1, T2 for motor temperature monitoring
Connection of cable for PTC thermistor or thermal contact (NC contact)
9300std011
5.4-8
EDSVF9333V EN 3.0-06/2005
Page 90
Motor with KTY thermal
sensor
Note!
ƒ Lenze recommends using Lenze system cables for wiring.
ƒ If self-prepared cables are used, only use cables with cores that
are twisted in pairs and shielded.
Wiring the standard device
Basic devices in the power range 0.37 ... 11 kW
Motor connection
5
5.4
5.4.4
X8/8
X8/5
PES
PES
T1 T2
X8
X9
X10
U
PE
VW
PE
M
+UG -UG
PES
PES
KTY
PES
3~
9300vec121
Fig. 5.4-7 Circuit diagram of motor connection with KTY thermal sensor at incremental
encoder input X8
EDSVF9333V EN 3.0-06/2005
5.4-9
Page 91
5
5.4
5.4.4
Wiring the standard device
Basic devices in the power range 0.37 ... 11 kW
Motor connection
Features of the connection for motor temperature monitoring:
Pin X8/5, X8/8 from incremental encoder input (X8)
Connection Linear KTY thermal sensor
Tripping point z Warning: Adjustable
z Error (TRIP): Fixed at 150 °C
Notes z Monitoring is not active in the Lenze setting.
z The KTY thermal sensor is monitored with regard to interruption
and short circuit.
2
Cable cross-sections
U, V, W
0.5...0.6 Nm
T1, T2
4.4...5.3 lb-in
Fig. 5.4-8 Motor connection with KTY thermal sensor
Motor cable
Shield sheet
U, V, W
9300 vector Cablecross-sectionsU,V,W,PE
Type [mm2] [AWG]
EVF9321 1 18
EVF9322 1 18
EVF9323 1 18
EVF9324 1.5 16
EVF9325 4 12
EVF9326 6 10
UVW
1
Securely clamp shield of motor cable with the lugs
Motor cable connection
Observe correct polarity. Observe maximum length of motor cable.
Cable cross-sections up to 4 mm
Cablecross-sections>4mm
T1T2
PE
0
2
: Use wire end ferrules for flexible cables
2
: Use pin-end connectors
9300vec122
5.4-10
EDSVF9333V EN 3.0-06/2005
Page 92
Wiring the standard device
Basic devices in the power range 15 ... 30 kW
Wiring according to EMC (CE-typical drive system)
5.5 Basic devices in the power range 15 ... 30 kW
5.5.1 Wiring according to EMC (CE-typical drive system)
The drives meet the E U Directive on ”Electromagnetic Compatibility” if they
are installed in accordance with the specifications of the CE-typical drive
system. The end-user is responsible for maintaining the EU Directive in the
machine application.
Note!
Observe the designs in chapter ”Basic wiring according to EMC”!
5
5.5
5.5.1
EDSVF9333V EN 3.0-06/2005
5.5-1
Page 93
5
5.5
5.5.1
L1
L2
L3
N
PE
Wiring the standard device
Basic devices in the power range 15 ... 30 kW
Wiring according to EMC (CE-typical drive system)
F1 … F3
K10
PE
Z2
L3
PE L1 L2
PES
+
DC 24 V
–
PES
PES PES
X11
K31
K32
33
34
X5
28
E1
E2
E3
EVF9321 …
E4
EVF9333
E5
ST1
ST2
39
A1
A2
A3
A4
59
PESPES
T1 T2
PEUVW
+UG
X4
HI
LO
GND
PES
X6
63
7
62
7
4
3
2
1
PES
PE
X8
X9
X10
-UG
IN1
Z1
IN2
IN3
IN4
PE
S2
S1
K10
K10
PE
PES
PES PES
PES
J>
PE PE
M
3~
Fig. 5.5-1 Example for wiring in accordance with EMC regulations
PESPES PESPES
PESPES PESPES
PEPE
RB2
RB1
PEPE
RB
JRB
9300VEC108
X8/5
X8/8
KTY
RB2 T2T1
-UG
9352
RB1
+UG
PESPES
M
3~
F1 ... F3 Fuses
K10 Mains contactor
Z1 Programmable logic controller (PLC)
Z2 Mains choke or mains filter
Z3 Brake chopper EMB9352-E
Z4 Brake resistor
S1 Mains contactor on
S2 Mains contactor off
+U
G
,-U
G
DC-bus connection
PES HF shield termination through large-surface connection to PE
Z4Z3
5.5-2
