L.B. White 100 User Manual

Page 1
All Models are
available in either
Propane Vapor
Withdrawal or
Natural Gas
Configurations.
MODELS OUTPUT (Btuh) FUEL
CV100 100,000
Congratulations!
You have purchased the finest convection heater available.
Your new L.B. White heater incorporates the benefits from the most experienced manufacturer of heating products using state-of-the-art technology.
We, at L.B. White, thank you for your confidence in our products and welcome any suggestions or comments you may have...call us, toll-free, at 1-800-345-7200.
Owner's Manual and Instructions
“Workman” Convection Construction Heaters
ATTENTION ALL USERS
This heater has been tested and evaluated by C.S.A. International in accordance with Standard ANSI Z83.7
z
CSA 2.14 and is listed and approved as a direct fired vertical convection construction heater for use on combustible floors. This heater is intended for use as a portable, temporary heater for buildings under construction, alteration, or repair. If you are considering using this product for any application other than its intended use, then please contact your fuel gas supplier, or the L.B. White Co., Inc.
150-20227-D
Certification by:
Page 2
WARNING
Fire and Explosion Hazard
Not for home or recreational vehicle use.
Installation of this heater in a home or
recreational vehicle may result in a fire or explosion.
Fire or explosions can cause property
damage or loss of life.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don't touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Fire and Explosion Hazard
Keep solid combustibles a safe distance
away from the heater.
Solid combustibles include wood or paper
products, building materials, and dust.
Do not use the heater in spaces which
contain or may contain volatile or airborne combustibles.
Volatile or airborne combustibles include
gasoline, solvents, paint thinner, dust particles or unknown chemicals.
Failure to follow these instructions may
result in a fire or explosion.
Fire or explosions can lead to property
damage, personal injury or loss of life.
GENERAL HAZARD WARNING
Failure to comply with the precautions and instructions provided with this heater, can result in:
Death — Serious bodily injury or burns — Property damage or loss from fire or explosion — Asphyxiation due to lack of adequate air supply or carbon monoxide poisoning — Electrical shock
Read this Owner’s Manual before installing or using this product.
Only properly-trained service people should repair or install this heater.
Save this Owner’s Manual for future use and reference.
Owner’s Manuals and replacement labels are available at no charge. For assistance, contact
L.B. White at 800-345-7200.
WARNING
Proper gas supply pressure must be provided to the inlet of the heater.
Refer to data plate for proper gas supply pressure.
Gas pressure in excess of the maximum inlet pressure specified at the heater inlet can cause
fires or explosions.
Fires or explosions can lead to serious injury, death, or building damage.
Gas pressure below the minimum inlet pressure specified at the heater inlet may cause
improper combustion.
Improper combustion can lead to asphyxiation or carbon monoxide poisoning and therefore
serious injury or death.
2
Page 3
This Owner's Manual includes all options and accessories commonly used on this heater. However, depending on the configuration purchased, some options and accessories may not be included.
When calling for technical service assistance, or for other specific information, always have model number, configuration number and serial number available. This information is contained on the dataplate.
This manual will instruct you in the operation and care of your unit. Have your qualified installer review this manual with you so that you fully understand the heater and how it functions.
The gas supply line installation, installation of the heater, and repair and servicing of the heater requires continuing expert training and knowledge of gas heaters and should not be attempted by anyone who is not so qualified. See page 6 for definition of the necessary qualifications.
Contact your local L.B. White distributor or the L.B. White Co., Inc. for assistance, or if you have any questions about the use of the equipment or its application.
The L.B. White Co., Inc. has a policy of continuous product improvement. It reserves the right to change specifications and design without notice.
SECTION
PAGE
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Heater Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Hose and Regulator Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Start-Up Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Shut-Down Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Service Instructions
Gas Pressure Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Pilot Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Igniter and Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Burner Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Heater Component Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Parts Identification
Parts Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Replacement Parts and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Table of Contents
General Information
3
Page 4
SPECIFICATIONS
Maximum Input (BTUH) 100,000 250,000 200,000
400 1000 800
11 2 11 2
10 2 10 2
4.6 100 11.6 200 lbs. cu. ft. lbs. cu. ft.
14 x 12 x 20 16 1/2 x 15 x 25
TOP 5 ft. 5 ft. 10 in.
SIDES 3 ft. 4 ft.
GAS 6 ft. 6 ft.
SUPPLY (1.83 m) N/A (1.83 m) N/A
11 16
14 19
CV100 CV250
Propane Natural Propane Natural
Gas Gas Gas Gas
MMooddeell
Ventilation Air Required to Support Combustion (CFM)
Net Weight (lbs.) Shipping Weight (lbs.)
