Lancer FS30 User Manual

FLAVOR SELECT 30 (FS30) ICE BEVERAGE DISPENSER
Installation and Service Manual
LANCER
6655 Lancer Blvd.
San Antonio, Texas 78219
To order parts, call
Customer Service: 800-729-1500
Email: cust
serv@lancercorp.com
.lancercorp.com
www
Manual PN: 28-0558/04
7/18/08
ISO 9001:2000
“Lancer” is the registered trademark of Lancer © 2008 by Lancer, all rights reserved.
Quality System Certified
ABLE OF CONTENTS
T
SPECIFICA
FS30 FEATURES ...............................................................................................................................................4
LIST OF FS30 DISPENSERS............................................................................................................................4
ICE .....................................................................................................................................................................4
PRE-INSTALLATION CHECKLIST....................................................................................................................5
FS30 COUNTER CUTOUT ................................................................................................................................6
SAFETY
1. INSTALLATION ...........................................................................................................................................8
1.1 SELECTING A LOCATION FOR THE DISPENSER..........................................................................8
1.2
1.3
1.4
1.5 INSTALLATION OVERVIEW 2.........................................................................................................12
1.6
1.7
1.8 CONNECTING TO ELECTRICAL POWER .....................................................................................14
1.9
2. CLEANING AND SANITIZING .................................................................................................................16
2.1
2.2
2.3 DAILY CLEANING ............................................................................................................................18
2.4
2.5
2.6 ICE CHUTE CLEANING .................................................................................................................20
HOW TO OPERATE AND ADJUST THE LANCER FS30........................................................................21
3.
3.1
3.2 PROGRAMMING AND SETUP SOFTWARE...................................................................................21
3.3
3.4
3.5 ADJUSTING WATER FLOW AND WATER TO SYRUP RATIO (BRIX)...........................................23
3.6 CARBONATOR PUMP MODIFICATIONS........................................................................................24
TROUBLESHOOTING...............................................................................................................................26
4.
5. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS..........................................................32
5.1 FINAL ASSEMBLY ......................................................................................................................32-33
5.2
5.3 LANCER FLOW CONTROL VALVE (LFCV)....................................................................................35
5.4 PELLET ICE ASSEMBLY AND PARTS LISTING.............................................................................36
5.5
5.6 PLUMBING DIAGRAM WITH VALVE WIRING................................................................................38
TIONS..............................................................................................................................................3
..............................................................................................................................................................7
ACKING THE DISPENSER ......................................................................................................10
UNP
DRAIN SPIDER................................................................................................................................10
INSTALLATION OVERVIEW 1 .........................................................................................................1
CONNECTING TO WATER SUPPLY LINES ...................................................................................13
CONNECTING CO2.........................................................................................................................14
ALLING THE FS30 DISPENSER.............................................................................................14
INST
GENERAL INFORMATION ..............................................................................................................16
CLEANING
ICE BIN CLEANING - PERFORM AT START UP AND MONTHLY.................................................18
CLEANING
NORMAL
PURGING THE CARBONATION SYSTEM .....................................................................................23
PURGING THE WATER AND SYRUP SYSTEM.............................................................................23
ICE CHUTE ASSEMBLY ..................................................................................................................34
WIRING DIAGRAM - 115V/60HZ .....................................................................................................37
AND SANITIZING SOLUTIONS ...................................................................................17
AND SANITIZING BEVERAGE COMPONENTS - BAG-IN-BOX SYSTEMS...............20
OPERATION ....................................................................................................................21
1
ABOUT THE FS30
The FS30 is designed using the highest quality materials and st
providing our customers with consistent quality and a unique drink experience.
P.N. 28-0558/04
2
ate-of-the-art technology
FS30 SPECIFICA
TIONS
DIMENSIONS Width: 30 in (762 mm) Depth: 30.5 in (775 mm) Height: 40.25 in (1022 mm)
ACE REQUIRED
SP
t Side:
Lef Right side: 1 in (25 mm) Back: 1 in (25 mm)
op:
T Optional legs: 4 in (102 mm)
ELECTRICAL
15VAC/60Hz, 7AMPs,
1 805 W
1 in (25 mm)
6 in (152 mm)
atts
WEIGHT Without ice: 320 lbs (145 kg) With ice: 620 lbs (281 kg) Shipping: 356 lbs (161 kg)
ICE
acity:
Cap Dispensable: 215 lbs (98 kg)
FITTINGS
ater for carbonator inlet:
W
3/8” barb
Plain water inlet: 3/8” barb Brand syrup inlets:3/8” barb Injection flavor inlets:1/4” barb CO2inlet: 3/8” barb
290 lbs (132 kg)
3
PLAIN WATER Min flowing pressure: 75 PSIG
(5.28 kg/cm2, 5.16 BAR)
CARBONATOR WATER SUPPLY Min flowing pressure: 25 PSIG
(1.76 kg/cm2, 1.72 BAR) Max static pressure: 50 PSIG
(3.52 kg/cm2, 3.45 BAR)
CARBON DIOXIDE (CO2) Min pressure: 70 PSIG
(4.92 kg/cm2, 4.83 BAR) Max pressure: 80 PSIG
(5.62 kg/cm2, 5.52 BAR)
P.N. 28-0558/04
FS30 FEATURES
Cold carbonation for consistently better drink quality
16 brands for over 1
.
12 flavor possibilities.
Add up to 12 bonus flavors to create an exceptional drink experience.
Self-cont
Fit
ained with multiple ice fill options.
s in current 30” IBD footprint.
“AirMix™” nozzles blend syrup and water in mid-air for consistent drink delivery
.
STANDARD FS30 DISPENSERS
85-14808-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE
30 INCH WIDE, 8 BRANDS / 12 FLA
85-14808N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE
30 INCH WIDE, 8 BRANDS / 12 FLA
85-14810-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE
30 INCH WIDE, 10 BRANDS / 12 FLA
Large capacity removable drip tray and cuprest.
Pellet ice-cap
Lancer LFCV
Keylock switch for valves.
Field configurable.
Front connection for product
VORS, 115V/60Hz
VORS, 1
15V/60Hz
VORS, 115V/60Hz
able dispense available.
valves.
s.
85-14810N-12
85-14812-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE
85-14812N-12
85-14814-12
85-14814N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE
85-14816-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE
85-14816N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE
ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE 30 INCH WIDE, 10 BRANDS / 12 FLA
30 INCH WIDE, 12 BRANDS / 12 FLA
ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE 30 INCH WIDE, 12 BRANDS / 12 FLA
ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE 30 INCH WIDE, 14 BRANDS / 12 FLA
30 INCH WIDE, 14 BRANDS / 12 FLAVORS, 115V/60Hz
30 INCH WIDE, 16 BRANDS / 12 FLAVORS, 115V/60Hz
30 INCH WIDE, 16 BRANDS / 12 FLAVORS, 115V/60Hz
VORS, 115V/60Hz
VORS, 1
VORS, 115V/60Hz
VORS, 1
15V/60Hz
15V/60Hz
Dispensers using cubed ice may also use pellet ice if properly configured (contact Lancer Customer Service or your Sales Representative for more information).
Lancer dispensers will not dispense shaved or flaked ice.
.N. 28-0558/04
P
Do not use bagged ice. Bagged ice will damage components.
4
PRE-INSTALLATION CHECKLIST
BEFORE GETTING ST
Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have the carrier note the damage on the freight bill and file a claim with carrier. Responsibility for damage to the dispenser lies with the carrier.
