Lancer 8000 Operators Manual

COLD CARBONATED DISPENSERS (CCD)SERIES 8000

Operation Manual

PN: 28-0631/06

Model Number

Lancer Corp.

6655 Lancer Blvd.

San Antonio, Texas 78219

800-729-1500

Technical Support/Warranty: 800-729-1550

[e-mail]

lancercorp.com

Manual PN: 28-0631/06

AUGUST 26, 2008

FOR QUALIFIED INSTALLER ONLY

“Lancer” is the registered trademark of Lancer © 2013 by Lancer, all rights reserved.

ABOUT THIS MANUAL

This booklet is an integral and essential part of the product and should be handed over to the operator after the instal­lation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warn­ings contained herein as they are intended to provide the user with essential information for the continued safe use
and maintenance of the product. In addition, it provides GUIDACE ONLY to the user on the correct services and site
location of the unit.

The installation and relocation, if necessary, of this product must be carried out by qualied personnel with up-to-date

safety and hygiene knowledge and practical experience, in accordance with current regulations.

TABLE OF CONTENTS

SPECIFICATIONS................................................................................................................................4

PRE-INTALLATION CHECKLIST.....................................................................................................5-6

WARNINGS/CAUTIONS.................................................................................................................7-10

1. INSTALLATION...........................................................................................................................11

1.1 RECIEVING THE UNIT.......................................................................................................11

1.2 UNPACKING........................................................................................................................11

1.3 UNPACKING INSTALLATION KITS....................................................................................11

1.4 SELECTING A COUNER LOCATION.................................................................................11

1.5 CONNECTING THE DRAIN................................................................................................12

1.6 FILLING UNIT WITH WATER..............................................................................................12

1.7 CONNECTING TO ELECTRICAL POWER.........................................................................12

1.8 CONNECTING TO WATER SUPPLY..................................................................................13

1.9 CONNECTING TO CO2 SUPPLY........................................................................................13

1.10 CONNECTING TO BAG-IN-BOX (BIB) SYRUP SUPPLY TO REMOTE SYRUP PUMPS.13

1.11 PURGING THE CARBONATION SYSTEM........................................................................13

1.12 PURGING THE WATER AND SYRUP SYSTEMS..............................................................13

1.13 ADJUSTING WATER FLOW (LEV®)..................................................................................14

1.14 ADJUSTING WATER TO SYRUP (RATIO) BRIX (LEV®)..................................................14

2. SCHEDULED MAINTANANCE...................................................................................................14

2.1 DAILY...................................................................................................................................14

2.2 WEEKLY..............................................................................................................................14

2.3 MONTHLY............................................................................................................................14

2.4 EVERY SIX MONTHS.........................................................................................................15

2.5 YEARLY...............................................................................................................................15

3. DISPENSER CLEANING AND SANITIZATION..........................................................................15

3.1 GENERAL INFORMATION.................................................................................................15

3.2 CLEANING AND SANITIZING SOLUTIONS.......................................................................15

3.3 AMBIENT PROCESS..........................................................................................................16

3.4 VALVES...............................................................................................................................16

4. TROUBLESHOOTING.................................................................................................................17

4.1 WATER LEAKAGE AROUND NOZZLE...............................................................................17

4.2 LEAKAGE BETWEEN UPPER AND LOWER VALVE BODIES..........................................17

4.3 MISCELLANEOUS LEAKAGE............................................................................................17

4.4 INSUFFICIENT WATER FLOW..........................................................................................17

4.5 INSUFFICIENT SYRUP FLOW...........................................................................................17

4.6 ERRATIC RATIO.................................................................................................................17

4.7 NO PRODUCT DISPENSED..............................................................................................18

4.8 WATER ONLY DISPENSED; NO SYRUP; OR SYRUP ONLY DISPENSED,

NO WATER.........................................................................................................................18

2

4.9 NO WATER, JUST SYRUP. (ICE BANK GREW TO WATER INLET LINE TO

CARBONATOR TANK).......................................................................................................18

4.10 VALVE WILL NOT SHUT OFF............................................................................................18

4.11 SYRUP ONLY DISPENSED. NO WATER, BUT CO2 GAS DISPENSED WITH

SYRUP................................................................................................................................19

4.12 EXCESSIVE FOAMING......................................................................................................19

4.13 WATER CONTINUALLY OVERFLOWS FROM WATER BATH INTO DRIPTRAY..............19

4.14 COMPRESSOR STARTS AND CONTINUES TO RUN UNTIL FREEZE UP AND WILL

NOT TURN OFF.................................................................................................................19

4.15 WARM DRINKS..................................................................................................................20

4.16 COMPRESSOR DOES NOT START (NO HUM), CONDENSER FAN MOTOR DOES NOT

RUN AND NO ICE BANK...................................................................................................20

4.17 COMPRESSOR DOES NOT START (NO HUM), BUT CONDENSER FAN MOTOR

RUNS..................................................................................................................................20

4.18 COMPRESSOR DOES NOT START, BUT HUMS.............................................................21

4.19 COMPRESSOR STARTS, BUT DOES NOT SWITCH OFF START WINDING (WILL RUN
FOR ONLY A FEW SECONDS BEFORE INTERNAL OVERLOAD SWITCHES

COMPRESSOR OFF)........................................................................................................21

4.20 COMPRESSOR STARTS AND RUNS A SHORT TIME BUT SHUTS OFF ON

OVERLOAD........................................................................................................................21

4.21 COMPRESSOR RUNS NORMALLY, BUT WATER LINE IS FROZEN...............................21

4.22 CIRCUIT BREAKER POPPING...........................................................................................22

4.23 LOW OR NO CARBONATION............................................................................................22

4.24 CARBONATOR MOTOR DOES NOT RUN........................................................................22

4.25 REDUNDANT CONTROL LIGHT COMES ON...................................................................22

5. DISPENSER DISPOSAL.............................................................................................................22

6. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS............................................23

6.1 WATER REGULATOR........................................................................................................23

6.2 MERCHANDISER ASSEMBLY...........................................................................................23

6.3 CABINET ASSEMBLY....................................................................................................24-25