Dimensions (Inches) L x W x H
Minimum Safe Distances From Nearest Combustible Materials
Fuel Consumption Per Hour
Inlet Gas Supply Pressure Acceptable at the Inlet of the Heater for Purpose of Input Adjustment (PSIG)
MAX.
MIN.
4
Heater Specifications
Minimum ambient temperature in which heater may be used.
-20oF
Fuel
Page 5
Propane ggas aand nnatural ggas hhave mman-mmade oodorants aadded sspecifically ffor ddetection oof ffuel ggas lleaks. If aa ggas lleak ooccurs, yyou sshould bbe aable tto ssmell tthe ffuel ggas. THAT’S YYOUR SSIGNAL TTO GGO IINTO IIMMEDIATE AACTION!
Do not take any action that could ignite the fuel gas. Do
not operate any electrical switches. Do not pull any power supply or extension cords. Do not light matches or any other source of flame. Do not use your telephone.
Get everyone out of the building and away from the area
immediately.
Close all propane gas tank or cylinder fuel supply
valves, or the main fuel supply valve located at the meter if you use natural gas.
Propane gas is heavier than air and may settle in low
areas. When you have reason to suspect a propane leak, keep out of all low areas.
Natural gas is lighter than air and can collect around
rafters or ceilings.
Use your neighbor’s phone and call your fuel gas
supplier and your fire department. Do not re-enter the building or area.
Stay out of the building and away from the area until
declared safe by the firefighters and your fuel gas
supplier.
FI N ALLY,
let the fuel gas service person and the firefighters check for escaped gas. Have them air out the building and area before you return. Properly trained service people must repair the leak, check for further leakages, and then relight the appliance for you.
WARNING
Do not use this heater for heating human living
quarters.
Do not use in unventilated areas.
The flow of combustion and ventilation air must not be
obstructed.
Proper ventilation air must be provided to support the
combustion air requirements of the heater being used.
Refer to the specification section of the heater’s
Owner’s Manual, heater dataplate, or contact the L.B. White Company to determine combustion air ventilation requirements of the heater.
Lack of proper ventilation air will lead to improper
combustion.
Improper combustion can lead to carbon monoxide
poisoning leading to serious injury or death. Symptoms of carbon monoxide poisoning can include headaches, dizziness and difficulty in breathing.
Asphyxiation HHazard
Some ppeople ccannot ssmell wwell. SSome ppeople ccannot smell tthe oodor oof tthe mman-mmade cchemical aadded tto propane oor nnatural ggas. YYou mmust ddetermine iif yyou ccan smell tthe oodorant iin tthese ffuel ggases.
Learn to recognize the odor of propane gas and natural
gas. Local propane gas dealers and your local natural gas supplier (utility) will be more than happy to give you a “scratch and sniff” pamphlet. Use it to become familiar with the fuel gas odor.
Smoking can decrease your ability to smell. Being
around an odor for a period of time can affect your sensitivity to that particular odor.
The oodorant iin ppropane ggas aand nnatural ggas iis ccolorless and tthe iintensity oof iits oodor ccan ffade uunder ssome circumstances.
If there is an underground leak, the movement of gas
through the soil can filter the odorant.
Propane gas odor may differ in intensity at different
levels. Since propane gas is heavier than air, there may be more odor at lower levels.
Always bbe ssensitive tto tthe sslightest ggas oodor.
If you continue to detect any gas odor, no matter how small, treat it as a serious leak. Immediately go into action as discussed previously.
5
Safety Precautions
FUEL GAS ODOR
ODOR FADING -- NO ODOR DETECTED
ATTENTION -- CRITICAL POINTS TO REMEMBER!
Propane gas and natural gas have a distinctive odor.
Learn to recognize these odors. (Reference “Fuel Gas Odor” and “Odor Fading” sections above.
If you have not been properly trained in repair and service of propane gas and natural gas fueled heaters, then do not attempt to light heater, perform service or repairs, or make any adjustments to the heater on propane gas or natural gas fuel system.
Even if you are not properly trained in the service and
repair of the heater, ALWAYS be consciously aware of the odors of propane gas and natural gas.
A periodic sniff test around the heater or at the heater’s
joints; i.e. hose, connections, etc., is a good safety practice under any conditions. If you smell even a small amount of gas, CONTACT YOUR FUEL GAS SUPPLIER IMMEDIATELY. DO NOT WAIT!
Page 6
1. Do not attempt to install, repair, or service this heater or the gas supply line unless you have continuing expert training and knowledge of gas heaters.
