Lang GCOF-PP-NAT User Manual

Installation, Operation, Maintenance and Service Instructions
Model: GCOF-PP-NAT
Star Manufacturing International 10 Sunnen Drive St. Louis, MO.63143-3800 Part Number: 2M-W740 Ph: 314-678-6315: Fax: 314-781-2714
Rev A
WWW.LANGWORLD.COM November 5, 2009
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
DANGER
WARNING
CAUTION
NOTICE
POTENTIALLY HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH.
POTENTIALLY HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.
Helpful operation and installation instructions and tips are present.
FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Model #: Purchased From: Serial #: Location: Date Purchased: Date Installed: Purchase Order #: For Service, Call:
Table of Contents
Chapter Page
Table Of Contents ............................................................................3
Read First.........................................................................................4
Equipment Description .....................................................................6
Unpacking ........................................................................................7
Installation ........................................................................................8
Initial Start-Up ..................................................................................13
Operation .........................................................................................14
Maintenance & Cleaning Procedures ...............................................18
Troubleshooting ...............................................................................19
Parts List ..........................................................................................21
Wiring Diagram ................................................................................22
UL File# MH19366 3
CAUTION
CAUTION
CAUTION
WARNING
NOTICE
NOTICE
WARNING
THE OVEN WEIGHS 500 LBS. FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE OVEN WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE OVEN.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CO DES.
The data plate is located above control panel behind wire mesh screen. The oven serial number, gas specifications, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.
The installation of any components such as a vent hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.
THIS APPLIANCE IS EQUIPPED WITH A 3-PRONG (GROUNDING) PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED 3-PRONG RECEPTACLE. DO NOT CUT OR REMOVE THIS GROUNDING PRONG FROM THE PLUG.
WARNING
NOTICE
WARNING
NOTICE
CAUTION
CONVECTION OVENS INSTALLED WITH CASTERS MUST HAVE THE FOLLOWING: A CONNECTOR THAT COMPLIES WITH THE STANDARD FOR CONNECTORS FOR MOVABLE GAS APPLIANCES ANSI Z21.69 LATEST EDITION, A QUICK DISCONNECT THAT COMPLIES WITH THE STANDARD FOR QUICK DISCONNECT DEVICES FOR USE WITH GAS FUEL, ANSI Z21.141 LATEST EDITION, A TETHER OR OTHER MEANS TO LIMIT APPLIANCE MOVEMENT WITH OUT RELIANCE ON THE GAS SUPPLY PIPING. SECURELY ATTACH THE TETHER TO THE EYEBOLT PROVIDED AT THE REAR OF THE APPLIANCE.
Kits designed to accommodate ovens from sea level to 5000 feet. Contact factory for orifice sizes on installations above 5000 feet.
BEFORE LIGHTING, USE A SOAP AND WATER SOLUTION TO TEST ALL JOINTS FOR GAS LEAKS.
During the first few hours of operation, you may notice a small amount of smoke coming off the oven, and a faint odor from the smoke. This is normal for a new oven and will disappear after the first few hours of use.
ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS.
UL File# MH19366 4
CAUTION
KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.
WARNING
CAUTION
NOTICE
NOTICE
WARNING
CAUTION
KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR HOSE CONTROL CONSOLE.
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
Never leave a chlorine sanitizer in contact with stainless steel surfaces longer than 10 minutes. Longer contact can cause corrosion.
Service on this or any other Lang appliance must be performed by qualified personnel only. Consult your Lang Authorized Service Agent Directory. You can call our toll free number 1-800-807-9054 or visit our website WWW.STAR-MFG.COM for the service agent nearest you.
BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY STAR OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
IMPORTANT The installation of the Appliance should conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1/NFPA 54 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES
WHERE APPLICABLE.
UL File# MH19366 5
Lang Model: GCOF-PPNATFD
Equipment Description
Exterior Construction
The oven exterior dimensions are 40” (100 cm) Wide, 32” (80 cm) High, 38” (95 cm) Deep. The Top, Front, Back, and Sides are constructed of stainless steel with an aluminized bottom.
The oven doors come standard with a double pane window. The door handle is constructed of Stainless Steel and Phenolic Tubing. The oven cavity is insulated with high temperature insulation for efficiency
and reduced heat loss.
Interior Construction
The oven cavity dimensions are 29” (72.5 cm) Wide, 20” (50.84 cm) High, 21” (53.38 cm) Deep.
The interior of the oven is constructed of porcelainized stainless steel.
Operation
The GCOF-PPNATFD oven is a forced air convection oven with a vented oven cavity.
The air is driven by a 1/3 HP fan motor.
Controls
Complete computerized controls. Pre-Programmable product selections. Independent shelf timers for each shelf. Load control through use of Cooking Curves. Shelf compensation for uniform baking. Solid state temperature sensing and controls. Dual speed fan. Manual override controls.
