Land Rover Defender 1996 User Manual

Page 1
Owner’s Handbook Instruktieboekje Manuel du Conducteur Betriebsanleitung Manuale di Istruzioni Manual del Conductor
Manual do Proprietário
Page 2
CONTENTS
SECTION1 Introduction.......................................................... 1
SECTION2 Controls&instruments........................................ 7
SECTION3 Driving&operating............................................. 39
SECTION4 Ownermaintenance............................................. 71
SECTION5 Workshopmaintenance........................................113
SECTION6 Generaldata.........................................................143
SECTION7 Parts&accessories...............................................161
SECTION8 Off-roaddriving....................................................165
Index.....................................................................177
In-carentertainment
PrintedinAustraliaon100%RecycledPapaer.
PublicationNo.LRL0100AUS
1996RoverGroupLimited
Page 3
SECTION 1
Introduction
OWNER’S HANDBOOK
This handbook covers all current versions of Land Rover Defender petrol and diesel models and, together with the Owners Information & Service Record book, provides all the information you need to derive maximum pleasure from owning and driving your new vehicle.
For convenience, the handbook is divided into sections, each dealing with a particular aspect of driving or caring for the vehicle. Sections are listed on the contents page; you will find it worthwhile to take a little time to read each one, and to get to know your Defender as soon as you possibly can. Remember, the more you understand before you drive, the greater the satisfaction when you are seated behind the steering wheel.
The specification of each vehicle will vary according to territorial requirements and also from model to model within the vehicle range. Some of the information published in this handbook, therefore, may not apply to your particular vehicle.
Section Contents Page
Owner information & service record 3............
Warning labels 3.............................................
Vehicle identificationnumber 4.......................
Anti-theft precautions 4..................................
Breakdown safety code 5................................
Land Rover operates a policy of constant product improvement and, therefore, reserves the right to change specifications without notice at any time. Whilst every effort is made to ensure complete accuracy of the information in this handbook, no liabilities for inaccuracies or the consequences thereof can be accepted by the manufacturer or the dealer, except in respect of personal injury caused by the negligence of the manufacturer or the dealer.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form, electronic, mechanical, photocopying, recording, or other means without prior written permission from Rover Group Limited.
1
Page 4
Introduction
OWNER INFORMATION & SERVICE RECORD
The Owner Information & Service Record book included in your literature pack contains important vehicle identificationinformation, details of your entitlement under the terms of the Land Rover warranty, as well as useful consumer advice and information about your AA membership.
Most important of all, however, is the section on maintenance. This outlines the servicing requirements for your vehicle and also includes the 1500 km (1,000 mile) Free Service Voucher, as well as incorporating the service record slips, which the dealer should sign and stamp to certify that routine services have been carried out at the recommended intervals.
WARNING
Safety warnings are included in this handbook. These indicate either a procedure which must be followed precisely, or information that should be considered with great care in order to avoid the possibility of personal injury or serious damage to the vehicle.
WARNING LABELS ATTACHED TO THE
VEHICLE
Warning labels attached to your vehicle bearing this symbol
mean: DO NOT touch or adjust components until you have read the relevant instructions in the handbook.
Warning labels showing this
symbol indicate that the ignition
system utilises very high voltages. DO NOT touch any ignition components while the starter switch is turned on!
WARNING
Your vehicle has a higher ground clearance and, therefore, a higher centre of gravity than ordinary passenger cars. This will result in different handling characteristics. Inexperienced drivers should take additional care, particularly in off-road driving situations and when performing abrupt manoeuvres on unstable surfaces.
3
Page 5
Introduction
VEHICLE IDENTIFICATION NUMBER (VIN)
If you need to communicate with a Land Rover dealer, you may be asked to quote the Vehicle Identification Number (VIN). The VIN is stamped on a plate riveted to the top of the brake pedal box in the engine compartment (this should also match the VIN recorded in the Owner Information & Service Record book). The VIN is also stamped on the right-hand side of the chassis, forward of the spring mounting turret.
In addition, as a deterrent to car thieves and to assist the police, the VIN is also stamped on a plate visible through the left side of the windscreen.
VEHICLE BUILT DATE
This is the calendar month and year in which the body and power train assemblies were conjoined and the vehicle was driven from the production line.
A. Built date B. Vehicle Identification Number (VIN)
ANTI-THEFT PRECAUTIONS
While it may be difficult to deter the ’professional’carthief, the majority of thefts are carried out by unskilled opportunists. Therefore, take vehicle security very seriously and ALWAYS adopt this simple ’five point’ drill whenever you leave your vehicle - even for just a few minutes:
Fully close all the windows (and the
sunroof).
Remove your valuable belongings (or hide
them out of sight).
Remove the starter key.
Engage the steering lock (by slightly
turning the wheel until it locks).
Lock all the doors.
Thieves are attracted to ’vulnerable’ vehicles. Even if you have followed the ’five point’ drill, there is still much you can do to make your vehicle a less inviting target.
BE SAFE NOT SORRY!
Park where your vehicle can easily be seen
by householders and passers-by.
At night, park in well lit areas and avoid
deserted or dimly lit side streets.
At home, if you have a garage, use it - and
NEVER leave the keys in the vehicle.
Do not keep important vehicle documents
(or spare keys) in the vehicle - these are a real bonus for the thief.
4
Page 6
Introduction
IMPORTANT INFORMATION
Remember the breakdown
safety code
If a breakdown occurs while travelling:-
Wherever possible,consistentwith
road safety and traffic conditions, the vehicle should be moved off the main thoroughfare, preferably into a lay-by. If a breakdown occurs on a motorway, pull well over to the inside of the hard shoulder.
Switch on hazard lights.
If possible, position a warning
triangle or a flashing amber light at an appropriate distance from the vehicle to warn other traffic of the breakdown (note the legal requirements of some countries).
Consider evacuating passengers
through nearside doors onto the verge as a precaution in case your Defender is struck by another vehicle.
5
Page 7
SECTION 2
Controls & instruments
In this section of the handbook you will find descriptions of the controls and instruments on your vehicle.
For your own safety, it is most important to read this section fully and to gain a thorough understanding of all the controls before driving.
Section Contents Page
Controls 9.......................................................
Door locks 10.................................................
Seats 12.........................................................
Seat belts 15...................................................
Instruments 19...............................................
Warning lights 20...........................................
Lights & indicators 22....................................
Wipers & washers 23.....................................
Switches 25....................................................
Windows 27...................................................
Sunroof 28.....................................................
Heating & ventilation 29.................................
Air conditioning 32.........................................
Interior equipment 36.....................................
Steps 37.........................................................
7
Page 8
Controls
Right hand steering
1. Ventilator control
2. Rear screen wash/wipe switch
3. Radio/cassetteplayer
4. Ashtray
5. Cigar lighter
6. Bonnet release handle
7. Ventilator control
8. Heater fan control
9. Lighting, direction indicators and horn
control
10.Instrument and warning light pack
11.Clock
12.Heater controls
13.Hand throttle - if fitted
14.Main gear lever
15.Transfer gear lever
16.Handbrake
17.Main lighting switch
18.Clutch pedal
19.Brake pedal
20.Acceleratorpedal
21.Rear fog guard lights, heated rear window
and hazard warning light switches
22.Windscreen wash/wipe control
NOTE: The precise specification and location of controls may vary according to territorial
requirements and from model to model within the vehicle ranges.
9
Page 9
Door locks
Key numbers
WARNING
Keep the spare key in a safe place - NOT IN THE VEHICLE! Ensure the key number is recorded on the Security Card supplied with your literature pack - DO NOT KEEP THE CARD IN THE VEHICLE!
Front doors
Turn the key towards the rear of the vehicle to lock and towards the front to unlock.
Door locking buttons
From inside the vehicle, each door can be individuallylockedby depressing the appropriate button.
Child-proof locks - 110 Station Wagons Move the locking levers to the ’ON’ position (as illustration) to engage.
With the child-proof locks engaged, the rear doors cannot be opened from inside the vehicle, thereby avoiding the risk of a door being opened accidentally while the vehicle is moving.
WARNING
Take care not to leave the keys inside the vehicle if the door locking buttons are used to lock the vehicle from the outside.
This is NOT recommended as a way of locking the drivers door.
10
Page 10
Door locks
From outside, use the key to lock and unlock. From inside and with the door closed, push the locking button up to lock and down to unlock (as illustration).
Rear door - (if fitted)
11
Page 11
Seats
FRONT SEAT ADJUSTMENT
WARNING
To avoid the risk of loss of control and personal injury, never adjust the driver’s seat or seatback while the vehicle is in motion.
Forward/backward movement
Lift the bar at the front of the seat base to slide the seat forward or back. Ensure the seat is locked in position before driving.
Backrest movement
Lift the lever and lean backwards or forwards to achieve the desired angle, then lower the lever to lock.
WARNING
DO NOT allow front seat occupants to travel with the seat backs reclined steeply rearwards. Optimum benefit is obtained from the seat belt with the seat back angle set to 25 degrees from the upright (vertical) position.
12
Page 12
Seats
FOLDING THE REAR SEATS - (if fitted)
Before folding the rear seats;
Slide the front seats forward.
Ensure that the outer rear seat belts are
correctly stowed in their belt clips.
Pass the seat belt locks through the
junction of the backrest and the cushion and into the loadspace.
Individually split rear seats
NOTE: The two outer seats must be folded
first, thereby releasing the centre seat.
Outer seats;
1. Release the catch (see first inset).
2. Fold the backrest forward.
3. Slide back the bolt (see second inset).
4. Lift and fold the seat base forwards.
Centre seat;
5. Release the catch - as (1).
6. Fold the backrest forward.
7. Lift and fold the seat base forwards.
When returning the backrest to the upright position, ensure it is securely latched in place before driving.
WARNING
DO NOT adjust the seats while the vehicle is in motion.
When the seat is erected, the latching mechanism should be visually checked and physically tested to ensure that the latch is secure before driving.
13
Page 13
Seats
60/40 split rear seats
1. Pull up the release catch.
2. Fold the backrest forward.
3. Lift and fold the seat base forward.
4. Fold away the seat stand.
WARNING
DO NOT adjust the seats while the vehicle is in motion.
When re-erecting the seats, ensure that the seat stands are properly positioned.
When the seat is erected, the latching mechanism should be visually checked and physically tested to ensure that the latch is secure before driving.
14
Page 14
Seat belts
SEAT BELT SAFETY
Seat belts are life saving equipment.
In a collision, unrestrained passengers can be thrown around inside the vehicle, or possibly thrown out of the vehicle, resulting in injury to themselves and to other occupants. DO NOT take chances with safety!
DO make sure ALL passengers are
securely strapped in at all times - even for the shortest journeys.
ALWAYS adjust seat belts so that the
diagonal belt passes across the shoulder without slipping off or pressing on the neck.
DO have seat belts checked if the vehicle
has been involved in an accident.
DO NOT drive the vehicle if the seat backs
are reclined more than 15 degrees. Seat belts are only effective when they are properly positioned on the body.
Care should be taken to avoid
contamination of the webbing with polishes, oils and chemicals, and particularlybatteryacid.Cleaningmay safely be carried out using mild soap and water. The belt should be replaced if webbing becomes frayed, contaminated or damaged.
DO NOT allow foreign matter (particularly
sugary food and drink particles) to enter the seat belt locks - such substances can render the locks inoperative.
WARNING
Each belt assembly must only be used by one occupant; it is dangerous to put a belt around a child being carried on the occupant’s lap.
NOTE: Pregnant women should ask a doctor
for advice about the safest way to wear seat belts.
WARNING
Seat belts are designed to bear upon the bony structure of the body, and should be worn low across the front of the pelvis, or the pelvis, chest and shoulders, as applicable; wearing the lap section of the belt across the abdominal area must be avoided.
Seat belts should be adjusted as firmly as possible, consistent with comfort, to provide the protection for which they have been designed. A slack belt will greatly reduce the protection afforded to the wearer.
It is essential to replace the entire assembly after it has been worn in a severe impact, even if damage to the assembly is not obvious.
Belts should not be worn with straps twisted.
15
Page 15
Seat belts
WARNING
At all times, occupants should wear a seat belt for their protection in the event of a collision or sudden stop. In some circumstances, perhaps due to the vehicle being on a slope, the automatic locking mechanism may engage, preventing the initial extension of the belt. This is not a fault - ease the belt free and use it.
