Lenel m3000 Installation Manual

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7.3

M3000 Installation Guide

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Lenel®, OnGuard® and Prism® (Registered trademarks of UTC Fire & Security Americas Corporation, Inc.) Lenel is a part of UTC Climate, Controls & Security, a unit of United Technologies Corporation.

All trademarks are the property of their respective owners. Information in this document is subject to change without notice. No part of this document may be reproduced

or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of UTC Fire & Security Americas Corporation, Inc.

Non-English versions of Lenel documents are offered as a service to our global audiences. We have attempted to provide an accurate translation of the text, but the official text is the English text, and any differences in the translation are not binding and have no legal effect.

The software described in this document is furnished under a license agreement and may only be used in accordance with the terms of that agreement.

rights reserved. ImageStream Graphic Filters and ImageStream are registered trademarks of eBT International, Inc. (f/k/a Inso Corporation).

RIGHTS RESERVED. Portions of this product are licensed under US patent 5,327,254 and foreign counterparts.

Active Directory, Microsoft, SQL Server, Windows, and Windows Server are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.

Oracle is a registered trademark of Oracle and/or its affiliates. Other names may be trademarks of their respective owners.

Other product names mentioned may be trademarks or registered trademarks of their respective companies and are hereby acknowledged.

Warranty

UTC Fire & Security Americas Corporation, Inc. ("Lenel") warrants that the product is free from defects in material and workmanship under normal use and service with proper maintenance for one year from the date of factory shipment. Lenel assumes no responsibility for products damaged by improper handling, misuse, neglect, improper installation, over-voltages, repair, alteration, or accident. This warranty is limited to the repair or replacement of the defective unit. In no event shall Lenel be liable for loss of use or consequential damages of any kind, however occasioned. There are no expressed warranties other than those set forth herein. Warranty expressly excludes third party additions, deletions and/or upgrades to this product, including those contained herein. Lenel does not make, nor intends, nor does it authorize any agent or representative to make any other warranties or implied warranties, and expressly excludes and disclaims all implied warranties of merchantability or fitness for a particular purpose.

Returned units are repaired or replaced from a stock of reconditioned units. All returns must be accompanied by a return authorization number (RMA) obtained from the Lenel customer service department prior to returning or exchanging any product. The RMA number must appear on the outside of the shipping box and on the packing slip. Any items returned without an RMA number will not be accepted and will be returned at the customer's expense. All returns must have transportation, insurance, and custom brokers' fees prepaid.

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Liability

It is expressly understood and agreed that the interface should only be used to control exits from areas where an alternative method for exit is available. This product is not intended for, nor is rated for operation in lifecritical control applications. Lenel is not liable under any circumstances for loss or damage caused by or partially caused by the misapplication or malfunction of the product. Lenel's liability does not extend beyond the purchase price of the product.

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CHAPTER 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

CPU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Minimum Supported Board Levels for the PXNplus CPU Board . . . . . . . . . . . . . . . . . . . . . . . . .12

CHAPTER 2 Installation, Planning, and Mounting . . . . . . . . . . . . . . . . . . . . . . . .15

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Radio Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Electrostatic Discharge (ESD) Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

General Installation Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Observing Noise Prevention Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Signal Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Cable Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Mounting and Handling Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

CHAPTER 3 Power/Communications Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Power Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Connecting the AC Input Power to the M3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Installing the Battery Backup, AC Fail, and Low Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Wiring the Auxiliary Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

LED Indicators on the Power/Communications Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

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Table of Contents

CHAPTER 4 PXNplus CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

PXNplus CPU Board Overview and Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Pins and Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Inserting and Removing the PXNplus Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Inserting the PXNplus Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Removing the PXNplus Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Safe Shutdown Procedure for the PXNplus CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

LEDs on the PXNplus CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

UCSIMMPlus Board LED Indicators on the PXNplus Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Important Information for Firewall Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Configuring Upstream Communications with the Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

CHAPTER 5 Reader Processing Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

2RP Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

2RP Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Setting DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Setting Reader Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Installing Resistor Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Wiring Readers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Wiring Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Wiring Door Strikes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Wiring Auxiliary DO Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Wiring Alarm Shunt Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

2SRP Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

2SRP Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Setting the DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Setting Reader Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Installing Resistor Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Wiring Readers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Special Readers with Single Color LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Wiring Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Wiring Door Strikes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Wiring Auxiliary DO Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Wiring Alarm Shunt Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

8RP Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Setting the DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Powering Two 8RP Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Wiring Readers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Wiring Door Strikes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

CHAPTER 6 Optional DI and DO Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

20DI Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

20DI Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Setting the DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Wiring Digital Input Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

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Table of Contents

16DO and 16DOR Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

Setting the DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Wiring Digital Output Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

CHAPTER 7 Pre-Power Up Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

CHAPTER 8 Controller Firmware Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

Integrated Configuration Tool (ICT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

Software and Hardware Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Initial Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Connecting and Starting the Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Controller Setup Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Controller Information Menu > Parameters Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Controller Information Menu > Information Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Controller Parameters Menu > Primary Network Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Controller Parameters Menu > Secondary Network Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Controller Parameters Menu > Other Parameters Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Disable/Enable the Integrated Configuration Tool (ICT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Upgrading the Controller Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

Configuration Checklist for the Integrated Configuration Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Setting up the M3000 Controller in the Host Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

CHAPTER 9 Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

CE (European) and FCC Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

UL Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96

WEEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98

CE Regulatory Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99

CHAPTER 10 Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .101

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

Power Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Reader Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Door Strike Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

PXNplus CPU Board Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Diagnostic LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

Inserting and Removing the UCSIMMPlus Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

M3000 Backup Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

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Table of Contents

APPENDIX A Configuration of Option Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

APPENDIX B Termination Resistance Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

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CHAPTER 1 Introduction

The M3000 controller is a user-configurable controller enclosure for use with the OnGuard access control and alarm management software platform. The M3000 provides distributed processing for the interface of access control readers, keypads, alarm inputs and outputs back to a host system computer. Distributed processing from the PXNplus CPU board within the M3000 enclosure allows the controller to operate independent of the host system computer with the majority of access control and alarm monitoring decisions made locally at the controller.

