LBC Bakery Equipment LCR7W Installation Manual

Model LCR7W
7-Spit Rotisserie Oven with Wash System Operator’s Manual
LBC Bakery Equipment, Inc.
5901 – 23rd Drive West, Suite 105
Everett, WA 98203
Phone: 888-RACKOVN (888-722-5686)
Fax: 425-642-8310
Email: service@lbcbakery.com
Website: www.lbcbakery.com REV D 7/2013
READ FIRST T
W A R N I N G
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
D A N G E R
W A R N I N G
IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
C A U T I O N
ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL. IT IS THE RESPONSIBILITY OF THE OWNER/OPERATORS OF THIS APPLIANCE TO TRAIN, SUPERVISE AND AUTHORIZE ANY PERSON DESIGNATED AS AN OPERATOR. ALL OPERATORS MUST READ AND UNDERSTAND THIS MANUAL.
Your LBC Rotisserie was manufactured to rigid standards. The appliance has been tested and is listed by Intertek Testing Services (ETL Semko) and meets applicable safety and sanitation standards.
A The responsibility of the manufacturer is to supply suitable, comprehensive instructions and recommendations
for proper operation and maintenance.
B All operations, maintenance and repair of this or any appliance must be performed by properly trained and
qualified personnel, and all such operations, maintenance and repair must be performed in a diligent manner. It is the responsibility of the owner/operator to ensure proper training and diligence of any person coming into contact with either the subject units or the output (product, fumes or otherwise) of the subject units. It is the responsibility of the owner/operator to ensure that the subject units are installed and operated in accordance with OSHA Standard 1910.263.
C A regular periodic program of cleaning, inspection and maintenance must be established and comprehensive
maintenance records maintained. It is the sole responsibility of the owner/operator to establish, schedule and enforce the frequency and scope of these programs in keeping with recommended practice and with due consideration given to actual operating conditions.
D The appliance must be operated within limits which will not exceed its working limits. It is the responsibility of
the user to operate this appliance in accordance with the rules and limits described in this manual and the published product specification sheet, and in accordance with the directions and instructions of the owner/operator of the appliance or employer, and in accordance with applicable federal, state and local laws and ordinances.
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TABLE OF CONTENTS T
CHAPTER PAGE
Read First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safe Operating Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Control Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation
How to Program and Save a Recipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
How to Run a Recipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
How to Use the Wash System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 20
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SAFE OPERATING RULES (Part 1 of 2) I
YOU MUST READ AND UNDERSTAND THIS SECTION BEFORE YOU OPERATE THIS APPLIANCE.
Hot Surfaces
The appliance may be hot. Do not contact hot surfaces in the appliance interior without proper protection.
Contact with hot surfaces can cause serious burns, loss of skin and hair and the use of limbs.
The appliance door may not stay open and may close on its own. Avoid contact with hot surfaces when loading or unloading the oven. Use appliance mitts to handle spits,
forks or baskets. Contact with hot product can cause you to react suddenly and result in spilling or dropping the product, which can cause physical harm.
Hot Water and Steam
This appliance produces steam in the process of cooking. When opening the loading door, hot air and steam
will be released from the oven interior. Steam is very hot and contact can cause serious burns, loss of skin and hair, loss of the use of limbs and serious injury to eyes and internal organs. Excessive contact with steam can even result in loss of life. Open the loading door slowly and keep your face and hands clear of the opening.
Steam produced by the appliance can cause the floor to become wet. If this happens, wipe or mop up the
water and alert other employees of the hazard.
Steam and/or hot water may be expelled through the appliance drain. The drain line should be connected to a
proper air gap drain during installation to allow excess water to be evacuated from the work area. Steam and water from the drain may be very hot and contact can cause serious burns, loss of skin and hair, loss of the use of limbs and serious injury to eyes and internal organs.
Use caution to avoid slipping when operating this appliance or when in the area of the appliance. In the event
that the drain becomes clogged, continued use of the appliance may result in water spilling onto the floor in the general work area around the appliance. If the drain becomes clogged and water spills on the floor:
o Stop using the appliance to prevent more water spillage. o Mop up and clean up any water on the floor in front of the appliance or in the surrounding work area. o Alert other personnel, employees, customers or observers of the hazard. o Notify supervisor, servicer or maintenance persons and have the drain unclogged.
In the normal operation of the appliance, product intended for cooking may spill onto the floor. If this
happens:
o Mop up and clean up any product on the floor in front of the appliance or in the surrounding work area. o Alert other personnel, employees, customers or observers of the hazard.
Sharp Edges and Pinch Hazards
Use caution to avoid contact with sharp edges. Doors, covers, etc. may have edges that can cut or snag skin
and clothes. Use caution when working on, cleaning or servicing the appliance.
Keep hands and fingers out of the path of the loading door when closing to avoid pinching.
Strains, Over-Extension, Over-Exertion and Lifting Hazards
Use caution when loading or unloading heavy product from the appliance. Cooked product may be heavy and
result in sprains, strains or injury to back, arms, hands or legs. Do not lift more than you are safely capable of lifting.
