LANDICE L-50 Schematic

111 Canfield Avenue Randolph, New Jersey 07869 1-800-LANDICE FAX 973-927-0630
L-Series
Home and Commercial Treadmill
1
Diagnostic and Service Manual
2003
For Technical Service Call 1-(800)-LANDICE
Service Manual Version C/D.2 Page 2-3 Table of Contents
SECTION 1- Introduction
Page 4 How to Use this Manual Page 5-14 Replica Landice Warranty Cards and Warranty Policy Page 15 Service Authorization Form Page 16 Time Allotted for Repairs Page 17-18 Tools Needed for Repairs
SECTION 2- Installation
Page 19-21 Safety Warnings Page 22 Electrical Requirements for L-Series Treadmills Page 23-25 Treadmill Assembly and Installation Instructions Page 26 Treadmill’s General Dimensions
SECTION 3- - Parts Identification
Exploded View of L7 & L8/L9 Page 27 L8/L9 Bed Page 28 L7 Bed Page 29 L-Series Upright Page 30 L-Series Motor Pan and Elevation Assembly Page 31-34 Parts Listing Page 35 Commercial Motor Pan Picture Page 36-37 Commercial Motor Pan Wire Schematics Page 38-39 LED lights on SCR Page 40 SCR Upper Wire Harness Wiring Diagram Page 41 Home Motor Pan Picture Page 42 Home Motor Pan Wire Schematic Page 43 PWM Voltage Readings and Paths Page 44 LED Lights on PWM Page 45 Relay Board Voltage Readings and Paths Page 46 LED Lights on Relay Board Page 47 Home Motor Pan Wire Schematic (PWM/Relay Assembly) Page 48 Picture of PWM with Relay Assembly Page 49 PWM Upper Wire Harness Wiring Diagram Page 50 Executive Trainer LCD Wire Schematic Page 51-54 L-Series Display Control Panels & Features Page 55 Cardio Trainer / Executive Trainer Addendum Page 56 Accessing Diagnostic Features on L-Series Treadmills
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SECTION 4 –Servicing Landice Treadmills
Page 57-59 Definitions of Components Page 60-62 Testing Components Page 63-64 Membrane Panel Bypass Test Page 65-68 Common Symptoms Page 69-87 Removal and Replacement of Components Page 88-91 Noises Page 92 Voltage Tests Page 93-94 Diagnostics and Error Codes Page 95-98 Executive Trainer Error Codes Page 99-103 L7, L8, & L9 Commercial Diagnostic Flow Charts Page 104-108 L7 & L8 Home Diagnostic Flow Charts Page 109-116 L7 & L8 Road Runner Diagnostic Addendum
Page 117-118 Tracking and Tensioning Treadbelt and Drive Belt Page 119-121 Maintenance for Home and Commercial Treadmills Page 122-128 L-Series Dealer Parts List Page 129-130 Sport Trainer/Pro Trainer Upper Display Board Combinations
Page 131 Appendix A Page 132 L-Series CRT Display Control Panel & Features Page 133 L-Series CRT Wiring Diagram Page 134-135 Isolation Leakage Page 136-137 L-Series English/Metric Conversion Page 138-142 L-Series ESI PWM Diagnostic Addendum Page 143-150 Index
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How to Use this Manual
This manual is designed to help service technicians in the installation, maintenance, or repair of Landice L7 and L8 model treadmills. It covers terminology, installation, tools needed, diagnostics, removal and replacement of parts, estimated time of repairs, warranty forms, Service Authorization forms, wiring schematics, and recommended maintenance. We are including an Index to further aid you in quickly finding what you need. If you find a problem not covered in this manual please call 1-800-LANDICE to talk to a Landice Service Technician.
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111 Canfield Avenue Randolph, New Jersey 07869 800-LANDICE FAX 973-927-0630
Assignable Lifetime Home Treadmill Warranty
Landice, Inc. warrants all HOME treadmills sold into residential settings after June 1, 2002, as follows:
TREADMILL FRAME LIFETIME TREADMILL PARTS LIFETIME WEAR ITEMS LIFETIME
To ensure the quality of our service and meet the requirements of this commitment, this warranty is contingent on the following conditions. Failure to meet these conditions without Landice’s expressed written consent shall void the factory
warranty.
