Lancer 82-1580 Service Manual

Figure 1
1. INSTALLATION PROCEDURES
1.1 PREPARATION
A. Turn Key Switch OFF.
W
ARNING
UNPLUG THE POWER CORD FROM ELECTRICAL OUTLET TO PREVENT POSSIBLE FATAL ELECTRIC SHOCK OR PERSONAL INJURY.
B. Unplug power cord from electrical outlet. C. Remove Tower Cap, Cup Rest, Drip Tray, and Splash Plate from Tower Body.
INSTALLATION INSTRUCTIONS
WATER SPIGOT (PN 82–1580)
ITEM PN DESCRIPTION QTY
1 48-1090 Tube Assy, Water Spigot 1 2 19-0165 Faucet, Aerator 1 3 04-0768 Hex Nut, 5/16 - 24 1 4 07-0409 Clamp, Oetiker, 31/64 4 5 17-0500 Solenoid Valve 1 6 01-0243 Hose Stem 2 7 30-6179/02 Solenoid Bracket (Plug In) 1 8 04-0320 Screw, 8 - 32 x 0.187 2 9 08-0029 Tubing, 0.250 ID x 0.437 OD 6 FT 10 12-0199 Switch, Water Spigot 1 11 52-1535 Wire Assy, Black, Spigot 2 12 52-1536 Wire Assy, White, Spigot 1 13 01-0244 Hose Stem, 7 - 16 - 20M 1
x 1/4 Barb
R 14 11-0214 Connector, 1/4 Fast-on, 1
2M to 1F
15 12-0216 Boot, Switch 1 16 52-1955 MOV/Fast-On Assy 1
17 04-0510 Screw, Phillips, 2
8 - 18 x 0.500 18 30-6511 Solenoid Bracket (Soft Plumb) 1 19 04-0148 Screw, Phillips, 2
10 - 32 x 0.250, Slotted
R 20 52-2211 Harness Assy, “Y”, 1
(2) 1/4 SPA - 1/4 FO
R - 28-0264/03 Instruction Sheet 1
R in margin indicates change or revision
ITEM PN DESCRIPTION QTY
DATE: 05/17/99 P.N.: 28-0264/03
FAX ENGINEERING: • 210-310-7096
"Lancer" is the registered trademark of Lancer • Copyright — 1999 by Lancer, all rights reserved.
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000
FAX SALES
• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •
• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •
8
3
7
1
6
2
5
6
WATER SOLENOID
9
ASSEMBLY
(ASSEMBLED)
(PN 82-1582)
15
4
18
19
4
6
4
13
WATER SOLENOID
5
8
17
6
NO
C
12
9
7
4
10
11
16
20
TO POWER SUPPLY
11
14
TO VALVES
1.2 SELECTING LOCATION
NOTE
For convenience, the Water Spigot Kit is designed for installation on the Left or Right side of the Tower Body.
A. Remove the cap/plug from the Tower Body (Upper Side). B. Remove the cap/plug from the Faucet Plate.
1.3 PLUMBING INSTALLATION (SEE FIGURE 2)
A. Install Tube Assembly (PN 48-1090) in exposed hole in the Faucet Plate corresponding to the
same side as the Pushbutton Switch. Attach the Tube Assembly with Locknut (PN 04-0768). B. Install Aerator Faucet (PN 19-0165) into Tube Assembly. C. Attach Flex Tubing (PN 08-0029) to barb fitting of Tube Assembly. Secure with one (1) Clamp
(PN 07-0409). D. Route Flex Tubing over the top of the Foam Manifold Assembly (if kit is installed on left side) and
down right side of Tower Body. Expose Flex Tubing at base of Tower.
NOTE
If kit is installed on right side, route Flex Tubing down right side only, as described above.
E. Locate the two (2) holes on the bottom front of the Prybar. F. Install Water Solenoid Assembly (PN 82-1582, see Figure 1) to bottom front of Prybar and attach
with the two (2) self-tapping Screws (PN 04-0510).
NOTE
An additional bracket (PN30-6511) has been supplied to be used with units not having a Prybar.
Before mounting to bracket, assemble Items 5, 6, 8, and 18, see Figure 1). The bracket will be
mounted on the right side of the tower and attached with two (2) screws (PN 04-0148) (see
Figure 2).
G. Cut Flex Tubing to length.
NOTE
Allow adequate length to avoid kinks or crimping.
H. Attach end of Flex Tubing from Tube Assembly to fitting labeled “OUT” on Water Solenoid
Assembly. Clamp with one (1) Clamp (PN 07-0409). I. Attach one end of remaining Flex Tubing to fitting labeled “IN” on Water Solenoid Assembly.
Clamp with one (1) Clamp (PN 07-0409). J. Feed Flex Tubing through wire chase in Tower Base and out bottom and rear of unit. K. Install Barb Fitting (PN 01-0244) in end of Flex Tubing. Clamp with one (1) Clamp
(PN 07-0409).
CAUTION
IF WATER SOURCE EXCEEDS 50 PSIG (3.52 KG/CM2), A RECOMMENDED WATER REGULATOR ASSEMBLY MUST BE USED TO LIMIT WATER PRESSURE TO 50 PSIG (3.52 KG/CM
2
). FAILURE TO USE REGULATOR WILL RESULT IN IMPROPER PERFORMANCE
OF DISPENSER.
L. Connect regulated water supply to Barb fitting.
1.4 ELECTRICAL INSTALLATION (SEE FIGURE 3)
A. Connect black Wire Assembly (PN 52-1535) and white Wire Assembly (PN 52-1536) to
Pushbutton Switch (PN 12-0199) terminals. B. Install Pushbutton Switch in exposed hole in the Tower Body. C. Route wires over top of Foam Manifold Assembly (if kit is installed on left side) and down right
side of Tower Body. Expose wire ends at base of tower.
NOTE
If kit is installed on right side, route wires down right side only as described above.
2
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