Lenze 8600 Operating Instructions Manual

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Page 1

Page 2

These Operating Instructions are

for the units with the following nameplate data:

8601 E.6x.6x.V009 8602 8603 8604 8605 8606 8607 8608 8609 8610 8611 E.6x.6x.VO09 8612 8613 8614 8615

Hardware Version + index

Software

+ index

Variant number

Corresponds to the German edition of:

Edition of: 15/1

Page 3

use

Operating

lnstructions...

information on specific

simply refer to the table of contents at the beginning and to the index at the end of the Operating Instructions.

These Operating Instructions use a series of different

provide quick reference and to highlight

items.

This

refers to items of information intended to facilitate

Operation.

which should be observed to avoid possible darnage to or

of equipment.

which should be observed to avoid health risks to the

operating personnel.

Page 4

Page 5

of contents

of the 8600 series variant dancer-Position control

2 Technical data

2.1 General data

2.2 Dimensions

2.3

of delivery

2.4

as directed

2.5 CE conformity

2.51 EC Low-Voltage

2.5.2

Compatibility

12 13 14

3 Application-specific

3.1 Applications with extreme overload, peak torque

230% of the rated motor torque

3.2 Applications with high overload, peak torque up to 170 % of

the rated motor torque

3.3 Applications with medium overload, peak torque

135 % of the rated motor torque

4 Handling

4.1 Mechanical installation

4.2 Electrical installation

Motor

Installation in compliance with EMC

CE-typical drive

4.2.4 Switching on the motor side

5 Wiring

5.1 Power connections

5.1

Tightening torques of the power terminals

5.2 Control connections

52.1 Analog inputs and

52.2

inputs and

5.2.3 Description of the analog inputs and Outputs

5.2.4 Description of

inputs and Outputs

5.2.5 Digital inputs and Outputs

5.2.6 Description of the digital iunputs and Outputs

5.2.7 Frequency output

5.3 Operation with DC-bus supply

5.3.1 Connection of several drives

5.3.2 DC-voltage supply

5.4 Screenings

5.5 Grounding of control electronics

28 29 29 30

31 32 34 35 36 36 36

lenze

Page 6

6 Accessories

6.1

resistors

6.1

Selection of the brake resistor

6.1.2 Technical data of brake resistors

6.2 Mains

6.2.1 Selection of the mains

6.2.2 Technical data of mains

6.3 Motorfilter

6.3.1 Technical data of motor filters

6.4 Sine filter

6.4.1 Technical data of sine filters

6.5

6.6

filters

6.6.1 Ratings of

filters

6.6.2 Technical data of

filters

6.7 Accessories for digital frequency networking

38 39

42 43 44 45

46 47 48

7 Accessories for networking

7.1 Connecting module 211 OIB-

7.2 Connecting module

PROFIBUS

7.3 Connecting

for

fibre cables-LECOM-LI 53

7.4 Level

2101 IP- LECOM-NB

7.5 Adapter

(LECOM

X6)

8 Initial switch-on

Parameter setting

1 Keypad

1.1 Key

1.2 Plain text display

2 Basic Parameter setting

2.1 Changing Parameters Parameter setting by two

2.2 Save Parameters

2.3 Load Parameters

3 Basic settings

Operating mode

3.1

Controller enable

Quick stop

Select

of rotation

3.2 Configuration

3.2.1 Example of how to select

3.3 Signal-flow

for

Operation

(CO05

= -o- to

3.4 Features of

3.4.1

input with

3.4.2 Digital frequency input

3.5 Features of

3.6 Offset and

adjustment

3.7 Control mode

3.7.1 V/f-characteristic control

3.7.2

control

3.8 Minimum field frequency fdmin

3.9 Maximum field frequency fdmax Acceleration and deceleration times Tir, Tif

55 55

58 58 58

59 59

60 60 62 63

64 66 66

68 68 69

70 72 73 73 74

Page 7

4 Closed-loop speed control

4.1 Analog act. value

4.2 Digital act. value

4.3 Frequency

control

4.4 Adjustment of the act. value gain

4.4.1 Automatic adjustment

4.4.2 Manual adjustment

4.5 Setting of the controller Parameters 79

4.6 Additional functions

5 Programming of the freely assignable inputs and

Outputs

5.1 Freely assignable digital inputs

5.2 Functions of the freely assignable digital inputs

5.2.1 Set TRIP

52.2 Reset TRIP

5.2.3 DC-injection brake

5.2.4 JOG frequencies

5.2.5 Additional acceleration and deceleration times

5.2.6 Ramp generator stop

5.2.7 Ramp generator input = 0

5.2.8 Integral

component = 0

5.2.10 Reset 1-component

D-component

dancer-Position controller

Suppression of the dancer-Position controller

5.2.12 Reset of the

compensation

5.3 Freely assignable digital Outputs, relay output

5.4 Functions of the freely assignable digital Outputs

5.4.1 Frequency below a certain threshold,

5.4.2 Maximum

reached, Imax

5.4.3

reached,

5.4.4 Fault

TRIP

54.5 Ready, RDY

81 82 82 82 83 84 86 88

88 88

90 90 90 90 91 91 92 92 92 92 92 93 93 94 95

5.4.6 Pulse inhibit, IMP

5.4.7 Act. value

5.4.8 Act. value = 0

5.5 Monitor Outputs

5.6 Digital frequency output

(Option)

6 Additional open-loop and closed-loop control functions

6.1 Chopper frequency

6.1.1 Automatic

frequency

6.2 Automatic DC-injection brake

6.3 Slip compensation 97

6.4 S-shaped ramp generator characteristic 98

6.5 Limitation of the frequency setting range

6.6

damping

6.7 Load-Change damping

7 Overload

7.1 Overload

of the frequency controller

monitoring)

7.2 Overload

of the motor

8 Display functions

8.1 Code set

8.2 Language

8.3 Display of

value

8.4 Switch-on display

8.5

100

100 101 101 101 101

Page 8

9 Dancer-Position control

9.1 Application examples Winding drives

,, .

Line drives

: >

9.1.3 Grinding and cutting-off wheel drives

9.2 Control structure of dancer-Position control with

control

, ,

for winding drives

9.2.1 Diameter detection

9.2.2 Dancer-Position controller

9.3 Loop or dancer-Position control for line drives

9.4 Grinding or cutting-off wheel drives

‘,

9.5 Adjustment of analog inputs

, > ,

9.6

of the

9.7 Diameter and radius detection

9.7.1 Signal of the ultrasonic Sensor: distance

, >

9.7.2 Signal of the ultrasonic Sensor: radius

9.7.3

information

the radius detection

9.7.4 Gain adjustment

radius

9.7.5 Limits of the radius calculation

9.7.6 Operation without

9.8 Adjustment of the dancer-Position controller

9.8.1

Provision

9.8.2 Winding or unwinding

‘;

9.9 Setting of the PID controller

9.9.1 Overlay of Position controller

9.9.2 Conversion of modulation of dancer-Position controller to field frequency

9.9.3 Limitation of the modulation of the dancer-Position controller

9.10 Diameter compensator Reset of the

compensator

9.10.2 Sensorless

detection

9.11 Input of correction value

9.12 Application: Tandem Digital frequency output

9.12.2 Information

the

drive

9.13 Application: Loop control with

adaption

9.14 Signal flow

for dancer-Position control (CO05

10 Torque controller

10.1 Features

10.2 Setting of the torque controller

10.3 Adjustment of analog inputs

10.4 Adjustment of the IO setpoint

, ,.

10.5 Adjustment of the Imax limit

10.6 Adjustment of the torque controller

10.7 Signal flow

for torque control (CO05

11 Code table

, <

”

102 102

102 103 103

104

104 105 105 105 106 108 108 108 109 109 110 111 111

112 112 113 113 114 115 115

115 116 117

117

118 118

118

119

120

122

123 124 126 126 126 128

130

Page 9

12 Serial intetfaces

12.1 LECOMI interface X6

12.2 LECOM2 interface (Option)

12.3 LECOM

12.3.1 Controller address

12.3.2 Operating state

12.3.3 Controller state

12.3.4 Pole pair number

12.3.5 Baud rate

12.3.6 History of reset faults

12.3.7 Code bank (LECOMI)

12.3.8 Enable automation interface

12.3.9 High resolution data

12.4 Attribute table

Service

1 Fault

2 Warning

3 Monitoring

4 Checking the power

4.1 Checking the mains rectifier

4.2 Checking the power

4.3 Checking the voltage supply on the control board 8602MP

Index

Page 10

Page 11

Planning

Features of the 8600 series

variant dancer-Position control

In addition to numerous

functions, this variant offers

various functions

are required for a dancer-Position control used for winding applications. Another possibility is to activate a torque control. For more detailed information

the

functions see

9 and

Power Stage

l Wide mains voltage range: 3 x 330 to 528V AC or

470 to 740V DC

l Controllers with

protected against short circuits

4kHz

frequency, adjustable up to

l Output frequency up to

V/f-rated frequency up to 960Hz

l Overload

up to 200% rated

for a short time

l Overload monitoring

be set

Integrated brake transistor, external brake resistors in

enclosure as

l Connections for DC bus supply

Digital control unit with

microprocessor

l Simple Parameter setting and diagnosis using keypad and

line display in German, English, and

language

Parameter setting

Operation

control with linear or

characteristic

l High breakaway torque by magnetizing-current control l Constant

due to

l Speed control using DC

or incremental

l Current limitation with

lowering for stall-protected Operation

l Motor overload monitoring via PTC input l Serial

for external Parameter setting

and Operation

Field bus connecting

be integrated

Page 12

l Dancer-Position controller with speed and

Diameter

via analog input

l Soft insertion of the dancer-Position controller via ramp

generator or

with the main

l Sensor compensator for fault and

corrections

l Torque control with

Approvals

8602

8611)

VDE 0160, VDE reg.-no. 86694

l UL 508, file no. 132659

Page 13

Technical data

2.1

General data

Mains voltage:

Output voltage:

Output frequency: Chopper frequency:

Threshold of the integrated brake

Enclosure:

Ambient temperature:

Noise

Permissible

3 x

AC, 45 to 65 Hz

Permissible voltage range:

(as alternative:

3 X 0

fd with 400V at

adjustable, mains-independent)

When using a mains

the maximum possible output voltage is

reduced to approx. 96% of the mains voltage. 0 to

adjustable

4kHz factory

adjustable from 2 to

765 V DC in the DC bus

housing,

to DIN 40050

0 to 50°C during Operation

(for rating see page 19)

-25 to 55°C

storage

-25 to 70°C

transport

Severity

4 to IEC 801-4

Pollution level

l 2 to VDE 0110,

2. The

should not be exposed to

or explosive

Influence of installation altitude on 1000 m: 100% rated

the rated

2000 m: 95% rated 3000 m: 90% rated 4000 m: 65% rated

Page 14

2.2

Dimensions

2.3 Scope

of delivery

The

of delivery includes:

frequency

type

Potentiometer

l accessory kit incl.

and plug-in terminals

l Operating Instructions

Page 15

2.4

as directed

The 8200 series consists of electrical devices which are designed for application in industrial power installations.

The controllers are directed

as components for the control of variable

drives with

AC motors for the installation into control cabinets

control boxes

as controllers for the installation of drive

The controllers comply with the

requirements of the

EC Low-Voltage Directive. Drive Systems with 8600 controllers which are assembled

according to the requirements for CE-typical drive

(see

4.2.2) comply with the EC EMC Directive.

The CE-typical drive

with the 8600 controllers are

intended

for the Operation at public and non-public mains for the application in industrial, commercial and residential

areas

The CE-typical drive Systems are not suited for the connection to IT mains (mains without earth-potential reference)

the earth-potential reference of the RFI filter. The controllers are not appliances but directed as components

to be assembled into drive Systems for industrial use. The controllers themselves do not form machines for the

purpose of the EC Machinery Directive.

Page 16

2.5 CE conformity

What is the purpose of EC directives?