Technical
The GCOF-PPNATFD oven operates on either Natural Gas or Propane and can be field converted to either gas.
Floor space required is 48” (122.6 cm) wide, 44” (112.5 cm) deep. The oven weighs 500 lbs. (227.28 kg). Contact the factory for correct orifice sizes when installing oven above 4000ft. The GCOF-PPNATFD has electronic ignition and requires a 120-Volt single-
phase connection.
UL File# MH19366 6
Unpacking
Receiving the Oven
Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier's agent. Concealed loss or damage means loss or damage, which does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered upon unpacking, make a written request for inspection by the carrier's agent within 15 days of delivery. All packing material should be kept for inspection. Do not
return damaged merchandise to Star Manufacturing Company. File your claim with the carrier.
Location
Prior to un-crating, move the oven as near to its intended location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.
Un-crating
The oven will arrive completely assembled inside a wood frame and strapped to a skid. Cut the straps and remove the wood frame.
CAUTION
THE OVEN WEIGHS 500 LBS. FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
CAUTION
CAUTION
Remove oven from skid and place in intended location.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE OVEN WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE OVEN.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
UL File# MH19366 7
Installation
WARNING
NOTICE
NOTICE
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CO DES.
The data plate is located above control panel behind wire mesh screen. The oven serial number, gas specifications, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.
The installation of any components such as a vent hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.
Leg Installation
Legs are available for both the single and double deck installations. Single deck installations require a 27-inch leg. Double deck installations require 6­inch legs or casters.
To install the 27-inch legs, place some cardboard on the floor and gently tip the oven onto its back. Fasten two legs to the oven's front corners using the four 5/16 inch bolts provided in the leg kit. Lift the oven onto its front legs and block the back up using one of the 27-inch legs set upside down in the center rear of the oven body. Install the last 27-inch leg onto the oven body on the control side rear. Gently lift the oven rear, remove the leg set to support the oven center and install it on the last rear corner.
To install the 6-inch legs or casters, follow the instructions in the Leg Pad section on the following pages or in the Leg Pad box supplied with the oven.
The adjustable feet on the bottom of each leg may be screwed in or out as necessary to level the oven.
A torpedo level placed on an oven rack will assist in leveling the oven.
Stacking the Ovens
Remove all the plug buttons from the top of the lower oven. Remove the stacking kit from the oven compartment of one oven and install
the 1 1/4-inch plastic bushing into the top of the lower oven. Tip the top oven backwards and install two 3/8-inch socket head bolts,
found in the stacking kit, into the two front leg holes that match the holes in the top of the lower oven. Install the socket head bolts with the heads of the bolt pointing away from the oven.
Lift the top oven and gently set on top of the lower oven so that the heads of the socket head bolts nest into the holes in the top of the lower oven.
UL File# MH19366 8
Leg Pad Adapter
Identify the front and rear leg adapters (the front adapters have two threaded inserts, the rear has four).
Leg to Adapter Installation:
Install the leg’s threaded stud through the hole in the adapter labeled “C” with the bent flange of the adapter facing away from the leg.
Screw the 3/4-inch nut supplied in the adapter kit onto the leg stud and tighten.
Caster to Adapter Installation:
Place the swivel caster against the front leg adapter with the flange of the adapter facing away from the caster.
Install the four 5/16 inch bolts through the caster base and the adapter holes labeled “A” then install the 5/16 inch nuts with washer and lock washers.
Place the rigid casters against the rear leg adapter with the flange of the adapter facing away from the caster.
Align the caster to the holes in the adapter labeled “B”. NOTE: There are two sets of “B” holes set at 90 from the each other. One set will create a left rear adapter and the other set will create a right rear adapter.
Installation cont’d
Install four 5/16-inch bolts through the caster base and the adapter holes labeled “B” then install 5/16-inch nuts with lock washers and flat washers.
Adapter to Oven Installation:
Gently tip the oven onto its back. Place the front leg adapter into the front corers of the oven. The holes without the threaded inserts face the front of the oven and the flange on the adapter points toward the bottom of the oven.
The edge of the leg adapter with the threaded insert slips under the flange on the oven side, while the edge without the inserts sits on top of the threaded angle on the oven front.
Install two 3/8-inch bolts with lock washers and flat washers through the front holes “D” in the leg adapter and into the threaded inserts on the oven.
Thread one 3/8-inch bolt with lock washer and flat washer into the rear threaded hole labeled “E” on each of the leg adapters.
The forward threaded hole on the front leg adapter does not get a bolt installed. Place the rear leg adapters into the rear corners of the oven so that the adapter
is under the flange of the oven side and back. NOTE: If installing a caster place the adapter on the oven so that the casters roll forward.
Install for 3/8-inch bolts with lock washers and flat washers through the holes labeled “E” in the flange of the oven and into the threaded inserts of the leg adapter.
UL File# MH19366 9
Ventilation and Clearances
Standard minimum clearance from combustible construction is as follows.