All home treadmills must be dealer-installed within a 60-mile driving radius of the selling dealer’s nearest retail store. In cases of uncertainty, Internet-based driving directions will be used to determine mileage.
Prepaid postage “Warranty Registration Card” must be mailed by purchaser within 30 days of purchase.
Warranty applies to original owner only except in cases where a spouse, child, or domestic partner, is named as a
“Beneficiary” on the “Warranty Registration Card” within 30 days of initial installation.
Floor models and demonstration units over
TREADMILL PARTS
This warranty does not cover cosmetic damage, damage due to acts of God, accident, misuse, abuse, improper maintenance, or negligence to the product. This warranty does cover normal wear and tear. Worn or defective parts must be returned to Landice within 30 days of repair for analysis. This warranty is valid only in the United States and Canada.
SERVICE LABOR
For a period of 1 year, Landice will reimburse the selling dealer according to the terms, rates and conditions in effect at the time of service. A service authorization number must be obtained prior to performing service in order to qualify for service reimbursement. This service warranty does not cover customer instruction, installation, setup, or adjustments. Note that treadbelt tensioning and tracking is the responsibility of the user and is not covered by this warranty. Instructions for treadbelt tensioning and tracking are located in the owner's manual. This warranty is valid only in the United States and Canada.
Model #_____________ Serial #______________ Date Purchased _________
Registration card must be mailed within 30 days of purchase in order to register your
Landice will send you a complimentary Landice T-Shirt upon receipt of your registration card.
Occupation_______________________________________________________ Address__________________________________________________________ City & State______________________________________ZIP______________ Phone___________________________Fax _____________________________ Do you understand the owner's manual & safety precautions outlined?________ Does this product perform to your satisfaction? __________________________ Product comments ________________________________________________
In the event of my death, I hereby transfer my rights as stated in the terms and conditions of Landice’s “Assignable Lifetime Home Treadmill Warranty” to:
SERVICE LABOR 1 YEAR
CONDITIONS
one-year old shall carry a 5-year parts only warranty.
Home Treadmill Warranty Registration Card
CUSTOMER INFORMATION
ame____________________________________________________________
FITNESS LEGACY
______________________________________________________________
Beneficiary: Spouse, Children (list names), or Domestic partner
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111 Canfield Avenue Randolph, New Jersey 07869 800-LANDICE FAX 973-927-0630
5 YEAR / 5,000 Hour
Limited Institutional Warranty
Effective August 1, 2002, Landice is pleased to offer an unprecedented 5-year / 5,000 hour warranty on our LTD series treadmills. To receive this warranty the treadmill must be registered with the factory and placed in the application for which it has been intended. LTD series treadmills are intended for light commercial environments where usage is less than five hours per day. “Heavy use” and “pay-for-membership” facilities such as health clubs, gyms, and YMCAs are not eligible for this warranty program.
TREADMILL PARTS
All defective parts must be delivered prepaid to Landice where they will be replaced for a period of five years or 5,000 hours, whichever comes first. This warranty does not cover cosmetic damage, damage due to acts of God, accident, misuse, abuse, or negligence to the product. Treadmills must be lubricated and maintained on a monthly basis (see owner's manual) in order to be eligible for this warranty program. Wear items, specifically belts and decks, are pro-rated over the five-year period. This warranty is valid only in the United States and Canada.
SERVICE LABOR
The authorized selling dealer shall provide warranty labor for a period of 1-year.
For a period of 1 year, the selling dealer will be reimbursed by Landice according to the terms, rates, and conditions in effect at the time of service. A service authorization number must be obtained by an authorized dealer prior to performing service in order to qualify for service reimbursement. This service warranty does not cover customer instruction, installation, setup, or adjustments. Note that treadbelt tensioning and tracking is the responsibility of the user and is not covered by this warranty. Instructions for treadbelt tensioning and tracking are located in the owner’s manual. This warranty is valid only in the United States and Canada
Warranty registration card must be filled out and mailed to Landice in order to qualify for this warranty program.