EC directives are issued by the

Council and are intended for the determination of common technical requirements (harmonization) and cet-tification procedures within the Community. At the moment, there are 21 EC directives of product

The directives are or will be

to national laws of the member states. A certification issued by one member state is valid automatically without any

approval in all other member states. The texts of the directives are restricted to the essential

requirements. Technical details are or will be determined by

harmonized Standards.

What does the CE mark imply?

After a verification, the conformity to the EC directives is

affixing a CE mark. Within the EC there are no commercial barriers

for a product with the CE mark. The enclosure of a conformity cet-tification is not necessary according to most directives.

Therefore, the customer is not able to appreciate

of the 21

EC directives applies to a product and

harmonized Standards

are considered in the conformity verification. A drive

with the CE mark itself corresponds exclusively to

the Low-Voltage

For the compliance with the EMC

only general recommendations have been issued so far.

The CE conformity of the installed

remains the

responsibility of the

For the

of CE-typical drive

(see page

Lenze has already proved the CE

conformity to the EMC

What is the aim of the EMC

The EC

relating to

Compatibility is

for “equipment”

may either

disturbances or be affected by such disturbances. The aim is the limitation of the generation of

disturbances so that the Operation of radio and telecommunication

and other equipment is possible and that a suitable

immunity of the equipment against

disturbances is

ensured so that the Operation

be achieved.

What is the

of the Low-Voltage

The Low-Voltage

for all electrical equipment

for use with a rated voltage between 50V and 1 OOOV AC and

between 75 and 1500V DC and

normal ambient conditions. The use of e.g. electrical equipment in explosive atmospheres and electrical

in passenger and goods lifts are excepted.

The

of the Low-Voltage

is to ensure that

that electrical equipment

does not endanger the safety of man or

on the market. lt should

also be designed to

material

Page 17

for the purpose of the

EC Low-Voltage

amended by:

CE mark directive

The

of the 8600 series were developed, designed, and

manufactured in compliance with the above-mentioned EC directive

the sole responsibility of

Lenze GmbH

Co KG, Postfach 101352, D-31763 Hameln

The compliance with the protective requirements of the above

mentioned EC directive was confirmed by the award of the EMC

of the accredited test laboratory VDE Prüf- und

Zertifizierungsinstitut, Offenbach.

Standards and regulations considered:

DIN VDE 0160

5.88 + Al + A2.110.66

equipment for use in electrical power

EN 50176

Classification

DIN VDE 0100

EN 60529

IEC 249

1 1 OB6

IEC 249

2-15

IEC 326

EN 60097

9.93

DIN VDE 0110

Standards for the

of power installations

Degrees of

material for printed circuits

Printed circuits, printed boards

Creepage distances and clearances

Hameln,

Page 18

2.5.2 EC

of Conformity ‘95

for the purpose of the EC

relating to

Compatibility

amended by: First amended directive

CE mark directive

The controllers of the 8600 series

be driven in stand-alone Operation for the purpose of the regulation compatibility (EMVG of

and 1st

amended

directive

The EMC

only be

when

integrating the

into a drive System.

Lenze GmbH

Co KG, Postfach 10 13 52, D-31763 Hameln

declares that the described “CE-typical drive

with the

controllers of the type

und

comply with the above

mentioned EC directive.

The compliance with the protective requirements of the above mentioned EC directive was confirmed by the award of the

EMC

of the accredited test laboratory: VDE Prüf- und

Zet-tifizierungsinstitut, Offenbach The conformity evaluation is based on the working

of the

product Standard for drive Systems:

EMC product

including specific

methods for power drive Systems

Considered generic Standards: Generic

Standard

Generic Standard for the emission of noise

Part 1: Residential areas, commercial premises, and

businesses

Generic Standard for the emission of noise

(used in addition to

2: Industrial premises

requirements of IEC The emission of noise in

premises is

limited in

22G) IEC 22G.

50082-2

Part 2: Industrial premises

The requirements of noise immunity for residential areas were

considered

these are less

Considered

Standards for the test of noise emission:

Housing and mains

1000 MHz

in industrial

Standard is used in addition to the

for use in residential and commercial

industrial premises

Page 19

Considered

Standards for the test of noise immunity:

Hameln,

(Tinebor)

ngineer in

of CE

Page 20

EC Manufacturer’s

for the purpose of the EC

relating to

Machinery

amended by: First amended directive

amended directive

CE mark directive

The controllers of the

and

were developed,

designed, and manufactured

the sole responsibility of

Lenze GmbH

Co KG, Postfach 10 13 52, D-31763 Hameln

The controllers are directed to be installed in a machine or to be

assembled together with other components to form a machine or a System. The controllers on their own are not machinery for the purpose of the EC directive relating to machinery.

the conformity of the machinery where the controllers are to be installed with the regulations of the EC directive relating to machinery is proved, commissioning of the controllers is prohibited.

Hameln,

Page 21

Application-specific controller selection

3.1

Applications with extreme overload,

peak torque up to 230% of the rated motor torque

For applications where a very extreme

and overload torque are necessary (e.g. presses, machines).

The controller provides 200% of the rated torque for

a maximum of 30s.

With cyclic overload, the ratio between overload to cycle time must not exceed 0.2.

For these applications, the monitoring of the output

is set to

Operation with rated power

using the

Cl 19 and Cl20 (see page 82)

(factory setting)

Please note that a maximum ambient temperature of

50°C is permissible.

Page 22

3.2

Applications with high overload,

peak torque up to 170 % of the rated motor torque

For applications

require a Standard overload behaviour of a controller (e.g. general mechanical engineering, hoists, travelling drives,

The controller provides 150% of the rated torque for

a maximum of 30s. For cyclic overload, the ratio overload to cycle time must not exceed 0.1.

For this

the monitoring of the output

is set to Operation with

increased power

using the

Cl 19 and Cl20 (see page 82)

Please note that a maximum ambient temperature

of 45°C is permissible.

Order no.

motor

power

8606 EVF8606-E-V009

7.5

11.0

8608

15.0

8609 EVF8609-E-V009

18.5

8610 EVF8610-E-V009 22.0

8611 EVF8611-E-V009 30.0

8612 EVF6612-E-V009 37.0

Page 23

3.3

Applications with medium overload,

peak torque up to 135 % of the rated motor torque

For applications where only a

starting and

overload torque are necessary (e.g. Ventilators,

The

provides 110% of the rated torque for a maximum of 30s. For cyclic overload, the ratio overload to cycle time must not exceed 0.1.

For this

the monitoring of the output

is set to Operation with

maximum power

using the

19 and Cl20 (see page 82 )

Please note that a maximum ambient temperature

of 40°C is permissible.

l These data are valid for a maximum ambient temperature of

Page 24

Handling

4.1

Mechanical installation

These frequency controllers must only be used as built-in units.

the controller

with the terminal

at the

bottom.

a free space of

at the top and bottom. For the controllers 8612 . . . 8615 this free space must also be allowed at both sides. Ensure unimpeded Ventilation of cooling air.

If the cooling air contains pollutants (dust, grease,aggressive

may impair the controller

suitable preventive measures must be taken,

separate air

installation of a

regular

etc.

If the controller is permanently subjected to Vibration or shaking,

absorbers may be necessary.

Page 25

4.2

Electrical

l The Controllers contain sensitive electrostatic compontents.

to assembly and Service operations in the area

the

controller connections, the

must be free electrostatic Charge. These persons

themselves by

the PE

fixing screw or another grounded metal

in the control

cabinet.

l All control inputs and Outputs of the controller are mains-

isolated. The mains isolation has a

insulation. The control

inputs and Outputs must be integrated into another

against

contact. Use insulated operating elements, connect the mechanical screw

of the

potentiomenter (accessory kit)

with PE.

l Unused control inputs and Outputs must be protected with plugs

or the

included in the delivery.

l When using current-operated protective equitpment:

The

are internally equipped with a mains rectifier.

As result, a DC-fault

may prevent the tripping of the

current-operated protective equipment after a short-circuit to frame.

Therefore, we recommend additional measures such as protective multiple

or universal-current sensitive

current-operated

When dimensioning the tripping

of current-operated

please observe, that the capacitive leakage currents

between

and RFI

may result in false

tripping.

l The regulations

the

of PE

conductors must be observed. The

of the PE

conductor must be at least as large as the

of the

connection.

l In the

only connect the Controller vwhen

visible moisture has evaporated.

l Before first switching-on of the controller check whether there is

fault at the output side, if so, remove it.

faults

occur

Operation will be detected, the controller will

be switched off and indicate the fault message

l The internal

limitation

be overloaded when

connecting or disconnecting the controller very often. With cyclic

mains connection, the Controller

be switched on every 3

minutes.

l Replace

fuses only with the specified type and when no voltage is applied. The controller remains live for up to 3 minutes after mains disconnection.

Page 26

4.2.1 Motor protection

The units do not have a

motor protection.

For monitoring the motor temperature

orthermal contacts

be used.

The connection possibilities are shown on page 28. When using group drives, a motor protection relay is required for

motor.

When using motors which do not have a suitable insulation for controller Operation:

Connect motor filters for protection (see page 45).

Please contact your motor manufacturer.

Please note:

These frequency controllers generate an output frequency of up to 480 Hz when set correspondingly. The connection of a motor which is not suitable for this frequency may result in a hazardous overspeed.

4.2.2 Installation in compliance with EMC

l Lenze has built up typical drives with these controllers and has

verified the conformity. In the following this

is called

“CE-typical drive system”.

you observe the

easy measures for the

CE-typical drive

the controller will not

any EMC

and you

be sure to comply with the EMC

l The following configurations

now be selected by the

The user himself

determine the

components and

their integration into the drive

and is then held

responsible for the conformity of the drive.

The user

select the CE-typical drive

for which

the manufacturer has already proved the conformity.

For deviating installations, e.g.

use of unscreened cables, use of group filters instead of the assigned RFI filters,

without mains

the conformity to the CE-EMC Directives requires a check of the

regarding the EMC limit values.

The user of the machine is responsible for the compliance with the EMC

Page 27

4.2.3 CE-typical drive

Components of the CE-typical drive

Controller,

filter and mains

are mounted on one assembly board. The

components are

wired according to the

5, section: Planning of the Operating Instructions.

Installation of CE-typical drive Systems

The

compatibility of a

depends on the

method and accuracy of the

must be

taken of:

l filters,

and

l grounding.

Filters

Only use suitable mains filters and mains Chokes.

Mains filters reduce impermissible high-frequency disturbances to a perrnissible value. Mains

reduce low-frequency disturbances, especially those

by long motor cables.

Motor cables

are longer than 50 m must be protected

additionally (motor filter or sine filter).

All cables from and

must be screened.

Lenze

cables meet these requirements.

Ensure that the motor

is laid separately from the other cables

cables and mains cables). Mains input and motor output

must not be connected

one terminal

Lay cables as

as possible to the reference potential. Dangling

cables are like antennas.

Grounding

all metall-conductive components

mains filters,

mains Chokes) using suitable cables from a

(PE bar).

Maintain the min.

prescribed in the safety

regulations. For EMC, the

of the contact is important, not

the

section.

Page 28

Installation

l Connect the Controller, mains fitter, and mains

to the

grounded mounting plate. Zinc-coated mounting plates

permanent contact.

the mounting plates are painted, the paint

must be removed in

When using several mounting plates they

be connected

with as large surface as possible

using

bands).

l Connect the

of the motor cable to the

connection of the Controller and to the mounting plate of a surface as large as possible. We recommend to use ground

on bare

metal mounting

to connect the

to the mounting

plate with as large surface as possible,

screened cable

If contactors, motor

switches or terminals are located in the motor cable, the screens of the connected cables must also be connected to the mounting plate with as

surface

as possible. PE and the

should be connected in the motorterminal

box.

cable glands at the motor

box ensure a

connection of the

and the motor housing with as large a

surface as possible.

the mains cable between mains filter and Controller is longer

than 0.3 m, the cable must be screened. Connect the

the mains cable directly

the Controller

and to the mains filter and connect it to the mounting plate with as large as possible surface.