4” from side 4” from back 6” from floor
These ovens may be set directly, without legs, on a curbed base or non- combustible floor.
If the oven is set without legs on a non-combustible floor or a curbed base, maintain a 4-inch back clearance.
If the oven is set directly against a non-combustible back wall, maintain a 6­inch clearance to the floor.
Do not install the oven closer than 4 inches from another oven on the right hand side (control panel side).
Do not install the oven closer than 12 inches from an uncontrolled heat source (char broiler etc.) on the right side.
Keep the appliance area free and clear of combustible material and do not obstruct the flow of combustion or ventilation air.
The installation of any components such as a vent hood, grease extractors, and/or fire extinguisher systems, must conform to the there applicable nationally recognized installation standards.
Installation cont’d
WARNING
THIS APPLIANCE IS EQUIPPED WITH A 3-PRONG (GROUNDING) PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED 3-PRONG RECEPTACLE. DO NOT CUT OR REMOVE THIS GROUNDING PRONG FROM THE PLUG.
Electrical Connection
The electrical connection must be made in accordance with local codes or in the absence of local codes with NFPA No. 70 latest edition (in Canada use: CAS STD. C22.1).
The electrical service entrance is provided by a cord and plug located at the oven back directly behind the control compartment.
Each oven requires a 115-volt grounded supply and 7.1 amps. Supply wire size must be large enough to carry the amperage load for the
number of ovens being installed. Wire size information can be found on the oven data plate.
UL File# MH19366 10
WARNING
CONVECTION OVENS INSTALLED WITH CASTERS MUST HAVE THE FOLLOWING: A CONNECTOR THAT COMPLIES WITH THE STANDARD FOR CONNECTORS FOR MOVABLE GAS APPLIANCES ANSI Z21.69 LATEST EDITION, A QUICK DISCONNECT THAT COMPLIES WITH THE STANDARD FOR QUICK DISCONNECT DEVICES FOR USE WITH GAS FUEL, ANSI Z21.141 LATEST EDITION, A TETHER OR OTHER MEANS TO LIMIT APPLIANCE MOVEMENT WITH OUT RELIANCE ON THE GAS SUPPLY PIPING. SECURELY ATTACH THE TETHER TO THE EYEBOLT PROVIDED AT THE REAR OF THE APPLIANCE.
Gas Connection
This appliance is manufactured for use with the type of gas indicated on the data plate. Contact the factory if the gas type does not match that which is on the data plate.
All gas connections must be in accordance with local codes and comply with the National Fuel Gas Code ANSI Z223.1 latest edition.
An internal gas pressure regulator is located inside the control compartment. Gas must be delivered to the appliance regulator at less than 1/2 pound of
pressure and less than 1/2-inch water column pressure drop. The internal regulator is preset at the factory, however, due to gas pressure
variations from area to area, adjust the regulator to provide the manifold pressure indicated on the data plate. This should be 5 inches water column for natural gas and 10 inch water column for propane. A 1/8-inch NPT tap is provided on the main manifold for checking regulator pressure. Access the main manifold by removing the trim piece below the oven doors.
When replacing the 1/8-inch plug in the main manifold a joint sealant that is resistant to the action of liquid petroleum gas must be used.
The supply piping must be of sufficient size to provide 55,000 BTU/hr per oven. A 1/2-inch NPT connection is provided at the rear of the oven directly behind the control compartment. Connect each oven separately.
A gas shut off valve must be installed to the oven(s) and located in an accessible area.
This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSGI and the appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply system at test pressures equal to or less than 1/2 PSIG.
Test for gas leaks. Use a commercial leak detector or a soap and water solution.
Installation cont’d
Flu Installation
A flu extension must be installed on the lower oven of a stacked set. The extension attaches to the flu opening of the lower oven and directs the flu
products into the flu opening of the upper oven. This extension must be installed. The ovens may now be set into position. Be careful if sliding the ovens, they
are not designed to slide over cracks or obstructions in the floor.