EDSVF9333V EN 3.0-06/2005
Page 94
5.5.2 Important notes
Wiring the standard device
Basic devices in the power range 15 ... 30 kW
Important notes
To gain access to the power connections, remove the cover:
Remove the cover of the drive controller
1. Remove the screws
2. Lift cover up and detach it
1
0
9300vec113
Installation material required from the scope of supply:
Description Use Amount
Hexagon nut M6 (DIN 934) Connection of supply cables (mains, +UG,-UG)
and motor cable to the stud bolts
Washer ∅ 6 mm (DIN 125) For h exagon nut M6 10
Spring washer ∅ 6 mm (DIN 127) For hexagon nut M6 10
Grommet Motor cable 1
Shield connection support Support of the shield sheet for motor cable 1
Self-tapping screw ∅ 4×14mm Fastening of shield connection support 2
Shield sheet Shield connection for motor cable 1
5.5.2
10
5
5.5
EDSVF9333V EN 3.0-06/2005
5.5-3
Page 95
5
5.5
5.5.3
Wiring the standard device
Basic devices in the power range 15 ... 30 kW
Mains c onnection, DC supply
5.5.3 Mains connection, DC supply
Note!
ƒ If a mains filter or RFI filter is used and the cable length
between mains/RFI filter and drive controller exceeds
300 mm, install a shielded cable.
ƒ For DC-bus operation or DC supply, we recommend using
shielded DC cables.
01 2
PE
}
+
+UG -UG
PE
Fig. 5.5-2 Mains connection, DC supply for drive c ontrollers 15 ... 30 kW
PE stud
Connect PE cable with ring cable lug
Conductive surface
Shield clamp
Connect shield with a surface as large as possible to the control cabinet
mounting plate and fasten with shield clamp (shield clamp is not part of the
scope of supply)
To improve the shield connection, also connect the shield to the PE stud
Mains and DC bus connection
L1, L2, L3: Connection of mains cable with ring cable lugs
+U
cable lugs
L1 L2
,-UG: Connection of cable for devices in DC-bus connection with ring
G
L3
3
L1, L2, L3
+U , -U
GG
PE
M6
5Nm
44 lb-in
9300std034
5.5-4
EDSVF9333V EN 3.0-06/2005
Page 96
5.5.4 Motor connection
Shield sheet installation
Note!
ƒ Fusing the motor cable is not required.
ƒ The drive controller features 2 connections for motor
temperature monitoring:
– Terminals T1, T2 for c onnecting a PTC thermistor or thermal
contact (NC contact).
– Pins X8/5 and X8/8 of the incremental encoder input (X8) for
connecting a KTY thermal sensor.
Stop!
Do not use lugs as strain relief.
Wiring the standard device
Basic devices in the power range 15 ... 30 kW
Motor connection
5
5.5
5.5.4
PE
T1
T2
a
Fig. 5.5-3 Installation of shield sheet for drive controllers 15 ... 30 kW
Fasten the shield sheet with two self-tapping screws ∅ 4×14mm(a)
U
a
0
VW
3.4Nm
30 lb-in
9300vec131
EDSVF9333V EN 3.0-06/2005
5.5-5
Page 97
5
5.5
5.5.4
Wiring the standard device
Basic devices in the power range 15 ... 30 kW
Motor connection
Motor with PTC thermistor or
thermal contact (NC contact)
Wire T1, T2 only if the motor is equipped with a PTC thermistor or thermal
contact (NC contact).
ƒ An ”open” cable acts like an antenna and can cause faults at the drive
controller.
Danger!
ƒ All control terminals are only base-insulated (single isolating
distance) after connecting a PTC thermistor or a thermal
contact.
ƒ Protection against accidental contact in c ase of a defective
isolating distance is only guaranteed through external
measures, e.g. double insulation.