POST MIX
CO2Regulator Set
Beverage
CO2Supply
Water Booster
Oetiker Clamp
Water Regulator
ACCESSORIES:
ubing
T
s/Fittings
ARTED
BIB SYSTEM:
BIB Rack
Regulator Set
BIB
BIB Connectors - ensure you have the correct connectors for syrup lineup.
BIB Syrup Boxes
DOUBLE CHECK:
Is the countertop level?
Is there enough sp ice machine, if necessary
Can the countertop support the weight of the dispenser? Be sure to include the weight of an ice machine (if necessary) plus the weight of the ice.
Does the top-mounted ice machine have a minimum clearance on all sides?
CONSIDER THE LOCA
ace to install the dispenser? Be sure to include space for a top-mounted
.
TION OF THE FOLLOWING BEFORE
INSTALLATION:
ater supply lines
W
Drain
Grounded electrical outlet
Heating and air conditioning ducts
Direct sunlight (avoid) or overhead lighting
5
.N. 28-0558/04
P
30”
28 1/8”
15/16”
30 1/2”
23”
18 5/8”
1 5/8”
7 1/2”
1 1/2”
3“ DIAMETER OPTIONAL
3“
26”
15”
11 1/2”
2“
FRONT OF DISPE
NSER
OPTIONAL HOLES FOR FASTENING DISPENSER TO COUNTER WITH SCREWS
CUT OUT DASHED AREA
DRIPTRAY
FS30 COUNTER CUTOUT
P.N. 28-0558/04
6
SAFETY
OMA
AUT
The dispenser is equipped with automatic agitation and will activate unexpectedly. Do not place hands or foreign objects in the ice storage compartment. Unplug the dispenser during servicing, cleaning, and sanitizing.
To avoid personal injury, do not attempt to lift the dispenser without assistance. For heavier dispensers, use a mechanical lift.
TIC AGITATION
GROUNDING
The dispenser must be properly electrically grounded to avoid serious injury or fat grounded plug. If a three-hole grounded electrical outlet is not available, use an approved method to ground the unit. Follow all local electrical codes when making connections. Each dispenser must have a sep electrical circuit. Do not use extension cords. Do not connect multiple electrical devices on the same outlet.
ALW
AYS disconnect power to the dispenser before attempting any internal maintenance. The resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source to service the unit. NOTE: the keyswitch does not turn off power to the dispenser. It must be physically unplugged.
Only qualified personnel should service the internal components of the dispenser. Avoid any contact with water when plugging in the dispenser.
al electrical shock. The power cord has a three-prong
arate
CARBON DIOXIDE
Carbon Dioxide (CO2) is heavier than air and displaces oxygen. CO2is a colorless, noncombustible gas with a faintly pungent odor
percent exposure to CO2can be harmful. Personnel exposed to high concentrations of CO2gas will experience tremors which are followed rapidly by a loss of consciousness and suffocation. Strict attention must
be observed in the prevention of CO2gas leaks in the entire CO2and soft drink system. If a CO2gas leak is suspected, immediately ventilate the contaminated area before attempting to repair the leak.
The minimum/maximum ambient operating temperature
ages of CO
may displace oxygen in the blood. Prolonged
2
for the dispenser is 40 to 90 degrees F
The dispenser is for indoor use only.
.
. High
7
P.N. 28-0558/04
1. INST
ALLATION
LOCA
1.1 SELECTING
A
MAKE SURE THE LOCA
Access to a dedicated, grounded 20 AMP electrical outlet.
A.
B. Convenient to an open drain with access for soda, water, and syrup lines.
Sufficient clearance above the dispenser for servicing.
C.
Counter can support the weight of the dispenser, the weight of the ice, and if necessary, an
D.
. The total weight may exceed 800 pounds (363 kg).
The dispenser may be installed directly on the countertop or on an optional leg kit (PN 82-
E.
F
G. Avoid direct sunlight and other heat sources.
THINGS T
Connecting lines can be run through the back of the dispenser or extend down through a counter cutout.
3484), if no icemaker is inst to the countertop.
icemaker
Sufficient clearance on the sides, top and back for icemaker ventilation and air circulation. Refer to your icemaker manufacturer for specifications.
. If an icemaker is not top-mounted on the dispenser, make sure to provide sufficient clearance
(a minimum of 6 inches (40.6 cm)) to allow filling the dispenser with ice from a five gallon (19 liter) container.
O CONSIDER:
TION FOR THE DISPENSER
TION MEETS THESE REQUIREMENTS:
alled. If installed directly on the counter, the dispenser must be sealed
LEVELING THE DISPENSER:
In order to facilit front to back and side to side. Place a level on the top of the rear edge of the dispenser ble must settle between the level lines. Repeat this procedure for the remaining three sides. Level unit if necessary
ate proper dispenser drainage and carbonation, ensure that the dispenser is level,
.
The bub-
.
.N. 28-0558/04
P
8
_______________________________________________________________
FS30 DISPENSER WITH ICEMAKER
ENSURE SUFFICIENT CLEARANCE
FOR FILLING WITH ICE
FS30 DISPENSER, NO ICEMAKER
ENSURE KEYSWITCH
IS ACCESSIBLE
Install the icemaker per manufacturer specifications. Point of consideration include drainage, ventilation, and drop zones.
An adapter plate is required when installing an icemaker. Contact your Sales Represent
ative or Lancer Customer Service for more information.
bin thermostat
A
is required in order to control the level of ice in the dispenser manufacturer to obt bin thermost
. Contact your icemaker
ain the correct
at.
s
Ensure the icemaker is inst properly to allow for removal of the merchandiser
.
Ensure manual fill is accessible.
Clean and maint
manufacturer
9
ain
icemaker per
’s instructions.
alled
P.N. 28-0558/04
1.2 UNPACKING THE DISPENSER
A. Set the shipping carton upright on the floor.
Cut band, remove.
B.
C. Open the top of the carton and remove the interior packing.
Lift the carton up and off the dispenser.
D.
E. Remove the wood shipping base from the bottom of the dispenser. Support dispenser while
removing the shipping base to prevent damage to the dispenser.
1.3 DRAIN SPIDER
The drain spider is located directly in the center of the bin under the ice shroud. The coldplate has a cavity designed to hold the drain spider become dislodged from it
s original position.
. During shipment or installation, the drain spider may
P.N. 28-0558/04
Prior to installing the dispenser, ensure the drain spider is in the correct position. This will prevent drain clog issues. Inspect the lower bin area and reach under the shroud to ensure the drain spider is secure in the cold
A. Remove agitator clip and pin from agitator bar.
B. Remove agit
C. Remove paddle wheel.
D. Remove ice shroud by lifting back then out of bin.
E. Locate drain spider and reinst
. Reinstall all components. Ensure agitator clip is locked:
F
plate cutout. If the spider is not in place, proceed with the following steps:
ator bar from paddle wheel.
all in the cold
plate cavity where drain line exits (see figure above).
10
1.4 INSTALLATION OVERVIEW 1
11
.N. 28-0558/04
P
1.5 INSTALLATION OVERVIEW 2
P.N. 28-0558/04
12
1.6 CONNECTING TO WATER SUPPLY LINES
WAR NING!
WAR NING!
