Lang Manufacturing GCOD-S-LP-NAT, GCOD-S Parts List
Installation,
Operation, and
Maintenance Instructions
Convection Oven Full Size
Models
GCOD-S-LP/NAT
GCOF-S-LP/NAT
GCOF-SSD-NAT (SOLID DOOR)
:
Star Manufacturing International 10 Sunnen Drive St. Louis, MO.63143-3800
Part Number: 2M-W736 Ph: 314-781-2777 Fax: 314-781-2714
Rev C WWW.STAR-MFG.COM
March 16, 2009
DANGER
WARNING
CAUTION
NOTICE
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, COULD RESULT IN DEATH.
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.
Helpful operation and installation instructions and tips are
present.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHEaaR FLAMMABLE VAPORS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
POST IN A PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS
INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER.
AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR
AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE
INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
IMPORTANT
The installation of the Appliance should conform to the NATIONAL FUEL GAS
CODE "ANSI Z223.1/NFPA 54 - LATEST EDITION" AND ALL LOCAL GAS COMPANY
RULES AND REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE
CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR
CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES
WHERE APPLICABLE.
Model #: Purchased From:
Serial #: Location:
Date Purchased: Date Installed:
Purchase Order #: For Service, Call:
Table of Contents
Chapter Page
Table Of Contents.......................................................................................3
Read First ...................................................................................................4
Equipment Description................................................................................6
Unpacking...................................................................................................7
Installation...................................................................................................8
Initial Start-Up.............................................................................................13
Operation....................................................................................................14
Maintenance & Cleaning Procedures.........................................................17
Troubleshooting..........................................................................................18
Parts List.....................................................................................................20
Wiring Diagram...........................................................................................21
UL File# MH19366
3
READ FIRST
CAUTION
CAUTION
CAUTION
WARNING
NOTICE
NOTICE
NOTICE
THE OVEN WEIGHS 500 LBS. FOR SAFE HANDLING, INSTALLER
SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE
MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR
PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO
THE PLACE OF INSTALLATION.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE OVEN WILL
BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE
OVEN.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN
CUT.
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED
TO WORK WITH PLUMBING. IMPROPER INSTALLATION CAN CAUSE
INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST
BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
The data plate is located above control panel behind wire mesh screen.
The oven serial number, gas specifications, and clearance specifications
are on the data plate. This information should be carefully read and
understood before proceeding with the installation.
The installation of this griddle must conform to applicable National, State
and locally recognized installation standards.
The installation of any components such as a vent hood, grease
extractors, fire extinguisher systems, must conform to their applicable
National, State and locally recognized installation standards.
WARNING
WARNING
NOTICE
WARNING
NOTICE
CAUTION
THIS APPLIANCE IS EQUIPPED WITH A 3-PRONG (GROUNDING) PLUG
FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE
PLUGGED DIRECTLY INTO A PROPERLY GROUNDED 3-PRONG
RECEPTACLE. DO NOT CUT OR REMOVE THIS GROUNDING PRONG
FROM THE PLUG.
CONVECTION OVENS INSTALLED WITH CASTERS MUST HAVE THE
FOLLOWING: A CONNECTOR THAT COMPLIES WITH THE STANDARD
FOR CONNECTORS FOR MOVABLE GAS APPLIANCES ANSI Z21.69
LATEST EDITION, A QUICK DISCONNECT THAT COMPLIES WITH THE
STANDARD FOR QUICK DISCONNECT DEVICES FOR USE WITH GAS
FUEL, ANSI Z21.141 LATEST EDITION, A TETHER OR OTHER MEANS TO
LIMIT APPLIANCE MOVEMENT WITH OUT RELIANCE ON THE GAS
SUPPLY PIPING. SECURELY ATTACH THE TETHER TO THE EYEBOLT
PROVIDED AT THE REAR OF THE APPLIANCE.
Kits designed to accommodate ovens from sea level to 5000 feet. Contact
factory for orifice sizes on installations above 5000 feet.
BEFORE LIGHTING, USE A SOAP AND WATER SOLUTION TO TEST ALL
JOINTS FOR GAS LEAKS.
During the first few hours of operation you may notice a small amount of
smoke coming off the oven, and a faint odor from the smoke. This is
normal for a new oven and will disappear after the first few hours of use.
ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM
COMBUSTIBLE MATERIALS.
UL File# MH19366
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READ FIRST
CAUTION
WARNING
CAUTION
NOTICE
NOTICE
WARNING
CAUTION
KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS
OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR
FALLS.
KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR
HOSE CONTROL CONSOLE.
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS
MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO
WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE
CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE
DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
Never leave a chlorine sanitizer in contact with stainless steel surfaces
longer than 10 minutes. Longer contact can cause corrosion.