When using a brake resistor, the

of the brake resistor

cable

be directly connected to the

and the brake

resistor and it must be connected to the mounting platte with a

surface

as large as possible.

The control cables must be screened. Digital

cables

must be screened at both ends. Connect the screens of the

contra! cables to the

connections of the Controllers

leaving as

unscreened cable as possible.

When using the Controllers in residential areas an additional screening with a damping of

is required to

the noise emission. This is usually achieved by installation into enclosed, grounded conrol cabinets or boxes made of metal.

Please note:

l If units,

do not comply with the noise immunity EN

2 required by the CE, are operated next to the Controllers, an

interference of these units is possible.

Page 29

Part of the CE-typical drive

on mounting plate

L3 Connection mains fuse

Paint-free bare metalPaint-free bare metal

, contact surfaces

connection between

mounting plate and

PE connection

Cables between mains filterCables between mains filter and controller longer than 0.3 m

and controller longer than 0.3 m must be screened

Screened

control cables

Screened motor cable, connect

to PE also at the motor side, large

contact to the motor

housing required

4.2.4 Switching on the motor side

Switching on the motor side is permissible for an emergency stop as

normal Operation.

Please note that when switched with the controller enabled, this may

the fault message

fault). For

long motor cables, the fault

on the interfering cable

capacitances

so large that the short circuit monitoring

of the

is triggered. In these

a motor filter is

to reduce the fault currents

page 45).

Page 30

Wiring

5.1

Power connections

Gable

ains contactor

Mains

resistor

Motor

filter

Terminal

in the control

cabinet

Screen connections at the

All power terminals remain live up to 3 minutes after mains disconnection!

Page 31

5.1.1

Tightening torques of the power terminals

Tightening 0.6...0.8

Ibfin)

5.2 Control connections

Layout:

404144 45

to x4: Control terminals

x5:

Input of digital

encoder

X6:

LECOM interface

X8: 2nd input of digital frequency/incremental encoder

(Option)

Output of digital frequency (Option)

Field bus connections (Option, e.g.

for

v2;

Displays for field bus Options

Note Always connect the plug-in terminals

kit) to the plug

connectors

to X4.

When not using the interface plugs (plug-in connectors) X5 and X6

them with the supplied

lt is possible to

the

control terminals

using switches

5.2.1 to 5.2.7, page 30ff). To

the switches, remove the

of the device.

In addition to this, there are numerous possibilities to

the

inputs and Outputs of the device using

page

Page 32

52.1 Analog inputs and Outputs

(unipolar

2.2k

setpoint)

(bipolar

setpoint)

Monitor Outputs

5.2.2

inputs and Outputs

X8 Pin 4

thermal contact

temperatu monitoring

relay

incremental

output

Page 33

5.2.3 Description of the analog inputs and

Analog inputs

Switch setting Use

(factory setting)

Master

Voltage supply for Potentiometer

Parameter setting see

+ sign

75, 68

2bit + sign

75.68

-1 OV/7mA

Analog Outputs (monitor Outputs)

Terminal

Switch setting

Use

(factory setting)

ground (GND)

Monitor 1 (Output frequency)

Level

Parameter setting see

Monitor 1 (output

frequency)

Monitor 2 (output current)

5.2.4 Description of

inputs and Outputs

Terminal

If a

contact is not used:

Page 34

5.2.5 Digital inputs and Outputs

The

for the digital inputs and Outputs shown below are

factory-set. To

the

cables, only use relays with current contacts. Relays with gold-plated contacts have proven for this.

All digital inputs and Outputs are PLC

and are

when

operated with an external voltage supply (24 V)

isolated from the

rest of the control

To connect the voltage supply, use

terminals 39 and 59. If there is no external voltage supply, the

internal 15 V-supply

be used.

External voltage supply (24 V)

Inputs:

Input voltage:

Input current:

0 to 30 v LOW HIGH for 24 V 8 mA per input

Outputs:

Maximum voltage supply:

Maximum output current:

30 v 50 mA per output (external resistor at least 480

for 24 V,

e.g. relay, part no. 326 005)

GND ext.

TRIP- JOG

TRIP

pulse inhibit imax

Qmin

Page 35

Internal voltage supply (1

Inputs:

Input voltage:

Input current:

Outputs:

Maximum voltage supply: Maximum output current:

0 to 30 v LOW Signal: HIGH for 15 V 5 mA per input

30 v 50 mA per output external resistor at least 300

for 5 V, e.g. relay

no. 326 850)

GND ext.

Ctr. enable DC-inj. brake

JOG

TRIP Pulse inhibit Imax

RDY Qmin

Caution:

The internal 15 V supply may be loaded with a maximum of 100 mA. The terminals 39 and 40 must be linked in of internal 15 V supply.

Page 36

5.2.6 Description of the digital iunputs and Outputs

Digital inputs

Freely assignable input

Digital Outputs

Page 37

Frequency output

you want to display, for example, the output frequency or the

speed of the

via a digital display

you

use the

frequency output

times field frequency”. As factory setting, this

assigned to terminal A4. This output

the other

digital Outputs,

and

be supplied via terminals 39 and

59.

x3 39

Page 38

5.3 Operation with DC-bus supply

5.3.1 Connection of several drives

Drives

are supplied by a three-phase voltage

also be linked via the terminals +UG and -UG for energy-sharing. This type of connection requires all

to be supplied simultaneously

with the same mains voltage, with

being connected

to the recommended mains

* The fuses must be dimensioned for the rated output current of the device and a

voltage strength of 1000 V DC.

5.3.2 DC-voltage supply

With

supply into the DC bus, energy act. value is also possible. If the drive is in the generator mode (braking), the absorbed energy will be passed to the DC

A brake

is then often not necessary.

Motor

The fuses must be dimensioned for the rated output current of the device

and a voltage strength of 1000

DC.

Page 39

5.4 Screenings

Cable screenings increase the noise immunity of the drive and reduce the interfering radiation.

The power and control terminals of the

are noise

immune without screened cables up to severity class 4 to IEC 801-4. Burst of 4kV on the power terminals and 2kV on the

control terminals are permissible. Screenings are only required when you want to operate the

in environments, where severity class 4 is not

If your drive corresponds to the CE-typical drive

and you do not want to carry out the radio-interference measurements necessary for the conformity, screened cables are required.

5.5

Grounding of control electronics

The grounding of the control electronics is to ensure that the potential of the control electronics does not exceed 50V to PE (housing).

Single drives

Bridge the control terminals GND and PE.

Network of several drives

Avoid GND loops. Lead all GND cables to external, insulated

centralize again from there and connect to PE in the

supply.

Make

that the grounding of the control electronics does not

darnage any external devices.

Page 40

Accessories

Accessories are not included in the

of supply.

6.1

resistors

In the generator mode, e.g. when decelerating the drive, the

returns energy to the DC bus of the controller. If large inertias are braked and/or short deceleration times are set, the DC bus voltage may exceed its maximum permissible value. In the

of overvoltage in the DC bus, the controller sets pulse inhibit

and indicates “overvoltage

The controller cancels the pulse inhibit

once the votlage has returned to the permissible range. To avoid overvoltage

braking, a brake chopper is used,

switches an external brake resistor when the voltage in the

DC bus exceeds 765 V. The absorbed energy is dissipated as heat so that the voltage in the DC bus does not rise

l The brake chopper is already included in the Standard

controller.

l The suitable brake chopper is available as an Option. It is

connected to the terminals

and BR2

(see connecting diagram, page 28).

Page 41

6.1

of the brake resistor

l The following

ensure a maximum braking time of 15 seconds a maximum relative duty time of 10%.

l The set continuous power of the

is the reference for the

Operation at rated power (factory setting)

8602 8603 8604 8605

370 240 180 180

0.15 0.2 0.3 0.3

8607 8608 8609 8610

100 68 47 33

0.6 0.8 1.2 2.0 K2

8612 8613 8614 8615

22 15 15 15

3.0 4.0 4.0 4.0

Operation at increased power

8602 8603 8604 8605

240 180 180 180

0.2 0.3 0.3 0.3

8607 8608 8609 8610

100 47 33 33

0.6 1.2 2.0 2.0

Controller

8611 8612 8613

8614 8615

t e

33 15 15 15 15

2.0 4.0 4.0 4.0 4.0

Order no.

Operation at maximum power

8602 8603 8604 8605

180 180 180

0.3 0.3 0.3

Controller

8606 8607 8608 8609 8610

type

100

33 33 33

0.6

2.0 2.0 2.0

Order no.

t e

Controller 8611

8612

4.0 15

8613

4.0 15

8614

4.0 15

8615

Order no.

ERBDOI

brake power

be obtained by using other resistors or by connecting several

resistors in parallel or in series. However, the

resistance given on page 38 must

be maintained!

Page 42

the above conditions do not apply, you

determine the

suitable brake resistor as follows: Determine the resistance:

Resistance

required brake peak power

Depending on the unit the resistances must not fall below theDepending on the unit the resistances must not fall below the following values:following values:

Controller typeController type

Min. resistancetMin. resistancet

Controller type

Min. resistance

18612

18615

Determine the rated power of the brake resistor:

Cycle time

Resistance

The permissible continuous power of the internal brake does not

the unit. lt corresponds to the max. permissible

brake power.

3. Determine the thermal capacitance of the resistor:

Thermal capacitance

Resistance

max. brake time

Page 43

6.1.2 Technical data of brake resistors

All listed brake resistors are equipped with an integrated temperature monitoring. The brake contact

is switched in the

event of overtemperature is designed for:

max.

250

V AC

l max. 0.5 A

Grid-protected brake resistors

Page 44

Moulded module resistors on heatsink

Brake resistor

Dimensions

Resistance Order number

d e

mm mm mm mm

370

240 70 225 95

7.5

240

340 70 325 70 5 7.5

Brake resistor

Resistance Order number

370 240

Power

0.15

0.2

Resistor values

Peak brake power

1.4

2.2

Heat capacitance

6.2

Mains

Advantages of using a mains

l Less mains disturbance

The wave shape of the mains current

sinusoidal; at

the same time the

current is reduced by up to 40%

of the mains load, the

load and the fuse load).

l Increased life of the Controller

A mains

the AC load of the DC bus capacitors

and thus doubles its Service life.

l The transient high-energy overvoltages

are sometimes

generated at the mains side by circuit breakers or fuses are stopped by the mains

and thus the units are usually not

damaged.

l Low-frequent radio interference

be reduced.

Please note:

l When a mains

is used, the maximum possible output

voltage does not

the value of the mains voltage.

typicat voltage drop at the rated

4 to 5%.

l Mains

are always required when the Controller is

operated with increased or maximum power.

Page 45

6.2.1 Selection

of the mains

set permanent power of the

is the reference

the combination.

Operation at rated power (factory setting)

8602 8603 8604 8605

3.9 5.5 7.0

8.8

3 x 2.5 3 x 2.5 3 x 1.6

1.6

7.0 7.0 12.0 12.0

8607 8608 8609 8610

15.0 20.5 28.0 34.5 3x 1.2 3xl.2 3 x 0.88 3 x 0.75

17.0 25 35 45

8612 8613 8614 8615

53.0 66.0 78.0 96.0 3 x 0.38 3 x 0.38 3 x 0.27 3 x 0.22

105 130

Operation at increased power

8602 8603 8604 8605

5.3 7.4 9.4

I .a

2.5 3 x 2.5

7.0 7.0 12.0 12.0

Controller type 8606

8608 8609 8610

Rat. mains

16.3 20.7

38 47

3 x 1.2 3xl.2 3 x 0.88 3 x 0.75 3 x 0.75 17 25 35 45 45

Order number

8612 8613 8614

8615

105 129

3 x 0.38 3 x 0.38 3 x 0.27 3 x 0.22

105

Operation at maximum power

8602 8603 8604 8605

7.0 A 9.2 A 11.6 A 3 x 2.5

1.6

7.0 12.0 12.0 2

8607 8608 8609 8610

37.2 50 54 3 x 0.88 3 x 0.55 3 x 0.55 35 55 55

8612 8613 8614 8615

100 125

3 x 0.38 3 x 0.27 3 x 0.22

105 130

Page 46

6.2.2 Technical data of mains

b-4

Mains Order no.

a b

c d

f k m nWeight

mm mm mm mm mm mm mm

105

73 6.0

1.8

90 130

6.0

109 110 80 5.0 10

25A

140

5.0 10

35A

161

165

120 6.3

45A

161

165 120

85A

111

206 205 140

206

240

205 237

150

135

20.0

Page 47

6.3 Motor filter

Advantages of using a motor filter:

. The motor filter

capacitive currents

cable capacitances.

l The slope of the motor voltage

is limited to 500

Motorfilters are always required for:

l unscreened cables

than 1

l screened cables longer than 50m.

when using motors

do not have suitable insulation for

controller Operation.

data of the motor manufacturer.)