Use a filter in the water line to avoid equipment damage and beverage of
A.
water filter periodically
B. Protect the water supply by means of an air gap, a backflow prevention device, or another
approved method that complies with NSF carbonated water to flow back through the pump when it is shut of
. Ensure the backflow prevention device complies with ASSE and local standards.
supply
the responsibility of the inst
Do not operate the carbonator pump with the water supply off. Doing so can damage components and void the warranty.
C. Provide an adequate potable water supply. Water pipe connections and fixtures directly
connected to a potable water supply must be sized, installed, and maintained according to federal, state, and local laws.
D. For the plain water supply line, the inlet water flowing pressure should be at least 75 PSI. If the
water pressure is lower than 75 PSI flowing, use a water booster system.
If the water flowing pressure is lower than 75 PSI at the plain water inlet and a water booster is
alled, water products will not hold a proper flow rate or water/syrup ratio. Flow
inst
NOT conditions at the nozzle can also be af
NOTE: The Lancer W must be inst
alled as close as possible to the plain water circuit inlet.
E. For the soda water supply line, do not exceed 50 PSI for the inlet water static pressure going
into the carbonator pump. If the static water pressure exceeds 50 PSI, install a water regulator before the carbonator water inlet.
NOTE: Install the water regulator (Lancer PN 18-0306) included with unit as close as possible to the water carbonator pump inlet. The recommended water pressure value feeding the carbonator is a minimum of 25 PSI. If the normal water pressure does not exceed 50 PSI, but fluctuates over this value (for example, when water usage on other equipment connected to the same water supply causes pressure spikes), use a water regulator
, as required by local conditions.
standards. A leaking inlet water check valve will allow
aller to ensure compliance.
fected, causing poor nozzle coning and mixing.
ater Booster/Tank (PN MC-163172) is offered as a kit. The water booster
aste. Check the
f-t
f and contaminate the water
It is
.
Do not connect to a hot water or sof foaming.
13
t water source. This causes excessive
P.N. 28-0558/04
1.7 CONNECTING CO
WAR NING!
2
Provide a regulated CO
A.
pressure is 80 PSI.
Excessive CO2 pressure can damage component
supply to the dispenser through a 3/8 inch supply line.
2
1.8 CONNECTING TO ELECTRICAL POWER
Check the dispenser serial number plate for correct electrical requirement
A.
into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available.
The dispenser must be electrically grounded. The power cord has a three-prong grounded plug. If a three-holed grounded electrical outlet is not available, use an approved method of ensuring a proper ground to the dispenser.
The maximum
s.
s of unit. Do not plug
1.9 INSTALLING THE FS30 DISPENSER
A. Remove the cup rest, drip tray, splash plate, and top cover from the unit.
Remove the cover plate at the back of the unit (if not a through-the-counter inst
B.
Connect the plain water supply line and the water supply for the carbonator to the 3/8 inch barb
C.
fittings at the front of the unit.
For the plain water supply line, the inlet water flowing pressure should be at least 75 PSI. If the water pressure is lower than 75 PSI flowing, use a water booster system.
If the water flowing pressure is lower than 75 PSI at the plain water inlet, and a water booster is
alled, water products will not hold a proper flow rate or water/syrup ratio. Flow
inst
NOT conditions at the nozzle can also be affected, causing poor nozzle coning and mixing.
NOTE:
must be inst
For the soda water supply line, do not exceed 50 PSI into the carbonator pump. If the st in front of the carbonator water inlet.
NOTE: Install the water regulator (Lancer PN 18-0306) as close as possible to the water carbonator pump inlet.
The recommended water pressure value feeding the carbonator is a minimum of 25 PSI. If the normal water pressure does not exceed 50 PSI, but fluctuates over this value (for example, when water usage on other equipment connected to the same water supply causes pressure spikes), use a water regulator
The Lancer W
alled as close as possible to the plain water circuit inlet.
ater Booster/Tank, PN MC-163172, is offered as a kit. The Water Booster
atic water pressure exceeds 50 PSI, install a water regulator
.
allation).
for the inlet static water pressure going
P.N. 28-0558/04
14
D. Place the CO2cylinder with the CO2regulator in a serviceable location and route the CO
supply line (75 PSI) to the 3/8 inch barb fitting at the front of the unit.
E. Connect the syrup supply lines to the 3/8 inch barb inlet fittings at the front of the unit. Connect
other end to BIB pump Connect the flavor injection lines to the barb fittings at the front of the unit.
.
F
s.
G. Install the drip tray and extend the hose to an open drain.
H. Insulate drain lines with a closed cell insulation. Ensure that the insulation covers the entire
length of the drain hose, including fittings. To prevent condensation from forming, install the drain so that water does not collect in sags or other low points. NOTE: Pouring hot water into the drain may cause the drain tube to collapse. Allow only lukewarm or cold water to enter drain tube. Pouring coffee, tea, and similar substances into the drain can cause the drain tube to become clogged.
I. Install the cup rest and splash plate.
J. Connect the power cord to a grounded electrical outlet.
2
The bin agit
ation system will operate automatically. Do not place hands in the
bin or the ice chute.
Test motor operation by pushing the ice chute.
K.
L. Clean and sanitize the dispenser (see section 2).
M. Fill the dispenser half full with ice. Test ice delivery by pushing the ice chute.
Fill the dispenser with ice.
N.
Install the top cover.
O.
P. Set the brix ratio for beverage dispensing valves according to the manufacturer's instructions.
.N. 28-0558/04
P
WAR NING!
When inst the ice level (see below). This will prevent damage to the dispensing mechanism. The bracket for mounting a thermostat is located in the ice bin.
During the automatic agitation cycle and while dispensing ice, ensure there is adequate space between the top of the ice level and the bottom of the icemaker so the ice can move without obstruction.
Contact your icemaker manufacturer for information on a suitable bin thermostat.
alling an icemaker on the dispenser, use a bin thermostat to control
Disconnect the dispenser from the power source before removing any p from the bin. Automatic agitation can occur at any time.
2. CLEANING AND SANITIZING
arts
2.1 GENERAL INFORMATION
Lancer equipment is shipped from the factory cleaned and sanitized in accordance with NSF guidelines.
operator of the equipment must provide continuous maintenance as required by this manual and state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.
NOTE: The cleaning and sanitizing procedures provided in this manual pertain to the Lancer FS30
dispenser. If other equipment is being cleaned, follow the guidelines established for that equipment.
Cleaning and sanitizing should be performed by trained personnel only Observe applicable safety precautions. Follow instruction warnings on the product.
P.N. 28-0558/04
The equipment must be cleaned and sanitized af
16
ter installation is complete.
. Use sanitary gloves.
The
DO NOT
WAR NING!
Disconnect water lines when cleaning and sanitizing syrup lines, to avoid
amination.
cont
Use strong bleaches or detergent materials.
Use met solvent
Use hot water above 140 degrees F (60 degrees C). This can damage the dispenser
al scrapers, sharp objects, steel wool, scouring pads, abrasives, or
s on the dispenser.
2.2 CLEANING
CLEANING SOLUTION: Mix a mild, non-abrasive detergent with clean, pot
temperature of 90 to 110 degrees F. The mixture ratio is one ounce of cleaner to two gallons of water. Prepare a minimum of five gallons of cleaning solution. Do not use abrasive cleaners or solvents because they can cause permanent damage to the unit. Ensure rinsing is thorough, using clean, potable water at a temperature of 90 to 110 degrees F. Extended lengths of product lines may require additional cleaning solution.