6.4 CARBONATOR, WATER/SYRUP LINE ASSEMBLY......................................................26-27

6.5 CARBONATOR DECK/PUMP BRACKET ASSEMBLY..................................................28-29

6.6 REFRIGERATION DECK ASSEMBLY............................................................................30-31

6.7 CONTROL HOUSING ASSEMBLIES............................................................................32-33

6.8 CONTROL HOUSING ASSEMBLIES - 115V/60HZ - REDUNDANT CONTROL................34

6.9 CONTROL HOUSING ASSEMBLIES - 115V/60HZ............................................................35

6.10 CONTROL HOUSING ASSEMBLIES - 230V/50HZ - 220V/60HZ.......................................36

6.11 WIRING DIAGRAM - 115V/60HZ, PN 06-1604...................................................................37

6.12 WIRING DIAGRAM - 230V//50HZ - 220V/60HZ, PN 06-1652............................................38

6.13 WIRING DIAGRAM - 115V/60HZ - REDUNDANT CONTROL, PN 06-1718......................39

6.14 PLUMBING DIAGRAM - 6 VALVE, PN 06-1716.................................................................40

6.15 PLUMBING DIAGRAM - 8 VALVE, PN 06-1393.................................................................41

3

CCD 8000 SPECIFICATIONS

9.750

248 mm

30.625

778 mm

24.000

610 mm

DIMENSIONS
Width: 24 in (610 mm)
Depth: 28 5/8 in (627 mm)
Height: 30 5/8 in (778 mm)

SPACE REQUIRED
Left Side: 4 in (101.6 mm)
Right side: 4 in (101.6 mm)
Back: 4 in (101.6 mm)
Top: 8 in (203.2 mm)

ELECTRICAL

115VAC/60Hz/16AMPs
230VAC/50Hz/7AMPs

6.125

156 mm

WEIGHT
Empty: 220 lbs (99.8 kg)
Operating: 386 lbs (175 kg)
Shipping: 267 lbs (121 kg)

ICE
Capacity: 55 lbs (25 kg)

FITTINGS
Water for carbonator inlet:

3/8” barb

Plain water inlet: 3/8” barb
Brand syrup inlets: 3/8” barb
CO2 inlet: 3/8” barb

22.500

572 mm

28.625

727 mm

CARBONATOR WATER SUPPLY

Min owing pressure: 25 PSIG
(0.176 MPA)
Max static pressure: 60 PSIG
(0.414 MPA)

CARBON DIOXIDE (CO2)
Min pressure: 70 PSIG

(0.483 MPA)
Max pressure: 80 PSIG
(0.552 MPA)

4

PRE-INSTALLATION CHECKLIST

BEFORE GETTING STARTED

Each unit is tested under operating conditions and is thoroughly inspected before
shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiv­ing the unit, carefully inspect the carton for visible damage. If damage exists, have the car­rier note the damage on the freight bill and le a claim with carrier. Responsibility for dam­age to the dispenser lies with the carrier.

TOOLS REQUIRED

 Oetiker Pliers  Slotted Screwdriver

 Tubing Cutters  Phillips Screwdriver

 Wrench  Cordless Drill

POST MIX ACCESSORIES

 CO2 Regulator Set  CO2 Supply

 Beverage Tubing  Oetiker Clamps/Fittings

 Water Booster  Water Regulator

 Precision Cutters (if removing/replacing carbonator tank)

BIB SYSTEM

 BIB Rack  BIB Regulator Set

 BIB Syrup Boxes

 BIB Connectors - ensure you have the correct connectors for syrup lineup.

CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL

 Water supply lines  Drain

 Is the countertop level?  Heating and air conditioning ducts

 Grounded electrical outlet.

 Enough space to install the dispenser. Include space for a top-mounted ice machine, if necessary.

 Does the top-mounted ice machine have a minimum clearance on all sides?

 Located away from direct sunlight or overhead lighting.

 Can the countertop support the weight of the dispenser? Be sure to include the weight of an ice

machine (if necessary) plus the weight of the ice.

 This unit is not suitable for use in an area where a water jet could be used.

5

PRE-INSTALLATION CHECKLIST (CONTINUED)

Series 8000 Performance

Draw Performance

Draws per Minute 75° 90°

4-12s Indenite 325
2-24s Indenite 168
2-18s Indenite 290

Initial Pull Down

75° 90° 105°

2:45 3:40 5:40

OPTIONAL ACCESSORIES, SERIES 8000

PART NUMBER DESCRIPTION

82-2203 MARQUEE
06-1784 GRAPHICS, COCA-COLA, SCREENED
06-2104 GRAPHICS, COCA-COLA, THREE CUP
82-2184/01-20 MERCHANDISER KIT ASSEMBLY, USA
82-2184/01 MERCHANDISER KIT ASSEMBLY,

INTERNATIONAL

DISPENSER INSTALLATION HIGHLIGHTS

Listed below are six critical elements which will aid in a successful installation.

1. Fill water bath until water over ows from tank overow tube.

NOTE: Do NOT use distilled water to ll water bath.

2. The carbonator pump motor must be disconnected from the power supply (refer to this manual ­ Section 1.8A) prior to connection to water supply for initial build-up of ice bank. Failure to do so will
result in automatic shut off of carbonator (see item 5 below) or damage to the pump.

3. If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line
voltage, consider installing a surge protector or similar protection device.

4. There is a ve minute delay which prevents the compressor and condenser fan from starting until
the delay has lapsed. If electrical current is interrupted, there is always a ve minute delay before

the compressor starts.

5. The unit is equipped with a protective timer [set for three minutes] for the carbonator pump motor. If

the carbonator motor has timed out, it must be manually reset by either momentarily unplugging the

unit or switching the on/off switch OFF (if present). Once power is restored, the ve minute

compressor delay would be in effect.

6. Valve adjustment: Make sure drink temperature is below 40°F (4.4°C) before adjusting brix.

6

! !