Landice will
send you a
complimentary Landice T-Shirt upon receipt of
the Warranty
Registration Card
5 Year / 5,000 Hour LTD Warranty Registration Card
Model #_______________ Serial #______________ Date Purchased __________
CUSTOMER INFORMATION
Facility______________________________________________________________ Contact______________________________________________________________ Address______________________________________________________________ City & State_________________________________________ZIP______________ Phone_______________________________ Fax _____________________________ Do you understand the owner's manual & safety precautions outlined? ____________ How did you hear about Landice? _________________________________________ What factors most influenced your decision to purchase a Landice treadmill? _____________________________________________________________________
DEALER INFORMATION
Dealer Name__________________________________________________________ City & State__________________________________________________________ Price______________ Were you satisfied with your dealer?____________________
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111 Canfield Avenue Randolph, New Jersey 07869 800-LANDICE FAX 973-927-0630
5-Year Club Treadmill Warranty
Effective January 1, 2003, Landice warrants all CLUB series treadmills as follows:
TREADMILL PARTS: 5-YEARS
All defective parts must be delivered prepaid to Landice where they will be replaced for a period of 5-years. This warranty does not cover cosmetic damage, damage due to acts of God, accident, misuse, abuse, or negligence to the product. This warranty is valid only in the United States and Canada.
SERVICE LABOR: 1-YEAR
For a period of 1-year, the selling dealer will be reimbursed by Landice according to the terms, rates, and conditions in effect at the time of service. A service authorization number must be obtained by an authorized dealer prior to performing service in order to qualify for service reimbursement. This service warranty does not cover customer instruction, installation, setup, or adjustments. Note that treadbelt tensioning and tracking is the responsibility of the user and is not covered by this warranty. Instructions for treadbelt tensioning and tracking are located in the owner’s manual. This warranty is valid only in the United States and Canada.
CONDITIONS
Underside of treadbelt must be cleaned and lubricated per owner’s manual on a monthly basis. A one-year supply of Landice SlipCoat is included with the treadmill. Bearing damage due to over-tightened drive belts or treadbelts are not covered by this warranty. Wear items, specifically belts, decks, and motor-brushes are pro-rated over the five- year period.
Registration card must be mailed within 30 days of purchase in order to register your
Landice will send you a complimentary Landice T-Shirt upon receipt of your registration card.
5-Year Club Treadmill Warranty Registration Card
Model #_____________ Serial #______________ Date Purchased _________
CUSTOMER INFORMATION
Facility___________________________________________________________ Contact__________________________________________________________ Address__________________________________________________________ City & State______________________________________ZIP______________ Phone___________________________Fax _____________________________ Do you understand the owner's manual & safety precautions outlined?________ How did you learn about Landice? ____________________________________ What factors most influenced your decision to purchase a Landice treadmill? _________________________________________________________________
DEALER INFORMATION
Dealer Name______________________________________________________ City & State_____________________________ Price Paid_________________ Dealer Comments__________________________________________________
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LANDICE WARRANTY AND POLICIES
The Service Warranty covers installation of parts shown to be defective in material or workmanship. The selling dealer is responsible for labor for treadmills needing repairs. A Service Authorization (SA) number must accompany any service reimbursement request. Service Authorization numbers are given when the selling dealer or the service technician calls Landice prior to beginning work on the treadmill. This allows Landice to verify that the treadmill is within the labor warranty and also aids us in helping the technician troubleshoot the treadmill. Landice welcomes technicians to call us from the field and gives these calls the highest priority.
This Service Warranty does not cover customer instruction, installation, setup, maintenance, or adjustments to treadbelt or drivebelt. Line Cords (power cords) are also not covered by this warranty as these can only be damaged by misuse or abuse.