The PXNplus CPU employs an embedded Linux operating system. This operating system permits the PXNplus to be network configured for DHCP or fixed (static) IP addressing. The PXNplus configuration is set by configuring web pages that are served by the PXNplus internal web server. Diagnostics and log files are also served up using web pages from the PXNplus CPU. The PXNplus CPU supports persistent database storage. When the PXNplus is connected to a host, information about readers, alarms, outputs, schedules, and badges are automatically downloaded to the CPU. The PXNplus stores this information in nonvolatile memory. In case of a power failure and a loss of communications to the host, the PXNplus CPU returns to operation as previously configured when the power is restored to the CPU. When the host becomes available, the PXNplus automatically uploads stored transactions and refreshes its database.

The M3000 enclosure has five (5) slots for controller boards. All boards plug into the controller backplane making field configuration and maintenance easy and economical. Screw terminal connector plugs for all wire connections eliminate field maintenance wiring errors. The M3000 enclosure can be wall mounted or rack mounted. The optional M3000 rack mounting kit allows the M3000 to mount directly to a standard 19” EIA rack. The M3000 occupies 9U within a rack.

The M3000 consists of the following components:

• Enclosure (all steel cabinet with key lock and tamper-switch-protected door)

• Power supply (110/230 input/12 VDC output 6 amp), 50/60 Hz

• Battery backup (12 AH gel-cell)

• Power/Communications board

• PXNplus CPU board

Options include:

• Reader Processing board: 2RP, 2SRP, or 8RP

• Digital Input (DI) board: 20DI

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Introduction

• Digital Output (DO) board: 16DO or 16DOR For a complete list of option board combinations, refer to Appendix A: Configuration of Option

Boards on page 107.

The items received in your shipment depend on the items ordered. Inspect the package and contents for visible damage. If any components are damaged or missing, do not use the unit; contact the supplier immediately. If you need to return the unit, you must ship it in the original box.

Specifications

For UL-compliant installations, refer to UL Compliance on page 96.

Enclosure Specifications

Physical dimensions

Operating environment

Humidity range

Thermal air cooling

Power (Door strikes powered separately)

Controller powered by

Controller power requirements

Cabling

Host to controller

Controller to readers

17 inches high x 15.6 inches wide x 6.2 inches deep (431 mm high x 396 mm wide x 158 mm deep)

+35

°F to +122°F (+2°C to +50°C)

5% to 95% non-condensing

At least 6 inches (15.2 cm) of clearance is required on all four sides of the controller.

110/230 VAC to 12 VDC 6 Amp power supply is included. 12 AH gel-cell battery for battery backup is included.

Provided power supply meets all power requirements for this device.

Network: Category (Cat) 5 cable

Refer to specific reader manual for more details. 5 V Maximum cable distance 300 feet (91.44 m) with pull-up resistors 12 V Cable distance

Controller to DIs or DOs

Use any cable with the desired number of individually shielded pairs.

10 M3000 Installation Guide

• Greater than 500 feet (152.4 m) and/or current per reader greater than 150 mA: use Belden 8725 (or equivalent) 20-AWG, 4-pair twisted shielded wire

• Less than 500 feet (152.4 m): use wire within 18- to 22-AWG range

Page 11

Specifications

Enclosure Specifications (Continued)

Boards and Devices

CPU board PXNplus (Refer to CPU Specifications on page 12.) Reader

boards

Reader port power rating: 300 mA maximum per port with a total controller power capacity of 2.7 A.

2RP or 2SRP

8RP Number supported: two (2) boards for maximum of 16 readers

Number supported: four (4) boards for maximum of eight (8) readers Each 2RP reader board provides:

• Two (2) reader ports

• Four (4) unsupervised DIs (two (2) door alarms, two (2) REX inputs)

• Two (2) reader LED outputs

• Two (2) door strike DO relays

• Two (2) auxiliary DO relays

• Two (2) alarm shunt relays

Reader technology supported: Wiegand, Strobed, F/2F, and Supervised F/2F

Supports keypad only and keypad/reader technology Output devices ratings:

• Door DO (Reader LED) = 100 mA @ 12 VDC nominal

• Door strike (DO) relay = 2 A @ 30 VDC or 0.50 A @ 120 VAC

maximum

• Aux output (DO) relay = 2 A @ 30 VDC or 0.50 A @ 120 VAC

maximum

• Alarm shunt relay = 2 A @ 30 VDC or 0.50 A @ 120 VAC maximum

Each 8RP reader board provides:

• Eight (8) reader ports

• One (1) digital output (reader LED) per reader port

Reader technology supported: F/2F or Supervised F/2F Supports keypad only and keypad/reader technology Output devices ratings: Door DO (Reader LED) = 100 mA @ 12 VDC

nominal

20DI board Number supported: one (1) to four (4) boards

Each 20DI board provides: 20 supervised digital input (alarm) points (dry contacts)

M3000 Installation Guide 11

Page 12

Introduction

Enclosure Specifications (Continued)

16DO Number supported: one (1) to four (4) boards

Each 16DO board provides 16 digital outputs. Output devices ratings: Digital outputs: 100 mA @ 24 VDC nominal

16DOR Number supported: one (1) to four (4) boards

Each 16DOR board provides 16 relay points. Output devices ratings: Relays: 2 A @ 30 VDC or 0.5 A @ 120 VAC maximum

Regulatory Information

Listings FCC Class A

UL 1076 UL 294 CE Refer to Regulatory Information on page 93 for more information.

