Lenze ESV SMV User Manual

SMV
Frequency Inverter
Operating instructions EN
(13465100)
Copyright © 2013 - 2006 Lenze AC Tech Corporation
All rights reserved. No part of this manual may be reproduced or transmitted in any form without written permis­sion from Lenze AC Tech Corporation. The information and technical data in this manual are subject to change without notice. Lenze AC Tech Corporation makes no warranty of any kind with respect to this material, includ­ing, but not limited to, the implied warranties of it’s merchantability and fitness for a given purpose. Lenze AC Tech Corporation assumes no responsibility for any errors that may appear in this manual.
All information given in this documentation has been carefully selected and tested for compliance with the hard­ware and software described. Nevertheless, discrepancies cannot be ruled out. We do not accept any responsi­bility nor liability for damages that may occur. Any necessary corrections will be implemented in subsequent editions.
This document printed in the United States
Contents
About theseInstructions ....................................................................................................... 2
1 Safety Information .................................................................................................... 3
2 Technical Data ..........................................................................................................7
2.1 Standards and Application Conditions ...................................................................................7
2.2 SMV Type Number Designation .............................................................................................8
2.3 Ratings ...................................................................................................................................9
3 Installation ..............................................................................................................12
3.1 Dimensions and Mounting ...................................................................................................12
3.1.1 NEMA 1 (IP31) Models < 30HP (22kW)............................................................... 12
3.1.2 NEMA 1 (IP31) Models > 30HP (22kW)............................................................... 13
3.1.3 NEMA 4X (IP65) Models ......................................................................................14
3.1.4 NEMA 4X (IP65) Models with Disconnect Switch ................................................15
3.2 Electrical Installation ............................................................................................................16
3.2.1 Power Connections..............................................................................................16
3.2.1.1 Mains Connection to 120VAC Single-Phase Supply ...........................16
3.2.1.2 Mains Connection to 240VAC Single-Phase Supply ...........................17
3.2.1.3 Mains Connection to Three-Phase Supply ..........................................17
3.2.1.4 Motor Connection ................................................................................17
3.2.1.5 Installation Recommendations for EMC Compliance ..........................18
3.2.1.6 NEMA 4X (IP65) Input Terminal Block .................................................18
3.2.1.7 Dynamic Brake Connections ...............................................................19
3.2.2 Fuses/Cable Cross-Sections ...............................................................................20
3.2.3 Control Terminals ................................................................................................. 21
4 Commissioning ......................................................................................................23
4.1 Local Keypad & Display .......................................................................................................23
4.2 Drive Display and Modes of Operation ................................................................................25
4.3 Parameter Setting ................................................................................................................26
4.4 Electronic Programming Module (EPM)...............................................................................26
4.5 Parameter Menu ..................................................................................................................27
4.5.1 Basic Setup Parameters ......................................................................................27
4.5.2 I/O Setup Parameters ..........................................................................................31
4.5.3 Advanced Setup Parameters ...............................................................................35
4.5.4 PID Parameters ...................................................................................................39
4.5.5 Vector Parameters ...............................................................................................41
4.5.6 Network Parameters ............................................................................................43
4.5.7 Diagnostic Parameters ........................................................................................44
4.5.7.1 Terminal & Protection Status Display ....................................................... 45
4.5.7.2 Keypad Status Display.............................................................................45
4.5.8 Onboard Communications Parameters 15-60HP (11-45kW) ............................... 46
4.5.9 Sequencer Parameters ........................................................................................47
4.5.9.1 Sequencer Flow Diagram Left .............................................................55
4.5.9.2 Sequencer Flow Diagram Right...........................................................56
4.5.9.3 Sequencer Status ................................................................................57
5 Troubleshooting and Diagnostics ........................................................................58
5.1 Status/Warning Messages ...................................................................................................58
5.2 DriveCongurationMessages .............................................................................................59
5.3 Fault Messages....................................................................................................................59
Appendix A ........................................................................................................................ 62
A.1 Permissable Cable Lengths ................................................................................................. 62
Lenze SMVector 13465100 EDBSV01 EN v18 1
About These Instructions
This documentation applies to the SMV frequency inverter and contains important technical data regarding the installation, operation, and commissioning of the inverter.
These instructions are only valid for SMV frequency inverters with software revision 4.23 or higher for version 4.23 software, the drive nameplate illustrated below would show “42” in the “F”
location. Please read these instructions in their entirety before commissioning the drive.
C A B D E F
Type: ESV751N04TXB
Id-No: 00000000
INPUT:
3~ (3/PE) 400/480 V
2.9/2.5 A 50-60 HZ
TYPE-4X INDOOR USE ONLY
OUTPUT:
3~ (3/PE) 0 - 400/460 V
2.4/2.1 A
0.75 KW/1HP 0 - 500 HZ
For detailed information
refer to instruction
Manual: SV01
000000000000000000
ESV751N04TXB000XX## ##
A B C D E F
Certifications Type Input Ratings Output Ratings Hardware Version Software Version
Scope of delivery Important
• 1 SMV Inverter with EPM installed (see Section 4.4)
• 1 Operating Instructions manual
After receipt of the delivery, check immediately whether the items delivered match the accompanying papers. Lenze AC Tech does not accept any liability for deficiencies claimed subsequently. Claim:
• visible transport damage immediately to the forwarder.
• visible deficiencies /incompleteness immediately to your Lenze AC Tech representative
Related Documents
The documentation listed herein contains information relevant to the operation of the SMVector frequency inverter. To obtain the latest documentation, visit the Technical Library at http://w ww.lenzeamericas.com.