WARNING/ADVERTENCIA/AVERTISSEMENT

! The dispenser is for indoor use only. This appliance is intended for use in commercial applications such as res-

taurants, stores or similar. This unit is not a toy. It should not be used by children or inrm persons without supervi­sion. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety. Cleaning and user maintenance shall not be performed
by children without supervision. This unit is not designed to dispense dairy products. The minimum/maximum ambient
operating temperature for the dispenser is 40°F to 90°F (4°C to 32°C). Do not operate unit below minimum ambient
operation conditions. Should freezing occur, cease operation of the unit and contact aurthorized service technician.
Service, cleaning and sanitizing should be accomplished only by trained personnel. Applicable safety precautions
must be observed. Instruction warnings on the product being used must be followed.

! El dispensador sólo debe usarse en interiores. Esta unidad está diseñada para su uso en aplicaciones comer-

ciales tales como restaurantes, tienda o similares. Esta unidad no es un juguete. No la deben usar niños ni per­sonas discapacitadas sin supervisión. Esta unidad no está destinada al uso por parte de personas (incluso niños)

con capacidad física, sensorial o mental reducida, o sin experiencia y conocimientos sucientes, a menos que una

persona responsable de su seguridad les haya dado supervisión o capacitación en el uso de la unidad. Limpieza y
mantenimiento de usuario no deberá ser realizada por los niños sin supervisión. Esta unidad no ha sido diseñada
para suministrar productos lácteos. La temperatura ambiente operativa mínima / máxima para el dispensador es de

40°F a 90°F (4°C a 32°C). No opere la unidad por debajo de las condiciones mínimas de funcionamiento ambiente.

En caso de ocurrir congelación, cesar la operación de la unidad y póngase en contacto con el servicio técnico autor­izado. Servicio de limpieza y desinfección debe llevarse a cabo solamente por personal especializado. Precauciones
de seguridad aplicables deben ser observadas. Advertencias de instrucciones en el producto que se use debe ser
seguido.

! Le distributeur est destiné à un usage à l’intérieur seulement. Cet appareil est conçu pour une utilisation dans des

applications commerciales telles que les restaurants, les dépanneurs ou similaires. Cet appareil n’est pas un jouet. Il
ne devrait pas être utilisé par des enfants ou des personnes inrmes sans surveillance. Cet appareil n’est pas destiné

à un usage par des personnes (y compris les enfants) ayant des capacités physiques, sensorielles ou mentales rédu­ites, ou manquant d’expérience et de connaissances, à moins qu’elles obtiennent de la surveillance ou des instruc-

tions au sujet de l’utilisation de l’appareil de la part d’une personne chargée de leur sécurité. Nettoyage et entretien

de l’utilisateur ne doivent pas être effectués par des enfants sans surveillance. Cet appareil n’est pas conçu pour
distribuer des produits laitiers. La température de service ambiante minimum/maximum pour le distributeur est de
40°F à 90°F (4°C à 32°C). Ne pas faire fonctionner l’appareil ci-dessous les conditions minimales de fonctionnement
ambiantes. Faut-gel se produisent, cesser l’exploitation de l’appareil et contactez technicien agréé. Service de net-

toyage et de désinfection doivent être effectuées uniquement par du personnel qualié. Les mesures de sécurité

applicables doivent être respectées. Avertissements Instruction sur le produit utilisé doit être suivie.

7

!

This unit has been factory sanitized per Lancer specications.

Listed below are six critical elements which will aid in a successful installation.

1. Fill water bath until water overows from tank overow tube.

2. The carbonator pump motor must be disconnected from the power supply (see Section 1.7) prior to connection to
water .. supply for initial build up of ice bank. Failure to do so will result in automatic shut off of carbonator (see item 6
below) or damage to the pump.

3. If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line voltage, consider
installing a surge protector or similar protection device.

4. There is a ve (5) minute delay which prevents the compressor and condenser fan from starting until the delay
has lapsed. If electrical current is interrupted, there is always a ve (5) minute delay before the compressor starts.

5. Supply Water Pressure: Minimum - 25 PSI (0.172 MPA); Maximum - 50 PSI (0.345 MPA); If pressure is over 50
PSIG (0.345 MPA), a water pressure regulator must be used.

6. On units with the built in water regulator, the regulator must be removed if inlet water pressure is less than 25
PSIG. (0.172 MPA)

DISPENSER INSTALLATION HIGHLIGHTS

!

!

Esta tin/dad ha sido saneada en fabrica por las especicaciones de Lancer.

A continuacion se relacionan 6 puntos importantes para una connecta instalacion.

1. Llene el bano-Maria hasta que el agua se desborde sobre el tubo que controla la derrama del tanque.

2. El motor de la bomba del carbonatador debe desconectarse electricamente (Ver Manual - Seccion 1.7) antes
de conectar el suministro de agua para la formacion inicial del banco de hielo. De no hacerse esto resultaria en un

bloqueo automatico del carbonatador (ver abajo el punto 6) o en danos a la bomba.

3. Si la unidad va a ser instalada en un area en la que puedan darse variaciones de voltage de + 6 - 10% de su
valor nominal, se debe considerar la conveniencia de instalar un estabilizador de corriente o sistema de proteccion
similar.

4. Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado
ese tiempo. Si hay algun corte en la corriente electrica siempre se producira esa demora de 5 minutos antes de ar­rancar el compresor.

5. Presión de suministro del agua de red: Minimo 25 PSI (0.172 MPA); Maximo 50 PSI (0.345 MPA). En unidades
sin regulador de presión incorporado, si la presión del agua es superior a 50 PSIG (0.345 MPA) se debe usar un
regulador de presión.

6. En unidades con regulador de presión incorporado, el regulador debe der eliminado cuando la presión de entrada
de agua sea inferior a 25 PSIG (0.172 MPA).

REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS

!

La proprètè da cet ensamable est assurè à I’usine sulvant les spècications èmis par Lancer .

Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil:

1. Remplir le bain-Maire jusqu’a ce que l’eau dèborde par le tuyau de trop-plein du rèservoir.

2. Le moteur de la pompe du carbonateur doit etre dèbranchè de l’alimentation èlectrique (Voir le manuel, Sec­tion 1.7) avant l’arrivèe de l’eau pour la formation initiale de la glace. Oublier ou nègliger cette opèration provoquera

l’arret automatique du carbonateur (voir le point 6 cidessous) ou causera des dommages à la pompe.