Qualifications for service and installation of this equipment are as follows:
a.
To be a qualified gas heater service person, you must have sufficient training and experience to handle all aspects of gas-fired heater installation, service and repair. This includes the task of installation, troubleshooting, replacement of defective parts and testing of the heater. You must be able to place the heater into a continuing safe and normal operating condition. You must completely familiarize yourself with each model heater by reading and complying with the safety instructions, labels, Owner’s Manual, etc., that is provided with each heater.
b.
To be a qualified gas installation person, you must have sufficient training and experience to handle all aspects of installing, repairing and altering gas lines, including selecting and installing the proper equipment, and selecting proper pipe and tank size to be used. This must be done in accordance with all local, state and national codes as well as the manufacturer’s requirements.
c. In the Commonwealth of Massachusetts, this
product must be installed by a gas fitter licensed by the Commonwealth of Massachusetts.
2. All installations and applications of L.B. White heaters must meet all relevant local, state and national codes. Included are propane gas, natural gas, electrical, and safety codes. Your local fuel gas supplier, a local licensed electrician, the local fire department or similar government agencies, or your insurance agent can help you determine code requirements.
Also refer to:
-- ANSI/NFPA 58, latest edition, Standard for Storage and Handling of Liquefied Petroleum Gas and/or
-- ANSI Z223.1/NFPA 54, National Fuel Gas Code
-- ANSI A10.10 American National Standards Safety Requirements for Temporary and Portable Space Heating Devices and Equipment Used in the Construction Industry.
3. We cannot anticipate every use which may be made of our heater. Check with your local fire safety authority if you have questions about applications.
4. Other standards govern the use of fuel gases and heat producing products in specific applications. Your local authority can advise you about these.
5. Use only compressed air, soft brush or dry cloth to clean the interior of the heater and it’s components.
6. The heater shall be installed so that it is not directly exposed to water spray, rain, or dripping water.
7. Do not locate fuel gas containers or fuel supply hoses anywhere near the discharge outlet of the heater.
8. Do not block air intakes or discharge outlets of the heater. Doing so may cause improper combustion or damage to heater components leading to property damage.
9. The hose assembly shall be visually inspected on a daily basis after heater relocation and when the heater is in use. If it is evident there is excessive abrasion or wear, or if the hose is cut, it must be replaced prior to the heater being put into operation. The hose assembly shall be protected building materials, and contact with hot surfaces during use. The hose assembly shall be that specified by the manufacturer. See parts list.
10. Check for gas leaks and proper function upon heater installation or when relocating. Refer to leak check instructions within installation section of this manual.
11. This heater should be inspected for proper operation by a qualified service person before each use and at least annually.
12. Always turn off the gas supply to the heater if the heater is not going to be used in the heating of the work space.
13. If gas flow is interrupted and flame goes out, do not relight the heater until you are sure that all gas that may have accumulated has cleaned away. In any event, do not relight the heater for at least 5 minutes.
14. Minimum propane gas supply cylinder size to be used shall be 100 pounds. When using a cylinder supply system, the system must be arranged to provide vapor withdrawal from the operating cylinder.
15. When the heater is to be stored indoors, the connection between the propane gas supply cylinder(s) and the heater must be disconnected and the cylinder(s) removed from the heater and stored in accordance with the Standard and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58.
16. When natural gas is used as a fuel and the heater is connected to the gas supply using the optionally supplied gas hose, the heater must connect dimensionally using American National Standard Wrought Steel and Wrought Iron Pipe B36/10-1970. If corrugated metal tubing, other such flexible connections or quick connectors are utilized, they must be appropriately approved for use with natural gas. Aluminum piping or tubing shall not be used. If copper tubing is utilized with natural gas, it shall be internally tinned or equivalently treated to resist sulphur
17. Propane gas supply cylinders containers have left handed threads. Always use the appropriate wrench to tighten or loosen the P.O.L. fitting at the propane gas containers supply valve. Do not use pliers.
6
Page 7
1. Read all safety precautions and follow L.B. White recommendations when installing this heater. If during the installation or relocating of heater, you suspect that a part is damaged or defective, call a qualified service agency for repair or replacement.
2. Position heater properly before use. The heater must be installed on a level, flat, horizontal and stable surface when hot or in operation and according to minimum clearances from combustible surfaces such as walls, floor or ceilings. Do not place combustible materials within this zone of clearance. Minimum safe distances are as follows:
CV100 CV250 Top to Ceiling 5 ft. 5 ft. 10 in. All Sides 3 ft. 4 ft. Gas Supply 6 ft. 6 ft.