WEAR ITEM WARRANTY
Light institutional treadmills (LTD’s) are covered under parts warranty for 5 years or 5000 hours. (see standard warranty policy) LTD treadmills are designed for commercial applications in which use is 5 hours a day or less. CLUB Treadmills are covered under parts warranty for 5 years with unlimited hours. CLUB treadmills are designed for heavy-duty commercial applications and any pay-for-membership facilities.
This warranty does not cover cosmetic damage, damage due to acts of God, accident, misuse, abuse, or negligence of the product. Wear items, specifically treadbelts, and decks, are covered in full during the first six months of the warranty, treadbelts and decks are pro-rated after the first six months of the warranty if they need replacement due to wear. The part will be covered in full only if it exhibits evidence of a manufacturing or material defect during the warranty period. Please keep in mind, “negligence of the product” includes damage inflicted by using the treadmill with an improperly tracked treadbelt. This causes irreversible damage to the treadbelt edges
and is not considered a warranty issue.
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PRO-RATE SCALE FOR WEAR ITEMS
The following pro-rate scale applies to all wear items on Landice L-Series Commercial Treadmills.
WEAR PERIOD
L-Series LTD Treadmills sold PRIOR to August 1, 2002 and ALL CLUB Treadmills carry a 3-year parts Warranty. Wear Items are pro-rated as follows:
0-6 MONTHS NO
CHARGE
6-12 MONTHS DEALER 6-12 MONTHS RETAIL
YEAR 2 DEALER 50% OFF $102.00 $70.00 $129.50 $81.00 YEAR 2 RETAIL 50% OFF $170.00 $117.00 $216.00 $135.50
YEAR 3 DEALER 33% OFF $136.68 $93.80 $173.53 $108.54 YEAR 3 RETAIL 33% OFF $227.80 $156.78 $289.44 $181.57
L-Series LTD Treadmills sold after August 1, 2002 carry a 5-year parts warranty. Wear Items are pro-rated as follows:
0-6 MONTHS NO 6-12 MONTHS
DEALER 6-12 MONTHS RETAIL
YEAR 2 DEALER 60% OFF $81.60 $56.00 $103.60 $64.80 YEAR 2 RETAIL 60% OFF $136.00 $93.60 $172.80 $108.40
YEAR 3 DEALER 50% OFF $102.00 $70.00 $129.50 $81.00 YEAR 3 RETAIL 50% OFF $170.00 $117.00 $216.00 $135.50
YEAR 4 DEALER 40% OFF $122.40 $84.00 $155.40 $97.20 YEAR 4 RETAIL 40% OFF $204.00 $140.40 $259.20 $162.60
YEAR 5 DEALER 30% OFF $142.80 $98.00 $181.30 $113.40 YEAR 5 RETAIL 30% OFF $238.00 $163.80 $302.40 $189.70
75% OFF $51.00 $35.00 $64.75 $40.50 75% OFF $85.00 $58.50 $108.00 $67.75
CHARGE 80% OFF $40.80 $28.00 $51.80 $32.40
80% OFF $68.00 $46.80 $86.40 $54.20
CHARGE
L7
TREADBELT
DEALER PRICE DEALER PRICE DEALER PRICE DEALER PRICE
$204.00 $140.00 $259.00 $162.00
RETAIL PRICE RETAIL PRICE RETAIL PRICE RETAIL PRICE
$340.00 $234.00 $432.00 $271.00
NO CHARGE NO CHARGE NO CHARGE NO CHARGE
NO CHARGE NO CHARGE NO CHARGE NO CHARGE
L7
DECK
L8/L9
TREADBELT
L8/L9
DECK
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PRO-RATE SCALE FOR WEAR ITEMS
The following pro-rate scale applies to all wear items on Landice L-Series Commercial Treadmills. L-Series LTD Treadmills sold after August 1, 2002
pro-rated as follows:
Up to 6 months – No Charge 6-12 months – 80% off Year 2 – 60% off Year 3 – 50% off Year 4 – 40% off Year 5 – 30% off
L-Series LTD Treadmills sold prior warranty. Wear Items are pro-rated as follows:
to August 1, 2002 and all CLUB Treadmills carry a 3-year parts
Up to 6 months – No Charge 6-12 months – 75% off Year 2 – 50% off Year 3 – 33% off
carry a 5-year parts warranty. Wear Items are
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SERVICE REIMBURSEMENT POLICY:
This is offered to all Landice dealers as well as all authorized Landice service providers. Landice covers our treadmills with a 1-year labor reimbursement policy. That means we will pay to fix our treadmill as long as it’s within one year from the date the treadmill was purchased.