3. Si le distributeur es installè dans une zone ou la tension èlectrique nominale est susceptible de variations de (+)
10%, il est conseillè d’installer un appaeil de protection contre les sautes de courant.

4. Un d’lai de 5 minutes empeche le compresseur et la ventilation du condesateur de se mettre en marche avant

que ce lees de temps ne se soit ècoulè. Lorsque le courant èlectrique es interrompu, il y a toujours un dèlai de 5

minutes avant que le presseur ne se mette en.

5. Pression de l’eau: Minimum 25 PSI (0.172 MPA); Maximo 50 PSI (0.345 MPA). Sur les unitès qui n’ont pas de
règulateur de pression d’eau incorprè, si la pression d’H2O est supèrieure à 50 PSIG (0.345 MPA), un règulateur de
pression d’eau doit etre utilsisè.

6. Sur les unitès avec règulateur d’eau incorporè, le règulateur doit etre enlevè si la pression d’arrivve est inferièure

à 25 PSIG (0.172 MPA)

PUNTOS IMPORTANTES EN LA UNIDAD DISPENSADORA

!

!

8

ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/

F F

AVERTISSEMENT ÉLECTRIQUE

F Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall

electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow
all local electrical codes when making connections. Each dispenser must have a separate electrical circuit. Do not
use extension cords with this unit. Do not ‘gang’ together with other electrical devices on the same outlet. The
keyswitch does not disable the line voltage to the transformer primary. Always disconnect electrical power to the unit

to prevent personal injury before attempting any internal maintenance. The resettable breaker switch should not
be used as a substitute for unplugging the dispenser from the power source to service the unit. Only qualied person-

nel should service internal components of electrical control housing. Make sure that all water lines are tight
and units are dry before making any electrical connections!

F Verique la placa con el número de serie del dispensador, donde encontrará los requisitos eléctricos correctos

de la unidad. No enchufe la unidad en un tomacorriente de pared a menos que la corriente indicada en la placa con

el número de serie concuerde con la corriente local disponible. Al hacer las conexiones, respete todos los códi- gos

eléctricos locales. Cada dispensador debe tener un circuito eléctrico independiente. No use extensiones con esta

unidad. No la conecte junto con otros dispositivos eléctricos al mismo tomacorriente. El interruptor de llave no corta
el voltaje de línea al transformador primario desconecte siempre la alimentación eléctrica a la unidad para evitar

lesiones personales antes de tratar de realizar tareas de mantenimiento. El disyuntor de sobrecarga rese­teable no se debe usar como sustituto para desenchufar el dispensador de la fuente de alimentación para realizar

tareas de servicio de la unidad. El servicio de los componentes internos de la caja de control eléctrico debe conarse
exclusivamente a personal calicado. Asegúrese de que todas las líneas de agua estén ajustadas y las unidades

estén secas antes de hacer conexiones eléctricas.

F Examinez la plaque de numéro de série du distributeur pour connaître les bonnes exigences en matière

d’électricité pour l’appareil. Ne le branchez pas à une prise électrique murale à moins que le courant indiqué sur la
plaque de numéro de série corresponde au courant local disponible. Respectez tous les codes électriques locaux
lorsque vous faites des connexions. Chaque distributrice doit avoir un circuit électrique séparé. N’utilisez pas
de cordons prolongateurs avec cet appareil. Ne pas le brancher avec d’autres appareils électriques sur la même

prise. L’interrupteur à clé ne coupe pas la tension secteur au transformateur primaire. Débranchez toujours le courant
électrique à l’appareil, an de prévenir des blessures, avant de faire un entretien interne quelconque. Le disjoncteur

réarmable ne devrait pas être utilisé au lieu de débrancher le distributeur de la source d’alimentation en électricité

pour faire de l’entretien/une réparation de l’appareil. Seul le personnel qualié devrait faire l’entretien/la réparation

des composants internes dans le logement des commandes électriques. Assurez-vous que toutes les conduites
d’eau sont étanches et que les appareils sont secs avant de faire des connexions électriques!

CO2/CARBON DIOXIDE /El ANHÍDRIDO CARBÓNICO/

5 5

DIOXYDE DE CARBONE

5 Carbon Dioxide (CO2) is a colorless, noncombustible gas with a light pungent odor. High percentages of CO2 may

displace oxygen in the blood. Prolonged exposure to CO2 can be harmful. Personnel exposed to high concentrations
of CO2 gas will experience tremors which are followed by a loss of consciousness and suffocation. If a CO2 gas leak
is suspected, immediately ventilate the contaminated area before attempting to repair the leak. Strict attention must
be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink system.

5 El anhídrido carbónico (CO2) es un gas incoloro, no combustible, con un olor pungente ligero. Altos porcentajes

de CO2 en la sangre pueden desplazar el oxígeno en la sangre. La exposición prolongada al CO2 puede ser nociva.
El personal expuesto a concentraciones altas de CO2 sufre temblores seguidos de la pérdida de la consciencia y
sofocación. Si se sospecha que existe una pérdida de CO2, ventile el área contaminada antes de tratar de reparar
la pérdida. Hay que prestar suma atención para evitar pérdidas de CO2 en todo el sistema de CO2 y de bebidas
gaseosas.

5 Le dioxyde de carbone (CO2) est plus lourd que l’air et déplace l'oxygène. Le CO2 est un gaz incolore et incom-

bustible, ayant une odeur un peu âcre. Des concentrations fortes de CO2 peuvent déplacer l'oxygène dans le sang.

Une exposition prolongée au CO2 peut être nocive. Le personnel exposé à de fortes concentrations de CO2 gazeux

éprouvera des tremblements, suivis rapidement d'une perte de conscience et de suffocation. On doit faire très atten­tion de prévenir les fuites de CO2 gazeux dans le système entier de CO2 et de boisson gazeuse. Si on suspecte qu'il

y a une fuite de CO2 gazeux, aérez le secteur contaminé immédiatement avant d'essayer de réparer la fuite.

