Lancer 82-1844 Service Manual

This Manual supersedes Installation and Service Manual 28-0256, dated 01/06/95

INSTALLATION AND SERVICE MANUAL

FOR

LANCER WATER PRESSURE BOOST SYSTEMS

Part Number 82-1844, 115 Volt, 60 Hz, With Pump
Part Number 82-1845, 230 Volt, 50 Hz, With Pump
Part Number 82-1846, 115 Volt, 60 Hz, Without Pump

DATE: 05/12/97
P.N.: 28-0256/01

FAX ENGINEERING: • 210-310-7096

"Lancer" is the registered trademark of Lancer • Copyright — 1997 by Lancer, all rights reserved.

6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • [phone]

FAX SALES

• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •

• LATIN AMERICA – 210-524-9567 / 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •

Please refer to the Lancer web site (www.lancercorp.com) for
information relating to Lancer Installation and Service Manuals,
Instruction Sheets, Technical Bulletins, Service Bulletins, etc.

TABLE OF CONTENTS

TABLE OF CONTENTS ......................................................................................................................................i

SPECIFICATIONS ...............................................................................................................................................i

THEORY OF OPERATION..................................................................................................................................i

1. INSTALLATION ...........................................................................................................................................1

1.1 RECEIVING........................................................................................................................................1

1.2 SELECTING LOCATION ....................................................................................................................1

1.3 CONNECTING WATER LINE.............................................................................................................1

1.4 CONNECTING WATER PRESSURE BOOST SYSTEM TO DISPENSING SYSTEM......................1

1.5 ELECTRIC POWER SUPPLY ............................................................................................................1

2. START-UP ...................................................................................................................................................2

2.1 START-UP WITH PUMP ....................................................................................................................2

2.2 START-UP WITHOUT PUMP.............................................................................................................2

3. CLEANING ..................................................................................................................................................2

4. TROUBLESHOOTING.................................................................................................................................2

4.1 PUMP STARTS BUT NO PRIME .......................................................................................................2

4.2 MOTOR FAILS TO START .................................................................................................................2

4.3 PUMP RUNS CONTINUOUSLY ........................................................................................................2

5. ILLUSTRATIONS AND PARTS LISTINGS .................................................................................................3

5.1 WATER PRESSURE BOOST SYSTEM WITH PUMP.......................................................................3

5.2 WATER PRESSURE BOOST SYSTEM WITHOUT PUMP ...............................................................4

SPECIFICA

TIONS

DIMENSIONS: WITH PUMP

WITHOUT PUMP

Width 10.0 Inches (25.4 cm) 10.0 Inches (25.4 cm)
Depth 19.5 Inches (49.5 cm) 19.5 Inches (49.5 cm)
Height 16.0 Inches (40.6 cm) 11.7 Inches (29.7 cm)

WEIGHT: WITH PUMP WITHOUT PUMP

Shipping 24.8 Pounds (11.3 kg) 19.4 Pounds (8.8 kg)
Empty 18.0 Pounds ( 8.2 kg) 12.6 Pounds (5.7 kg)
Operating 25.5 Pounds (11.6 kg) 20.1 Pounds (9.1 kg)

ELECTRICAL:

Domestic: Operating Voltage 115V

Hertz 60Hz
Amps 0.7A

Export: Operating Voltage 230V

Hertz 50/60HZ
Amps 0.5A

WATER INLET: 3/8 Inch S.A.E. Male Flare

WATER OUTLET: 3/8 Inch S.A.E. Male Flare

TANK AIR CHARGE: 30 PSIG (2.12 kg/cm

2

)

TANK WATER CAPACITY: 0.94 Gallons (4.3 L)

PUMP:

DELIVERY: 1.0 GPM (4.54 L) @ 48 PSI (3.39 kg/cm2)

PRIME: Self-Priming up to eight (8) Feet (2.4 M) Vertical

MAX INLET PRESSURE: 30 PSI (2.12 kg/cm

2

)

PRESSURE SWITCH: Turn On 45 PSI (3.17 kg/cm

2

) ±5 PSI (0.35 kg/cm2)

Shut-Off 60 PSI (4.22 kg/cm2)

THEOR

Y OF OPERATION

Water pressure boost systems deliver water to a beverage dispenser at an adequate flow rate and
pressure to assure proper dispenser performance.

i

1 INSTALLATION

1.1 RECEIVING

A. Each unit is completely tested under operating conditions and thoroughly inspected before

shipment. At the time of shipment, the carrier accepts the unit and any claim for damage must
be made with the carrier. Upon receiving units from the delivering carrier, carefully inspect
carton for visible indication of damage. If damage exists, have carrier note same on bill of
lading and file a claim with the carrier.

