LBC Bakery Equipment LCR7 Operators Manual

Models LCR5 and LCR7

5-Spit and 7-Spit Rotisserie Ovens
Installation, Service and Parts Manual

LBC Bakery Equipment, Inc.

5901 – 23rd Drive West, Suite 105

Everett, WA 98203

Phone: 888-RACKOVN (888-722-5686)

Fax: [phone]

Email: [e-mail]
Website: www.lbcbakery.com REV E 8/2013

READ FIRST T

W A R N I N G

DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS
AND LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.

D A N G E R

W A R N I N G

IMPROPER INSTALLATION,
ADJUSTMENT, SERVICE OR
MAINTENANCE CAN CAUSE
PROPERTY DAMAGE, INJURY OR
DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.

C A U T I O N

ALWAYS KEEP THE AREA NEAR
THE APPLIANCE FREE FROM
COMBUSTIBLE MATERIALS.

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW
THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.

This LBC Rotisserie was manufactured to rigid standards. The appliance has been tested and is listed by Intertek Testing
Services (ETL Semko) and meets applicable safety and sanitation standards.

A) The responsibility of the manufacturer is to supply suitable, comprehensive instructions and recommendations for

proper operation and maintenance.

B) All operations, maintenance and repair of this or any LBC Bakery Equipment appliance must be performed by

properly trained and qualified personnel, and all such operations, maintenance and repair must be performed in a
diligent manner. It is the responsibility of the owner/operator to ensure proper training and diligence of any
person coming into contact with either the subject units or the output (product, fumes or otherwise) of the subject
units. It is the responsibility of the owner/operator to ensure that the subject units are installed and operated in
accordance with OSHA Standard 1910.263.

C) A regular periodic program of cleaning, inspection and maintenance must be established and comprehensive

maintenance records maintained. It is the sole responsibility of the owner/operator to establish, schedule and
enforce the frequency and scope of these programs in keeping with recommended practice and with due
consideration given to actual operating conditions.

D) The appliance must be operated within limits which will not exceed its working limits. It is the responsibility of the

user to operate this appliance in accordance with the rules and limits described in this manual and the published
product specification sheet, and in accordance with the directions and instructions of the owner/operator of the
appliance or employer, and in accordance with applicable federal, state and local laws and ordinances.

2

TABLE of CONTENTS T

Read First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Conditions of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Receiving and Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Controller Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3

SPECIFICATIONS T

4

CONFIGURATIONS S

Rotisserie

Rotisserie

Countertop or

Floor Mount

Stand Mount

Stacked Appliances

6.0” [152mm] Legs or

4.5” [114mm] Swivel Casters

with Brakes

LST5 Stand (for LCR5 Rotisserie) or
LST7 Stand (for LCR7 Rotisserie or
LHC7 Holding Cabinet)

Combinations:

 2 ea LCR5 Rotisseries
 2 ea LCR7 Rotisseries
 1 ea LCR7 Rotisserie + 1 ea LHC7 Holding Cabinet

NOTE: When a Rotisserie is stacked with a
Holding Cabinet, It may be installed on the top
or bottom

Countertop: 4.0” [102mm] Legs
Floor: 6.0” [152mm] Legs or

4.5” [114mm] Swivel Casters
with Brakes

5

CONDITIONS of INSTALLATION I

LBC Bakery Equipment Co. shall, for a fee contingent on site location and provided that the conditions of
installation are met, provide a factory-authorized service agency to install the LBC Rotisserie. The job site must be
ready for the installation before LBC Bakery Equipment Co. or its authorized agent arrives. If the installation site is
not properly prepared or if there are construction delays, the customer shall be responsible for all expenses
incurred during this delay. All expenses resulting from job delay or extension, for reasons beyond the control of
LBC Bakery Equipment Co., shall be the responsibility of the customer. Installation shall be conducted during
normal business hours. This installation is for a single trip. Start-up and training are not included.

