LBC Bakery Equipment LPC-19-G User Manual
Model LPC-19-G & LPC-31-G
GAS CONVEYOR OVEN
INSTALLATION, SERVICE & PARTS MANUAL
POST THIS MANUAL IN A PROMINENT LOCATION ALONG WITH INSTRUCTIONS TO
BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THIS INFORMATION SHALL BE
OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
LBC BAKERY EQUIPMENT, INC.
6026 31st Ave NE
Marysville, WA 98271, USA
Phone: 888-RACKOVN (888-722-5686)
Email: service@lbcbakery.com
Website: www.lbcbakery.com REV D 8/2016
2
READ FIRST T
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS
MANUAL. IT IS THE RESPONSIBILITY OF THE OWNER/OPERATORS OF THIS APPLIANCE TO TRAIN,
SUPERVISE AND AUTHORIZE ANY PERSON DESIGNATED AS AN OPERATOR. ALL OPERATORS MUST
READ AND UNDERSTAND THIS MANUAL.
Your LBC Conveyor Oven was manufactured to rigid standards. The appliance has been tested and is listed by Intertek
Testing Services (ETL Semko) and meets applicable safety and sanitation standards.
A. The responsibility of the manufacturer is to supply suitable, comprehensive instructions and recommendations for
proper operation and maintenance.
B. All operations, maintenance and repair of this or any appliance must be performed by properly trained and qualified
personnel, and all such operations, maintenance and repair must be performed in a diligent manner. It is the
responsibility of the owner/operator to ensure proper training and diligence of any person coming into contact with
either the subject units or the output (product, fumes or otherwise) of the subject units. It is the responsibility of the
owner/operator to ensure that the subject units are installed and operated in accordance with OSHA Standard
1910.263.
C. A regular periodic program of cleaning, inspection and maintenance must be established and comprehensive
maintenance records maintained. It is the sole responsibility of the owner/operator to establish, schedule and
enforce the frequency and scope of these programs in keeping with recommended practice and with due consideration
given to actual operating conditions.
D. The appliance must be operated within limits which will not exceed its working limits. It is the responsibility of the
user to operate this appliance in accordance with the rules and limits described in this manual and the published
product specification sheet, and in accordance with the directions and instructions of the owner/operator of the
appliance or employer, and in accordance with applicable federal, state and local laws and ordinances.
C A U T I O N
W A R N I N G
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE.
D A N G E R
W A R N I N G
IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE,
INJURY OR DEATH. READ THE
INSTALLATION, OPERATING AND
MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING
OR SERVICING THIS EQUIPMENT.
C A U T I O N
ALWAYS KEEP THE AREA NEAR
THE APPLIANCE FREE FROM
COMBUSTIBLE MATERIALS.
DO NOT OBSTRUCT FLOW OF COMBUSTION AND VENTILATION AIR.
3
TABLE OF CONTENTS T
CHAPTER PAGE
Read First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Conditions of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Receiving and Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Reversing Conveyor Belt Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Gas Type Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Gas Safety Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Servicing / Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Control Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4
SPECIFICATIONS S
Top View
Front View
5
CLEARANCE REQUIREMENTS .
Top View
Front View
6
CONDITIONS of INSTALLATION I
LBC Bakery Equipment shall, for a fee contingent on site location and provided that the conditions of installation are met,
provide a factory-authorized service agency to install the LBC Rotisserie. The job site must be ready for installation before
LBC Bakery Equipment or its authorized agent arrives. If the installation site is not properly prepared or if there are
construction delays, the customer shall be responsible for all expenses incurred during this delay. All expenses resulting from
job delay or extension, for reasons beyond the control of LBC Bakery Equipment, shall be the responsibility of the customer.
Installation shall be conducted during normal business hours. This installation is for a single trip. Start-up and training are
not included.
THE INSTALLATION MUST CONFORM WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE National Fuel
Gas Code, ANSI Z223.1/NFPA 54, OR The National Gas and Propane Installation Code, CSA B149.1, AS APPLICABLE.
It is the responsibility of the owner/operator to do the following:
A. Secure all required permits and meet all local code requirements.
B. Ensure the installation site is cleared and ready for installation before the authorized installer arrives on site. The site
shall be smooth and level.
C. Provide electric & gas utilities within five (5) feet of installation location per specifications provided by LBC Bakery
Equipment
D. Provide licensed trades person to make the final electrical and water connections.
E. Provide adequate ventilation, including vented hoods and associated roof penetrations.
F. Remove all packing materials, crates, etc. resulting from the installation.
G. Provide any sheet metal work required by local codes or otherwise to bridge gaps between appliance and adjacent walls
or other building structures.