B. Open top of carton and remove interior packing. Carefully lift the Water Pressure Boost System

out of carton.

C. Inspect for concealed damage and if detected, notify delivering carrier and file claim.

1.2 SELECTING LOCATION

A. Select a level, well ventilated, accessible location convenient to water and electric supply which

will support the operating weight of the unit (see Specifications).

1.3 CONNECTING WATER LINE (SEE FIGURE 1)

A. Connect flexible pressure tubing, 3/8 inch ID redline or larger from water supply to inlet using a

3/8 inch S.A.E. female swivel nut and flare seal washer.
B. A shutoff valve should be installed in water line to the System.
C. Off tastes and excessive silt, sand or iron require that a water filter be installed in the water line

supplying the Water Pressure Boost System.

NOTE

Do NOT connect to a heated (HOT) water source or a water source supplying soft water.

1

Figure 1

1.4 CONNECTING WATER PRESSURE BOOST SYSTEM TO DISPENSING SYSTEM

A. Connect flexible pressure tubing, 3/8 inch ID redline or larger, from dispensing system to outlet

on the boost system using a 3/8 inch S.A.E. female swivel nut and flare seal washer.

1.5 ELECTRIC POWER SUPPLY

W

ARNING

UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL
ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS
PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE HOLE GROUNDED
ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE
UNIT.

A. The electric power supply must be a three prong, ground convenience outlet having the same

configuration as the power cord.

B. Outlet must have proper voltage, cycles and ampere ratings. See pump Name Plate for ratings.

NOTE

Do not plug into electrical outlet unless ratings on name plate agree with local current available.

WATER IN

WATER IN

WATER OUT

WATER OUT

2. START-UP

2.1 START-UP WITH PUMP

A. Turn water supply ON and allow tank to begin filling.
B. Check for water leaks.
C. Plug in power supply. Pump will turn ON and begin filling tank.
D. Allow tank to fill.
E. Open a dispensing valve and allow water to flow until pump motor turns on.
F. Close dispensing valve and allow pump motor to cycle off.
F. Repeat Steps D and E several times, until water flows freely from valve.
G. Check for leaks.

2.2 START-UP WITHOUT PUMP

A. Turn on water supply and fill tank.
B. Check for water leaks.
C. Open dispensing valve and allow water to flow until it produces a steady stream.
D. Check for leaks.

3. CLEANING

3.1 Periodic cleaning is not required under normal operation with potable water.

4. TROUBLESHOOTING

TROUBLE

CAUSE REMEDY

4.1 Pump starts, but no A. Leak in inlet line. A. Repair leak.
prime. B. Air lock. B. Bleed air.

4.2 Motor fails to start. A. Cutout due to overloading A. Let motor cool.

by pump.

B. Blown fuse or circuit breaker B. Replace fuse or reset circuit

tripped. breaker.

C. Defective pump. C. Replace pump.

4.3 Pump runs A. Water supply shut off. A. Reestablish water supply.
continuously. B. Restriction in water supply B. Locate restriction and establish

line. proper flow.

C. Restriction in inlet water C. Disassemble inlet water check

check valve. valve and clean.

