Lanner LEC-6021A User Manual

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Version: 1.3

Date of Release: 2017/06/13

LEC-6021A User Manual

Industrial Communications

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Chapter One: Introduction

Icon Descriptions

The icons are used in the manual to serve as an indication of interest topics or important messages. Below is a description of these icons:

Note: This check mark indicates that there is a note of interest and is something that you should pay special attention to while using the product.

Warning: This exclamation point indicates that there is a caution or warning and it is something that could damage your property or product.

Online Resources

The listed websites are links to the on-line product information and technical support.

Resources

URL

Lanner

http://www.lannerinc.com

Product Resource

http://www.lannerinc.com/download-center

RMA

http://eRMA.lannerinc.com

No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of the original manufacturer. Information provided in this manual is intended to be accurate and reliable. However, the original manufacturer assumes no responsibility for its use, nor for any infringements upon the rights of third parties that may result from such use.

Acknowledgement

Intel, Pentium and Celeron are registered trademarks of Intel Corp. Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp. All other product names or trademarks are properties of their respective owners.

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LEC-6021A User Manual

Compliances and Certification

CE Certification

This product has passed the CE test for environmental specifications. Test conditions for passing included the equipment being operated within an industrial enclosure. In order to protect the product from being damaged by ESD (Electrostatic Discharge) and EMI leakage, we strongly recommend the use of CE compliant industrial enclosure products.

FCC Class A Certification

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

IEC-61850-3 Compliance

This product has been tested and proved to comply with IEC-61850-3 standard which defines the reliability and endurance credentials in industrial environments. These credentials include endurable EMC design against EMI, wide operating temperature ranging -40 ~ 70°C and shock/vibration resistance for 50G and 5~500 MHz respectively.

Safety Guidelines

Follow these guidelines to ensure general safety:

Keep the chassis area clear and dust-free during and after installation. Do not wear loose clothing or jewelry that could get caught in the chassis. Fasten your tie or scarf and

roll up your sleeves.

Wear safety glasses if you are working under any conditions that might be hazardous to your eyes. Do not perform any action that creates a potential hazard to people or makes the equipment unsafe. Disconnect all power by turning off the power and unplugging the power cord before installing or

removing a chassis or working near power supplies

Do not work alone if potentially hazardous conditions exist. Never assume that power is disconnected from a circuit; always check the circuit.

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Chapter One: Introduction

Operating Safety

Electrical equipment generates heat. Ambient air temperature may not be adequate to cool equipment

to acceptable operating temperatures without adequate circulation. Be sure that the room in which you choose to operate your system has adequate air circulation.

Ensure that the chassis cover is secure. The chassis design allows cooling air to circulate effectively. An

open chassis permits air leaks, which may interrupt and redirect the flow of cooling air from internal components.

Electrostatic discharge (ESD) can damage equipment and impair electrical circuitry. ESD damage occurs

when electronic components are improperly handled and can result in complete or intermittent failures. Be sure to follow ESD-prevention procedures when removing and replacing components to avoid these problems.

Wear an ESD-preventive wrist strap, ensuring that it makes good skin contact. If no wrist strap is available,

ground yourself by touching the metal part of the chassis.

Periodically check the resistance value of the antistatic strap, which should be between 1 and 10

megohms (Mohms).

Lithium Battery Caution

Risk of Explosion if Battery is replaced by an incorrect type. Dispose of used batteries according to the instructions. Installation only by a trained electrician or only by an electrically trained person who knows all English

Installation and Device Specifications which are to be applied.

Do not carry the handle of power supplies when moving to another place. The machine can only be used in a fixed location such as labs or computer facilities.

Mounting Installation Precaution

Environment:

Do not install and/or operate this unit in any place that flammable objects are stored or used in. Elevated Operating Ambient - If installed in a small confined space or multi-unit rack assembly, the

operating ambient temperature of the environment may be greater than room ambient. Therefore, consideration should be given to installing the equipment in an environment compatible with the maximum ambient temperature (Tma) specified by the manufacturer.

Reduced Air Flow - Installation of the equipment in the rack or on the wall should be such that the

amount of air flow required for safe operation of the equipment is not compromised.