Fastening the inertia reel belts
Draw the belt over the shoulder and across the chest, and insert the metal tongue plate into the lock nearest the wearer - a ’click’ indicates that the belt is securely locked.
Seat belts are designed to bear upon the bony structure of the body (pelvis, chest and shoulders) and can only be worn safely with the webbing crossing the shoulder MIDWAY BETWEEN THE NECK AND THE EDGE OF THE SHOULDER and with the seats in a normal UPRIGHT position - DO NOT allow the front passenger to travel with the seat steeply reclined.
WARNING
No modifications or additions should be made by the user, which will either prevent the seat belt adjusting devices from operating to remove slack, or prevent the seat belt assembly from being adjusted to remove slack.
Lap belts
To adjust, pull the slider along the belt and feed the webbing through the buckle until the belt is comfortably tight. When not in use, the lap belts should be fastened.
16
Page 16
Seat belts
Infant and child restraints
All infant and child restraint systems are designed to be secured in vehicle seats by means of a lap belt or the lap portion of a lap/shoulder belt.
When installing and using any infant or child restraint system, always follow the instructions provided by the manufacturer concerning installationand use. Failure to properly secure the child restraint system in the vehicle can endanger the child in a collision or sudden stop and cause injury to other passengers.
Centre and inward facing seats are fitted with lap belts which can be manually tightened to secure an infant or child restraint system. Older children should use the lap/shoulder belt fitted to the outer rear seating positions.
Never leave a child unattended in your vehicle.
WARNING
Infants and children too small for seat belts should be restrained in a child safety seat or restraint system, appropriate to their age and/or size, and which is approved for use in your vehicle. Always ensure that the manufacturer’s fitting instructions are followed exactly.
DO NOT allow a baby or infant to be
carried on the lap. The force of a crash can increase the effective body weight by as much as 30 times, making it impossible to hold on to the child.
DO NOT use a child seat that ’hooks’
over a seatback, it is not secure!
Accident statistics show that children are
safer when properly restrained in the rear seating positions than in the front. However, if a forward facing child seat suitable for the size of child is available and it is necessary for a child to travel in the front, set the seat fully rearwards and use an approved FORWARD FACING child seat - DO NOT INSTALL REARWARD FACING CHILD SEATS IN ANY FRONT PASSENGER SEAT POSITION.
17
Page 17
Seat belts
Caring for seat belts
Regularly inspect the belt webbing for signs of wear, paying particular attention to the fixing points and adjusters. Always replace a seat belt that has withstood the strain of an impact or shows signs of fraying.
DO NOT bleach or dye the webbing. Clean the webbing using warm water and non-detergent soap only - allow to dry naturally and DO NOT retract the belt until completely dry.
Testing inertia reel belts
From time to time carry out the following tests:
1. With the seat belt fastened, give the
webbing near the buckle a quick upward pull. The buckle must remain securely locked.
2. With the seat belt unfastened, unreel the
webbing to the limit of its travel. Check that unreeling is free from snatches and snags.
3. With the webbing half unreeled, hold the
tongue plate and give it a quick forward pull. The safety mechanism must lock automaticallyand prevent any further unreeling.
18
Page 18
Instruments
1. Speedometer
Indicates road speed in miles and/or kilometres per hour.
2. Total distance recorder
Indicates the total distance travelled by the vehicle.
3. Trip recorder
Records individual journey distances.
4. Trip recorder reset button
Press to return trip recorder to zero.
5. Fuel gauge
The pointer indicates the fuel level when the starter switch is turned to position ’II’.
6. Temperature gauge
Once the engine coolant has reached its normal operating temperature, the pointer should remain between the ’C’ (cold) and ’H’ (hot) segments. If the pointer enters the ’H’ segment, stop the vehicle as soon as safety permits and seek qualified assistance before continuing.
7. Clock
To adjust the time, depress and rotate the button in the centre of the clock face.
NOTE: The clock will need to be reset if the
battery has been disconnected.
19
Page 19
Warning lights
8. Warning lights
The specification of the warning lights will vary according to model and market requirements.
The warning lights are colour coded as follows:
RED lights are warnings.
WARNING
DO NOT drive if a RED warning light remains on once the engine is running or illuminates whilst driving.
GREEN & BLUE lights indicate that a unit is operating.
AMBER lights show that a unit is operating and should be switched off (or rectified) as soon as conditions allow.
Low engine oil pressure - RED Illuminates as a bulb check when
the starter switch is turned to position ’II’ and extinguishes when the engine is running. If it remains on, or illuminates whilst driving, STOP THE VEHICLE as soon as safety permits and seek qualified assistance before continuing. Always check oil levels when this light illuminates.
NOTE: At very low ambient temperatures, the
light may take several seconds to extinguish.
Battery charging - RED Illuminates as a bulb check when
the starter switch is turned to position ’II’ and extinguishes when the engine is running. If it remains on, or illuminates whilst driving, a fault is indicated. Seek qualified assistanceurgently.
Brake system check - RED
Illuminates as a bulb check when
the starter switch is turned to position ’II’ and extinguishes when the engine is running and the handbrake is released. If it remains on, or illuminates whilst driving, a fault with the braking system is indicated. STOP THE VEHICLE as soon as safety permits and seek qualified assistance before continuing.
WARNING
DO NOT drive the vehicle while the brake warning light is illuminated.
Direction indicators - GREEN
Flashes in conjunction with the
direction indicators. If the light does not illuminate, this may indicate a bulb failure in the warning light pack or in one of the direction indicator lights.
Headlight main beam - BLUE
Illuminates whenever the main
beam headlights are on.
20
Page 20
Warning lights
Differential lock - AMBER Illuminates whenever the differential lock is engaged.
If the light remains on after the differential lock is disengaged, transmission ’wind up’ may be present. Reversing for a short distance and then going forward will usually ’unwind’ the transmission. If the light remains on, contact your dealer as soon as possible.
Heated rear screen - AMBER Illuminates when the rear screen heater is operating.
Trailer direction indicators ­GREEN
Flashes in conjunction with the vehicle direction indicatorlights to show that all trailer indicator lights are functioning correctly. In the event of a bulb failure on the trailer, the warning light flashes once and then remains off.
NOTE: When a trailer is not fitted, the
warning light will only flash once.
Side lights - GREEN
Illuminates whenever the side
lights are on.
Rear fog guard lights - AMBER
Illuminates whenever the rear fog
guard lights are on. REMEMBER: In clear conditions, rear fog
guard lights can dazzle other road users. Use ONLY when visibility is severely restricted.
Cold start - AMBER
Petrol engines:
Illuminates when the cold start control is operating. DO NOT operate the cold start control longer than necessary.
Diesel engines:
Illuminates whenever the starter switch is turned to position ’II’ if the engine is cold. WAIT for the light to extinguish before starting the engine.
Handbrake - RED (if fitted)
In some markets, the light
illuminates when the starter switch is turned to position ’II’ and the handbrake is applied. The light should extinguish when the handbrake is fully released.If the light remains on or illuminates while driving, seek qualified assistance before continuing.
Seat belt warning - RED
(if fitted)
In some markets, if the driver’s seat is occupied, the light illuminates when the starter switch is turned to position ’II’. The light extinguishes as soon as the driver’s seat belt is fastened. ALWAYS fasten your seat belt BEFORE driving!
21
Page 21
Lights & indicators
Direction indicators
Move the lever DOWN to indicate a LEFT turn, and UP to indicate a RIGHT turn (the GREEN warning light on the instrument panel will flash in time with the direction indicators). Hold the lever part-way up or down against spring pressure to indicate a lane change.
Main light switch
Lever position;
Static - all lights off
First position - side, tail and instrument
panel lights on (see ’Dim-dip’ headlights)
Second position - headlights on
Headlight main beam and ’flash’
With the headlights switched on, push the lever away from the steering wheel to activate main beam (BLUE warning light illuminates).
To flash the headlights, pull the lever part-way towards the steering wheel and then release.
Horn
Press end of the lever to operate the horn.
22
Page 22
Lights & indicators
WARNING
To prevent possible overload damage to the linkage or the wiper motors in either freezing or extremely hot conditions, care must be taken to ensure that the wiper blades are not adhering to the glass before operating the wipers.
WINDSCREEN WIPERS
Single wipe
Push the lever up against spring pressure and release immediately.
NOTE: With the lever held up, the wipers will
continue operating at high speed until it is released.
Intermittent wipe
Pull lever down.
Normal speed wipe
Push lever up to first position.
Fast speed wipe
Push lever up to second position.
Windscreen washer
Press to operate (the wipers will also operate).
23
Page 23
Wipers & washers
Rear window wash/wipe
The rear window wash/wipe only operates with the starter switch turned to position ’II’.
Press and hold to operate the washer.
Rotate clockwise and hold to operate the
wiper for the required duration.
IMPORTANT INFORMATION
DO NOT operate the wipers on a dry
screen.
In freezing or very hot conditions,
ensure that the blades are not frozen or stuck to the glass.
In winter, remove any snow or ice
from around the arms and blades, including the wiped area of the windscreen and the heater air intakes.
NOTE: If the wiper blades have stuck to
the glass, a thermal cut-out may temporarily prevent the wiper motor from operating. If this is the case, switch the wipers off, free them from the obstruction and then switch on again.
24
Page 24
Switches
Heated rear window (if fitted)
Press the lower portion of the switch to operate; press the
upper portion to switch off. The switch indicator illuminates while the heating elements are switched on and extinguishes when they are turned off.
NOTE: If the electricalsystem is being
overloaded a cut-out switch will deactivate the rear window heater until such time that the alternator can maintain sufficient charge.
WARNING
DO NOT stick labels over the heating elements, and DO NOT scrape or use abrasive materials to clean the inside of the rear window.
Hazard warning lights
Press the lower portion of the switch to operate (switch
indicator illuminates);allthe direction indicator lights (including those fitted to a trailer) will flash in conjunction with each other.
Use ONLY in an emergency to warn other road users when your stationary vehicle is causing an obstruction, or is in a hazardous situation. Switch off by pressing the upper portion before moving away.
Rear fog guard lights (if fitted)
Press the lower portion of the
switch to operate (indicator light
illuminates);pressthe upper portion to switch off. The lights operate ONLY with the headlights switched on, and extinguish when the headlights are switched off. However, DO remember to switch the fog guard lights off as soon as visibility is clear ­whilst the switch remains on, the fog guard lights will illuminate automaticallywhenever the headlights are turned on.
REMEMBER: In clear conditions, rear fog guard lights can dazzle other road users. Use only when visibility is severely restricted.
25
Page 25
Switches
Fuel tank changeover switch
(if fitted) On vehicles fitted with an additional (optional) fuel tank, the fuel supply can be switched between tanks as follows;
Petrol engines:
The switch (1) is located under the dashboard below the instrument panel. Press the lower portion of the switch to select Tank 1 and the upper portion to select Tank 2.
Diesel engines:
The combined changeover tap and switch is located on the heelboard. Pull the lever up to the vertical position to select the Main fuel tank and push the lever down to the horizontal position to select the Side tank.
NOTE: The fuel gauge on the instrument
panel will indicate the fuel level of the selected tank.
26
Page 26
Windows
WINDOWS
Front/rear windows;
Raise or lower the window by rotating the handle mounted on the door trim pad.
Sliding rear windows; (if fitted) To open, press the catch tongues together, slide the window to the desired position and release the catch, ensuring that it locates securely in the sockets, locking the window in position.
27
Page 27
Sunroof
SUNROOF (if fitted) The sunroof can be opened to varying degrees or, if required, can be removed completely.
To OPEN the roof:
Turn the hand wheel anti-clockwise to give the desired opening.
To CLOSE the roof:
Turn the hand wheel clockwise until resistance is felt.
To REMOVE the roof:
Remove the sunroof by tilting upwards and lifting rearwards to disengage the locating lugs.
WARNING
DO NOT store the sunroof loose in the vehicle.
DO NOT allow passengers to extend any part of their bodies through the sunroof while the vehicle is moving.
DO NOT remove the sunroof whilst the vehicle is moving.
Open the sunroof fully and push the catch (1) rearwards to disengage the hand wheel mechanism.
Refit the sunroof by following the same procedure in reverse.
