L.B. White 100 User Manual

MODELS OUTPUT (Btuh) FUEL
CP100 100,000
Propane Vapor
Withdrawal
Congratulations!
You have purchased the finest construction heater available.
Your new L.B. White heater incorporates the benefits from the most experienced manufacturer of heating products using state-of-the-art technology.
Owner's Manual and Instructions
Tradesman® Construction Heater
ATTENTION ALL USERS
This heater has been tested and evaluated by CSA International in accordance with Standard ANSI Z83.7
z
CSA 2.14 and is listed and approved as a direct gas­fired forced-air construction heater for the heating of buildings under construction, alteration or repair. If you are considering using this product for any application other than its intended use, then please contact your fuel gas supplier, or the L.B. White Co., Inc.
150-21834-C
Certification by:
WARNING
Fire and Explosion Hazard
Not for home or recreational vehicle use.
Installation of this heater in a home or
recreational vehicle may result in a fire or explosion.
Fire or explosions can cause property
damage or loss of life.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don't touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other heater.
WARNING
Fire and Explosion Hazard
Keep solid combustibles a safe distance
away from the heater.
Solid combustibles include building
materials or paper products, cardboard, and dust.
Do not use the heater in spaces which
contain or may contain volatile or airborne combustibles.
Volatile or airborne combustibles include
gasoline, solvents, paint thinner, dust particles or unknown chemicals.
Failure to follow these instructions may
result in a fire or explosion.
Fire or explosions can lead to property
damage, personal injury or loss of life.
GENERAL HAZARD WARNING
Failure to comply with the precautions and instructions provided with this heater, can result in:
Death — Serious bodily injury or burns — Property damage or loss from fire or explosion — Asphyxiation due to lack of adequate air supply or carbon monoxide poisoning — Electrical shock
Read this Owner’s Manual before installing or using this product.
Only properly-trained service people should repair or install this heater.
Save this Owner’s Manual for future use and reference.
Owner’s Manuals and replacement labels are available at no charge. For assistance, contact
L.B. White at 800-345-7200.
WARNING
Proper gas supply pressure must be provided to the inlet of the heater.
Refer to dataplate for proper gas supply pressure.
Gas pressure in excess of the maximum inlet pressure specified at the heater inlet can cause
fires or explosions.
Fires or explosions can lead to serious injury, death, and building damage.
Gas pressure below the minimum inlet pressure specified at the heater inlet may cause
improper combustion.
Improper combustion can lead to asphyxiation, carbon monoxide poisoning, serious injury or
death.
2
This Owner's Manual includes all options and accessories commonly used on this heater.
When calling for technical service assistance, or for other specific information, always have model number, configuration number and serial number available. This information is contained on the dataplate. The dataplate is located on the side panel of the heater.
This manual will instruct you in the operation and care of your unit. Completely review this manual so that you fully understand the heater and how it functions.
The repair and servicing of the heater requires continuing expert training and knowledge of gas heaters and should not be attempted by anyone who is not so qualified. See page 6 for definition of the necessary qualifications.
Contact your local L.B. White distributor or the L.B. White Co., Inc. for assistance, or if you have any questions about the use of the equipment or its application.
The L.B. White Co., Inc. has a policy of continuous product improvement. It reserves the right to change specifications and design without notice.
SECTION
PAGE
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Heater Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Set-Up Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Carrying Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Hose and Regulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Start-Up Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Shut-Down Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Variable Heat Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Service Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Motor and Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Burner Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Igniter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Backflash Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Gas Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Electrical Connection and Ladder Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Heater Component Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Parts Identification
Parts Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Replacement Parts and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Table of Contents
General Information
3
SPECIFICATIONS
Maximum Input (BTUH) 100,000 Minimum Input (BTUH) 50,000
350 CFM
1/15 H.P.
3200 RPM
4.7
2
25 1/4 x 9 3/4 x 14
TOP 6 ft. SIDES 2 ft.