IN ALL CASES, THE ELECTRICAL, MECHANICAL CONNECTIONS AND VENTILATION MUST MEET ALL FEDERAL,
STATE AND LOCAL CODES OR ORDINANCES.

It is the responsibility of the owner/operator to do the following:

A) Secure all required permits and meet all local code requirements.
B) Ensure the installation site is cleared and ready for installation before the authorized installer arrives on site.

The site shall be smooth and level.

C) Provide electrical utilities within five (5) feet of the installation location per the specifications provided by LBC

Bakery Equipment Co.

D) Provide licensed trades person to make the final electrical connections.
E) Provide adequate ventilation, including vented hoods and associated roof penetrations.
F) Remove all packing materials, crates, etc. resulting from the installation.
G) Provide any sheet metal work required by local codes or otherwise to bridge gaps between appliance and

adjacent walls or other building structures.

6

RECEIVING and UNPACKING I

C A U T I O N

SHIPPING STRAPS ARE UNDER TENSION AND CAN
SNAP BACK WHEN CUT.

C A U T I O N

THIS APPLIANCE WEIGHS UP TO 610 LBS. FOR SAFE
HANDLING, INSTALLER SHOULD OBTAIN HELP AS
NEEDED OR EMPLOY APPROPRIATE MATERIAL­HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY
OR PALLET JACK) TO REMOVE THE UNIT FROM ITS
PACKING MATERIALS AND TO MOVE IT TO THE PLACE
OF INSTALLATION.

Receiving

Upon receiving the appliance, immediately check for damage (both visible and concealed) and loss. Visible damage must
be noted on the freight bill at the time of delivery and signed by the carrier’s agent. Concealed damage or loss means
damage or loss which does not become apparent until the merchandise has been unpacked. If concealed damage or loss
is discovered upon unpacking, make a written request for inspection by the carrier’s agent within 15 days of delivery.
All packing material should be kept for the inspection. DO NOT return damaged merchandise to LBC Bakery Equipment;
you must file your claim with carrier.

Location

Prior to unpacking, move the appliance as near to its intended location as practical. Existing packaging will help protect
the oven from physical damage normally associated with moving it through hallways and doorways.

Unpacking

The appliance will arrive inside a wood frame and affixed to a pallet. Remove the wood frame and strapping bands
before lifting the unit from the pallet and placing in its intended location.

7

INSTALLATION (Part 1 of 3) 0

C A U T I O N

A NY S T A ND , C O UN T E R O R O T HE R D E VI C E ON W H I CH
T HI S A P PL I A N C E W I L L B E L OC A T E D M U S T B E
D ES I G N E D T O S UP P O R T I T S WE I G H T

C A U T I O N

T HI S A P PL I A N C E W E I GH S U P T O 6 1 0 L B S . F O R S A F E
H AN D L I N G, I N S TA L L E R S H O U LD O B T AI N H EL P A S
N EE D E D OR E M P LO Y A PP R O P R IA T E M AT E R I AL ­H AN D L I N G E Q U I PM E N T ( S U C H A S A FO R K L IF T , D OL L Y
O R P A L L ET J A C K) T O R E M O V E T H E UN I T FR O M I TS
P AC K I N G M A T E R IA L S AN D T O M O V E IT T O T H E P LA C E
O F I N S T AL L A T I ON .

C A U T I O N

A LL E L E CR I C A L , M E C HA N I C A L C O N N EC T I O NS A N D
V EN T I L A TI O N M US T M EE T A L L F E D E RA L , ST A T E AN D
L OC A L C OD E S O R O R D IN A N C E S.

I NS T AL LA T IO N O F T HI S A P PL IA N CE MU ST BE
D ON E B Y P ER S ON NE L Q U AL IF I ED TO WO RK
W IT H E LE C TR I CI TY . I MP R OP ER
I NS T AL LA T IO N C AN CA U SE I N JU R Y T O
P ER S ON NE L A N D/ OR DA M AG E T O
E QU I PM EN T .

W A R N I N G

N O T I C E

During the first few hours of operation, you
may notice a small amount of smoke coming
from the rotisserie and/or a faint odor. This is
normal in a new oven and will disappear after a
few hours of use.