3. Position the heater and its gas supply hose so as to protect heater and its gas supply hose from traffic. Protect hoses with a shielding device of suitable nature to protect the hose from traffic and movement or other construction equipment.
4. The heater is approved for indoor use only.
5. The heater’s gas pressure regulator (with pressure relief valve) must be protected from adverse weather conditions (rain, ice, snow) as well as from building materials (tar, concrete, plaster, etc.) which can affect safe operation and could result in property damage or injury.
6. Heaters used in the vicinity of combustible tarpaulins, canvas, plastics, wind barriers, or similar coverings shall be located at least 10 feet from the coverings. The coverings shall be securely fastened to prevent ignition or upsetting of the heater due to wind action on the covering or other material.
7. Check all connections for gas leaks using approved gas leak detectors. Gas leak testing is performed as follows:
-- Check all pipe connections, hose connections, fittings and adapters upstream of the gas control with approved gas leak detectors.
-- In the event a gas leak is detected, check the components involved for cleanliness and proper application of pipe compound before further tightening.
-- Furthermore tighten the gas connections as necessary to stop the leak.
-- After all connections are checked and any leaks are stopped, turn on the main burner.
-- Stand clear while the main burner ignites to prevent injury caused from hidden leaks that could cause flashback.
-- With the main burner in operation, check all connections, hose connections, fittings and joints as well as the gas control valve inlet and outlet connections with approved gas leak detectors.
-- If a leak is detected, check the components involved for cleanliness in the thread areas and proper application of pipe compound before further tightening.
-- Tighten the gas connection as necessary to stop the leak.
-- If necessary, replace the parts or components involved if the leak cannot be stopped.
-- Ensure all gas leaks have been identified and repaired before proceeding.
8. A qualified service agency must check for proper operating gas pressure upon installation of the heater.
WARNING
Fire oor eexplosion hhazard.
Can ccause pproperty ddamage, ssevere iinjury oor ddeath.
1. To avoid dangerous accumulation of fuel gas, turn off the gas supply at the heater service valve before starting installation, and perform gas leak test after completion of installation.
2. Do not force the gas control pilot button. Use only normal hand pressure to depress the pilot button. Never use any tools. If the button will not operate by normal hand pressure, the control should be replaced by a qualified service technician. Force or attempted repair may result in fire or explosion.
7
Installation Instructions
GENERAL
WARNING
Fire aand EExplosion HHazard
Do not use open flame (matches, torches, candles,
etc.) in checking for gas leaks.
Use only approved leak detectors.
Failure to follow this warning can lead to fires or
explosions.
Fires or explosions can lead to property damage,
personal injury or loss of life.
Page 8
9. Light according to instructions on heater or within owner's manual.
10. Make sure the heater has the proper gas regulator for the application. A regulator must be connected to the gas supply so that gas pressure at the inlet to the gas valve is regulated within the range specified on the dataplate at all times. Contact your gas supplier, or the L.B. White Co., Inc. if you have any questions.
11. This heater can be configured for use with either propane gas vapor withdrawal or natural gas. Consult the heater’s dataplate for the gas configuration of the specific heater. Do not use the heater in an propane liquid withdrawal system or application. If you are in doubt, contact the L.B. White Co., Inc.
12. Take time to understand how to operate and maintain the heater by using this Owner’s Manual. Make sure you know how to shut off the gas supply to the building and also to the individual heater. Contact your fuel gas supplier if you have any questions.
13. Any defects found in performing any of the service or maintenance procedures must be eliminated and defective parts replaced immediately. The heater must be retested by properly qualified service personnel before placing the heater back into use.
8
HOSE AND REGULATOR ASSEMBLY
PROPANE GAS SUPPLY
CONTAINER VALVE
REGULATOR
HOSE
HOSE ADAPTER
TO HEATER
1. Always use approved pipe thread compound suitable for use with propane gas or natural gas on the threaded connections.
2. Assemble the components together according to the figure. This view is to show general assembly of the components only.
3. Tighten all connections securely.
4.
Check aall cconnections ffor ggas lleaks uusing aapproved gas lleak ddetectors.
FIG. 1
Page 9
9
Start-Up Instructions
1. Slowly open the fuel gas supply valve.
2. Fully depress the button on the pilot safety control valve while pushing the igniter button. The pilot will light. See Fig. 2.
Fig. 2
ATTENTION
On new installations it may take a short time for gas to purge out any air in the pilot line before the pilot stays lit.
3. Keep the pilot button depressed for about 30 seconds to allow the thermocouple to warmup so the pilot stays lit after the pilot button is released.