CPU Specifications

PXNplus CPU Board

Communications interfaces

Network 10/100 MB Ethernet, on-board Ethernet RJ-45

connection, TCP/IP Network: Static IP Supported Network: DHCP Supported

CPU specifications Type 2 SIMM Type 3 SIMM

Operating system uClinux 2.6 uClinux 2.6 Processor Xilinx MicroBlaze Xilinx MicroBlaze RAM 32 MB 64 MB FLASH memory 32 MB 32 MB

Host Application and Capacities

All currently supported OnGuard versions Badge capacity 28,000 Offline transaction capacity (number of logs) 50,000

Minimum Supported Board Levels for the PXNplus CPU Board

If the controller board contains a 4- or 5-digit numeric date code, it can be used with the PXNplus CPU board.

12 M3000 Installation Guide

Page 13

Minimum Supported Board Levels for the PXNplus CPU Board

If the controller board shows a 2-digit alpha date code, refer to the table below for the minimum level required.

Minimum Board Level Required for Use With the PXNplus CPU Board

Board Part Number Date Code

Power/Communications 110064001 IZ September 1999 2RP 110063001 DY April 1998 2SRP 110101501 No minimum level required 8RP 110100501 FY June 1998 20DI 110072003 IX September 1997 16DO 110071001 GZ July 1999 16DOR 110078001 No minimum level required Backplane 110061001 Revision C

a. The first letter identifies the month where A=January, B=February, and so on. The second letter identifies

the year where Z=1999, Y=1998, and the sequence continues with each previous letter representing the previous year.

The date code format for the years 2000 through 2007 was: WWYY (WW=week, YY=year) followed by a letter indicating the manufacturing facility. Example: “3903H” means week 39 of year 2003, manufactured in Hickory.

The date code format currently in use is: YYDDD (YY=year. DDD=day) followed by a letter indicating the manufacturing facility,. Example: “12053H” means day 53 of year 2012, manufactured in Hickory.

M3000 Installation Guide 13

Page 14

Introduction

14 M3000 Installation Guide

Page 15

CHAPTER 2 Installation, Planning, and Mounting

The following is a basic outline for installing and setting up your M3000 system. Some steps may have been done for you depending on what you ordered. Some steps are optional, depending on the additional equipment you plan to use. These steps are noted.

• WARNING! • Do not apply power to any component until the installation is complete.

Damage to components may occur if power is incorrectly applied.

1. Determine the cable clamps needed and obtain them before starting the installation.

During the installation, remember to:

• Label all connections/cables for ease of maintenance.

• Leave enough slack in the wiring so the cables can be “dressed”. This minimizes

interference during board removal or replacement.

2. Unpack your system. Refer to Introduction on page 9.

3. Mount the enclosure. Refer to Mounting on page 17.

4. Connect AC power to the power supply. Refer to Connecting the AC Input Power to the M3000

on page 25.

5. Mount and install the battery backup. Refer to Installing the Battery Backup, AC Fail, and Low

Battery on page 27.

6. Wire up the Power/Communications board. Be sure to configure and verify the switch settings.

Refer to Power/Communications Board on page 23.

7. If using networked controllers, verify that your network is up and running.

8. Install and wire up the PXNplus CPU board. Be sure to configure and verify the jumpers. If this

is a network controller, plug in the network cable. Refer to PXNplus CPU Board on page 31.

9. Install the reader board(s) into the enclosure and wire up the readers to the controller. Be sure to

configure and verify the switch settings, jumpers, and/or resistor packs. Refer to Reader

Processing Boards on page 37.

10. If using digital inputs (DIs), insert the DI board into the enclosure and wire the DIs to the board.

Be sure to configure and verify the switch settings. Refer to 20DI Board on page 71.

11. If using digital outputs (DOs), insert the DO board into the enclosure and wire the DOs to the

board. Be sure to configure and verify the switch settings. Refer to 16DO and 16DOR Boards on page 74.

12. Test the wiring before you apply power. Refer to Pre-Power Up Testing on page 79.

M3000 Installation Guide 15

Page 16

Installation, Planning, and Mounting

13. Configure your controller. Configure the controller using the Integrated Configuration Tool.

Refer to Controller Firmware Tools on page 81.

Safety

Radio Interference

• WARNING! • This is an FCC Class A product. In a domestic environment, this product may

cause radio interference, in which case the user may be required to take adequate measures.

Electrostatic Discharge (ESD) Precaution

• WARNING! • Circuit board components are vulnerable to damage by electrostatic discharge

(ESD). ESD can cause immediate or subtle damage to sensitive electronic parts. An electrostatic charge can build up on the human body and then discharge when you touch a board. A dischar ge can be produced when walking across a carpet and touching a board, for example. Before handling any board, make sure you dissipate your body’s charge by touching ground. This discharges any static electricity build-up.

General Installation Rules

• WARNING! • This equipment is to be installed, maintained and serviced by authorized

service persons only.

The authorized installation contractor should comply with the following rules:

• Neatly label cables at both ends.

(For example, labels should include: controller address number/device or reader number)

• Use individually shielded pairs of cables only. All wiring must comply with local, state, and

federal electrical codes and fire codes.

• Obey all national, state, and local electrical and safety codes.

• Obtain any required permits and/or inspections. Contact the local fire marshal for assistance if

necessary.

• Safety of customer personnel is the primary consideration of the installation.

• Neatly dress and tie or lace all wiring in a professional manner.

• Gather together and tape all unused conductors in multiple conductor cables.

• Shield all cabling and terminate properly.

16 M3000 Installation Guide

Page 17

Observing Noise Prevention Procedures

Signal Transmission

• Where practical, keep cables well separated from each other. Separate power cables from signal

cables.

• Keep the break-out at the ends of signal cables as short as possible.

• Ground all shield drain wire(s) at the M3000 controller using the grounding studs provided

outside the cabinet enclosure.

• For communication cables between controllers, ground shield to the upstream controller only.

• WARNING! • Do not ground both cable ends.