BACK 2 ft. BLOWER OUTLET
GAS SUPPLY
-20º F
22 28
CP100
Propane
Gas
Model
Ventilation Air Required to Support Combustion
Fuel Type
Net Weight (lbs.) Shipping Weight (lbs.)
Electrical Supply (Volts/Hz/Phase)
Amp Draw
Dimensions (Inches) L x W x H
Minimum Safe Distances From Nearest Combustible Materials
Minimum Ambient Temperature In Which Heater May Be Operated
STARTING
CONTINUOUS OPERATION
Motor Characteristics
Fuel Consumption Per Hour
Inlet Gas Supply Pressure Acceptable at the Inlet of the Heater for Purpose of Input Adjustment
MAX.
MIN.
MAX.
MIN.
11 in. W.C.
11 in. W.C.
4.63 lbs.
2.32 lbs.
Ball Bearing
6 ft.
6 ft.
(1.83m)
115/60/1
Heater Specifications
4
Propane gas and natural gas have man-made odorants added specifically for detection of fuel gas leaks. If a gas leak occurs, you should be able to smell the fuel gas. THAT’S YOUR SIGNAL TO GO INTO IMMEDIATE ACTION!
Do not take any action that could ignite the fuel gas. Do
not operate any electrical switches. Do not pull any power supply or extension cords. Do not light matches or any other source of flame. Do not use your telephone.
Get everyone out of the building and away from the area
immediately.
Close all propane gas tank or cylinder fuel supply
valves.
Propane gas is heavier than air and may settle in low
areas. When you have reason to suspect a propane leak, keep out of all low areas.
Use your neighbor’s phone and call your fuel gas
supplier and your fire department. Do not re-enter the building or area.
Stay out of the building and away from the area until
declared safe by the firefighters and your fuel gas supplier.
FINALLY, let the fuel gas service person and the
firefighters check for escaped gas. Have them air out the building and area before you return. Properly trained service people must repair the leak, check for further leakages, and then relight the appliance for you.
WARNING
Do not use this heater for heating human living
quarters.
Do not use in unventilated areas.
The flow of combustion and ventilation air must not be
obstructed.
Proper ventilation air must be provided to support the
combustion air requirements of the heater being used.
Refer to the specification section of the heater’s
Owner’s Manual, heater dataplate, or contact the L.B. White Company to determine combustion air ventilation requirements of the heater.
Lack of proper ventilation air will lead to improper
combustion.
Improper combustion can lead to carbon monoxide
poisoning leading to serious injury or death. Symptoms of carbon monoxide poisoning can include headaches, dizziness and difficulty in breathing.
Asphyxiation Hazard
Some people cannot smell well. Some people cannot
smell the odor of the man-made chemical added to propane. You must determine if you can smell the odorant in these fuel gases.
Learn to recognize the odor of propane gas. Local
propane gas dealers will be more than happy to give you a “scratch and sniff” pamphlet. Use it to become familiar with the fuel gas odor.
Smoking can decrease your ability to smell. Being
around an odor for a period of time can affect your sensitivity to that particular odor.
The odorant in propane gas is colorless and the
intensity of its odor can fade under some circumstances.
If there is an underground leak, the movement of gas
through the soil can filter the odorant.
Propane gas odor may differ in intensity at different
levels. Since propane gas is heavier than air, there may be more odor at lower levels.
Always be sensitive to the slightest gas odor. If you
continue to detect any gas odor, no matter how small, treat it as a serious leak. Immediately go into action as discussed previously.
Safety Precautions
FUEL GAS ODOR
ODOR FADING -- NO ODOR DETECTED
ATTENTION -- CRITICAL POINTS TO REMEMBER!
Propane gas has a distinctive odor. Learn to recognize
these odors. (Reference Fuel Gas Odor and Odor Fading sections above.
If you have not been properly trained in repair and service of propane gas fueled heaters, then do not attempt to light heater, perform service or repairs, or make any adjustments to the heater on propane gas.
Even if you are not properly trained in the service and
repair of the heater, ALWAYS be consciously aware of the odors of propane gas.