28
Page 28
Heating & ventilation
Fresh air vents
To open the two vents in the windscreen frame, push the lever to the right and then downwards to the desired position and release.
The temperature of air supplied to the fresh air vents is not controlled by the heater.
NOTE: For vehicles fitted with an air conditioning system, the location and operation of air vents is
described on a later page (see ’Air conditioning’).
29
Page 29
Heating & ventilation
HEATER CONTROLS
NOTE: For vehicles fitted with an air
conditioning system, the heater controls are described on a later page (see ’Air conditioning’).
1. Temperature control
Move the lever downwards (towards the RED segment) to increase air temperature, or upwards (towards the BLUE segment) to reduce air temperature.
2. Air distribution control
Lever fully up - windscreen vents only.
Lever midway - foot level and windscreen
vents.
Lever fully down - foot level vents (also
provides some air to the windscreen).
3. Fan speed control
Move the control downwards to progressivelyincreasefan speed. With the control at ’0’ the fan is stationary and the volume of air entering the passenger compartment is solely dependent upon the ram effect of the vehicle moving through the air.
30
Page 30
Heating & ventilation
USING YOUR HEATER
Ensure the front grille and the air intake grille on the front wing are kept clear of obstructions (especiallysnowand ice).
The following examples of basic heater settings are intended as a general guide; the air distribution, temperature and blower controls can then be further adjusted to suit your comfort requirements.
Always remember that full heating is not availableuntil the engine has reached its normal operating temperature.
Maximum heating
Temperature control - fully down.
Distribution control - midway.
Fan speed control - fully down.
Fresh air vents - fully closed.
Demisting and defrosting
Temperature control - fully down.
Distribution control - fully up.
Fan speed control - fully down.
Fresh air vents - fully open for demisting
(closed for defrosting).
Opening a window may improve
ventilation.
Maximum ventilation
Temperature control - fully up.
Distribution control - fully down.
Fan speed control - fully down.
Fresh air vents - fully open.
31
Page 31
Air conditioning
Location of air vents - (LH steering illustrated)
2. Air conditioning switch
Press the switch (indicator light illuminates)to activate the air conditioning. Press again to switch off.
3. Air recirculation control
Move the lever fully upwards to activate air recirculation.Move the lever fully downwards to cancel recirculation.
AIR CONDITIONING
(if fitted) - LH steering
CONTROLS
1. Temperature control
Move the lever upwards (RED) to increase air temperature, or downwards (BLUE) to reduce air temperature.
NOTE: Prolonged recirculation may cause the
windows to mist up.
4. Air distribution control
Lever fully up - air to windscreen vents
(also provides some air to the footwell).
Lever midway - air to fascia vents (also
provides some air to the footwell).
Lever fully down - air to footwell vents
(also provides some air to the windscreen).
5. Fan speed control
Move the lever to the right to progressivelyincreasethe fan speed.
32
Page 32
Air conditioning
Air conditioning (if fitted) - RH steering
1. Temperature control
Move the lever to the right (RED) to increase air temperature,or to the left (BLUE) to reduce air temperature.
2. Air conditioning indicator light
Illuminates when the air conditioning system is operating.
3. Air conditioning switch
Press the right hand portion of the switch to activate the air conditioning (indicator light illuminates). Press the left hand portion to switch off.
NOTE: Air conditioning should only be
activated when the engine is running.
CONTROLS
4. Fan speed control
Move the lever upwards to progressively increase the fan speed.
5. Air distribution controls
Push left hand button for air to fascia
vents (also provides some air to footwell).
Push middle button for air to windscreen
vents (also provides some air to footwell).
Push right hand button for air to footwell
vents (also provides some air to windscreen).
6. Air recirculation switch
Press the left hand portion of the switch to activate air recirculation.Pressthe right hand portion for fresh air.
NOTE: Prolonged recirculation may cause the
windows to mist up.
33
Page 33
Air conditioning
USING THE AIR CONDITIONING
Air conditioning provides additional cooling to the vehicle interior and also reduces the moisture content of the air.
The air conditioning system will only operate with the fan switched on and the engine running. It is also important to keep the windows (and sunroof) closed during operation.
Operation of the air conditioning system, places an additional load on the engine which, in very hot conditions and if the engine is required to work unusually hard, could result in high engine temperatures. If the temperature gauge pointer reaches the RED zone, turn the air conditioning off until engine temperature returns to normal.
Air recirculation
The air recirculation mode prevents the heating system from taking in fresh air from outside the vehicle. Instead, the air already inside the vehicle is recirculated, thus preventing the entry of traffic fumes. In cold weather, air recirculationalso enables warmer air to be used to defrost the windscreen when the engine is still cold.
Points to remember:
If the temperature inside the vehicle is
higher than that outside when you start the engine, it will take time for the air conditioning to become fully effective. It is best to ventilate the vehicle by opening the windows and operating the fan for a brief period before switching on the air conditioning. Remember to close the windows whenever the air conditioning is operating.
Operating the air conditioning takes power
from the engine and consequently increasesfuel consumption.
All air conditioning systems need to be
operated for a short while every week (even in winter) to maintain them in peak condition.
The air conditioning system will also
dehumidify air. The surplus water produced by this process is expelled from the system via drain tubes beneath the vehicle. This may result in a small pool of water forming on the road when the vehicle is stationary and is not a cause for concern.
WARNING
The air recirculation mode can cause the windscreen to mist up. If this happens, switch off air recirculation immediately.
34
Page 34
Air conditioning
The following examples of heater and air conditioning settings are included for your guidance:
Maximum heating
Air conditioning switch - OFF.
Temperature control - set to RED position.
Distribution control - set to footwell
position.
Fan speed control - set to maximum
speed.
Air recirculation control - set to
recirculation.
Demisting and defrosting
Air conditioning switch - ON.
Temperature control - set to RED position.
Distribution control - set to windscreen
position.
Fan speed control - set to maximum
speed.
Air recirculation control - set to fresh air.
Maximum ventilation
Air conditioning switch - OFF.
Temperature control - set to BLUE
position.
Distribution control - set to footwell
position.
Fan speed control - set to maximum
speed.
Air recirculation control - set to fresh air.
Normal cooling
Air conditioning switch - ON.
Temperature control - set to BLUE
position.
Distribution control - set to fascia position.
Fan speed control - set to desired speed.
Air recirculation control - set to fresh air.
Maximum cooling
Air conditioning switch - ON.
Temperature control - set to BLUE
position.
Distribution control - set to fascia position.
Fan speed control - set to maximum
speed.
Air recirculation control - set to
recirculation.
Switch off air recirculation when desired temperature is reached.
Reducing humidity
These settings are suitable for normal driving.
Air conditioning switch - ON.
Temperature control - set to midway.
Distribution control - set to windscreen
position.
Fan speed control - set to midway.
Air recirculation control - set to fresh air.
35
Page 35
Interior equipment
INTERIOR LIGHTS
With the switch midway between the ’ON’ and ’OFF’ positions, the light will illuminate automaticallywhenevera door is opened and remain illuminated for approximately 15 seconds after ALL the doors are closed, or until the starter switch is turned on. When alighting from the vehicle, the interior lights will fade and then extinguish as soon as the last door is closed.
NOTE: Any subsequent opening and shutting
of doors prior to the starter switch being turned on again, will cause the 15 second delay feature to operate.
NOTE: If a door remains open for eight
minutes, a ’time-out’ function will extinguish the lights to avoid discharging the battery.
CIGAR LIGHTER
With the starter switch turned to position II, press the lighter in to heat up. When it has reached the correct temperature it will partially eject and can then be withdrawn for use.
ONLY hold the cigar lighter by the handle.
DO NOT use the ashtray for disposing of
waste paper or other combustible materials.
DO NOT plug accessories into the cigar
lighter socket unless they are approved by Land Rover.
ASHTRAY
Lift the lid of the ashtray to open. To remove, carefully prise the ashtray out of the fascia panel.
36
Page 36
Steps
Steps (if fitted) The steps can be folded up or down as required.
37
Page 37
SECTION 3
Driving & operating
Section Contents Page
Starter switch & steering lock 41....................
Starting & driving 42......................................
Catalytic converter 50.....................................
Fuel 52............................................................
Gearbox & transmission 54............................
Brakes 59.......................................................
Towing & load carrying 61.............................
Emergency starting 64....................................
Vehicle recovery 66........................................
Ancillary equipment 68...................................
39
Page 38
Starter switch & steering lock
To unlock the steering column
Insert the ignition key FULLY and turn the starter switch to position ’I’, while turning the steering wheel slightly to disengage the lock.
To lock the steering column
Turn the starter switch to position ’0’ and withdraw the key from the starter switch. Turn the steering wheel towards the straight ahead position until the lock engages.
WARNING
DO NOT remove the key or turn the starter switch to position ’0’ while the vehicle is in motion. Once the steering lock is engaged, it is impossible to steer the vehicle.
STARTER SWITCH
The starter switch is located to the left of the steering column, and uses the following sequence of key positions to operate the steering lock, electricalcircuitsand starter motor.
Position ’0’
Steering locked (if key is removed). Most lighting circuits are operational,
including: sidelights, headlights, hazard warning lights and rear fog guard lights.
Position ’I’
Steering unlocked. Radio/cassetteplayercanbe operated.
Position ’II’
All instruments, warning lights and electrical circuits are operational.
Position ’III’
Starter motor operates. Release the key immediately the engine starts
(the key will automatically return to position ’II’).
Note that operation of position ’I’ electrical functions will be interrupted during engine cranking.
41
Page 39
Starting & driving
STARTING - DIESEL ENGINES
WARNING
FOR VEHICLES EQUIPPED WITH A CATALYTIC CONVERTER: Catalytic converters are easily damaged through improper use, particularly if the wrong fuel is used, or if an engine misfire occurs.
Before starting the engine and driving, ENSURE you are familiar with the precautions shown under ’Catalytic converter’ later in this section.
In particular, you should be aware that continued use of the starter will result in unused fuel damaging the catalytic converter.
1. Check that the handbrake is applied and that the gear lever is in neutral.
2. Switch off all unnecessary electrical equipment.
3. Insert the starter key and turn the switch to position ’II’. Wait until the cold start warning light extinguishes.
In cold weather, or when the battery is in a low state of charge, depress the clutch pedal while starting and hold it down until the engine is running.
In temperate climates, DO NOT operate the starter for longer than 10 seconds; if the engine fails to start, switch off and wait 10 seconds before re-using the starter. Please note that prolonged use of the starter will not only discharge the battery but may also damage the starter motor.
WARNING
The engine must not be run above fast idle speed until the oil pressure warning light extinguishes to ensure that the engine and turbo-charger bearings (Tdi models) are properly lubricated before being run at speed.
NOTE: When restarting a warm engine, it will
not be necessary to wait for the cold start warning light to extinguish.
4. Turn the key to position ’III’ to operate the starter motor; DO NOT press the acceleratorpedalduring starting, and RELEASE THE KEY as soon as the engine is running.
NOTE: In temperate climates, the battery
charging and oil pressure warning lights should extinguish as soon as the engine is running.
42
Page 40
Starting & driving
Cold climates
In very cold climates, the battery charging and oil pressure warning lights may take several seconds to extinguish. Similarly, engine cranking times will also increase; at -30° C the starter motor may need to be operated continuously for as long as 30 seconds before the engine will start. For this reason, ensure that all non-essential electricalequipmentis switched off.
Warming up
In the interests of fuel economy, it is advisable to start driving straight away, remembering that harsh acceleration or labouring the engine before the normal operating temperature has been reached can damage the engine.
WARNING
Exhaust fumes contain poisonous substances which can cause unconsciousness and may even be fatal.
DO NOT inhale exhaust gases.
DO NOT start or leave the engine running
in an enclosed unventilated area, or drive with the rear door open.
DO NOT modify the exhaust system from
the original design.
DO repair exhaust system or body leaks
immediately.
If you think exhaust fumes are entering
the vehicle have the cause determined and corrected immediately.
Switching off
To avoid the possibility of damaging the turbo-charger bearings(Tdi models) through inadequate lubrication, ALWAYS allow the engine to idle for 10 seconds before switching off. Turn the engine off by returning the starter switch to position ’I’ and then position ’0’ to remove key.
