LBC Bakery Equipment LPC-19-G Operator’s Manual

Models LPC-19-G & LPC-31-G
GAS CONVEYOR OVEN OPERATOR’S MANUAL
POST THIS MANUAL IN A PROMINENT LOCATION ALONG WITH INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
LBC BAKERY EQUIPMENT, INC.
6026 31st Ave NE
Marysville, WA 98271, USA
Phone: 888-RACKOVN (888-722-5686)
Email: service@lbcbakery.com Website: www.lbcbakery.com REV C 8/2016
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READ FIRST T
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL. IT IS THE RESPONSIBILITY OF THE OWNER/OPERATORS OF THIS APPLIANCE TO TRAIN, SUPERVISE AND AUTHORIZE ANY PERSON DESIGNATED AS AN OPERATOR. ALL OPERATORS MUST READ AND UNDERSTAND THIS MANUAL.
W A R N I N G
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
D A N G E R
W A R N I N G
IMPROPER INSTALLATION, ADJUST­MENT, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
C A U T I O N
ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS.
Your LBC Conveyor Oven was manufactured to rigid standards. The appliance has been tested and is listed by Intertek Testing Services (ETL Semko) and meets applicable safety and sanitation standards.
A) The responsibility of the manufacturer is to supply suitable, comprehensive instructions and recommendations for
proper operation and maintenance.
B) All operations, maintenance and repair of this or any appliance must be performed by properly trained and qualified
personnel, and all such operations, maintenance and repair must be performed in a diligent manner. It is the responsibility of the owner/operator to ensure proper training and diligence of any person coming into contact with either the subject units or the output (product, fumes or otherwise) of the subject units. It is the responsibility of the owner/operator to ensure that the subject units are installed and operated in accordance with OSHA Standard
1910.263.
C) A regular periodic program of cleaning, inspection and maintenance must be established and comprehensive
maintenance records maintained. It is the sole responsibility of the owner/operator to establish, schedule and enforce the frequency and scope of these programs in keeping with recommended practice and with due consideration given to actual operating conditions.
D) The appliance must be operated within limits which will not exceed its working limits. It is the responsibility of the
user to operate this appliance in accordance with the rules and limits described in this manual and the published product specification sheet, and in accordance with the directions and instructions of the owner/operator of the appliance or employer, and in accordance with applicable federal, state and local laws and ordinances.
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TABLE OF CONTENTS T
CHAPTER PAGE
Read First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safe Operating Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Control Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Changing Belt Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Emergency Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cook Time and Set Point Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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SAFE OPERATING RULES (Part 1 of 2) I
YOU MUST READ AND UNDERSTAND THIS SECTION BEFORE YOU OPERATE THIS APPLIANCE.
Hot Surfaces
The appliance may be hot. Do not contact hot surfaces without proper protection. Contact with hot surfaces
can cause serious burns, loss of skin and hair and the use of limbs.
Avoid contact with hot surfaces when loading or unloading the oven. Use appliance mitts to load and unload
product. Contact with hot product can cause you to react suddenly and result in spilling or dropping the product, which can cause physical harm.
Hot Water, Steam and Spillage Hazards
This appliance produces steam in the process of cooking, which may be released from the oven interior. Steam
is very hot and contact can cause serious burns, loss of skin and hair, loss of the use of limbs and serious injury to eyes and internal organs. Excessive contact with steam can even result in loss of life. When using the sandwich door, keep your face and hands clear of the door opening. Also keep your face and hands clear of the cook chamber entrance and exit openings.
Steam produced by the appliance can cause the floor to become wet. If this happens, wipe or mop up the
water and alert other employees of the hazard. Use caution to avoid slipping when operating this appliance or when in the area of the appliance.
In the normal operation of the appliance, product intended for cooking may spill onto the floor. If this happens:
o Mop up and clean up any product on the floor in front of the appliance or in the surrounding work area. o Alert other personnel, employees, customers or observers of the hazard.
Sharp Edges and Pinch Hazards
Use caution to avoid contact with sharp edges. Doors, covers, etc. may have edges that can cut or snag skin
and clothes. Use caution when working on, cleaning or servicing the appliance.
Keep hands and fingers out of the path of the sandwich door when closing to avoid pinching.
Strains, Over-Extension, Over-Exertion and Lifting Hazards
Use caution when loading or unloading heavy product from the appliance. Cooked product may be heavy
and result in sprains, strains or injury to back, arms, hands or legs. Do not lift more than you are safely capable of lifting.
Other Precautions
Never stand on top of the appliance for any reason. Do not store anything on top of the appliance.
Smoke or Fire Hazard
If you see flames or smoke in or around the appliance:
o Turn the appliance off and contact your supervisor or an authorized service provider. o Call 911 or contact fire safety personnel in accordance with your employer’s emergency plan.
Do not operate the appliance or any other appliance if you hear bangs, pops or other abnormal noises. Turn
off the appliance and contact your supervisor or authorized service provider.
Do not allow any flammable materials to be put into the appliance. The following materials are flammable:
o Gasoline and petroleum products, including wax and tar. o Wood chips, wood and paper. o Flour dust and fine corn meal that can become airborne. o Charred baked products or any other burned material. o Animal and vegetable fats that vaporize or become overheated.
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SAFE OPERATING RULES (Part 2 of 2) I
YOU MUST READ AND UNDERSTAND THIS SECTION BEFORE YOU OPERATE THIS APPLIANCE.
Do not operate the appliance if an attached fire suppression system or fire alarm system is dysfunctional or
has been discharged. Contact your supervisor or contact the fire safety system servicer.
If a fire suppression system discharges while you are operating the appliance, turn off the appliance and follow
your employer’s emergency plan, or exit the building or work area.
Electrical Hazard
Do not operate the appliance if electrical covers are removed or there are frayed, burned or exposed wires or
if any live electrical terminals are exposed. Turn off the appliance and any circuit breaker or disconnect device supplying electrical power to the appliance as described in your employer’s emergency plan.
Do not operate the appliance if any circuit breaker or fuse connected to the appliance becomes tripped and
cannot be reset. Contact your supervisor or authorized servicer or electrician to correct the condition before operating the appliance. Alert other employees and service personnel to the hazard.
Do not operate the appliance if you feel an electrical shock when in contact with the appliance or other devices
attached to the appliance. Contact your supervisor or authorized servicer or electrician to correct the condition before operating the appliance. Alert other employees and service personnel to the hazard.
This appliance is equipped with a three-prong (grounding) plug for protection against shock hazard and should
be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from the plug.
Improper Operation
Do not operate the appliance if covers, doors or other components are removed. Do not operate the appliance if any other person has applied a lock-out on the electrical supply or has tagged
the appliance in a way to suggest that the appliance not be used. Contact your supervisor for further instructions or refer to your employer’s safety plan.
Health and Safety in Cooked Products
For the safety and health of those who will consume goods produced through the use of the appliance, use all
caution and diligence to prevent the ingestion of any item or material that is unsafe or unfit for human consumption.
Do not use the appliance if you see any material floating in the air in the appliance or if you see any foreign
matter in the finished food product.
Do not use the appliance if you smell unfamiliar smells or if you smell any odor that you know to be unhealthy. Do not under-cook any product that can carry bacteria such as but not limited to e-coli, salmonella or any other
pathogen.
Do not cook, roast or handle any meat or meat product that contains any known diseases or pathogens. In all cases, follow all food-safe practices as mandated by law and your employer.
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