Mechanical Loading - Mounting of the equipment in the rack or on the wall should be such that a

hazardous condition is not achieved due to uneven mechanical loading.

Circuit Overloading - Consideration should be given to the connection of the equipment to the supply

circuit and the effect that overloading of the circuits might have on over-current protection and supply wiring. Appropriate consideration of equipment nameplate ratings should be used when addressing this concern.

Reliable Earthing - Reliable earthing of the equipment should be maintained. Particular attention should

be given to supply connections other than direct connections to the branch circuit (e.g. use of power strips).

Installation & Operation:

The installation of this product must be performed by trained specialists; otherwise, a non-specialist

might create the risk of the unit’s falling to the ground or other damages.

Lanner Electronics Inc. shall not be held liable y for any losses resulting from insufficient strength for

supporting the unit or use of inappropriate installation components.

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LEC-6021A User Manual

Revision History

Version

Date (YYYY/MM/DD)

Description

0.1

2014/12/26

Preliminary

1.0

2015/05/26

Official release

1.1

2016/04/19

Updated motherboard Added GND and Reset button on side panels Modified installation images

1.2

2017/04/07

Update operating temperature

1.3

2017/06/13

Updated operating temperature spec Updated input voltage spec Modified rear panel image Added wall-mounting installation narration Updated Mounting Installation Precaution content Added power supply information

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Chapter One: Introduction

Table of Contents

Package Contents 7

System Specifications 8

System Drawing 9

Block Diagram 10

Front Components 11

Side Components 12

Rear Components 13

Connectors & Jumpers Locations 14

Connectors and Jumpers List 15

Jumper Settings 16

Connector Pinouts 17

Preparing the Hardware Installation 20

Installing the System Memory 21

Installing a CompactFlash Card 22

Installing Heat-sinks 23

Connecting Power 24

DIN Rail Mounting 25

Wall-Mounting 26

Warranty Policy 28

RMA Service 28

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LEC-6021A User Manual

Thank you for choosing Lanner LEC-6021A rugged industrial system. This box PC is an industrial cyber security appliance featuring ESD-protected serial communication and LAN ports. LEC-6012A is compliant with IEC 61850-3 for power substation automation and suitable for harsh environment. Other useful features of LEC-6021A include the following:

Onboard Intel Atom N2600 with Intel NM10 chipset Five gigabit Ethernet RJ-45 and two SFP ports

Two USB type A ports

One serial communication port with RS-232 signals

IEC 61850-3 compliance

LED indicators of power/HDD/status, COM activity, and LAN traffic on the front panel to indicate the

system running status

Wide operating temperature: -40°C to +70°C

Please refer to System Specifications for a detailed description of the system's specifications.

Package Contents

Your package shall contain the following items:

LEC-6012A Fanless Embedded System Drivers and User’s Manual CD Wall-mounting Accessories

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Chapter One: Introduction

System Specifications

Processor Options

Intel® Atom™ N2600 1.6 GHz

Chipset

Intel NM10

BIOS

AMI SPI Flash ROM

System Memory

Sockets

1 x 204-pin DDR3 SODIMM socket

Max. Capacity

2 GB

USB

USB 2.0 compliant hosts x 2, Type A connector

Operating System Support

Linux 2.6, Windows 7 & Embedded

Storage

1x SATA connector for SSD/HDD (optional)

CompactFlash socket

Networking

LAN

5x Ethernet LAN ports with one pair of bypass

Controller

Intel 5x I210IT x PCI-express GbE controllers 2x I210IS x PCI-express Gigabit SFP controller

Magnetic Isolation Protection

1.5 KV built-in

Serial Interface

Serial Standard

1 x DB9 supports RS-232 with optical isolation

ESD Protection

Digital isolation protection with 15KV ESD protection

Display

Graphics Controller

Intel integrated Intel HD 4600, VGA port: up to 1920x1200(Pin Header)

Display Interface

1 x VGA by internal pin header

LEDs

Power, HDD, Status, Rx & Tx for COM, Link/Act & Speed LED for LAN1~5, Link/ACT/LED for LAN6 & 7

Physical Characteristics

Housing

Steel Aluminum

Weight

2 kg

Dimensions(HxWxD)

