Assembly and Owner’s Manual
Deluxe
Gas Smoker
3605GD
3605BGD
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer.
CONSUMER / USER:
Model 3605GD Shown
Read all of these instructions and keep them in a safe place for future reference.
DANGER
If you smell gas:
1.Shut off gas to the appliance.
2.Extinguish any open flames.
3.Open door.
4.If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
WARNING
1.Do not store spare LP cylinder within 10 feet (3.05 m) of this appliance.
2.Do not store or use gasoline or other flammable liquids or vapors within 25 feet (7.62 m) of this appliance.
3.Failure to follow the instructions could result in fire or explosion which could result in property damage, personal injury or death.
1-800-321-3473
READ ALL INSTRUCTIONS AND WARNINGS!
YOUR SAFETY IS VERY IMPORTANT - FAILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MAY RESULT IN SERIOUS PERSONAL INJURY OR PROPERTY DAMAGE.
DO NOT use this smoker in a manner other than its intended purpose. It is NOT intended for commercial use. It is NOT intended to be installed or used in or on a recreational vehicle and/or boats. The smoker is not to be used as a heater.
Keep a fire extinguisher accessible at all times.
The use of alcohol, prescription or nonprescription drugs may impair the user's ability to properly assemble or safely operate the smoker.
This smoker is for outdoor use only, in a well-ventilated area. DO NOT operate the smoker indoors, in a garage, or in any other enclosed area or under overhead construction.
Use caution when assembling and operating the smoker to avoid cuts and scrapes from rough or sharp edges.
Use caution when lifting and moving the smoker to avoid strains or back injury. 2 people are recommended to lift or move the smoker. DO NOT move the smoker while it is in use.
DO NOT operate the smoker near or under flammable or combustible materials such as decks, porches, or carports. A minimum clearance of 36 inches (92 cm) is recommended. DO NOT operate the smoker under overhead construction.
Operate the smoker only on a stable, level, non-flammable surface such as asphalt, concrete or solid ground. DO NOT operate the smoker on flammable material such as carpet or a wood deck.
DO NOT store the smoker near gasoline or other combustible liquids or where combustible vapors may be present.
DO NOT store or operate this smoker in an area accessible to children or pets. Store the smoker in a dry, protected location.
DO NOT leave the smoker unattended while in use. Operate the smoker with close supervision.
DO NOT allow anyone to conduct activities around the smoker during or following use until it has cooled. It is hot during operation and remains hot for a period of time following use.
DO NOT leave hot ashes unattended until the smoker cools completely.
DO NOT move the smoker while it is in use. Allow the smoker to cool completely before moving or storing.
This smoker becomes extremely hot - allow the smoker to cool completely before handling. If you must handle the smoker while it is hot, ALWAYS wear protective oven mitts or heat resistant gloves when handling the smoker or its components.
NEVER use gasoline or other highly volatile fluids as a starter. They can explode.
The water bowl and wood chip box should not be moved while the smoker is operating or until the smoker has cooled sufficiently. These contain hot ashes and liquids that may cause serious injury. If you must move these components, ALWAYS wear protective oven mitts or heat resistant gloves.
Dispose of cold ashes by wrapping them in heavy duty aluminum foil and putting them in a noncombustible container. Be sure there are no other combustible materials in or near the container.
If you must dispose of the ashes in less time than it takes for them to completely cool, remove the ashes from the smoker, keeping them in heavy duty foil, and soak them completely with water before disposing of them in a noncombustible container.
DO NOT obstruct the flow of combustion air and/or ventilation air for the smoker.
3 |
continued... |
Use caution when opening the door of the smoker while in operation. Keep hands, face, and body safe from hot steam or flare-ups. Protect your nose and mouth from smoke inhalation.
DO NOT wear loose clothing while operating the smoker. Tie back long hair while operating the smoker. ALWAYS wear fully-covering shoes while operating the smoker.
Allow the smoker and its components to cool completely before conducting any routine cleaning or maintenance.
NEVER use glassware, plastic, or ceramic cookware on or in your smoker.
NEVER operate the smoker without water in the water bowl. NEVER allow the water to completely evaporate. Check the water level at least every 2 hours. A sizzling sound may indicate a low water level. Follow instructions in this manual for adding water while operating.
When using flavoring wood, add a sufficient amount prior to operation to avoid having to add wood while operating. Adding wood while operating may splash hot water and cause serious injury.
Use of accessories not intended for this smoker is not recommended and may lead to injury or property damage.