Clearances

Minimum clearance from combustible construction: 0” [0mm] from sides, 1” [25mm] from back (single-door ovens only)
or 6” [152mm] from back (double-door ovens) and 6” [152mm] from top. This appliance may be installed on
combustible surfaces. The installation location must allow adequate clearances for servicing and for the proper
operation of the loading door(s).

Legs, Casters or Stand

Legs or casters are available for single and stacked appliance combinations. Additionally, a single unit may have a stand.
install the appliance on legs, casters or a stand with the stainless steel hardware provided (16 ea of the following: 10-1.2
x 20mm hex bolts, 10mm split lock washer and 10mm plain washers).

Stacking

If stacking appliances, gently place the top oven on the bottom oven with the doors and sides aligned. When a
Rotisserie is stacked with a Holding Cabinet, it may be installed on the top or bottom. Secure the appliances through the
pre-attached stacking brackets at the underside of each appliance and into the threaded receiving holes at the topside
of each appliance. Use the stainless steel hardware provided (16 ea of the following: 10-1.2x20mm hex bolts, 10mm
split lock washers and 10mm plain washers). Check both appliances to ensure they are level.

Skewers or Baskets

Unpack the optional skewers or baskets (shipped inside the oven) and install on the carousel wheels. Skewers slide into
the existing holes in the wheels. Baskets hang from the pins located at the inner surfaces of the wheels. No mounting
hardware is required to install these parts. Before installing, wash parts in warm, soapy water and rinse with clean
water.

8

INSTALLATION (Part 2 of 3) )

Drip Plates

Unpack both drip plates (shipped inside the oven) and place at the bottom of the oven cook chamber.

Electrical Power Connection

A mounting plate with a 1.25” [32mm] hole to connect an electrical conduit connector is installed at the bottom of the
control compartment. The plate may be moved to the top or rear of the appliance to accommodate different connection
points as shown in the Specifications section of this manual. Use flexible conduit or cord if the oven is installed with
casters, providing sufficient length to allow the oven to be moved for cleaning without applying tension to the electrical
connections.

Safety Tether

Units on casters must be secured to a building structure with the safety tether provided. Affix one end of the tether to a
side panel of the unit (the non-control side is recommended) using any existing panel mount screw. An additional hole
must be drilled next to the existing mount screw to affix the 2-hole plate located on either end of the tether. A drill bit
and mounting hardware are provided in the tether kit. Attach the loose end of the tether to a secure structure and affix
the warning label provided (“WARNING – ATTENCION: RISK OF ELECTRIC SHOCK …”) to the control-side panel.

Interim Inspection

Prior to turning oven on, verify the following:

 Loading door(s) open/close freely past 90
 All packing materials have been removed from inside oven
 Carousel wheel shipping ties (at left hand carousel support hub and/or right hand drive arm) have been removed
 Clear protective plastic covering data plate has been removed
 Fingerprints, tape residue, etc. have been cleaned from oven interior and exterior
 Any loose screws have been tightened; any loose power connections have been tightened

Controller Startup Check (Refer to Controller Operation section)

While oven is connected to live power, press the control panel power button and verify that the following conditions
occur on initial startup:

 Recipe number appears in the recipe LED display
 For recipes 1 through 6, the corresponding “quick select” recipe button status light is illuminated
 Oven pre-heats (elements are energized) to the temperature programmed in the open recipe
 Carousel wheel rotates
 Interior lights are off
 Interior heat-circulation fans are on
 Control compartment axial fan is on
 Values appear in the actual temp, set point and timer LED displays

o

without obstruction

9

INSTALLATION (Part 3 of 3) )

Loading Door Switch Check

While the oven is preheating, open the loading door and verify the following conditions:

 The word “door” flashes in the timer display (NOTE: For ovens with two doors, each door must be checked

independently)

 Heat is off (elements are de-energized)
 Carousel wheel stops rotation
 Interior lights are off
 Interior heat-circulation fans are off

Jog Feature Check

While the oven is preheating, open the loading door and allow the carousel to stop rotating. With the door open,
press-and-hold the jog button and confirm that the carousel rotates. Also confirm that the carousel stops when
the jog button is released.