4. Fully open the manual main burner valve located between pilot safety control and burner, the main burner will light.
WARNING
Burn HHazard
Close the manual main burner valve before lighting the
pilot.
Failure to do so will result in the main burner igniting
when the pilot is being lit.
Serious injury or death due to burns may occur.
PILOT GAS VALVE
PILOT BUTTON
PIEZO IGNITER
PIEZO IGNITER BUTTON
GAS INLET ELBOW
MAIN BURNER VA LVE
THERMOCOUPLE LEAD
Shut-Down Instructions
1. Close all fuel gas supply valves.
2. Allow the heater to burn off any fuel gas remaining on the gas supply line.
3. Close the manual main burner valve on the heater.
4. Disconnect the heater from its gas supply.
Page 10
10
1. The area surrounding the heater shall be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
2. Have your gas supplier check all gas piping annually for leaks or restrictions in gas lines.
3. Regulators must be periodically inspected to make sure the regulator vents are not blocked. Debris, insects, insect nests, snow, or ice on a regulator can block vents and cause excess pressure at the appliance.
4. Regulators can wear out and function improperly. Have your gas supplier check the date codes on all regulators installed and check delivery pressures to
the appliance to make sure that the regulator is reliable.
5. Check all wiring associated terminals and electrical components within the heater for corrosion, frayed or cut insulation, tight connections, etc. Repair or replace as necessary.
6. Review all heater markings (i.e. warnings, start-up, shut-down, etc.) at the time of maintenance for legibility. Make sure none are cut, torn, or otherwise damaged. Any damaged markings must be replaced immediately by contacting the L.B. White Co., Inc. Dataplates, start-up and shut-down instructions and warnings are available at no cost.
1. Before cleaning, shut off all
gas supply valves.
2. The heater should have dirt or dust removed periodically:
a. Before each use give the heater a general
cleaning using compressed air, a soft brush, or dry rag, on its case and internal components.
b. At least once a year, give the heater a thorough
cleaning. At this time, remove the case assembly and brush and/or blow off the burner and related components.
WARNING
Do not use a pressure washer, water or liquid cleaning solution on any gas controls. Use of a pressure washer, water, or liquid cleaning solution on the control components can cause severe personal injury or property damage due to water and/or liquids:
* On gas control valves causing corrosion which can
result in gas leaks and fire or explosion from the leak.
Clean all components of the heater with a pressurized air, a dry brush or a dry cloth.
Cleaning Instructions
Maintenance Instructions
WARNING
Fire, BBurn, aand EExplosion HHazard
This heater contains mechanical components used in the gas management and safety systems.
Such components may become inoperative or fail due to dust, dirt, wear or aging.
Periodic cleaning and inspection as well as proper maintenance are essential to avoid serious injury or damage.
Page 11
11
Service Instructions
PLUG
CONNECTOR
HIGH PRESSURE GAUGE
GAS PRESSURE CHECKS
Fig. 3
ATTENTION
This procedure is to be done once a year prior to the heating season, anytime the heater is moved from one job location to the next, or after servicing the heater.
MATERIALS REQUIRED
(To be secured through local purchase)
Quantity Description
1 High Pressure Gas Gauge capable of
reading up to 15 PSIG
A. PREPARATION
1. Close fuel supply valve at propane gas supply container.
2. Allow heater to burn off gas remaining in it’s gas supply line..
3. Close manual main burner valve on heater.
B. GAUGE INSTALLATION
1. Using an allen wrench, remove the hex plug as shown in Fig. 3.
2. Attach the pressure gauge to this point. See Fig.3.
3. Open fuel supply valves to heater.
C. READING PRESSURES
1. Start the heater. With the heater operating, the pressure gauge should read the pressure specified on the dataplate or in the specification section of this owner’s manual.
2. Does the pressure reading agree with that given on the dataplate? If so, no further checking or adjustment is required. Proceed to section D.
3. If the pressures does not agree with that specified on the dataplate, then check the following:
-- Improper regulator for heater.
-- Regulator out of adjustment. (Replace if necessary).
-- Blockage in gas hose.
-- Insufficient size or quantity of propane gas supply containers.
D. COMPLETION
1. Once the proper pressure has been confirmed, close fuel supply valves.
2. Allow heater to burn off fuel remaining in gas supply line.
3. Remove gauge, hose adapter, nipple and tee.
4. Install hex plug. Tighten securely..
5. Tighten all connection securely and check for gas leaks.
WARNING
Do not disassemble the pilot safety control valve.
Do not attempt to replace any components of the pilot
safety control valve.
The pilot safety control must be replaced if any
physical damage occurs to it.