D. Restriction in pump. D. Replace pump.

2

ITEM PART NO. DESCRIPTION

1 30-5981 Plate, Base
2 01-1579 1/4 Inch NPT X 3/8 Inch F, 90

o

3 01-1580 Tee, Brass, NPTF, 3/4
4 08-0043 Tubing, Red Line, 3/8 Inch
5 07-0438 Clamp, Oetiker
6 81-0360 Handy Box

R 7 13-0080 Connector, 1/2, Water Tight

8 81-0361 Cover, Handy Box

R 9 13-0028 Strain Relief

10 21-0431 Cord, Power
11 04-0339 Screw, 10 - 32 X 0.75
12 87-0011 Bladder Tank, Well-X-Trol
13 86-0079 Pump, Bladder Tank, 115V

- 86-0080 Pump, Bladder Tank, 230V
14 04-0247 Feet

5. ILLUSTRATIONS AND PARTS LISTINGS

5.1 WATER PRESSURE BOOST SYSTEM WITH PUMP

15 01-1539 Reducing Bushing., 3/8 Inch X 1/4 Inch
16 04-0720 Screw, Cap, Bladder Tank
17 04-0034 Nut, Lock
18 04-0721 Washer, Split Lock, M10
19 11-0051 Splice, Big Purple
20 01-1582 Bushing, Brass, 3/4 Inch X 1/4 Inch
21 01-0109 Adapter, 1/4 NPTM 3/8 F
22 04-0543 Screw, 10 - 32 X 1/2
23 05-0017 Flare Seal 3/8
24 01-0234 Stem, 3/8 Tubing
25 01-0218 Nut, Flare, 3/8
26 90-0679 Carton Assy
27 18-0272 Regulator, 0-25 PSI
28 01-1554 Fitting, 1/4 All-Thread

3

ITEM

PART NO. DESCRIPTION

Editor’s Note: Changes are indicated by an “R” in the margin.

13

15

2

12

21

27

11

8

7

28

16

18

1

22

9

10

5

19

4

6

5

25

24

23

14

17

2

20

3

20

21

4

ITEM PART NO. DESCRIPTION

1 87-0011 Bladder Tank, Well-X-Trol
2 01-1580 Fitting, Tee, 3/4, NPTF
3 01-1581 Check Valve, 1/4 X 3/8
4 01-0109 Fitting, 1/4 X 3/8
5 01-1568 Fitting, Street, 1/4
6 01-1582 BUSHING, 1/4 X 3/4
7 04-0247 Feet
8 04-0034 Nut, Lock

5.2 WATER PRESSURE BOOST SYSTEM WITHOUT PUMP

1

3

5

7

8

6

2

6

4

(Continued from previous page)

EcuaLancer S.A. - Ecuador

Lancer Sales Company
Contact: Luciano Lopez
Sector Las Acacias
Luis De Beethoven #958
Y Capitan Rafael Ramos
Quito, Ecuador
Phone: [phone], 400-937, 406-418
FAX: [phone]
e-mail: [e-mail]

Lancer Authorized Distributors

Eximport & Barter Co. - Caribbean

2101 S.W. 56th Terrace
Hollywood, FL 33023 USA
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

PromoVen, S.A. - Argentina

Contact: Rafael Mendoza
Juncal 858 - Piso 3 Depto. “L”
(1062) Buenos Aires
Argentina
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Bras Sulamericana LTDA. - Brasil

Contact: Fabio Queiroz
Rua. Dr. Ladislau Retti, 1400
Parque Alexandre
Cotia Sao Paulo - Brasil
CEP: 06714-150
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer Chile Ltda. - Chile

Contact: Heriberto Concha
Vicuna Mackenna 3019, San Joaquin
Santiago, Chile
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer Pacific

International Sales

6655 Lancer Blvd.
San Antonio, TX 78219
Phone: [phone]
FAX: [phone]
1-800-729-1500
e-mail: [e-mail]

Australia

Lancer Pacific Pty Ltd
5 Toogood Avenue
Beverley SA 5009
Australia
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

[e-mail]

Lancer Pacific Pty Ltd
7 Slough Avenue
Silverwater, NSW, 2128
Sydney, Australia
Phone: [phone]
FAX: [phone]
e-mail: richard-abraham@lancer-

pacific.com.au
[e-mail]
(for Beer)
[e-mail]
(Senior Director - Asia)

Lancer Pacific Pty Ltd
55 Keele Street
Collingwood
Melbourne Victoria 3066
Australia
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer Pacific Pty Ltd
Unit 31, 284 Musgrave Drive
Coopers Plains 4108
Queensland
Australia
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

New Zealand

Lancer Pacific Ltd
9 O’Rorke Street
Onehunga, Auckland
New Zealand
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Hong Kong

