Lancer 820, 910, 1300 Service manual

TECHNICAL MANUAL

820 LX / 910 LX / 1300 LX

LANCER reserves the right to modify, constantly its documentation for its improvement.

The values of adjustments indicated in the displays of this manual are given as an indication

and do not have to be taken for reference.

PRECAUTIONS TO BE TAKEN BEFORE USE

• Users must be trained before using the washer-dryer.

• The staff that use or repair this washer-dryer must have followed a complete

training referring its use and maintenance. This training must include the selection and understanding of the washing cycle, the loading and unloading of the baskets and the handling of the washing products.

• The staff in contact with the detergent products and its emanations, which

could be used in this washer-dryer, must have knowledge of the safety data sheet of the used products as well as the detailed instructions about the dangers and the detection of toxic product leaks.

• The training of the users and technicians must be done regularly and always

before the first use of the washer-dryer. A written register of these trainings must be kept in order to prove the presence and the understanding of the interested parties.

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SUMMARY

CHAPTER 1 INTRODUCTION..................................5

1. INTRODUCTION TO THE TECHNICAL MANUAL 6

2. INTRODUCTION TO THE ACCESS CODES 7

3. DESCRIPTION OF KEYPAD 8

CHAPTER 2 ACCES TO TECHNICIAN MENU ................9

1. ACCES TO TECHNICIAN MENU 10

2. THE MACHINE TEST 11

3. CALIBRATION OF TEMPERATURE PROBES 13

4. MAINTENANCE HOURS RESET 15

5. CHANGING CARD 16

5.1 MEMORY READING OF THE ELECTRONIC BOARD TO BE CHANGED 16

5.2 MEMORY WRITING 18

6. RETURN TO THE INITIAL DISPLAY 20

CHAPTER3 ACCES TO SUPERVISOR MENU...............21

1. ACCES TO SUPERVISOR MENU 22

2. MACHINE CONFIGURATION 23

3. THE COMMON TIMES 28

4. THE CHOICE OF MACHINE NAME 34

5. UPDATE CYCLES 35

6. UPDATE HOURS 36

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SUMMARY

7. UPDATE MAINTENANCE HOURS 37

8. PRINT PROGRAM / COMMON SETTING PARAMETERS 39

9. PRINT CONFIGURATION PARAMETERS 40

10. CHANGING CARD 41

11. RETURN TO THE INITIAL STATE 41

CHAPTER 4 FAULT ALARMS................................43

1. WARNINGS 44

1.1 - LACK OF SALT * : 44

1.2 - LACK OF PRODUCTS 44

1.3 HOT CHAMBER 44

1.4 FULL BASIN 45

1.5 MAINTENANCE REMINDER 45

1.6 PREVENTATIVE MAINTENANCE REQUIRED 45

2. FAULT ALARMS 46

2.1 FAULT N°1 PROBE FAULT. 46

2.2 FAULT N°2 EMPTYING FAULT. 46

2.3 FAULT N°3 HEATING EXCESS. 47

2.4 FAULT N°4 HEATING FAULT. 47

2.5 FAULT N°5 NO WATER. 48

2.6 FAULT N°6 DOOR FAULT 48

2.7 FAULT N°7 LEVEL FAULT. 49

2.8 FAULT N°8 PRESSURESTAT FAULT. 49

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CHAPTER 1 INTRODUCTION

You have in your possession a LANCER washer-dryer. Its good working and your entire satisfaction depend on the attention you pay

when reading this guide. You will find here some advices about the use, the loading and the maintenance.

Follow them, as they have been written in your interest. Before using your washer-dryer, you should become fully acquainted with it and

learn how to use it properly so it will give you many years’ service.

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CHAPTER 1 INTRODUCTION

1.INTRODUCTION TO THE TECHNICAL MANUAL

This manual is intended to facilitate the operations of programming, testing, maintenance and repairing, of your washer-dryer.

It is only addressed to people in possession of an access code of technician or supervisor.

Before executing any operation, do read carefully these advices and recommendations, they have been written in your interest.

Do respect the using precautions; the washer-disinfector must be only used for the washing operations described in this manual.

This manual is made up of 4 chapters. You have started chapter 1 , which introduces the specifications of the

washer-dryer from the point of view of the people authorised to the access technicians and supervisors levels.

Chapter 2 will familiarize you with the operations which can be made by an owner of a technician code.

Chapter 3 is a description of the configuration machine and of the different parameters of the programs, only changeable by the owner of a supervisor code.

You will find in chapter 4 the solutions to the different incidents which you could find when using your washer-dryer.

All through this manual, we have placed brief comments and icons to help you locate the important information.

When you see this icon, it means :

: ATTENTION ! ! PAY SPECIAL ATTENTION ! !

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CHAPTER 1 INTRODUCTION

2.INTRODUCTION TO THE ACCESS CODES

The codes give access to the developed menu which enables you to define the adjustments of the washer-dryer.

There is a hierarchy inside these codes which enables the reduction of the rights of access to the adjustment data, according to the different users (user’s level, technician level, supervisor level).

The assigning of the access levels to the different users is a responsibility of the client.