Service on this or any other Lang appliance must be performed by
qualified personnel only. Consult your Lang Authorized Service Agent
Directory. You can call our toll free number 1-800-807-9054 or visit our
website WWW.STAR-MFG.COM for the service agent nearest you..
BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS
APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE
RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE
UNIT FROM THE ELECTRIC POWER SUPPLY.
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY
STAR OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY
INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND
WILL VOID ALL WARRANTIES.
UL File# MH19366
5
Model: GCOD/GCOF-S
Equipment Description
Exterior Construction
The oven exterior dimensions are 40” (100 cm) Wide, 32” (80 cm) High, 38”
(95 cm) Deep. The Top, Front, Back, and Sides are constructed of stainless
steel with an aluminized bottom.
The oven doors come standard with a double pane window.
The door handle is constructed of Stainless Steel and Phonolic Tubing.
The oven cavity is insulated with high temperature insulation for efficiency and
reduced heat loss.
Interior Construction
The oven cavity dimensions are 29” (72.5 cm) Wide, 20” (50.84 cm) High, 21”
(53.38 cm) Deep.
The interior of the oven is constructed of porcelainized stainless steel.
Operation
The GCCO-SII oven is a forced air convection oven with a vented oven cavity.
The air is driven by a 1/3 HP fan motor.
Controls
Digital display.
Pulse and two-speed fan.
Solid state temperature sensing and controls
Technical
The GCOD/GCOF oven operates on either Natural Gas or Propane. This
must be specified when ordering.
Floor space required is 48” (122.6 cm) wide, 44” (112.5 cm) deep.
The oven weighs 500 lbs. (227.28 kg).
Contact the factory for correct orifice sizes when installing oven above 4000 ft.
The GCOD/GCOF has electronic ignition and requires a 120 Volt single-phase
connection.
UL File# MH19366
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Unpacking
Receiving the Oven
Upon receipt, check for freight damage, both visible and concealed. Visible
damage should be noted on the freight bill at the time of delivery and
signed by the carrier's agent. Concealed loss or damage means loss o r
damage, which does not become apparent until the merchandise has been
unpacked. If concealed loss or damage is discovered upon unpacking,
make a written request for inspection by the carrier's agent within 15 days
of delivery. All packing material should be kept for inspection. Do not
return damaged merchandise to Star Manufacturing Company. File
your claim with the carrier.
Location
Prior to un-crating, move the oven as near to its intended location as
practical. The crating will help protect the unit from the physical damage
normally associated with moving it through hallways and doorways.
Un-crating
The oven will arrive completely assembled inside a wood frame and
strapped to a skid. Cut the straps and remove the wood frame.
CAUTION
THE OVEN WEIGHS 500 LBS. FOR SAFE HANDLING, INSTALLER SHOULD
OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS
HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK)
TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF
INSTALLATION.
CAUTION
CAUTION
Remove Oven from skid and place in intended location.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE OVEN WILL BE
LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE OVEN.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN
CUT.
UL File# MH19366
7
Installation
WARNING
NOTICE
NOTICE
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED
TO WORK WITH PLUMBING. IMPROPER INSTALLATION CAN CAUSE
INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST
BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
The data plate is located above control panel behind wire mesh screen.
The oven serial number, gas specifications, and clearance specifications
are on the data plate. This information should be carefully read and
understood before proceeding with the installation.
The installation of any components such as a vent hood, grease
extractors, fire extinguisher systems, must conform to their applicable
National, State and locally recognized installation standards.
Leg Installation
Legs are available for both the single and double deck installations. Single
deck installations require a 27-inch leg. Double deck installations require 6inch legs or casters.
To install the 27-inch legs, place some cardboard on the floor and gently tip
the oven onto its back. Fasten two legs to the oven's front corners using
the four 5/16 inch bolts provided in the leg kit. Lift the oven onto its front
legs and block the back up using one of the 27-inch legs set upside down in
the center rear of the oven body. Install the last 27-inch leg onto the oven
body on the control side rear. Gently lift the oven rear, remove the leg set
to support the oven center and install it on the last rear corner.
To install the 6-inch legs or casters, follow the instructions in the Leg Pad
section on the following pages or in the Leg Pad box supplied with the
oven.
The adjustable feet on the bottom of each leg may be screwed in or out as
necessary to level the oven.
A torpedo level placed on an oven rack will assist in leveling the oven.
Stacking the Ovens
Remove all the plug buttons from the top of the lower oven.
Remove the stacking kit from the oven compartment of one oven and install
the 1 1/4-inch plastic bushing into the top of the lower oven.
Tip the top oven backwards and install two 3/8-inch socket head bolts,
found in the stacking kit, into the two front leg holes that match the holes in
the top of the lower oven. Install the socket head bolts with the heads of
the bolt pointing away from the oven.
Lift the top oven and gently set on top of the lower oven so that the heads of
the socket head bolts nest into the holes in the top of the lower oven.
UL File# MH19366
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