Other Precautions
Never stand on top of the appliance for any reason. Do not store anything on top of the appliance. The oven is not a self-cleaning appliance – do not attempt to burn off surface contamination.
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SAFE OPERATING RULES (Part 2 of 2) I
YOU MUST READ AND UNDERSTAND THIS SECTION BEFORE YOU OPERATE THIS APPLIANCE.
Smoke or Fire Hazard
If you see flames or smoke in or around the appliance:
o Turn the appliance off and contact your supervisor or an authorized service provider. o Call 911 or contact fire safety personnel in accordance with your employer’s emergency plan. o Do not open the loading door as this will allow oxygen to reach any flames and may cause injury to
persons, property damage and may cause loss of life.
Do not operate the appliance or any other appliance if you hear bangs, pops or other abnormal noises.
Turn off the appliance and contact your supervisor or authorized service provider.
Do not allow any flammable materials to be put into the appliance. The following materials are flammable:
o Gasoline and petroleum products, including wax and tar. o Wood chips, wood and paper. o Flour dust and fine corn meal that can become airborne. o Charred baked products or any other burned material. o Animal and vegetable fats that vaporize or become overheated.
Do not operate the appliance if an attached fire suppression system or fire alarm system is dysfunctional or
has been discharged. Contact your supervisor or contact the fire safety system servicer.
If a fire suppression system discharges while you are operating the appliance, turn off the appliance and
follow your employer’s emergency plan, or exit the building or work area.
Electrical Hazard
Do not operate the appliance if electrical covers are removed or there are frayed, burned or exposed wires
or if any live electrical terminals are exposed. Turn off the appliance and any circuit breaker or disconnect device supplying electrical power to the appliance as described in your employer’s emergency plan.
Do not operate the appliance if any circuit breaker or fuse connected to the appliance becomes tripped
and cannot be reset. Contact your supervisor or authorized servicer or electrician to correct the condition before operating the appliance. Alert other employees and service personnel to the hazard.
Do not operate the appliance if you feel an electrical shock when in contact with the appliance or other
devices attached to the appliance. Contact your supervisor or authorized servicer or electrician to correct the condition before operating the appliance. Alert other employees and service personnel to the hazard.
Improper Operation
Do not operate the appliance if covers, doors or other components are removed. Do not operate the appliance if any other person has applied a lock-out on the electrical supply or has
tagged the appliance in a way to suggest that the appliance not be used. Contact your supervisor for further instructions or refer to your employer’s safety plan.
Health and Safety in Cooked Products
For the safety and health of those who will consume goods produced through the use of the appliance, use
all caution and diligence to prevent the ingestion of any item or material that is unsafe or unfit for human consumption.
Do not use the appliance if you see any material floating in the air in the appliance or if you see any foreign
matter in the finished food product.
Do not use the appliance if you smell unfamiliar smells or if you smell any odor that you know to be
unhealthy.
Do not under-cook any product that can carry bacteria such as but not limited to e-coli, salmonella or any
other pathogen.
Do not cook, roast or handle any meat or meat product that contains any known diseases or pathogens. In all cases, follow all food-safe practices as mandated by law and your employer.
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EQUIPMENT DESCRIPTION I
Exterior Dimensions
38.4” [975mm] Height 38.9” [988mm] Width 31.3” [795mm] Depth
NOTE 1: The depth shown is for the LCR7W-2D two-door (pass through) oven and excludes handles. For the LCR7W-1D single-door oven, add 0.6” [15mm]. NOTE 2: The height shown excludes the legs, casters or stand. For countertop legs add 4.0” [102mm]. For floor legs add 6.0” [152mm]. For casters add 4.5” [114mm]. For the stand add 32.1” [815mm].
Construction
The exterior top, front, rear and sides are constructed of stainless steel, as is the oven cook cavity (including
the carousel parts, dip plates, forks, spits and baskets). The underside is constructed of stainless steel and corrosion-resistant aluminized steel.
The loading doors include double-pane tempered safety glass with a low-energy coating for increased
efficiency. The inner panes are hinged to make cleaning easier.
The oven cook cavity is insulated with high-temp insulation for reduced heat loss and increased energy
efficiency.
High-output halogen lamps are located at the upper front and rear of the oven to thoroughly illuminate the
cook chamber for easy viewing.
Performance
Fast-acting heater elements are utilized for energy-efficient convective cooking. Top-mounted fans thoroughly circulate convection air for even browning of the food product.
Capacity
2835 Chicken Capacity
Controls
Simple, intuitive and easy-to-understand layout. Large displays for time, temperature and recipe number. Sear, roast and warm/hold event buttons to facilitate recipe setups. Up to 3-event recipe capability. Storage for up to 20 recipes. 6 quick-select buttons for your most-frequently-used recipes. Carousel and interior fans automatically stop when loading door is opened and automatically resume when
door is closed.
Press-and-hold jog button to rotate carousel while door is open for easier loading and unloading. Buzzer alarm to indicate end of cook cycle. Single start button for wash-down feature with choices for standard wash (1X) and heavy wash (2X).
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