UL File# MH19366 11
Installation cont’d
Gas Conversions
1. Disconnect oven from power and gas.
2. Remove bottom trim piece from oven (2 hex head bolts and 1 Phillips screw).
3. Remove side panel from oven.
4. Disconnect black manifold pipe from 3/8” aluminum pipe at the furrel nut.
5. Remove two Phillips screws holding black manifold pipe to oven.
6. Remove black manifold pipe from oven.
7. Remove both burner orifices from manifold and replace with new orifices, making sure to apply pipe thread compound.
8. Remove two Phillips screws holding pilot assembly to oven.
9. Remove pilot assembly from oven.
10. Remove ¼” aluminum pipe from pilot assembly.
11. Remove pilot orifice and replace with new pilot orifice.
12. Re-attach ¼” aluminum pipe to pilot assembly.
13. Re-attach pilot assembly to oven.
14. Re-install black manifold assemblies to oven, making sure that the orifices go into the burner tubes.
15. Re-attach 3/8” aluminum pipe to black manifold assembly.
16. Remove the seal screw from the combination gas valve.
17. Remove the adjustment screw and spring from the combination valve.
18. Insert new spring into the valve and adjustment screw.
19. Re-connect oven to power and gas and check for leaks using a soap solution.
20. Adjust gas pressure to correct water column (5”NG, 10”LP).
21. Install new seal screw provided in kit and affix “Caution” sticker to the visible side of the combination valve.
22. Re-install bottom trim piece and side panel.
NG to LP LP to NG
Part No. Description Qty. Part No. Description Qty. Y9-80401-05 Pilot Orifice, Drilled .010 1 Y9-80401-10 Pilot Orifice, Drilled .018 1
Y9-80400-14
Y9-80505-11
NOTICE
UL File# MH19366 12
Main Burner Orifice, Drilled #53 Combination Gas Valve Spring, Includes:
1. Spring
2. Seal Screw
3. Caution Sticker
Kits designed to accommodate ovens from sea level to 5000 feet. Contact factory for orifice sizes on installations above 5000 feet.
2
1
Y9-80400-13
Y9-80505-16
Main Burner Orifice, Drilled #43 Combination Gas Valve Spring, Includes:
1. Spring
2. Seal Screw
3. Caution Sticker
2
1
Initial Start Up
WARNING
BEFORE LIGHTING, USE A SOAP AND WATER SOLUTION TO TEST ALL JOINTS FOR GAS LEAKS.
Pre-Power On
After the oven is installed and connected to power & gas, prior to turning on, verify the following:
The doors open and close freely. All racks are in the oven correctly. All packing materials have been removed from the inside of the oven. All power and gas connections are tight
Power On
The pilot burner is electronically ignited. When the oven power switch is turned On the pilot will light.
There is a lockout safety feature on the spark ignition module. If, during the initial start-up, the pilot does not light within 30 seconds the module will turn off all gas to the pilot burner. To reset the spark module, turn Off the power switch for 10 seconds then turn the switch back On. This may need to be repeated several times during the initial start-up until gas is present at the pilot burner.
NOTICE
During the first few hours of operation you may notice a small amount of smoke coming off the oven, and a faint odor from the smoke. This is normal for a new oven and will disappear after the first few hours of use.
UL File# MH19366 13
Control Panel
Operation
Light switch. Inspection light only. Push toggle switch to the up position to inspect product. Switch will automatically return to the off position.
AlphaNumeric Display.
Product Select Button. Press to select desired product.
LIGHTS
On
Off
POWER
On
Off
Power switch.
Shelf Select Button. Press to select shelf which
1
2
6A
7
B
product will be placed.
3
4
5
Manual Program Button. Use when product being cooked is for one time only.
UL File# MH19366 14
Man
Prog
8
C
9
D
0
E
Read/Clear Button. Used to read programs, clear
Read Clear
programs, and to access program menu.
TYPICAL OPERATION SEQUENCE
ACTION RESULT
Turn power switch to ON.
Press a product button.
Operation cont’d
Control panel comes on, display says
“SELECT PRODUCT OR READ/CLEAR TO PROGRAM.
Display says “PRODUCT X PREHEATING TO XXX F”. Motor starts and oven begins
preheating to the programmed
temperature. Beeper sounds briefly. Open the oven doors and load the product.
Close the door and press the product button again.
Press the shelf button(s) which correspond to the shelf positions, which the product is loaded (A equals the top shelf and E equals the bottom shelf).
Beeper sounds continuously.
Press the flashing shelf button(s).
Open oven door and remove the product, which corresponds to flashing shelf button(s).
Display says “READY SELECT
PRODUCT TO START ”.
Beeper sounds briefly and display says
“SELECT OVEN SHELVES PRODUCT
X”.
Display shows a countdown timer and
begins to count toward zero.
Display shows “DONE PRESS SHELF
BUTTON X, REMOVE PRODUCT”, shelf
button(s) flash.
Beeper stops. Display shows “READY
SELECT PRODUCT TO START” if no
other shelves carry product or resume
count down for shelves that still have
product cooking.
UL File# MH19366 15
Operation cont’d
Hints & Suggestions
Convection ovens constantly circulate air over and around the product. This strips away the thin layer of moisture and cool air from around the product allowing heat to penetrate more quickly.
Cooking times can be shortened and cooking temperatures can be reduced. To convert standard deck oven recipes, reduce the temperature 50F and the time by 25%.
Make minor adjustments as necessary. The lower the oven temperature the more even the bake. Always weigh your product. This will give you a more consistent size, color and quality. Check the product near the end of the initial cooking cycle by turning on the oven light and
looking through the oven door windows. Do not open the oven doors during baking as this will change the baking charact eristics of the
oven and make it difficult to determine a final program. If the product is overdone on the outside and underdone on the inside, reduce the baking
temperature. If the product is pulling away from the edge of the pan, the temperature is too high or the
cooking time too long. The convection is a mechanical piece of equipment. The same control settings will always
give the same results. If the results vary, problems may be because of product preparation.