SANITIZING SOLUTION: Prepare a minimum of five gallons of sanitizing solution according to manufacturer’s recommendations and safety guidelines. Ensure the solution provides 50 to 100 parts per million (PPM) chlorine. Any sanitizing solution may be used as long as it is prepared as directed above. Extended lengths of product lines may require additional sanitizing solution.
s; these can discolor and corrode various
.
AND SANITIZING SOLUTIONS
able water at a
Following sanitization, rinse with end-use product until there is no af not use a fresh water rinse. This is an NSF solution lef
For powder sanitizers, dissolve completely with water prior to adding to the syrup system. Hot water will help dissolve powder sanitizers.
Avoid getting sanitizing solution on circuit boards.
OTHER SUPPLIES NEEDED:
- Clean cloth towels
- Bucket
- Small brush (PN 22-0017) - included with installation kit.
- Extra nozzle
- Sanitary gloves
t in the system creates a health hazard.
aste. Do
tert
requirement. Residual sanitizing
17
P.N. 28-0558/04
2.3 DAILY CLEANING
A. Carefully remove the nozzle housings by turning counterclockwise and pulling down from the
nozzle body.
ash the nozzle housings in cleaning solution and rinse with warm water
W
B.
Wet a clean cloth in cleaning solution.
C.
While the nozzle housing is removed, wipe down the perimeter and end of the nozzle body.
D.
.
Fill a cup with warm water and rinse nozzle body.
E.
. Make certain that the nozzle o-ring is not torn or damaged. If necessary, replace damaged
F
o-ring with Lancer PN 02-0231.
.
Wet the inner surface of the nozzle housing with water and reinstall the nozzle housing by
G
sliding it over the nozzle body and turning clockwise to lock in position.
2.4 ICE BIN CLEANING - PERFORM
Disconnect power to the dispenser.
A.
B. Remove the top cover.
C. Melt out any remaining ice from the bin.
Remove the splash plate, drip tray and front and rear bin covers.
D.
E. Remove the agitator pin from the agitator shaft. Slide the agitator shaft rearward out of the motor
shaft and pull out of the rear bearing to remove.
. Remove the dispensing wheel from the motor shaf
F
(CONTINUED ON NEXT PAGE)
AT STARTUP AND MONTHLY
t by sliding rearward.
.N. 28-0558/04
P
18
G. WHITE WHEEL SHROUD (PELLET ICE) G. BLACK WHEEL SHROUD (CUBED ICE)
Remove the gasket which secures the shroud by pulling it out.
Push the front section of the shroud back.
Pull the shroud up and out.
Remove the lower ice chute assembly
Using the cleaning solution described in the “Cleaning and Sanitizing Solutions” section and a
H.
clean cloth or sof
t brush, clean all removable parts, sides of ice bin, ice chute and surface of
.
aluminum casting.
I. Using hot water, rinse the cleaning solution thoroughly.
J. Wearing sanitary gloves, soak a clean cloth towel in sanitizing solution, described in the
“Cleaning and Sanitizing Solutions” section above, and wash all surfaces of removable parts, sides of ice bin, ice chute liner, and surface of aluminum casting.
K. Wearing sanitary gloves, reassemble all removable parts. Ensure agitator clip is locked.
Remove the dispensing wheel shroud.
Remove the lower ice chute assembly
.
Fill the unit with ice and replace the top cover.
L.
M. Reconnect power to the dispenser.
19
P.N. 28-0558/04
2.5 CLEANING AND SANITIZING BEVERAGE COMPONENTS ­BAG-IN-BOX SYSTEMS
NOTE: Extended lengths of product lines may require more time for flushing and rinsing lines than
described below.
Disconnect the syrup quick disconnect coupling from the syrup packages and connect the
A.
coupling to a bag valve removed from an empty Bag-in-Box (BIB)
B. Place the syrup inlet line in a clean container filled with clean, potable, room temperature water.
Activate the valve until water is dispensed. Flush and rinse the line and fittings for a minimum of sixty seconds to remove all traces of residual product.
C. Make the sanitizing solution. Place the syrup inlet line in a container filled with sanitizing solution.
D. Activate the valve and draw sanitizing solution through the line for a minimum of sixty seconds.
This will ensure the line is flushed and filled with sanitizing solution. Allow the line to stand for at least thirty minutes.
Remove the bag valve from the quick disconnect coupling and reconnect the syrup inlet line to
E.
syrup p
. Draw drinks to refill the lines and to flush the sanitizing solution from the dispenser.
F
NOTE: Do not follow the sanitization procedure with a fresh water rinse. Purge only with end-use product until there is no aftertaste. This is an NSF requirement.
. Test the dispenser for proper operation. Taste the dispensed product to ensure there is no off-
G
aste. If off-taste is found, flush the syrup system again.
t
Repeat cleaning, rinsing, and sanitizing procedures for each valve and circuit.
H.
ackage. Ready the unit for operation.
package.
2.6 ICE CHUTE CLEANING
It is recommended to perform this procedure monthly solution described above. to remove water spot
Turn off power to the dispenser.
A.
B. Remove merchandiser.
Unhook the spring from the upper ice chute by pulling up and out.
C.
Remove the lower chute by carefully spreading apart the arms of the lower chute.
D.
Mix the cleaning solution. Put a portion of the solution into a spray bottle. Soak the lower chute
E.
in the remaining solution.
. Spray the upper chute with the cleaning solution.
F
G. With a soft sponge, clean the inside of the upper and lower chutes.
H. Rinse the lower chute thoroughly.
Dry the lower chute thoroughly.
I.
Empty the cleaning solution from the spray bottle, then refill with plain water
J.
chute thoroughly
Dry the upper chute.
K.
L. Reinstall the lower ice chute onto the upper chute, then reinstall the spring.
M. Reinstall merchandiser.
N. Reconnect power to the dispenser.
An alternate solution of one p
s and calcium deposit
.
, or more of
art water to one part vinegar may be used
s.
ten if desired. Use the cleaning
. Rinse the upper
.N. 28-0558/04
P
20
3. HOW TO OPERATE AND ADJUST THE LANCER FS30
INITIALIZATION SCREEN
(BOOT UP ONLY)
LANCER FS-16
VER. 0.xxxx
MAIN MENU
SUB-CATEGORY
FS-16 SETUP
MAJOR / MINOR
2ND SUB-CATEGORY
BRANDS PER SIDE
V:1 L:2 R:1
FS-16 SETUP
CONFIG BONUS KEY
BONUS KEY SETUP
V:1 T:F M:S B:W
FS-16 SETUP
SODA / PLAIN WATER
CARB / WATER SET UP
V:2 1:S 2:W 3:S 4:W
FS-16 SETUP
VALVE CODE VER
12 1.100 1.100
34 1.100 1.100
FS-16 SETUP
NUMBER OF VALVES
4 3 2 1
OFF ON ON ON
FS-16 SETUP
ICE STIR ON
Scrolls through Main Menu
Press "Enter" to enter sub-category
Moves cursor to right or left
Changes value (number/letter)
Press "Enter" to save changes Press "Cancel" to exit menus
CANCEL
ENTER
FS-16 SETUP
FS-16 SETUP
RELOAD DEFAULTS?