186 x 53.5 x 160 mm

Mounting Options

DIN rail and wall mount

Environment

Operating Temperature

-40~70°C

Storage Temperature

-40~85°C

Ambient Relative Humidity

5 to 95% (non-condensing)

Shock

50G

Vibration

5~500 Mhz

Power

Input Voltage

+18~48 V DC

Power Consumption

TBD

Connector

6-pin terminal block

Standard and Regulation

EMC

CE, FCC

Green product

RoHS

Others

IEC 61850-3 Compliance

Reliability

Alter tool

Built-in buzzer and RTC (real-time clock) with lithium battery backup

Automatic Reboot Trigger

Watchdog Timer 1~255 level time interval system reset, software programmable

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LEC-6021A User Manual

System Drawing

Mechanical dimensions of LEC-6021A Unit: mm

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Chapter Two: System Components

Block Diagram

The block diagram depicts the relationships among the interfaces and modules on the motherboard.

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LEC-6021A User Manual

Front Components

Component

Description

Serial Ports COM

Serial ports COM with RS-232 The upper one is TX (Data transmitting in yellow), and the lower one

is RX (Data receiving in yellow) for serial port status.

Two SFP Ports

The two fiber ports are enabled by Intel I210IS.

LAN1~LAN5

LAN ports (with LAN1 & LAN 2 supporting bypass)

Two USB 2.0 Ports

Two USB2.0 type A ports

Serial Port LED: C1

LED indicators of Tx and RX for serial port status.

SFP LEDs F1/F2

LEDs for the Fiber ports status Blinking indicates active, and yellow indicates link for fiber status.

LAN1~5 LEDs

These two rows are LED indicators. The upper one is active in blinking, and the lower one is speed in

yellow.

HDD/STA/PWR LED indicator

LED indicators for HDD, device, and power status in a top-down sequence. HDD: Blinking indicates hard disk activities, whereas off indicates there are no hard disk present or data access activities. STA: A programmable dual green/red LEDs which can be used for indicating system status. PWR: Green indicates power-on, whereas off indicates power-off status.

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Chapter Two: System Components

Side Components

Component

Description

DC-In (power) 1x6 Pin Phoenix Contact Connector with power failure relay

Dual 18~48Vdc power input through 6xpin Phoenix

Contact connector

Power failure relay is supplied.

Reset

Reset button

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LEC-6021A User Manual

Rear Components

As the rear panel is dedicated for DIN Rail installation, there are no I/O components on it.

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Chapter Three: Motherboard Information

Connectors & Jumpers Locations

The following picture highlights the location of system jumper settings and connectors of the mainboard. Please refer to Connectors and Jumpers List for more details.

CN2 (2x USB ports)

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LEC-6021A User Manual

Connectors and Jumpers List

The table below lists the function of each of the board jumpers and connectors by labels shown in the above section. The next section in this chapter gives pin definitions and instructions on setting jumpers.

List of Connectors on Mainboard:

Label

Function

CF1

CF Connector

CLR1

Clear CMOS

CN1

6-pin dual DC power input and power failure relay

CN2

Double stacked USB 2.0 Connectors

COM1

Serial COM pin header

COM2

Serial COM port

CON1

SATA Power Connector

SATA1

SATA Connector

KBMS1

Keyboard and Mouse Connector

RJ3

RJ45 Ethernet Connector

RJ1

Double stacked RJ45 Ethernet Connectors with Bypass

RJ2

Double stacked RJ45 Ethernet Connectors

LPC1

Low-pin Count Connector

PWR1

Power Button Connector

RST1

HW/SW Reset Selection

RST2

HW/SW Reset Button

SFP1/SFP2

SFP ports

VGA1

VGA Connector

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Jumper Settings

PWR1: Power button connector in 2-pin male pin header

RST2: Reset Button

RST1: HW/SW Reset Select

CLR1: Clear CMOS via 2-pin male pin header

Description

Short pin1-2

Power On/Off system

NC (non-connected, default)

Normal

Description

Short pin1-2

Software reset

Short pin 2-3 (default)

Hardware reset

Description

Short pin1-2

Clear CMOS

NC (non-connected, default)

