Leica T-Scan 5 User Manual

Leica TScan 5
User Manual
Version 1.2 English
Introduction
Congratulations on the purchase of the Leica T-Scan 5.
Read carefully through the User Manual before you switch on the product.
To ensure safety when using the system, please also observe the directions and instructions contained in the User Manual and Safety Handbook issued by:
Machine manufacturer
Robot manufacturer
Sensor manufacturer
The model and serial number of your product are indicated on the type plate.
Always refer to this information when you need to contact your agency or Leica Geosystems authorised service centre.
Product names are trademarks or registered trademarks and are property of their respective owners.
This manual applies to the Leica TScan used as accessory to the Leica Geo­systems Absolute Tracker.
Name
Description/Format
Leica TScan User Manual
In order to operate the product to a basic level all instructions required are contained in the User Manual. Provides an overview of the product together with technical data and safety direc­tions.
ü
Name Description/Format
Absolute Tracker User Manual
All instructions required in order to operate the product to a basic level are contained in the Absolute Tracker User Manual. Provides an overview of the product together with technical data and safety directions.
ü ü
Purchase
Product Identifica­tion
Trademarks
Validity of this manual
Available docu­mentation
2
Name Description/Format
Leica Integrated Solutions Configu­ration Manual
In order to operate the system in auto­mation applications all instructions required are contained in the Integrated Solutions Configuration Manual. Pro­vides an overview of Automation prod­ucts together with technical data and safety directions.
ü ü
TScan Collect Ref­erence Manual
Software Interface Reference Manual, contains instructions for setting up and operating the product.
ü
Refer to the following resources for Absolute Tracker and TProducts documentation/software:
http://www.leica-geosystems.com/metrology
Your feedback is important as we strive to improve the quality of our docu­mentation. We request you to make specific comments as to where you envisage scope for improvement.
Use the following e-mail address to send your suggestions: support.ims@leica-geosystems.com
Leica Geosystems AG Metrology Division Moenchmattweg 5 5035 Unterentfelden Switzerland Phone +41-62 -737 67 67 Fax +41-62-723 07 34 http://www.leica-geosystems.com/metrology
Feedback
Contact
3
Table of Contents
1 Safety Directions 5
1.1 General Introduction 5
1.2 Definition of Use 6
1.3 Limits of Use 6
1.4 Responsibilities 7
1.5 Hazards of Use 7
1.5.1 General 7
1.5.2 Additionally for the AC Power Supply 10
1.6 Laser Classification 11
1.7 Electromagnetic Compatibility EMC 12
1.8 FCC Statement, Applicable in U.S. 14
2 Description of the System 15
2.1 System Components 15
2.2 System Concept 15
2.3 Container Contents 15
2.4 TScan Components 16
2.4.1 TScan Sensor 16
2.4.2 TScan holder 19
2.4.3 TScan controller 19
2.5 General Operating Principle 20
3 Accessories 24
4 Operation 25
4.1 Setup 25
4.2 Measurement Strategy 25
4.3 Accuracy 29
4.3.1 Accuracy of Coordinates 29
4.3.2 Maximum Permissible Error (MPE) 30
4.3.3 Measurement Uncertainty 30
5 Check & Adjust 32
6 Care and Transport 33
6.1 Transport 33
6.2 Storage 33
6.3 Cleaning and Drying 33
6.3.1 Cleaning Optical Parts 33
6.4 Maintenance 35
7 Technical Data 36
8 Software Licence Agreement 39
Appendix A Abbreviations 40
Appendix B Regional Contact Addresses 41
4 Table of Contents
1 Safety Directions
1.1 General Introduction
The following directions enable the person responsible for the product, and the person who actually uses the equipment, to anticipate and avoid opera­tional hazards.
The person responsible for the product must ensure that all users understand these directions and adhere to them.
Warning messages are an essential part of the safety concept of the instru­ment. They appear wherever hazards or hazardous situations can occur.
Warning messages...
make the user alert about direct and indirect hazards concerning the use of the product.
contain general rules of behaviour.
For the users‘ safety, all safety instructions and safety messages shall be strictly observed and followed! Therefore, the manual must always be availa­ble to all persons performing any tasks described here.
DANGER, WARNING, CAUTION and NOTICE are standardised signal words for identifying levels of hazards and risks related to personal injury and prop­erty damage. For your safety, it is important to read and fully understand the following table with the different signal words and their definitions! Supple­mentary safety information symbols may be placed within a warning message as well as supplementary text.
Type
Description
DANGER
Indicates an imminently hazardous situa­tion which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation or an unintended use which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation or an unintended use which, if not avoided, may result in minor or moderate injury.
NOTICE
Indicates a potentially hazardous situation or an unintended use which, if not avoided, may result in appreciable material, financial and environmental damage.
Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner.
Description
About Warning Messages
Safety Directions 5
1.2 Definition of Use
Usage as accessory to the Leica Absolute Tracker.
Digitising of surfaces and character lines.
