LBC Bakery Equipment LMO-Max-G Installation Manual

© Copyright 2017 1 Rev C 1/2017
MODELS LMO Max-E & LMO Max-G
ROTATING RACK OVEN OPERATOR’S MANUAL
GAS OVENS: POST IN A PROMINENT LOCATION, THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION SHALL BE OBTAINED FROM THE LOCAL GAS SUPPLIER.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
LBC BAKERY EQUIPMENT, INC.
6026 31ST Ave NE Tulalip, WA 98271, USA Toll Free: 888-722-5686 E-mail: sales@lbcbakery.com
www.lbcbakery.com
© Copyright 2017 2 Rev C 1/2017
RREAD FIRST (Part 1 of 2) .
ALL OPERATORS OF THIS EQUIPMENT MUST BE OF LEGAL AGE TO OPERATE SUCH EQUIPMENT
AND MUST BE FAMILIAR WITH AND UNDERSTAND ALL CAUTION LABELS.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL. IT IS THE RESPONSIBILITY OF THE OWNER/OPERATOR OF THIS APPLIANCE TO TRAIN, SUPERVISE AND AUTHORIZE ANY PERSON DESIGNATED AS AN OPERATOR. ALL OPERATORS MUST READ AND UNDERSTAND THIS MANUAL.
IMPORTANT
GAS OVENS: IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNIT AT MAIN
SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR
SERVICE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE.
IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE.
KEEP AREA AROUND THE OVEN CLEAR OF COMBUSTIBLES.
GAS OVENS: DO NOT OBSTRUCT COMBUSTION AND VENTILATION OPENINGS ON THE OVEN.
WARNING
THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDED) PLUG
FOR YOUR PROTECTION AGAINST SHOCK HAZARD. PLUG DIRECTLY INTO A THREE-PRONG
RECEPTACLE. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ INSTALLATION, OPERATING AND
MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS
EQUIPMENT.
© Copyright 2017 3 Rev C 1/2017
RREAD FIRST (Part 2 of 2) .
WARNING
DISCONNECT FROM POWER SOURCE WHEN CLEANING AND/OR SERVICING THIS MACHINE.
WARNING
NEVER ATTEMPT TO CLEAN THIS MACHINE WHILE IT IS HOT OR HEATING AS RISK OF
SERIOUS INJURY COULD RESULT.
WARNING
NEVER OPERATE THIS MACHINE WITH SAFETY COVERS OR INSPECTION
PLATES REMOVED OR WITH SAFETY SWITCHES INOPERATIVE.
IMPORTANT: THIS OVEN IS DESIGNED FOR DIRECT HEARTH BAKING OF BREAD PRODUCTS AND PIZZA ONLY. ALL OTHER PRODUCTS MUST BE BAKED IN A PAN OR ON OTHER MEDIA.
© Copyright 2017 4 Rev C 1/2017
TABLE of CONTENTS .
Read First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Gas Ovens: Lighting & Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safe Operation Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Oven Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Control Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
LBC Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
© Copyright 2017 5 Rev C 1/2017
GAS OVENS: LIGHTING & SHUTDOWN .
Lighting Instructions
After Long-Term Shutdown
1. Turn on the gas supply to the oven.
2. Open the gas valve access door located behind the control panel. Switch the gas valve to
“ON.”
3. Keep the gas valve door open until the burner lights the first time.
WARNING
IF THE BURNER DOES NOT LIGHT, TURN OFF ALL GAS TO THE
OVEN FOR 5 MINUTES AND THEN BEGIN AT STEP 1.
Daily Use
1. Press the “Power” button to turn the oven on. Close the oven door.
2. Set the oven temperature to the desired operating temperature by pressing the up or down
arrow buttons next to the “Set Temperature” display.
Shutdown Instructions
Daily Use
1. Press the “Power” button to turn the oven off.
Long-Term Shutdown
1. Open the gas valve access door located behind the control panel.
2. Switch the gas valve to “OFF” and turn off the gas supply to the oven.
© Copyright 2017 6 Rev C 1/2017
SAFETY CONSIDERATIONS .
Your LBC Bakery Equipment oven was manufactured to rigid standards. The oven is ETL listed as a unit, and meets applicable safety standards.
A) The responsibility of the manufacturer is to supply suitable, comprehensive instructions
and recommendations for operation and maintenance of appliance.
B) All operations, maintenance and repair of oven must be performed by properly trained
and qualified personnel, and all operations, maintenance and repair must be performed in a diligent manner. It is responsibility of owner/operator to ensure proper training and diligence of any person coming into contact with either oven or output (product, exhaust or otherwise) of oven. It is responsibility of owner/operator to ensure oven is installed and operated in accordance with OSHA Standard 1910.263.
C) A regular periodic program of cleaning, inspection and maintenance must be established
and comprehensive maintenance records maintained. It is sole responsibility of user to establish, schedule and enforce frequency and scope of these programs in keeping with recommended practice and with due consideration given to actual operating conditions. For suggested cleaning schedule, visit our Website @ www.lbcbakery.com. First, click on Manuals, then click on Equipment Cleaning under Operation and Programming Manuals or call LBC @ 1-888-722-5686 to have one faxed.