OUR POLICY:
Landice will reimburse the selling dealer according to our flat rate labor schedule. If you are a service provider for Landice and do not sell our product, you have the option of billing us direct or you can bill the dealer that you’re providing service for. Generally, if our capped rate does not cover your labor charge you would bill the selling dealer. The current rate is $30.00 per hour and is capped at a maximum of one hour labor and one hour travel per treadmill failure. Diagnostic and return trips are not covered. Note that treadbelt tracking, treadbelt / drive belt tensioning, blown fuses, and set-up procedures are not covered by this warranty.
Set-Up Includes:
Assembly, adjusting treadbelt and drive belt (if needed), walking the treadbelt and deck wax in, and performing any additional adjustments that may have been upset during shipping. The dealer must call for a service authorization number prior
to performing any service to verify the treadmill is under labor warranty. It is advisable to call Landice from the treadmill location to successfully diagnose the problem. This will insure that the correct part will be shipped out the first time. Labor claim forms must be submitted within three months from the date service was performed. Labor claim forms must be completely filled out and have the Landice Service Authorization number at the top. Generally service claims are paid out upon the return of defective parts and/or crediting of the warranty invoice. If parts are outstanding for a period of more than 90 days previously submitted service claims will be returned unpaid.
FLOOR MODELS AND DEALER STOCK
If the dealer sells a treadmill to a customer within one year of its purchase from Landice, the warranty period will be extended to start from the date of sale to the customer. If a home treadmill is over 1 year old when sold to a customer, the treadmill will carry a 5 year parts warranty and there will be NO labor warranty. If a commercial unit is over 1 year old when sold to a customer, the treadmill will carry the remainder of the parts warranty from the date of shipment with NO labor warranty.
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PARTS POLICY
Our policy requires that all defective parts be returned to Landice. All warranty parts will be billed to the dealer at dealer cost. Landice will credit this invoice upon receipt of defective parts. It is the dealer's responsibility to return the defective parts to Landice with a copy of the invoice or packing slip. If the defective parts are not returned within 30 days, payment of invoice is expected in full.
WARRANTY PART ORDERING:
When ordering parts under warranty please have the following information available. Warranty orders can not be processed without this information:
1) Customer's name, address and phone number
2) Treadmill serial number
3) Detailed description of failure
PURCHASE PART ORDERING:
Serial numbers are recommended to help ensure the correct part is shipped. Purchased parts are covered by a 90 day replacement part warranty from the date the order shipped.