Document # Description
CMVINS01 SMVector Communications Module Installation Instruction
CMVMB401 SMVector ModBus RTU over RS485 Communications Reference Guide
CMVLC401 SMVector Lecom Communications Reference Guide
CMVCAN01 SMVector CANopen Communications Reference Guide
CMVDVN01 SMVector DeviceNet Communications Reference Guide
CMVETH01 SMVector EtherNet/IP Communications Reference Guide
CMVPFB01 SMVector PROFIBUS Communications Reference Guide
ALSV01 SMVector Additional I/O Module Installation and Operation Manual
DBV01 SMVector Dynamic Braking
PTV01 SMVector Potentiometer Install Instructions
RKV01 SMVector ESVZXK1 Remote Keypad
RKVU01 SMVector ESVZXH0 Remote Keypad (for NEMA 1 15-60HP (11-45kW) Drives)
2 Lenze SMVector 13465100 EDBSV01 EN v18
Safety Information
1 Safety Information
General
Some parts of Lenze AC Tech controllers can be electrically live and some surfaces can be hot. Non­authorized removal of the required cover, inappropriate use, and incorrect installation or operation creates the risk of severe injury to personnel and/or damage to equipment.
All operations concerning transport, installation, and commissioning as well as maintenance must be carried out by qualified, skilled personnel who are familiar with the installation, assembly, commissioning, and operation of variable frequency drives and the application for which it is being used.
Installation
Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and do not change any insulation distances during transport, handling, installation or maintenance. Do not touch any electronic components or contacts. This drive contains electrostatically sensitive components, which can easily be damaged by inappropriate handling. Static control precautions must be adhered to during installation, testing, servicing and repairing of this drive and associated options. Component damage may result if proper procedures are not followed.
To ensure proper operation, do not install the drive where it is subjected to adverse environmental conditions such as combustible, oily, or hazardous vapors; corrosive chemicals; excessive dust, moisture or vibration; direct sunlight or extreme temperatures.
This drive has been tested by Underwriters Laboratory (UL) and is UL Listed in compliance with the UL508C Safety Standard. This drive must be installed and configured in accordance with both national and international standards. Local codes and regulations take precedence over recommendations provided in this and other Lenze AC Tech documentation.
The SMVector drive is considered a component for integration into a machine or process. It is neither a machine nor a device ready for use in accordance with European directives (reference machinery directive and electromagnetic compatibility directive). It is the responsibility of the end user to ensure that the machine meets the applicable standards.
Electrical Connection
When working on live drive controllers, applicable national safety regulations must be observed. The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross-sections, fuses, protective earth [PE] connection). While this document does make recommendations in regards to these items, national and local codes must be adhered to.
The documentation contains information about installation in compliance with EMC (shielding, grounding, filters and cables). These notes must also be observed for CE-marked controllers. The manufacturer of the system or machine is responsible for compliance with the required limit values demanded by EMC legislation.
Application
The drive must not be used as a safety device for machines where there is a risk of personal injury or material damage. Emergency Stops, over-speed protection, acceleration and deceleration limits, etc must be made by other
devices to ensure operation under all conditions. The drive does feature many protection devices that work to protect the drive and the driven equipment
by generating a fault and shutting the drive and motor down. Mains power variances can also result in shutdown of the drive. When the fault condition disappears or is cleared, the drive can be configured to automatically restart, it is the responsibility of the user, OEM and/or integrator to ensure that the drive is configured for safe operation.
Lenze SMVector 13465100 EDBSV01 EN v18 3
Safety Information
Explosion Proof Applications
Explosion proof motors that are not rated for inverter use lose their certification when used for variable speed. Due to the many areas of liability that may be encountered when dealing with these applications, the following statement of policy applies:
Lenze AC Tech Corporation inverter products are sold with no warranty of fitness for a particular purpose or warranty of suitability for use with explosion proof motors. Lenze AC Tech Corporation accepts no responsibility for any direct, incidental or consequential loss, cost or damage that may arise through the use of AC inverter products in these applications. The purchaser expressly agrees to assume all risk of any loss, cost or damage that may arise from such application.
Operation
Systems including controllers must be equipped with additional monitoring and protection devices according to the corresponding standards (e.g. technical equipment, regulations for prevention of accidents, etc.). The controller may be adapted to your application as described in this documentation.
DANGER!
• After the controller has been disconnected from the supply voltage, live components and power connection must not be touched immediately, since capacitors could be charged. Please observe the corresponding notes on the controller.
• Close all protective covers and doors prior to and during operation.
• Do not cycle input power to the controller more than once every two minutes.
• For SMVector models that are equipped with a Disconnect Switch (11th character in model number is L or M),
the Disconnect Switch is intended as a motor service disconnect and does not provide branch circuit protection to the inverter or motor. When servicing the motor, it is necessary to wait 3 minutes after turning this switch to the off position before working on motor power wiring as the inverter stores electrical power. To service the inverter, it is necessary to remove mains ahead of the drive and wait 3 minutes.
Safety Notifications
All safety information given in these Operating Instructions includes a visual icon, a bold signal word and a description.
Signal Word! (characterizes the severity of the danger) NOTE (describes the danger and informs on how to proceed)
Signal Word Meaning Consequences if ignored
Icon
DANGER!
WARNING!
WARNING! Hot Surface
STOP!
NOTE
Warns of hazardous electrical voltage. Death or severe injuries.
Warns of potential, very hazardous situations.
Warns of hot surface and risk of burns. Labels may be on or inside the equipment to alert people that surfaces may reach dangerous temperatures.
Warns of potential damage to material and equipment.
Designates a general, useful note. None. If observed, then using the control-
Risk of severe injury to personnel and/or damage to equipment.
Risk of severe injury to personnel.
Damage to the controller/drive or its environment.
ler/drive system is made easier.
4 Lenze SMVector 13465100 EDBSV01 EN v18
Safety Information
Harmonics Notification in accordance with EN 61000-3-2, EN 61000-3-12:
Operation in public supply networks (Limitation of harmonic currents i.a.w. EN 61000-3-2, Electromagnetic Compatibility (EMC) Limits). Limits for harmonic current emissions (equipment input current up to 16A/phase).