Please note:

the motor filter as

as possible to the controller

Maximum cable length 5 m

Connect

and

of the motor filter only to the controller

terminals of the same designation. Select the control mode

control” (CO06 = -0-). The control “magnetizing-current control” is not permissible.

The

frequency must be 4 kHz. The max. permissible output frequency is 300 Hz. The controller is loaded in addition to the motor

with

approx. 12% of the rated filter

The voltage drop

the motor filter at rated

and

rated frequency

= 50 Hz) is 2 to 3% of the controller output

voltage.

For motor cable lengths

100 m (screened) and

200 m

screened) a sine filter should be used. With unscreened motor cables it should be tested whether the

with the interference

required for the

CE-EMC conformity.

Page 48

6.3.1 Technical data of motor filters

Design A

Design B

With motor currents

55 A please use motor filters

are

connected in parallel.

Page 49

6.4 Sine filter

Advantages of using a sine filter:

l Sinusoidal output voltages to supply

devices.

note:

l Irrstall the sine filter as

to the controller.

l Select the control mode

control”

The “magnetizing-current control” form of control is

not permissibie.

The

frequency must be set to 8 kHz (CO1 8 = -4-).

The controller is loaded additionally with approximately 10% of the rated current of the sine filter.

l The voltage drop

the sine filter at rated current and rated

frequency

= 50 Hz) is 7% of the Controller output voltage.

l The maximum permissible output frequency is 120 Hz.

l With unscreened motor cables it

be tested whether the

with the interference

required for the

CE-EMC conformity.

Page 50

6.4.1

Technical data of sine filters

Design A

Design

you need a sine filter for

currents, please contact the

factory.

Page 51

6.5 Gable

protection

Cable protecting fuses for recommended

Controller type

8601

Rated fuse current 16A

20 A 35 A

50A

Cable Cross-sectlon 2.5

(12)

(10)

(6)

(4)

Controller type

6612 6613 6614 8615

Rated fuse current

63 A

125A

160A

200 A

Cable

or or or or

AWG 3 AWGO AWG 0 AWG

AWG

Replace

fuses only with the specified type and when the

is disconnected from the mains. All power terminals remain

live up to 3 minutes after mains disconnection!

Instead of

protection fuses you

also use miniature circuit

breakers (e.g. Siemens

3..

Page 52

6.6

RFI filters

Advantage of using a

filter:

of high-frequent radio interference.

Please note:

l Because of the generation of leakage currents, the

filters

must be connected to earth. The

filter must always be

connected to earth at first even if you only want to test the

Otherwise, the

is not protected against

l The filters listed in the following

be connected to the 400 V mains. If you need filters for mains voltages of 460 V or 480 V, please

contact the factory.

6.6.1 Ratings of RFI filters

The ratings of the RFI filters depend on the mains current

permanently applied.

Operation at rated power (factory setting)

type

filter current

number

16A 25A

614

OAOOl

615

Operation at increased power

Controller type

filter current

Order number

16A 8607 25A 8608

36A

50A

OAOOl

8615

Operation at maximum power

Controller type

8604

8610 8612

Rated

current Order number

16A 25A 50A 80A

OAOOl

180A

Page 53

6.6.2 Technical data of RFI filters

Design A Design B

Filter type

Order number a b c

e f g m

Weight

Design Rated

mm mm mm mm mm mm mm mm

A 8.OA EZF3-008A001 220 115 100 180 60 17 115 6.5 1.8 A 16.OA EZFB-016AOOl 240 150 135 200 65 17 115 6.5 1.8

.OA

1 250 1 150 1 135 1 200 1 65 1 17 1 115 16.5

3.0

6.7

Accessories for digital frequency networking

l System cable for

connection between the

individual

digital frequency input

including assembly kit

Digital frequency output including assembly kit

l Adapter for incremental encoder

The adapter is required when the incremental encoder is to be

connected to the

via terminals

X5 or

Name

System cable (2.5 m long)

(2nd digital frequency input)

(digital frequency output)

Adapter for incremental encoder

Order number

EWZ0008 EWZ0009

Page 54

Accessories for networking

We will be pleased to send you futther information detailing these

accessories on request.

7.1 Connecting module 21

Features:

Additional module for the Lenze series 4900, 8600, 9200 Slave connection module for the communication

Can be integrated into the base Can be combined with the automation

2211 PP,

Patticipants of peripheral bus in the

Standardized Parameters and controller functions according to the DRIVECOM

21 Access to all Lenze Parameters Fast cyclic and time-equidistant data LECOM

at the controller remains active

Intelligent module with

microprocessor

7.2 Connecting module

PROFIBUS

Features:

Additional module for the Lenze series 4900, 8600, 9200 Slave connection module for the communication

PROFIBUS with the communication

PROFIBUS-FMS

and PROFIBUS-DP Bus connection to RS485 Standard, or Optical fibre cables

according to SINEC-L2FO Baud rate from 93.75 kbaud to 1.5 Mbaud

Channel for Parameter setting for PROFIBUS-DP as Can be combined with the automation

2211 PP,

Standardized Parameters and controller functions according to

the DRIVECOM

21 Access to all Lenze Parameters

LECOM

interface at the controller remains active

Intelligent module with

microprocessor

Page 55

7.3 Connecting elements for

fibre cables-LECOM-LI

Lenze offer a series of specially designed connection accessories for the

to use the fibre

communication

bus. The accessories included adapters with

transmitter and

a distributor and power pack. Due to the

fibre cables, data transmission with a very high immunity to interferences is possible.

7.4

Level converter 2101 IP-

The

converter 2101

be used to transmit serial Signals

with electrical isolation. Therefore it is possible to

widely

distributed drive

(maximum

length

either as

multipoint connection according to

connection according to RS422.

7.5

Adapter RS485 (LECOM interface X6)

This adapter will be required if you want to wire the

interface of the unit via the terminals.

Page 56

Initial switch on

settings are necessary for the drive to operate?

After mains connection the controller is ready to operate after

approx. 0.5 seconds. The frequency

are factory-set such that a four-pole

Standard motor with 400V rated voltage and

according to the

in section 3.1

be operated without

settings.

of motor ratings according to section 3.2 or 3.3, page it is necessary to increase the permanent output power accordingly. Using the

Cl 19 and Cl 20 the output monitoring must be set to increased power or maximum power (see page 99). The ICI

must also be adapted to the motor

(see page72).

The motorwill rotate if: .

the controller is enabled: Apply a voltage of 13 to 30V (HIGH

across terminal

28.

the

of rotation is set :

CW rotation:

Apply a voltage of 13 to 30V (HIGH

across terminal 21.

CCW rotation: Apply a voltage of 13 to 30V

(HIGH

across terminal 22.

the

is not

Apply a voltage

than OV (maximum 1 OV) across terminal

Reference potential for the terminals 21, 22, 28 is terminal 39.

When operating with internal voltage supply (terminal

bridge

terminals 39 and 40. Reference potential for the

input

terminal 8 is terminal 7. If you want to operate the controller using the LECOM

additional settings are required.

Page 57

Parameter setting

Keypad

Plain text display

Keys

1.1

Key

Display of Status:

Fieady for Operation (LED green) Imax-limit reached (LED red) Pulse inhibit (LED yellow), released

by:

Controller inhibit Fault

(TRIP)

SH +

PRG Change between

and Parameterlevel

PRG

Increase displayed number

SH+

Increase displayed number fast (scroll up) Reduce displayed number

SH+

Reduce displayed number fast (scroll down)

STP Inhibit controller

SH + STP

First press the SH key and then in addition the PRG or the STP key.

1.2

Plain text display

Position of the

marks the activated operating level

level)

Code

Parameter

Unit

Example

Explaining text for

and Parameter

Page 58

Basic Parameter setting

Programming of the frequency controller enables the drive to be

adapted to your application. The possible settings are arranged in

which are numbered in

and

with the

letter

provides one Parameter which

selected according to the application. Parameters

be absolute or relative values of a physical unit

(e.g.

or 50% related

giving

certain

information

controller inhibited,

controller enabled).

where the Parameters represent values of physical units, it is possible that the increment varies. Example: The maximum field frequency

be set in increments

of 0.1 Hz up to 1

and in increments of

Hz from

upwards. In some

Parameters

only be read but not changed.

In the factory setting, only those

are displayed which are

for the most common applications. For activation of the

extended

set see page 100.

2.1

Changing Parameters

has a factory set Parameter which

be changed. There are three different ways of selecting another Parameter, depending on the

acceptance

The controller immediately accepts the new Parameter, i.e. while you

it using the UP or DOWN keys. This is possible even

when the drive is running.

Parameters which are immediately accepted are marked with ONLINE in the following programming tables.

Example:

the controller

the momentary field frequency in

Hz. You want to set a maximum field frequency (CO1 1) of 60Hz.

Page 59

The arrow

marks whether you are in the

or in the

Parameter

Press, until CO1 1 is displayed

‘0

‘1 ’

‘5 ‘0

‘0

‘H

m a. x f ‘r

1 1

PRG to Change to the Parameter level

5 ‘0

’

‘e

‘n ‘c

until 60 Hz is displayed

’

6 ‘0

‘0

m a

x f ‘r

’

The maximum field frequency of

is now set and is accepted

immediately.

Acceptance with SH + PRG

The controller accepts a new Parameter when

are

pressed. This is possible even when the drive is running. First press SH and then in addition PRG. The display

for 0.5 seconds. The controller now works with the new Parameter. The key combination SH and PRG

be compared to the “return”

key

your Computer keyboard.

have to set a Parameter in this way, the programming tables

show the

SH + PRG.

Acceptance with SH + PRG with controller inhibit

The controller accepts the new Parameter when the controller has

been inhibited before pressing SH + PRG.

the controller, e.g. by pressing STP. First press SH and than in addition PRG. The display for

seconds. The controller works with the new Parameter

when controller inhibit is cancelled.

If you have to set a Parameter in this way, the programming tables

show the

[SH + PRG].

Page 60

2.1

Parameter setting by two

Some Parameters are set by two

A preselection

used to select the Parameter

is to be changed. The

Parameter is then changed by another

For example, to set

the JOG frequency JOG3, first set the preselection

CO38 to

and then set the desired frequency for JOG3 via

C039.

2.2 Save Parameters

After the acceptance, new Parameters are saved in the RAM the controller is connected to mains voltage.

If you want to permanently save your

process as follows:

. Select

CO03.

l Select

i.e. Parameter set 1.

l First press SH and then in addition PRG. The display

Now you

disconnect the controller from the mains. Your

settings are saved permanently

“Parameter set 1”.

Ta save different Parameter

see page89.

2.3

Load Parameters

If you only need one Parameter set, you permanently save your

Parameter set

After every mains connection, Parameter set 1 is loaded automatically. To load different Parameter

see page 89.

Page 61

Basic settings

3.1

Operating mode

The

of the 8600 series offer different interfaces. From

these you

select

one for control and programming.

Controller interfaces for control and programming: Terminals The terminals are exclusively used to control the

controller. The five keys and the plain text display

be used mainly for programming. A control via the keypad is also possible.

LECOM 1

means the connection for

(connector X6)

be used for programming

via a PC or other

The

are processed according to the FIS232 and FIS.485 Standards. You

connect the controller to a host using the X6 connector. For

information

see page 140.