9

AUTOMATIC AGITATION/AGITACIÓN AUTOMÁTICA/

! Units are equipped with an automatic agitation system and will activate unexpectedly. Do not place hands or for-

eign objects in the water bath tank. Unplug the dispenser during servicing, cleaning, and sanitizing. To avoid personal
injury, do not attempt to lift the dispenser without assistance. For heavier dispensers, use a mechanical lift.

! Las unidades están equipadas con un sistema automático de agitación, por lo que se pueden activar repentina-

mente. No ponga las manos ni objetos extraños en el compartimiento donde se guarda el hielo. Durante el servicio,

la limpieza y la esterilización, desenchufe el dispensador. Para evitar lesiones personales, no trate de levantar el
dispensador sin ayuda. Para los dispensadores más pesados, use un elevador mecánico.

! Les appareils sont équipés d’un système d’agitation automatique qui s’activera de manière inattendue. Ne mettez

pas les mains ou des corps étrangers dans le compartiment d’entreposage de glace. Débranchez le distributeur
pendant l’entretien/la réparation, le nettoyage et l’aseptisation. Pour éviter des blessures, n’essayez pas de soulever
le distributeur sans aide. Pour les distributeurs plus lourds, utilisez un chariot élévateur.

! !

WATER NOTICE/AGUA AVISO/ PRÉAVIS DE L’EAU

! Provide an adequate potable water supply. Water pipe connections and xtures directly connected to a potable

water supply must be sized, installed, and maintained according to federal, state, and local laws. The water sup­ply line must be at least a 3/8 inches (9.525 mm) pipe with a minimum of 25 PSI (0.172 MPA) line pressure, but not
exceeding a maximum of 50 PSI (0.345 MPA). Water pressure exceeding 50 PSI (0.345 MPA) must be reduced to

50 PSI (0.345 MPA) with the provided pressure regulator. Use a lter in the water line to avoid equipment damage
and beverage off-taste. Check the water lter periodically, as required by local conditions. The water supply must be
protected by means of an air gap, a backow prevention device (located upstream of the CO2 injection system) or an-

other approved method to comply with NSF standards. A leaking inlet water check valve will allow carbonated water

to ow back through the pump when it is shut off and contaminate the water supply. Ensure the backow prevention

device complies with ASSE and local standards. It is the responsibility of the installer to ensure compliance.

! Proporcione un suministro adecuado de agua potable. La línea de suministro de agua debe ser de una tubería de

por lo menos 3/8 pulgadas (9.525 mm) con una presión de línea mínima de 25 PSI (0.172 MPA) , pero sin superar
el máximo de 50 PSI (0.345 MPA). La presión de agua que supere los 50 PSI se debe reducir a 50 PSI (0.345 MPA)

con un regulador de presión. Use un ltro en la línea de agua para evitar daños al equipo y cierto sabor raro en las
bebidas. Verique periódicamente el ltro de agua de acuerdo con las condiciones imperantes. El suministro de
agua debe estar protegido por una separación de aire, un dispositivo de prevención del contraujo (situado antes del

sistema de inyección de CO2) u otro método aprobado para cumplir las normas NSF. Si la válvula de retención de

entrada de agua tuviera pérdidas, permitiría el contraujo del agua carbonatada a través de la bomba cuando se la
detiene y contaminaría el suministro de agua. Asegúrese de que el dispositivo de prevención del contraujo cumpla

con las normas locales y de ASSE. Es responsabilidad del instalador cumplir con estos requisitos.

! Fournissez une alimentation en eau potable adéquate. Les connexions et les dispositifs de conduite d’eau con-

nectés directement à une alimentation en eau potable doivent être calibrés, installés et maintenus selon les lois
fédérales, provinciales et locales. La conduite d’alimentation en eau doit être un tuyau d’au moins 3/8 pouces (9.525

millimètres) avec une pression de ligne minimum de 25 LPC (0.172 MPA) , mais ne doit pas dépasser un maximum

de 50 LPC (0.345 MPA). Une pression d’eau de plus de 50 LPC (0.345 MPA) doit être réduite à 550 LPC (0.345

MPA) avec le régu- lateur de pression fourni. Utilisez un ltre dans la conduite d’eau pour éviter des dommages à
l’équipement et un goût des boissons qui n’est pas juste. Vériez le ltre à eau périodiquement, selon les exigences

des conditions locales. L’alimentation en eau doit être protégée au moyen d’un intervalle d’air, un disconnecteur

hydraulique (situé en amont du système d’injection de CO2) ou une autre méthode approuvée pour se conformer

aux normes de la NSF. Un clapet antiretour pour l’eau entrante qui fuie permettra à l’eau gazeuse de repasser par

la pompe quand elle est fermée et de contaminer l’alimentation en eau. Assurez-vous que le disjoncteur hydraulique

soit conforme aux normes de l’ASSE et locales. L’installateur est responsable d’assurer la conformité.

10

1. INSTALLATION

1.1 RECIEVING THE UNIT

Each unit is completely tested under operating conditions and thoroughly inspected before ship-

ment. At time of shipment, the carrier accepts the unit and any claim for damage(s) must be made
with carrier. Upon receiving units from the delivering carrier, carefully inspect carton for visible

indication(s) of damage. If damage exists, have carrier note same on bill of lading and le a claim

with the carrier.

1.2 UNPACKING

WARNING TO AVOID PERSONAL INJURY OR DAMAGE, DO NOT ATTEMPT TO LIFT A UNIT

WITHOUT HELP. FOR HEAVIER UNITS, USE OF A MECHANICAL LIFT MAY BE APPROPRIATE. UNITS ARE
EQUIPPED WITH AUTOMATIC AGITATION. THE UNIT MAY ACTIVATE UNEXPECTEDLY. DO NOT PLACE HANDS, OR
FOREIGN OBJECTS INTO THE ICE STORAGE COMPARTMENT. UNPLUG
DISPENSER FROM THE POWER SOURCE , WHEN UNIT IS BEING SERVICED, CLEANED, OR
SANITIZED.

ADVERTENCIA EVITE LAS LESIONES PERSONALES, NO TRATE DE LEVANTAR EL DISPENSADOR SIN AYUDA.