Transmission of coordinates between the Absolute Tracker and the TScan for inspection and build measurements.
Use of the product without instruction.
Use outside of the intended use and limits.
Disabling safety systems.
Removal of hazard notices.
Opening the product using tools, for example screwdriver, unless this is permitted for certain functions.
Modification or conversion of the product.
Use after misappropriation.
Use of products with recognizable damages or defects.
Use with accessories from other manufacturers without the prior explicit approval of Leica Geosystems.
Inadequate safeguards at the working site.
Deliberate dazzling of third parties.
Controlling of machines, moving objects or similar monitoring applica­tion without additional control and safety installations.
WARNING
Unauthorised modification of automatic machines and robots by mounting or installing the product.
This action may alter the function and safety of the machine
Precautions:
Follow the instructions of the machine/robot manufacturer.
If no appropriate instruction is available, ask machine/robot manufac­turer for instructions before mounting or installing the product.
1.3 Limits of Use
Suitable for use in an atmosphere appropriate for permanent human habita­tion: not suitable for use in aggressive or explosive environments.
DANGER
Working in hazardous areas, or in close proximity to electrical installa­tions or similar situations.
Life risk.
Local safety authorities and safety experts must be contacted before working in hazardous areas, or in close proximity to electrical installa­tions or similar situations by the person responsible for the product.
Suitable for use in dry environments only and not under adverse conditions.
Intended use
Reasonably fore­seeable misuse
Environment
Environment
6 Safety Directions
1.4 Responsibilities
Leica Geosystems AG, CH-9435 Heerbrugg, hereinafter referred to as Leica Geosystems, is responsible for supplying the product, including the user man­ual and original accessories, in a safe condition.
The person responsible for the product has the following duties:
To understand the safety instructions on the product and the instruc­tions in the user manual.
To ensure that it is used in accordance with the instructions.
To be familiar with local regulations relating to safety and accident pre­vention.
To inform Leica Geosystems immediately if the product and the applica­tion becomes unsafe.
To ensure that the national laws, regulations and conditions for the operation of the product are respected.
1.5 Hazards of Use
1.5.1 General
WARNING
Unqualified installation on automatic machines and robots
This action may result in personal or material damage.
This product may be installed on automatic machines and robots only by an appropriately trained and qualified specialist.
CAUTION
Dropping, misusing, modifying, storing the product for long periods or transporting the product
Watch out for erroneous measurement results.
Precautions:
Periodically carry out test measurements and perform the field adjust­ments indicated in the User Manual, particularly after the product has been subjected to abnormal use as well as before and after important measurements.
Manufacturer of the product
Person responsible for the product
Safety Directions 7
CAUTION
Dropping the product
When being dropped, the product can cause personal injury and/or mechani­cal damage.
Precautions:
Ensure to have a firm grip on the product before operating it.
CAUTION
Not properly secured accessories.
If the accessories used with the product are not properly secured and the product is subjected to mechanical shock, for example blows or falling, the product may be damaged or people can sustain injury.
Precautions:
When setting up the product, make sure that the accessories are cor­rectly adapted, fitted, secured, and locked in position.
Avoid subjecting the product to mechanical stress.
WARNING
Inadequate securing of the working site.
This action can lead to dangerous situations, for example in traffic, on build­ing sites and at industrial installations.
Precautions:
Always ensure that the working site is adequately secured.
Adhere to the regulations governing safety, accident prevention and road traffic.
WARNING
Cables deployed on the ground
These cables can be a hazard to pedestrians or vehicular traffic.
Precautions:
Ensure the power cable, LAN cable or any other cables do not lie in the path of pedestrian/vehicular traffic.
Use appropriate cable cover and/or warning signs.
8 Safety Directions
CAUTION
Powering up the product with no or partial cabling
This action may damage the product.
Precautions:
Before connecting the product to the power supply, ensure that the installation and cabling of the entire system is completed.
WARNING
Improper disposal of the product
If the product is improperly disposed of, the following can happen:
If polymer parts are burnt, poisonous gases are produced which may impair health.
If batteries are damaged or are heated strongly, they can explode and cause poisoning, burning, corrosion or environmental contamination.
By disposing of the product irresponsibly you may enable unauthorised persons to use it in contravention of the regulations, exposing them­selves and third parties to the risk of severe injury and rendering the environment liable to contamination.
Precautions:
The product must not be disposed with household waste. Dispose of the product appropriately in accordance with the national regulations in force in your country. Always prevent access to the product by unauthorised personnel.
Product-specific treatment and waste management information can be received from your Leica Geosystems distributor.
Applies only for California. The product contains CR Lithium Cell(s) with per­chlorate material inside – special handling may apply. See http://www.dtsc.ca.gov/hazardouswaste/perchlorate/
WARNING
Improperly repaired equipment
Risk of injuries to users and equipment destruction due to lack of repair knowledge.
Precautions:
Only Leica Geosystems authorised service centres are entitled to repair these products.