LECOM2 For more sophisticated applications, you

control and

the controller via a field bus

connecting module using LECOM2. Here, the field

bus

or PROFIBUS with the

DRIVECOM

are used. For

information

LECOM2 see page 141.

You

set the desired combination using

CO01 “operating

mode”:

Name

mode

Control

Parameter setting

PRG]

-o-

Klemmen Keypad

-l-

Keypad Keypad Terminals

LECOM 1 (X6)

LECOM 1 (X6) LECOM 1 (X6) Terminals

LECOM 2

Keypad

LECOM 2

LECOM 1

Please note that the

“controller enable” and “quick stop”

always remain

via the assigned terminals, independently of

the selected operating mode.

Page 62

3.1

Controller enable

Depending on the selected operating mode

different

procedures are necessary to enable the controller.

Terminal control,

i.e.

CO01 =

-2-,

l Apply a voltage between 13 and 30V across terminal 28.

you have pressed the STP key, enable the controller with SH

+ STP in addition.

of terminal control, CO40 serves as a display:

l CO40

-0- means controller is inhibited.

l CO40 =

means controller is enabled.

Control via keypad, i.e.

= -l-

Apply a voltage between 13 and 30V across terminal 28.

l If you have pressed the STP key, enable the controller with SH

STP in addition.

l If you have set CO40 to -0- via the keypad, enter CO40 =

enable the controller as

Code

Name

Parameter (Factory setting

printed in bold)

CO40 Controller

Controller

enable

Controller

Acceptance

PRG

Control via LECOM, i.e. CO01 = -3-, -5-, -6-, -7*

Apply a voltage between 13 and 30V across terminal 28.

l If you have pressed the STP key, enable the controller with SH

STP in addition.

l Send CO40

via the

which has been selected for

control

3.1.2 Quick stop

Select

of rotation

Quick stop

The quick stop function (QSP) serves to decelerate the drive to standstill as fast as possible. For this, a deceleration time

be set which is independent of the normally required deceleration times. It

be set via Cl 05.

Code Name Parameter (Factory setting

printed in bold) Acceptance

Deceleration

5.0 s 0.00 s

ms)

1 .OO

ON-LINE

time for quick

1 .o

(100 ms) 10.0s

stop

100s

990

Quick stop

always be activated via the terminals 21 and 22

(LOW

at both

independently of the selected operating mode When switching on the controller a HIGH

(from terminal 20

or external supply) is applied at terminals

and 22 the

is at

standstill with the function

of terminal controi, CO42 serves as a display:

l CO42

means, quick stop is not

l CO42

means, quick stop is

Page 63

of control via the keypad or the LECOM

quick

stop

also be (de-)activated via C042.

Parameter (Factory setting is printed in bold)

Acceptance

Quick stop not

quick stop

SH + PRG

Quick stop

quick stop

you want to deactivate quick stop:

a voltage between 13 and 30V across terminals 21 or 22

(CCW rotation).

you have set CO42 to

via the keypad or one of the

deactivate quick stop in addition by setting

CO42

to -O-.

Select direction of rotation

When operating with terminal control, not only the quick stop is deactivated by applying a HIGH

across terminal 21 or 22,

but also the direction of rotation is selected. Depending on the

terminal, CW or CCW rotation

from a positive main

(setpoint

frequency).

stop not active- Main

not inverted

Main

inverted

Terminal

HIGH

Terminal

HIGH

Display

-x-

-l-

Display

CO42

-l-

-o-

If you have

with additional

(see

page 62) please note that a

of the direction of rotation only

the main setpoint, not

Changing the functions of terminals

Code Cl76

be used to arrange the functions of terminals 21

and 22 such that quick stop and

rotation are independent

other.

Term. 21:

main

Term. 22: Deactivate quick stop

The following table

the terminal

for

-1-.

Meaning

Terminal Terminal Display

Main

not inverted

Main

inverted

HIGH

-l- -x-

Quick stop active

-X- -l-

Quick stop not active

HIGH -x- -o-

of wire breakage at terminal 21, the drive may

its

direction of rotation.

Page 64

3.2 Configuration

Using

you

determine the internal control structure

and the use of the

and act. value inputs. The following

configurations are possible:

Open-loop

control:

Code Parameter Meaning

Acceptance

Actual value

Terminals

unipolar or

not active not active

[SH + PRG]

LECOM (bipolar) or

keypad (bipolar)

Terminals

LECOM (bipolar) or

(bipolar)

keypad (bipolar)

Terminals

Digital frequency

(bipolar)

Closed-loop control:

-1

or 1Terminals

LECOM (bipolar) or

(bipolar)

act. value

keypad (bipolar) tacho)

Terminals

(bipolar) or Terminals

LECOM (bipolar) or

(bipolar)

Digital frequency

keypad (bipolar)

track)

Input X8

Terminals

Digital frequency

(bipolar)

Digital frequency

(bipolar)

track)

According to the

selected,

or the act. value

be output via the digital frequency output X9.

Dancer-Position control (see chapter 9):

Code Parameter

Meaning

aktual

value

Terminals 7/8 (bipolar)

or 1

Terminals 1/2

LECOM

(bipolar) (bipolar) keypad (bipolar) Input X5

Terminals

Torque control (see chapter IO):

Code Parameter

Terminals

(bipolar) or

Acceptance

[SH

PRG]

Page 65

3.2.1

Example of how to select a configuration

The

of rotation of the motor in a

is to be

determined by the sign of the analog

for CW

rotating field,

for CCW rotating field).

A closed-loop

control is to be used, for

a DC

serves as act. value. A

2 is not used.

The corresponding configuration

be determined as follows:

The table “Closed-loop

control” contains two configurations

where the

1 is provided analog as bipolar setpoint. These

are the Parameters -1

and

The desired closed-loop

control using DC tachogenerator is possible with Parameter

-1

The

2 via terminals

and 2 is

but is not

required. Therefore its influence must be set to zero as

from

couplings. Please observe the

on page 68.

Page 66

Signal-flow

for

Operation

(CO05 =

Keypad, LECOM

Digital

Keypad.

Digital

LECOM

Scaling

dmax

Gain

-1

inputs

Output

-0.. Feedback

= 0

Page 67

generator output

for quick stop

time

Ramp

output =

Ramp generator input

Total

Keypad, LECOM

Frequency

digital

Feedback =

Window

digital

Selectable Signal for digital frequency output

Selectable

for

62 and 63

Page 68

3.4 Features of setpoint 1

An analog entry of

1 is possible via input

otherwise it is entered via the keypad or the LECOM

This depends on the selected operating mode

The

determines whether the input is unipolar, bipolar, or

independently of the operating mode, a digital frequency input.

With terminal control you

read

C046.

Cl72 you

select whether the

is to be

displayed in per

(related to

or as absolute value.

With control via keypad or LECOM you

enter

72 how

you Want to enter

1, in per

related to

or as

absolute value in Hz.

Code (Name Parameter (Factory setting is printed in bold)

input

and

[SH

PRG]

actual PI-controller value

Absolute value of

1 (C046) and

actual

PI-controller value (CO51)

standardized

selection: ON-LINE

-100.0 %

INFO: Refers to maximum field frequency

absolute

selection:

0.00 Hz (0.01 Hz)

100.00 Hz

100.0 Hz

(0.1 Hz) 480.0 Hz

INFO: adjustable range:

bis

Absolute setpoints

are

than the maximum field

frequency, are internally limited to the maximum field frequency

(CO1 1).

3.4.1

input with

current

For analog

input with

current, first

the

setting of

on the control board (see page 31). CO34 is used to

determine the setting range.

Code Name

Parameter (Factory setting is printed in bold)

Master current

Acceptance

PRG

Page 69

3.4.2 Digital frequency input

With the corresponding

(CO05) you

use the

Sub-D

X5 or

as digital frequency input, where

two complementary

shifted by 90” are provided.

you use

an HTL-encoder, it is

provide only the

A and B.

The

A\ and B\

then be bridged using

(pin 4).

The maximum input frequency is 300 kHz for TTL encoders and

100 kHz for HTL encoders.

Assignment of

Input Input Input output

Input

2nd encoder Signal

1 st encoder 1 st encoder Signal Supply voltage terminal VE9 Internal ground not used not used not used 2nd encoder

= OFF)

If you want to use a digital frequency input, the internal

1 is

a frequency setpoint, directly proportional

the frequency of the

input Signals. The

results from the

CO26 and C027.

Frequency

value = Digital frequency

Encoder adjustment(C027)

Encoder constant (C026)

Example: Digital frequency = Encoder constant (C026) = 512 Encoder adjustment (C027) =

1.024

Frequency

The phase

of the input

is also used

the

of rotation of the drive. The influence of the terminals 21

and 22 remains

With

enabled and the

only connected at

one side of the digital frequency input

interferences may

the drive to

or reverse unexpectedly.

Page 70

3.5

Features of

only be provided via the differential input

independently of the selected operating mode

Its value

only be displayed in per

co49.

2 is processed first by a

ramp generator, before it

is added to

.The ramp times of the ramp generator are

set separately via

and C221.

Name Parameter (Factory setting is printed in bold) Acceptance

Acceleration 5.0

0.00 s

{IO

ms}

s ON-LINE

time for

1.0s (100 ms) 10.0s

10s

100s

990

Deceleration

5.0 s

0.00 s

ms)

1.00

ON-LINE

time for 1.0

ms) 10.0s

2 10s

100s

990 s

In the factory-set configuration

= -0-,

2 is not active.

If you want to use

2, e.g. as additional setpoint, you have to select another configuration and to set the gain of the channel correspondingly.

Please also note that

2 is set to zero as long as a JOG

frequency is active. In the configurations with dancer-Position

is connected to the

input Xi

terminals. 1, 2.

3.6

Offset and gain adjustment

Using these

you

eliminate undesired distortions of the

analog input channels and adapt the connected

Offset

To compensate offset errors, first apply the

for the

or act. value

0. Then select

CO25 the corresponding

analog input.

the offset correction

CO26 such that the

internal display is also set to

Internal offset faults are already adjusted before

Your

will not be reset when loading the

setting

(CO02 = -o-).

Input Display

CO46

Meaning

value

Page 71

Gain

Set the

gain after the offset adjustment.

First apply

you want

the internal display

(see offset). Then select

CO25 the corresponding analog

input.

the

gain such

the desired

obtained. For the adjustment of the act. value see pages 75 and 77.

Name

Acceptancc

Preselection:

Analog input Xl/terminals

PRG

Analog input Xl/terminals 3/4

Analog input

input X5 Digital frequency/incremental encoder input X8

ON-LINE

CO25

(preselection of the analog inputs): xxxx mV factory setting

-1000 mV

-1 o-,

ON-LINE (preselection of the digital-frequency inputsfincremental encoder inputs):

512 pulsc/Hz or incrementslrevolution

-2- 1024 pulseklz or incrementslrevolution

-3-

2048 pulse/Hz or incrementslrevolution

-4-

4096 pulse/Hz or increments/revolution

Adjustment for CO25 =

-2-, -4- ON-LINE

CO25

(preselection of the analog inputs):

1 .ooo

-2.500 (0.001)

CO25

-1

(preselection of the digital-frequency

1 .ooo

-5.000 (0.001) +5.000

3.7

Control mode

you

select V/f-characteristic control or Io

control.

Code

Name

Parameter

(Factory setting is printed in bold)

Acceptance

Control mode

V/f-characteristic control [SH

PRG]

(only for

drives)

Page 72

The

control, also referred to a

control”

a considerabiy

torque compared to the normal characteristic control, without the motor being overexcited when the drive is deloaded.

3.7.1 V/f-characteristic control

You have to

from

control (factory

characteristic control if you want to supply several drives with different loads or rated power from one

Also for pump and

blower drives to be operated with a

characteristic, a

characteristic control is required.

characteristic

With V/f-characteristic control the output voltage is according to the characteristic set via CO1 4 and CO1 6.