An LP cylinder not connected for use should not be stored in the vicinity of the smoker or any other appliance. DO NOT store spare LP cylinders within 10 feet of the smoker. LP cylinders must be stored outdoors, out of reach of children. DO NOT store LP cylinders in a building, garage, or any other enclosed area.
DO NOT store LP gas cylinders inside or on top of the smoker. Improper storage of cylinders could lead to explosion, fire, and/or personal injury. Cylinders are to be stored outdoors, out of reach of children and must not be stored in a building, garage, or any other enclosed area.
While the smoker is not in use, the gas must be turned off at the supply cylinder.
LP gasses are heavier than air, tend to pool and collect in low-lying areas, are easily ignited and are highly flammable. Proper care and caution should be employed when dealing with any such fuels.
The smoker should be shut off and all supply valves (on piping or on fuel cylinders) should be closed in the event that the odor of unburned gas is detected. Do not attempt to use the unit until any gas leaks are fixed and/or the source of the unburned gas odor is accounted for.
Do not use the smoker if the burner fails to light or fails to remain lit. Under such conditions, gas should be shut off and fuel cylinders should be disconnected.
LP Tank
Not Included
Use under high wind conditions that result in poor burner operation such as blowing out and flaring should be avoided. If repositioning the unit does not improve operation under such wind conditions, the unit should be shut off.
All installations are to conform to local codes. In the absence of local codes, installation should conform to the National Fuel Gas Code, ANSI Z223.1/NFPA 54.
The smoker should be installed with the hose regulator assembly extended at full length of hose directly (24” [61 cm] maximum) away from the burner. When so configured, placement results in maximum tank to smoker distance. When the smoker is operated, the hose/regulator and gas tank should be on a line perpendicular to wind direction. Placing tank closer than 24” (61 cm) to the smoker can overheat the tank and cause release of propane through relief openings and can result in tank fire or explosion.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR SMOKER.
READ ALL INSTRUCTIONS, WARNINGS AND SAFEGUARDS BEFORE
ASSEMBLING AND OPERATING YOUR SMOKER.
SAVE THESE INSTRUCTIONS
4
Assembly Step 1 - Identifying the parts
Check your package contents for these parts. If you are missing any parts, or if any parts are damaged, please call our toll-free customer service line to order parts.
1-800-321-3473- Monday to Friday 9:00am to 5:00pm Eastern Standard Time
Model 3605GD
Item |
Qty |
Description |
Part |
No. |
|
|
No. |
|
|
|
|
1 |
1 |
Cabinet Assembly |
AZ002049 |
|
|
|
|
1a |
1 |
Cabinet |
AZ002050 |
|
|
|
|
1b |
1 |
Door Panel |
AZ002051 |
|
|
|
|
1c |
2 |
Wire Rack Track |
AZ002052 |
|
|
|
|
2 |
4 |
Cooking Rack |
AZ001107 |
|
|
|
|
3 |
1 |
Water Pan |
AZ001111 |
|
|
|
|
4 |
1 |
Heat Indicator/Nameplate |
AZ001147 |
|
|
|
|
5 |
3 |
Air Damper |
AZ001146 |
|
|
|
|
6 |
1 |
Door Handle Kit |
AZ002009 |
|
|
|
|
7 |
1 |
Wood Box Stand |
AZ001149 |
|
|
|
|
8 |
1 |
Wood Chip Box |
AZ001163 |
|
|
|
|
9 |
1 |
Wood Chip Box Lid |
AZ001164 |
|
|
|
|
10 |
1 |
Burner Assembly |
AZ002053 |
|
|
|
|
11 |
1 |
Control Panel Assembly |
AZ002039 |
|
|
|
|
11a |
1 |
Push-Button Igniter |
AZ002016 |
|
|
|
|
11b |
1 |
Control Knob |
AZ002015 |
|
|
|
|
12 |
2 |
Carry Handle |
AZ001109 |
|
|
|
|
13 |
3 |
Standard Leg |
AZ001103 |
|
|
|
|
14 |
1 |
Leg with Hole |
AZ001104 |
|
|
|
|
n/a |
1 |
Master Hardware Pack |
AZ002017 |
|
|
|
|
LP tank and flavoring hardwood not included.
See next page for Model 3605BGD
2
3
4 5
6
1
9
10
8 |
12 |
7
13
11
14
Please note: not all models and parts are fully illustrated throughout this manual. Look for model-specific notes within the assembly instructions.
