Lancer FS30 User Manual

FLAVOR SELECT 30 (FS30) ICE BEVERAGE DISPENSER

Installation and Service Manual

LANCER

6655 Lancer Blvd.

San Antonio, Texas 78219

To order parts, call

Customer Service: 800-729-1500

Warranty/Technical Support: 800-729-1550

Email: cust

serv@lancercorp.com

.lancercorp.com

www

Manual PN: 28-0558/04

7/18/08

ISO 9001:2000

Quality System Certified

ABLE OF CONTENTS

SPECIFICA

FS30 FEATURES ...............................................................................................................................................4

LIST OF FS30 DISPENSERS............................................................................................................................4

ICE .....................................................................................................................................................................4

PRE-INSTALLATION CHECKLIST....................................................................................................................5

FS30 COUNTER CUTOUT ................................................................................................................................6

SAFETY

1. INSTALLATION ...........................................................................................................................................8

1.1 SELECTING A LOCATION FOR THE DISPENSER..........................................................................8

1.2

1.3

1.4

1.5 INSTALLATION OVERVIEW 2.........................................................................................................12

1.6

1.7

1.8 CONNECTING TO ELECTRICAL POWER .....................................................................................14

1.9

2. CLEANING AND SANITIZING .................................................................................................................16

2.1

2.2

2.3 DAILY CLEANING ............................................................................................................................18

2.4

2.5

2.6 ICE CHUTE CLEANING .................................................................................................................20

HOW TO OPERATE AND ADJUST THE LANCER FS30........................................................................21

3.1

3.2 PROGRAMMING AND SETUP SOFTWARE...................................................................................21

3.3

3.4

3.5 ADJUSTING WATER FLOW AND WATER TO SYRUP RATIO (BRIX)...........................................23

3.6 CARBONATOR PUMP MODIFICATIONS........................................................................................24

TROUBLESHOOTING...............................................................................................................................26

5. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS..........................................................32

5.1 FINAL ASSEMBLY ......................................................................................................................32-33

5.2

5.3 LANCER FLOW CONTROL VALVE (LFCV)....................................................................................35

5.4 PELLET ICE ASSEMBLY AND PARTS LISTING.............................................................................36

5.5

5.6 PLUMBING DIAGRAM WITH VALVE WIRING................................................................................38

TIONS..............................................................................................................................................3

..............................................................................................................................................................7

ACKING THE DISPENSER ......................................................................................................10

UNP

DRAIN SPIDER................................................................................................................................10

INSTALLATION OVERVIEW 1 .........................................................................................................1

CONNECTING TO WATER SUPPLY LINES ...................................................................................13

CONNECTING CO2.........................................................................................................................14

ALLING THE FS30 DISPENSER.............................................................................................14

INST

GENERAL INFORMATION ..............................................................................................................16

CLEANING

ICE BIN CLEANING - PERFORM AT START UP AND MONTHLY.................................................18

CLEANING

NORMAL

PURGING THE CARBONATION SYSTEM .....................................................................................23

PURGING THE WATER AND SYRUP SYSTEM.............................................................................23

ICE CHUTE ASSEMBLY ..................................................................................................................34

WIRING DIAGRAM - 115V/60HZ .....................................................................................................37

AND SANITIZING SOLUTIONS ...................................................................................17

AND SANITIZING BEVERAGE COMPONENTS - BAG-IN-BOX SYSTEMS...............20

OPERATION ....................................................................................................................21

ABOUT THE FS30

The FS30 is designed using the highest quality materials and st

providing our customers with consistent quality and a unique drink experience.

P.N. 28-0558/04

ate-of-the-art technology

FS30 SPECIFICA

TIONS

DIMENSIONS Width: 30 in (762 mm) Depth: 30.5 in (775 mm) Height: 40.25 in (1022 mm)

ACE REQUIRED

t Side:

Lef Right side: 1 in (25 mm) Back: 1 in (25 mm)

op:

T Optional legs: 4 in (102 mm)

ELECTRICAL

15VAC/60Hz, 7AMPs,

1 805 W

1 in (25 mm)

6 in (152 mm)

atts

WEIGHT Without ice: 320 lbs (145 kg) With ice: 620 lbs (281 kg) Shipping: 356 lbs (161 kg)

ICE

acity:

Cap Dispensable: 215 lbs (98 kg)

FITTINGS

ater for carbonator inlet:

3/8” barb

Plain water inlet: 3/8” barb Brand syrup inlets:3/8” barb Injection flavor inlets:1/4” barb CO2inlet: 3/8” barb

290 lbs (132 kg)

PLAIN WATER Min flowing pressure: 75 PSIG

(5.28 kg/cm2, 5.16 BAR)

CARBONATOR WATER SUPPLY Min flowing pressure: 25 PSIG

(1.76 kg/cm2, 1.72 BAR) Max static pressure: 50 PSIG

(3.52 kg/cm2, 3.45 BAR)

CARBON DIOXIDE (CO2) Min pressure: 70 PSIG

(4.92 kg/cm2, 4.83 BAR) Max pressure: 80 PSIG

(5.62 kg/cm2, 5.52 BAR)

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FS30 FEATURES

Cold carbonation for consistently better drink quality

16 brands for over 1

12 flavor possibilities.