Via

CO14 you

determine whether the characteristic

should have a linear or a

shape.

Linear characteristic

Square characteristic

The

characteristic

be used for pump and blower drives

applications.

Page 73

Vif-rated frequency

With the V/f-rated frequency, the slope of the characteristic is set.

The value to be entered

CO1 5 results from the motor ratings:

f -- rated frequency =

400 v

. rated motor frequency

The values for the most common motor

be obtained from

the following table.

Motor data

rated voltage rated frequency frequency (C015)

380V 4oov

415v

415v 60Hz 440v

60Hz 54.5Hz

460V 60Hz

4aov 4aov

60Hz

Voltage boost

In the low

range, the obtained torque is determined largely

by the set voltage boost. If you set

(CO1

make sure that the

motor

be destroyed by overheat.

Experience

that self-ventilated Standard asynchronous

machines of insulation

be operated in a frequency range up to 25Hz only for a short time with rated current. Therefore proceed as follows:

motor should be operated in idle running.

l Provide a

of 4 to 5 Hz.

l The voltage boost should be set such that

the motor current (C054) does not exceed the rated value for

Operation in the low frequency range.

the motor current (C054) does not exceed 80 % of its rated value for permanent Operation in the

frequency range.

For

data of the permissible motor current please refer

the

motor manufacturer.

Forced-ventilated machines

be permanently operated with

current even in the low frequency range.

Name Parameter

is printed in

Acceptance

linear characteristic V

SH + PRG

characteristic

characteristic V

7.5 Hz (0.1 Hz)

100 Hz ON-LINE

freauencv

100 Hz

960 Hz)

Voltage boost

0% 0 %

(0.1

Page 74

3.7.2

control” is especially suited for machines with a large breakaway torque. Compared to the V/f-characteristic control it provides considerably larger torques up to the motor rated The advantages of

control

be used especially for drives. lt is also possible for group drives, provided that the motors are of the same type and have the same load,

two identical

drives,

drive a common shaft from two sides.

V/f-rated frequency

the Io control, the

and the correct

frequency must be set for the

(see page 70).

You

determine the

using the

, the rated motor

and the following diagram.

0.95

0.90

0.85

0.80

0.75

0.70

0.25 0.30 0.35 0.40 0.43 0.45 0.50 0.55

Example:

cos

0.85

Enter the calculated value

For group drives, multiply

the calculated value with the number of motors.

Code

setting is

in bold) Acceptance

CO15

7.5 HZ

(0.1 Hz) 100

frequency

100 Hz

960

CO20 1

0.0 A (0.1

100.0 A

as from 100 A

INFO: Adjustable from 0.0

Page 75

3.8

Minimum field

You

use

CO10 to

output frequency.

This

the influence of the analog

1 in

the factory-set configuration

= -0- (not for other

configurations).

,analog

100%

For

inputs via keypad or LECOM interfaces, the

setting is not

Name

Parameter (Factory setting is printed in bold)

Acceptance

Minimum field

0.0 Hz (0.1 Hz] 100 Hz ON-LINE

frequency

100 Hz

480 Hz

3.9

Maximum field

Via CO1

you

select a maximum field frequency between 7.5 and 480 Hz. The value will be a reference for the analog and scaled

input and for the acceleration and deceleration

times. For absolute

input,

via keypad or JOG

frecluencies,

is the linlit

a configuration with Pl

(CO05 =

the

output

be up to 200%

When you want to

the maximum field frequency in large

increments via the LECOM interfaces, first inhibit the Controller.

Code

Name

Parameter (Factory setting is printed in bold) Acceptance

CO1 1

Maximum field 50 Hz

7.5 Hz

Hz) 100 Hz ON-LINE

frequency

480 Hz

Page 76

3.10 Acceleration and deceleration times

The ramp generators (main setpoint,

2) are programmed

using the acceleration and deceleration times.

CO12 and

CO1 3, the ramp generator for the main

(Setpoint

frequency) receives its Standard setting.

The acceleration and deceleration times refer

of the

field frequency from 0 to the maximum field frequency set

CO1

The times to be set are calculated as follows:

fdmax

fd2

fdmax

fd2

fdl

fd2

fdl

Code

Name

Parameter (Factory setting is printed in bold)

CO1 2 Acceleration 5.0 s 0.0 s

ms)

s ON-LINE

time

(100 ms)

10 s

10s

100s

990 s

5.0

0.0 s

s ON-LINE

time

1s (100 ms) 10s 10s

100s

990 s

For programming and activation of the addition acceleration and

deceleration times see page 86.

For the ramp-function generator for

2 see page 86.

Page 77

Closed-loop speed control

For a number of applications, the accuracy which

be obtained

with open-loop

control is often not

To avoid a

which occurs when an asynchronous motor is

loaded, you

select a configuration with a Pl

The

appropriate configuration depends on the way of

input and

the

value input you want to use.

control:

Code

Parameter Meaning

Acceptance

value

-1

Terminals 7/8 (bipolar) or Terminals

Terminals 3/4 [SH

PRG] LECOM (bipolar) or keypad (bipolar) analog act. value (bipolar)

Terminals 7/8 (bipolar) or Terminals

Input X5

LECOM (bipolar) or keypad (bipolar) Digital frequency (2-

(bipolar) track)

Input X8

Terminals

Input X5

Digital frequency (2-track)

(bipolar) Digital frequency

track)

Input X8

Digital frequency (2-track) (bipolar)

Pulse encoder (2-

track)

* According to the configuration selected, setpoint 1 or the act. value tan be

output via the digital frequency output XQ.

4.1

Analog act. value

If you use a DC tachogenerator, you should know the maximum

tacho voltage to be expected. You

calculate this tacho voltage

from the ratings of the tacho and the maximum drive

Connect the tacho to input

3, 4, and select the

of the

SI, which is required for the maximum tacho

voltage (see page 31).

4.2

Digital act. value

If you use an incremental encoder for act. value, first select the

input for this encoder

CO25. To enter the encoder

two

are necessaty in general:

the

value

C026.

l Compensate the

C027.

Pulses per revolution of the

Pole pair number of the motor

Adjustment (C027) =

Constant (C026)

Name

Parameter

(Factory setting

printed in bold)

Acceptance

Analog input Xl/terminals

SH + PRG

Analog input

Digital frequency/incrementaI encoder input X5 Digital frequencyfincremental encoder

input X8

Page 78

Code Name

Parameter

setting is printed in bold) Acceptance

CO26 Constant for

-1

-2-,

ON-LINE

CO25 (preselection of the analog inputs):

xxxx

factory setting

-1000

= -1 o-,

(preselection of the digital-frequency

encoder inputs):

512

1024

or increments/revolution

-3-

2048

-4- 4096

Adjustment for CO25 CO25 (preselection of the analog inputs):

1 .ooo

-2.500 (0.001)

(preselection of the digital-frequency

encoder inputs):

1 .ooo -5.000

(0.001)

4.3

Frequency

control

For applications where the act. value

is directly proportional

to the

of the drive (actual

it is advantageous to pilot-

control the output frequency with the

or act. value. The

influence of the PI controller

be limited such that only the

maximum machine

to be expected is

control

control of the output frequency with the

offers the

advantage that the drive

accelerate unexpectedly if the act.

value

fails

failure). The ramp generator for the

must be set correspondingly so that the drive is able to

setting as for frequency control).

value

control

When the output frequency is pilot-controlled using the act. value, the machine is supplied with the

frequency

corresponds to the actual

without the influence of the Pl

controller (output

0). The Pl controller is only activated

and act. value are not identical. When the Pl

controller increases or decreases the output frequency, a torque is

generated in the machine so that the drive accelerates in the desired The advantage of act. value pilot control is that the

slew

rate does not have to be limited

= 0) and that the drive

run through a large

setting range with the set torque

according to the set influence of the Pl controller. A disadvantage is that the drive may accelerate unexpectedly in the

of inadequate gain of the actual value.

If you want to use the act. value

control, first

the act.

value gain with

pilot control. After successful adjustment

you

then

to act. value

control.

Page 79

Torque characteristic of the motor

Stationary Operation

= act. value

Output frequency Pilot control of

Closed-loop control without

control, closed-loop control

of an application datum

The Pl

is normally used for the

control of the

connected motor. The large setting

of the control

Parameters also

the control of an application datum if this

depends on the drive

For this it may be

off the frequency

control and to set the Pl Controller to 100%

influence.

The act. value gain and the control Parameters must be adjusted according to the corresponding conditions.

With

value

Page 80

4.4 Adjustment of the act. value gain

you use an incremental encoder for

control and you have

entered the encoder

as described

4.2. (see page

Fehler! Textmarke nicht definiert.)

an adjustment of the act.

value gain is not necessary. For

act. value, a gain

adjustment is normally required.

4.4.1

adjustment

the act. value gain you

activate an automatic

adjustment

C029. Proceed as follows:

Activate the closed-loop

control (COO5) with

control

of the output frequency by the controller reference

Set the influence of the Pl controller to zero

C074.

Idle running. If this should not be possible, please note that the

of the

is added as gain error

the automatic

adjustment. If necessary, set manually.

possible, enter 100% setpoint. If the

is smaller than

10% an auto-adjustment is not possible. Enable the controller and wait for the acceleration.

Activate the auto-adjustment via CO29 using SH + PRG.

If the auto-adjustment was successful,

appears on the display. If not, please check your settings. With the acceptance of the auto-adjustment the act. value gain is set

C027.

Set

CO74 the influence of the PI controller such that the

occuring

Operation

To set the adjustment time and the gain of the Pl controller see

page

Fehler! Textmarke nicht definiert..

4.4.2 Manual adjustment

If, for technical reasons, the above described automatic adjustment in idle running is not possible or too inaccurate, you

measure the motor

by hand and calculate the required

act. value gain. Proceed as follows:

l Activate the closed-loop

control

with

control

of the output frequency by the controller reference

(C238 =

l If possible, enter 100% setpoint. If the

is smaller, the

obtainable adjustment result is normally less

l Enable the controller and wait for the acceleration.

Set

CO74 the influence of the Pl controller such that the

occuring

Operation

l Measure the motor

Page 81

--.

l Calculate the required act. value gain according to the following

equation: Required gain =

measured

desired

l Enter the calculated value after selecting the suitable act. value

input (C025)

C027.

Setting of the controller Parameters

With the setting of the Controller Parameters, you adapt the Pl Controller to the drive. This adjustment is

after the adjustment as well as after the manual adjustment. Proceed as follows:

l Increase the gain of the Pl controller

CO70 until the

to oscillate.

l Then reduce this value by 10%. l If there should be no

with a gain of 10, reduce the

adjustment time

until the drive stark to oscillate.

l Then reduce the gain by 10%. l If

already oscillates with the factory setting, increase

the adjustment time, until the drive runs smoothly.

Code Name Parameter

setting is printed in bold) Acceptance

CO70 Gain of

1 .oo 0.01

(0.01)

ON-LINE

PI controller 1 .o

10.0

300

0.10 s 0.01 s

(0.01)

s ON-LINE

time of 1.0 s

10.0s

10s

100s

Page 82

4.6

Additional functions

For

applications, you

use a variety of additional

functions:

Input integral action component

Using this function, the integral action component (I-component) of

the PI controller

be reset to zero. You

activate this additional function via one of the freely assignable digital inputs. Fur

information

programming of the freely assignable

inputs see page 81.

This function is e.g. useful for applications where a drive

standstill either after zero

and remains in standstill without

the controller being inhibited. By resetting the

I-component, a motor drifting is avoided. If the drive is braked mechanically with zero setpoint, a resetting of the 1-component avoids the drive to jerk after releasing the brake.

Output act. value

The digital function act. value =

that the controller

deviation

between

and act. value) is within a

preset range. The thresholds are considered as a window

you

determine

The value to be entered

refers to fdmax (CO1 1).

Code

Name Parameter (Factory setting is printed in bold) Acceptance

Window act.

0.5 % 0.0 %

(0.1

100.0 % ON-LINE

value =

In open-loop control the

“setpoint reached” (Controller

is transferred to the function “act. value = setpoint”.