UL File# MH19366 16
Operation cont’d
Loading
When loading and unloading the oven, stage products and racks so the oven doors are opened for the least amount of time.
Be sure that racks are level within the oven. Bent or warped pans can greatly affect the evenness of the cook or bake. If using baker’s parchment, be sure the parchment does not blow over the
product. The will create a uneven bake. Load each shelf evenly. Spaces should be maintained equally between the
pan and oven walls, front and back. Do not overload pan’s this will create a uneven bake. For best baking results, load the oven from the center out during random
loading.
CAUTION
CAUTION
ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS.
KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.
UL File# MH19366 17
WARNING
CAUTION
Maintenance & Cleaning
KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR HOSE CONTROL CONSOLE.
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
NOTICE
Never leave a chlorine sanitizer in contact with stainless steel surfaces longer than 10 minutes. Longer contact can cause corrosion.
Cleaning
Always start with a cold oven. The stainless exterior can easily be cleaned using stainless steel cleaner Always follow the cleaner manufacturer's instructions when using any clean er. Care should be taken to prevent caustic cleaning compounds from coming in contact with the blower wheel. The oven racks, rack slides, and interior may be cleaned using oven cleaner. Discoloration or heat tint may be removed using a Carbon Release oven cleaner. The oven interior should be cleaned using a mild soap and a non-metal scouring pad. DO NOT use caustic cleaners. Always apply these cleaners when the oven is cold and rub in the direction of the metal's grain.
UL File# MH19366 18
Troubleshooting
Symptoms
What follows is a chart of Symptoms and Possible Causes to aid in diagnosing faults with the oven. Refer to the Symptoms column to locate the type of failure then to the Possible Cause for the items to be checked. To test for a possible causes refer to the TEST section and locate the Possible Cause then refer to test to identify test procedures
Symptom Possible Cause
Display will not come on. No power to cord outlet
Oven unplugged from outlet Failed power cord or plug Failed power switch Failed pilot ignition Contrast needs to be adjusted Failed display board
Oven will not heat Power Switch is not “ON”
No product selected Failed Pilot ignition Failed Circuit Board Failed Probe Failed Module Failed Centrifugal switch in Motor Failed Motor Failed Over-temperature Thermostat Failed Valve
Motor will not run Power Switch is not “ON”
No product selected Failed Pilot ignition Failed Motor Failed Contactor Failed Circuit Board
Product burning Product is cooked too long
Failed circuit board Failed probe
Product under done Product is not cooking long enough
Failed circuit board Failed probe
UL File# MH19366 19
Troubleshooting cont’d
NOTICE
WARNING
Service on this or any other Lang appliance must be performed by qualified personnel only. Consult your Lang Authorized Service Agent Directory. You can call our toll free number (314) 678-6315 or visit our website WWW.LANGWORLD.COM for the service agent nearest you.
BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.
TESTS
If an item on the list is followed by an asterisk (*), the work should be done by a factory authorized service representative.
Possible Cause Test
Product is cooked too long No test available, operational condition Failed Probe Check probe for proper resistance*