43
Page 41
Starting & driving
STARTING - PETROL ENGINES
1. Check that the handbrake is applied and
that the gear lever is in neutral.
2. Switch off all unnecessary electrical equipment.
3. If the engine is cold, pull out the cold start control (if fitted) and turn it clockwise to lock (see illustration).
4. Insert the starter key and turn the switch to position ’II’ and then on to position ’III’ to operate the starter motor. DO NOT press the accelerator pedal during starting and RELEASE THE KEY as soon as the engine is running.
In temperate climates DO NOT operate the starter for longer than 10 seconds. If the engine fails to start, switch off and wait 10 seconds before re-using the starter. Please note that prolonged use of the starter will not only discharge the battery but may also damage the starter motor.
In temperate climates, the battery charging and oil pressure warning lights should extinguish as soon as the engine is running.
In cold weather, or when the battery is in a low state of charge, depress the clutch pedal while starting and hold it down until the engine is running.
Cold climates
In very cold climates, the battery charging and oil pressure warning lights may take several seconds to extinguish. Similarly, engine cranking times will also increase; at -30° C the starter motor may need to be operated continuously for as long as 30 seconds before the engine will start. For this reason, ensure that all non-essential electricalequipmentis switched off.
Additionally, in very cold climates, use of a cylinder block heater will improve the engine’s starting characteristics.YourLand Rover dealer can advise you about the supply and use of a cylinder block heater.
Warming up
In the interests of fuel economy, it is advisable to start driving straight away, remembering that harsh acceleration or labouring the engine before the normal operating temperature has been reached can damage the engine.
NOTE: Remember to turn off the cold start
control once normal operating temperature is reached.
44
Page 42
Starting & driving
WARNING
Exhaust fumes contain poisonous substances which can cause unconsciousness and may even be fatal.
DO NOT inhale exhaust gases.
DO NOT start or leave the engine running
in an enclosed unventilated area, or drive with the rear door open.
DO NOT modify the exhaust system from
the original design.
DO repair exhaust system or body leaks
immediately.
If you think exhaust fumes are entering
the vehicle have the cause determined and corrected immediately.
Parking
After bringing the vehicle to a stop, ALWAYS apply the handbrake and select neutral in the main gearbox before releasing the footbrake and switching off the engine.
Switching off
Return the starter switch to position ’I’ and then to position ’0’ to remove the key.
45
Page 43
Starting & driving
RUNNING-IN (petrol & diesel models)
Proper running-in will have a direct bearing on the reliability and smooth running of your vehicle throughout its life.
In particular, the engine, gearbox, brakes and tyres need time to bed-in and adjust to the demands of everyday motoring. It is therefore essential to drive with consideration for the running-in process for at least the first 800 km (500 miles) and observe the following advice:
LIMIT maximum speed to 80 km/h (50
mph) for 4-cylinder engines and 95 km/h (60 mph) for V8 engines. Initially, drive the vehicle on a light throttle and only increase engine speeds once the running-in distance has been completed.
DO NOT operate at full throttle or allow the
engine to labour in any gear.
AVOID fast acceleration and heavy braking
except in emergencies.
EMISSION CONTROL SYSTEM
Land Rover vehicles are fitted with emission and evaporative control equipment necessary to meet a number of territorial requirements.
In many countries, it is against the law for vehicle owners to modify or tamper with emission control equipment, or to sanction the unauthorised replacement or modification of this equipment by a repair shop. In such cases, the vehicle owner and the repairer may both be liable for legal penalties.
It is important to remember that only Land Rover dealers are properly equipped to perform repairs and to maintain the emission control system on your vehicle.
46
Page 44
Starting & driving
FUEL ECONOMY
Fuel consumption is influenced by two major factors:
How your vehicle is maintained.
How you drive your vehicle.
To obtain optimum fuel economy, it is essential that your vehicle is maintained in accordance with the manufacturer’s service schedule.
Items such as ignition timing, the condition of the air cleaner element, tyre pressures and wheel alignment can have a significant effect on fuel consumption. But above all, the way in which you drive is most important. The following hints may help you to obtain even better value from your motoring:
Avoid unnecessary, short, start-stop
journeys.
Avoid fast starts by accelerating gently and
smoothly from rest.
Do not drive in the lower gears longer than
necessary.
Decelerategentlyand avoid sudden and
heavy braking.
Anticipate obstructions and adjust your
speed accordingly well in advance.
DRIVE GENTLY - SAVE FUEL!
47
Page 45
Starting & driving
IMPORTANT DRIVING INFORMATION
Instruments & warning lights
Before driving, it is important to fully understand the function of the instruments and warning lights described in section 2.
NOTE: Red warning lights are of particular
importance, illumination indicatesthat a fault exists. If a red light illuminates, always stop the vehicle and seek qualified assistance before continuing.
Vehicle stability
Your vehicle has a higher ground clearance and, therefore, a higher centre of gravity than ordinary passenger cars. This will result in different handling characteristics. Inexperienceddriversshould take additional care, particularlyin off-road driving situations and when performing abrupt manoeuvres at inappropriate speeds or on unstable surfaces.
Vehicle height
The overall height of your vehicle exceeds that of ordinary passenger cars. Always be aware of the height of your vehicle and check the availableheadroom before driving through low entrances. This is particularly important if the vehicle is fitted with a roof rack or if the sunroof is open.
Power assisted steering
Power assistance is progressivelyappliedthe more the steering wheel is turned. For example; where manual steering effort would normally be greatest (at slow speeds on maximum lock), power assistance is greatest. Similarly, where only minimal steering effort would normally be required (at high speed with the wheels straight ahead), then power assistanceis also minimal, thus enabling the driver to benefit from apparently consistent steering effort at all times.
WARNING
Under no circumstances must the steering wheel be held on full lock for more than thirty seconds in one minute, otherwise the steering assembly may be damaged.
NOTE: Power assistance is dependent on the
engine running. If the engine is not running, greater effort will be required to steer the vehicle.
48
Page 46
Starting & driving
Tdi engines
If a radiator blind is fitted, it must not obscure the intercooler section otherwise engine performance would be adversely affected. If in doubt, contact a Land Rover dealer.
Auxiliary equipment
WARNING
DO NOT use auxiliary equipment, such as roller generators, that are driven by one wheel of the vehicle, as they could cause failure of the gearbox differential. If the gearbox differential lock is engaged in an attempt to avoid damage, the vehicle will drive itself forward.
49
Page 47
Catalytic converter
CATALYTIC CONVERTER - (if fitted) The exhaust system on some models of the Defender, incorporatesa catalytic converter, which converts poisonous exhaust emissions from the engine into environmentally less harmful gases, thereby reducing atmospheric pollution.
WARNING
The catalytic converter can be easily damaged through improper use, particularly if the wrong fuel is used, or if an engine misfire occurs. For this reason it is VERY IMPORTANT that you heed the precautions which follow:
Fuel
Use ONLY fuel recommended for your
vehicle.
Starting the engine
DO NOT continue operating the starter if
the engine fails to start after a few attempts (unburnt fuel may be drawn into the exhaust system, thereby poisoning the catalyst) - seek qualified assistance.
When starting a COLD engine, DO NOT
drive if a misfire is suspected - seek qualified assistance.
50
Page 48
Catalytic converter
Driving
Provided the engine has reached its
normal operating temperature, if a misfire is suspected or the vehicle lacks power while driving, it may be driven SLOWLY (at risk of damaging the catalyst) to a Land Rover dealer for assistance.
NEVER allow the vehicle to run out of fuel
(the resultant misfire could destroy the catalyst).
Engines burning excessive oil (blue smoke
from the exhaust) will progressively reduce catalyst efficiency.
On rough terrain, DO NOT allow the
underside of the vehicle to be subjected to heavy impacts which could damage the catalytic converter.
DO NOT overload or excessively rev the
engine.
WARNING
Exhaust system temperatures can be extremely high - DO NOT park on ground where combustible materials such as dry grass or leaves could come into contact with the exhaust system (in dry weather a fire could result).
Switching off
DO NOT switch off the engine while a
forward or reverse gear is selected or whilst the vehicle is in motion.
Vehicle maintenance
Any engine misfire, loss of engine
performance or engine run-on, could seriously damage the catalytic converter. For this reason, it is vital that unqualified persons do not tamper with the engine, and that regular systematic maintenance is carried out by a Land Rover dealer.
51
Page 49
Fuel
PETROL ENGINES
USE ONLY RECOMMENDED FUEL
4 cylinder engines:
Use 90 RON minimum leaded or unleaded fuel wherever possible.
V8 engines:
Use 91 - 93 leaded or unleaded fuel wherever possible.
NOTE: For petrol engined vehicles fitted with
a catalytic converter, 95 RON minimum unleaded fuel MUST be used - leaded fuel will seriously damage the catalyst.
The RON value (octane rating) of petroleum commonly available at garage forecourts will vary in different countries. The RON value quoted is the MINIMUM requirement and whilst this can be safely exceeded, no advantage in performance or fuel economy will be gained by using a higher octane fuel.
If heavy engine knock is detected when using the recommended octane rated fuel, or if steady engine knocking is present while maintaining a steady speed on level roads, contact your dealer for advice.
DIESEL ENGINES
The quality of diesel fuel (Derv) can vary in different countries and only clean, good quality fuel should be used. It is important that the sulphur content of diesel fuel does not exceed 1%; in Europe all supplies should be within this limit, but in other parts of the world, you should check with your supplier. Ensure the fuel filter element is changed at the recommended serviceintervalsand clean the sediment bowl regularly (see ’Owner maintenance’).
WARNING
On both petrol and diesel engine vehicles, if the fuel tank is accidentally filled with the wrong fuel, it is ESSENTIAL that you contact your dealer BEFORE attempting to start the engine!
NOTE: An occasional, light, engine knock
while acceleratingor climbing hills is acceptable.
52
Page 50
Fuel
Fuel filling
WARNING
To avoid any sudden discharge of fuel caused by excessive air pressure, the cap is designed to allow the fuel tank to vent during the first half turn. DO NOT fully remove the cap until pressure has been released.
Filling station pumps are equipped with automatic cut-off sensing to avoid fuel spillage - only fill the tank until the filler nozzle automaticallyshuts off. DO NOT attempt to fill the tank beyond this point or spillage could result due to expansion of the fuel.
WARNING
DO NOT fully fill the tank if the vehicle is to be parked on a slope in direct sunlight or high ambient temperature - expansion of the fuel could cause spillage.
Empty fuel tank
DO NOT RUN THE FUEL TANK DRY!
In the case of vehicles equipped with a catalytic converter,running the fuel tank dry could create an engine misfire capable of damaging the catalytic converter.
In the case of diesel models, qualified assistancemay be required to prime the fuel system before the engine can be restarted.
SAFETY ON THE FORECOURT
Petroleum gases are highly inflammable and in confined spaces are also explosive. Always take sensible precautions when refuelling:
Switch off the engine.
Do not smoke or use a naked flame
or light.
Take care not to spill fuel.
Do not overfill the tank.
53
Page 51
Gearbox & transmission
MAIN GEARBOX
Your vehicle features a five speed main gearbox and a two speed transfer box. In addition, a centre differential in the transfer box distributes the drive to the front and rear axles, providing permanent four wheel drive. By using the main gearbox in conjunction with the transfer gears, ten forward and two reverse speeds are available.
The gear positions for the main gearbox are shown on the gear lever knob. Note that when the gearbox is in neutral, the gear lever is spring-loaded to automatically align between third and fourth gear positions.
Clutch
Take care NOT to use the clutch pedal as a foot rest. To prevent unnecessary wear, always keep the left foot well clear of the clutch pedal, except when changing gear.
WARNING
Do NOT select reverse gear unless the vehicle is stationary.
54
Page 52
Gearbox & transmission
TRANSFER GEARBOX
The second gear lever is used to select either the high or low range of gears in the transfer gearbox and, in addition, also controls the centre differential (known as the ’DIFF LOCK’).
High range (’H’)
Use high range for all normal road driving and also for off-road driving across dry, level terrain.
Low range (’L’)
Use low range gears when moving off from rest when towing a heavy load, or in any situation where low speed manoeuvring is necessary,such as reversing a trailer or negotiating a boulder strewn river bed; also use for more extreme off-road conditions where progress in high range cannot be maintained.