Add up to 12 bonus flavors to create an exceptional drink experience.

Self-cont

Fit

ained with multiple ice fill options.

s in current 30” IBD footprint.

“AirMix™” nozzles blend syrup and water in mid-air for consistent drink delivery

STANDARD FS30 DISPENSERS

85-14808-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE

30 INCH WIDE, 8 BRANDS / 12 FLA

85-14808N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE

30 INCH WIDE, 8 BRANDS / 12 FLA

85-14810-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE

30 INCH WIDE, 10 BRANDS / 12 FLA

Large capacity removable drip tray and cuprest.

Pellet ice-cap

Lancer LFCV

Keylock switch for valves.

Field configurable.

Front connection for product

VORS, 115V/60Hz

VORS, 1

15V/60Hz

VORS, 115V/60Hz

able dispense available.

valves.

85-14810N-12

85-14812-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE

85-14812N-12

85-14814-12

85-14814N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE

85-14816-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE

85-14816N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE

ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE 30 INCH WIDE, 10 BRANDS / 12 FLA

30 INCH WIDE, 12 BRANDS / 12 FLA

ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE 30 INCH WIDE, 12 BRANDS / 12 FLA

ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE 30 INCH WIDE, 14 BRANDS / 12 FLA

30 INCH WIDE, 14 BRANDS / 12 FLAVORS, 115V/60Hz

30 INCH WIDE, 16 BRANDS / 12 FLAVORS, 115V/60Hz

VORS, 115V/60Hz

VORS, 1

VORS, 115V/60Hz

VORS, 1

15V/60Hz

Dispensers using cubed ice may also use pellet ice if properly configured (contact Lancer Customer Service or your Sales Representative for more information).

Lancer dispensers will not dispense shaved or flaked ice.

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Do not use bagged ice. Bagged ice will damage components.

PRE-INSTALLATION CHECKLIST

BEFORE GETTING ST

Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have the carrier note the damage on the freight bill and file a claim with carrier. Responsibility for damage to the dispenser lies with the carrier.

POST MIX

CO2Regulator Set

Beverage

CO2Supply

Water Booster

Oetiker Clamp

Water Regulator

ACCESSORIES:

ubing

s/Fittings

ARTED

BIB SYSTEM:

BIB Rack

Regulator Set

BIB

BIB Connectors - ensure you have the correct connectors for syrup lineup.

BIB Syrup Boxes

DOUBLE CHECK:

Is the countertop level?

Is there enough sp ice machine, if necessary

Can the countertop support the weight of the dispenser? Be sure to include the weight of an ice machine (if necessary) plus the weight of the ice.

Does the top-mounted ice machine have a minimum clearance on all sides?

CONSIDER THE LOCA

ace to install the dispenser? Be sure to include space for a top-mounted

TION OF THE FOLLOWING BEFORE

INSTALLATION:

ater supply lines

Drain

Grounded electrical outlet

Heating and air conditioning ducts

Direct sunlight (avoid) or overhead lighting

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30”

28 1/8”

15/16”

30 1/2”

23”

18 5/8”

1 5/8”

7 1/2”

1 1/2”

3“ DIAMETER OPTIONAL

3“

26”

15”

11 1/2”

2“

FRONT OF DISPE

NSER

OPTIONAL HOLES FOR FASTENING DISPENSER TO COUNTER WITH SCREWS

CUT OUT DASHED AREA

DRIPTRAY

FS30 COUNTER CUTOUT

P.N. 28-0558/04

SAFETY

OMA

AUT

The dispenser is equipped with automatic agitation and will activate unexpectedly. Do not place hands or foreign objects in the ice storage compartment. Unplug the dispenser during servicing, cleaning, and sanitizing.

To avoid personal injury, do not attempt to lift the dispenser without assistance. For heavier dispensers, use a mechanical lift.

TIC AGITATION

GROUNDING

The dispenser must be properly electrically grounded to avoid serious injury or fat grounded plug. If a three-hole grounded electrical outlet is not available, use an approved method to ground the unit. Follow all local electrical codes when making connections. Each dispenser must have a sep electrical circuit. Do not use extension cords. Do not connect multiple electrical devices on the same outlet.

