Land Rover Series I 1948 1951 User Manual

LAND
ROVER
OPERATION MANUAL
IMPORTANT
NOMENCLATURE As this manual covers both Right and Left-hand Drive models, reference is made throughout the text to the “left-hand” and “right-hand” sides of the vehicle, rather than to the “near-side” and “off-side.” The “left-hand side” is that to the left hand when viewed from the rear; similarly “left-hand drive” models are those having the driving controls on the left-hand side, again when the vehicle is viewed from the rear.
CAPACITIES
All capacities are quotes in Imperial and Metric measure; to ascertain the U.S. equivalent, multiply the Imperial figure by 1.2.
GUARANTEE
In order to obtain the Certificate of Guarantee operative with your vehicle, it is essential that you should, with the minimum of delay, either fill in and post the guarantee form supplied or ask your supplier to do it for you. Failure to do so may seriously jeopardise any claim you have on the Company under the terms of the standard guarantee.
GEAR RATIOS
The Land-Rover is equipped with a transfer box giving a secondary series of low gear ratios for heavy work. You are advised to consult “Gear Changing Instructions” for full details of the operation of this transfer box.
LOCKING
To protect your Land-Rover against theft, always remove the ignition key when parking. As an additional precaution the distributor rotor arm may also be removed or the petrol tap on the sediment bowl turned “OFF.”
MAINTENANCE
In order to obtain maximum service and dependability from your Land­Rover, maintenance items listed in this manual should receive regular attention. They are few in number and quite straightforward and will amply repay the small amount of time which needs to be devoted to them.
OPERATION MANUAL
-- for the --
LAND ROVER
Regd. Trade Mark
1948-51 MODELS
Vehicles numbered:
R860001 to R863000 R8663001 onwards R06100001 onwards
L860001 to L863000 L8663001 onwards L06100001 onwards
R8670001 onwards R06200001 onwards
L8670001 onwards L06200001 onwards
R8680001 onwards R06300001 onwards
L8680001 onwards L06300001 onwards
(The prefix R is omitted from vehicles built to Home requirements, bearing serial numbers 06110348, 06200265 and 06300001 onwards).
) Standard vehicle ) Right-hand drive. )
) Standard vehicle ) Left-hand drive. )
) Station wagon ) Right-hand drive.
) Station wagon ) Left-hand drive.
) Welding outfit vehicle ) Right-hand drive.
) Welding outfit vehicle ) Left-hand drive.
THE ROVER CO. LTD., SOLIHULL, BIRMINGHAM, ENGLAND.
Telephone: SHEldon 2461. Telegrams: Rover, Solihull.
A copy of this operation manual is sent out with each
SERVICE DEPT. SOLIHULL, BIRMINGHAM, ENGLAND.
Telephone: SHEldon 2461. Telegrams: Rovrepair, Solihull.
London Service Station SEAGRAVE ROAD, FULHAM, LONDON S.W.6., ENGLAND.
Telephone: FULham 1221. Telegrams: Rovrepair, Wesphone, London.
vehicle. Additional copies are obtainable from either of the addresses opposite. PRICE – 5/-
ROVER PHONES: Solihull (Head Office) - SHEldon 2461 Solihull Service Dept. - SHEldon 2461 London Service Station - FULham 1221
APRIL, 1950. Publication. No. TP/108/D
Attachments, towing 91, 96
A
Additives, oil 20 Additives, petrol 3 Adjustment, brake 53 Adjustment, clutch 39 Adjustment, distributor 68 Adjustment, fan belt 42 Adjustment, reverse stop 19 Adjustment, steering 53 Adjustment, tappet 38 Air cleaner 49 Anti-freezing mixture 43 Axles 6, 29
B
Brake adjustment 53 Brakes 6, 53 Brakes, bleeding 55 Battery 64 Box, control 67 Bulbs 71
C
Cable, high tension 70 Capacities (special note)
Inside front cover Capacities 7 Capacity, engine oil 5, 26 Capacity, petrol 5, 45 Capacity, water 5, 42 Capstan winch 104 Carburettor 50 Carrier, spare wheel 95 Chaff guard 105 Chassis lubrication 30 Cleaner, air 49 Clutch 6, 39
Clutch adjustment 39 Clutch lubrication 27 Coil 68 Controls 10-14 Control box 67 Control, ignition 36 Control, mixture 11, 15 Coolant, draining 42 Cooler, oil 106 Cooling system 5, 40
D
Dampers, hydraulic 55 Decarbonising 35 Description 7 Dimensions, vehicle 7 Dimensions, engine 5 Dipper switch, lamp 10 Distributor adjustment 68 Distributor lubrication 27 Distributors, Rover
INDEX
(British Isles) 111-120
Distributors, Rover
(Overseas) 121-128 Doors 84 Draining Coolant 42 Dynamo 27, 66
E
Electrical equipment 64-76 Engine governor 105 Engine timing 36 Engine lubrication 21 Engine dimensions 5
F
Fan belt adjustment 42 Fault location 77-83 Filter, oil, external 26, 27 Foot pedals 10, 30 Foot pedal pads 95 Freewheel 6 Front axle lubrication 29 Front hub lubrication 29 Front wheel drive lock 13 Frost precautions 43 Fuel system 5, 44 Fuse 4, 67
G
Gauge, petrol level 13 Gearbox 6 Gearbox lubrication 28 Gear changing 16-19 Gear ratios 6 Governor, engine 105 Guarantee 2
H
Hand-rail, passenger 9 Heater, vehicle 93 Hoods 85-90 Horn 74 Horn button 10 Hub, front, lubrication 29 Hydraulic dampers 55
I
Ignition 5, 68-71 Ignition control 36 Ignition switch 12 Ignition warning light 12 In case of trouble 77-83 Instruments 10 Instrument panel light switch 12 Introduction 1
L
Lamps 71 –74 Lamp dipper switch 10 Lamp focussing 72 Lamp setting 72-73 Lamp switch 12 Level gauge, petrol 13