FS-16 SETUP
CFG DISPENSE DLY
DISPENSE DELAY
V:1 B1 DLY1
FS-16 SETUP
ICE STIR OFF
OFF TIME (MIN)
00060
ON TIME (MSEC)
02000
CARB SENSORS
UPPER
LOWER
307
579
FS-16 SETUP
ICE BIN SENSORS
125
ICE BIN OPTIC
NO YES
RESET DEFAULTS
SET DELAY (MS)
00075
3.1 NORMAL OPERATION
Fill cup with desired amount of ice.
A.
Place cup under nozzle below desired brand.
B.
C. Select up to two desired bonus flavors from those available on the keypad, by pressing against
the flavor label once. Selection indicator light will illuminate.
D. Press and hold brand label to fill cup.
E. Top off cup as desired.
3.2 PROGRAMMING AND SETUP SOFTWARE
Lancer reserves the right to make changes and up you have any questions regarding the latest versions of programs, please contact your Lancer representative.
The Lancer FS30 has been factory preset to the settings necessary to comply with the brand/flavor version of the dispenser requested by the customer.
Adjustment
s or upgrades should only be performed by trained personnel. For any upgrades, an upgrade kit may be purchased. including bezels and valves.
The kit includes all of the hardware required for the upgrade,
dates as required. If
21
P.N. 28-0558/04
Valves can be adjusted by scrolling through the menus (see figure above) using the UP and DOWN arrows. By pressing the ENTER button, a submenu is revealed. In the submenu, the individual valves can be adjusted to the desired configuration.
B. MENUS AND SUBMENUS
Bonus Flavors
1.
a. Decide if the bonus flavors will be set to add an injected flavor to the brands or dispense
carbonated water/plain water.
b. Choose the V
alve number (1-4) by scrolling UP and DOWN arrows.
c. Use the LEFT and RIGHT arrows to shift to the Top, Middle, or Bottom "bonus" flavors
categories.
d. Press the UP and DOWN arrows under Top, Middle, or Bottom to select it as an
injected flavor, carbonated Soda water, or plain Water. (NOTE: Water is NOT an option for Valves 1 and 4.)
e. Press ENTER to finalize settings. Panel lights should confirm finalized configurations.
2. Brands
Decide how the brands will be setup.
a.
Choose the
b. c.
Use the
Valve number (1-4) by scrolling UP and DOWN arrows.
LEFT and RIGHT arrows to shif
t to the
Lef
t or
Right categories. The Lef Right categories are set with the assumption that you are looking at them from the front.
d.
Soda/Water
3.
Press
UP and DOWN arrows under Lef
as a single or double. For example, for bezel PN 05-2120, V
t (1-2) or
Right (1-2) to select the brand per side
:1 L:1 R:2
a. Decide which switch locations will be carbonated and/or non-carbonated drinks.
(NOTE: Only adjustable on Valves 2 and 3.)
b. Choose the Valve number (2-3) by scrolling the UP and DOWN arrows. c. Use the LEFT and RIGHT arrows to shift to the number categories (1-4). The number
categories correspond to the brand location (per valve) that is being configured.
d. Press the UP and DOWN arrows under the number to select if that brand will be
carbonated Soda or non-carbonated plain Water. If a single brand per side, only number 1 and/or 3 need to be set.
4. Automatic Agitation
a. Each Series 14800 ice beverage dispenser is equipped with automatic agitation for the
ice bin. The unit is shipped with timing set at two seconds (2000 milliseconds) ON every 60 minutes for cubed ice. The unit is shipped with timing set at four seconds (4000 milliseconds) ON every 150 minutes for pellet ice.
t or
P.N. 28-0558/04
22
PURGING THE CARBONA
3.3
Purge the carbonator tank whenever carbonation issues occur.
A. Turn off CO2supply.
B. Turn off power to the dispenser. Unplug the carbonator harness from the power supply.
Open the relief valve until water is coming out. Close the relief valve, checking for any remaining
C.
air in the t
Allow the carbonator tank to fill with plain water by way of the water booster.
D.
Once the t
E.
drink.
. Turn on the CO2supply
F
Turn off the power in order to reconnect the pump harness. Turn power back on.
.
G
Dispense soda at valve until the carbonator pump comes on. Release the button, allow the
H.
carbonator to fill and stop (usually a few seconds). Repeat this process until the water is carbonated (about five cycles).
I. Place dispenser back into service.
NOTE: T the system drops with the cylinder valve closed for five minutes. Open the cylinder valve after
check.
ank.
ank is full, turn the power back on and purge the system by dispensing a carbonated
ou should only get plain water as the CO
Y
o check for CO
leaks, close the valve on the CO2cylinder and observe if the pressure to
2
TION SYSTEM
is still of
2
f. Dispense several times.
3.4 PURGING THE WATER AND SYRUP SYSTEMS
Open a dispensing valve until water and syrup are flowing steadily from the valve. Repeat for
A.
each valve.
Check all of the dispenser's syrup and water connections for leaks and rep
B.
C. Replace the dispenser's splash plate and cup rest.
ADJUSTING WATER FLOW AND WATER TO SYRUP RATIO (BRIX)
3.5
The water flow can be adjusted between 3.25 oz/sec (96 ml/sec) and 4.50 oz/sec (133 ml/sec) on all dispensing valves. Ensure ice is on the cold plate for at least one hour before you brix the valves. The drink temperature should be no higher than 40°F (4.4°C) when the brix is set.
A. Remove merchandiser assembly.
B. If necessary, rotate switches panel forward and down by releasing the two pin latches on its
sides.
Rotate light panel, forward and up by releasing the two pin latches on its sides towards the top.
C.
D. Remove nozzle by twisting counterclockwise and pulling down.
Install Lancer syrup separator (PN 82-3458) in place of nozzle.
E.
. Activate dispensing valve to fill separator syrup tube.
F
G
. Hold a Lancer brix cup under the syrup separator and dispense water and syrup into cup for four
seconds. Divide number of ounces (ml) of water in cup by four to determine water flow rate per second.
o obtain the proper flow, remove protective cap, and use a screwdriver to adjust water flow
T
H.
control.
Repeat process for each water valve. There can be up to six gray water valves on the dispenser
I.
(up to four carbonated water valves and two plain water valves).
air if necessary.
23
.N. 28-0558/04
P
Hold the Lancer brix cup under the syrup sep
L.
ain the proper brix, use screwdriver to adjust syrup flow control.
o obt
T
M.
Once proper ratio is obtained, repeat to verify.
N.
O. Repeat for each valve.
. Remove syrup separator.
P
all nozzle.
Inst
Q.
Once all the valves have been brixed, restore switches panel and light panel to their original
R.
positions.
arator and activate valve. Check brix.
3.6 CARBONATOR PUMP MODIFICATIONS
The electric, positive displacement rot
o achieve optimum carbonation, use filtered water with the pump.
by trained personnel.
Servicing
A.
Turn off power to the dispenser.
1. Remove drip tray and splash plate.
2. Turn off water.
3. Turn the CO2 off, activate the relief valve.
4. Once the pressure has been released, untighten the inlet/outlet nuts on the pump.
5. Unscrew the mounting bracket.
6. Part should easily slide out for replacement or maintenance.
7.
T
ary vane pump with 170 PSI byp
ass should only be serviced
P.N. 28-0558/04
24
NOTES
25
P.N. 28-0558/04
4. TROUBLESHOOTING
TROUBLE CAUSE REMEDY
4.1 No product when switch is
activated (switch panel is not lit).
4.2 No product when switch is activated (switch p
4.3 Push chute and nothing happens.
anel is lit).