D) The units must be operated within limits which will not exceed working limits of any
component.
© Copyright 2017 7 Rev C 1/2017
SAFE OPERATING RULES (Part 1 of 5) .
You must read and understand this section before you operate this oven.
Hot Surfaces
The oven may be hot. Do not enter the oven at any time that the oven is hot. Do not
contact any surface of the oven interior, hood, ventilation or external glass without proper protection. Contact with hot surfaces can cause serious burns, loss of skin or hair and the use of limbs.
Always use protective mitts or pads to remove racks from the inside of the oven to
avoid burns to the skin and hands.
Use caution to avoid contact with the inside of the oven door when the doors are open.
The oven doors are mechanically connected and closing or opening one door can cause the other door to move unexpectedly. Do not hold the door open from the inside. Use the external door handle to hold the door open. If the doors close on their own, contact the oven installer to have this corrected or contact the factory or authorized servicer to have the condition corrected.
Oven racks that are used in the process of cooking or baking may be hot. Avoid contact
with hot racks.
Use oven mitts or protective pads to handle racks or pans. Alert others to the hazard of
hot racks.
Hot Water and Steam
WARNING
STEAM AND HOT WATER ARE VERY HOT AND WILL CAUSE SERIOUS
BURNS, LOSS OF SKIN OR HAIR, THE USE OF LIMBS AND SERIOUS INJURY
TO EYES AND INTERNAL ORGANS. EXCESSIVE CONTACT WITH STEAM OR
WATER CAN EVEN RESULT IN LOSS OF LIFE.
This oven produces steam and hot water in the process of baking. Do not contact or stand
in the area where steam or hot water may be emitted.
Steam may be present when opening the loading doors. Open the doors slowly and allow
any steam to escape into the hood before opening the doors fully.
Steam may escape below the doors in the process of baking. This is a normal condition.
Steam and/or hot water may be expelled through the oven drain. This should be connected to a proper air-gap drain during installation to allow excess water to be evacuated from the work area.
Spills, Spillage and Slipping
Use caution to avoid slipping when operating this oven or when in the area of the oven.
This oven is intended to be connected to a sanitary air-gap drain. In the event that the drain becomes clogged, continued use of the oven may result in water spilling onto the floor in the oven and in front of the oven or in the general work area around the oven. If the drain becomes clogged and water spills on the floor:
o Stop using the oven to prevent more water spillage.
© Copyright 2017 8 Rev C 1/2017
SAFE OPERATING RULES (Part 2 of 5) .
o Mop up and clean up any water in the oven, on the floor in front of the oven or in the
surrounding work area
o Alert other personnel, employees, customers or observers of the hazard. o Notify supervisor, servicer or maintenance persons and have the drain unclogged.
In the normal operation of the oven, product intended for baking or cooking may spill onto
the floor. If product spills onto the floor:
o Mop up and clean up any product in the oven, on the floor in front of the oven or in
the surrounding work area.
o Alert other personnel, employees, customers or observers of the hazard.
Sharp Edges and Pinch Hazards
Use caution to avoid contact with sharp edges. Doors, covers, air shutters and tray slides all
may have edges that can cut or snag skin and clothes. Use caution when working on, cleaning or servicing the oven and racks.
Never place any part of your body, including but not limited to hands, feet and fingers, in
the hinge side of the loading or control door. Keep hands, feet and fingers out of the path of the loading door and control door when closing to avoid pinching.
Use caution when loading and unloading oven racks from the oven. The oven can lift up to
500 pounds of weight. Do not get fingers, hands, clothing, mitts, oven pads or any part of your body between the oven rack and the lifting mechanism or between the oven rack and the floor as serious injury may occur.
Use caution when rolling an oven rack in and out of the oven or when rolling an oven rack
across the floor. Fingers, toes and other parts of the body that are in the path of the oven rack may be pinched by the oven rack wheels or may be crushed by the weight of the rack and product on the rack.
Use caution when opening the loading door to avoid opening the door over your foot or
someone else’s foot, arms, fingers or other body parts.
Strains, Over-Extension, Over-Exertion and Lifting Hazards
WARNING
LIFTING HOT PANS MAY CAUSE YOU TO REACT TO CONTACT TO
CONTACT WITH HOT SURFACES AND RESULT IN SPILLING OR
DROPPING THE PRODUCT WHICH CAN CAUSE PHYSICAL HARM.
The oven lifts oven racks off of the floor and lowers them to the floor by the action of
push-ing a rack into the oven or pulling it out.
WARNING
DO NOT ATTEMPT TO REMOVE AN OVEN RACK IF THE RACK
IS NOT LOWERED TO THE UNLOAD POSITION. TRYING TO
REMOVE A RACK FROM THE CARRIER WHEN IT IS NOT
LOWERED CAUSE INJURY OR BURNS.
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