Location of faults 77-83 Location of Solihull factory 129 Lock, front wheel drive 13 Locking Inside front cover Lubricants, recommended 32-33 Lubrication 20-30 Lubrication, axles 29 Lubrication, chassis 30 Lubrication, clutch 27 Lubrication, distributor 27 Lubrication, engine 21 Lubrication, front hub 29 Lubrication, gearbox 28 Lubrication, propeller shaft 28 Lubrication, steering box 30 Lubrication, suspension 30 Lubrication, transfer box 28 Lubrication, upper cylinder 3
M
Maintenance points 31-35 Map of Solihull factory 129 Mixture, anti-freezing 43 Mixture control 11, 15 Nomenclature Inside front cover Numbers, vehicle 4
O
Oil additives 20 Oil capacity, engine 5, 26 Oil cooler 106 Oil filter, external 26, 27 Oil pressure 12, 26 Oil pressure warning light 12, 26, 76
P
Pad, foot pedal 95 Pedals, foot 10, 30 Petrol system 5, 44 Petrol additives 3 Petrol capacity 5, 45 Petrol level gauge 13 Petrol pump 46 Plugs, sparking 39 Power take-off 96-104 Precautions, frost 43 Pressure, oil 12, 26 Pressures, tyre 57 Propeller shaft lubrication 28 Pulley, rear power take-off 103 Pump, fuel 46
R
Ratios, gear 6 Rear axle lubrication 29 Recommended lubricants 32-33 Rover distributors
(British Isles) 111-120 Rover dealers (Overseas) 121-128 Running-in period 2
S
Seats 84 Seats, rear 94
Sediment bowl 45 Setting lamps 72-73 Sidescreens 84 Spare wheel 9, 57 Sparking plugs 39 Special notes 2 Specification 5 Springs, road 55 Starter 12, 15, 68 Starter switch 12, 15 Starting 15 Station wagon 109-110 Steering 7, 52 Steering box lubrication 30 Suspension 6, 55 Suspension lubrication 30 Switch, dipper lamp 10 Switch, ignition 12 Switch, instrument panel light 12 Switch, lamp 12 Switch, starter 12, 15 Switch, windscreen wiper 13
T
Towing attachments 91, 96 Tappet adjustment 38 Technical Service 130 Timing 36 Tools 9-10 Trafficators 93 Trailer, Brockhouse 107 Transfer box 6, 13, 18 Transfer box lubrication 28 Transmission 6 Trouble finding 77-83 Tyre pressures 57 Tyres 56-63
U
Upper cylinder lubrication 3
V
Vehicle heater 93 Vehicle serial numbers 4 Ventilator, windscreen 95
W
Warning light, ignition 12, 75 Warning light, mixture
control 11, 15, 16, 75 Warning light, oil pressure 12, 26, 76 Water system 40
Water capacity 5, 42 Weights 7 Welding plant vehicle 108 Wheels 56-63 Wheel balancing 63 Wheel, spare 9, 57 Winch, capstan 104 Windscreen 9 Windscreen ventilator 95 Windscreen wiper 13, 74 Wiring diagram Inside rear cover
INTRODUCTION
“Occasions when the owner finds himself in
In the design of the Land-Rover every effort has been made to simplify as far as possible the amount of attention which the owner must devote to upkeep. For this manual we have endeavoured, by the use of illustrations, to make the instructions for items of routine maintenance as simple and as clear as possible. At the same time we realise that there may be occasions when the owner finds himself in some difficulty; such cases are dealt with by our Service Department and the information given on Page 130 will help you.
Operating instructions for the standard vehicle are given on Pages 1-92, while details of extra equipment are set out on Pages 93­106; reference to the Land-Rover Station Wagon is made on Page 109 and to the Welding Plant version on Page 108.
some difficulty”
In the event of spare parts being required, they may be obtained through the, nearest Rover agent or in cases where difficulty ' experienced, directly from us. A list of Rover Agents (both Home and Overseas) is given at the back of this book.
It will be realised that from time to time, alterations in design and in the make of various accessories occur and this operation manual, while being kept up-to-date as far as possible, is not to be taken as a standard specification of the Land-Rover.
We reserve the right, to alter the specification at any time and without incurring any obligation to incorporate such alteration in vehicles already delivered.
The purchaser is earnestly requested to fill in the Guarantee form supplied with the vehicle, upon receipt of which we will place his name on our list of owners and return the completed Guarantee form.
'I'HE ROVER Co. Ltd., SOLIHULL, BIRMINGHAM, ENGLAND.
APRIL 1950 1
SPECIAL NOTES
“Avoid steam which may be blown out
GUARANTEE. In order to obtain the Certificate of Guarantee operative with your vehicle, it is essential that you should, with the minimum of delay, either fill in and post the guarantee form supplied or ask your supplier to do it for you. Failure to do so may seriously jeopardise any claim you may have on the Company under the terms of the standard guarantee.
COOLING SYSTEM. The cooling system is pressurised and great care must be taken when
removing the radiator filler cap, especially when the engine is hot, to avoid steam which may be blown out with considerable force.
I'HE RUNNING-IN PERIOD. The years of good service expected from your vehicle will depend to a large extent upon the treatment it receives in the early stages. It is most important that your Land­Rover be properly “run-in”, that is,
it should, be given an initial period
with considerable force”
of service during which it must be driven carefully at moderate speeds
so that no component is subjected to extreme loads.