Neutral (’N’)
With the transfer lever in neutral, drive cannot be transmitted to the road wheels, regardless of the position of the main gear lever. Use transfer neutral when being towed or when using winching or power take off facilities.
’Diff lock’ centre differential
Use the ’unlocked’ position for all normal driving, and use the ’DIFF-LOCK’ position to improve traction in extreme conditions where wheel grip could be lost, such as: wet grass, mud, sand, ice or snow. Return to the ’unlocked’ position as soon as dry, firm, ground is reached.
DO NOT use the ’diff lock’ unnecessarily!
55
Page 53
Gearbox & transmission
USING THE TRANSFER GEARBOX
With the vehicle stationary and the engine running, depress the clutch and then move the lever fully forward (or backwards) in TWO distinct but positive moves - ’high to
neutral’.... ’neutral to low’ (or vice versa).
If there is resistance to the gear engaging, do not force the lever. Instead, with the main lever in gear, release the clutch momentarily and then try again.
Changing from low to high on the move:
Changing from ’L’ (low) to ’H’ (high) can be achieved without stopping the vehicle, as follows:
1. Apply slight backward pressure to the
transfer gear lever in preparation for changing.
2. Then, in three simultaneous moves,
depress the clutch, release the accelerator and pull the transfer lever into neutral.
3. Release the clutch pedal for approximately
3 seconds before depressing it again and moving the transfer lever firmly into the high position.
4. Finally, select a suitable main gear, release
the clutch and continue driving in the normal way.
NOTE: After a little practice, this operation
can be carried out smoothly and quickly by using firm, positive moves.
56
Page 54
Gearbox & transmission
THE DIFFERENTIAL LOCK
Unlike other four wheel drive vehicles, all Land Rover products have permanent four wheel drive. This is achieved by the inclusion of a lockable differentialbetweenthe front and rear drive shafts. With the differential locked, the drive shafts to front and rear axles are (in effect) joined together, causing both to rotate at the same speed. This is a normal feature with all four wheel drive vehicles and enhances traction on difficult off-road surfaces. However, with the differential unlocked the different running requirements of the two axles can be accommodated, thereby enabling Land Rover vehicles to operate permanently in four wheel drive for both normal AND off-road use.
Selecting diff lock
The diff lock can be engaged or disengaged either with the vehicle stationary, or when driving at any road speed. However, with the vehicle in motion it is ESSENTIAL to be travelling on firm ground, in a straight line, and without wheel slip.
WARNING
DO NOT engage the diff lock if one or more wheels are slipping - this could damage the transmission. If wheels are slipping, ease off the accelerator before engaging the diff lock.
DO NOT engage the diff lock from the transfer neutral position.
To lock the differential:
Briefly ease the throttle and depress the clutch while moving the transfer gear lever to the left
- from either ’H’ (high) or ’L’ (low) position. Release the clutch as soon as the differential is locked (the warning light on the instrument panel will illuminate).
To unlock the differential:
Move the transfer gear lever to the right - to either ’H’ (high) or ’L’ (low) position as required; when the diff lock disengages the warning light will extinguish.
57
Page 55
Gearbox & transmission
When to use the diff lock
As a general rule, the differential should only be locked in order to drive off-road on loose and slippery surfaces. ALWAYS unlock the differential for normal road driving or as soon as a hard grippy surface is reached whether high or low gears are selected.
NOTE: A valuable introduction to off-road
driving, which includes many useful referencesto the transfer gearbox and ’diff lock’, is included in the ’Off-road driving’ section of the handbook.
WARNING
If the vehicle is driven on normal road surfaces with the differential locked, the steering will feel stiff, excessive tyre wear will occur and the transmission will be ’wound up’. This places excessive strain on the transmission.
Diff lock warning light
The amber warning light on the instrument panel illuminates when the diff lock is actually engaged - rather than when it has been selected. Similarlyit will only extinguish when the diff lock is actually disengaged. This accounts for a slight delay between diff lock deselection and the warning light extinguishing which is quite normal.
IMPORTANT INFORMATION
Transmission ’wind up’
If the warning light is obviously reluctant to extinguish after the diff lock has been deselected, some transmission’wind up’ may be present.
Reversing the vehicle for a short distance and then going forward will usually ’unwind’ the transmission and extinguish the light and the vehicle can then be driven as normal. However, if after two or three attempts to ’unwind’ the transmission the light remains on, consult your dealer AS SOON AS POSSIBLE.
58
Page 56
Brakes
BRAKING SYSTEM
As a safety precaution, the hydraulic braking system operates through dual circuits. If one circuit fails, the other will continue to function, but increased brake pedal travel and longer stopping distances will be experienced.
Servo assistance
The braking system is servo assisted, but ONLY when the engine is running. Without this assistance, greater braking effort is necessaryto safely control the vehicle, resulting in longer stopping distances. Always observe the following precautions:
NEVER allow the vehicle to freewheel with
the engine turned off.
ALWAYS take particular care when being
towed with the engine turned off.
If the engine should stop for any reason
while the vehicle is in motion, bring the vehicle to a halt as quickly as traffic conditions safely allow, and DO NOT pump the brake pedal as the braking system may lose any remaining assistance available.
Brake pads
Brake pads require a period of bedding in. You should avoid heavy braking, except in emergencies,for at least the first 800 km (500 miles).
Remember that regular servicing is vital to ensure that the brake pads are examined for wear and changed periodically to ensure long term safety and optimum performance.
WARNING
DO NOT rest your foot on the brake pedal while travelling, as this may overheat the brakes, reduce their efficiency and cause excessive wear.
NEVER move a vehicle without the engine running because braking assistance will not be available. The pedal brakes will still function, but more pressure will be required.
ALWAYS take particular care when being towed with the engine turned off.
If the brake warning light should illuminate while the vehicle is in motion, bring the vehicle to a halt as quickly as traffic conditions and safety permit and seek qualified assistance before continuing - DO NOT pump the brake pedal. If the brake pedal is pumped, the braking system may lose any remaining assistance available.
Wet conditions
Driving through water or even very heavy rain may adversely affect braking efficiency. Always dry the braking surfaces by intermittent light application of the brakes, first ensuring that you are at a safe distance from other road users.
59
Page 57
Brakes
HANDBRAKE
Unlike most other vehicles, the handbrake operates on the rear propeller shaft, and NOT on the road wheels. This may result in slight movement of the vehicle after the handbrake is applied.
To engage the handbrake, depress the button and pull the lever up.
To release, pull the lever up slightly, depress the button and lower the lever.
Always apply the handbrake fully whenever you park.
When parking on a slope, do not rely on the handbrake alone to hold the vehicle, park in a low forward gear when facing uphill and in reverse gear when facing downhill. For extra security on steep slopes, move the transfer lever into low range or engage the diff lock.
WARNING
DO NOT apply the handbrake while the vehicle is in motion as this could result in loss of vehicle control and damage to the transmission.
DO NOT rely on the handbrake to operate effectively if the vehicle has been subjected to immersion in mud and water (see ’Off-road driving’).
60
Page 58
Towing & load carrying
TOWING
The torque ranges of Land Rover engines allow maximum-weight loads to be pulled smoothly from standstill, and reduce gear changing on hills or rough terrain.
The suspension is designed to cope with a heavy trailer load without upsetting the balance or feel of the vehicle.
WARNING
Only fit towing accessories that have been designed and approved by Land Rover.
Ensure that the gross weight and maximum rear axle weight are not exceeded.
When preparing your vehicle for towing, always pay careful attention to the trailer manufacturer’srecommendationsandthe following guidelines.
Ensure that the towing vehicle tyre
pressures are correct and that the trailer tyre pressures are as recommended by the trailer manufacturer.
With the trailer and vehicle unladen,
balance the combination so that the trailer draw-bar and the hitch point on the vehicle are at the same height. Adjust the height of the hitch point if necessary.
Check the operation of trailer brakes and
lights.
For maximum stability, ensure that loads
are properly secured and unable to shift position during transit. Also, position loads so that most of the weight is placed close to the floor and, where possible, immediately above or close to the trailer axle(s).
After loading the trailer, check that the
weight on the hitch point (this is called the draw-bar loading weight, or nose weight), is in accordance with the manufacturer’s recommendations.
When calculating the laden weight of the
trailer, remember to include the weight of the trailer PLUS THE LOAD.
Where the load weight can be divided
between trailer and tow vehicle, loading more weight into the vehicle will generally improve the stability of the combination.
A smooth start will be achieved with
trailers over 2000 kg (4400 lb) by moving off in LOW range, then changing to HIGH range while on the move (see ’Transfer gearbox’).
61
Page 59
Towing & load carrying
NOTE: Towing regulations vary from country to country. It is very important to ensure that
national regulations governing towing weights and speed limits are observed (refer to the relevant national motoring organisation for information). The following maximum permissible towed weights refer to the vehicle’s design limitations and NOT to any specific territorialrestriction.
Maximum permissible towed weights On-road kg Off-road kg
Unbraked trailers 750........................................................................ 500
Trailers with overrun brakes 3500...................................................... 1000
4 wheel trailers with coupled brakes
Petrol and Diesel (turbo) 4000........................................................... 1000
Diesel (non-turbo) 3500..................................................................... 1000
NOSE WEIGHT
The recommended trailer nose weight limit is 75 kg (165 lb). The nose weight plus the combined weight of the vehicle’s load carrying area and rear seat passengers, must never exceed the maximum rear axle load or the gross vehicle weight (as shown in ’General data’).
WARNING
DO NOT carry unsecured equipment, tools or luggage which could move and cause personal injury in the event of an accident or emergency manoeuvre, either on or off road.
VEHICLE WEIGHTS
When loading a vehicle to its maximum (gross vehicle weight), considerationmust be taken of the unladen vehicle weight and the distribution of the load to ensure that axle loadings do not exceed the permitted maximum values.
It is your responsibility to limit the vehicle load in such a way that neither the maximum axle loads nor the gross vehicle weight are exceeded (see ’Generaldata’).
62
Page 60
Towing & load carrying
Coupled braking systems
In order to tow a trailer with a weight in excess of 3,500 kg, the vehicle must be adapted to operate a coupled brake system. If this adaptation is carried out, the vehicle identification number plate (VIN) must be changed to show the increased train weight.
Revised VIN plates may be obtained from Land Rover; these will be issued subject to satisfactoryproof that the vehicle has been fitted with an approved conversion.
NOTE: Above 300 metres (1,000 feet) the
effects of altitude can adversely affect engine performance and also cause overheating.
Trailer socket
When the engine is running, power consumption from trailer socket must NOT exceed 5 amps.
ROOF RACK
ALWAYS use an approved roof rack and follow the manufacturers’ fitting instructions carefully. A full list of all available accessories is available from your Land Rover dealer.
WARNING
ALWAYS consult your dealer for advice regarding the approval, suitability, installation and use of any parts or accessories before fitting.
IMPORTANT INFORMATION
The MAXIMUM roof rack load is 75
kg.
A loaded roof rack can reduce the
stability of the vehicle, particularly when cornering and encountering cross winds.
All loads should be evenly
distributed, and secured within the periphery of the rack.
Always secure the load to the side
rails, not just to the cross rails.
Only fit roof racks that have been
designed for your vehicle. If in doubt, consult your dealer.
63
Page 61
Emergency starting
Starting an engine with a discharged battery
The ONLY recommended methods of restarting a vehicle with a discharged battery are:
The use of a substitute battery fitted to the
disabled vehicle.
The use of booster cables to connect the
battery from a donor vehicle to the discharged battery.
USING BOOSTER CABLES
WARNING
Batteries emit explosive hydrogen gas ­keep sparks and naked lights away from the battery compartment.
Make sure BOTH batteries are of the same voltage (12 volts), and that the booster cables have insulated clamps and are approved for use with 12 volt batteries.
DO NOT connect positive (+) terminals to negative (-) terminals, and ensure booster cables are kept away from any moving parts in the engine compartment.
Take care when working near rotating parts of the engine.
Always adopt the following procedure when using booster cables:.
1. If a donor vehicle is to be used, both
vehicles should be parked with their battery locations adjacent to each other. Ensure that the two vehicles do not touch.
2. Apply the handbrakes and ensure that the transmission of both vehicles is set in neutral (’P’ or Park for donor vehicles with automatic transmission).