You

assign the function to one of the freely assignable digital

information

programming of the freely

assignable

see page 90.

Output act. value

The function act. value = 0

that there is no act. value or the

motor does not run. The range, where the function is

fixed in the form of a window of

0.5% related to

You

assign the function to one of the freely assignable digital Outputs and use it for example to reset the I-component of the Pl controller. Fur

information

programming of the freely

assignable

see page

Act. vaiue display

The

act. value is displayed

According to the

display of the

you

select a relative or an absolute display in Hertz. In open-loop control (without back)

is shown

the act. value input is not used.

Monitor Signals

You

assign the input and output data of the Pl controller to the

freely assignable monitor

if necessary. For closed-loop

control with frequency

control, the controller output is

an approximate value for the motor torque.

l Controller

(total

from

and

l Controller act. value

via input

Controller

output (variable

the Pl controller)

For

information

programming of the monitor

see page 94.

Page 83

Programming

the freely assignable inputs and

Most of the inputs and outputs of the frequency controller are

freely assignable via their own

i.e. they

be especially

assigned to the required Signals. Furthermore, these

be adjusted in the best possible way by setting facilities. In factory setting, these inputs are already assigned to certain

functions.

5.1

Freely assignable digital inputs

Factory setting:

Input

Set TRIP

HIGH

Reset TRIP HIGH

Activate DC-injection

brake

HIGH

E4, E5, E6

Enable JOG frequencies

HIGH

E7,

HIGH

Changing the functions

want to assign an input with a function, which has not been

assigned yet, proceed as follows:

l Select the input which you want to assign

Cl 12.

the required function

Cl 13.

l Determine

Cl 14 whether the function is to be

activated with a HIGH or with a

l Determine

Cl 15 whether the function is to be

always via terminal or, depending on the operating

mode, via the

which has been selected for control

Enable additional acceleration and deceleration times Enable JOG frequencies

Activate

DC-injection brake Integral action component = 0 Ramp generator stop

-10- Ramp-generator input = 0 Select Parameter set Load Parameter set

Reset

dancer-Position controller Reset D-component dancer-position controller Suppression dancer-Position controller

Page 84

[Code

Function

via CO01

Function

be activated via terminals

CO01

Acceptance

[SH + PRG]

Except for the

“Enable JOG frequencies”, “Enable additional

acceleration and

times” and “Select Parameter

every

function

only be assigned to one terminal. If you want to re-assign

an input, the previous programming is lost.

A function

only be assigned to one input. A double assignment is

not possible.

5.2

of the freely assignable digital inputs

5.2.1 Set TRIP

The

receives a TRIP message via the assigned input.

the

Cl 19 and Cl 20, you

the monitoring

of the input such that in

of fault indications

l these indications are ignored, l TRIP is activated or l a warning is activated.

Select the TRIP set input by

Cl 19

-0- and

the

function via Cl 20 (see page 99).

(Factory setting is printed in bold)

1 Preselection:

Input TRIP-Set

Monitoring

PTC input

Output power

t monitoring)

Function for For Cl19

-O-.

Monitoring not active

Monltoring

sets trip

Monitoring

sets waming

For

Rated power for temperature range up

to 50°C

Increased power for temperature range up to 45°C Maximum power for temperature range up to 40°C

Acceptance

PRG

SH + PRG

5.2.2 Reset TRIP

A fault

a TRIP is automatically displayed

CO67 and is indicated e.g. via the relay output. To reset the TRIP memory, you

use the input

is assigned to the TRIP reset

function or press the keys SH + PRG.

Page 85

5.2.3

brake

you want to brake the drive fast, but do not want to use a brake

you

activate the DC-injection brake via the

input. Please note that the braking time may vary

time.

Before you

use the

brake, set the brake voltage

C036. The brake voltage also determines the brake current

and therefore the brake torque.

the current limitation is activated

by the brake current, reduce the brake voltage.

To limit the time of the

brake, you

holding time

After the holding time has elapsed, the

switches the output voltage to

With a holding time

of 999s the braking time is unlimited.

Extended Operation of the

brake may

the motor

to overheat!

Code

CO36 Voltage for 0%

Name Parameter (Factory setting is printed in bold) Acceptance

0 %

(0.1

40%

DC-injection brake

Cl07

Holding time

999 s 0.00 s (10 ms) 1

s ON-LINE

for

1.0s (100 ms) 10.0s

injection brake

10s

100s

999 s

INFO: 999 s = Unlimited holding time

With ,terminal control CO48 serves as display whether the injection brake is

or not.

With control via the keypad or the

the

injection brake is (de-)activated via C048.

Code

Name Parameter (Factory setting is printed in bold)

Enable

DC-injection brake

injection brake

DC-injection brake

For information

the

DC injection brake see

page 97.

Acceptance

PRG

Page 86

5.2.4

frequencies

you need

fixed settings as main setpoint, you

programmed setpoints via the JOG frequencies. These JOG

frequencies replace

Please note that in configurations

with additional setpoints, the

2 is set to zero, as long as a

JOG frequency is

Programming of JOG frequencies

The JOG frequencies are set in two

l Select a JOG frequency

CO38

CO39, enter a value

you want to assign to the

selected JOG frequency

you require several JOG frequencies, repeat the first two correspondingly. The JOG frequencies must be entered as absolute values. A maximum of 15 JOG frequencies

programmed.

Code Name Parameter (Factory setting is printed in bold)

Acceptance

CO38 Preselection:

JOG 1

SH + PRG

JOG

JOG 2

frequency

. . .

JOG 15

CO39

for

-480 Hz

-100 Hz ON-LINE

CO38

-100 Hz (0.1 Hz}

480 Hz)

Assignment of the digital inputs

The number of required inputs for the function “Enable JOG frequency” depends on the amount of the required JOG

frequencies.

Number of required JOG

frequencies

Number of requlred inputs

at least at

least

A maximum of four inputs

be assigned to this function. For the

assignment of the inputs see the

on page 81.

Page 87

Enabling JOG frequencies With terminal control activate the assigned digital inputs

according to the table below. The input with the smallest number is the first input, the input with the next highest number is the second input, etc.

E4 = first input, E5 = second input).

With terminal control, the

JOG frequency is displayed

co4.5.

With control via keypad or LECOM

CO45 is used to

activate the JOG frequencies.

Code Name

Parameter (Factory setting is printed in bold)

JOG

JOG 1

. .

JOG 15

Acceptance

PRG

Page 88

5.2.5 Additional acceleration and deceleration times

For the ramp generator of the main

(setpoint

frequency) you

additonal acceleration and deceleration

times from the memory, e.g. to

the acceleration

the drive as from a certain

Programming of additional acceleration and deceleration

times

The ramp times are set in two

one pair of

acceleration and deceleration times is selected.

Select an additional

time

Cl 00

Set the desired acceleration time

and the desired

deceleration time

Cl 03.

you need several additional ramp times, repeat the two correspondingly. To calculate the values to be entered, please observe the information

on page 74. A maximum of 15 additional acceleration and deceleration times

be programmed.

Code (Name 1

Parameter (Factory

setting is printed in

Acceptanct

Cl 00 I Preselection:

Pair of ramp times 1

+ PRG

Additional -2-

Pair of

times 2

acceleration

. . . .

deceleration

Pair of ramp times 15

time

Acceleration

2.5 s 0.00 s

s ON-LINE

time for Cl 00

1.0 s

(100 ms) 10.0s

10s

100s

990 s

Cl 03 Deceleration 2.5 s

time for

0.00 s

s ON-LINE

1.0 s

(100 ms)

10.0s 100s

100s

990 s

Assignment of the digital inputs

The number of required inputs for the function “Enable additional acceleration/deceleration times” depends on the amount of the required additional ramp times.

Number of required acceleration and deceleration

times

Number of required Inputs

at least

at least 3

A maximum of four inptus

be assigned to this function. For the

assignment of the inputs see the

on page 81.

Page 89

Enabling the additional acceleration and deceleration times With terminal control activate the assigned digital inputs

according to the table

The input with the smallest number is the first input, the input the next highest number is the second input, etc.

(e.g. first input, E8 = second input).

nput1st i

2nd input 1 3rd

input 4th input 0 0 0 0

0 0

0 0 0 0 1 1

0 0 0 1 1 1

0 0 1

1 1

0 0 1 1 1 1 1

T 14,

To15 1 1 1 1 1 1 1 1 1

Cl30 displays the active pair of ramp times.

With control via keypad or LECOM

Cl30 is used to

activate a pair of ramp times.

is printed in bold)

I-o-

Activate acceleration and deceleration ISH PRG additional ramp times

time

(CO1 2 and CO13)

Additional ramp time 1 is active

Additional ramp time 2 is active

Additional ramm time 15 is active

A’

Page 90

5.2.6 Ramp generator stop

While the drive is accelerated via the ramp generator of the main

setpoint, you

hold the ramp generator using the assigned

digital input,

to wait for cet-tain

before accelerating.

With terminal control you

read

whether the

ramp generator is stopped or not.

With control via the keypad or the LECOM interfaces the ramp

generator (main setpoint) is stopped and enabled again C131.

Code Name

Parameter

(Factory setting is printed in bold)

Acceptance

Ramp gener.

ramp generator SH + PRG

stop

Stop ramp generator

5.2.7 Ramp generator input =

you want to stop the drive independently of the main

(setpoint

frequency) you

the ramp generator

input input to zero using the assigned input. This

the drive

to brake with the set deceleration time. When the

deactivated, the main

is enabled again and the drive

accelerates normally.

With terminal control

serves as display whether the ramp

generator input is set to zero or not.

With control via keypad or LECOM interfaces you

set the ramp

generator to zero and enable it again

Cl 32.

Code Name

Parameter (Factory setting is printed in bold) Acceptance

Cl32

PRG

generator input

Ramp generator input =

set to zero

5.2.8 Integral action component =

In configurations with Pl controller you

set the integral action

component of the controller to zero using the assigned input. See

page 80.

Page 91

5.2.9

You

store up to four different Parameter

for example

you want to process different material with one

or if

you want to run different motors with one controller.

Programming of Parameter sets

several Parameter

the following

are

requ ired:

l Enter all settings for one application. l Select

and save your Parameter set for example

(Parameter set 1).

l Enter all settings for another application (e.g. different material).

l Select

and save your Parameter set for example

(Parameter set 2) etc.

Code

Store

Name Parameter (Factory setting is printed in bold)

Parameter set

Parameter set 1

Parameter set 2 Parameter set 3 Parameter set 4

Load Parameter set

Acceptance

SH + PRG

After mains connection, Parameter set 1 is loaded automatically. If you want to

to other Parametersets using the digital

inputs, every Parameter set must have at least one input with

Parameter set” and one input with “Load Parameter The number of inputs with the function “Select Parameter depends on the number of Parameter sets which you want to use.

Number of additionally required Parameter

at least 1

of two inputs

be assigned to this function. For the

of the inputs see the

on page 81.

A certain Parameter set is loaded when you activate the inputs with the function “Select Parameter set” according to the table below and then activate the input “Load Parameter set” with the controller

inhibited.

The input with the smallest number is the first input, the input with

the next highest number is the

input, etc. (e.g. El = first

input, E2

input).

1st input 2nd input

0 0

Parameter set

Parameter

1 1

only activate the input “Load Parameter set” for a short time,

otherwise the selected Parameter is loaded more than once. The loading of the selected Parameter set will be finished after max. 0.5 seconds. If

Parameters are loaded,

it is displayed which Parameter

set was loaded.

Page 92

With control and programming via keypad or LECOM

you

the loading of a Parameter set

CO02.

you

also load the factory setting.

Code Name

Parameter (Factory setting is printed in bold)

Acceptance

Factory setting [SH + PRG]

Parameter set

Parameter set 1

Parameter set 2 Parameter

Parameter set 4

Reset

D-component

dancer-Position controller

In the configurations with dancer-Position controller, you

set the

integral-action component or the differential component to zero via

the assigned input. Please observe the

given on page 81

when assigning the inputs.