15 V
2.7 k
T1 T2
PES
3.3 k
7.4 k
MONIT-OH8
U
PE
VW
+UG -UG
PES
PES
PES
J>
PE
M
PES
3~
9300vec139
Fig. 5.5-4 Circuit diagram of motor connection with PTC thermistor or thermal contact (NC
contact) at T1, T2
5.5-6
EDSVF9333V EN 3.0-06/2005
Page 98
Wiring the standard device
Basic devices in the power range 15 ... 30 kW
Motor connection
Features of the connection for motor temperature monitoring:
Terminals T1, T2
Connection
Tripping point z Fixed (depending on the PTC/thermal contact)
Notes z Monitoring is not active in the Lenze setting.
z PTC thermistor
– PTC thermistor with defined tripping temperature (acc. to
DIN 44081 and DIN 44082)
z Thermal contact (NC contact)
– Temperature switch as NC contact
z PTC: Rϑ
z Configurable as warning or error (TRIP)
z If you do not use a Lenze motor, we recommend a PTC thermistor
> 1600 Ω
up to 150°C.
2.5 Nm
22,1 lb-in
T1
2
2
2.5 Nm
T1
22,1 lb-in
T2
4
T1
}
PE
PE
+
3
U
VW
T1
T2
4
PE
}
5
5.5
5.5.4
PE
+
T2
1
0
U, V, W,
PE
M 6
5 Nm
44 lb-in
T2
1
0
Fig. 5.5-5 Motor connection with PTC thermistor or thermal contact (NC contact)
c Motor connection with Lenze system cable with integrated control
cable for motor temperature monitoring
Shield sheet
Securely clamp the overall shield and the shield of control cable for
motor temperature monitoring using lugs
d Connection of motor cable and separate control cable for motor
temperature monitoring
Shield sheet
Securely clamp the shield of the motor cable and the shield of the cable
for the motor temperature monitoring using lugs
PE stud
Connection of PE cable with ring cable lug
U, V, W
Connection of motor cable with ring cable lugs
Observe correct polarity. Observe maximum length of motor cable.
T1, T2 for motor temperature monitoring
Connection of cable for PTC thermistor or thermal contact (NC contact)
9300std030
EDSVF9333V EN 3.0-06/2005
5.5-7
Page 99
5
5.5
5.5.4
Motor with KTY thermal
sensor
Wiring the standard device
Basic devices in the power range 15 ... 30 kW
Motor connection
Note!
ƒ Lenze recommends using Lenze system cables for wiring.
ƒ If self-prepared cables are used, only use cables with cores that
are twisted in pairs and shielded.
X8/8
X8/5
PES
PES
T1 T2
X8
X9
X10
U
PE
VW
PE
M
+UG -UG
PES
PES
KTY
PES
3~
9300vec121
Fig. 5.5-6 Circuit diagram of motor connection with KTY thermal sensor at incremental
encoder input X8
5.5-8
EDSVF9333V EN 3.0-06/2005
Page 100
Wiring the standard device
Basic devices in the power range 15 ... 30 kW
Motor connection
Features of the connection for motor temperature monitoring:
Pin X8/5, X8/8 from incremental encoder input (X8)
Connection Linear KTY thermal sensor
Tripping point z Warning: Adjustable
z Error (TRIP): Fixed at 150 °C
Notes z Monitoring is not active in the Lenze setting.
z The KTY thermal sensor is monitored with regard to interruption
and short circuit.
2
PE
}
PE
T1
1
T2
+
3
U
VW
5
5.5
5.5.4
Cable cross-sections
0
Fig. 5.5-7 Motor connection with KTY thermal sensor
Motor cable
Shield connection
Securely clamp shield of motor cable with the lugs
PE stud
Connection of PE cable with ring cable lug
U, V, W
Connection of motor cable with ring cable lugs
Observe correct polarity. Observe maximum length of motor cable.
9300 vector Cablecross-sectionsU,V,W,PE
Type [mm2] [AWG]
EVF9327 10 8
EVF9328 16 6
EVF9329 25 4
U, V, W,
PE
M 6
5 Nm
44 lb-in
9300vec123
EDSVF9333V EN 3.0-06/2005
5.5-9
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