A. Malfunctioning switch assembly.
B. No power to dispenser.
C. Malfunctioning power supply.
D. Malfunctioning PCB board.
A. Keyswitch is of harness is disconnected.
B. Malfunctioning switch assembly
C. Malfunctioning LFCV module.
A. Dispenser not connected to power source.
B. Microswitch defective.
.
f or keyswitch
A. Replace switch assembly.
B. Check internal breaker and incoming power.
C. Check voltage to power supply. Check fuses.
D. Replace PCB board.
urn keyswitch on and/or
T
A. reconnect keyswitch harness.
B. Replace switch assembly
C. Replace module.
A. Connect dispenser to power source.
B. Replace microswitch.
.
4.4 Push chute. Ice door opens but motor does not run.
4.5 Push chute. Motor runs but ice door does not open.
iring harness not plugged in.
C. W
board defective.
D. PC
E. Malfunctioning power supply
iring harness not plugged in.
A. W
B. PC board defective.
C. Motor defective.
A. Solenoid not connected to PC board.
B. Solenoid defective.
board defective.
C. PC
C. Plug in wiring harness.
D. Replace PC board.
.
E. Check volt supply
A. Plug in wiring harness.
B. Replace PC board.
C. Replace motor.
A. Connect solenoid to PC board.
B. Replace solenoid.
C. Replace PC
CONTINUED ON NEXT PAGE
age to power
. Check fuses.
board.
P.N. 28-0558/04
26
TROUBLE
CAUSE REMEDY
4.6 Push chute, ice door opens,
A. Dispenser is out of ice. motor runs, but no ice dispenses, or ice is of poor quality.
B. Agitator pin is missing or
damaged.
C. Poor ice quality.
ater in ice bin.
4.7 W
A. Cold
plate drain is obstructed.
4.8 Water leakage around nozzle. A. Damaged or improperly
installed o-ring on nozzle.
4.9 Miscellaneous leakage. A. Gap between parts.
B. Damaged or improperly
installed o-rings.
4.10 Noisy/cavitating carbonator pump.
A. Insufficient incoming water
supply pressure.
A. Fill dispenser with ice.
B. Replace agitator pin.
C. Service ice machine.
A. Remove splash plate to obt
ain access to drain tubes and clear accordingly
.
A. If damaged, replace. If improperly installed, adjust.
A. Tighten appropriate retaining screws.
B. Replace or adjust appropriate o-rings.
A. Verify incoming supply water pressure to carbonator pump is a minimum of 25 PSI, maximum of 50 PSI.
4.11 Insuf
ficient soda flow
(carbonated drinks).
4.12 Insufficient water flow (plain water drinks). CONTINUED ON
NEXT PAGE
A. Insuf
ficient CO
supply
2
pressure.
B. Shutoff on mounting block is not fully open.
C. Foreign debris in soda flow control.
D. Defective LFCV module.
A. Insufficient incoming supply pressure.
B. Shutoff on mounting block not fully open.
C. Foreign debris in water flow control.
erify incoming CO
A. V
pressure
2
is between 70-75 PSI.
B. Open shutoff fully.
C. Remove soda flow control from valve and clean out any foreign material to ensure smooth spool movement.
D. Replace module.
A. Verify incoming supply water pressure to plain water inlet is a minimum of 75 PSI, maximum of 125 PSI.
B. Open shutoff fully.
C. Remove water flow control from valve and clean out any foreign material to ensure smooth spool movement.
CONTINUED ON NEXT PAGE
27
.N. 28-0558/04
P
TROUBLE
4.12 Insuf
ficient water flow (plain
water drinks). CONTINUED
CAUSE REMEDY
ater filtration problem.
D. W
D. Service water system as required.
E. Defective LFCV module.
4.13 Insuf
ficient syrup flow
.
A. Insuf
ficient CO2 pressure to
BIB pumps.
B. Shutoff on mounting block not fully open.
C. Foreign debris in syrup flow control.
D. Defective BIB pump.
E. Defective LFCV module.
4.14 Erratic ratio. A. Incoming water and/or syrup
supply not at minimum flowing pressure.
B. Foreign debris in water and/or syrup flow control.
E. Replace module.
Adjust CO
A.
s to 80 PSI (minimum 70
pump
pressure to BIB
2
PSI). Do not exceed manufacturer
’s
recommendations.
B. Open shutof
f fully.
C. Remove syrup flow control from valve and clean out any foreign material to ensure smooth spool movement.
D. Replace pump.
E. Replace module.
A. Check pressure and adjust.
B. Remove flow control from suspected valve and clean out any foreign material to ensure smooth spool movement.
4.15 Water only dispensed, no syrup. Or syrup only dispensed, no water. CONTINUED ON
NEXT PAGE
P.N. 28-0558/04
C. CO2regulator malfunction.
C. Rep regulator.
A. Syrup BIB empty.
A. Replace syrup BIB as required.
B. Water or syrup shutoff on
B. Open shutoff completely.
mounting block not fully open.
C. Improper or inadequate water or syrup supply.
C. Remove valve from mounting block and open shutoffs slightly. Check water and syrup supply. If no supply, check dispenser for other problems. Ensure BIB connection is engaged.
D. CO2pressure to syrup pump too low.
D. Check the CO2pressure to the pump to ensure it is between
70-80 PSI.
CONTINUED ON NEXT PAGE
28
air or replace CO
2
TROUBLE CAUSE REMEDY
4.15 Water only dispensed, no
syrup. Or syrup only dispensed,
E. Stalled or inoperative BIB pump.
no water. CONTINUED
. Kinked line.
F
G. CO2regulator malfunction.
H. Defective LFCV module.
4.16 Valve will not shut off. A. Debris in solenoid seat.
B. Solenoid plunger sticking.
4.17 Syrup only dispensed. No
, but CO
water
gas dispensed
2
A. Improper water flow to dispenser
.
with syrup.
B. Carbonator pump motor has timed out (a message will be displayed on the LCD
screen).
E. Check CO2pressure and/or replace pump.
. Remove kink or replace line.
F
. Repair or replace CO
G
2
regulator as required.
H. Replace module.
A. Activate valve a few times to free debris. Remove the solenoid coil and plunger. Clean out any foreign material.
B. Replace solenoid coil.
A. Check for water flow to dispenser
.
B. Reset by turning the unit OFF and then ON
by using the circuit breaker on the power supply or moment
arily unplugging unit.
C. Liquid level probe not connected properly to PCB.
D. Defective PCB assembly
E. Defective liquid level probe.
. Weak or defective carbonator
F pump.
4.18 Excessive foaming. A. No ice in bin.
B. Incoming water or syrup temperature too high.
C. CO2pressure too high.
ater flow rate too high.
D. W
E. Nozzle and dif
. Air in BIB lines.
F
.
fuser not clean.
C. Check connections of liquid level probe to PCB assembly
D. Replace PCB assembly
.
.
E. Replace liquid level probe.
. Replace pump.
F
A. Fill bin with ice and allow
plate to re-stabilize.
cold
B. Correct prior to dispenser
Adjust CO
C.
pressure
2
.
downward, but not less than 70 PSI.
D. Re-adjust and reset ratio.
E. Remove and clean.
. Bleed air from BIB lines.
F
CONTINUED ON NEXT PAGE
29
P.N. 28-0558/04
TROUBLE
4.19 Water continually leaking at
connections.