PARA LOS DISPENSADORES MÀS PESADOS USE UN ELEVADOR MECÁNICO. LAS UNIDADES EQUIPADAS CON
AGITACIÓN AUTOMÁTICA SE ACTIVAN REPENTINAMENTE. NO PONGA LAS MANOS NI OBJETOS EXTRANOS EN
EL COMPARTIMIENTO DE ALMACENAMIENTO DE HIELO. DESENCHUFE EL DISPENSADOR DURANTE TAREAS

!

A. Cut band and remove.
B. Remove top portion of carton by lifting up.
C. Remove accessory kit of loose parts from top packaging.
D. Remove top inner carton pad and corners.
E. Lift Unit up by plywood shipping base and remove lower portion of carton.

F. Inspect unit for concealed damage and if evident, notify delivering carrier and le a claim

G. Remove plywood shipping base from unit by moving unit so that one side is off the counter top
or table, allowing access to screws on the bottom of the plywood shipping base.

NOTE: If unit is to be transported, it is advisable to leave unit secured to plywood shipping base.
H. If Unit is to be installed with optional legs, assemble legs to unit by tilting unit. DO NOT LAY

UNIT ON ITS SIDE OR BACK.

1.3 UNPACKING INSTALLATION KITS

A. Inspect kits for concealed damage. If evident, notify delivering carrier and le a claim against

same.
B. Each kit contains a listing of the parts and a drawing showing the proper assembly of the parts.

1.4 SELECTING A COUNER LOCATION

The dispenser is designed to sit on a at, supported surface capable of supporting a minimum

NOTE: NSF listed units must be sealed to the counter or have four (4) inch legs installed.

DE SERVICIO, LIMPIEZA Y ESTERILIZACIÓN.

AVERTISSEMENT POUR ÉVITER DES BLESSURES OU DES DOMMAGES, N’ESSAYEZ PAS DE

SOULEVER UNE UNITÉ SANS AIDE. POUR LES UNITÉS PLUS LOURDES, L’UTILISATION D’UN
ASCENSEUR MÉCANIQUE PEUT ÊTRE APPROPRIÉE. LES UNITÉS SONT ÉQUIPÉES D’UNE
AGITATION AUTOMATIQUE. L’UNITÉ PEUT S’ACTIVER DEMAINÉRE INATTENDUE. NE PLACEZ PAS LES MAINS,
OU DES CORPS ÉTRANGERS DANS LE COMPARTIMENT DE STOCKAGE DE GLACE.
DÉBRANCHEZ LE DISTRIBUTEUR DE LA SOURCE D’ALIMENTATION EN ÉLECTRICITÉ QUAND L’UNITÉ EST EN­TRETENUE, NETTOYÉE OU ASEPTISÉE.

against same.

weight of 400 pounds (90.7 kg). It may be either counter or leg mounted. When the dispenser is to
be permanently bolted to the counter top, seal dispenser base to counter top with a silicone sealant
which provides a smooth and easily cleanable bond to the counter.

!

WARNING FAILURE TO MAINTAIN PROPER AIR CLEARANCE WILL CAUSE THE COMPRESSOR TO

OVERHEAT AND WILL RESULT IN PREMATURE COMPONENT FAILURE

WARNING FALTA DE MANTENIMIENTO DE LIQUIDACIÓN DE AIRE ADECUADO HACEN QUE EL COMPRESOR SE

SOBRECALIENTE Y PODRÁ FALLAR COMPONENTE PREMATURO

WARNING NON-RESPECT DE LIQUIDATION DE L’AIR BONNE QUE LE COMPRESSEUR À SURCHAUFFER ET À

ENTRAÎNER DE DURER COMPOSANT

11

Locate dispenser to allow approximately 15 inches (380 mm) of unobstructed space above and
six (6) inches (152 mm) of unobstructed space in back of the unit for proper air circulation and
removal of bonnet. Air is drawn in through the back grill and is exhausted out the top grill.

1.5 CONNECTING THE DRAIN

A. Remove cup rest. Lift splash plate up and pull out and down on the bottom to remove.

B. Remove the drip tray from the unit and connect the drain tube to the drain tting located on the

bottom. Secure drain tube with clamp provided in accessory kit.
C. Route the drain tube to a suitable drain and replace the unit’s drip tray.

1.6 FILLING UNIT WITH WATER

A. Remove the bonnet from the unit.

B. Remove the yellow plastic plug from the ll hole.
C. Using a funnel or tube, ll the water bath compartment with water until it ows out of the
overow tube into the drip tray. Use bottled water where a water problem exists.

D. Replace the yellow plug.

1.7 CONNECTING TO ELECTRICAL POWER

NOTE: Adhere to the ELECTRICAL Warnings/Cautions, Page 8.

GROUNDING WARNING THE DISPENSER MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID SERI-

OUS INJURY OR FATAL ELECTRICAL SHOCK. THE POWER CORD HAS A THREE-PRONG GROUNDED PLUG. IF A
THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND
THE UNIT. FOLLOW ALL LOCAL ELECTRICAL CODES WHEN MAKING CONNECTIONS. EACH
DISPENSER MUST HAVE A SEPARATE ELECTRICAL CIRCUIT. DO NOT USE EXTENSION CORDS. DO NOT
CONNECT MULTIPLE ELECTRICAL DEVICES ON THE SAME OUTLET.

ADVERTENCIA, PUESTA A TIERRA ES NECESARIO PONER A TIERRA ELÉCTRICAMENTE EL

DISPENSADOR PARA EVITAR LESIONES GRAVES E INCLUSO ELECTROCHOQUES FATALES. EL CABLE DE
ALIMENTACIÓN TIENE UN ENCHUFE PUESTO A TIERRA DE 3 CLAVIJAS. SI NO SE DISPONE DE UN TOMA
ELÉCTRICO CONECTADO A TIERRA DE TRES AGUJEROS, USE UN MÉTODO APROBADO PARA PONER A TIERRA
LA UNIDAD. AL HACER LAS CONEXIONES, RESPETE TODOS LOS CÓDIGOS ELÉCTRICOS LOCALES. CADA

F

1.7 CONNECTING TO ELECTRICAL POWER, CONTINUED

A. If the unit is equipped with a built-in carbonator, disconnect the power supply to the carbonator

B. Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug

C. Route the power supply cord to a grounded electrical outlet of the proper voltage and amperage

DISPENSADOR DEBE TENER UN CIRCUITO ELÉCTRICO INDEPENDIENTE. NO USE CABLES DE EXTENSIÓN. NO
CONECTE VARIOS DISPOSITIVOS ELÉCTRICOS AL MISMO TOMACORRIENTE.