RECEIVING and UNPACKING I
Receiving
Upon receiving the appliance, immediately check for damage (both visible and concealed) and loss. Visible damage must be
noted on the freight bill at the time of delivery and signed by the carrier’s agent. Concealed damage or loss means damage
or loss which does not become apparent until the merchandise has been unpacked. If concealed damage or loss is discovered
upon unpacking, make a written request for inspection by the carrier’s agent within 15 days of delivery. All packing material
should be kept for the inspection. DO NOT return damaged merchandise to LBC Bakery Equipment; you must file your claim
with carrier.
Unpacking
Prior to unpacking, move the appliance as near to its intended location as practical. Existing packaging will help protect the
oven from physical damage normally associated with moving it through hallways and doorways. The appliance will arrive
inside a wood frame and affixed to a pallet. Remove the wood frame and strapping bands before lifting the unit from the
pallet and placing in its intended location.
C A U T I O N
SHIPPING STRAPS ARE UNDER TENSION AND CAN
SNAP BACK WHEN CUT.
C A U T I O N
THIS APPLIANCE WEIGHS UP TO 1225 LBS. FOR
SAFE HANDLING, INSTALLER SHOULD OBTAIN
HELP AS NEEDED OR EMPLOY APPROPRIATE
MATERIAL-HANDLING EQUIPMENT (SUCH AS A
FORKLIFT, DOLLY OR PALLET JACK) TO REMOVE
THE UNIT FROM ITS PACKING MATERIALS AND
TO MOVE IT TO THE PLACE OF INSTALLATION.
7
INSTALLATION (Part 1 of 8) 0
THE INSTALLATION MUST CONFORM WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE National Fuel
Gas Code, ANSI Z223.1/NFPA 54, OR The National Gas and Propane Installation Code, CSA B149.1, AS APPLICABLE.
Clearances
Refer to Clearance Requirements section of this manual for spacing from combustible construction and clearances required
for servicing or inspecting components.
Ventilation and Exhaust
VENTILATION AND EXHAUST REQUIREMENTS MUST COMPLY WITH THE NATIONAL FIRE PROTECTION ASSOCIATION
STANDARD, NFPA 96, AS WELL AS ANY AND ALL LOCAL AND STATE CODES.
The conveyor oven must be installed under a ventilation hood. Hood must have adequate overhangs and exhaust rates to
completely capture byproducts of combustion discharged from oven.
C A U T I O N
EACH OVEN MAY WEIGH UP TO 400 LBS. FOR SAFE
HANDLING, INSTALLER SHOULD OBTAIN HELP AS
NEEDED OR EMPLOY APPROPRIATE MATERIALHANDLING EQUIPMENT SUCH AS A FORKLIFT, DOLLY
OR PALLET JACK.
C A U T I O N
ALL ELECTRICAL, MECHANICAL, GAS, VENTILATION
AND EXHAUST CONNECTIONS MUST MEET ALL
FEDERAL, STATE AND LOCAL CODES OR ORDINANCES.
INSTALLATION OF THIS APPLIANCE MUST BE
DONE BY PERSONNEL QUALIFIED TO WORK
WITH ELECTRICITY AND GAS. IMPROPER
INSTALLATION CAN CAUSE INJURY TO
PERSONNEL AND/OR DAMAGE TO
EQUIPMENT.
W A R N I N G
N O T I C E
During the first few hours of operation , you
may notice a small amount of smoke coming
from the rotisserie and /or a faint odor. This is
normal in a new oven and will disappear after a
few hours of use.
8
INSTALLATION (Part 2 of 8) 0
Lifting Individual Ovens
Note safe lifting zones indicated by dashed lines on illustrations below. Do not attempt to lift oven by edges not marked
with a dashed line. Refer to these illustrations when moving oven(s) as called out in following installation steps.
Remove
Adjustable
Panel
Remove
Adjustable
Panel
Front View of Oven
Rear View of Oven
9
INSTALLATION (Part 3 of 8) 0
Base and Casters
Depending upon model, appliance will be supplied with either a base with swivel casters or swivel casters only. (Singlestacked and double-stacked ovens are installed on base with casters; triple-stacked ovens are installed on casters only.)
Locate base panel and secure base or casters to underside of it as shown below. Use 16 each M8 X 20mm hex bolts, M8
plain washers and M8 lock washers provided. Once this is done, lift the oven onto the base panel sub-assembly. Remove
oven front panel and rear panel and secure oven to base panel (4 places LPC-19-G, 8 places LPC-31-G) through the oven
cook chamber floor. Use M6 X 20mm long truss head screws, 6mm flat washers and 6mm lock washers provided.
Base
Base Panel
First: Secure
Base to
Base Panel
Base Panel
Caster
Single-Stacked and Double-Stacked Ovens
Triple-Stacked Ovens
Second: Secure Oven
to Base Panel at
circled areas
First: Secure
Casters to
Base Panel
Second: Secure
Oven to Base
Panel at circled
areas
Loading...