CAUSE
A. Loose water connections.
B. Flare seal washer leaks.
REMEDY
A. Tighten water connections.
B. Replace flare seal washer.
4.20 Circuit breaker tripping. A. Valve wire harness shorted to
self or faucet plate.
it
B. Controller PCB is bad.
C. Secondary wire harness is shorted.
D. power supply is bad.
A. Detect short by disconnecting valve harnesses from switch
anel (4 25-pin harnesses and 4
p 9-pin harnesses). Restore power If breaker does not trip, find and replace shorted harness. If breaker trip harnesses, and proceed to step B.
B. Detect by disconnecting the white 5-pin harness from the controller PCB. Restore power. If breaker does not trip, replace controller PCB. If breaker trips, re-install the white 5-in harness and proceed to step C.
C. Locate short from a motor or solenoid harness and replace.
D. Detect short by disconnecting all harnesses connected to power supply. Restore power. If breaker still trips, replace power supply.
s, re-install the 8
.
4.21 BIB pump does not operate when dispensing valve is opened.
4.22 BIB pump operating, but no flow.
CONTINUED ON NEXT P
A. Out of CO2, CO2not turned on, or low CO2pressure.
B. Out of syrup.
C. BIB connector not tight.
D. Kinks in syrup or gas lines.
A. Leak in syrup inlet or outlet line.
B. Defective BIB pump.
A. Replace CO2supply CO2supply, or adjust CO pressure to 70-80 PSI.
B. Replace syrup supply.
C. Fasten connector tightly.
D. Straighten or replace lines.
A. Replace line.
B. Replace BIB pump.
AGE
, turn on
2
P.N. 28-0558/04
30
TROUBLE
CAUSE
REMEDY
4.23 BIB pump continues to
A. Leak in suction line.
operate when bag is empty.
B. Leaking o-ring on pump inlet fitting.
C. Defective syrup BIB pump.
4.24 BIB pump fails to restart
A. BIB connector not on tightly.
after bag replacement.
B. BIB connector is stopped up.
C. Kinks in syrup line.
4.25 BIB pump fails to stop when dispensing valve is closed.
A. Leak in discharge line or fittings.
B. Empty BIB.
Air leak on inlet line or bag
C. connector
.
4.26 Low or no carbonation. A. Low or no CO2.
A. Replace line.
B. Replace o-ring
C. Replace defective pump.
A. Tighten BIB connector.
B. Clean out or replace BIB connector.
C. Straighten or replace line.
A. Repair or replace discharge line.
B. Replace BIB.
C. Rep
air or replace.
A. Check CO2supply. Adjust CO pressure to 70 PSI.
2
B. Low water pressure.
orn or defective carbonator
C. W
B. Need water booster kit.
C. Replace carbonator pump.
pump.
D. Backflow preventer not allowing water to flow
.
D. Replace backflow preventer noting the flow direction arrow from pump to cold
E. Probe malfunctioning.
F. PCB malfunctioning.
E. Replace probe.
F. Replace PCB.
END OF TROUBLESHOOTING
,
plate.
31
.N. 28-0558/04
P
1
2
3
4
9
8
7
5
11
12
6
10
18
17
16
13
14
15
19
20
21
24
23
22
25
26
27
29
30
32
31
33
34
28
ILLUSTRATIONS AND PARTS LISTINGS
5.
5.1
FINAL
ASSEMBL
Y
.N. 28-0558/04
P
32
5.1 FINAL ASSEMBLY - PARTS LIST
E
A
B
C
D
F
H
I
G
J
No. Description
Part
Item
85-14808-12
-
- 85-14810-12 IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 10 brands / 12 flavors
- 85-14812-12 IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 12 brands / 12 flavors
85-14814-12 IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 14 brands / 12 flavors
-
85-14816-12 IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 16 brands / 12 flavors
-
85-14808N-12IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 8 brands / 12 flavors, Pellet
-
- 85-14810N-12IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 10 brands / 12 flavors, Pellet
85-14812N-12IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 12 brands / 12 flavors, Pellet
-
- 85-14814N-12IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 14 brands / 12 flavors, Pellet
Item Part No. Description
- 85-14816N-12 IBD, Above Counter Multi Brand
82-3921 Drip Tray Assy
1
30-8364/01
2 3 30-6147 Cover, Motor, IBD
82-3688 Motor Assy
4
91-0165/01
­5 82-3196 Motor Assy, Carbonator
86-0084-SP Pump Assy
-
91-0063
-
6 17-0611 Check Valve, Vented, 5/8 x 18
01-2214 Nut, Swivel, Probe, Carb
7
52-2751/02
8 9 82-3370/02 CO
54-0066 Relief Valve Assy
-
54-0289
10
- 05-1855/01 Nozzle, Multiflavor
02-0231 O-ring
-
05-2120 Bezel, Multi-Brand, 1L/2R
1
1
- 05-2121 Bezel, Multi-Brand, 2L/1R
05-2122 Bezel, Multi-Brand, 1L/1R
-
05-2058 Bezel, Multi-Brand, 2L/2R
-
82-3286/02
12
IBD, Above Counter Multi Brand Series 14800, 115V/60Hz, 8 brands / 12 flavors
No. Description
Part
Item
13 82-3820 Valve Assy, LFCV, 0.2, Syrup Series 14800, 1 brands / 12 flavors, Pellet
Splash Plate
Motor, Agitator, IBD
Motor, Carbonator
Body, Probe, Sub Assy, Carb,
2 Assy, Inlet/P-OFF
Nozzle Assy, Multi-Flavor, STHL
Switch Assy, MB, 2L/2R
15V/60Hz, 16
Injection, Natural
82-3824
14
82-3823 Valve Assy, LFCV, 4.5, Syrup,
15
16 04-1089 Screw, 10 - 32 x 1.000, RH,
82-2317/01
17
18 52-2682/03 PCB Assy, Main, MB-LFCV