Failure to follow this warning will result in fire or
explosions, leading to injury or death, and building damage.
Page 12
12
PILOT ASSEMBLY
1. Shut off gas supply to heater.
2. Let the heater cool down.
3. Remove screws that secure barrel assembly to base of heater.
4. Remove barrel assembly from base, exposing burner and pilot assembly.
5. The pilot orifice and thermocouple are located at the burner. Refer to the following to remove these components for servicing.
A. Pilot OOrifice
(See Fig. 4)
1. Remove thermocouple from bracket.
2. Remove wire from igniter.
3. Remove screws that hold burner head to base of
heater.
4. Slide burner head off of base to expose pilot
orifice.
5. Hold the hex-shaped connector at the pilot orifice
inlet in place with an appropriate wrench while using another wrench to loosen the pilot orifice.
6. Reassemble by reversing above steps.
B. Thermocouple
(See Fig. 4)
1. Pull back sharply on the thermocouple’s lead or its body. It will then pop out of its mounting hole.
2. Loosen the lead connector nut threaded into the power unit on the pilot safety gas control valve and slide thermocouple through bushing on back of heater to remove.
3. To assemble, reverse above procedure.
ATTENTION
The pilot orifice hole is drilled to a specific diameter to match the fuel and gas pressure being used.
Do not push sharp instruments into the orifice holes.
Clean the orifice only with compressed air, a soft brush
or dry rag. If necessary, replace the pilot orifice.
Do not use a pliers to remove the pilot orifice from its
gas supply line.
Doing so may round off the hex sides of the orifice,
making for difficult servicing later on. Always use a wrench.
ATTENTION
The thermocouple has a push-in mounting clip. Make sure on reassembly that the thermocouple is completely pushed into its bracket. Failure to do so may cause pilot outage problems.
When threading the thermocouple’s connector nut back
into the power unit on the gas control valve, thread the nut in finger tight and snug it in place with a wrench.
DO NOT OVERTIGHTEN OR USE UNNECESSARY FORCE
ON THE NUT WHEN TIGHTENING. Doing so will destroy the power unit in the gas control valve.
Do not use a pliers when removing or replacing the
connector nut.
Doing so will round off the hex, making servicing
difficult later on. Always use the appropriate size wrench.
PILOT ORIFICE
THERMOCOUPLE
BURNER
BURNER ORIFICE
ELECTRODE
Fig. 4
ELECTRODE ON CENTER LINE OF PILOT ORIFICE
Page 13
13
IGNITER and ELECTRODE
Servicing of the igniter and electrode is needed when a spark at the electrode is not seen. This may happen with hard use over a long period of time, or due to dust and dirt accumulation.
If you do not see a spark being generated at the electrode check the following areas:
A. Igniter
1. Pull the wire from the push button igniter.
2. Place a metal object, (such as a screwdriver tip) about 1/8 in. from igniter.
3. Push the igniter’s button several times. If spark is not seen, replace igniter.
B. Electrode
1. Ensure the wire between the electrode and the igniter is properly connected. All connections should be good and tight.
2. Check the wire for nicks, cuts, or mars. Nicks or cuts will prevent a spark from being generated at the electrode tip. Replace the electrode if necessary. The electrode ships with the wire.
3. Ensure the electrode tip is not out of position and is not corroded. The tip should be located at the center line of the pilot orifice and positioned so it sparks across to the outside edge of the pilot orifice holder. See Fig. 4.
4. Verify that the electrode’s ceramic body is not cracked and that the electrode tip does not move within its insulative body. If it does, replace the electrode.
BURNER ORIFICE
1. In replacing the burner orifice, make sure the orifice body and its holes are positioned properly. See Fig. 5 representing top view of burner. If the orifice body is not positioned properly, the burner flame will not be properly directed within the heater and improper combustion may occur.
2. The basic steps used in removal of the burner orifice are the same as those used in removal of the pilot orifice.
ATTENTION
Use only a soft brush, dry rag, or compressed air to clean the burner orifice.
Do not push instruments into the orifice holes. As the
holes are drilled at a specific angle and diameter.
Doing so may distort or enlarge the holes, creating
improper combustion and burner flames extending beyond the heater’s case barrel.
PILOT
ORIFICE
THERMOCOUPLE
ELECTRODE
BURNER
BURNER ORIFICE
Fig. 5
Page 14
14
Troubleshooting
PROBLEMS CAUSES REMEDIES
1. Pilot will not light. * Propane gas tank is empty. * Fill tank. * Fuel supply valves closed. * Open fuel supply valves. * Excess flow valve in P.O.L. * Close propane cylinder valve. Wait 5 minutes
fitting on regulator is closed. and open cylinder valve slowly. * Pilot button not fully pushed in. * Push in pilot button completely. * Pilot orifice is plugged. * Clean or replace pilot orifice. (DO NOT poke sharp
instruments in orifice holes, blow out with compressed air.)