Normal

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Chapter Three: Motherboard Information

Connector Pinouts

VGA1: VGA Connector

COM1: Serial Port 1 Pin Header Connector

KBMS1: Keyboard & Mouse Connector

Description

CON_RED

CRT_ON

CON_GREEN

GND_VGA

CON_BLUE

GND_VGA

CON_HSYNC

GND_VGA

CON_VSYNC

GND_VGA

CON_DDC_DAT

CON_DDC_CLK

Description

NC 2 NC

COM2_R_RXD

COM2_R_TXD

NC 8 NC

COM1_2_GND

Description

P5VS 2 MSCLK

MSDAT

KBDAT

GND 8 KBCLK

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LEC-6021A User Manual

CON1: SATA Power Connector

SATA1: SATA Signal Connector

CN2: Double-stacked USB Connectors

RJ2 Connector: Double-stacked RJ-45 LAN Ports

Description

NC 2 GND

GND

P5VS

Description

GND

SATA_TX1_C_DP

SATA_TX1_C_DN

GND

SATA_RX1_DN

SATA_RX1_DP

GND

Description

USB power

USB1N_REAR_L

USB1P_REAR_L

GND

USB power

USB0N_REAR_L

USB0P_REAR_L

GND

Description

P1_MDXP0

P2_MDXP0

P1_MDXN0

P2_MDXN0

P1_MDXP1

P2_MDXP1

P1_MDXP2

P2_MDXP2

P1_MDXN2

P2_MDXN2

P1_MDXN1

P2_MDXN1

P1_MDXP3

P2_MDXP3

P1_MDXN3

P2_MDXN3

PAD1

GND

PAD2

GND

PAD3

GND

PAD4

GND

PAD5

GND

PAD6

GND

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Chapter Three: Motherboard Information

RJ1 Connector: Double-stacked RJ-45 LAN Ports with LAN Bypass

SFP1,SFP2 Connectors

RJ3 Connector: RJ45 LAN PORT W/TRANSFORMER 10/100/1000 Base-T W/O LED

Description

MDI0+_3

MDI0+_4

MDI0-_3

MDI0-_4

MDI1+_3

MDI1+_4

MDI1-_3

MDI1-_4

MDI2+_3

MDI2+_4

MDI2-_3

MDI2-_4

MDI3+_3

MDI3+_4

MDI3-_3

MDI3-_4

Power

A10

GND

B10

GND

Description

GND

SFP0_TX_FAULT

SFP0_TX_DIS

SFP0_I2C_SDA

SFP0_I2C_SCL

SFP0_MOD_ABS

SFP0_RS0

SFP0_RX_LOS

SFP0_RS1

GND

SFP0_RD_N

SFP0_RD_P

GND

P3V3_SFP0_R

P3V3_SFP0_T

GND

SFP0_TD_P

SFP0_TD_N

GND

Description

MD0+_7

MD0-_7

MD1+_7

MD1-_7

CT1 6 CT2

MD2+_7

MD2-_7

MD3+_7

MD3-_7

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LEC-6021A User Manual

Preparing the Hardware Installation

Warning:

To reduce the risk of personal injury, electric shock, or damage to the equipment, please make sure the device is totally powered off and without any power source connected.

1. Turn the device around (facing the rear panel) and then turn it upside down.

2. Loosen the screws circled in the following picture.

3. Gently lift the back and then lift the side compartment open, take the side compartment out and lift the

chassis up.

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Chapter 4: Hardware Setup

Installing the System Memory

The motherboard comes with one DDR3 SO-DIMM socket. Please follow the steps below for installation.

1. Align the memory module’s key with the SO-DIMM socket’s key.

2. Install the SO-DIMM until firmly seated.

3. Place the heat sink onto the memory module.

Note:

1. SO-DIMMs for installation should meet the required frequency which is 1066/1333 MHz for this system.

Do not install SO-DIMM supporting different frequencies.

2. The motherboards can support up to 2 GB memory capacity in maximum.

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LEC-6021A User Manual

Installing a CompactFlash Card

The system provides one CompactFlash slot. Follow the procedures below to install a CompactFlash card.