3. Turn off the starter switch and ALL electricalequipmentof BOTH vehicles.
4. Connect the RED booster cable between the positive (+) terminal of the donor battery and the positive (+) terminal of the discharged battery.
5. Connect the BLACK booster cable from the negative (-) terminal of the donor battery to a good earthing point on the disabled vehicle (eg. an engine mounting or other unpainted metal surface) - at least 0.5 m from the battery and well away from fuel and brake lines. For safety reasons, DO
NOT connect this cable to the negative terminal of the discharged battery.
6. Check that the booster cables are clear of
any moving parts in either engine, then start the engine of the donor vehicle and allow it to idle for a few minutes.
7. Now start the vehicle with the discharged battery.
64
Page 62
Emergency starting
8. Once both engines are running normally, allow them to idle for two minutes before switching off the engine of the donor vehicle and disconnecting the booster cables. DO NOT switch on any electrical circuits on the previously disabled vehicle until AFTER the booster cables have been removed.
9. Disconnecting the booster cables must be an EXACT reversal of the connecting procedure, ie; disconnect the BLACK
cable from the earthing point on the disabled vehicle FIRST.
65
Page 63
Vehicle recovery
VEHICLE RECOVERY
If it is necessary to recover the vehicle by towing, always adhere to the following procedure:
Towing the vehicle (on four-wheels)
1. Set the main gearbox and transfer box in
neutral.
2. Ensure the differential lock is in the unlocked position.
3. Turn the starter switch to the first position to unlock the steering and leave in this position while the vehicle is being towed.
4. Secure the towing attachment to the vehicle.
5. Release the handbrake.
NOTE: If, due to an accident or electrical fault
it is not considered safe to turn the starter switch, the battery must be disconnected.
IMPORTANT INFORMATION
DO NOT attempt to tow the vehicle unless the starter switch is turned to position ’I’ (to unlock the steering).
DO NOT attempt to remove the
starter key or turn the switch to position ’0’ while the vehicle is in motion.
Without the engine running, the
brake servo and power steering pump cannot provide assistance. Greater brake pedal and steering effort are therefore necessary to safely control the vehicle.
Suspended tow
WARNING
Your vehicle has permanent four wheel drive - the propeller shaft MUST be removed from the axle to be trailed.
If the front axle is to be trailed ALWAYS adhere to the following precautions:
Ensure the four bolts securing the front
propeller shaft to the gearbox are tightly secured with the appropriate nuts after disconnecting the propeller shaft ­otherwise serious damage to the gearbox may occur.
Unlock the steering.
Secure the steering wheel and/or linkage
in the straight ahead position - the steering lock MUST NOT be used for this purpose.
WARNING
The propeller shaft MUST only be reconnected by a qualified Land Rover engineer. Contact your Land Rover dealer for further information.
66
Page 64
Vehicle recovery
Transporter or trailer lashing
Use the towing rings on the front and rear cross members as lashing points (see illustration).DO NOT secure lashing hooks or trailer fixings to any other part of the vehicle.
67
Page 65
Ancillary equipment
Winches
A number of different winches, suited to jobs ranging from vehicle recovery to haulage, can be fitted to your Defender. For further information on the types of winch available and their various uses, contact your Land Rover dealer.
As winch operation will vary considerably on different winch units, it is essential that the manufacturer’soperatinginstructionsare understood and followed carefully.
Winch safety
WARNING
If used incorrectly, winches can be extremely dangerous.
ALWAYS follow the manufacturer’s operating instructions carefully.
NEVER stand near, or astride a winching cable whilst it is under tension.
ALWAYS wear protective gloves when handling winching cables.
In addition;
DO NOT attempt to continue winching if
the winch has stalled due to overloading.
Inspect the winch and cable regularly -
ALWAYS have worn or damaged parts replaced immediately.
Only use recommended replacement parts
of the same specification as the original equipment - failure to do so may not only damage the winch, but may cause serious personal injury.
After winching
Whilst wearing thick, protective gloves, clean and lubricate the cable with a recommended cable lubricant. For further information, consult your Land Rover dealer.
WARNING
NEVER allow a cable to kink, coil or overlap.
NOTE: If a capstan winch is used, ensure the
rope is cleaned and dried before stowing.
68
Page 66
Ancillary equipment
Power take-off drives
Your Defender is capable of providing a static or mobile power source, which can be used to power generators, compressors, pumps and other ancillary equipment, mounted on or under the vehicle, by means of shaft, belt or hydraulic drive. This is possible by fitting a power take-off drive unit to the transfer gearbox. This provides the basic drive for several variationsof power take-off layouts.
The power take-off capability is an integral part of the vehicle design and has been tried and tested under the most rigorous and demanding conditions across the world. Land Rover dealers provide a full range of power take-off drive units and accessories, designed and built for the Defender.
For static operation, select neutral in the transfer gearbox to disconnect the drive to the road wheels - it is then possible to operate the power take-off independently. The forward gears can now be used to control the operating speed. To prevent the transmission from being overloaded, it is recommended that the highest gear possible should be used.
The lower gears can be used when lower operating speeds are required, but they should only be used for light workloads and for short periods of time.
If power take-off is being used while the vehicle is moving, it will operate at a speed in direct proportion to the road speed of the vehicle and to the selected transfer gear ratio.
For more information on the use of power take-off drives and equipment, consult your Land Rover dealer.
69
Page 67
SECTION 4
Owner maintenance
The long-term safety, reliability and performance of your vehicle will depend very largely on how well it is maintained.
Maintenance is the owner’s responsibility and it is ESSENTIAL that all routine services are carried out by a Land Rover dealer at the specified intervals.Theseare shown in the Owner Information & Service Record book included in the literature pack. The Owner Information & Service Record book also includes servicerecorddockets, which must be correctly endorsed by your Land Rover dealer at the conclusion of each service.
This section of the handbook includes information to assist the owner carry out those daily, weekly and monthly checks that are also necessary to ensure safe, reliable motoring.
Section Contents Page
Owner maintenance 73...................................
Safety in the garage 75...................................
Bonnet opening 76.........................................
Engine compartment 78.................................
Tyres 89.........................................................
Washer jets & wiper blades 91.......................
Battery 92.......................................................
Wheel changing 95.........................................
Wading plugs 101..........................................
Fuses 102.......................................................
Bulb replacement 105.....................................
Cleaning & vehicle care 111............................
71
Page 68
Owner maintenance
OWNER MAINTENANCE
In addition to the routine services, which should be carried out by your Land Rover dealer at the intervals shown in the Owner Information & Service Record book, a number of simple checks (listed below) must be carried out by the owner or driver on a regular basis. These are fully described on the pages that follow.
Daily checks
Operation of lights, horn, direction
indicators, wipers, washers and warning lights.
Operation of seat belts and brakes.
Look for deposits on the garage floor
which may indicate a fluid leak.
Weekly checks
These should be carried out at least every 250 miles or 400 km.
Engine oil level.
Cooling system level.
Screen washer reservoirlevel.
Condition and pressure of tyres.
Drain fuel sedimenter and filter - Diesel
engines (if fitted).
Monthly checks
Brake fluid level.
Power steering fluid level.
NOTE: Any significant or sudden drop in fluid
levels, or uneven tyre wear should be reported to a Land Rover dealer without delay.
The gearbox fluid level should only be checked by a Land Rover dealer at the time of a routine service. All fluid specifications and capacitiesare shown in ’General data’.
IMPORTANT INFORMATION
Special operating conditions
When a vehicle is operated in extremely arduous conditions or on dusty, wet or muddy terrain, more frequent attention must be paid to servicing requirements.
For example; if your vehicle experiences deep wading conditions, even DAILY servicing could be necessary to ensure the continued safe and reliable operation of the vehicle.
Contact a Land Rover dealer for advice.
73
Page 69
Owner maintenance
Planned maintenance
Regular systematicmaintenanceis the key to ensuring the continued reliability and efficiency of your vehicle.
The routine maintenance requirements for your vehicle are shown in the Owner Information & Service Record book. Most of this necessary workshop maintenance requires specialisedknowledgeand equipment, and should preferably be entrusted to your Land Rover dealer.
Emission control
Your vehicle is fitted with various items of emission and evaporative control equipment designed to meet specific territorial requirements.
You should be aware that unauthorised replacement, modificationor tampering with this equipment by an owner or repair shop, may be unlawful and subject to legal penalties.
In addition, engine settings must not be tampered with. These have been established to ensure that your vehicle complies with stringent exhaust emission regulations. Incorrect engine settings may adversely affect exhaust emissions, engine performance and fuel consumption, as well as causing high temperatures, which will result in damage to the catalytic converter (if fitted) and the vehicle.
Road testing on dynamometers
(’rolling roads’)
WARNING
Because your vehicle is equipped with permanent four-wheel drive, it is essential that any dynamometer testing is carried out ONLY by a qualified person familiar with the dynamometer testing and safety procedures practised by Land Rover dealers. Contact your Land Rover dealer for further information.
74
Page 70
Owner maintenance
SAFETY IN THE GARAGE
Whenever you carry out maintenance on your vehicle, the following safety precautions should be observed at all times.
ALWAYS keep hands, tools and items of
clothing clear of all drive belts and pulleys.
DO NOT touch exhaust or cooling system
components until they are cool.
DO NOT touch electrical leads or
components with the starter switch turned on.
NEVER leave the engine running in an
unventilated area - exhaust gases are poisonous and contain carbon monoxide, which can cause unconsciousness and may even be fatal.
DO NOT work beneath the vehicle with the
wheel change lifting jack as the only means of support.
Ensure sparks and naked lights are kept
away from the engine and battery compartments.
WARNING
Remember; cooling fans and air conditioning system condenser fans (if fitted), may continue to operate after the engine is switched off. Always wait until the fans have completely stopped moving before working in the engine compartment.
Poisonous liquids
Most liquids and lubricants used in motor vehicles are poisonous and should not be consumed, or brought into contact with open wounds. These include: battery acid, anti-freeze, brake and power steering fluid, as well as petrol, diesel, engine oil and windscreen washer additives.
For your own safety, ALWAYS read and obey all instructions printed on labels and containers.
Used engine oil
Prolonged contact with engine oil can cause serious skin disorders, including dermatitis and skin cancer. ALWAYS wash thoroughly after contact.
It is illegal to pollute drains, water courses or soil with toxic chemicals such as used engine oil. ALWAYS dispose of vehicle liquids and lubricants, at authorised waste disposal sites or at garages which provide facilities for the receipt of used engine oil and toxic chemicals. If in doubt, contact your Local Authority for advice.
PROTECT THE ENVIRONMENT!
75
Page 71
Bonnet opening
WARNING
Ensure the wipers are switched off and have returned to the parked position before opening the bonnet.
On vehicles with a bonnet mounted spare wheel, the bonnet will be heavy to lift - DO NOT allow it to drop.
Lift the safety catch lever (as illustration) and raise the bonnet.
Prop stay
Pull the bonnet release handle.
Release the bonnet support stay from the underside of the bonnet and fit the stay in the corresponding hole in the bonnet locking platform.
76
Page 72
Scissor action stay
Bonnet opening
Raise the bonnet until the stay fully extends. Release the bonnet, ensuring that the stay locks into position.
Closing the bonnet
After closing the bonnet, check that the lock is fully engaged by attempting to lift the front edge of the bonnet. This should be free from all movement.
77
Page 73
Engine compartment
1. Diesel fuel filter.
2. Cooling system reservoir.
3. Brake fluid reservoir.
4. Clutch fluid reservoir.
5. Engine oil filler cap.
6. Engine oil dipstick.
7. Fuse box - engine compartment.
8. Washer reservoir.
9. Power steering reservoir.
Tdi - Right hand steering
WARNING
Ensure that sparks and naked lights are kept away from the engine compartment.
78
Page 74
Engine compartment
1. Cooling system reservoir
2. Brake fluid reservoir.
3. Washer reservoir.
4. Engine oil dipstick.
5. Engine oil filler cap.
6. Power steering reservoir.
7. Clutch fluid reservoir.
V8 - Right hand steering
WARNING
Ensure that sparks and naked lights are kept away from the engine compartment.