Cable Routing

Keep cabling at least 1 foot (30.5 cm) away from any power line or other AC voltage source. Exercise caution when locating cables and M3000 components near any other equipment that may

cause electrical interference (noise). Examples of electrical and electro-magnetic noise sources are:

• Fluorescent lighting and neon fixtures.

• Power distribution panels, including wiring, transformers, generators, and alternators.

• Motors that drive machinery, such as air conditioners, elevators, escalators, large blowers, and

machine tools. Electromagnetic equipment such as degaussers, magnetic chucks, etc.

• Control equipment (relays) for machinery and other switching devices that carry or switch large

currents.

• Radio and television receivers and transmitters.

• Signal generators and intercom systems.

• Radar transmitting equipment.

• Arc welders, electrodischarge machinery, and related equipment.

• RF induction heaters.

Cable Length

• Minimize long parallel cable runs since they increase the likelihood of interference between

signal cables and electrical interference sources.

• Avoid excess cable length between the M3000 controller and the optional equipment, such as

readers and digital outputs, to reduce signal degradation due to external effects.

Mounting

Be sure to read the mounting and handling guidelines below before beginning to mount the controller.

Mounting and Handling Guidelines

Comply with the following guidelines:

M3000 Installation Guide 17

Page 18

Installation, Planning, and Mounting

• Locate the host computer and the M3000 controller in areas secure from any disruption to data

communications or tampering.

• Clean and clear all mounting areas of corrosive gases and airborne metallic particles. Avoid

installing near photocopiers due to contamination from toner particles.

• Protect the M3000 from hazardous (high) voltages.

• Mount the M3000 on a vertical surface with at least 6 inches (15.2 cm) clearance on all four sides

to support thermal air cooling.

• Locate the M3000 in a place that provides dedicated AC earth ground. The M3000 must be earth

grounded.

• Keep interior and exterior housing of all M3000 cabinets and other components free of wire

remnants.

• Avoid temperatures outside range specified for M3000 operating environment (refer to

Specifications on page 10). Do not leave boards or other components in direct sunlight.

• To avoid mechanical damage, do not drop or stack boards.

• Do not subject printed circuit boards to electrostatic discharge.

Mounting Instructions

The enclosure can be mounted in one of two ways

• Directly to the wall, or

• Into a standard Electronics Industries Alliance (EIA), 19-inch open frame IT Rack.

Wall Mounting

Mount the controller enclosure using the following steps and referring to figure M3000 Controller

and Components Assembly Drawing - Wall Mounting on page 19.

• WARNING! • Do not apply power to any component during installation. Damage to

components may occur if power is incorrectly applied.

1. Remove the packing material from the enclosure.

2. Using the template provided, mark and drill four mounting holes.

3. Using customer furnished 1/4-in. (6 mm) threaded lag bolts or equivalent and washers, secure the

enclosure to the wall.

4. If required, install cable conduit to the M3000 enclosure knockout holes.

5. The enclosure has knockout holes on the sides, bottom, and back; the cable is pulled through

these holes. To open the holes, strike the knockouts from the outside of the enclosure.

6. Fit and tighten a strain relief clamp in each knockout hole to be used.

• WARNING! • The M3000 must be earth grounded.

7. Find the nearest earth ground (such as an electrical box or ground bus). Run wire from the

M3000 enclosure ground terminal (top left of enclosure) to the earth ground point. Use wire size in accordance with local and national electrical codes.

18 M3000 Installation Guide

Page 19

Mounting

M3000 Controller and Components Assembly Drawing - Wall Mounting

Wiring AC Power Through the Terminal Block – Detail A

Note: All cables connected to the M3000 must be shielded with the shield terminated as

shown below.

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Page 20

Installation, Planning, and Mounting

Typical Installation Using Shielded Cable/drain Wire - Outside and Inside the Enclosure

Outside the enclo

Inside the enclos

8. Use the #8-32 SEMS screw and #8 flat washer provided to secure the ground lug.

20 M3000 Installation Guide

Page 21

Mounting

Earth Ground Connection

Note: The Power/Communications board must be in the far right slot and the CPU board must

be in the second right slot next to the Power/Communications board. Refer to figure

Location and Grounding of the Power/Communications and CPU Board on page 95 for

details.

Rack Mounting

The rack mount enclosure is 19-inch, EIA compatible with the optional rack mount kit.

• WARNING! • Do not apply power to any component during installation. Damage to

components may occur.

Mount the controller enclosure using the following steps and M3000 Controller - Rack Mounting on page 22 for reference.

1. Remove the packing material from the enclosure.

2. Use the six (6) #12-24 screws provided to secure the brackets to the enclosure.

3. Secure the enclosure to the rack. This hardware is not supplied; select hardware sized to suit your

rack requirements. Sizes #10-32, #12-24, M5 or M6 screws are common rack mount hardware.

4. Install cable conduit to the M3000 enclosure knockout holes, if required.

The enclosure has knockout holes on the sides, bottom, and back; pull cable through these holes. To open the holes, strike the knockouts from outside of the enclosure.

5. Fit and tighten approved strain relief clamp in each knockout hole to be used.

6. Find the nearest earth ground (such as, electrical box or ground bus). Run wire from the M3000

enclosure ground terminal (enclosure bottom left) to earth ground point. Use wire size in accordance with local and national electrical codes. All cables connected to the M3000 must be shielded with the shield terminated. (Refer to figure Typical Installation Using Shielded Cable/

drain Wire - Outside and Inside the Enclosure on page 20.)

M3000 Installation Guide 21

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Installation, Planning, and Mounting

M3000 Controller - Rack Mounting

• WARNING! • The M3000 must be earth grounded.

Note: When installing boards, the Power/Communications board must be in the far right slot

and the CPU board must be in the second right slot next to the Power/Communications board. Refer to figure Location and Grounding of the Power/Communications and CPU

Board on page 95.