Directive Total Power
EN 61000-3-2
EN 61000-3-12
(1) For compliance with EMC regulations, the permissable cable lengths may change. (2) The additional measures described only ensure that the controller meets the requirements of the EN 61000-3-2.
The machine/system manufacturer is responsible for the machine’s compliance with the regulations.
connected to Mains
(public supply)
< 0.5kW with mains choke
0.5 ... 1kW with active filter
> 1kW complies without additional measures
16 ... 75amp Additional measures are required for compliance with the standard
Additional Measures Required for Compliance
Safety Information in accordance with EN 61800-5-1:
DANGER! - Risk of Electric Shock
Capacitors retain charge for approximately 180 seconds after power is removed. Disconnect incoming power and wait at least 3 minutes before touching the drive.
DANGER! - Risque de choc électrique
Les condensateurs restent sous charge pendant environ 180 secondes après une coupure de courant. Couper l’alimentation et patienter pendant au moins 3 minutes avant de toucher l’entraînement.
WARNING!
• This product can cause a d.c. current in the PE conductor. Where a residual current­operated (RCD) or monitoring (RCM) device is used for protection in case of direct or indirect contact, only an RCD or RCM Type B is allowed on the supply side of this product.
• Leakage Current may exceed 3.5mA AC. The minimum size of the PE conductor shall comply with local safety regulations for high leakage current equipment.
• In a domestic environment, this product may cause radio interference in which case supplementary mitigation measures may be required.
(2)
Lenze SMVector 13465100 EDBSV01 EN v18 5
Safety Information
Safety Information in accordance with UL:
Note for UL approved system with integrated controllers: UL warnings are notes which apply to UL systems. The documentation contains special information about UL.
•Integral solid state protection does not provide branch circuit protection. Branch circuit protection
must be provided in accordance with the National Electrical Code and any additional local codes. The
Warnings!
use of fuses or circuit breakers is the only approved means for branch circuit protection.
•When protected by CC and T Class Fuses, suitable for use on a circuit capable of delivering not
more than 200,000 rms symmetrical amperes, at the maximum voltage rating marked on the drive.
•Additionally suitable when protected by a circuit breaker having an interrupting rating not less than
200,000 rms symmetrical amperes, at the maximum voltage rating marked on the drive. (Excludes ESV113xx2T, ESV153xx2T, ESV113xx4T, ESV153xx4T, ESV183xx4T, ESV223xx4T, ESV303xx4T, ESV113xx6T, ESV153xx6T, ESV183xx6T, ESV223xx6T, and ESV303xx6T).
•Use minimum 75°C copper wire only, except for control circuits.
•For control circuits, use wiring suitable for NEC Class 1 circuits only.
•Torque Requirements (in accordance with UL) are listed in section 3.2.1,
Power Connections and in 3.2.3, Control terminals
•Shall be installed in a pollution degree 2 macro-environment.
•NEMA 1 (IP31) models shall be installed in a pollution degree 2 macro-environment.
•All models are suitable for installation in a compartment handling Conditioned Air (i.e., plenum rated).
WARNING!
The opening of branch-circuit protective device may be an indication that a fault has been inter­rupted. To reduce the risk of fire or electric shock, current carrying parts and other components of the controller should be examined and replaced if damaged.
AVERTISSEMENT!
Le déclenchement du dispositif de protection du circuit de dérivation peut être dû à une coupure qui résulte d’un courant de défaut. Pour limiter le risque d’incendie ou de choc électrique, examiner les pièces porteuses de courant et les autres éléments du contrôleur et les remplacer s’ils sont endommagés. En cas de grillage de l’élément traverse par le courant dans un relais de surcharge, le relais tout entier doit être remplacé.
NOTE
Control and communications terminals provide reinforced insulation (i.e. considered SELV or PELV, providing protection in case of direct contact) when the drive is connected to a power system rated up to 300VAC between phase to ground (PE) and the applied voltage on Terminals 16 and 17 is less than 150VAC between phase to ground. Otherwise, control and communications terminals provide basic insulation.
6 Lenze SMVector 13465100 EDBSV01 EN v18
Technical Data
2 Technical Data
2.1 Standards and Application Conditions
Conformity
Approvals
Input voltage phase imbalance
Supported Power Systems
Humidity
Temperature range
Installation height
Vibration resistance
Earth leakage current
Max Permissable Cable Length
Enclosure
Protection measures against
Compliance with EN 61000-3-2 Requirements
Compliance with EN 61000-3-12 Requirements
Operation in public supply networks (Limitation of harmonic currents i.a.w. EN 61000-3-2, Electromagnetic Compatibility (EMC) Limits). Limits for harmonic current emissions (equipment input current up to 16A/phase).
(1) The stated cable lengths are permissible at default carrier frequencies (refer to parameter P166). (2) The additional measures described only ensure that the controller meets the requirements of the EN 61000-3-2.
(2)
(2)
The machine/system manufacturer is responsible for the machine’s compliance with the regulations.
CE Low Voltage (2006/95/EC) & EMC (2004/108/EC) Directives
UL508C Underwriters Laboratories -Power Conversion Equipment
< 2%
− For central grounded systems, operation is permitted
TT TN
< 95% non-condensing
Transport -25 … +70°C
Storage -20 … +70°C
Operation -10 … +55°C (with 2.5%/°C current derating above +40°C)
0 - 4000m a.m.s.l. (with 5%/1000 m current derating above 1000m a.m.s.l.)
acceleration resistant up to 1.0g
> 3.5 mA to PE
<= 4.0 Hp (3.0 kW) 30 meters shielded, 60 meters un-shielded
(1)
=> 5.0 Hp (3.7 kW) 50 meters shielded, 100 meters un-shielded.
IP31/NEMA 1 IP65/NEMA 4X
NEMA 1 and NEMA 4X model enclosures are plenum rated in accordance with UL 508C and are suitable for installation in a compartment handling conditioned air.