EXIGENCES DE MISE À LA TERRE LA DISTRIBUTRICE DOIT ÊTRE MISE À LA TERRE ÉLECTRIQUEMENT

CORRECTEMENT POUR ÉVITER DES BLESSURES GRAVES OU UNE DÉCHARGE ÉLECTRIQUE MORTELLE. LE
CORDON D’ALIMENTATION A UNE FICHE À TROIS BRANCHES MISE À LA TERRE. SI AUCUNE PRISE DE
COURANT ÉLECTRIQUE À TROIS TROUS N’EST DISPONIBLE, UTILISEZ UNE MÉTHODE APPROUVÉE POUR
METTRE L’UNITÉ À LA TERRE. RESPECTEZ TOUS LES CODES ÉLECTRIQUES LOCAUX LORSQUE VOUS FAITES
DES CONNEXIONS. CHAQUE DISTRIBUTRICE DOIT AVOIR UN CIRCUIT ÉLECTRIQUE SÉPARÉ. N’UTILISEZ PAS
DE CORDONS PROLONGATEURS. NE BRANCHEZ PAS PLUSIEURS APPAREILS ÉLECTRIQUES À LA MÊME PRISE
DE COURANT.

motor by disconnecting the designated connector located near the top of the electrical control
box on the refrigeration deck.

into wall electrical outlet unless the current shown on the serial number plate agrees with
local current available.

rating, and plug in the unit. This will turn on the refrigeration system and allow it to start cooling
while completing the rest of the installation. The agitator motor will start immediately, but the

compressor and fan motor will not start until the ve (5) minute delay has elapsed.

!

CAUTION FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE CARBONATOR

MOTOR, THE PUMP AND VOID THE WARRANTY.

PRECAUCIÓN SI NO DESCONECTA LA ALIMENTACIÓN ELÉCTRICA DEL MOTOR PODRÍAN DAÑARSE LA BOMBA

Y EL MOTOR DEL CARBONATADO Y ANULAR LA GARANTÍA.

ATTENTION LE FAIT DE NE PAS MAINTENIR LE DÉGAGEMENT SPÉCIFIÉ FERA SURCHAUFFER LE

COMPRESSEUR ET AURA COMME CONSÉQUENCE UNE DÉFAILLANCE DU COMPRESSEUR.

12

1.8 CONNECTING TO WATER SUPPLY
NOTE: Adhere to the WATER SUPPLY Warnings/Cautions, Page 6.

A. Using tubing and ttings from installation kit, connect Tubing Assembly to water source. DO

NOT CONNECT TO DISPENSER AT THIS TIME.
B. Flush water supply line thoroughly.
C. IF THE WATER SOURCE IS ABOVE 50 PSIG (3.52 KG/CM2), CUT TUBING ASSEMBLY AND
INSTALL WATER REGULATOR KIT.
D. Route through hole in counter and through opening behind Splash Plate and connect to
Carbonator Pump.
E. Turn on water supply and check for leaks.
F. Using Test Gauge Assembly (PN 22-0138), set Regulator at 50 PSIG (3.52 kg/cm2).

1.9 CONNECTING TO CO2 SUPPLY

A. Connect High Pressure CO2 Regulator Assembly to CO2 Cylinder. Use a new CO2 Tank

Washer if Regulator does not have built-in O-Ring Seal.
B. Place CO2 Cylinder in service location under counter, etc., and secure it with a safety chain.
C. Route gas line through hole in counter and through opening behind the Dispenser Splash Plate.

WARNING DO NOT TURN ON THE CO2 SUPPLY AT THIS TIME.

ADVERTENCIA NO CONECTE TODAVÍA LA ALIMENTACIÓN DE CO2.

5

D. Connect the CO2 supply line directly to the Carbonator CO2 Inlet Check Valve.

1.10 CONNECTING TO BAG-IN-BOX (BIB) SYRUP SUPPLY TO REMOTE SYRUP PUMPS

1.11 PURGING THE CARBONATION SYSTEM

A. Turn on water source. Lift the black lever on the top of the carbonator tank relief valve until

B. Reconnect the power supply to the carbonator pump.

C. Back off on the CO2 regulator pressure adjusting screw all the way. Open the CO2 cylinder

D. Press and hold each valve lever until water is owing steadily from each valve.

E. Check all of the unit’s water, syrup, and CO2 connections for leaks and repair if necessary.
NOTE: Tank Method Only - to check for CO2 leaks, close the valve on the CO2 cylinder and

F. Assemble the unit’s bonnet, splash plate, and cup rest.
NOTE: Ensure a minimum of 5 gallons of water is ushed through each valve prior to use.

1.12 PURGING THE WATER AND SYRUP SYSTEMS

A. Set the adjustable back blocks to deliver plain water
B. Open a dispensing valve until water and syrup are owing steadily from the valve.

C. Repeat procedure “A” for each valve.
D. Check all of the unit’s syrup and water connections for leaks and repair if necessary.
E. Replace the unit’s bonnet, splash plate and cup rest

AVERTISSEMENT N’OUVREZ PAS L’ALIMENTATION EN CO2 À CE MOMENT.

A. To connect CO2 regulator assembly to the CO2 cylinder, see Section 1.9, Steps A - C.

B. Place the remote BIB syrup supply and pumps in a convenient location.

C. Attach the syrup supply tubes to the dispenser’s syrup inlet fittings using an Oetiker clamp for

each syrup flavor.
D. Route the syrup supply tubes to the remote syrup pumps.
E. Complete installation of the remote syrup pump system following the manufacturer’s

instructions.

water ows from the holes in the relief valve. Then release the relief valve.

handle slowly. Turn the CO2 pressure regulator up slowly to 75 PSIG (5.1 bar).

observe if the pressure to the system drops with the cylinder valve closed for ve (5) minutes.