1. Align CompactFlash and the card slot.

2. Insert the CompactFlash into the connector until firmly seated.

Note: The device has an error proof design so that the card will not be inserted if it is in the wrong

orientation. You should insert the CF card with the arrow on the CompactFlash facing up and point

toward the connector.

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Chapter 4: Hardware Setup

Installing Heat-sinks

The system comes with heat sink thermal solutions on the internal side of the top compartment.

1. Install the heat sinks onto the circled areas.

2. The heat sinks are provided as thermal solutions for SFP fiber I/O connectors, Super I/O chip, CF and other

components on the main board.

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LEC-6021A User Manual

Connecting Power

Connect the device to an 18~48 VDC power source. The power source comes from the AC/DC Adapter

through a Phoenix contact. This power socket is specially designed to guard against fault in power contact, i.e.,

the reverse of the electrical polarity will not damage the system.

Note: This product is intended for use with a UL-listed ITE DC power source, rated 18-48Vdc,

3.33-1.25A, operating at 70 C/min Tma and at 2000m operation altitude. If you need further assistance with purchasing the appropriate power source, please contact Lanner Electronics Inc. for more

information.

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Chapter 4: Hardware Setup

DIN Rail Mounting

The system can be mounted via DIN Rail method with included DIN Rail kit.

1. Attach the DIN Rail kit to the rear of the system with 3 screws.

2. Hang the system onto a rail. Aim the hook of the kit into the DIN Rail until it is totally fixed.

Note: After the unit is mounted, be sure to check that the installation provides strong and appropriate

support and that each part is assembled correctly.

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LEC-6021A User Manual

Wall-Mounting

The system can be mounted via the provided wall mounting brackets and screws.

1. If the DIN Rail kit is already mounted on rear panel, remove it.

2. On both side panels of the unit, attach the brackets using the provided screws. Please note that there are

two types of brackets: one with the two holes (for unit fixation) aligned with each other and the other with

two unaligned holes.

3. Use bolts or screws dedicated for wall mounting to fix this unit to the wall.

Note: After the unit is mounted, be sure to check that the installation provides strong and appropriate support and that each screw or bolt is secured fully.

Installation Holes (Wall)

Holes for

Unit Fixation

(Not aligned)

Holes for Unit Fixation (Aligned)

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Appendix A: Programming Watchdog Timer

A watchdog timer is a piece of hardware that can be used to automatically detect system anomalies and reset

the processor in case there are any problems. Generally speaking, a watchdog timer is based on a counter that

counts down from an initial value to zero. The software selects the counter’s initial value and periodically

restarts it. Should the counter reach zero before the software restarts it, the software is presumed to be

malfunctioning and the processor’s reset signal is asserted. Thus, the processor will be restarted as if a human

operator had cycled the power. For sample watchdog code, see folder under Driver and Utility on the

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LEC-6021A User Manual

Warranty Policy

1. All products are under warranty against defects in materials and workmanship for a period of one year

from the date of purchase.

2. The buyer will bear the return freight charges for goods returned for repair within the warranty period;

whereas the manufacturer will bear the after service freight charges for goods returned to the user.

3. The buyer will pay for the repair (for replaced components plus service time) and transportation charges

(both ways) for items after the expiration of the warranty period.

4. If the RMA Service Request Form does not meet the stated requirement as listed on “RMA Service,”

RMA goods will be returned at customer's expense.

5. The following conditions are excluded from this warranty:

Improper or inadequate maintenance by the customer

Unauthorized modification, misuse, or reversed engineering of the product

Operation outside of the environmental specifications for the product

RMA Service

Requesting an RMA#:

1. To obtain an RMA number, simply fill out and fax the “RMA Request Form” to your supplier.

2. The customer is required to fill out the problem code as listed. If your problem is not among the codes

listed, please write the symptom description in the remarks box.

3. Ship the defective unit(s) on freight prepaid terms. Use the original packing materials when possible.

4. Mark the RMA# clearly on the box.

Note: Customer is responsible for shipping damage(s) resulting from inadequate/loose packing of the

defective unit(s). All RMA numbers are valid for 30 days only; RMA goods received after the effective

RMA# period will be rejected.

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Appendix B: Terms and Conditions