22 M3000 Installation Guide

Page 23

CHAPTER 3 Power/Communications Board

The Power/Communications board manages the power. The ICT is used for communication with the controller. Refer to Integrated Configuration Tool (ICT) on page 81. The required communication method is by Ethernet.

M3000 Installation Guide 23

Page 24

Power/Communications Board

Layout

Power Setup

24 M3000 Installation Guide

Page 25

Power Setup

This section describes how to connect AC power to the M3000.

Connecting the AC Input Power to the M3000

Notes: A readily accessible disconnect device shall be incorporated in the building installation

wiring. The maximum rated overcurrent protection for this device is 20 A in North America,

and 16 A in Europe, Australia, and New Zealand.

The power supply included is a 12 VDC power supply with a 6 amp current rating. This power supply is installed in the enclosure and wired to the Power/Communications board for you.

• WARNING! • Make sure electrical power is removed before making connections to the

controller. Personal injury or death can occur if electrical power is not removed.

To apply AC power to the power supply:

1. Follow all state, local, and national electrical codes.

2. Using the knockouts provided in the sides and back of the enclosure, connect AC power and

earth ground to the terminals provided inside the enclosure. Refer to figure Wiring AC Power

Through the Terminal Block on page 26.

Controller earth grounding (AC grounding) is a critical element for proper operation. To test the AC power ground:

1. Using an ohmmeter, measure the resistance between the M3000 ground stud and a known good

earth ground (metal water pipe or building structural steel frame).

2. A resistance value greater than 50 ohms indicates poor AC ground.

M3000 Installation Guide 25

Page 26

Power/Communications Board

Wiring AC Power Through the Terminal Block

Wiring AC Power Through the Terminal Block – Detail A

• WARNING! • Failure to connect the AC power and earth ground to the terminal blocks

provided will result in damage to the controller. Use a properly sized disconnect device. Replace fuse with the same type and rating as shown in figure Fuse Location

on the Power/Communications Board on page 27.

26 M3000 Installation Guide

Page 27

Power Setup

Fuse Location on the Power/Communications Board

• WARNING! • Good earth ground must be made before completing installation.

Installing the Battery Backup, AC Fail, and Low Battery

The battery backup acts as a temporary power supply to the M3000 when AC power is lost. The battery included with the enclosure is 12 VDC with a 12 AH current rating. It needs to be wired to the power supply. Refer to Troubleshooting and Maintenance on page 101 for battery removal and installation procedures.

• WARNING! • Make sure AC input and battery backup power is disconnected prior to

installing CPU, reader, DI, and DO boards.

To install the battery

1. Unpack the battery from the shipping box.

2. Place the battery inside the enclosure below the power supply as shown in Wiring AC Power

Through the Terminal Block on page 26.

3. Remove the protective cover from the positive terminal of the battery.

4. Connect the battery leads from the power supply: Black to negative terminal and Red to positive

terminal of the battery. W iring Diagram for the Battery Backup, AC Power Fail, and Low Battery on page 28 shows the wiring between the battery and the power supply.

• WARNING! • Replace battery with lead acid sealed 12 AH only.

M3000 Installation Guide 27

Page 28

Power/Communications Board

Wiring AC Power Fail

The power supply includes a relay that monitors and signals the loss of AC power. The power fail line is low during normal operation, and goes high when AC input power is lost.

If this option is used, connect the power supply AC power fail NC and COM terminals to the Power/ Communications Board connector J6, pin 6 (ground) and pin 8 (AC power fail input). Refer to figure

Wiring Diagram for the Battery Backup, AC Power Fail, and Low Battery on page 28.

Wiring Low Battery Detect

The power supply includes a low battery relay to detect and signal a low battery condition (11 VDC or less).

If this option is used, connect the power supply low battery NC and NO terminals to the 20DI Board connector J2, pins 1 and 2. Install 2K resistors at power supply terminals. Refer to the figure below.

Wiring Diagram for the Battery Backup, AC Power Fail, and Low Battery

28 M3000 Installation Guide

Page 29

LED Indicators on the Power/Communications Board

Wiring the Auxiliary Port

The Auxiliary port J5 is used to connect the PXNplus console. The console is used for testing and debugging purposes under direction of Technical Support.

J5 - Auxiliary Port (RS-232)

Connector J5

Pin Signal Name

1 CTS (jumped to pin 9) 2 (jumped to pin 7) 3 Ground 4 +5 VDC 5 Not used 6 TX - Transmit data 7 (jumped to pin 2) 8 RX - Receive data 9 RTS (jumped to pin 1)

LED Indicators on the Power/Communications Board

The Power/Communications board has eight (8) LEDs.

LEDs Function

LED State Description

DS1 Not Used Data received from upstream host/controller connected to primary/controller

port (Receive RX).

DS2 Not Used Data transmitted to upstream host/controller connected to primary/controller

port (Transmit TX).

DS3 Not Used Data received from downstream controller connected to secondary/controller

port.

DS4 Not Used Data transmitted to downstream controller connected to secondary/controller

port. DS5 Flashing Data received from device connected to auxiliary port (console mode). DS6 Flashing Data transmitted to device connected to auxiliary port (console mode). DS7 Reserved Indicates +5 VDC is present. DS8 Reserved Indicates +12 VDC is present.

M3000 Installation Guide 29

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Power/Communications Board

30 M3000 Installation Guide

Page 31

CHAPTER 4 PXNplus CPU Board

PXNplus CPU Board Overview and Layout

The PXNplus CPU board provides network capabilities in one board. The following are some product highlights:

• Supports Ethernet networks.

• Supports the dual Network Interface Card (NIC).

• Supports the following network protocols: DHCP and UDP.

• Utilizes a 32-bit platform, which provides better response times and higher capacity.

• Allows for remote diagnostics.

• Provides a browser-based configuration tool. Refer to Integrated Configuration Tool (ICT) on

page 81.

Refer to the OnGuard System Administration User Guide to configure this board within the access control software.