SUMMARY BOARD OF AVAILABLE FUNCTIONS ACCORDING THE ACCESS LEVEL

FUNCTIONS

Configurations Common times Machine name Update cycles Update hours Update maintenance hours Programme parameter printing Configuration parameter printing Changing card Test Machine Probe calibration To zero maintenance hours Printer parameters. Faulty cycles Name of programme Dosing pump test Reading programme Programme parameters Launching cycle

SUPERVISOR TECHNICIAN USER

X X X X X X X X X X X

X X X X X X X X X X

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CHAPTER 1 INTRODUCTION

3. DESCRIPTION OF KEYPAD

Legend :

1 START" BUTTON 2 ENTER BUTTON (FOR PROGRAMMING) / DOOR UNLOCK 3 WASHER POWER ON/OFF BUTTON 4 BUTTON 3 / "-" FUNCTION BUTTON

111111111111

1111

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5555555555555

555

2222

2222222222

4444444444444444

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++++++++++++++

6666

6666666666

5 BUTTON 4 / "+" FUNCTION BUTTON 6 LIQUID CRYSTAL DISPLAY UNIT 7 BUTTON 1 8 BUTTON 2 9 BUTTON 5

10 BUTTON 6

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CHAPTER 1 INTRODUCTION

CHAPTER 2 ACCES TO TECHNICIAN MENU

This chapter provides information to check that your washer operates properly. Using the LEVEL 2 / TECHNICIAN Access code, you can operate the output relays,

verify input status, and perform calibration of temperature probes, reset maintenance hours counter as well as the recording of the various parameters of the washer before an electronic board swapping

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CHAPTER 2 ACCES TO TECHNICIAN MENU

1.ACCES TO TECHNICIAN MENU

Switch on the machine by pressing . The display indicates the number of the last cycle performed.

P r o g r a m n ° 0 1

L A N C E R x x x x L X

Press and hold button for 3 seconds to validate.

A C C E S S C O D E

----

Enter the access code - TECHNICIAN -.

If an incorrect code is entered, the following error message is displayed.

A C C E S S C O D E

I N C O R R E C T C O D E

Press and hold

button for 3 seconds to validate.

You must enter the correct access code.

Otherwise you access to technician menu.

T E C H N I C I A N M E N U

T e s t m a c h i n e

Note : If the access code is not entered within 30 seconds, the display unit returns to its initial state.

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CHAPTER 2 ACCES TO TECHNICIAN MENU

2.THE MACHINE TEST

After accessing to technician menu, you must select TEST MACHINE with

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++++++++++++++

electronic card Accept with button.

Choose the relay number to be checked. Choose the relay number with

Each press on button activates or inactivates the relay. To leave the relay test, select relay 0 and validate with button.

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and

buttons to test the relay state and the inputs of the

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T E C H N I C I A N M E N U

T e s t m a c h i n e

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33333333333333

and

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++++++++++++++

buttons.

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T e s t m a c h i n e

R e l a y N ° 0 1 : O F F

Particular case :

The "ON" position of relay 14 is limited to 5 seconds to avoid damaging the heating element if heating without water. It is necessary to have a quantity of water in the bottom of the basin to check the functioning of the heaters.

The following display enables to control the state of inputs.

Conformity of the inputs : INPUT 1 and 2 : CHAMBER FULL INPUT 3 : CHEMICAL TANKS FULL INPUT 4 : DOOR LOCKING INPUT 5, 6 and 7 : N/A

A value of "1" indicates that the switch is closed and the input is connected to ground (On). A value of "0" indicates that the switch is open and that the input is not connected to ground (Off). Press button to get out.

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CHAPTER 2 ACCES TO TECHNICIAN MENU

I n p u t s : 7 6 5 4 3 2 1

S t a t e : 0000110

The following display gives the total functioning time of the machine and the number of cycles performed. Accept with button.

N b r c y c l e s : x x

T i m e m a c . : x h

The following display allows to know time remaining before carrying out maintenance actions on washer. Accept with button.

M a i n t enance

i n x x h o u r s

The following display shows the memory version. Accept with button.

L 6 X X X X X V : x . x x

x x - x x - x x x x x x : x x

E n d o f m e n u

The display returns to technician menu.

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CHAPTER 2 ACCES TO TECHNICIAN MENU

3.CALIBRATION OF TEMPERATURE PROBES

After accessing to technician menu, you must select CALIBR. PROBE with

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++++++++++++++

Accept with button.

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and

buttons to calibrate the probes.

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T E C H N I C I A N M E N U

C a l i b r . p r o b e

Connect probe simulator box on plug K49 of the electronic board.

Calibrate electronic board probe outlet (slope of the probe) using probe simulator box.

Display indicates temperature of the probe.

6666

6666666666

Press on button

to calibrate the probe.

Wa t e r p r o b : 3 4 . 9 °

Press on button 0°C of the simulator. Keep pressed button 0°C and accept with button.

C a l i b r a t e s l o p e

S i m P T 1000 -> 00°

Press on button 100°C of the simulator. Keep pressed button 100°C and accept with button.

C a l i b r a t e s l o p e

S i m P T 1 0 0 0 - > 1 0 0 °

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CHAPTER 2 ACCES TO TECHNICIAN MENU

The slope of the probe is set. Disconnect the probe simulator from the electronic board then connect temperature probe on plug K49 of the electronic board.

The following display enables calibration of the temperature probe of the chamber. Calibration of the probe must be done inside a full water chamber, then deep the probe of the calibrated standard inside the sump and verify both values (washer probe and calibrated standard probe).

Probe is blinking. Validate with Adjust the value of the offset with the calibrated standard.

Accept with button. If the display reads 120°C, the probe is not connected or is faulty.

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and

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++++++++++++++

33333333333333

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and

buttons.

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buttons in regard to

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Wa t e r p r o b : 3 4 . 9 °

Of f s e t : + 0.1

Temperature of the electronic board inside the cabinet. This value is given as an indicative value and does not have to be modified. Accept with button.

Ma i n box : 42. 7°C

Do not modify the value of the offset. Set in factory. Accept with button.

Ma i n box : 42. 7°C

Of f s e t : + 0.1

F i n du menu

The display returns to technician menu.

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