Failed Circuit Board
Failed Valve
Confirm that board is getting correct voltage* Confirm that board is putting out correct voltage*
Remove the wires and check for continuity across the coil*
Failed Centrifugal switch in Motor
Failed Motor contactor
Failed Motor Confirm that motor is getting correct voltage* Failed or disconnected
safety thermostat Failed Spark Module Confirm that Spark Module is getting proper voltage*
CAUTION
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY STAR OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
Remove the wires and check for continuity across them while motor is turning*
Remove the wires from the contactor coil and check for continuity across the contactor coil connection*
Ensure the contactor moveable points move freely up and down*
Check across the thermostat connectors for continuity*
UL File# MH19366 20
23
28
29
27
30
25
24
32
35
33
34
3
2
1
4
5
6
22
SEE DETAIL
21
19
20
A
26
17
15
16
14
13
12
SEE DETAIL C
7
8
9
10
11
SEE DETAIL B
Model:
GCOD/F-PP & GCOD/F-PT Gas Covection Oven
18
SK2348 Rev . B 5/30/13
PARTS LIST May 30, 2013 Rev A
Model No: GCOF-PPNATFD, GCOD-PT-NAT, GCOF-PT-NAT, GCOF-PTNATMF/CO
Commercial Full Size Gas Convection Oven
Key
Number
1 2U-71500-05 1 BLOWER WHEEL ECCO/GCCO ALL 2 Q9-GCCO-164 1 MOTOR MOUNT WELD ALL 3 2T-30401-09 1 STAT FXD 500 DEG OPEN ALL 4 PS-30200-35 1 REPLACEMENT MOTOR ALL 5 Q9-GCCO-181 1 BODY BACK ALL 6 Q9-GCCO-264-1 1 FLUE DEFLECTOR SPOT ALL 7 LM-GCCO-154 1 CAN TOP ASSY GCOF Q9-60102-1403 1 GCCO TOP PANEL ASSY w/ MNT HRD GCOD 8 Q9-60102-140 1 GCCO RIGHT SIDE S/S GCOF Q9-60102-1402 1 GCCO RIGHT SIDE S/S EXTRA DEEP w/ MNT HRD GCOD 9 2E-31107-02 1 CORD SET 14/3 X 8’ 15A ALL 10 Q9-60102-171 GCCO COOLING FAN KIT 120V Q9-60102-1711 GCCO COOLING FAN KIT 220V 11 Q9-60102-904 1 ACCESS COVER - ECCO/GCCO, & HRDWR ALL 12 Q9-GCCOPPP 1 PANEL GCCO PURPLE PLUS GCOF-PPNATFD Q9-GCCOPPT 1 PANEL GCCO PLATINUM GCOD-PT-NAT, GCOF-PT-NAT, GCOF-PTNATMF 13 2A-50312-01 2 DOOR CHAIN ALL Q9-50312-02 2 DOOR CHAIN AND TURNBCKL ASSY ALL 14 2P-73000-03 1 SST SPRKT40B11 5/8 BORE ALL 15 Q9-ECCO-145-1 1 MICRO SWITCH BRACKET ALL 16 2E-30301-02 1 SWITCH, MICRO ALL 17 Q9-GCCO-257-W1 2 BURNER WELD ASSY ALL 18 2E-41100-08 1 SENSOR ECCO/GCCO TEMP ALL 19 Q9-60102-115 BOTTOM PANEL WELD ASSY w/ LOGO ALL 20 Q9-GCCO-233-2 1 BOTTOM PANEL ASSY ALL 21 2M-60301-43 1 DIE CAST PLT LANG SATIN ALL 22 2B-50200-20 5 RACK ECCO/GCCO OVEN GCOF 2B-50200-31 5 RACK ECO DEEP OVEN ONLY GCOD 23 2B-50200-33 2 RACK SLIDE 5 POS ECO DEEP GCOD 2B-50200-93 2 RACK SLIDE 11 POS GCOF 24 2E-31602-04 2 LAMP SKT SNAP-IN WHT ALL 25 2S-31603-09 2 LAMPS INC 120V 40W ALL 26 Q9-60102-137 1 BODY SIDE LH GCCO GCOF M9-60102-14021 1 GCCO LEFT SIE S/S EXTRA DEEP w/ MNT HRD GCOD 27 Q9-50312-44 1 LH DOOR ASSY E/GCCO ALL Q9-50312-441 1 LH DOOR ASSY E/GCCO SOLID GCOFSD 28 Y9-50312-05 1 HANDLE ASSY 1 HANDLE ALL 29 Q9-50312-47 1 LH OUTER DOOR ALL 30 2Q-71301-04 1 WINDOW ASSY 9-5/8X16-5/8 ALL 31 Q9-50312-54 1 LH INNER DOOR ALL 32 Q9-50312-43 1 RH DOOR ASSY E/GCCO ALL Q9-50312-431 1 RH DOOR ASSY E/GCCO SOLID GCOFSD 33 Q9-GCCO-161 1 SNORKEL ASSY ALL 34 Q9-GCCO-224-2 1 BAFFLE REAR ASS ALL 35 2C-20112--02 4 SCREW, SHLDR THUMB ALL NI 2A-80400-01 2 ORIFICE SPUD UNDRILLED GCOD-NAT NI Y9-80400-14 2 ORIFICE SPUD .0595 #53 GCOD-NAT
Part
Number
Qty Per
Description
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1 INCLUDE MODEL AND SERIAL NUMBER OF 1
Some items are included for illustrative purposes only and in certain instances may not be available.