The layout of the PXNplus CPU board is shown on the following page.

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PXNplus CPU Board

PXNplus CPU Board Layout

32 M3000 Installation Guide

Page 33

Pins and Jumpers

General Purpose Pins

Pins Shorting these pins...

JP2 Boot Mode

JP3 Shutdown requested

JP4 Restore Defaults

JP6 Hardware Reset

This function is for manufacturing and catastrophic failure recovery only!

See Safe Shutdown Procedure for the PXNplus CPU Board on page 34.

Returns the configuration to the factory defaults:

• Primary Connection Type: Ethernet

• IP Address: 192.168.6.6

• Mask: 255.255.255.0

• Gateway: 192.168.6.1

Short JP4 for a minimum of five (5) seconds. Enables the Integrated Configuration Tool (ICT). For more information, refer

to Disable/Enable the Integrated Configuration Tool (ICT) on page 89. Reboots the CPU board without properly shutting down the application.

The PXNplus board runs an operating system just like a computer. Shorting JP6 is like pressing the Off button on your computer without using the “Shut down” feature. The controller shuts down but not in a clean way.

Inserting and Removing the PXNplus Board

Inserting the PXNplus Board

Caution: Follow standard static prevention procedures. Refer to Electrostatic

Discharge (ESD) Precaution on page 16.

1. Disconnect power and battery backup power.

Note: When re-inserting the CPU board, the J8 connector MUST be connected at all times to

comply with CE requirements for use in the European Union. Refer to figure Location

and Grounding of the Power/Communications and CPU Board on page 95.

2. Insert the CPU board into the controller.

3. Attach the network cable.

Removing the PXNplus Board

Caution: Follow standard static prevention procedures. Refer to Electrostatic

Discharge (ESD) Precaution on page 16.

1. To safely shut down the controller operating system, refer to the Safe Shutdown Procedure for

the PXNplus CPU Board

2. Disconnect power and battery backup power.

3. Remove any connected cables.

on page 34.

M3000 Installation Guide 33

Page 34

PXNplus CPU Board

4. Carefully remove the CPU board from the controller.

Safe Shutdown Procedure for the PXNplus CPU Board

The following procedure can be performed when in normal operation mode.

1. Insert jumper JP3 for at least 3 seconds until DS1 through DS8 turn on.

DS1 through DS8 will stay on.

2. Remove JP3.

DS1 through DS8 stay on.

3. Wait for about 5 seconds.

At this point power to the CPU board may be removed or reset via JP6.

Note: The halt state lasts for approximately 40 to 45 seconds, after which the system will auto-

restart.

LED Indicators

LEDs on the PXNplus CPU Board

Normal Operation Mode is the mode that the controller is in after application updates have been made. During normal operation, the Watchdog LED (DS6) flashes once per second.

Note: After updates are made to the controller, or power is cycled to the controller, and the

Watchdog LED (DS6) starts flashing, wait at least four (4) minutes before attempting any button commands. During this period, the panel software is initializing and the user buttons are not monitored. At the end of this period, DS6 turns off for one second, and then flashes once per second to indicate that the controller is in Normal Operation Mode. At this time, the user buttons are monitored.

• Controller offline: The controller has lost communication with the host.

• Address received: The controller received a message from the host.

• Badge read OK: The controller decoded a badge read and determined that it was a valid badge.

• Waiting for database: The controller is waiting to receive the database from the host.

• Restore defaults requested: Jumper JP4 was shorted. This requests that the defaults be restored.

The defaults are listed in table General Purpose Pins on page 33.

• Shutdown requested: Request a safe halt of all processes running in the panel. Required for safe

power down.

• eFlash image save: The newly loaded image from the eFlash transfer is being saved into the

flash. This is an activity indicator only.

• Persistence: Indicates that the controller is operating without a host. In this mode, the controller

is operating standalone until communication is re-established with the host.

• Flash write: The controller is storing database records into the flash file system. This is an

activity indicator only.

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LED Indicators

• Watchdog failure mode: An internal thread failed. Details about the failure were logged

according to the log settings. The micro performs a complete reboot after this failure.

The table PXNplus CPU Board LED Normal State Transitions on page 35 shows the normal LED state transitions.

Refer to Troubleshooting and Maintenance on page 101 for error conditions. Refer to figure PXNplus CPU Board Layout on page 32 for the location of the LEDs.

PXNplus CPU Board LED Normal State Transitions

DS1 DS2 DS3 DS4 DS5 DS6 DS7 DS8

During power upON ON ON ON ON ON ON ON

Normal operation mode

Controller offline

Address received

Badge read OK

Waiting for panel configuration

Restore defaults requested

Shutdown requested

eFlash image save

Flash Write

Persistence ON

Flashes once

ON ON ON ON ON ON ON ON

Flashes once

Flashes

ON ON

Flashes once

Alternates ON with DS8

Alternates ON with DS7

a. For OnGuard systems DS4 blinks once per second.

= OFF

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Page 36

PXNplus CPU Board

UCSIMMPlus Board LED Indicators on the PXNplus Board

LEDs Color Purpose (Type 2 SIMM and Type 3 SIMM) DS1 and DS5 Green ON - Link activity present.

OFF - No link activity present. Flashing - Network activity detected.

DS2 and DS6 Yellow ON - 100 Mbps

OFF - 10 Mbps

DS3 and DS7 Red ON - Full duplex

OFF - Half duplex

DS4 and DS8 Red ON – Collision

Important Information for Firewall Users

If your installation requires any controller and its corresponding host to communicate through a firewall, then the firewall must be configured to allow for connections through a specific port.

When OnGuard is used with the products listed below, firewall port 3001 (default) must be open.

• Integrated Configuration Tool

• DirecDoor

• M5PXNplus

• M2000PXNplus

• M3000PXNplus

Note: The default port (3001) can be changed using the ICT. Refer to Integrated Configuration

Tool (ICT) on page 81.