02-0406/01 Seal, Shaft, Motor, IBD
19
82-3556
20
21 23-1373 Agitator Assy, HEX
10-0762 Pin, Agitator, 1/4”, PASS
22
03-0368
23
24 05-1555 Bearing, Agitator, Rear, IBD
05-1606 Lid, Back, IBD30, Round
25
05-1476/01 Lid, Front, IBD, Round
26
27 05-1310/02 Shroud, Dispensing Wheel,
82-3490/01 Reflector Assy, MAG
28
- 12-0104/01 Indicator, LED Panel Mount
- 52-2895/01 Ballast Assy, Reflector
12-0503 Bulb, Fluorescent, 26”, T8, CW
29
30 82-3705 Merchandiser Assy, FS -
31 52-2985 Harness, Valve, 25-PIN 32 52-2692/01 Harness, Control-to-Valve, 9-PIN 33 82-3284 Power Supply 34 30-8871/02 Cover, power Supply
Valve Assy, LFCV, 4.5, Soda/Water, Gray
Black
PH/SL Block Mounting Assy, SGL
Dispensing Wheel, HEX, IBD
Retainer, RUE-14-S
Modified
No graphic
ICE DOOR SOLENOID ASSEMBLY (AT LEFT):
A 03-0086 Ring, Retaining (5304-18) B 04-0328 Washer, Rubber C 04-0327 Washer, Flat D 12-0195 Solenoid, D-90 E 30-5165 Bracket, Solenoid F 23-1380 Plunger Assy G 10-0496 Pin, Solenoid Assy H 03-0110 Spring, Solenoid I 03-011 J 30-8356 Linkage, Door, FS
1 Ring, Retaining (5133-62)
.N. 28-0558/04
33
P
5.2 ICE CHUTE ASSEMBLY
10
11
4
6
5
3
2
1
7 x2
9 x2
8
Part No. Description
Item
1 05-2257/01 Chute, Upper, IC
54-0406
2 3 05-0999/01 Lever, Chute, IBD 4 04-0268 Scr, 6-19X.625 LG, PLSTI,HHSW/W
03-0241
5 6 12-0244 Switch, SPST, 5A, 250V, MDM 7 05-0359 Bushing, .123 ID x .187 OD, NYLN
05-0928/02
8 9 03-0113 Ring, Retaining 10 05-0546 Lever, Door
10-0732 Shaft, Ice Chute Door, IC
1
1
Chute, Printed, IBD
Spring, Chute, IBD
Trap Door, IBD
P.N. 28-0558/04
34
8
7
5
4
3
2
Spare Parts
Valve Assembly
1
6
5.3 LANCER FLOW CONTROL
LFCV Valve Assemblies
VALVE (LFCV)
82-3820 LFCV
82-3823 LFCV, 3.0 - 4.5, Syrup Assy
82-3824 LFCV, 3.0 - 4.5, Soda/Water Assy
LFCV Spare Parts
1 10-0430/05 Plug Nut 2 02-0538 O-Ring 3 12-0364/04-01 Coil, LFCV 4 23-1301/01 Core Seal Assy 5 03-0180/02 Spring, Core 6 02-0109 O-Ring 7 05-1745/02 Seat, LFCV 8 02-0133 O-Ring
, Bonus Injector
LFCV Kit
82-4020
LFCV Rebuild Kit
35
.N. 28-0558/04
P
5.4
6
1
1
1
2
9
5 (FOAMED TOP COVER ASSEMBLY)
LABEL FOR HOSHIZAKI ICE MAKER (TO FRONT OF DISPENSER)
ATTACH HERE FOR HOSHIZAKI
ATTACH HERE FOR SCOTSMAN
ADAPTER,
MECHANICAL
BIN STAT
LABEL FOR SCOTSMAN ICE MAKER (TO FRONT OF DISPENSER)
4
3
8
7
10
PELLET ICE
ASSEMBLY AND PARTS LISTING
Use the components listed on this
Item Part No. Description
P.N. 28-0558/04
36
page with pellet ice only.
02-0577 Grommet, Rubber, G3002
1
(quantity: 3)
03-0368
2
05-2293/02 Ice Shroud, IC
3
23-1401/01 Agitator Assy, Helical, IC, HEX
4
42-0109
5
30-9446 Adapter, Mech Bin-Stat, Scots
6
82-3538
7
82-3651
8
30-9880/01
9
30-8832/01
10
Retainer, Pin, Agitator, IBD
Foamed Cover, Scots/Hoshi, Pellet Ice
Ice Chute Assy, IBD30, Pellet Ice Dispensing Wheel Assy, Pellet Ice, HEX Shield, Ice, One Piece with Tab Bracket, Valve Plate, FS30
FS30
POWER SUPPLY
16V
LED COMMUNICATION LIGHTS
NOTE:
FLASH WHEN COMMUNICATING
REPROGRAMMING
(DIAGNOSTIC)
PR
OGRAM
RESET
RUN
1 23 4
RESETABLE
24V
SECONDARY
PRIMARY
POWER
RELAY
CARBONATOR
PUMP
CARB
CAP
AGITATOR
115V
VALVE BOARD
(DIAGNOSTIC)
BOARD
PROBE
MDB SL
AVE
LOW
HIGH
ICE LINK BIN OPTION
8
756
4
312
DISPLAY
+
-
V
ALVE STATUS
123
4
SOLD OUT
CARB PROBE
CARB PUMP
BIN AGITATE
ICE
DOOR
ICE
MAKER
(OPTIONAL)
LOW
ALARM
ICE
SWITCH
BIN
SWITCH
(OPTIONAL)
CANCEL
ENTER
LANCER
FS16
KEY
CARB PU
MP
LOW
ICE
LIGHT
DISPENSE
SWITCH
SOLENOID
AGITATOR
WIRING DIAGRAM
ICE
SWITCH
DOOR
BREAKER
BALLAST
BLACK
BLACK
BLACK
BLACK
WHITE
WHITE
Nozzle 4
Nozzle 3
Nozzle 2 Nozzle 1
5.5
WIRING DIAGRAM - 1
15V/60HZ
37
P .N. 28-0558/04
IS4-3
IS4-2
IS4-1
IS3-3
IS3-2
IS3-1
S4-1
S4-3
S3-3
S3-2
S3-1
S4-4
S4-2
S3-4
S0
S4-1
S4-3
IS4-1
IS4-2
IS4-3
S4-2
S4-4
V4 V3
S0
S3-1
S3-3
IS3-1
IS3-2
IS3-3
S3-2
S3-4
VALVE HARNESS
FS30
V2
S0
S2-1
S2-3
IS2-1
IS2-2
IS2-3
S2-2
S2-4
V1
S0
S1-1
S1-3
IS1-1
IS1-2
IS1-3
S1-2
S1-4
IS2-3
IS2-2
IS2-1
IS1-3
IS1-2
IS1-1
S2-1
S2-2 S2-4
S1-2
S1-3
S2-3
S1-1
S1-4
V A L V E
M O U N
T
I
N
G
N O Z Z L
P A N
E
L
E
IS4-3
I
N L E
T
F
I T T
I N G S
CO
2
IS3-3
IS4-2
IS4-1
IS3-2
IS3-1
IS2-3
IS2-2
IS2-1
IS1-3
IS1-2
IS1-1
S1-3
S1-2
S1-1
S2-2
S2-1
S1-4
S3-1
S2-4
S2-3
S3-2
S3-3
S3-4
S4-2
S4-3
S4-4
S4-1
SODA1
SODA2
W
ATER2
SODA3
SODA4
WATER3
SODA
WATER
WHT
V4
NOT
YEL
GRY
V4
USED
V4
WHT
V4
RED WHT
BLU
V3
V3
YEL WHT
V3
BLU
RED
V4
V3
BLU
V4
YEL
V3
RED
V3
V4 V4
V4
V3
V3 V3
V2
V2
V2
V1
V1V1
BRN BLU
V1
V2
YEL
V2
YEL
V1
RED
V2
BRN BLK
V1
RED
GRY
V2
RED BLK
V1
BLU BLK
V2
RED GRY
V1
YEL GRY
V2
NOT
YEL
GRY
V1
USED
DIAGRAM
PLUMBING
DIAGRAM
WHT
WHT
RED
BLU
YEL
WHT
WHT
RED WHT
BLU
YEL
WHT
WHT
WHT
RED
BLU
YEL
BLK
BLKBLK
BLK
BLK
BLK
BLKBLK
BLK
BLK
BRN BLK
RED
GRY
YEL BLK
BRN BLK
RED GRY
YEL
GRY
P .N. 28-0558/04
38
5.6
PLUMBING DIAGRAM WITH VALVE WIRING
NOTES
39
.N. 28-0558/04
P
LANCER
o order parts, call
T
Customer Service: 800-729-1500
arranty/Technical Support: 800-729-1550
W
Email: cust
www.lancercorp.com
serv@lancercorp.com
Loading...