Suppression of the dancer-Position controller

The dancer-Position controller

be suppressed via the assigned

input.

you want to use the input for overlaying the controller, the

polarity of the input

be inverted by setting Cl 14

1. Please

observe the

given on page 81 when assigning the inputs.

5.2.12 Reset of the

compensation

The

compensation

be reset to zero via the assigned

input. Please observe the

given on page 81 when assigning

the inputs.

5.3

Freely assignable digital Outputs, relay output

Factory setting

Output

Frequency below a certain

A2 Maximum

reached

no function *

Kl4

Relay output: Fault indication

Terminal A4 is used as frequency output via

S2 (factoty setting).

If you want to use A4 as freely assignable digital output, remove the

of the

controller and set the

as shown on page 32.

Level

LOW active HIGH active HIGH active LOW active

Contact open

Changing the

If you want to assign an output with a function,

has not been

assigned yet, proceed as follows:

l Select the output

you want to assign

Cl 16.

l Select the required function

Cl 17.

l Determine

Cl 18

the

is activated at

HIGH or LOW.

Page 93

Name

Parameter (Facto-

is printed in bold)

Preselection:

Digital output Al

SH + PRG

freely

Digital output A2

assignable

Digital output A3

digital output

Digital output A4 Relay output Kl

for

SH + PRG

Output frequency smaller than

Maximum

reached

Ready Pulse inhibit

Fault

reached

Act. value =

-1

Act. value = 0

Polarity for

Output HIGH active

SH + PRG

Cl17

Output LOW active

function

be assigned to one output, including the

relay output.

you want to re-assign an output, the previous

which is already assigned to an output,

only be assigned to another terminal or the relay output, if the previously used output has been assigned to another function.

of the freely assignable digital

5.4.1

Frequency below a certain threshold,

The

indicates via the assigned output that the output

frequency is smaller than the threshold set

C017. For example,

you c:an use the output for a holding brake and

CO17

at which output frequency the brake is to be released or engaged.

Code

Name

Parameter (Factory setting is printed in bold) Acceptance

CO17

Threshold for 2 Hz 7.5 Hz (0.1 Hz} 100 Hz ON-LINE

function

480 Hz)

Page 94

5.4.2 Maximum current reached,

When the output current has reached the maximum current limit

which is programmed

C022, the red LED on the keypad is

illuminated and the assigned output sends a message. In

of overload, the output frequency is automatically reduced

to prevent a

rising of the motor current. You

also use the maximum current limit,

to accelerate the drive

at the set maximum current limit. The motor then generates a

torque up to its rated frequency.

Code Name Parameter (Factory setting is printed in bold)

Acceptance

ON-LINE

(0.1 A)

as from 100 A

from 0.08 to 1 .O

you set the chopper frequency to a fixed value of 12 or 16 kHz, the current limit is reduced internally to a permissible value. For setting the chopper frequencies see page 96.

5.4.3

reached,

As soon as the ramp generator of the main

has reached the setpoint, the assigned output is switched. If you want the output to

even before

the setpoint, enter a range

C241 where you want the

to be

The thresholds are

the

which is reduced and increased by the entered value.

Code

Name

Parameter (Factory setting is printed in bold)

Acceptance

C241

Window ramp 0.5 %

0.0 %

(0.1

100.0 % ON-LINE generator output = input

5.4.4 Fault

TRIP

A fault is indicated via the permanently assigned digital output terminal 41 and

in factory setting

via the relay output.

you need the output terminal 41 with reverse polarity, you have to use a freely assignable output and set the polarity as required. Before, the relay output must be assigned to another

5.4.5 Ready, RDY

The

“ready” is indicated approximately 0.5 seconds after

mains connection by the illuminated green LED on the keypad and

via the digital output terminal 44.

If you need the permanently assigned output terminal 44 with inverted polarity you must use a freely assignable output and set

the polarity as required.

of a warning (see page 150) the

“ready” is cancelled

without the

being inhibited.

5.4.6 Pulse inhibit, IMP

Page 95

The

of “pulse inhibit” is indicated by the illuminated

LED on the keypad and the permanently assigned digital output

terminal 45. Pulse inhibit means that the output of the frequency

controller is inhibited. Possible

are:

l Controller inhibit l Fault

TRIP

(see page 99)

If you need the permanently assigned output terminal 45 with

polarity you must use a freely assignable output and set

the polarity as required.

5.4.7 Act. value

with Pl controller, the assigned output indicates

that the set

of the drive has been reached. If you want the

output to

even before

the setpoint, enter a range

where you want the

to be active.The

thresholds are the

is reduced and increased by the

entered value.

Code

Name

Parameter (Factoty setting is printed in bold)

Acceptance

Window

0.5 %

0.0 %

(0.1

100.0 % ON-LINE

value =

control the

“setpoint reached” is transferred to

the ‘output “act. value =

5.4.8 Act. value

with Pl controller, the assigned output indicates that

the drive has

to standstill (see page 80).

3 3 3

Page 96

5.5

Monitor Outputs

The

has two monitor

(terminals 62 and

output

as voltage or current Signals. The required

settings

be obtained

the table on page 31

entnehmen.

Factory setting: output

Functlon

Terminal 62

Output frequency

1 OV corresponds to fdmax

Terminal 63

Motor current

1 OV corresponds to

you need another

for an output, first select

Cl 10,

which output you want to Change.

11 you select the

which you want to assign to this output. To adapt the monitor

output,

to a

instrument, you

gain and offset

via Cl 08 and Cl 09.

nput

nonitor output

Cl10

for Cl 10

for

Parameter (Factory setting is printed in bold)

Analog output terminal 62

-O-

-2-

-7-

-9-

-23-

-30-

Ramp generator input

(setpoint

JOG)

(10 V correspond to 100

Total (Sum of main

and

Act.

value

(10 V correspond to 100

PI-controller output

(10 V correspond to 100

Output frequency

(10 V correspond to

)

Motor

current

(10 V correspond to

Motor voltage

(10 V correspond to 1000

DC-bus voltage

to 1000 V)

-10.00 {O.Ol)

-1000

kceptance

+ PRG

IN-LINE IN-LINE

Page 97

5.6

Digital frequency output

(Option)

The connection of drives via digital frequency

a simple and control of multi-motor Systems. The digital frequency output be used here as digital frequency encoder,

for parallel

drives.

Assignment of socket X9

1 2 3

5 6 7

Name

A\ A

GND

output *Output

output

output output

Explanation

2nd encoder

1st encoder

1 st encoder Signal Not used Internal ground Not used Nt used Lamp check 2nd encoder

Depending on the relationship of the drive

via

you

if the input

at X5 are to be output

or if an internal

is to be processed.

Internal

are:

l Main

(Setpoint

frequency)

Ramp generator output (main setpoint)

l Total l Output frequency

If you have selected an internal

as digital frequency,

you

also

its setting range

The frequency

of the output

results from

Output freq. =

max. field freq. (CO1 1)

note that when processing the selected

minor

errors may be possible.

Parameter

setting is printed in bold)

Output

Output of input

at X5

Main

frequency

Ramp generator output (main setpoint)

Total

512

or incrementslrev.

1024

or incrementslrev.

2048

4096

or incrementslrev.

Acceptance

SH + PRG

Page 98

Additional open-loop and closed-loop

control

6.1

Chopper frequency

The

of the 8600 series offer the feature to adapt the chopper frequency of the controller to the noise and smooth running requirements of the motor. By increasing the chopper frequency you

generally reduce the motor noises

are generated by the pulsating output voltage. By reducing the chopper frequency the smooth running in the low frequency range is often improved.

CO18 you

select a variable

fixed chopper frequency.

Variable chopper frequency

With a chopper frequency, from 4 to 16 kHz variable, the set

chopper frequency is maintained us long as the switching losses in the controller

for this. If an overload is recognized, the chopper frequency is reduced automatically to the extent as it is necessary to continue Operation. If the motor

is reduced

again, the chopper frequency is increased.

Fixed chopper frequency

When a fixed chopper frequency is set, the chopper frequency is not reduced in

of overload. A fixed chopper frequency is

useful only when the

of the motor noise is

every operating state

if motor noise filters are used. By reducing

the maximum

internally, the overload

is restricted.

Code Name

CO1

Chopper

frequency

Parameter (Factory setting is printed in bold)

1 kHz (field frequency max. 120 Hz)

(field frequency max. 240 Hz)

variable

variable variable

-5-

variable

-6-

variable

12kHz fixed (for sine filter)

fixed (for sine filter)

Acceptance

[SH

PRG]

Page 99

6.1

Automatic chopper frequency reduction

you want to operate the frequency controller with 4 kHz (Cl43

or a

chopper frequency, but also require an

improved smooth running with low Speeds, you

activate an automatic chopper frequency reduction, restricted to this range. For this, enter the output frequency

C143, below which the

chopper frequency is to be reduced automatically to 2 kHz. When selecting the chopper frequencies

fixed”

(CO1 8 =

and “16 kHz fixed” (CO18 =

you must set Cl43

“Threshold for automatic chopper frequency reduction to 2

0.0 Hz. Otherwise the controller would reduce its chopper

frequency to 2 kHz below the set threshold. This may darnage or

destroy connected filters.

Code Name

Parameter

(Factory setting is

printed in

bold)

Acceptance

Threshold for

Hz 0.0 Hz (0.1 Hz}

10.0

Hz ON-LINE

automatic chopper

Hz = automatic chopper-frequency

frequency

limitation switched off

* extended

set

6.2

Automatic DC-injection brake

CO19 you

enter an output frequency below which

the DC-injection brake is automatically

Code

Name

Parameter (Factory

is printed in bold)

Acceptance

CO19 Threshold for 0.0 Hz

7.5 Hz {O.l

Hz}

100.0 Hz ON-LINE

automatic

100 Hz

480 Hz

brake

INFO: 0.0 Hz = automatic

brake

switched off

For

information

setting the DC-injection brake see

page 82.

6.3 Slip

load, the

of an asynchronous

is considerably

reduced.

You

eliminate this load-dependent

reduction,

also referred to as

by using the In a frequency range from approximately 5 Hz to V/f-rated frequency (CO1

an accuracy of

be obtained.

The value to be entered

CO21 is directly proportional to the

rated

of the

Code

Name Parameter (Factory setting is printed in bold) Acceptance

Slip

0.0 %

0.0

(0.1

20.0 % ON-LINE

Page 100

6.4

S-shaped ramp generator characteristic

For the ramp generator of the main

you

select

different characteristics

Cl 34:

l linear characteristic for all

accelerations

l S-shaped characteristic for all jerk-free accelerations.

Code Name

Parameter

(Factory setting is printed in bold)

Ramp-gener.

characteristic

S-shaped charactertstic

(main setpoint)

Acceptance

[SH + PRG]

6.5

Limitation of the frequency setting range

If the drive must rotate in only one direction,

a reversal

may darnage material

you

the setting

range of the output frequency to one direction of rotation C239.

Especially for configurations with closed-loop

control the drive

may reverse for a short time.

Code Name Parameter

(Factory setting is printed in

C239 Frequency

Frequency setting

range

bipolar

setting range

Frequency setting range

unipolar

Acceptance

[SH + PRG]

6.6 Oscillation damping

Motors

are not adapted to the controller output power, may

oscillate in

with idle running.

you increase the value CO79, the oscillatlon is damped. With high chopper frequencies, the motor noise may increase.

Code

Name

Parameter

(Factory setting is printed in bold)

Acceptance

C079’ Oscillation 2.0

2.0

5.0 ON-LINE

damping

* extended

set

6.7

Load-change damping

the load frequently

and if energy is repeatedly absorbed by the DC bus of the controller (e.g. cyclic lifting and lowering of a load), the controller is able to damp the increase of the

bus voltage. The absorbed energy is reduced so that a brake chopper may not be

You

set the damping

C234.

Code Name

Parameter

(Factory setting is printed in bold)

Acceptance

Load-Change 0.25

0.00 (0.01)

5.00 ON-LINE

damping

* extended

set