Configuring Upstream Communications with the Host

1. Verify that you have a working network. If you need to configure before your network is running,

go to step 3.

2. Connect the network cable into J1, the Ethernet connector. Refer to Regulatory Information on

page 93.

3. Use the Integrated Configuration Tool to set the board to network use. The default for this board

is network, so you may only need minimal set up. Refer to Controller Firmware Tools on page

81.

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CHAPTER 5 Reader Processing Boards

The M3000 controller supports the following types of reader processing boards:

• 2RP Board on page 37

• 2SRP Board on page 49

• 8RP Board on page 64

Only one reader board type can be used at one time, for a maximum of:

• Four (4) 2RP boards (for support of up to eight (8) readers),

• Four (4) 2SRP boards (for support of up to eight (8) supervised readers), or

• Two (2) 8RP boards (for support of up to 16 readers).

2RP Board

Each 2RP reader board provides:

• Two (2) reader ports,

• Four (4) unsupervised DIs with – two (2) door alarms, and – two (2) REX inputs,

• Two (2) reader LED outputs,

• Two (2) door strike DO relays,

• Two (2) auxiliary DO relays, and

• Two (2) alarm shunt relays used to shunt out external alarm inputs.

Please note the following:

• Each 2RP board is limited to only one (1) type of reader technology: Wiegand, Strobed, F/2F, or Supervised F/2F.

• Both readers connected to the board must use the same voltage.

• In Supervised F/2F mode, the exit request and door alarm contact wiring is terminated at the

reader.

• If alarm points are not available on the reader, use alarm points on the controller.

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Page 38

Reader Processing Boards

2RP Board Layout

38 M3000 Installation Guide

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2RP Board

Setting DIP Switches

Set DIP switches as described in the following table before installing and wiring the 2RP board.

Reader Technology

Reader Technology SW1-1 SW1-2 SW1-3 SW1-4

Not Valid Reserved ON Reserved ON Magstripe - Reversed Strobed ON ON Magstripe - Water-Mark ON Magstripe - Supervised F/2F (default) ON ON Magstripe - Strobed ON ON Magstripe - F/2F ON ON ON

Wiegand - <format>

a. Use the OnGuard application to configure the specific Wiegand card formats.

= OFF

2RP Reader Board Address Settings

SW1- SW2-

Reader Board

1ON 2 ON ON 3 ON ON 4 ON ON

= OFF

56781234

Note: Switches SW2-5, 6, 7, and 8 are not used.

Setting Reader Voltage

Select the proper reader voltage by placing the jumper on JP1. Refer to the figure below for details. Both reader ports are set to the selected voltage.

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Page 40

Reader Processing Boards

Setting 2RP Reader Voltage

Installing Resistor Packs

Insert the proper resistor packs in RN1 and RN2. Be sure you insert the correct resistor pack for the reader voltage selected. Both resistor packs must be the same since the voltage for both readers must be the same. Refer to the figure below for details.

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2RP Board

Installing 2RP Resistor Packs

Wiring Readers

If wiring a 12 V reader that uses 5 V data lines, note the following conditions before continuing:

• Set the reader voltage (JP1) to 5 V.

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Reader Processing Boards

• Wire the Reader power lead to the Power output port (J6) on the Power/Communications board

instead of wiring it to the 2RP board.

To wire a reader:

1. Mount the reader. Refer to the manual that came with your reader for specific mounting

instructions.

2. Run cable from the reader to the controller. Bring each reader cable through the appropriate

knockout hole in the controller enclosure. Allow some slack wire for servicing the cables and for plugging cable into an adjacent slot for troubleshooting.

3. Remove 8 inches (20.32 cm) of insulating material from the cable. Unwrap shielding and tie all

shields together. Connect the communications cable shield to the ground stud adjacent to the cable entrance knockout of the cabinet enclosure. For more details, refer to figure Typical

Installation Using Shielded Cable/drain Wire - Outside and Inside the Enclosure on page 20.

4. Place the appropriate wires to the appropriate screw terminal on the 2RP reader board. Refer to

the reader wiring diagrams in this section. Pairing of cables is very important. Important: For 12 V readers using cable runs over 500 feet (152.4 m), you must install pull-up

resistors (470 ohm, 1/2 watt) between Reader Data 0 and +12 VDC and between Reader Data 1 and +12 VDC. Some readers require pull-up resistors regardless of cable length. For 5 V readers, the maximum cable distance is 300 feet (91.44 m) with pull-up resistors. Refer to your reader manual to determine if pull-up resistors are required.

5. Label each cable end with the Controller Address Number/Device or Reader Number.

Recommended Pairing of Reader Wires - Typical Reader Cable (Use Belden 8725 twisted shielded pair or equivalent)

Pin Signal Name Typical Wire Color

1 +5 VDC or +12 VDC Reader Power Red 6

2 Ground (-) Green 7 Reader Data 1 White 4 Door DO (Reader LED) White/Black 8

3 Spare White/Green 5

a. Reader Data 0, Door DI, and Exit Request DI can be replaced or interchanged with Display DO and/or

Clock DO when required for a non-supervised keypad reader.