79
Page 75
Engine compartment
1. Cooling system reservoir.
2. Washer reservoir.
3. Engine oil filler cap.
4. Engine oil dipstick.
5. Brake fluid reservoir.
6. Clutch fluid reservoir.
7. Power steering reservoir.
8. Diesel fuel filter.
4-cylinder diesel
(non turbo)
WARNING
Ensure that sparks and naked lights are kept away from the engine compartment.
80
Page 76
Engine compartment
V8 Petrol engine
4-cylinder petrol and diesel
(non-turbo)
ENGINE OIL LEVEL-CHECK & TOP-UP
Check the oil level at least every 400 km (250 miles) when the engine is HOT and with the vehicle resting on level ground.
Switch off the engine and let the vehicle stand for five minutes to allow the oil to drain back into the sump. Withdraw the dipstick and wipe the blade clean and then fully reinsert the dipstick and withdraw again to check the level, which should NEVER be allowed to fall below the lower mark on the dipstick.
To top-up, unscrew the oil filler cap and add oil to maintain the level between the UPPER and LOWER marks on the dipstick.
Tdi Diesel engine
81
Page 77
Engine compartment
DO NOT OVERFILL!
As a general guide, if the level on the dipstick:
is nearer to the upper mark than the lower,
add no oil.
is nearer to the lower mark than the upper,
add half a litre of oil.
is below the lower mark, add one litre of
oil and re-check the level after a further five minutes.
NOTE: If it is necessary to check the oil level
when the engine is cold, DO NOT start the engine. Follow the procedure detailed above, but re-check the oil level as soon as the engine has reached its normal operating temperature.
Oil specifications
It is essential to use an oil suitable for the climatic conditions in which the vehicle is to be operated. Precise specifications are shown in ’General data’. If in doubt, contact your Land Rover dealer.
82
Page 78
Engine compartment
COOLING SYSTEM TOP-UP
WARNING
NEVER remove the filler cap or radiator filler plug when the engine is hot - escaping steam or scalding water could cause serious injury.
The coolant level in the reservoir should be checked at least weekly (more frequently in high mileage or arduous operating conditions). Always check the level WHEN THE SYSTEM IS COLD.
Unscrew the filler cap slowly, allowing the pressure to escape before removing completely.
Never run the engine without coolant.
Top-up with a 50% mixture of anti-freeze and water so that the surface of the coolant is level with the seam on the side of the tank. Ensure the cap is tightened fully after top-up is completed.
DO NOT overfill. This may result in damage to the radiator.
If the level has fallen appreciably, suspect leakage or overheating and arrange for your dealer to examine your vehicle.
V8 models
On V8 models, as well as removing the reservoircap, carefullyunscrewthe radiator filler plug (illustrated above), allowing pressure to escape before removing completely.
Top the radiator up, if necessary, with a 50% mixture of anti-freeze and water to maintain the level at approximately 12 mm (0.5 in) below the radiator filler neck. Ensure the plug is tightened fully after top-up is completed.
DO NOT OVERFILL!
83
Page 79
Engine compartment
Anti-freeze
Anti-freeze contains important corrosion inhibitors. Ensure the 50% anti-freeze/water solution is maintained and topped up all year round (not just in cold conditions). Failure to do so may cause corrosion of the radiator and engine components.
Use an ethylene glycol based anti-freeze (containing no methanol) with non-phosphate corrosion inhibitors suitable for use in aluminium engines. The specific gravity of a 50% anti-freeze solution at 68° F (20° C) is
1.075 and protects against frost down to
-33° F (-36° C).
WARNING
Prevent anti-freeze coming in contact with the skin or eyes. If this occurs, rinse immediately with plenty of water.
Anti-freeze will damage painted surfaces. NEVER top-up with salt water. Even when
travelling in territories where the water supply contains salt, always ensure you carry a supply of fresh (rain or distilled) water.
WINDSCREEN WASHER TOP-UP
The windscreen washer reservoir also supplies the rear screen.
Check the reservoir level and top-up with a mixture of water and an approved screen washer solvent to approximately 25 mm (1 in) below the bottom of the filler neck. In cold weather, to prevent freezing, use a screen washer solvent containing isopropanol.
Operate the washer switches to check that the nozzles are clear and properly directed.
WARNING
DO NOT use an anti-freeze solution in the washer reservoir. Anti-freeze will damage painted surfaces.
84
Page 80
Engine compartment
FUEL SEDIMENTER - diesel engines
(if fitted) The sedimenter is located on the chassis side member, near the rear wheel.
To drain:
Slacken off the drain plug (arrowed in illustration),to allow any water to drain off. Retighten the plug as soon as pure diesel is emitted.
NOTE: If your vehicle is fitted with two fuel
tanks, it may have two sedimenters - one on each side of the vehicle.
FUEL FILTER - diesel engines
The filter is located at the front of the engine compartment.
To drain:
Slacken off the drain plug (1), to allow any water to drain off. Retighten the plug as soon as pure diesel is emitted.
85
Page 81
Engine compartment
CLUTCH FLUID TOP-UP
Wipe the filler cap before removing, to prevent dirt from entering the reservoir. Check the fluid level and top up if necessary, maintaining the level approximately 10 mm below the top of the reservoir, using fluid meeting FMVSS 116 DOT 4 specification. Ensure dirt does not enter the reservoir while filling.
Use only new fluid from a sealed container (old fluid from opened containers, or fluid previously bled from the system must NOT be used).
WARNING
Clutch fluid will damage painted surfaces; soak up any spillage with an absorbant cloth immediately and wash the area with a mixture of car shampoo and water.
If clutch fluid should come into contact with the skin or eyes, rinse immediately with plenty of water.
DO NOT OVERFILL!
If significant topping up is required, a leak is indicated - consult your dealer immediately.
86
Page 82
Engine compartment
WARNING
Contact your dealer immediately if brake travel is unusually long or if there is any appreciable drop in brake fluid.
Topping-up
Wipe the filler cap clean before removing to prevent dirt from entering the reservoir, then top up to the ’MAX’ mark using FMVSS 116 DOT 4 fluid.
Use only new fluid from an airtight container (old fluid from opened containers, or fluid previously bled from the system must NOT be used).
DO NOT OVERFILL!
WARNING
DO NOT drive the vehicle with the fluid level below the ’MIN’ mark.
Brake fluid will damage painted surfaces; soak up any spillage with an absorbant cloth immediately and wash the area with a mixture of car shampoo and water.
If brake fluid should come into contact with the skin or eyes, rinse immediately with plenty of water.
BRAKE FLUID CHECK
The fluid level will fall slightly during use as a result of brake pad wear, but should not be allowed to fall below the ’MIN’ mark. Any substantial drop in fluid indicates a leak in the system, in which case the vehicle must NOT be driven and you should contact your dealer.
With the vehicle on level ground, check the fluid level at least every week (more frequently in high mileage or arduous operating conditions). Check the level visually through the side of the transparent container without removing the filler cap.
87
Page 83
Engine compartment
POWER STEERING TOP-UP
ONLY check the fluid level with the engine switched off and the system cold and ensure that the steering wheel is not turned after stopping the engine.
Wipe the filler cap to prevent dirt from entering the reservoir.
Remove the filler cap and, using a lint-free cloth, wipe the dipstick clean. Refit the cap fully and remove it again to check the fluid level. If necessary, top up with a fluid meeting Dexron II D specification until the level is between the UPPER mark and the bottom of the dipstick.
DO NOT fill above the UPPER mark on the dipstick.
WARNING
DO NOT start the engine if the fluid level has dropped below the bottom of the dipstick ­severe damage to the steering pump could result.
88
Page 84
Tyres
WARNING
Never drive your vehicle if the tyres are badly worn, cut or damaged, or if the pressures are incorrect.
Incorrectly inflated tyres wear rapidly and seriously affect the vehicle’s safety and road handling characteristics.
Caring for your tyres
Always drive with consideration for the condition of the tyres and frequently inspect the tread and side walls for signs of distortion or damage (in particular, look for lumps, cuts and bulges).
Tyre pressures
Tyre pressures should be checked at least once a week with normal road use, but should be checked DAILY if the vehicle is used off-road.
Check the pressures - including the spare ­when the tyres are cold (air pressure naturally increasesin warm tyres). The recommended pressures are shown in ’General data’.
WARNING
If the vehicle has been parked in strong sunlight or is used in high ambient temperatures, DO NOT reduce tyre pressures; instead, move the vehicle into shade and allow the tyres to cool before checking.
Tyre wear
Some tyres fitted as original equipment have wear indicators moulded into the tread pattern. When the tread has worn down to 1.6 mm (1/16 in) the indicators start appearing at the surface of the tread pattern, producing the effect of a continuous band of rubber across the width of the tyre.
A tyre MUST be replaced as soon as an indicator band becomes visible or the tread depth reaches the minimum permitted by legislation.
Tread depth must be checked regularly (at every maintenance service,or more frequently). Always replacea tyre before the tread reaches a remaining depth of 1.6 mm (1/16 in). DO NOT drive with tyres worn to this limit, the safety of the vehicle and its occupants will be adversely affected.
NOTE: After off-road use, check to make sure
there are no lumps or bulges in the tyres or exposure of the ply or cord structure.
Valve caps
Keep the valve caps screwed down firmly to prevent dirt from entering the valve.
Replacement tyres
Wheel rims and tyres are matched to suit the handling characteristicsof the vehicle. For safety, ALWAYS check that replacement tyres comply with the manufacturer’s original specificationand that the load rating shown on the side wall is the same as that of the original equipment for a particular territory. Contact your Land Rover dealer for further information or assistance.
89
Page 85
Tyres
WARNING
ALWAYS use the same make and type of radial-ply tyres front and rear. DO NOT use cross-ply tyres, or interchange tyres from front to rear.
If the wheel is marked ’TUBED’ an inner
tube MUST be fitted, even with a tubeless tyre.
If the wheel is marked ’TUBELESS’, an
inner tube must NOT be fitted.
NOTE: Tyre sizes and pressures are shown in
’General data’.
WARNING
Do not replace wheels with any type other than genuine Land Rover parts.
Wheels and tyres are designed for both off-road and on-road use and have a very important influence upon the correct operation of the suspension system and vehicle handling.
Alternative wheels which do not meet original equipment specifications should not be fitted.
Snow chains
Land Rover approved snow chains are designed for on-road use in extreme snow conditions only, and are not recommended for off-road use. Always observe the following recommendations:
ONLY Land Rover approved chains may
be fitted to the front wheels, or fitted to all four wheels. Non-approved chains can be fitted to the rear wheels ONLY.
Ensure the gearbox differential is locked.
Always adhere to the snow chain fitting
and retensioning instructions and the speed limit recommendations for varying road conditions. Never exceed 30 mph (50 km/h).
Avoid tyre damage by removing snow
chains as soon as the road is free of snow.
NOTE: Snow chains are not available for
265/75 R16 tyres.
For more information or assistance, consult your Land Rover dealer.
WARNING
DO NOT fit unapproved snow chains to the front wheels - this could damage brake components.
90
Page 86
Washer jets & wiper blades
WASHER JETS
To adjust a washer jet, insert a needle into the jet orifice (see inset) and lever gently to position the jet.
WIPER BLADE REPLACEMENT
To renew a windscreen or rear screen wiper blade, lift the wiper arm away from the windscreen, press the retaining clip (arrowed in illustration), push the blade away from the arm and then unhook the wiper blade.
Locate the new blade assembly on the arm, hook it to the swivel bracket and push into engagement until the blade is retained by the clip.
Always fit wiper blades that are identical to the original specification.
91
Page 87
Battery
The battery is located underneath the left-hand front seat. Pull up the front of the seat base to release it from its retaining clips and pull it forward. Release the buckle on the front of the battery compartment and slide off the lid.
When refitting the seat base, insert the rear of the base first and then push down firmly to re-engage the retaining clips - ENSURE the seat base is secure before driving.
WARNING
Batteries contain sulphuric acid. If the acid comes in contact with the eyes or skin, wash immediately with cold water and seek medical advice.
During normal operation batteries emit explosive hydrogen gas - ensure sparks and naked lights are kept away from the battery compartment.
To reduce the risk of a short circuit, remove all metal wrist bands and jewellery before working in the battery compartment and NEVER allow the battery terminals or vehicle leads to make contact with tools or metal parts of the vehicle.
92
Page 88
Battery
ALWAYS Turn the starter switch to position ’0’, switch off all electrical equipment and remove the key before disconnecting the battery.