Earth fault, phase loss, over voltage, under voltage, motor stalling, over temperature motor overload (125% of FLA), short circuit (SCCR=200kA at rated voltage)
< 0.5kW with mains choke
0.5 ... 1kW with active filter
> 1kW without additional measures
16 ... 75amp Additional measures required for compliance with EN 61000-3-12
without restrictions.
− For corner grounded 400/500V systems, operation is possible but reinforced insulation to control circuits is compromised.
Lenze SMVector 13465100 EDBSV01 EN v18 7
Technical Data
2.2 SMV Type Number Designation
The table herein describes the Type numbering designation for the SMVector Inverter models.
Electrical Products in the SMVector Series
ESV
Power Rating in kW:
251 = 0.25kW (0.33HP) 113 = 11.0kW (15HP) 371 = 0.37kW (0.5HP) 153 = 15.0kW (20HP) 751 = 0.75kW (1HP) 183 = 18.5kW (25HP) 112 = 1.1kW (1.5HP) 223 = 22.0kW (30HP) 152 = 1.5kW (2HP) 303 = 30.0kW (40HP) 222 = 2.2kW (3HP) 373 = 37.5kW (50HP) 302 = 3.0kW (4HP) 453 = 45.0kW (60HP) 402 = 4.0kW (5HP) 552 = 5.5kW (7.5HP) 752 = 7.5kW (10HP)
Installed I/O & Communication Module(s):
C_ = CANopen (Available all models) The “_” blank can be: D_ = DeviceNet (Available all models) 0 = Standard Keypad E_ = Ethernet/IP, (Available all models) R_ = RS-485 / ModBus /Lecom (Avail all models) P_ = ProfiBus-DP (Available all models) N_ = No Communications installed
Input Voltage:
1 = 120 VAC (doubler output) or 240 VAC 2 = 240 VAC 4 = 400/480 VAC 6 = 600 VAC
Input Phase:
S = Single Phase Input only Y = Single or Three Phase Input T = Three Phase Input only
Input Line Filter
F = Integral EMC Filter L = Integral EMC Filter and Integrated Disconnect Switch (NEMA 4X/IP65 Models only) M = Integrated Disconnect Switch (NEMA 4X/IP65 Models only) X = No EMC Filter/ No Disconnect Switch
Enclosure:
B = NEMA 1/IP31; Indoor only C = NEMA 4X/IP65; Indoor only; Convection cooled D = NEMA 4X/IP65; Indoor only; Fan cooled E = NEMA 4X/IP65; Indoor/Outdoor; Convection cooled F = NEMA 4X/IP65; Indoor/Outdoor; Fan cooled
NOTE Prior to installation make sure the enclosure is suitable for the end-use environment
Variables that influence enclosure suitability include (but are not limited to) temperature, airborne contaminates, chemical concentration, mechanical stress and duration of exposure (sunlight, wind, precipitation).
152 N0 2 T X B
8 Lenze SMVector 13465100 EDBSV01 EN v18
Technical Data
2.3 Ratings
120V / 240VAC Models
Mains = 120V Single Phase (1/N/PE) (90...132V), 240V Single Phase (2/PE) (170...264V); 48...62Hz
Type
ESV251--1S-- 0.33 0.25 6.8 3.4 1.7 200 24
ESV371--1S-- 0.5 0.37 9.2 4.6 2.4 200 32 32
ESV751--1S-- 1 0.75 16.6 8.3 4.2 200 52 41
ESV112--1S-- 1.5 1.1 20 10.0 6.0 200 74 74
NOTES:
Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.
240VAC Models
Type
ESV251--2S-- 0.33 0.25 3.4 1.7 200 20
ESV371--2S-- 0.5 0.37 5.1 2.4 200 30
ESV751--2S-- 1 0.75 8.8 4.2 200 42
ESV112--2S-- 1.5 1.1 12.0 6.0 200 63
ESV152--2S-- 2 1.5 13.3 7.0 200 73
ESV222--2S-- 3 2.2 17.1 9.6 200 97
Power Mains Current Output Current Heat Loss (Watts)
Hp kW
120VA240VACont (In)AMax I%N1/IP31 N4X/IP65
No filter
Mains = 240V Single Phase (2/PE) (170...264V); 48...62Hz
Power Mains Current Output Current Heat Loss (Watts)
Hp kW
240V
A
Cont (In)AMax I%N1/IP31 N4X/IP65
No filter
N4X/IP65
W/ filter
N4X/IP65
W/ filter
240V Single Phase (2/PE) (170...264V), 240V Three Phase (3/PE) (170...264V); 48...62Hz
Type
ESV371--2Y-- 0.5 0.37 5.1 2.9 2.4 200 27 26
ESV751--2Y-- 1 0.75 8.8 5.0 4.2 200 41 38
ESV112--2Y-- 1.5 1.1 12.0 6.9 6.0 200 64 59
ESV152--2Y-- 2 1.5 13.3 8.1 7.0 200 75 69
ESV222--2Y-- 3 2.2 17.1 10.8 9.6 200 103 93
Power Mains Current Output Current Heat Loss (Watts)
Hp kW
1~ (2/PE)A3~ (3/PE)
A
Cont (In)AMax I%N1/IP31 N4X/IP65
No filter
N4X/IP65
W/ filter
240V Three Phase (3/PE) (170...264V); 48...62Hz
Type
Power Mains Current Output Current Heat Loss (Watts)
Hp kW
240V
A
Cont (In)AMax I%N1/IP31 N4X/IP65
No filter
N4X/IP65
W/ filter
Lenze SMVector 13465100 EDBSV01 EN v18 9
Technical Data
ESV112--2T-- 1.5 1.1 6.9 6 200 64
ESV152--2T-- 2 1.5 8.1 7 200 75
ESV222--2T-- 3 2.2 10.8 9.6 200 103
ESV402--2T-- 5 4.0 18.6 16.5 200 154 139
ESV552--2T-- 7.5 5.5 26 23 200 225 167
ESV752--2T-- 10 7.5 33 29 200 274 242
ESV113--2T-- 15 11 48 42 180 485 468
ESV153--2T-- 20 15 59 54 180 614 591
NOTES:
Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.