Reader Data 0

Door DI (Alarm input)

Exit Request DI

Black

White/Red

White/Yellow

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2RP Board

2RP Reader Connector Points

2RP Connector Pinouts

J2/J4 Reader Connector Pinouts J3/J5 Relay Connector Pinouts

Pin Signal Name Pin Relay

1 +5 VDC/+12 VDC 1 Door Strike Relay – Normally Closed (NC) 2 Ground 2 Door Strike Relay – Common (Com) 3 Display DO 3 Door Strike Relay – Normally Open (NO) 4 Door DO (Reader LED) 4 Auxiliary Output Relay – Common (Com) 5 Exit DI (Exit Request) 5 Auxiliary Output Relay – Normally Closed (NC) 6 Reader Data 0 6 Auxiliary Output Relay – Normally Open (NO) 7 Reader Data 1 7 Alarm Shunt Relay – Common (Com) 8 Door DI (Alarm Point) 8 Alarm Shunt Relay – Normally Closed (NC) 9 Not used 9 Alarm Shunt Relay – Normally Open (NO) 10 Clock DO

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Reader Processing Boards

Wiring 2RP to Wiegand, Strobed, F/2F, and Supervised F/2F Readers

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2RP Board

Wiring Digital Inputs

Each reader port has two (2) unsupervised digital inputs (DIs) which are used for door status devices (door contacts and exit request input). Since these DIs are not supervised, they do not require end-ofline resistors.

To wire a DI:

1. Install the door contact and exit contact as required.

2. Wire the door DI between pin 2 (Gnd) and pin 8 (Door DI) and/or exit DI between pin 2 (Gnd)

and pin 5 (Exit DI) to the corresponding reader port on the 2RP board. The contact can be Normally Open or Normally Closed.

Wiring 2RP Exit Request and Door Alarm Contact

Wiring Door Strikes

The 2RP provides a door DO relay dedicated to each reader port. To wire a door strike:

1. Install the door strike (maximum 2 A @ 30 VDC or 0.50 A @ 120 VAC) as required.

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Reader Processing Boards

2. Wire the door strike to the door DO (internal) relay. Normally Open or Normally Closed dry

contacts are available. Refer to figure Wiring 2RP Door Strike - Internal Relay on page 46.

3. If required, wire the door strike to a customer supplied external relay and the 2RP board as

shown in figure Wiring 2RP Door Strike - External Relay on page 47.

4. Install a protection diode across the relay and the door strike. Use 1N4002, 1N4003, 1N4004 or

equivalent diodes for DC door strikes and metal oxide varistors (MOV) for AC door strikes.

Wiring 2RP Door Strike - Internal Relay

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2RP Board

Wiring 2RP Door Strike - External Relay

Wiring Auxiliary DO Relays

One auxiliary DO relay per reader port can be defined by the user. The auxiliary DO relay is used for an auxiliary output device.

To wire an auxiliary DO relay:

1. Install the auxiliary output (maximum 2 A @ 30 VDC or 0.50 A @ 120 VAC) as required.

2. Wire the output device to the auxiliary DO relay. The auxiliary DO relay has either a Normally

Open or Normally Closed dry contact available (pin 4 = Common, pin 5 = Normally Closed, pin 6 = Normally Open).

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Reader Processing Boards

Wiring 2RP Auxiliary DO Relay

Wiring Alarm Shunt Relays

One alarm shunt relay is available per reader port. The alarm shunt relay is used to shunt (disable) an external alarm system contact (such as burglar alarm) on a valid read or exit push button request.

To wire an alarm shunt relay:

1. Install the alarm shunt (maximum 2 A @ 30 VDC or 0.50 A @ 120 VAC), as required.

2. Wire the external alarm system to the alarm shunt relay. The relay has either a Normally Open or

Normally Closed dry contact available (pin 7 = Common, pin 8 = Normally Closed, pin 9 = Normally Open).

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2SRP Board

Wiring 2RP External Alarm Shunt Relay

2SRP Board

Each 2SRP board provides:

• Four (4) supervised DIs – Two (2) alarms – Two (2) REX inputs

• Two (2) reader LED outputs

• Two (2) door strike DO relays

• Two (2) auxiliary DO relays

• Two (2) alarm shunt relays used to shunt out external alarm inputs.

Please note the following:

• Each 2SRP board is limited to only one type of reader technology: Wiegand, Strobed, F/2F, or Supervised F/2F.

• Both readers connected to the board must have the same voltage.

• The 2SRP board has built-in pull-up resistors to accommodate cable lengths over 500 feet

(152.4 m). External pull-up resistors are not required for the 2SRP board.

• If alarm points are not available on the reader, use alarm points on the controller.

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2SRP Board Layout

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2SRP Board

Setting the DIP Switches

Set the DIP switches as described in the tables below before installing and wiring the 2SRP board.

Supervised DI End-of-line Resistors

SW1- SW2-

1 2 3 4 1 2 3 4 5 - 8

Standard (1K, 1K) ON ON

= OFF

ON ON ON

Reader Technology

Reader Technology SW3-1 SW3-2 SW3-3 SW3-4

Not Valid Reserved ON Reserved ON Magstripe - Reversed Strobed ON ON Magstripe - Water-Mark ON Magstripe - Supervised F/2F (default) ON ON Magstripe - Strobed ON ON Magstripe - F/2F ON ON ON

Wiegand - <format>

a. Use the OnGuard application to configure the specific Wiegand card formats.

= OFF

Reader Board (2SRP) Address Settings

SW3- SW4-

Reader Board

1ON 2 ON ON 3 ON ON 4 ON ON

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Note: The boards must be numbered consecutively. This means that the first reader board

must be set to Address 1, the second reader board must be set to Address 2, and so on. If they are not, the supervised DI points will not work correctly.

Special Reader Types

Reader Type SW4-5 SW4-6 SW4-7 SW4-8

Standard Readers ON ON ON ON Special Readers (single-color LEDs)

a. For special readers, refer to figure Wiring 2SRP to Single Color LED Reader on page 58.

= OFF

ON ON ON

Setting Reader Voltage

Select the proper reader voltage by placing the jumper on JP1. Refer to the figure below for details. Both reader ports are set to the selected voltage.

Setting 2SRP Reader Voltage

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2SRP Board

Installing Resistor Packs

Insert proper resistor packs in RP1 and RP13. Be sure you insert the correct resistor pack for the reader voltage selected. Both resistor packs must be the same since the voltage for both readers must be the same. Refer to the figure below for details.

Installing 2SRP Resistor Packs