* Inlet screen at inlet of gas valve is * Remove screen and clean or replace screen.
plugged. * Restriction in gas hose or * Remove hose or pilot line from heater and blow
pilot line. out with compressed air or replace if necessary. * Air in gas line. * Push in pilot button (normally 15 - 20 seconds is
sufficient) on pilot control of gas valve to purge air from line (usually necessary at time of installation).
NOTE: Make sure you are pushing the Piezo igniter
button during this time to prevent gas accumulation.
* Pilot safety gas control power * Replace entire pilot safety control valve.
unit is defective. * Defective Piezo igniter or electrode. * Refer to electrode service instruction section of this
manual for problems associated with Piezo igniter assembly.
2. Pilot lights but will not * Restriction in gas hose or pilot line. * See remedy for same cause in Problem #1. stay lit when pilot button is released.
* Insufficient time allowed for pilot * Hold in pilot button for 30 seconds to allow proper
light to heat up thermocouple. warm up.
* Loose thermocouple. * Tighten thermocouple at gas control and make sure
it is securely pushed into pilot bracket. Tighten “finger tight” and “snug” the contact nut with an
appropriate wrench. * Defective thermocouple. * Replace thermocouple. * Pilot orifice is plugged. * See remedy for same in Problem #1. * Defective pilot safety control valve. * Replace entire pilot safety control valve. * Improper gas pressure. * Set pressure according to pressure on dataplate.
3. Main burner will not * Propane gas tank empty. * Fill tank. light.
* Fuel supply valves closed on heater * Open all valves.
and at tank. * Pilot light not lit. * Light the pilot. * Burner orifice holes plugged. * Clean the burner orifices.
4. Burner flame "lifting" * Fuel pressure set too high. * Set pressure according to pressure on dataplate. off burner.
* Blockages in burner orifice or at * Clean suspected area with soft brush, dry cloth,
primary air inlets of burner. or compressed air.
5. Heater does not seem * Gas supply valves not fully open. * Open valves completely. to be delivering maximum heat output. * Burner orifice holes plugged. * Clean burner orifice with compressed air or replace.
* Low fuel supply pressure. * Consult propane gas supplier. Cylinder or tank needs
replacement or refill. Regulator needs adjustment. Check for use of proper regulation and fuel gas.
Page 15
15
Heater Component Function
BARREL (CASE)
Upright sheet metal case component. Acts as a chimney to distribute heat to surrounding area.
BASE
Sheet metal case platform used to support and stabilize burner and barrel assemblies.
BURNER
Component at which combustion of fuel gases takes place.
BURNER ORIFICE
Brass metering device used to feed gas to burner at a specific rate, with the appropriate pressure.
GAS HOSE
Flexible connector used to convey gas from supply line or cylinder to heater.
MAIN BURNER VALVE
This valve is located between the pilot safety, gas control valve and burner. It is manually operated and is used to open or close the main fuel supply to the burner.
PILOT LIGHT ORIFICE
Small metering device used to supply gas for the dual purpose of igniting the main burner and heating the thermocouple. Works directly in conjunction with the
thermocouple.
PILOT SAFETY GAS CONTROL VALVE
A gas control valve which is held open by electrical power supplied by a pilot thermocouple and which closes automatically to shut off the flow of gas to the main burner when pilot flame is extinguished or becomes too small to light the main burner.
PILOT LINE
Tubing used to convey gas from gas control valve to pilot light orifice.
REGULATOR
The heart of any gas supply installation. Used to deliver a working pressure to the appliance under varying conditions in tank pressure.
THERMOCOUPLE
A thermoelectric device that converts heat directly into electrical energy. Works in conjunction with electromagnet in gas control valve thereby assisting in maintaining gas supply for the pilot light.
TOP (CASE)
Formed sheet metal case component assembled onto barrel top used to deflect heat out to surrounding area.