Interior Lights Check

While the oven is preheating, press the start/stop button and verify that both interior lights illuminate.

Set Temperature Scale

Simultaneously press-and-hold set point up and down arrows for 3 seconds to change scale from oF to oC and back.

Controller Calibration

Insert a thermocouple inside the appliance cook chamber at the center of any oblong hole in the fan cover. Route
the probe wire out of the loading door opening and adjust the oven set point to 350oF (177oC). Allow the oven to
reach the set point and stabilize for at least 90 minutes. If the thermocouple reading and the controller actual
temperature differ by more than a couple degrees, the control must be calibrated. To begin, make a note of the
temperature difference between the thermocouple and the controller actual temperature, then turn the control
power button off and hold the probe button for 3 seconds until a value appears in the set point display. Use the
set point up or down arrow to add or subtract the difference in temperature. (EXAMPLE: If the thermocouple is
10o higher than the actual temperature, add 10. If the thermocouple is 10o lower than the actual temperature,
subtract 10.) Turn the control button on and re-check the thermocouple against the controller actual
temperature. Repeat this procedure until the two temperatures match.

10

CONTROLLER OPERATION )

ACTUAL

TEMP

SET

POINT

TIMER

POWER

SET

PROGRAM SELECT

START

STOP

WARM

ROAST

HOLD

SEAR

OPERATE

1 2 3
4 5

6

SAVE

JOG

BACK

+3

Quick-Select Recipe
Buttons

Easy access to
most-frequently-used
recipes

Recipe Save Button

After creating a recipe,
press this button twice
to save it

Change Temperature Scale

Simultaneously press-and-hold
up and down arrows for 3
seconds to change scale from

o

F to oC and back

Timer Start/Stop

and Reset Button

Press to start/stop timer;

press-and-hold for 3

seconds to reset timer

Jog Button

Press-and-hold this

button to rotate carousel

position when loading

door is open

Cook Event Buttons

Use these when creating a
recipe; up to 3 events may

be programmed

(NOTE: To ignore sear

and/or roast events, enter a

time of 00:00 for that event)

Recipe Arrow

Buttons & Display

Use arrow button to

scroll through recipes
(1 through 20); recipe
number will appear in

display

Back +3 Button

Use this button to go
back one event while a
recipe is running

11

PARTS LIST (Part 1 of 4) W

N O T I C E

Service on this or any other LBC appliance must
be performed by qualified personnel. For an
approved service representative in your area,
visit our website at www.lbcbakery.com or call
our factory toll free at 1-888-722-5686.

C A U T I O N

USE OF ANY REPLACEMENT PARTS OTHER THAN
THOSE SUPPLIED BY LBC OR THEIR AUTHORIZED
DISTRIBUTORS CAN CAUSE BODILY INJURY TO
THE OPERATOR AND/OR DAMAGE TO THE
APPLIANCE AND WILL VOID ALL WARRANTIES.

BOTH HIGH AND LOW VOLTAGES ARE
PRESENT INSIDE OF THIS APPLIANCE WHEN
THE UNIT IS PLUGGED/WIRED INTO A LIVE
RECEPTACLE. BEFORE REPLACING ANY PARTS,
DISCONNECT THE UNIT FROM THE ELECTRIC
POWER SUPPLY.

W A R N I N G

12

PARTS LIST (Part 2 of 4) W

13

PARTS LIST (Part 3 of 4) W

Item No.

Part Description

Quantity

Part No.