We recommend a running-in period of 500 miles (750 Km.) during which 35-40 m.p.h. (55-65 k.p.h.) in high transfer ratio should not be exceeded, but even after that the vehicle should not be driven at prolonged high speeds until it has done 1, 000 miles (1,500 Km.); good use should be made of the gearbox and a change-down to a lower gear made if the engine is subjected to hard pulling in a high gear. Never race the engine when cold at any time during the life of the vehicle.
The instructions pasted on the windscreen are only general and to get the most lasting benefit the owner will not only obey these, but also see that he does not, on prolonged stretches, do even 40 m.p.h. (65 k.p.h.) if it means using full throttle during the first 500 miles (750 Km.).
APRIL 1950 2
It may well be that you desire to use the Land-Rover for other purposes besides road-work, even when it is new; it may he required for driving, stationary equipment or for cross-country work necessitating low transfer ratio. In the latter case 15 m.p.h. (25 k.p.h.) should not be exceeded in top gear whilst running-in, with correspondingly lower speeds in the intermediate gears. For stationary work an engine speed of 2,000 r.p.m. should be regarded as the maximum during the first five hours and this figure can be raised to 3,000 r.p.m. for the next ten hours. As an engine revolution indicator is not fitted to the Land-Rover, reference should be made to the table below to ascertain the road-speed corresponding to these figures and the hand-throttle marked to give these settings during a trial run on the road.
ENGINE R.P.M.
2,000 30 m.p.h. (50 k.p.h.). 12 m.p.h. (20 k.p.h.). 3,000 46 m.p.h. (70 k.p.h.). 17 m.p.h. (27 k.p.h.).
Top gear (high transfer). Top gear (low transfer).
ROAD SPEED
Your dealer will carry out a complete check-over on the vehicle after 750 miles (1.000 Km.) if used exclusively for road-work or after 30 hours when mainly used in low transfer ratio for farming purposes. The inspection will conform to the Free Service Card supplied with the vehicle and includes changing the oil in the engine, gearbox, transfer box and axles. A second check-over will be given after 1,500 miles (2.500 Km.) or 60 hours.
UPPER CYLINDER LUBRICATION. During the early life of the vehicle we recommend the use of an upper
cylinder lubricant. It should be used in the proportion of one fluid ounce to four gallons of petrol (three centilitres to twenty litres) and added to the tank before filling with petrol to ensure thorough mixing.
We have tested and exclusively recommend the following lubricants:-
Wakefield's Castrollo. Mobil Upperlube. Shell Donax U.
or Energol U.C.L.
The addition of upper cylinder lubricant is not considered so essential after the engine has been "run-in," but it can be continued without any detrimental effect.
APRIL 1950 3
FUSE.
“First examine the fuse”
“The registration number . . . is of no
The single fuse fitted in the electrical system protects the horn, windscreen wiper, petrol tank gauge unit and rear stop lights. It is situated under a bakelite cover on the engine side of the scuttle panel on the right-hand side a spare fuse is carried under the same cover. In the event of a failure occurring on any of the components detailed, first examine the fuse to make sure that it has not "blown."
VEHICLE SERIAL NUMBERS The vehicle serial number will be found on a plate fixed to the scuttle panel. Owners are requested to quote this number in all correspondence; the registration number of the vehicle is of no use whatever to us.
Certain units also carry serial numbers as detailed below, but they should not be quoted unless specially asked for, as we can identify them from our records, providing the
vehicle number is given.
use whatever to us.”
Chassis number is stamped on the top
of the left-hand front engine bearer bracket.
Engine number is stamped at the top front of the cylinder block on the left­hand side, adjacent to the water PUMP.
Gearbox number is stamped on the right-hand side of the casing at the rear.
Rear axle number is stamped on to of the axle casing on the left-hand side.
Front axle number is stamped on top of the axle casing on the left-hand side.
APRIL 1950 4
GENERAL DATA AND DIMENSIONS
“Waterproof covers on
ENGINE. Four cylinders cast en bloc with detachable cylinder head. Flexibly mounted on rubber at four points. Three crankshaft bearings; four cam- shaft bearings. Vibration damper on crankshaft integral with fan driving pulley. Overhead inlet valves operated by followers and push rods; side exhaust valves by direct rockers from camshaft; camshaft is driven by duplex chain automatically adjusted by hydraulic tensioner. Lubrication is full pressure from gear-type oil pump to all bearings and valve gear. External A.C. by-pass pressure filter and a gauze pump intake filter in the sump.
Bore 69.5 mm. (2.736 in.). Stroke 105 mm. (4.133 in.).
Cylinder capacity 1,595 c.c. (97.34 cu. in.) Compression ratio 6.8 - 1 B.H.P. 50-55 at 4,000 R.P.M. R.A.C. Rating 11.98 H.P. Max. torque 80 lbs. / ft.(11 mKg.) at 2,000 R.P.M. Firing order 1, 3, 4, 2. Sump capacity 10 pints (5,5 litres).
COOLING. Impellor type water pump and fan driven from crankshaft. Temperature controlled by thermostat. Pressurised system to decrease loss of coolant under hard working conditions. Total capacity 17 pints (9,75 litres).
IGNITION SYSTEM. Battery and coil. Distributor has both centrifugal and vacuum advance and retard. Waterproof covers on sparking plugs.
FUEL SYSTEM. Petrol from tank under seat-box on right-hand side is delivered to the Solex 32 P.B.I.2 down-draught carburettor by electric S.U. pump. AC. sediment filter between tank and pump. AC. oil-bath air cleaner. Fuel capacity 10 Imperial gallons (45 litres).