6
5
7
4
3
2
1
8
2
9
11
10
DETAIL A
17
22 23 24 25
18
19
20
21
DETAIL B
Cooling Fan Kit Assy
Pilot Burner Assembly
Manifold Assembly
Available in Assembly only
14
13
12
Model:
GCOD/F-NAT & GCOD/F-LP Detail A: Gas Covection Oven Pilot & Manifold Assy Detail B: GCCO Cooling Fan Kit Assy
15
16
SK2310
. C 12/1/10
Rev
PARTS LIST May 30, 2013 Rev A
Model No: GCOF-PPNATFD, GCOD-PT-NAT, GCOD-PT-LP1, GCOF-PT-NAT, GCOF-PTNATMF
GAS FULL SIZE CONVECTION OVEN, PILOT BURNER, MANIFOLD & COOLING FAN ASSEMBLY
Key
Number
1 2E-41100-07 1 SENSOR FLAME PROBE GCCO ALL 2 2K-70101-32 2 STL TBE UNION 1/2CC X 1/2NPT-M ALL 3 2A-80401-04 1 PLT BURNR ORFCE.021DRL NG GCCO-NAT 2A-80401-05 1 PLT BURNR ORFCE.010DRL LP GCCO-LP 4 2C-20301-15 2 NUT HEX 10-32 PLTD ALL 5 Q9-GCCO-321 1 JOHNSON PILOT BRACKET ALL 6 2J-80201-14 1 PILOT LT BRNR HRZTL JHNSN ALL 7 2C-20101-24 2 SCRW MS PLT 10-32 X .375 ALL 8 2I-70803-02 1 CERAMIC BUSH 3 TBE ALL 9 Q9-GCCO-322 1 PILOT TUBE ALL 10 1O-71400-13 18 inch. SLEEVING-TEFLON 1/4X .030 ALL 11 2I-70803-04 6 CERMC INSLTR 9/32ID11/16 ALL 12 Q9-GCCO-706 1 MANIFOLD ASSY NAT Q9-GCCO-706-WP 1 MANIFOLD ASSY LP 13 2K-70308-01 1 PIPE PLUG REG 1/8 NPT BLK ALL 14 Y9-80400-13 2 ORIFICE SPUD .0890 #43 NAT Y9-80400-14 2 ORIFICE SPUD .0595 #53 LP 15 2K-70310-01 1 BELL RDUC 1/2-3/8BLK IRN ALL 16 Q9-GCCO-263-1 1 TUBE ‘A’ ALL 17 2C-20301-11 2 NUT HEX 8-32 PLTD Q9-60102-171, Q9-60102-1711 18 Q9-GCCO-801 1 GCCO COOLING FAN BRACKET Q9-60102-171, Q9-60102-1711 19 2A-70805-03 2 RBBR BMPT RECSED .25X.50 Q9-60102-171, Q9-60102-1711 20 2C-20101-64 2 SCRW PHD MS M4 X 6 PLTD PHIL Q9-60102-171, Q9-60102-1711 21 2C-20301-10 2 NUT HEX 6-32 PLTD Q9-60102-171, Q9-60102-1711 22 2K-70801-09 1 SNAP BUSH 1 SB1000-12 Q9-60102-171, Q9-60102-1711 23 2U-30200-45 1 MOTOR W/FAN AXIAL 115VAC 70 C Q9-60102-171 2U-30200-46 1 MOTOR W/FAN AXIAL 220VAC 70 C Q9-60102-1711 24 Q9-GCCO-802 2 HARNESS OVEN Q9-60102-171, Q9-60102-1711 25 2C-20109-14 2 SCRW S/S 6-32 X 2 R/H M/S Q9-60102-171, Q9-60102-1711 NI 2V-80505-11 1 CONVERSION KIT NG TO LP NI 2V-80505-10 1 COMBI VALVE
Part
Number
Qty Per
Description
1
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
1
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
33
34
1
2
3
35
2
4
32
5
9
67
8
28
27
30
29
24
26
29
25
24
31
27
28
26
21
19
20
22
10
2
36
11
2
4
12
4
13
14
16
3
15
23
17
Detail C
Model:
GCCOPPP (Purple Plus) & GCCOPPT (Platinum) Full Size Gas Control Panels Assemblies
1816
SK2346
2
. A 11/26/14
Rev
PARTS LIST May 30, 2013 Rev A
Model No: GCOF-PPNATFD, GCOD-PT-NAT, GCOF-PT-NAT/LP, GCOF-PTNATMF/CO
Commercial Full Size Gas Convection Oven Control Panel Assy
Key
Number
1 Q9-GCCOPPT 1 PANEL GCCO PLATINUM GCOD-PT-NAT, GCOF-PT-NAT,