ALWAYS disconnect the negative (’-’) terminal first. When replacing, connect the positive (’+’) terminal first.
Battery removal and replacement
WARNING
The battery fitted to your vehicle requires minimal attention as follows:
In temperate climates check the electrolyte
level once every 3 years. In hot climates check the level annually.
Occasionallywipethe battery casing to
remove dirt and grease.
Keep the battery terminals clean and free
from corrosion by occasionally smearing them with petroleum jelly.
Checking the electrolyte level
Gently prise off the vent covers (or unscrew if vent plugs are fitted) and inspect the electrolytelevelof the centre cell. This should be no lower than 1 mm (0.04 in) above the top of the plates. If necessary, top up with distilled water to a maximum of 3 mm (0.12 in) above the plates.
To avoid damaging the vehicle’s electrical system, ensure correct polarity when refitting the battery.
ONLY fit a replacement battery of the same type and specification as the original. Other batteries may vary in size and have different terminal positions, capable of creating a potential fire hazard if the terminals or leads were to come into contact with the battery clamp assembly.
DO NOT use a high speed battery charger as a starting aid.
DO NOT let the engine run without the battery connected.
Cold climates
Where ambient temperatures are consistently below freezing point, a heater should be used to keep the battery warm while the vehicle is not in use. Consult your Land Rover dealer for recommendations.
93
Page 89
Battery
Battery charging
Batteries generate explosivegases,contain corrosive acid and supply levels of electric current high enough to cause serious burns. Before charging, ensure the battery is properly topped up, and ALWAYS observe the following precautions while charging the battery:
Always remove the battery from the
vehicle.
Make sure the battery charger is
disconnected from its power supply before connecting the leads to the battery terminals.
Make sure the charging leads are securely
clamped before switching on the charger, and DO NOT move the clamps while the charger is switched on.
Shield your eyes or avoid leaning over the
battery.
Keep the area around the top of the battery
well ventilated.
Keep naked lights clear of the battery
(batteries emit inflammable hydrogen during and after charging).
When charging is complete, switch off the
charger before disconnecting the charging leads, and then leave the battery for an hour BEFORE reconnection to the vehicle.
94
Page 90
Wheel changing
IMPORTANT INFORMATION
Before jacking the vehicle always observe the following precautions!
Park your vehicle away from the
thoroughfare, and make your passengers wait in a safe area AWAY from the vehicle.
Switch on the hazard warning lights
to alert other road users.
ALWAYS engage the differential lock
before jacking (warning light on fascia illuminates).
Apply the handbrake and engage 1st
gear in the main gear box and select ’L’ in the transfer box. Turn off the starter switch and remove the key.
NEVER jack the vehicle with
passengers inside, or with a caravan or trailer connected!
NEVER work beneath the vehicle
with the jack as the only means of support. The jack is designed for wheel changing only!
Using the Wheel Chock
WARNING
Always chock the wheel diagonally opposite the one to be removed - chocking the front of a front wheel or the back of a rear wheel, using the chock provided.
WARNING
Before raising the vehicle, it is ESSENTIAL to chock one of the road wheels; the handbrake acts on the transmission, not on the rear wheels, and therefore may not hold the vehicle when raised.
NOTE: The bottle jack and wheel chock are
stowed in a compartment under the left-hand front seat (see ’Battery’ for details of access). The jack handle and tools (or pillar jack - if fitted) are stowed in a tool bag behind the front seat in ’Pick-up’ and ’Hard-top’ models and under the bench seat in ’Soft-top’ and ’Station Wagon’ models.
95
Page 91
Wheel changing
Removing the spare wheel
1. Remove the nuts securing the wheel cover
using the wheel brace supplied in the tool kit.
2. Remove the nuts securing the spare wheel
to the carrier and lift off the wheel.
WARNING
DO NOT use the spare wheel securing nuts in place of the road wheel nuts.
The wheels are extremely heavy. Take care when lifting and particularly when removing the spare wheel from its mounting position on the bonnet or rear door.
96
Page 92
Wheel changing
Operating the bottle jack
Slot the jack lever together, ensuring that the spring clip protrudes from the engagement slot where the two parts join (see inset). Close the jack release valve by turning it fully clockwise and insert the lever into the socket where shown. Pump the lever up and down to raise the jack.
To lower the jack, withdraw the lever and slot the notched end over the the pegs on the release valve.Slowly turn the release valve anti-clockwiseallowingthe weight of the vehicle to lower the jack.
WARNING
Ensure the jack is positioned on firm, level ground.
DO NOT use the jack to raise the vehicle until you have carefully read and understood ’Positioning the jack’ later in this section. If in doubt, consult your dealer.
Care must be taken to avoid accidental contact with any underbody parts, especially the hot exhaust system components, likely to cause personal injury during raising or lowering of the vehicle.
Ensure that the space under and around the vehicle is free from obstruction as it is lowered.
97
Page 93
Wheel changing
Positioning the bottle jack
Always position the jack from the front or rear of the vehicle directly in line with the jacking points.
WARNING
NEVER use the jack from the side of the vehicle.
Always use the complete, two piece, jack lever throughout to minimise any accidental contact with a hot exhaust system.
ONLY jack the vehicle using the jack location points described or damage to the vehicle could occur.
Front jacking point:
Position the jack so that, when raised, it engages with the front axle casing immediately below the coil spring. The jack cradle must locate between the flange at the end of the axle casing and the large bracket to which the front suspension members are mounted.
Rear jacking point:
Push the mud flap up over the tyre to allow clear access (return it to its correct position when the wheel change is complete). Position the jack so that, when raised, it engages with the rear axle casing immediately below the coil spring and as close as possible to the shock absorber mounting bracket.
Care of the jack
Occasionally,cleanand grease the moving parts (particularlythe ram/pillar)to prevent rust.
The bottle jack oil level should be checked at normal servicing intervalsand if necessary topped up with an hydraulic oil with a viscosity to BS 4231 grade 32 and ISO proof
32. To avoid contamination, the bottle jack should
always be returned to its fully closed position and must always be stowed upright.
98
Page 94
Wheel changing
Operating the pillar jack (if supplied)
For any wheel:
1. Remove the rubber plug (1) from the
jacking tube corresponding to the wheel to be changed.
2. Insert the jack pillar into the base (2).
3. Fit the handle (3) to the pillar and adjust
the height so the jacking peg (4) can be inserted into the jacking tube.
NOTE: The jack handle operates as a ratchet -
one side raises the jack, then turn the handle over to lower the jack.
WARNING
ENSURE that you are familiar with operating the jack BEFORE using it to raise a vehicle.
ONLY jack the vehicle using the jack location points or personal injury or damage to the vehicle could occur.
DO NOT use the jack without the base fitted ­the vehicle would not be properly supported and could cause personal injury.
ENSURE that the peg is FULLY engaged in the jacking tube.
ENSURE that the pillar is vertical - NOT at an angle.
99
Page 95
Wheel changing
Changing a wheel
Before raising the vehicle, ensure that all the precautions listed at the beginning of this section have been observed.
Also, ensure that the wheel chock is correctly positioned, as described previously.
Use the wheel brace to slacken the wheel
nuts half a turn anti-clockwise.
Raise the vehicle until the tyre is clear of
the ground, and remove the wheel nuts and wheel (DO NOT damage the surface of alloy wheels (if fitted) by placing them face down on the road).
Lightly oil or grease the wheel studs to
assist in wheel replacement, ensuring that no oil or grease comes into contact with the brake components.
On vehicles fitted with alloy wheels, lightly
oil or grease (using an approved anti-seize compound) the wheel mounting spigot to minimise the tendency for adhesion between the wheel and the spigot. Ensure that no oil or compound comes into contact with the brake components. If, due to an emergency situation, this treatment is not practicable; refit the spare wheel for the time being, but remove and treat the wheel at the earliest opportunity.
Fit the spare wheel and lightly tighten the
wheel nuts, ensuring they are firmly seated. DO NOT fully tighten whilst the tyre is clear of the ground.
WARNING
When fitting a wheel, ensure that the mating faces of the hub and wheel are clean and free from rust - an accumulation of dirt or rust could cause the wheel nuts to become loose and result in an accident.
Lower the vehicle and remove the jack and
wheel chock.
Fully tighten the wheel nuts. DO NOT
OVERTIGHTEN by using foot pressure or extension bars on the wheel brace, as this could overstress the wheel studs.
REMEMBER to disengage the differential
lock and change to ’H’ (high range) before driving.
Finally, check the tyre pressure and wheel
nut torque at the earliest opportunity, see ’General data’.
WARNING
After wheel changing, always secure tools, chock, jack and spare wheel in their correct storage positions.
100
Page 96
Wading plugs
WADING PLUGS
Manual gearbox models are provided with drain holes at the lowest point of the flywheel housing (between engine and gearbox). In addition, 300 Tdi models also have a drain hole at the bottom of the engine timing cover. These drain holes enable excess oil to drain from the vehicle, thereby reducing the risk of inadvertent damage to the clutch or camshaft drive belt.
If the vehicle is to be used for wading, ensure that wading plugs are fitted, where indicated, to prevent the ingress of water or mud. Remove the drain plugs immediately after wading, or periodically, to enable oil or water to drain from the housing. Wading plugs are availablefrom a Land Rover dealer.
WARNING
For safety, DO NOT work underneath the vehicle unless it is safely parked with the wheels chocked, or is supported by heavy duty stands.
Flywheel housing - 300 TDi
101
Engine front timing cover - 300 TDi
Page 97
Fuses
Fuses are simple circuit breakers which protect electricalequipment by preventing the electricalcircuitsfrombeing overloaded.
Always remove the starter key and switch off the affected circuit before removing a fuse.
Press the fuse extractor (located on the inside of the main fuse box cover) onto the head of the fuse and pull to remove. Fit a new fuse of the same rating. If the replacement fuse fails immediately, contact your local Land Rover dealer and have the circuit checked.
WARNING
Fit only replacement fuses of the same rating and type. Always rectify the cause of a failure before replacing a fuse. Seek qualified assistance if necessary.
Fuses are colour coded to help identify their amperage, as follows:
TAN 5 BROWN 7.5 RED 10 BLUE 15 YELLOW 20 GREEN 30 (air conditioned models
only)
The main fuse box is fitted in the centre of the dashboard, in front of the main gear lever. Remove the cover by releasing the fixing screws.
A label in the fuse box cover shows the circuits protected, the fuse colours and their locations. They are also listed on the following page.
102
Page 98
Fuses
MAIN FUSE BOX
Fuse No. Value (amps) Electrical circuit
1 15 Hazard warning lights 2 20 Interior light, horn 3 15 Wipers & washers - rear 4 10 Wipers & washers - front 5 15 Heater 6 7.5 Rear fog guard lights 7 5 Radio/cassette player 8 15 Heated rear window
9 10 Cigar lighter 10 - ­11 7.5 Headlight - RH, dipped beam 12 7.5 Headlight - LH, dipped beam 13 7.5 Headlight - RH, main beam 14 7.5 Headlight - LH, main beam 15 5 Side lights - LH 16 5 Side lights - RH 17 15 Stop & reverse lights 18 20 Air conditioning 19 5 Air conditioning 20 - -
103
Page 99
Fuses
A second fuse box, containing four main fuses is located on the left side of the engine compartment attached to the bulkhead.
The circuits protected, their locations and their ratings will vary from model to model in the vehicle range.
Fit only replacement fuses of the same rating and type. Always rectify the cause of a failure before replacing a fuse. Seek qualified assistance if necessary.
ENGINE COMPARTMENT FUSE BOX
WARNING
104
Page 100
Bulb replacement
REPLACEMENT BULBS Watts
Headlights 60/55 (Halogen H4)...........................................................
Front side lights 5...................................................
Side repeater lights 5..............................................
Stop lights 21...........................................................
Tail lights 5.............................................................
Direction indicator lights 21.....................................
Number plate lights 4.............................................
Reversing lights 21...................................................
Rear fog guard lights 21...........................................
Interior lights 10.......................................................
NOTE: All bulbs must be rated at 12 volts.
IMPORTANT INFORMATION
Before replacing a bulb, always switch off the starter switch and appropriate lighting switch to prevent any possibility of a short circuit. Only use new bulbs of the same type and with the same specification.
105
Loading...