APRIL 1950 5
Sparking Plugs”
CLUTCH. Single dry plate 9 in. (230 mm.) diameter.
MAIN GEARBOX. Single helical constant-mesh gears, with synchromesh on top and third speeds.
TRANSFFR BOX. Two-speed reduction gears on main gearbox output. Incorporates free-wheel unit in front axle drive.
TRANSMISSION. Hardy-Spicer open propellor shafts to front and rear axles.
REAR AXLE. Spiral bevel pattern. Semi-floating axle shafts. Ratio 4.7-1. (4.88-1 for axle numbers up to 861371).
FRONT AXLE. Spiral bevel differential. Drive transmitted through enclosed constant velocity universal joints. Ratio 4.7-1. (4.88-1 for axle numbers up to 861371).
OVERALL GEAR RATIOS. The table below gives the overall gear ratios, i.e., total reduction obtained through main gearbox, transfer box and axles. (Axles numbered 861372 onwards).
MAIN GEARBOX
High ratio. Low ratio.
TRANSFER BOX
Top gear 5.396 13.578
Third 7.430 18.697
Second 11.023 27.738
First 16.165 40.676
Reverse 13.743 84.581
SUSPENSION. Semi-elliptic leaf springs with rubber bushes controlled by telescopic hydraulic dampers.
BRAKES. Girling hydraulic brakes on all wheels. Handbrake applies Girling mechanical brake on transfer box output shaft for parking purposes only.
WHEELS. 16" divided or 16" well-base pattern.
TYRES. 6.00-16 or 7.00-16.
APRIL 1950 6
ELECTRICAL SYSTEM. Lucas 12-volt starting and lighting set. Battery 51 A.H. mounted at right of engine well clear ground.
STEERING. Burman worm and nut pattern.
VEHICLE DIMENSIONS. Overall length 132 in. (3,35 m.). Overall width 61 in. (1,55 m.). Overall height - hood up 70½ in. (1,79 m.).
- hood down, screen up 65½ in. (1,66 m.).
- hood down, screen down 53 in. (1,35 m). Wheelbase 80 in. (2,03 m.). Track 50 in. (1,27 m.). Ground clearance 8½ in. (216 mm.). Turning circle (6.00-16 tyres) 35 ft. (10,5 M.).
(7.00-16 tyres) 40 ft. (12,2 m.).
Weight - running (with water, oil and fuel) 2,604 lb. (1.136 Kg.).
- maximum approved gross loaded 4,032 lb. (1.829 Kg.). Maximum approved pay load (in addition to passengers) 1,000 lb. (450 Kg.). Maximum draw bar pull
(according to surface conditions). 1,200-2,000 lb. (550 to 900 Kg.).
Internal body dimensions - length 37½ in. (952 mm.).
- width 56½ in. (1,43 m.).
- depth 14½ in. (368 mm.) CAPACITIES. Engine sump 10 pints (5,5 litres). Air cleaner 2 pints (1,0 litre). Main gearbox 4 pints (2,25 litres) . Transfer box 6 pints (3,5 litres). Rear axle 3 pints (1,75 litre). Front axle 3 pints (1,75'Iitre). Tracta joints (each) 1 pint (0,5 litre). Fuel tank 10 Imp. gallons (45 litres) Cooling system 17 pints (9,15 litres).
DESCRIPTION
The main characteristics of the Land-Rover are brought out in Figs. 1 and 2; there are, however, a few small points which may not be too clear from the illustrations and which require explanation to ensure your obtaining the maximum utility from the vehicle.
The front bumper (A) is retained by bolts and hence readily detachable to facilitate straightening should it become damaged in service.
APRIL 1950 7
Fig. 1. (Three-quarter front view).
Fig. 2. (Three-quarter rear view).
A-Detachable front bumper. H-Grille clamp. B-3-pin socket. J-Grille bracket. C-Tailboard. K-Windscreen clamp. D-Tailboard key. L-Windscreen support. E-Tailboard chain. M-Windscreen fastener. F-Bonnet fastener. N-Jack handle clips. G-Radiator grille panel.
APRIL 1950 8
When towing a trailer, connection for the trailer tail and stop lamps are provided by the three-pin-socket (B) fitted in the right-hand side of the rear chassis cross­member. (See "Towing Attachments").
The tailboard (C) can be lowered to its horizontal position by withdrawing the keys (D). To remove the tailboard from the vehicle, unhook the two chains (E), lower it as far as possible and slide off the hinges to the left.
Two spring fasteners (F) secure the bonnet top panel in the closed position; it can be held in the open position by means of the stay rod clipped under the panel on the left-hand side. The panel can be removed from the vehicle by raising it to a vertical position and sliding off its hinges to the left.
The headlamps and horn are protected by the radiator grille (G) which is readily removed by detaching the two bolts and clamps (H), and lifting out from the brackets (J).
The hand-rail mounted on the dash is fitted for the convenience of front seat passengers when traversing rough ground.
Provision is made for folding the windscreen down on to the bonnet (Fig. 2). To do this, release the two clamps (K) from the dash panel and lower the windscreen on to the supports (L); secure in this position by means of the spring fasteners (M). To prevent rattles when not in use, these fasteners are normally clipped to the bonnet panel (Fig. 1).
The spare wheel is stowed in the depression in the body floor (Fig. 2) and retained by means of a clamp and wing-nut. When it is desired to utilise the entire body space for load-carrying the spare wheel can be carried in the alternative position on the bonnet top (Fig. 1). The mounting plate for this purpose is supplied as an extra component. With the spare wheel carried in this way, it is not possible to fold the windscreen into the horizontal position.