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WARRANTY TIMETABLE
DATE FRAME PARTS LABOR
Home Treadmills
Prior to 1994 5 Years 1 Year 1 Year January 1, 1994 5 Years 2 Years 1 Year July 15, 1996 Lifetime 3 Years 1 Year July 15, 1998 Lifetime 5 Years 1 Year September 1, 2001 Lifetime Lifetime 1 Year June 1, 2002 Legacy Program Introduced
LTD Treadmills (less than 5 hours use per day) Before September 1, 1996 1 Year 1 Year 1 Year After September 1, 1996 3 Years 3 Years 1 Year August 1, 2002 5 Years 5 Years 1 Year
CLUB Treadmills (pay for membership facilities) Before November 15, 1996 1 Year 1 Year 1 Year After November 15, 1996 3 Years 3 Years 1 Year January 1, 2003 5 years 5 Years 1 Year
International Treadmills ***
Before November 1, 2001 13 Months 13 Months 0 After November 1, 2001 3 Years 3 Years 0
*** For information on International Warranties please contact LANDICE at 1-800-LANDICE
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111 Canfield Avenue Randolph, New Jersey 07869 1-800-LANDICE FAX 973-927-0630
SERVICE CLAIM FORM SA#
DEALER INFORMATION:
Service Dealer / Dealer Name:
Address City State Zip Phone( ) Contact
CUSTOMER INFORMATION
Name Address City State Zip Phone( ) Contact
TREADMILL INFORMATION
Model Type: Date of Service Frame Serial # Date of Purchase DCP Serial # (if applicable) Out of box problem Yes No
CUSTOMER COMPLAINT
SERVICES PREFORMED/PARTS REPLACED
TRAVEL / LABOR: Travel Time: Labor Time: TOTAL TIME:
_________
VALIDATION SIGNATURES
Service Rep. Signature
Customer Signature
Date
PLEASE SUBMIT SERVICE CLAIMS VIA U.S. MAIL OR BY FAX.
DO NOT INCLUDE SERVICE CLAIMS WITH RETURNED WARRANTY PARTS. DO NOT SUBMIT SERVICE CLAIMS WITHOUT SERVICE AUTHORIZATION NUMBER
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TIME ALLOTTED FOR REPAIRS
L-Series Treadmills
WORK PERFORMED
Diagnosis at the time of repair 30 min Remove and Replace Drive Motor 30 min Remove and Replace Drive Belt 20 min Remove and Replace Elevation Motor 40 min
(Includes Pot Calibration) Remove and Replace Upper Board 15 min
TIME ALLOTTED
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Remove and Replace Membrane 15 min Remove and Replace PWM 15 min Remove and Replace SCR 15 min Remove and Replace Treadbelt 40 min Remove and Replace Deck 40 min Replace Belt and Deck 40 min Remove and Replace Front Roller 20 min Remove and Replace Rear Roller 30 min
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RECOMMENDED TOOLS FOR SERVICING LANDICE TREADMILLS
1. Deep socket set 3/8 drive with ratchet and extension: Must have 3/8, 7/16, 1 /2, 5/16,
9/16 socket.
2. Combination wrench set: Must have 3/8, 7/16, 1 /2, 5/16, 9/16
3. #1, 2, and 3 Philips head screwdriver (or electric screwdriver)
4. #1, 2, and 3 flat head screwdriver (or electric screwdriver)
5. Socket head cap screw wrench set/ multi Allen Wrench
6. Rubber mallet
7. Diagonal cutter/ dykes
8. Wire stripper
9. Wire crimper
10. Digital voltmeter (We recommend Radioshack Pocket Digital Voltmeter).
Analog voltmeters are not recommended.
11. Utility knife
12. Pulsemeter tester
13. AC Amp Meter
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DIGITAL MULTIMETER
VDC - Direct Current flows in one
direction. You must observ e circuit polari ty when me asuring DC voltage. Landice utilizes DC technology in our dri ve mot ors and c ir c ui t bo ards .
K (Kilo-Ohms) - The electrical resistance of a compone nt or conductor measured in ohms. You can check the condition of a po tentiometer (a va riable res i s tor) by mea s uring the o hms.
VDC
VAC
CONT - Ele ctrical Continuity t h e con ti n u ou s fl ow of ele c tri c it y, uninterrupted and unbroken. Use CONT to check: Fuses and wire harnesses
Multimeter use:
A multim ete r is a device used to meas ure a va riety of ele c tri c al func t i ons . The mul timet er best suited for dia gno s ing a treadmi l l will be able to measure : AC volta ge, DC voltage, Ohms and electrical continuity.
VAC - Alternat ing C urr ent reverses polarit y periodically from plus (+) to minus (-). AC voltage is foun d in both residential and commerc i al dwellings. Landice treadmil ls come in both 110VAC and 220VAC version s.
Section 2 – Installation
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IMPORTANT OPERATING SAFETY INSTRUCTIONS
WARNING: Failure to observe the following operating instructions can result in serious
injury!