Safety Directions 9
1.5.2 Additionally for the AC Power Supply
WARNING
Unauthorised opening of the product
Either of the following actions may cause you to receive an electric shock:
Touching live components
Using the product after incorrect attempts were made to carry out repairs
Precautions:
Do not open the product!
Only Leica Geosystems authorised service centres are entitled to repair these products.
CAUTION
Using the wrong types of fuses
This action can damage the product.
Precautions:
If defect, the fuse of the product shall only be replaced by the same type of fuse.
Unplug the power supply cord before replacing the fuse.
Refer to the relevant label of the product for information about the cor­rect type of fuse.
WARNING
Electric shock due to no connection to ground
If unit is not connected to ground, death or serious injury can occur.
Precautions:
The power cable and power outlet must be grounded!
10 Safety Directions
WARNING
Electric shock due to use under wet and severe conditions
If unit becomes wet it may cause you to receive an electric shock.
Precautions:
If the product becomes humid, it must not be used!
Use the product only in dry environments, for example in buildings or vehicles.
Protect the product against humidity.
1.6 Laser Classification
The following chapters provide instructions and training information about laser safety according to international standard IEC 60825-1 (2014-05) and technical report IEC TR 60825-14 (2004-02). The information enables the person responsible for the product and the person who actually uses the equipment, to anticipate and avoid operational hazards.
According to IEC TR 60825-14 (2004-02), products classified as laser class 1, class 2 and class 3R do not require:
laser safety officer involvement,
protective clothes and eyewear,
special warning signs in the laser working area if used and operated as defined in this User Manual due to the low eye hazard level.
National laws and local regulations could impose more stringent instructions for the safe use of lasers than IEC 60825-1 (2014-05) and IEC TR 60825-14 (2004-02).
The TScan sensor contains the following types of LEDs:
Type of LED
Laser class Classification
Status LEDs: produce a visible LED beam
Exempt Group IEC 62471 (2006-07)
Infrared LEDs: produce an invisible LED beam
Exempt Group IEC 62471 (2006-07)
A product classified as exempt group does not pose any hazard provided that the product is used and maintained in accordance with this user manual.
The scanning module built into the product produces a visible red laser beam which emerges from the scanning window.
The laser product described in this section is classified as laser class 2 in accordance with:
General
Status LEDs and Infrared LEDs
Scanning module
Safety Directions 11
IEC 60825-1 (2014-05): “Safety of laser products”
These products are safe for momentary exposures but can be hazardous for deliberate staring into the beam. The beam may cause dazzle, flash-blindness and after-images, particularly under low ambient light conditions.
Description Value
Wavelength 660 nm
Maximum radiant power < 1 mW
Pulse duration continuous wave
Pulse repetition frequency continuous wave
Beam divergence 0.784 rad × 0.003 rad
CAUTION
Laser beam
From a safety perspective, class 2 laser products are not inherently safe for the eyes.
Precautions:
Avoid staring into the beam.
Avoid pointing the beam at other people or at animals.
007439_003
a
Power: 12V , 0.5A / 24V , 0.4A Leica Geosystems AG CH-9435 Heerbrugg Manufactured: Made in Switzerland
T-Scan 5 Rev. 1.3
576187
LLS1300000
Model:
Art.No.:
S.No.:
Complies with FDA performance standards for laser products except for deviations pursuant to Laser Notice No. 50, dated June 24, 2007.
Pav <1 mW cw, l =660 nm IEC 60825-1:2014
MM.YYYY
a Laser class 2
Laser Radiation
Do not stare into the beam
Class 2 Laser Product
according to IEC 60825-1
(2014-05)
Pav < 1mW cw
l = 660nm
007440_002
a
b
a Laser beam b Exit for laser beam
1.7 Electromagnetic Compatibility EMC
The term Electromagnetic Compatibility is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radia-
Labelling
Description
12 Safety Directions
tion and electrostatic discharges are present, and without causing electro­magnetic disturbances to other equipment.
WARNING
Electromagnetic radiation can cause disturbances in other equipment.
Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possi­bility that other equipment may be disturbed.
The product is a Class A product. In a domestic environment this prod­uct may cause radio interference in which case the user may be required to take adequate measures.
CAUTION
Disturbances in other equipment
There is a risk that disturbances may be caused in other equipment if the product is used with accessories from other manufacturers, for example field computers, personal computers or other electronic equipment, non-standard cables or external batteries.
Precautions:
Use only the equipment and accessories recommended by Leica Geo­systems. When combined with the product, they meet the strict requirements stipulated by the guidelines and standards.
When using computers, two-way radios or other electronic equipment, pay attention to the information about electromagnetic compatibility provided by the manufacturer.
CAUTION
Disturbances caused by electromagnetic radiation can result in erro­neous measurements.
Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possi­bility that function of the product may be disturbed by intense electromag­netic radiation, for example, near radio transmitters, two-way radios or diesel generators.
Precautions:
Check the plausibility of results obtained under these conditions.
Safety Directions 13
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