400...480VAC Models
400 ... 480V Three Phase (3/PE) (400V: 340...440V), (480V: 340...528V); 48...62Hz
Type
ESV371--4T-- 0.5 0.37 1.7 1.5 1.3 1.1 175 200 23 21 25
ESV751--4T-- 1 0.75 2.9 2.5 2.4 2.1 175 200 37 33 37
ESV112--4T-- 1.5 1.1 4.2 3.6 3.5 3.0 175 200 48 42 46
ESV152--4T-- 2 1.5 4.7 4.1 4.0 3.5 175 200 57 50 54
ESV222--4T-- 3 2.2 6.1 5.4 5.5 4.8 175 200 87 78 82
ESV302--4T-- 4 3.0 8.3 7.0 7.6 6.3 175 200 95
ESV402--4T-- 5 4.0 10.6 9.3 9.4 8.2 175 200 128 103 111
ESV552--4T-- 7.5 5.5 14.2 12.4 12.6 11.0 175 200 178 157 165
ESV752--4T-- 10 7.5 18.1 15.8 16.1 14.0 175 200 208 190 198
ESV113--4T-- 15 11 27 24 24 21 155 180 418 388 398
ESV153--4T-- 20 15 35 31 31 27 155 180 493 449 459
ESV183--4T-- 25 18.5 44 38 39 34 155 180 645 589 600
ESV223--4T-- 30 22 52 45 46 40 155 180 709 637 647
ESV303--4T-- 40 30 68 59 60 52 155 180 1020
ESV373--4T-- 50 37.5 85 74 75 65 155 180 1275
ESV453--4T-- 60 45 100 87 88 77 155 180 1530
NOTES:
Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.
For 400...480 VAC models, the output current maximum (%) in the 400V column is used when P107 = 0 For 400...480 VAC models, the output current maximum (%) in the 480V column is used when P107 = 1
Power Mains Current Output Current Heat Loss (Watts)
Hp kW
400VA480VACont (In)AMax I%N1/IP31 N4X/IP65
400V 480V 400V 480V
No filter
N4X/IP65
W/ filter
10 Lenze SMVector 13465100 EDBSV01 EN v18
Technical Data
600VAC Models
600V Three Phase (3/PE) (425...660V); 48...62Hz
Type
ESV751--6T-- 1 0.75 2 1.7 200 37 31
ESV152--6T-- 2 1.5 3.2 2.7 200 51 43
ESV222--6T-- 3 2.2 4.4 3.9 200 68 57
ESV402--6T-- 5 4 6.8 6.1 200 101 67
ESV552--6T-- 7.5 5.5 10.2 9 200 148 116
ESV752--6T-- 10 7.5 12.4 11 200 172 152
ESV113--6T-- 15 11 19.7 17 180 380 356
ESV153--6T-- 20 15 25 22 180 463 431
ESV183--6T-- 25 18.5 31 27 180 560 519
ESV223--6T-- 30 22 36 32 180 640 592
ESV303--6T-- 40 30 47 41 180 930
ESV373--6T-- 50 37.5 59 52 180 1163
ESV453--6T-- 60 45 71 62 180 1395
NOTES:
Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.
Power Mains Current Output Current Heat Loss (Watts)
Hp kW A
Cont (In)AMax I%N1/IP31 N4X/IP65
No filter
STOP!
• For installations above 1000m a.m.s.l., derate In by 5% per 1000m, do not exceed 4000m a.m.s.l.
• Operation above 40°C, derate In by 2.5% per °C, do not exceed 55°C.
N4X/IP65
W/ filter
Output Current (In) derating for Carrier Frequency (P166) for NEMA 1 (IP31) Models:
- If P166=2 (8 kHz), derate In to 92% of drive rating
- If P166=3 (10 kHz), derate In to 84% of drive rating
Output Current (In) derating for Carrier Frequency (P166) for NEMA 4X (IP65) Models:
- If P166=1 (6 kHz), derate In to 92% of drive rating
- If P166=2 (8 kHz), derate In to 84% of drive rating
- If P166=3 (10 kHz), derate In to 76% of drive rating
Lenze SMVector 13465100 EDBSV01 EN v18 11
Installation
b2
Mounting Screws
Q
N
Q
S
P1
3 Installation
3.1 Dimensions and Mounting
WARNING!
Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors; corrosive chemicals; excessive dust, moisture or vibration; direct sunlight or extreme temperatures.