Page 16
Parts Identification
Parts Schematic
16
LP - GAS HOSE AND
REGULATOR ASSEMBLY
NATURAL GAS HOSE AND
REGULATOR ASSEMBLY
1
2
3
4
5
1
2
2
3
6
7
8
9
10
11
14
13
15
12
19
18
17
20
23
22
24
21
26
25
27
28
30
29
Page 17
17
Parts List
Item Description Part Number
1 Regulator (Propane Gas) 21722
Regulator (Natural Gas) 20218
2 Adapter, Hose, 1/4 NPT x 9/16-18 (Propane Gas) 01098
Adapter, Hose, 1/2 NPT x 1/2 NPS (Natural Gas) 02894*
3 Hose, 1/4 in. x 10 ft. (Propane Gas) 20496
Hose, 1/2 in. x 10 ft. (Natural Gas) 20243* 4 Valve, Manual Shut Off (Natural Gas) 05548 5 Nipple, 1/2 in. x 1 1/2 in. (Natural Gas) 02420 6 Bushing, 1/2 in. x 1/4 in. (Natural Gas) 01519 7 Nipple, 1/4 in. x 2 in. (Natural Gas) 03071 8 Ell 01300 9 Screen, Inlet 20391
10 Nut, Jam 20185 11 Valve, Pilot Safety 07966 12 Valve, Main Burner 20229
Valve, Main Burner (CV250 Natural Gas) 09698
13 Ell, Street, 1/4 NPT 01425
14 Bushing 04817 15 Igniter, Piezo 20280
17 Base - CV100 20202
Base - CV250 20203 18 Plug, 1/8 NPT 09271 19 Connector, Pilot Line, Gas Control Outlet 20454 20 Connector, Pilot Line for Pilot Head, Inlet 20455
21 Orifice, Pilot (Propane Gas) 20212
Orifice, Pilot (Natural Gas) 20213 22 Manifold, 1/4 NPT x 6 in. 20228 23 Orifice, Burner - CV100 (Propane Gas) 20187
Orifice, Burner - CV100 (Natural Gas) 20186
Orifice, Burner - CV250 (Propane Gas) 20189
Orifice, Burner - CV250 (Natural Gas) 20188
24 Thermocouple, 18 in. 03555 25 Bracket, Thermocouple 20194 26 Burner - CV100 20206
Burner - CV250 20231
27 Electrode with Wire (Piezo) 20184 28 Ring, Heat Shield - CV100 20305
Ring, Heat Shield - CV250 20255
29 Barrel - CV100 20210
Barrel - CV250 20230
30 Top - CV100 20078
Top - CV250 20064
Miscellaneous CComponents ((Not IIllustrated)
Description Part Number
Screw, #8 x 3/8 07288
* Optional Accessories for Natural Gas Units
NOTE: The complete barrel assembly may be ordered. Order part #20211 for CV100 and #20235 for CV250.
The barrel assembly consists of items 29 and 30.
Page 18
Contact your local L.B. White dealer for replacement parts and service or call the L.B. White Co., Inc. at 1-800-345-7200
for assistance. Be sure that you have your heater model number and configuration number when calling.
18
L.B. White Co., Inc. warrants that the component parts of its heaters are free from defects in material and workmanship, when properly installed, operated, and maintained in accordance with the Installation and Maintenance Instructions, safety guides and labels contained with each unit. If,
within 112 mmonths ffrom tthe ddate oof ppurchase bby tthe
end uuser
, any component is found to be defective, L.B. White Co., Inc. will at its option, repair or replace the defective part or heaters, with a new part or heater, F.O.B., Onalaska, Wisconsin.
A warranty card on file at L.B. White will automatically qualify a unit and its component parts for warranty consideration. If a warranty card is not on file, a copy of the bill of sale will be required to establish warranty qualification. If neither is available, the warranty period will be 12 months from date of shipment from L B. White.
Warranty Policy
Replacement Parts and Service
EQUIPMENT
PARTS
L.B. White Co., Inc. warrants that replacement parts purchased from the company and used on the appropriate L. B. White heater are free from defects both in material and workmanship for
12 mmonths ffrom tthe ddate oof ppurchase bby
the eend uuser
. Warranty is automatic if a component is found defective within 12 months of the date code marked on the part. If the defect occurs more than 12 months later than the date code but within 12 months from the date of purchase by the end user, a copy of a bill of sale will be required to establish warranty qualification.
The warranty set forth above is the exclusive warranty provided by L.B. White, and all other warranties, including any implied warranties or merchantability or fitness for a particular purpose, are expressly disclaimed. In the event any implied warranty is not hereby effectively disclaimed due to operation of law, such implied warranty is limited in
duration to the duration of the applicable warranty stated above. The remedies set forth above are the sole and exclusive remedies available hereunder. L.B. White will not be liable for any incidental or consequential damages directly or indirectly related to the sale, handling or use of the heater, and in any event L.B. White's liability in connection with the heater, including for claims based on negligence or strict liability, is limited to the purchase price.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
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