The hinged flap in the gearbox cover just to the rear of the main gear change lever affords access to the gearbox oil filler and dip-stick, whilst that in the centre of the seat-box covers the power take-off engagement lever. The locker lid on the right-hand side of the seat-box, encloses the petrol tank and filler (see Fuel System) and the brake fluid reservoir (see Brake System).
TOOLS. The small tools are carried in the locker under the seat-box on the left­hand side. Clips for the starting handle are fitted on the rear of the seat back-rest panel and those (N) for the jack handle on the inside of the left-hand side panel (Fig. 2). When certain items of special equipment are installed, the jack handle is stowed in clips along the dash above the instrument panel.
APRIL 1950 9
The standard tool-kit supplied with each vehicle comprises:
Wheel brace *Adjustable spanner Lifting jack *Distributor screwdriver and feeler
gauge Tyre pump *Spanner (3/8 in.) Oil gun *Sparking plug spanner *Pliers *Box spanner *Screwdriver *Tommy bar *Open-ended spanner (3/16 in.
*Tyre pressure gauge x 1/4 in.) *Open-ended spanner (5/16 in. x 7/16 in.)
Items marked * are contained in a leather tool roll.
CONTROLS AND INSTRUMENTS
The principal controls and instruments are illustrated on the opposite page, where it will be seen that the layout is very similar to that on a normal car, with the addition of gearbox transfer and front wheel drive lock controls.
Except for the positions of the steering column, foot-pedals and handbrake lever, the layout is the same for both left-hand and right-hand drive vehicles.
FOOT PEDALS. The three foot-pedals are normal in position and operation, i.e., the left-hand pedal controls the clutch, the centre pedal the foot brake and the right-hand pedal the accelerator.
HAND-BRAKE. The hand-brake lever protrudes through the front of the seat-box, to the driver's left hand on a R.H.D. vehicle, and to his right hand on a L.H.D. vehicle. In the "off" position it is parallel with the floor; to apply the brake pull the lever upwards; to release, pull up slightly, depress the small knob in the end of the lever and push downwards as far as possible.
STEERING COLUMN. This is positioned either to the right or left-hand side; in both cases, the horn push-button is fitted in the centre of the steering wheel, with the headlamp dipper switch on the wheel boss.
Operation of this switch replaces the primary filaments in both lamps by secondary "out-of-focus" filaments.
APRIL 1950 10
MIXTURE CONTROL. The mixture control is situated on the dash to the right, below the instrument panel. It is marked “COLD START” and its operation and also the action of the mixture control warning light are fully described on Page 15. This light is amber in colour and is located in the centre of the instrument panel at the top.
Fig. 3. Controls and instruments.
A-Clutch pedal. R-Ammeter. B-Brake pedal. S-Oil pressure warning light. C-Accelerator pedal. T-Petrol level gauge. D-Hand-brake. U-Speedometer. E-Horn button. V-Access to petrol filler and brake fluid reservoir. F-Headlamp dipper switch. W-Windscreen wiper. G-Mixture control. X-Main gear-change lever. H-Mixture control warning light. Y-Transfer box change lever. J-Ignition switch. Z-Front wheel drive lock. K-Starter switch. AA-Access cover for gear-box filler. L-Slow-running control. BB-Location hole for seat. M-Lamp switch. CC-Access cover for power take-off control. N-Instrument panel light switch. DD-Tool-box. P-Lead lamp socket. EE-Windscreen clamp. Q-Charging warning light.
APRIL 1950 11
IGNITION SWITCH. This takes the form of a barrel lock controlled by a small yale-type key, situated in the centre of the main lamp switch on the instrument panel. When the ignition is switched off, the key can be withdrawn.
STARTER SWITCH. The switch operating the starter motor is located on the dash to the left below the instrument panel. To operate, press the knob and release as soon as the engine fires.
SLOW-RUNNING CONTROL. Situated to the right of the starter switch is a slow-running control; by pulling out this control, the engine idling speed may be increased when desired for stationary work. Prior to road Usage, the idling speed should always be returned to normal to facilitate gear changing.
LAMP SWITCH. A rotary type lamp switch is located on the instrument panel; turn the handle until the pointer registers with the required position:­"OFF," "S" (side and tail) or "H" (side, tail and, headlamps).
INSTRUMENT PANEL LIGHT SWITCH. The " push-pull " switch controlling the panel lights is situated at the top left-hand corner of the instrument panel. It is only operative when the ignition is “ON.”
LEAD LAMP SOCKET. Below the panel light switch are a pair of sockets which can be used either for a lead lamp or a trickle battery charger. The electrical system being of the "positive earth" variety, the red socket is earthed.
CHARGING WARNING LIGHT. The red warning light at the bottom centre of the instrument panel glows when the dynamo fails to charge, or when the charging rate is lower than the voltage of the battery; in the latter case it will go out when the engine speed is increased above normal idling.
AMMETER. The ammeter is located to the right of the charging warning light.
OIL PRESSURE WARNING LIGHT. The oil pressure warning light to the right of the ammeter glows when, for any reason, the engine oil pressure falls below a safe figure. Should this light, appear during normal operation, stop the vehicle at once and ascertain the cause - usually low oil level in the sump. Never operate the vehicle with low oil pressure as serious damage to the engine will result.
APRIL 1950 12
PETROL LEVEL GAUGE. The petrol level gauge will always show ZERO when the ignition is switched off. It must be stressed that, while the gauge will always give a reliable indication of the petrol level, it is not a precision instrument and therefore cannot be employed to derive accurate petrol consumption figures. Such tests should always be made with an auxiliary tank of known size.