3.1.1 NEMA 1 (IP31) Models < 30HP (22kW)
c
4 x #10
18 lb-in
4 x M5
()
20 Nm
b1
b
s2
s1 s1
a1
a
a
Type
ESV251~~~~~B; ESV371~~~~~B
G1
ESV751~~~~~B
ESV112~~~~~B; ESV152~~~~~B
G2
ESV222~~~~~B
G3 ESV402~~~~~B 3.90 (99) 3.12 (79) 7.52 (191) 7.00 (178) 0.30 (8) 5.80 (147) 0.6 (15) 2.0 (50) 3.2 (1.5)
H1 ESV552~~~~~B; ESV752~~~~~B 5.12 (130) 4.25 (108) 9.83 (250) 9.30 (236) 0.26 (7) 6.30 (160) 0.6 (15) 2.0 (50) 6.0 (2.0)
ESV113~~~~~B; ESV153~~~~~B
J1
ESV183~~~~~B; ESV223~~~~~B
in (mm)
3.90 (99) 3.12 (79) 7.48 (190) 7.00 (178) 0.24 (6) 4.35 (111) 0.6 (15) 2.0 (50) 2.0 (0.9)
3.90 (99) 3.12 (79) 7.52 (191) 7.00 (178) 0.26 (7) 5.45 (138) 0.6 (15) 2.0 (50) 2.8 (1.3)
6.92 (176) 5.75 (146) 12.50 (318) 11.88 (302) 0.31 (8) 8.09 (205) 0.6 (15) 2.0 (50) 13.55 (6.15)
a1
in (mm)b in (mm)
Conduit Hole Dimensions Type
P
b1
in (mm)c in (mm)
N
b2
in (mm)Q in (mm)S in (mm)
in (mm)
in (mm)P in (mm)
G1 1.84 (47) 1.93 (49) .70 (18) 1.00 (25) .88 (22)
G2 1.84 (47) 3.03 (77) .70 (18) 1.00 (25) .88 (22)
G3 1.84 (47) 3.38 (86) .70 (18) 1.00 (25) .88 (22)
H1 2.46 (62) 3.55 (90) .13 (3) 1.38 (35)
J1 3.32 (84) 4.62 (117) .73 (19) 1.40 (36)
P1
s1
in (mm)
12 Lenze SMVector 13465100 EDBSV01 EN v18
s2
s2
in (mm)m lb (kg)
1.13 (29)
.88 (22)
1.31 (33)
.88 (22)
3.1.2 NEMA 1 (IP31) Models > 30HP (22kW)
a
b2
S1
S
Installation
b1
SMV
a1
ESV303~~4~~B;
K1
ESV303~~6~~B
ESV373~~4~~B;
K2
ESV373~~6~~B
ESV453~~4~~B
K3
ESV453~~6~~b
Type
in (mm)
8.72 (221) 7.50 (190) 14.19 (360) 13.30 (338) 0.45 (11.4) 10.07 (256) 0.6 (15) 2.0 (50) 24 (10.9)
8.72 (221) 7.50 (190) 17.19 (436) 16.30 (414) 0.45 (11.4) 10.07 (256) 0.6 (15) 2.0 (50) 31 (14.1)
8.72 (221) 7.50 (190) 20.19 (513) 19.30 (490) 0.45 (11.4) 10.07 (256) 0.6 (15) 2.0 (50) 35 (15.9)
Conduit Hole Dimensions Type
b
a
in (mm)b in (mm)
c
s1
a1
b1
in (mm)
N
in (mm)P in (mm)
K1 3.75 (95) 5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4) 0.875 (22.2)
b2
in (mm)c in (mm)
P1
in (mm)Q in (mm)S in (mm)
s1
in (mm)
s2
SMV
s2
s2
in (mm)m lb (kg)
in (mm)
s1
S1
P1
C
Q
Q
N
N
K2 3.75 (95) 5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4) 0.875 (22.2)
P
K3 3.75 (95) 5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4) 0.875 (22.2)
Lenze SMVector 13465100 EDBSV01 EN v18 13
Installation
b2
Mounting Screws
Q
Q
S
S1
Q
Q
N
3.1.3 NEMA 4X (IP65) Models
4 x #8-32
10 lb-in
4 x M4
()
1.2 Nm
b1
c
b
s2
s1
s1
s2
s1
in (mm)
s2
in (mm)m lb (kg)
Type
ESV371N01SX_; ESV751N01SX_; ESV371N02YX_; ESV751N02YX_; ESV371N04TX_; ESV751N04TX_;
R1
ESV751N06TX_; ESV371N02SF_; ESV751N02SF_; ESV371N04TF_; ESV751N04TF_;
ESV112N01SX_; ESV112N02YX_; ESV152N02YX_; ESV112N04TX_; ESV152N04TX_; ESV222N04TX_;
R2
ESV152N06TX_; ESV222N06TX_; ESV112N02SF_; ESV152N02SF_; ESV112N04TF_; ESV152N04TF_; ESV222N04TF_; ESV302N04TF_;
a1
a
a
in (mm)
a1
in (mm)b in (mm)
b1
in (mm)
b2
in (mm)c in (mm)
6.28 (160) 5.90 (150) 8.00 (203) 6.56 (167) 0.66 (17) 4.47 (114) 2.00 (51) 2.00 (51) 3.6 (1.63)
6.28 (160) 5.90 (150) 8.00 (203) 6.56 (167) 0.66 (17) 6.31 (160) 2.00 (51) 2.00 (51) 5.9 (2.68)
S1 ESV222N02YX_; ESV222N02SF_ 7.12 (181) 6.74 (171) 8.00 (203) 6.56 (167) 0.66 (17) 6.77 (172) 2.00 (51) 2.00 (51) 7.1 (3.24)
ESV552N02TX~; ESV752N02TX~
T1
ESV752N04TX~; ESV752N06TX~; ESV752N04TF~
ESV402N02TX_; ESV402N04TX_; ESV552N04TX_; ESV402N06TX_
V1
ESV552N06TX_; ESV402N04TF_; ESV552N04TF_
ESV113N02TX~; ESV153N02TX~ ESV113N04TX~; ESV153N04TX~ ESV113N04TF~; ESV153N04TF~
W1
ESV113N06TX~; ESV153N06TX~ ESV183N04TX~; ESV183N04TF~ ESV183N06TX~
ESV223N04TX~; ESV223N04TF~
X1
ESV223N06TX~
_ = Last digit of part number: C = N4X Indoor (convection cooled) ~ = Last digit of part number: D = N4X Indoor (fan cooled) E = N4X In/Outdoor (convection cooled) F = N4X In/Outdoor (fan cooled)
Conduit Hole Dimensions Type
8.04 (204) 7.56 (192) 10.00 (254) 8.04 (204) 0.92 (23) 8.00 (203) 4.00 (102) 4.00 (102) 10.98 (4.98)
8.96 (228) 8.48 (215) 10.00 (254) 8.04 (204) 0.92 (23) 8.00 (203) 4.00 (102) 4.00 (102) 11.58 (5.25)