1 If you are suffering from any illness, condition, or disability which affects your ability to run,
walk or exercise, do not use this product without consulting your doctor first.
2 If you are suffering from any illness, condition, or disability which affects your ability to run,
walk or exercise, do not use this product without supervision present. result in serious injury should you fall while the treadbelt is moving.
3 Failure to leave ample clearance around the treadmill could result in the user becoming
trapped between the treadmill and a wall, resulting in burns or other serious injury from the moving treadbelt.
Allow a minimum clearance of 18 inches on each side
Allow a minimum clearance of 4 feet at the rear 4 Never stand on the treadbelt when starting the treadmill. A sudden start could cause you to
lose your balance. Always stand with one foot on each side rail until the belt starts moving.
5 Always wear the emergency stop safety strap securely around your wrist
Failure to do so can result in severe injuries should you accidentally fall while exercising.
6 Test the emergency stop safety key on a regular basis by pulling on the cord and ensuring
that the treadbelt comes to a complete stop.
7 Always remove the safety key from the treadmill when you are through exercising, especially
if children are present. This will prevent them from accidentally starting the treadmill.
8 Be sure to familiarize yourself with the owner manual. Look it over carefully. Be sure you
understand the control panel operation before using the treadmill.
of the treadmill.
of the treadmill.
Failure to do so can
while exercising.
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DANGER
To reduce
immediately after using. Always cover.
the risk of electric shock, always unplug the treadmill from the electrical outlet
unplug the treadmill before cleaning or removing the motor
WARNING
To reduce the risk of burns, fire, electric shock, or injury to persons:
1 Treadmill should never be left unattended when plugged in. Unplug from outlet when not in
use. 2 Close supervision is necessary when this unit is used by or near children or disabled persons. 3 Use this treadmill only for its intended use as described in this manual. 4 Do not operate this treadmill if it has a damaged cord or plug, if it is not working properly or if it
has been damaged. Call your selling dealer immediately for examination and repair. 5 Keep the power cord away from heated surfaces. Be sure the line cord has plenty of slack
and does not get pinched underneath the treadmill when it elevates and lowers. If an
extension cord must be used do not use one longer than 6 feet with 12 gauge wire. 6 Never operate the treadmill with the air openings blocked. Keep the air openings free of lint,
hair, and the like. 7 Never drop or insert any object into any opening. Be sure no objects are near or underneath
the moving treadbelt when using the treadmill. 8 Do not use outdoors. 9 Do not operate where aerosol spray products are being used or where oxygen is being
administered. 10 Connect this appliance to a properly grounded outlet only. Do not use a GFI outlet. 11 To disconnect, press the OFF button, remove the SAFETY LANYARD, and unplug the unit
from the wall outlet.
GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances. We do not recommend using a GFI outlet.
120 Volt Treadmills (15 Amp dedicated line)
Treadmills marked 120 VAC are intended for use in a nominal 120-volt circuit with a grounding plug. Make sure the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product.
220 Volt Treadmills (15 Amp dedicated line)
Treadmills marked 200-250 VAC are intended for use on a circuit having a nominal rating more than 120V and are factory-equipped with a specific cord and plug to permit connection to a proper electric circuit. Make sure the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product. If the product must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel.
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DANGER! Improper connection of the equipment-grounding connector can result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided with the product. If it will not fit in the outlet, have a proper outlet installed by a qualified electrician.
ELECTRICAL REQUIREMENTS FOR L-SERIES TREADMILLS
220 VAC CLUB TREADMILL
220V CLUB ELECTRICAL REQUIREMENTS:
220VAC , 60 Hz , 15 AMP - DEDICATED CIRCUIT & GROUND
PLUG - NEMA 6-15P (PLUG)
RECEPTACLE - NEMA 6-15R (RECEPTACLE)
ABOVE IS DIAGRAM OF PLUG CONFIGURATION.