PETROL FILLER. The petrol filler cap is located beneath the locker lid on the right-hand side of the seat-box; when the cap is removed, a telescopic tube may be drawn out of the tank neck to facilitate filling. The tank capacity is 10 Imperial gallons (45 litres).
WINDSCREEN WIPER. A windscreen wiper is fitted on the driver's side only. To set the wiper in operation, pull out the horizontal lever a short way and turn it to clear the vertical lever; turn the latter to the right. To park the blade, reverse the operations.
MAIN GEARBOX CONTROL. The main gear-change lever is situated in the centre of the gearbox cover; it has five positions - four forward speeds and reverse. For gear-changing instructions see Pages 16-19. TRANSFER BOX CONTROL. The transfer box which gives two ratios in the output from the main gearbox (i.e., making eight forward and two reverse speeds in all) is controlled by the lever to the right of the gearbox cover. Push the lever right forward for high ratio and pull right back for low ratio. The lever should be left in the neutral (central) position when using the power take-off pulley for stationary work. On no account must low ratio be selected unless the vehicle is stationary with the clutch depressed. Full instructions for the use of the transfer box are given on Pages 18-19.
FRONT WHEEL DRIVE LOCK. Four-wheel drive is fitted as standard on the Land-Rover. The drive to the front wheels incorporates an over-run freewheel unit which eliminates any undue tyre wear on the front wheels or excessive strain on the transmission when travelling on hard surfaces. The inclusion of this freewheel means that all four wheels are driving only when the engine is pulling and the vehicle is travelling in a forward direction. When reversing or the engine is coasting with the vehicle travelling forward, the drive is to the rear wheels only. There may be occasions when four-wheel traction is necessary in reverse while operating on soft surfaces or in a forward gear when descending a steep, muddy gradient and provision has therefore been made to "lock" the freewheel unit and so obtain four-wheel drive under such conditions.
APRIL 1950 13
The control for this operation (known as the "FRONT WHEFL DRIVE LOCK") takes the form of a knob on the gearbox cover. It is so arranged that the freewheel can only be locked by pressing this knob downwards, when the transfer lever is in 'LOW ratio; the unit is automatically returned to its normal free condition when the transfer lever is returned to the HIGH position on resuming hard surface travelling.
The control must only he operated when the vehicle is stationary.
Note:- On approximately the first 14,000 vehicles, the control takes the form of a key ring in the right-hand floor board, instead of the knob. Its operation is identical with the later version, except that the ring must be pulled upward about ¼ in. (7 mm.) to lock the freewheel unit.
APRIL 1950 14
STARTING PROCEDURE
Before attempting to start the engine, read the special notes which follow.
SPECIAL NOTE MIXTURE CONTROL. The mixture control has three positions and there is no graduation between them. The mixture is NORMAL when the control is right in as far as it will go. The WARMING­UP position can be found by pulling out the control until a light click is felt; it is a little more than half-way out. The RICH or STARTING position is with the control right out. On no account leave the control in any position between those indicated above and do not forget to push the control right in as soon as the engine temperature will permit. The appearance of the AMBER WARNING LIGHT on the instrument panel will indicate that the control has been left out inadvertently and must be pushed right in.
SPECIAL NOTE ACCELERATOR. The carburettor is fitted with an accelerator pump, the action of which is such that if the throttle is fully depressed, an extra rich mixture is provided to assist acceleration. As this is not wanted when starting the engine, except under abnormal starting conditions, DO NOT TOUCH THE ACCELERATOR PEDAL at all if the engine is COLD. It may assist starting a hot engine if the throttle is opened half-way and released as soon as the engine fires. Never pump the accelerator pedal under any circumstances.
Having read the special notes above, ensure that:-
1. The MAIN GEAR-CHANGE LEVER is in the NEUTRAL position,
that is to say, in the midway position between the gears. When in this position it can be moved sideways the full width of the "gate."
2. The TRANSFER LEVER is in the HIGH gear position i.e., right
forward.
Then set the MIXTURE CONTROL to suit:­(a) right out if the engine is cold. (b) in the mid-way position if the engine is warm. (c) right in if the engine is hot.
Finally, switch on the IGNITION; press the STARTER BUTTON and the engine should start up after a turn or two.
APRIL 1950 15
FALSE START. If the engine makes
“Should the engine fail to start . . .
a false start when operating the starter button, i.e., fires and does not continue to run, but throws the starter pinion out of mesh, it is imperative to wait until the pinion and flywheel comes to rest before again pressing the starter button; failure to observe this precaution may jam and bend the shaft of the starter motor. Should the
ascertain why.”
engine fail to start after two or three attempts, ascertain why it will not start, or the battery will run down needlessly.
WHEN THE ENGINE STARTS. Except under conditions of extreme Cold, the mixture control should be pushed in from the RICH (right out) position to the WARM-UP (mid-way) position within a few seconds of the engine starting. This period may have to be extended if conditions are severe, but should never exceed a minute or so.
Do not race the engine, but it is permissible to drive away at moderate speed, immediately after starting. This, or opening to about quarter-throttle by means of the slow running control if the vehicle is to be used stationary, is definitely advised, as lubrication of the cylinder walls by oil-fling is thereby stimulated as the engine warms up. Continue with the mixture control in the mid- way position until the engine temperature has risen sufficiently to allow the knob to be pushed right in to the NORMAL position. The appearance of the AMBER WARNING LIGHT on the instrument panel will indicate that the control has been left out inadvertently and must be pushed right in at once.
SPECIAL NOTE WARNING LIGHT. Like all mechanical devices the mixture control warning system is not completely fool-proof and the responsibility for pushing the mixture control to the normal position rests with the driver, especially as the warning light may never appear owing to bulb failure. As a guide the engine should always run satisfactorily in the normal position within 1 mile (1 Km.) from starting away.