9.42 (240) 8.94 (228) 14.50 (368) 12.54 (319) 0.92 (24) 9.45 (241) 4.00 (102) 4.00 (102) 22.0 (10.0)
9.42 (240) 8.94 (228) 18.5 (470) 16.54 (420) 0.92 (24) 9.45 (241) 4.00 (102) 4.00 (102) 25.5 (11.6)
N
in (mm)P in (mm)Q in (mm)S in (mm)
in (mm)
R1 3.14 (80) 2.33 (59) 1.50 (38) .88 (22) n/a
P
N
P
R2 3.14 (80) 4.18 (106) 1.50 (38) .88 (22) n/a
S
S1 3.56 (90) 4.63 (118) 1.50 (38) .88 (22) n/a
T1 4.02 (102) 5.00 (127) 1.85 (47) 1.06 (27) n/a
V1 4.48 (114) 5.00 (127) 1.85 (47) 1.06 (27) n/a
W1 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28)
X1 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28)
S1
14 Lenze SMVector 13465100 EDBSV01 EN v18
Installation
a
Mounting Screws
QQ
N
S
S1
P
Q
Q
N
3.1.4 NEMA 4X (IP65) Models with Disconnect Switch
b2
c1
c
4 x #8-32
10 lb-in
4 x M4
()
1.2 Nm
Type
ESV371N01SM_; ESV371N02YM_; ESV371N02SL_; ESV371N04TM_; ESV371N04TL_; ESV371N06TM_;
AA1
ESV751N01SM_; ESV751N02YM_; ESV751N02SL_; ESV751N04TM_; ESV751N04TL_; ESV751N06TM_;
ESV112N01SM_; ESV112N02YM_; ESV112N02SL_; ESV112N04TM_; ESV112N04TL_; ESV152N02YM_;
AA2
ESV152N02SL_; ESV152N04TM_; ESV152N04TL_; ESV152N06TM_; ESV222N04TM_; ESV222N04TL_; ESV222N06TM_; ESV302N04TL_;
AD1 ESV222N02SL_; ESV222N02YM_;
ESV552N02TM~; ESV752N02TM~
AB1
ESV752N04TM~; ESV752N06TM~; ESV752N04TL~
ESV402N02TM_; ESV402N04TM_; ESV552N04TM_; ESV402N06TM_;
AC1
ESV552N06TM_; ESV402N04TL_; ESV552N04TL_
ESV113N04TM~; ESV153N04TM~,
AE1
ESV113N06TM~; ESV153N06TM~
ESV113N02TM~; ESV153N02TM~ ESV113N04TL~; ESV153N04TL~
AF1
ESV183N04TL~; ESV223N04TL~ ESV183N04TM~; ESV223N04TM~ ESV183N06TM~; ESV223N06TM~
a
in
(mm)
6.28 (160)
6.28 (160)
7.12 (181)
8.04 (204)
8.96 (228)
9.42 (240)
9.42 (240)
a1
a1
in
(mm)
5.90
(150)
5.90
(150)
6.74
(171)
7.56
(192)
8.48
(215)
8.94
(228)
8.94
(228)
b1
b
in
(mm)
10.99 (279)
10.99 (279)
10.99 (279)
13.00 (330)
13.00 (330)
14.50 (368)
18.5 (470)
b
b1
b2
in
(mm)
0.66 (17)
0.66 (17)
0.66 (17)
0.92 (23)
0.92 (23)
0.92 (24)
0.92 (24)
c
in
(mm)
4.47 (114)
6.31 (160)
6.77 (172)
8.00 (203)
8.04
204)
9.45 (241)
9.45 (241)
in
(mm)
9.54
(242)
9.54
(242)
9.54
(242)
11.04 (280)
11.04 (280)
12.54 (319)
16.54 (420)
_ = Last digit of part number: C = N4X Indoor (convection cooled) ~ = Last digit of part number: D = N4X Indoor (fan cooled)
Conduit Hole Dimensions Type
P
Lenze SMVector 13465100 EDBSV01 EN v18 15
S
N
in (mm)P in (mm)Q in (mm)S in (mm)
AA1 3.14 (80) 2.33 (59) 1.50 (38) .88 (22) n/a
AA2 3.14 (80) 4.18 (106) 1.50 (38) .88 (22) n/a
AD1 3.56 (90) 4.63 (118) 1.50 (38) .88 (22) n/a
AB1 4.02 (102) 5.00 (127) 1.85 (47) 1.06 (27) n/a
AC1 4.48 (114) 5.00 (127) 1.85 (47) 1.06 (27) n/a
AE1 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28)
AF1 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28)
s1
c1
in
(mm)
.86
(22)
.86
(22)
.86
(22)
.86
(22)
.86
(22)
0.73 (19)
0.73 (19)
s2
s2
(mm)
s1
2.00 (51)
2.00 (51)
2.00 (51)
4.00
(102)
4.00 (102)
4.00 (102)
4.00 (102)
in
s1
s2
in
(mm)
2.00 (51)
2.00 (51)
2.00 (51)
4.00
(102)
4.00
(102)
4.00
(102)
4.00
(102)
m
lb
(kg)
4.7
(2.13)
7.9
(3.58)
9.0
(4.08)
13.9
(6.32)
14.7
(6.66)
23.0
(10.4)
28.5
(12.9)
S1
in (mm)
Installation
PE L1 N
3.2 Electrical Installation
Installation After a Long Period of Storage
STOP!
Severe damage to the drive can result if it is operated after a long period of storage or inactivity without reforming the DC bus capacitors.
If input power has not been applied to the drive for a period of time exceeding three years (due to storage, etc), the electrolytic DC bus capacitors within the drive can change internally, resulting in excessive leakage current. This can result in premature failure of the capacitors if the drive is operated after such a long period of inactivity or storage.
In order to reform the capacitors and prepare the drive for operation after a long period of inactivity, apply input power to the drive for 8 hours prior to actually operating the motor.
3.2.1 Power Connections
STOP!