ALW

AYS disconnect power to the dispenser before attempting any internal maintenance. The resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source to service the unit. NOTE: the keyswitch does not turn off power to the dispenser. It must be physically unplugged.

Only qualified personnel should service the internal components of the dispenser. Avoid any contact with water when plugging in the dispenser.

al electrical shock. The power cord has a three-prong

arate

CARBON DIOXIDE

Carbon Dioxide (CO2) is heavier than air and displaces oxygen. CO2is a colorless, noncombustible gas with a faintly pungent odor

percent exposure to CO2can be harmful. Personnel exposed to high concentrations of CO2gas will experience tremors which are followed rapidly by a loss of consciousness and suffocation. Strict attention must

be observed in the prevention of CO2gas leaks in the entire CO2and soft drink system. If a CO2gas leak is suspected, immediately ventilate the contaminated area before attempting to repair the leak.

The minimum/maximum ambient operating temperature

ages of CO

may displace oxygen in the blood. Prolonged

for the dispenser is 40 to 90 degrees F

The dispenser is for indoor use only.

. High

P.N. 28-0558/04

1. INST

ALLATION

LOCA

1.1 SELECTING

MAKE SURE THE LOCA

Access to a dedicated, grounded 20 AMP electrical outlet.

B. Convenient to an open drain with access for soda, water, and syrup lines.

Sufficient clearance above the dispenser for servicing.

Counter can support the weight of the dispenser, the weight of the ice, and if necessary, an

. The total weight may exceed 800 pounds (363 kg).

The dispenser may be installed directly on the countertop or on an optional leg kit (PN 82-

G. Avoid direct sunlight and other heat sources.

THINGS T

Connecting lines can be run through the back of the dispenser or extend down through a counter cutout.

3484), if no icemaker is inst to the countertop.

icemaker

Sufficient clearance on the sides, top and back for icemaker ventilation and air circulation. Refer to your icemaker manufacturer for specifications.

. If an icemaker is not top-mounted on the dispenser, make sure to provide sufficient clearance

(a minimum of 6 inches (40.6 cm)) to allow filling the dispenser with ice from a five gallon (19 liter) container.

O CONSIDER:

TION FOR THE DISPENSER

TION MEETS THESE REQUIREMENTS:

alled. If installed directly on the counter, the dispenser must be sealed

LEVELING THE DISPENSER:

In order to facilit front to back and side to side. Place a level on the top of the rear edge of the dispenser ble must settle between the level lines. Repeat this procedure for the remaining three sides. Level unit if necessary

ate proper dispenser drainage and carbonation, ensure that the dispenser is level,

The bub-

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_______________________________________________________________

FS30 DISPENSER WITH ICEMAKER

ENSURE SUFFICIENT CLEARANCE

FOR FILLING WITH ICE

FS30 DISPENSER, NO ICEMAKER

ENSURE KEYSWITCH

IS ACCESSIBLE

Install the icemaker per manufacturer specifications. Point of consideration include drainage, ventilation, and drop zones.

An adapter plate is required when installing an icemaker. Contact your Sales Represent

ative or Lancer Customer Service for more information.

bin thermostat

is required in order to control the level of ice in the dispenser manufacturer to obt bin thermost

. Contact your icemaker

ain the correct

at.

Ensure the icemaker is inst properly to allow for removal of the merchandiser

Ensure manual fill is accessible.

Clean and maint

manufacturer

ain

icemaker per

’s instructions.

alled

P.N. 28-0558/04

1.2 UNPACKING THE DISPENSER

A. Set the shipping carton upright on the floor.

Cut band, remove.

C. Open the top of the carton and remove the interior packing.

Lift the carton up and off the dispenser.

E. Remove the wood shipping base from the bottom of the dispenser. Support dispenser while

removing the shipping base to prevent damage to the dispenser.

1.3 DRAIN SPIDER

The drain spider is located directly in the center of the bin under the ice shroud. The coldplate has a cavity designed to hold the drain spider become dislodged from it

s original position.

. During shipment or installation, the drain spider may

P.N. 28-0558/04

Prior to installing the dispenser, ensure the drain spider is in the correct position. This will prevent drain clog issues. Inspect the lower bin area and reach under the shroud to ensure the drain spider is secure in the cold

A. Remove agitator clip and pin from agitator bar.

B. Remove agit

C. Remove paddle wheel.

D. Remove ice shroud by lifting back then out of bin.

E. Locate drain spider and reinst

. Reinstall all components. Ensure agitator clip is locked:

plate cutout. If the spider is not in place, proceed with the following steps:

ator bar from paddle wheel.

all in the cold

plate cavity where drain line exits (see figure above).

1.4 INSTALLATION OVERVIEW 1

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1.5 INSTALLATION OVERVIEW 2

P.N. 28-0558/04

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