1 Q9-GCCOPPP 1 PANEL GCCO PURPLE PLUS GCOF-PPNATFD, GCCO-PP-N, GCCO-PP-PFD, GCCO-PPSTM-N 2 Q9-ECCO-224-2 1 TRANSFORMER COVER GCCOPPT, GCCOPPP 3 2C-20102-08 17 SCRW PHD ST 8-32X.375 GCCOPPT, GCCOPPP 4 2K-70801-04 4 SNAP BUSH 3/4 SB750-10 GCCOPPT 2K-70801-04 3 SNAP BUSH 3/4 SB750-10 GCCOPPP 5 2E-31400-07 1 XFORMR120-208-240/24V40VA GCCOPPT, GCCOPPP 6 2E-31400-27 1 XFORMR 120V/24-12 40VA GCCOPPT, GCCOPPP 7 Q9-GCCO-223-31 1 SLIDE SUPPORT C,P,PP GCCOPPT, GCCOPPP 8 2C-20102-05 2 SCRW HXHD ST 8-32X.75 GCCOPPT, GCCOPPP 9 2E-30503-01 1 TRM BLOCK 24 POS QK CON GCCOPPT, GCCOPPP 10 2E-30701-05 4 CONTC 2POLE 30A 24VAC P & GCCOPPT, GCCOPPP 11 2E-30600-02 1 RELAY 240VAC 3FORMC FLNG 2E-GCCO-610, GCCOPPP-NI, GCCOPPT-PE 2E-30600-06 1 RELAY 115VAC - 3FORMC- 2DPT 110V UNITS 12 2J-40301-49 1 CONN 9PIN CAP HOUSING 2E-GCCO-610 13 Q9-GCCO-223-5 1 LOWER SHIELD GCCOPPT, GCCOPPP 14 2T-30402-27 1 STAT ADJ 450 DEG 48 PILOT GCCOPPT, GCCOPPP 15 Q9-GCCO-223-7 1 SWITCH INSULATOR GCCOPPT, GCCOPPP 16 2E-30303-06 2 SWT TOG ON-ON DPDT BLK GCCOPPP 17 Q9-GCCO-223-8 1 AUXILLARY STAT MOUNT GCCOPPT, GCCOPPP 18 2P-70903-08 1 PLG BTN PLTD MTL 5/16 19 2R-70702-08 1 DIAL PLATE 450o STAT GCCOPPT, GCCOPPP 20 2R-70700-01 1 KNOB BLNK UNIVERSAL BLACK GCCOPPT, GCCOPPP 21 TBD KNOB ASSEMBLY 22 2E-30303-05 1 SWT PLATE ON/OFF GCCOPPT, GCCOPPP 23 2C-20101-77 2 SCRW MS PLT 6-32 X .25 GCCOPPT, GCCOPPP 24 Q9-EH-502 2 TRIMLOCK 7 3/4 GCCOPPT, GCCOPPP 25 Q9-50307-47 1 CPU MOUNT GCCOPPT, GCCOPPP 26 2C-20101-17 5 SCRW RND MS 6-32X1 PLTD GCCOPPT, GCCOPPP 27 2A-20501-01 5 SPCR FBR 1/4 OD #8 ID 3/8 GCCOPPT, GCCOPPP 28 2C-20301-10 9 NUT HEX 6-32 PLTD GCCOPPT, GCCOPPP 29 2E-41800-02 2 PCB GUIDE 6675 6.675 LG GCCOPPT, GCCOPPP 30 2J-40102-W26 1 UNIVERSAL CPU PP/PT/EZO GCCOPPT, GCCOPPP 31 Q9-40102-51-2 1 CIRBD FILTER (no used w/2J-40102-W26)
32 Q9-GCCO-223-21 1 SLIDE C,P,PP GCCOPPT, GCCOPPP 33 Q9-60102-904 1 ACCESS COVER - ECCO/GCCO GCCOPPT, GCCOPPP 34 Q9-60101-882 1 CONTROL FRT W/LABEL PT-ECCO/GC GCCOPPT Q9-60101-881 1 CONTROL FRT W/LABEL PP-ECCO/GC GCCOPPP, GCCOPPP-NI 35 2J-40102-25 1 DISPLAY BRD,320x240,DB170-001 GCCOPPT 2J-40102-24 1 DISPLAY 4X20 MDL.DA170-001 GCCOPPP 36 2J-80300-08 1 SPARK IGN CONTROL GCCO GCCOPPT, GCCOPPP NI 2E-GCCO-610 1 HARNESS 24 VOLT PT & PP GCCOPPT, GCCOPPP NI 2E-GCCO-609 1 HARNESS 120 VOLT PT & PP GCCOPPT, GCCOPPP NI 2E-GCCO-608 1 HARNESS MOTOR PT & PP GCCOPPT, GCCOPPP NI 2M-61111-145 1 WD GCCO-PP 120VAC GCCOPPP NI 2M-61111-146 1 WD GCCO-PT 120VAC GCCOPPT NI 2J-31110-W1 1 USB PNL MNT CABLE
Part
Number
Qty Per
Description
GCOF-PTNATMF, GCOF-PTNATCO, GCCO-PT-NCO, GCCO-PT-NFD, GCCO-PT-PCO, GCCO-PTSTM-N
GCOD-PTNAT, GCOF-PPNATFD, GCOF-PTNATMF
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1
INCLUDE MODEL AND SERIAL NUMBER OF 1
Some items are included for illustrative purposes only and in certain instances may not be available.
Wiring Diagram 120-Volt
UL File# MH19366 22
WIRING DIAGRAM 220/240-Volt
UL File# MH19366 23
UL File# MH19366 24
STAR INTERNATIONAL HOLDINGS INC. COMPANY
Star - Holman - Lang - Wells - Bloomeld - Toastmaster
10 Sunnen Drive, St. Louis, MO 63143 U.S.A.
(314) 678-6303
www.star-mfg.com
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