Patrick Co - Area Manager - Asia
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer Authorized Distributors

Shanghai Freser International Co Ltd. ­China

1856, Hu Tai Road
Shanghai, 200436, China
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Freser (HK) Company Ltd - Hong Kong

Flat A, 24/F., Houston Industrial Bldg.
32-40 Wang Lung Street
Tsuen Wan, N. T., Hong Kong
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

P.T. Ciptapratama Sentosamakmur ­Indonesia

JI. Anggrek Nelly Murni, Blok A - 39, Slipi
Jakarta 11480, Indonesia
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Hayakawa Sanki - Japan

Hayakawa Sanki, Inc.
1-13-13, Kayaba-cho
Nihonbashi, Chuo-ku
Tokyo, 103-0025
Japan
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Tahoe Corporation - Korea

Tahoe Corporation
2FL, 835-66 Yocksam-dong
Kangnam-Ku
Seoul, Korea
Phone: [phone], -5614
FAX: [phone]
e-mail: [e-mail]

Freser (MALAYSIA) SDN. BHD. - Malaysia

No. 31, Jalan TPP 5/13, Taman
Perindustrian Puchong, Seksyen 5,
47100 Puchong, Selangor, Malaysia
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

R.B.P. Industrial Sales Inc - Philippines

Unit 20, Facilities Centre Bldg.
548 Shaw Blvd
Mandaluyong City, Philippines
Phone: [phone]/1289
FAX: [phone]
e-mail: [e-mail]

Freser (S) Pte Ltd - Singapore

Blk 998 Toa Payoh North
#04-12/14
Singapore 318993
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Freser International Corporation - Taiwan

No. 76, Gui-Sui Street
Taipei 103, Taiwan R.O.C.
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Freser (Thailand) Co Ltd - Thailand

3/15 Moo 3, Soi Ruammitr
Tivanont Road, Banmai
Pakkred, Nonthaburi, 11120
Thailand
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer - Indian Sub-Continent

India

Shabbir Shafiqui - Area Manager

India and Sub-Continent
B-7, Pannalal Silk Mill Compounds
78, LBS Marg, Bhandup (W)
Mumbai 400-078, India
Phone: [phone]
Cel No.: 91-98-2029-5252
FAX: [phone]
e-mail: [e-mail]

Lancer Authorized Distributors

Western Refrigeration Ltd - India

B-7, Pannalal Silk Mill Compounds
78 L.B.S. Marg, Bhandup (W)
Mumbai 400-078, India
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Bengal Marketing Company ­Bangladesh

Skylark Point (6th Floor)
Room #G-2
24/A Bijoy Nagar,
Dhaka-1000, Bangladesh
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Dynamic Equipment - Pakistan

Dynamic Equipment and Controls (Pvt.) Ltd.
F-1/23, Canal Cottages, Block-D.
New Muslim Town.
Lahore. Pakistan.
Phone: [phone]

0092-42-583-6787
FAX: [phone]
e-mail: [e-mail]

5

Directory of USA - Canada Offices,

International Offices, and Authorized Distributors

(Continued)

Lancer USA
Manufacturing Locations

Foster Road Facilities

6655 Lancer Blvd
San Antonio, TX 78219
Phone: [phone]
MFG FAX: [phone]
ENG FAX: [phone]
ACCT FAX: [phone]
PURCH FAX: [phone]

Lancer FBD

5620 Business Park
San Antonio, TX 78218
Phone: [phone]
FAX: [phone]

Lancer Ice Link

6655 Lancer Blvd
San Antonio, TX 78219
Phone: [phone]
FAX: [phone]

Remanufacturing

6655 Lancer Blvd
San Antonio, TX 78219
Phone: [phone]
FAX: [phone]
1-800-729-1550

Lancer North America

USA - Canada Sales

6655 Lancer Blvd.
San Antonio, TX 78219
Phone: [phone]
SALES FAX: [phone]
CUSTOMER SERVICE FAX: [phone]
1-800-729-1500

Georgia Office

1125 Northmeadow Parkway, Suite 116
Roswell, GA 30076
Phone: [phone]
FAX: [phone]
1-800-729-1750

Lancer Authorized Distributors

Advanced Beverage Solutions (ABS)

1425 South Wright Blvd.
Schaumburg, IL 60193
Phone: [phone]

[phone]
FAX: [phone]
www.absone.com

Bevco

6900 Camille Avenue
Oklahoma City, OK 73149
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Joe Kirwan Company

119 White Oak Lane
Old Bridge, NJ 08857
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

L & M Beverage Equipment Co. Inc.