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110 VAC HOME, LTD, & CLUB TREADMILL
HOME, LTD, & 110V CLUB ELECTRICAL REQUIREMENTS:
110 VAC , 60 Hz , 15 AMP - DEDICATED CIRCUIT & GROUND
PLUG - NEMA 5-15P (PLUG)
RECEPTACLE - NEMA 5-15R (RECEPTACLE)
ABOVE IS DIAGRAM OF PLUG CONFIGURATION
FOR 220V & 110V MACHINES USING 3 PHASE VOLTAGE: Each treadmill must have its own circuit breaker and be run on the same phase same power leg). If 220v power is required then all treadmills must run on the same two phases (power legs) and on their own circuit breakers.
How to Install
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ASSEMBLY INSTRUCTIONS
STEP 1
STEP 2
STEP 3 Mount the upright
Lay the treadmill on the ground. Using a razor blade knife cut the box just
above the brass staples along all sides of the box.
DO NOT
you could hit the treadmill. Remove the box and discard.
The treadmill components are held together with plastic strapping.
Carefully cut and remove the strapping and remove the treadmill from the pallet.
Carefully remove the upright side cover from the upright assembly. Slide the upright down onto the 8 side frame bolts. Be sure the washers are located on the outside of the upright and against the head of the bolt. Tighten bolts with a 3/8” extended socket.
For L8 models insert and tighten the top frame bolts. (These bolts can be found in the hardware kit)
cut through the center of the box, as
STEP 4 Snap side cover into
place
Carefully align the side frame cover. Working from top to bottom, snap the upright side cover into place.
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ASSEMBLY INSTRUCTIONS
STEP 5 Install side cover screw
Align the side frame cover beneath the end cap and install the Phillips
head screw.
Tighten the Phillips head screw until side cover aligns with endcap.
STEP 6 Check drive belt tension
Check the tension on the drive belt by placing the drive belt between your thumb and forefinger and twisting.
The proper twist is 45°. If the belt needs to be adjusted use a 7/16”
socket and turn the bolt underneath the motor pan attached to the hook screw.
STEP 7 Route the wire harness
HOME:
Route the wire harness UNDERNEATH
the elevation motor and secure with tie-wrap provided. Plug connector into circuit board until it snaps into place.
COMMERCIAL:
Route the wire harness AROUND
the elevation motor and secure with tie-wrap provided. Plug connector into circuit board until it snaps into place.
STEP 8 Install motor cover
Attach motor cover with Phillips head screws provided. Plug treadmill into a dedicated 15A outlet.
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READING RACK INSTALLATION GUIDE
1. Begin by completely assembling the treadmill per the instructions in owners manual.
2. Place upright on bed per main assembly instructions.
3. Check that the membrane is seated correctly, it may have shifted in shipping.
4. Do not install plastic end caps on treadmill yet.
5. Remove the two screws
Step 5
Step 6
on the back of the control panel using 5/32 allen wrench.
6. Place the reading rack in position on the back of the control panel. Be sure that the front edge of the reading rack overlaps the display panel.
7. If working alone, hold
Step 7
reading rack in correct position and insert screw on one side and tighten fully. Insert and tighten second screw. Verify proper alignment per step
3. If working with a second person, one should hold the rack and maintain proper alignment per step 3, while the other person attaches reading rack with screws provided.
8. Place plastic end caps on treadmill.
9. Test.
L-SERIES TREADMILLS GENERAL DIMENSIONS
Weight,
L7 = approx. 280 pounds L8 = approx. 380 pounds L9 = approx. 380 pounds
Recommended clearance around unit for safe and functional operation in a home
ALLOW A MINIMUM CLEARANCE OF 18 INCHES ON EACH SIDE OF THE TREADMILL. ALLOW A MINIMUM CLEARANCE OF 4 FEET AT THE REAR OF THE TREADMILL.
26
Section 3- Parts Identification
L8/L9 BED EXPLODED VIEW
18
27
28
L7 BED EXPLODED VIEW
L Series Upright
L-SERIES UPRIGHT EXPLODED VIEW
112
29
111
30
L SERIES MOTOR PAN EXPLODED VIEW
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