If the kVA rating of the AC supply transformer is greater than 10 times the input kVA rating of the drive(s), an isolation transformer or 2-3% input line reactor must be added to the line side of the drive(s).
DANGER! Hazard of electrical shock! Circuit potentials up to 600 VAC are possible. Capacitors retain charge after power is removed. Disconnect power and wait at least three minutes before servicing the drive.
STOP!
• Verify mains voltage before connecting to drive.
• Do not connect mains power to the output terminals (U,V,W)! Severe damage to the drive will result.
• Do not cycle mains power more than once every two minutes. Damage to the drive may result.
Type Torque Strip Length
<5HP 12 lb-in (1.3 Nm) 5/16 in (8mm)
ESV552xx2T, ESV752xx2T, ESV113xx4/6, ESV153xx4/6, ESV183xx6, ESV223xx6 16 lb-in (1.8 Nm) 5/16 in (8mm)
ESV552xx4Txx, ESV752xx4Txx, ESV552xx6Txx, ESV752xx6Txx 12 lb-in (1.3Nm) 0.25 in (6mm)
ESV113xx2xxx, ESV153xx2xxx, ESV183xx4xxx, ESV223xx4xxx, ESV303xx4xxx 24 lb-in (2.7 Nm) 7/16 in (10mm)
ESV373xx4xxx, ESV453xx4xxx 27 lb-in (3.05 Nm) 0.75 in (19mm)
N4X/IP65 6-7 lb-in (0.67-0.79 Nm) 0.25 in (6mm)
3.2.1.1 Mains Connection to 120VAC Single-Phase Supply
Mains and Motor Terminations
Torque: N4X/IP65 Door Screws
ESV...N01S...
PE L1 L2 N
16 Lenze SMVector 13465100 EDBSV01 EN v18
Installation
PE L1 L2
PE L1 N
PE L1 L2
PE L1 N
PE L1 L2 L3
PES
PES
PE
PES
PES
PE
3.2.1.2 Mains Connection to 240VAC Single-Phase Supply
PE L1 L2 N
ESV...N01S...
ESV...N02Y... (2/PE AC)
ESV...N02S... (2/PE AC)
PE L1 L2 L3
PE L1 L2
PE L1 L2
ESV...N01S...
ESV...N02Y... (1/N/PE AC)
ESV...N02S... (1/N/PE AC)
3.2.1.3 Mains Connection to Three-Phase Supply
ESV...N02Y... ESV...N02T... ESV...N04T... ESV...N06T... (3/PE AC)
PE L1 L2 L3
3.2.1.4 Motor Connection
U/T1 V/T2 W/T3 PE
WARNING!
If the cable connection between the drive and the motor has an in-line contactor or circuit breaker then the drive must be stopped prior to opening/closing the contacts. Failure to do so may result in 0vercurrent trips and/or damage to the inverter.
PE L1 L2 N
PE L1 L2 L3
PE L1 L2
PE L1 N
M
PES
3~
PES = Protective Earth Shielding
WARNING!
Leakage current may exceed 3.5 mA AC. The minimum size of the protective earth (PE) conductor shall comply with local safety regulations for high leakage current equipment.
STOP!
In the case of a Spinning Motor:
To bring free-wheeling loads such as fans to a rest before starting the drive, use the DC injection braking function. Starting a drive into a freewheeling motor creates a direct short-circuit and may result in damage to the drive.
Confirm motor suitability for use with DC injection braking. Consult parameter P110 for starting / restarting into spinning motors.
Lenze SMVector 13465100 EDBSV01 EN v18 17
Installation
backplate using saddle clamp
3.2.1.5 Installation Recommendations for EMC Compliance
For compliance with EN 61800-3 or other EMC standards, motor cables, line cables and control or communications cables must be shielded with each shield/screen clamped to the drive chassis. This clamp is typically located at the conduit mounting plate.
The EMC requirements apply to the final installation in its entirety, not to the individual components used. Because every installation is different, the recommended installation should follow these guidelines as a minimum. Additional equipment (such as ferrite core absorbers on power conductors) or alternative practices may be required to meet conformance in some installations.
Motor cable should be low capacitance (core/core <75pF/m, core/shield <150pF/m). Filtered drives can meet the class A limits of EN 55011 and EN 61800-3 Category 2 with this type of motor cable up to 10 meters.
NOTE: Refer to Appendix A for recommended cable lengths. Any external line filter should have its
External Control Circuits
Control and signal cabling should be separated from
power cables by
a minimum of 300mm
360° shield termination to
chassis connected to the drive chassis by mounting hardware or with the shortest possible wire or braid.
3.2.1.6 NEMA 4X (IP65) Input Terminal Block
For NEMA 4X (IP65) models with integrated EMC filter and/or integrated line disconnect, the input terminal block is located on the right-hand side of the SMV inverter in the NEMA 4 X (IP65) enclosure. The single and three phase models are illustrated herein. Refer to paragraph 3.2.3 Control Terminals for pin out information.
Enclosure / Backplate
From Motor
From AC Supply
Screened motor cable: core/core <75pF/M core/shield <150pF/M
1256
13A13B 13C 14 30 16 17
25 411
L1
PE
UVW
Single Phase (2/PE) 120/240 VAC models
(ESVxxxN01SMC) with integrated line
disconnect
L2
N
1256
13A13B13C 14 30 16 17
25 411
L1
PE
W
V
U
Single Phase (2/PE) 240 VAC models
with Filter and/or integrated line
disconnect
L2
1256
UVW
Three Phase (3/PE) models
with Filter and/or integrated line
disconnect
WARNING
Power remains present for up to 3 minutes on power input terminals (L1, L2 and L3) and output terminals (U, V and W) even when the disconnect switch is in the OFF position. Remove input power ahead of the drive and wait 3 minutes before removing the terminal cover.
18 Lenze SMVector 13465100 EDBSV01 EN v18
25 411
PE
13A13B13C 14 30 16 17
L1
L2
L3
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