12510 Santa Fe Trail Drive
Lenexa, KS 66215
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

(Update #43 - as of March 05, 2003)

Ernest F. Mariani Company

614 West 600 South
Salt Lake City, UT 84104
Phone: [phone]
FAX: [phone]
e-mail: [e-mail], or

[e-mail]

Mark Powers & Company, Inc.

P.O. Box 72
1821 Henry Street
Guntersville, AL 35976
Phone: [phone]
FAX: [phone]
e-mail: sales@markpowers-and­company.com

Maurer Supply, Inc.

843 Rainier Avenue South
Seattle, WA 98144
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Simgo Ltd.

5122 Timberlea Blvd.
Mississauga, Ontario L4W 2S5
Canada
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Simgo (B.C.) Ltd.

16-8125 - 130th Street
Surrey, B.C. V3W 7X4
Canada
Phone: [phone]
FAX: [phone]

Lancer Europe

Belgium - European Central Office

Lancer Europe, S.A.
Mechelsesteenweg 592
B-1930 Zaventem
Belgium
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

England

17 Bembridge Gardens
Ruislip, Middlesex
HA4 7ER, England
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Hungary

H-2100 Gödöllõ
Isaszegi út 67
Hungary
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer Authorized Distributors

Complete Beverage Services, Ltd.
Republic of Ireland and Northern Ireland

Gortrush Industrial Estate
Omagh County Tyrone
Northern Ireland
Office: 44-1662 250 008
FAX: [phone]

Intercom - Spain

Intercom
Avda. Concha Espina 8
28036 Madrid Spain
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer Russia

Lancer Sales Company

Vyatskaya Street 27
Building 15, 4th Floor
125015 Moscow, Russia
Phone: [phone]
FAX: [phone]
Mobile Phone: [phone]

7-095-139-0335

e-mail: [e-mail]

[e-mail]

Lancer Middle East / Africa

Elsayed Moniem - Technical Manager
Lancer Middle East/Africa
7 Mubarak Street
East Ain Shams 11311
Cairo, Egypt
Phone/FAX: [phone]
Mobile Phone (GSM): 2-010-500-4007
e-mail: [e-mail]

Lancer Authorized Distributor

DispenseTech - South Africa

P.O. Box 17495
Sunward Park, 1470
South Africa
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer Latin America

Latin America Sales

6655 Lancer Blvd.
San Antonio, TX 78219
Phone: [phone]
FAX: [phone]
1-800-729-1500
e-mail: [e-mail]

Lancer de México, S.A. de C.V.

Contact: Gerardo Canales
Calle Lerdo De Tejada #544 PTE.
Col. Las Villas
San Nicolas De Los Garza, N.L.
Monterrey, N. L., México C.P. 66422
Phone: [phone]
Phone: [phone]
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer de México, S.A. de C.V.
Branch Office, Mexico City

Contact: Carlos Lopez
Lancer de Mexico S.A. de C.V.
Sucursal Mexico D.F.
Calle: Centeotl No. 112
Colonia: La Preciosa
Delegacion: Azcapotzalco
Mexico D.F. C.P. 02460
Phone: [phone]
Phone: [phone]
Phone: [phone]
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer de México, Branch Office, Cd.
Juarez

Contact: Yolanda Puga
Lancer de Mexico
Camino de la Lomas # 4380
Col. Partido Iglesias
Cd. Juarez, CHIH, C.P. 32617
México
Phone and FAX: [phone]
Phone: [phone]
e-mail: [e-mail]

(Continued on reverse)

6

Directory of USA - Canada Offices,

International Offices, and Authorized Distributors

Corporate Office

6655 Lancer Blvd. • San Antonio, Texas 78219 • 210-310-7000 • 1-800-729-1500 • FAX [phone]