Usage

1

Controller

1

40102-76

2

15A Fuse

2

30900-01

3 Fuse Holder

2

30901-02

4 Axial Fan

1

71500-33

5

Fan Guard

1

50201-11

6
Handle, Loading Door

1

180-781-1

5-Spit only

Handle, Loading Door

1

180-781-2

7-Spit only

7
Loading Door, Inner

1

71300-32

5-Spit only

Loading Door, Inner

1

71300-30

7-Spit only

8

Loading Door, Outer - Front

1

71300-33F

5-Spit, front door only

Loading Door, Outer - Rear

1

71300-33R

5-Spit, rear door only

Loading Door, Outer - Front

1

71300-31F

7-Spit, front door only

Loading Door, Outer - Rear

1

71300-31R

7-Spit, rear door only

20

Element, 2kW

2

11090-37

5-Spit only

Element, 2kW

0 or 1

11090-39

7-Spit, 1 phase only

Element, 3kW

2 or 3

11090-40

7-Spit only

21

Capacitor, Fan (2.2μF)

2

40704-11

22

Thermocouple Temperature Sensor

1

41100-31

23

Relay

3

30701-05

24

Alarm

1

30802-07-1

25

Contactor

1

30700-17

26

Transformer

1

31400-26

27

Power Distribution Block

1

30500-07

28

High Limit Cutout

1

30401-33

29

Gearbox (90 Degrees, 1:90 Ratio)

1

30200-50

30

Gearbox (1:10 Ratio)

1

30200-49

31

Motor

1

30200-51

14

PARTS LIST (Part 4 of 4) W

Item No.

Part Description

Quantity

Part No.

Usage

32

Capacitor, Motor (4.0µF)

1

40704-10

40

Thermal Snap Disc (Relay Protection)

2

30301-05

41

Fan, Ceiling

2

71500-32

42

Fan Blade, Ceiling

2

180-205-1

50

Door Switch Assembly

1 or 2

180-767-2

51

Thermal Snap Disc (Lights)

2

30301-06

7-Spit only

52

Lamp Holder

4

31602-09

5-Spit only

53

Lamp, 1kW

2

31602-08

5-Spit only

54

Lamp Holder

4

31602-21

7-Spit only

55

Lamp, 500W

2

31603-87

7-Spit only

Item No.

Part Description

Quantity

Part No.

Usage

60

Stand with Casters

1

LST7

7-Spit only

61

Caster (Swivel with Brake)

4

72901-33

62

4” Adjustable Leg

4

72901-35

63

6” Adjustable Leg

4

72901-34

64

Carousel Assembly, Non-Stick Coating

1

180-768-1C

5-Spit only

Carousel Assembly, Stainless Steel

1

180-768-1

5-Spit only

Carousel Assembly, Non-Stick Coating

1

180-768-2C

7-Spit only

Carousel Assembly, Stainless Steel

1

180-768-2

7-Spit only

65

Angle Spit, Stainless Steel

5

LCR5-SV

5-Spit Only

Angle Spit, Non-Stick Coating

5

LCR5-SV-C

5-Spit Only

Angle Spit, Stainless Steel

7

LCR7-SV

7-Spit Only

Angle Spit, Non-Stick Coating

7

LCR7-SV-C

7-Spit Only

66

Fork Spit, Stainless Steel

5

LCR5-SF

5-Spit Only

Fork Spit, Non-Stick Coating

5

LCR7-SF-C

5-Spit Only

Fork Spit, Stainless Steel

7

LCR5-SF

7-Spit Only

Fork Spit, Non-Stick Coating

7

LCR7-SF-C

7-Spit Only

67

Basket, Stainless Steel

5

LCR5-SB

5-Spit Only

Basket, Non-Stick Coating

5

LCR5-SB-C

5-Spit Only

Basket, Stainless Steel

7

LCR7-SB

7-Spit Only

Basket, Non-Stick Coating

7

LCR7-SB-C

7-Spit Only

68

Restraint Kit (Safety Tether)

1

72609-51

69

Stacking Kit

1

Kit, Rotisserie 4

70

Hand Held Probe Kit

1

Kit, Rotisserie 5

Optional Parts and Accessories

15

WIRING DIAGRAM (Part 1 of 2) ) n

16

WIRING DIAGRAM (Part 2 of 2)) n

17

18