A periodic “sniff test” around the heater or at the
heater’s joints; i.e. hose, connections, etc., is a good safety practice under any conditions. If you smell even a small amount of gas, CONTACT YOUR FUEL GAS SUPPLIER IMMEDIATELY. DO NOT WAIT!
5
1. Do not attempt to install, repair, or service this heater unless you have continuing expert training and knowledge of gas heaters.
Qualifications for service and installation of this equipment are as follows:
a.
To be a qualified gas heater service person, you must have sufficient training and experience to handle all aspects of gas-fired heater installation, service and repair. This includes the task of installation, troubleshooting, replacement of defective parts and testing of the heater. You must be able to place the heater into a continuing safe and normal operating condition. You must completely familiarize yourself with each model heater by reading and complying with the safety instructions, labels, Owner’s Manual, etc., that is provided with each heater.
b.
To be a qualified gas installation person, you must have sufficient training and experience to handle all aspects of installing, repairing and altering gas lines, including selecting and installing the proper equipment, and selecting proper pipe and tank size to be used. This must be done in accordance with all local, state and national codes as well as the manufacturer’s requirements.
c. In the Commonwealth of Massachusetts, this
product must be installed by a gas fitter licensed by the Commonwealth of Massachusetts.
2. All installations and applications of L.B. White heaters must meet all relevant local, state and national codes. Included are propane gas, natural gas, electrical, and safety codes. Your local fuel gas supplier, a local licensed electrician, the local fire department or similar government agencies, or your insurance agent can help you determine code requirements.
Also refer to:
-- ANSI/NFPA 58, latest edition, Standard for Storage and Handling of Liquefied Petroleum Gas and/or
-- ANSI Z223.1/NFPA 54, National Fuel Gas Code
-- ANSI/NFPA 70, National Electrical Code.
3. We cannot anticipate every use which may be made of our heaters. Check with your local fire safety authority if you have questions about applications.
4. Other standards govern the use of fuel gases and heat producing products in specific applications. Your local authority can advise you about these.
5. Do not move, handle, or perform maintenance on the heater while in operation or connected to a power or fuel supply.
6. For safety, this heater is equipped with a backflash switch. Never operate this heater with any safety device that has been bypassed. Do not operate this heater unless all of these features are fully functioning.
7. Do not operate the heater with its cover or panels removed.
8. Do not locate fuel gas containers or fuel supply hoses anywhere near the blower outlet of the heater.
9. Do not block air intakes or discharge outlets of the heater. Doing so may cause improper combustion or damage to heater components leading to property damage.
10. The blower outlet of the heater shall not be directed towards any propane gas container within 20 ft. (6.10 meters) of the heater.
11. The gas supply system must be arranged to provide for vapor withdrawal from the operating cylinder. For continuous operation, the minimum gas cylinder size should be a 100 pound cylinder or larger. Vaporization of LP gas occurs at a slower rate as the temperature falls. Therefore, it may be necessary to manifold more than one cylinder together to provide a consistent fuel supply for the heater. When using a manifolded cylinder supply system inside a building, the total number of cylinders manifolded together shall not be greater than three 100 pound cylinders.
12. The hose assembly shall be visually inspected on an annual basis. If it is evident there is excessive abrasion or wear, or if the hose is cut, it must be replaced prior to the heater being put into operation. The hose assembly shall be protected from animals, building materials, and contact with hot surfaces during use. The hose assembly shall be that specified by the manufacturer. See parts list.
13. Check for gas leaks and proper function upon heater installation or after relocation.
14. This heater should be inspected for proper operation before each use and at least annually by a qualified service person.
15. Always turn off the gas supply to the heater if it is not going to be immediately used in the heating of the construction area.
16. This heater is equipped with a three-prong (grounding) plug for your protection against shock hazard and must be plugged directly into a properly grounded three-prong receptacle. Failure to use a properly grounded receptacle can result in electrical shock, personal injury, or death.