5
Assembly Step 1 - Identifying the parts
Check your package contents for these parts. If you are missing any parts, or if any parts are damaged, please call our toll-free customer service line to order parts.
1-800-321-3473- Monday to Friday 9:00am to 5:00pm Eastern Standard Time
|
|
Model 3605BGD |
|
|
|
Item |
Qty |
Description |
Part |
|
12 |
No. |
No. |
|
2 |
||
|
|
|
|||
|
|
|
|
||
1 |
1 |
Cabinet Assembly |
AZ002054 |
|
|
1a |
1 |
Cabinet |
AZ002055 |
|
6 |
1b |
1 |
Door Panel |
AZ002056 |
|
|
|
|
||||
1c |
2 |
Wire Rack Track |
AZ002057 |
3 |
|
|
|
||||
2 |
4 |
Cooking Rack |
AZ001153 |
|
5 |
|
|
|
|
|
|
3 |
1 |
Water Pan |
AZ001152 |
|
4 |
|
|
||||
4 |
1 |
Heat Indicator/Nameplate |
AZ001147 |
|
|
5 |
3 |
Air Damper |
AZ001146 |
|
1 |
|
|
|
|
|
|
6 |
1 |
Door Handle Kit |
AZ002009 |
|
|
7 |
1 |
Wood Box Stand |
AZ001149 |
|
|
8 |
1 |
Wood Chip Box |
AZ001150 |
|
|
9 |
1 |
Wood Chip Box Lid |
AZ001151 |
|
|
10 |
1 |
Burner Assembly |
AZ002053 |
|
|
11 |
1 |
Control Panel Assembly |
AZ002058 |
|
|
11a |
1 |
Push-Button Igniter |
AZ002016 |
|
|
11b |
1 |
Control Knob |
AZ002015 |
|
|
12 |
2 |
Carry Handle |
AZ001109 |
|
|
13 |
3 |
Standard Leg |
AZ001103 |
|
|
14 |
1 |
Leg with Hole |
AZ001104 |
|
|
15 |
1 |
Grease Pan |
AZ001148 |
9 |
10 |
|
|
||||
n/a |
1 |
Master Hardware Pack |
AZ002017 |
8 |
|
|
|
|
|
|
LP tank and |
|
flavoring hardwood |
13 |
7
not included.
15
14
11
Please note: not all models and parts are fully illustrated throughout this manual. Look for model-specific notes within the assembly instructions.
6
Assembly Step 2
Locate these parts:
4 Legs |
Cabinet |
|
|
|
Assembly |
Hardware: |
HARDWARE BAG A |
1/4-20 x 5/8” Bolts
16Required
1.Set the cabinet assembly top side down.
2.For each leg, line up the holes
and insert the bolts. Nuts are pre-welded to the cabinet.The
back legs bolts should be inserted |
|
and secured tight. For the front |
|
legs, insert and adjust 3 bolts per |
|
leg (as shown) 1/2 way. |
Leg with |
|
extra hole |
IMPORTANT: One leg |
|
contains an extra hole |
|
on its side and must be |
|
mounted at the front in |
|
the position shown. |
|
This hole will later be |
|
used to secure the |
|
gas hose to the leg |
|
with a zip-tie. |
|
3.DO NOT yet insert the two bolts in the locations indicated. These two bolts will be used in the next assembly step.
Tools needed:
Phillips Head
Screwdriver
7
Assembly Step 3
Locate these parts:
Control
Panel
Assembly
Hardware: |
HARDWARE BAG A |
1/4-20 x 5/8” Bolts
(2 Remaining from previous step)
1.Place the Control Panel Assembly between the front legs as shown. There are slots on the control panel that fit around the legs. The mounting tabs fit to the inside of the legs and line up with the bolt holes.
2.Be sure all the tabs on the back side of the control panel are
captured around the legs as shown below.
3.Insert the two (2) remaining
bolts at 1/2 way.DO NOT
tighten them until next step has been finished.
Tools needed:
Phillips Head
Screwdriver
8
Assembly Step 4
Locate these parts:
Burner
Assembly
Hardware: |
HARDWARE BAG B |
1/4-20 x 1/2” Bolts
3Required
1.Set the burner assembly onto the cabinet as shown. IMPORTANT: The burner tube must slide properly onto the valve stem as shown below.
2.Secure the burner assembly with the three bolts from the inside of the cabinet. Securely tighten the bolts.
3.Attach the loose igniter wire to the igniter on the control panel as shown below.
4.Tighten all front leg bolts.
Tools needed:
Phillips Head
Screwdriver
9
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