The positions of the main gear change lever are marked on the lever knob. It should be noted that the only reverse stop is a spring in the selector mechanism which tends to hold the lever away from the reverse selector slot.
APRIL 1950 16
GEAR CHANGING INSTRUCTIONS
Throughout the instructions which follow, approximate speeds are quoted at which the various gear-changes should be made. These are given only to serve as a guide to owners who are unaccustomed to the Land-Rover; naturally they can be modified considerably as experience is gained under various operating conditions. At all times care should be taken against "racing" the engine and a "change-up" should be made well before the engine revolutions reach their peak.
Do not drive with the foot resting on the clutch pedal. To 'ride" the clutch in this way causes excessive wear of the withdrawal mechanism.
GEAR CHANGING. (Transfer box in high gear).
CHANGING UP. Assuming, that the engine is running, to start the vehicle from rest proceed as follows:-
Depress the clutch pedal fully, pause for a moment to allow the clutch shaft to stop spinning and then move the gear lever into the first gear position. Release the handbrake by pulling the lever slightly upwards, release the catch by pressing down the knob on top of the brake lever and let the lever go downwards. Accelerate slightly and at the same time allow the clutch pedal to come back until you feel the clutch just gripping. Further gentle pressure of the accelerator will be necessary as the clutch takes up the drive and by this time the clutch should be right in.
After having set the vehicle in motion continue in first gear, speeding up the engine until 5-8 m.p.h. (8-15 k.p.h.) is attained, when second gear should be
selected as follows:­(i) Depress the clutch pedal fully, at the same time taking the foot off
the accelerator pedal.
(ii) Move the gear lever into neutral. (iii) Pause (count " one, two "). (iv) Move the gear lever gently into the second 'gear position. (v) Release the clutch pedal, at the same time pressing the accelerator
pedal gently down.
To change up from second to third speed, continue in second gear until about 15 m.p.h. (25 k.p.h.) is reached. Then depress the clutch pedal fully, at the same time releasing the accelerator, and move the gear lever towards third gear position. It will be found to dwell for a moment, due to the engagement of the synchromesh cones; do not force the lever, but maintain a light pressure on it, and at the correct moment it will slip into third gear, ensuring a silent and easy change. Release the clutch pedal and continue with the acceleration.
APRIL 1950 17
Repeat these operations for changing from third to top gear speed of approximately 20-25 m.p.h. (35-40 k.p.h.).
CHANGING DOWN. To change down from top to third gear, depress the clutch pedal and ease the foot off the accelerator; move the gear lever gently but firmly towards third gear position, when the same "dwell" will be felt before third gear engages. Accelerate and let in the clutch.
When changing from third to second and from second to first gear, the double de-clutch method should be used, as the synchromesh mechanism does not operate on these two gears. Proceed as follows:-
(i) Depress the clutch pedal and move the gear lever into neutral. (ii) Let in the clutch and accelerate until the engine speed is judged to
correspond with the vehicle speed in the gear to be selected.
(iii) Again de-clutch and move the gear lever into the required position. (iv) Let in the clutch.
Do not snatch or force the gear lever; if the engine speed has been judged correctly, the gear will engage quietly and smoothly.
REVERSE. To reverse the vehicle from a standstill, depress the clutch pedal fully, engage reverse gear position and slowly release the clutch pedal, at the same time gently speeding up the engine by means of the accelerator pedal.
STARTING THE VEHICLE ON AN UPGRADE. When starting on an upgrade is necessary, hold the vehicle with the handbrake and select first gear; depress the accelerator in the normal way whilst simultaneously releasing the handbrake and letting in the clutch.
USE OF THE TRANSFER BOX. The transfer box gives two ratios in the output from the main gearbox, termed "high" and "low," thus giving a total of eight forward and two reverse speeds in all. It is controlled by the lever to the right of the gearbox cover; this has three positions - right forward for high ratio, mid-way for neutral and right back for low ratio.
For normal usage and road work the lever should be in the high position and the foregoing instructions for gear changing apply to this condition.
APRIL 1950 18
Low ratio is used when the
“Low ratio is used . . . on heavy ground and
vehicle is to be operated on heavy ground and for heavy pulling. When low ratio is employed the same instructions for gear changing should be followed except that all the changes must be made at much lower vehicle speeds, i.e., First to second -
for heavy pulling.”
within two or three vehicle lengths of starting. Second to third - 6 m.p.h. (10 k.p.h.). Third to top - 10 m.p.h. (15 k.p.h.). The neutral position mid-way between "high" and "low" is quite definite and is used with the power take-off pulley for stationary work; the vehicle cannot be driven with this lever in neutral.
TRANSFER GEAR CHANGING. Changing from HIGH to LOW transfer ratio should only be attempted when the vehicle is stationary. The engine may be left running, but the main gear lever must be in the neutral position. Depress the clutch pedal and pull the transfer change lever right back; release the clutch. Should there be any hesitation in the gear engaging, do not force the lever; either rock the vehicle backwards and forwards or, with the engine running, engage a gear in the main gearbox and let in the clutch momentarily; then return the main gear lever to neutral and try the transfer control again.
Changing from LOW to HIGH transfer ratio may be accomplished at any time, regardless of vehicle speed. Release the accelerator pedal, depress the clutch pedal and push the transfer box lever right forward, pausing slightly in the neutral position; let in the clutch.
REVERSE STOP ADJUSTMENT. The reverse stop is accessible after removing the inspection cover from the right-hand side of the gearbox cover. In the case of vehicles fitted with a control knob for the front wheel drive lock, it is also necessary to remove the knob and control rod. When the stop requires adjustment it should be set by means of the screw and locknut on the stop hinge so that:-
(i) the hinge rides easily up the gear lever when reverse gear is
selected and
(ii) appreciable resistance is felt on moving the gear lever to the
reverse position.