17. When the heater is to be stored indoors, the connection between the propane gas cylinder(s) and the heater must be disconnected, the cylinders moved from the heater and stored in accordance with the standard for the storage and handling of liquified petroleum gases, ANSI/NFPA 58.
6
1. Read all safety precautions and follow L.B. White recommendations when using this heater. If during the set-up or relocating of heater, you suspect that a part is damaged or defective, call a qualified service agency for repair or replacement.
2. Make sure the heater is properly positioned before use. Observe and obey all minimum safe distances of the heater to the nearest combustible materials. Minimum safe distances are given on the heater nameplate and on page 4 of this manual.
3. This heater is approved for indoor use only.
4. The heater is not for use with ductwork.
5. Heaters used in the vicinity of combustible tarpaulins, canvas, plastic wind barriers, or similar coverings shall be located at least 10 feet from the coverings. The coverings shall be securely fastened to prevent ignition or upsetting of the heater due to wind action on the covering or other material.
6. Check all connections for gas leaks using approved leak detectors. Gas leak testing is performed as follows:
-- Check all pipe connections, hose connections, fittings and adapters upstream of the gas control with approved gas leak detectors.
-- In the event a gas leak is detected, check the components involved for cleanliness and proper application of pipe compound before further tightening.
-- Tighten the gas connections as necessary to stop the leak.
-- After all connections are checked and any leaks are stopped, turn on the main burner.
-- Stand clear while the main burner ignites to prevent injury caused from hidden leaks that could cause flashback.
-- With the main burner in operation, check all connections, hose connections, fittings and joints as well as the gas control valve inlet and outlet connections with approved gas leak detectors.
-- If a leak is detected, check the components involved for cleanliness in the thread areas and proper application of pipe compound before further tightening.
-- Tighten the gas connection as necessary to stop the leak.
-- If necessary, replace the parts or components involved if the leak cannot be stopped.
-- Ensure all gas leaks have been identified and repaired before proceeding.
7. Light according to instructions on heater or within owner's manual.
8. This heater is provided with a pre-set single-stage
regulator and a gas hose, as specified by L.B. White Co., of proper length, diameter, and construction. Ensure these critical components are installed to allow proper operation.
9. Take time to understand how to operate and maintain
the heater by using this Owner’s Manual. Make sure you know how to shut off the gas supply to the individual heater. Contact your fuel gas supplier if you have any questions.
10. Any defects found in performing any of the service or maintenance procedures must be eliminated and defective parts replaced immediately. The heater must be retested by properly qualified service personnel before placing the heater back into use.
11. The heater must be installed so as not to interfere with or obstruct normal exits, emergency exits, door, and walkways.
12. As necessary, non-combustible railing, fencing, or other suitable materials may be used surrounding the heater to create a safe work environment for people working in the structure and to maintain proper clearances from combustible materials.
13. Locate the heater to protect it from tipover or accidental movement.
14. The heater must be located on a flat, stable, and horizontal surface.
15. The heater must be located so that it is not directly exposed to water spray, rain, or dripping water.
16. Ensure that proper voltage is supplied to the heater.
WARNING
Fire oor eexplosion hhazard.
Can ccause pproperty ddamage, ssevere iinjury oor ddeath.
1. To avoid dangerous accumulation of fuel gas, turn off gas supply at the heater’s service valve before starting installation, and perform gas leak test after completion of installation.
2. Do not force the safety control button. Use only normal hand pressure to depress the safety control button. Never use any tools. If the button will not operate by hand, the control should be replaced by a qualified service technician. Force or attempted repair may result in fire or explosion.
Set-Up Instructions
GENERAL
WARNING
Fire and Explosion Hazard
Do not use open flame (matches, torches, candles,
etc.) in checking for gas leaks.
Use only approved leak detectors.
Failure to follow this warning can lead to fires or
explosions.
Fires or explosions can lead to property damage,
personal injury or loss of life.
7
Loading...
+ 16 hidden pages