APRIL 1950 19
LUBRICATION
GENERAL INSTRIFCTIONS. One of the, most important factors in the performance and durability of any vehicle is its lubrication. This is especially true of the Land-Rover because of the diverse conditions under which it may be called upon to perform. We are in your hands; not being able to stand over you and see that you put the right lubricant in the right place at the right time, we can only lay down instructions and hope that they will be carried out. You are earnestly advised, however, that the maximum
amount of trouble-free service which you have a right to expect from your Land- Rover will only be obtained if due and regular attention is given to the vital subject of lubrication. The lubricants recommended for use on
the Land-Rover will be found on Page 32, as well as on a plate attached to the radiator baffle. They have been selected only after experimental work on our part in conjunction with the oil refiners; as a result of the tests to which they have been subjected, we find that the oils listed are pre-eminently suitable for the Land-Rover and you are advised to use no other.
In cold weather, starting the engine may prove to be a serious problem if oils heavier than those indicated are used and they would also affect fuel economy and engine life, so when ordering your oil be careful to state the GRADE as well as the MAKE.
We would advise you that we cannot hold ourselves responsible for damage arising from the use of any additive to our recommended lubricants. The oils we have selected are complete in themselves and afford every protection in use. A warning is necessary against the addition of any oils or other products, as these may materially impair the character of the lubricant in use by dilution and so reduce its viscosity to danger point.
The pages which follow give complete instructions regarding the grade and quantity of lubricant required for all parts of the vehicle; it should be realised, however, that the intervals at which lubrication is carried out must depend largely on the conditions of service under which any individual vehicle is operated. The mileage intervals indicated should be adhered to when your Land-Rover is mainly used for road work, but it is difficult to
APRIL 1950 20
quote accurate equivalent time intervals when the vehicle is employed on
“On no account should it fall below
field work or as a mobile power plant, owing to. the diversity of such applications. An attempt has been made to give average intervals in terms of operation hours and these should be followed as a general guide, but in many cases this will largely be a matter that must be left to the good judgement of the operator; obviously in dry dusty weather, certain operations must be carried out much more frequently than during rainy spells. It should be constantly borne in mind that “over-lubrication," i.e., lubrication attention at comparatively short intervals, cannot do the slightest harm to the vehicle, whereas the converse certainly can (and very often will), seriously shorten its effective service life. For convenience, the main lubrication points are shown on the plan views at Figs. 4 and 5 and the more important attentions repeated in the "summary of points requiring regular attention." on Pages 31, 34, 35.
ENGINE LUBRICATION
OIL LEVEL It is necessary that the quantity of oil in the system be kept within specified limits. Since a certain amount of oil is used up in the proper operation of the engine, the supply must be replenished from time to time, this requirement being additional to periodic changing of the oil. The amount of oil used will depend largely, amongst other things, on the speed at which the vehicle is driven. A dip-stick is provided on the right-hand side of the engine and access to it is gained by lifting the bonnet top panel (Fig. 6). This stick carries two marks, H (High) and L (Low) and the oil level should always be maintained as near the H mark as possible; on no account should it fall below the L mark, in fact it is desirable that this point is not even approached. Before taking a reading of the oil-level by means of the dip-stick, the vehicle must be placed on level ground and the engine should be stationary long enough to allow
the ‘L’ mark.”
the oil to drain back into the sump from the cylinder walls and overhead rocker gear, etc., a process which normally takes about 30 minutes. Remove the dip-stick by pulling it straight upwards out of its socket, making sure that no dirt drops into the sump; wipe the rod clean, re-insert to its full depth and remove a second time to take the reading.
APRIL 1950 21
Fig. 4. Upper plan view.
A – Rear axle filler. B – Rear axle drain plug. C – Rear axle breather. D – Propellor shaft sleeve lubrication nipple. E – Brake fluid reservoir.
F – Petrol filler cap. G – Petrol tank drain plug. H – Transmission brake adjuster. J – Transfer box filler. K – Transfer box drain plug. L – Main gearbox filler.
APRIL 1950 22
M – Main gearbox dipstick.
AA – Propellor shaft journal lubrication
N – Main gearbox drain plug. P – Pedal lubricating nipples. Q – Engine oil filter. R – Engine drain plug. S – Engine sump filter. T – Radiator filler cap. U – Coolant drain tap.
APRIL 1950 23
Fig. 5. Lower plan view.
V – Tracta joint level and filler plug. W – Engine dipstick. X – Steering box filler. Y – Front axle filler. Z – Front axle drain plug.
nipples.
Fig. 6. Engine unit (right hand side).
A – Engine oil filler. B – Oil level dipstick. C – Oil drain plug. D – Gauze Suction oil filter. E – By-pass pressure oil filter. F – Dynamo lubricator.
G – Fan belt adjustment. H – Cylinder block drain tap. J – Timing inspection cover. K – Main gearbox oil filler. L – Gearbox oil level dipstick M – Transfer box oil filler.
APRIL 1950 24
Fig. 7. Engine unit (left hand side).
N – Transfer box oil level plug. P – Oil pressure warning switch. Q – Ignition control. R – Thermostat housing. S – Power take-off control. T – Power take-off output. U – Transmission brake (hand brake)
V – Clutch operation lever. W – Mixture control warning light switch. X – Main gearbox inspection cover. Y – Main gear change lever. Z – Transfer box change lever. AA – Front wheel drive lock. BB – Reverse stop adjustment.
APRIL 1950 25
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