Open the cylinder valve after check.

13

1.13 ADJUSTING WATER FLOW (LEV®)

A. The water ow can be adjusted between 1.25 oz/

sec (37 ml/sec) and 2.50 oz/sec (74 ml/sec) on

I.D. PANEL

(Shown in

open position)

all dispensing valves using the following
procedures.
B. The refridgeration unit should have been running

for at least one (1) hour before you attempt to

brix the valves. The drink temperature should be

no higher than 40°F (4.4°C) when the brix is

set. This is best done after the unit has made an

ice bank.

C. Slide up ID panel until ow controls are exposed

FLOW CONTROL

WATER

DecreaseIncrease

COVER SCREW

FLOW CONTROL

SYRUP

DecreaseIncrease

(see Figure 1)
D. Remove nozzle by twisting counter clockwise and

pulling down.
E. Remove diffuser by pulling down.
F. Install Lancer (yellow) syrup separator (PN 54-

0031) in place of nozzle.

NOZZLE (WITH
DIFFUSER INSIDE)

G. Activate dispensing valve to ll separator syrup

tube.
H. Hold a Lancer brix cup under the syrup
separator and dispense water and syrup into cup

for four (4) seconds. Divide number of ounces

(ml) of water in cup by four (4) to determine water

ow rate per second

Typical Valve Adjustment, LEV®

Figure 1

I. To obtain the proper ow, use a screwdriver to

adjust water ow control (see Figure 1).

J. Repeat process for each valve.

1.14 ADJUSTING WATER TO SYRUP (RATIO) BRIX (LEV®)

A. Hold the Lancer brix cup under the syrup separator and activate valve. Check brix.

B. To obtain the proper brix, use screwdriver to adjust syrup ow control (see Figure 1).

C. Once proper ratio is obtained repeat to verify.
D. Remove syrup separator (PN 54-0031 installed in Section 1.10.F above).
E. Install diffuser and nozzle.
F. Slide down ID panel.
G. Repeat process for each valve.

2. SCHEDULED MAINTENANCE

2.1 DAILY
A. Remove the nozzle and diffuser from each valve and rinse well in warm water. Do NOT use

soap or detergent. This will cause foaming and off taste in nished product.

B. Remove the cup rest and wash in warm soapy water.
C. Pour warm soapy water into the drip tray and wipe with a clean cloth.
D. With a clean cloth and warm water, wipe off all of the unit’s exterior surfaces. DO NOT USE

ABRASIVE SOAPS OR STRONG DETERGENTS.
E. Replace the cup rest, valve diffusers, and valve nozzles.

2.2 WEEKLY
A. Taste each product for off tastes and/or brix changes.

B. Remove the bonnet and check the level of water in the water bath. Replenish as required, and

replace the bonnet.

2.3 MONTHLY
A. Unplug the dispenser from power source.

B. Remove the bonnet and clean the dirt from the condenser using a soft brush.
C. Replace the bonnet and plug in the unit.

14

2.4 EVERY SIX MONTHS

A. Clean and sanitize the unit using the appropriate procedures outlined in Section 3 of this
manual.

2.5 YEARLY

A Clean water bath interior, including evaporator coils and refrigeration components.
B. Clean the entire exterior of the unit.
C. Sanitize syrup lines.

3. DISPENSER CLEANING AND SANITIZATION

3.1 GENERAL INFORMATION
A. Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized

in accordance with NSF guidelines. The operator of the equipment must provide continuous

maintenance as required by this manual and/or state and local health department guidelines to
ensure proper operation and sanitation requirements are maintained.

NOTE: The cleaning procedures provided herein pertain to the Lancer equipment identied by

this manual. If other equipment is being cleaned, follow the guidelines established by the manu
facturer for that equipment.

B. Cleaning should be accomplished only by trained personnel. Sanitary gloves are to be used
during cleaning operations. Applicable safety precautions must be observed. Instruction
warnings on the product being used must be followed.

3.2 CLEANING AND SANITIZING SOLUTIONS

CLEANING SOLUTION: Mix a mild, non-abrasive detergent (e.g. Sodium Laureth Sulfate, dish

soap) with clean, potable water at a temperature of 90°F to 110°F (32°C to 43°C). The mixture

ratio is one ounce of cleaner to two gallons of water. Prepare a minimum of ve gallons of cleaning

solution. Do not use abrasive cleaners or solvents because they can cause permanent damage to
the unit. Ensure rinsing is thorough, using clean, potable water at a temperature of 90°F to 110°F.
Extended lengths of product lines may require additional cleaning solution.

SANITIZING SOLUTION: Prepare sanitizing solutions in accordance with the manufacturer’s writ-

ten recommendations and safety guidelines. The solution must provide 100 parts per million (PPM)

chlorine (e.g. Sodium Hypochlorite or bleach). A minimum of ve gallons of sanitizing solution

should be prepared. Any sanitizing solution may be used as long as it is prepared in accordance
with the man- ufacturer’s written recommendations and safety guidelines, and provides 50 to 100
parts per million (PPM) chlorine.

15

3.3 AMBIENT PROCESS
The ambient process is the most common method for cleaning and sanitizing dispenser equipment.
A. Prepare the Cleaning Solution,referred to in Section 3.2.

B. Fill lines at pump inlet with Cleaning Solution ( Section 3.2). The solution should be prepared in

accordance with the manufacturer’s recommendations. Make sure the lines are completely lled

and allow to stand for at least ten (10) minutes.
C. Flush the detergent solution from the lines with clean water.
D. Prepare the Sanitizing Solution, referred to in Section 3.2.

E. Fill the lines with Sanitizing Solution. Make sure that lines are completely lled and allow to

stand for ten (10) minutes.

F. Draw drinks to rell lines and ush solution from the dispenser.
G. Taste the beverage to verify that there is no off taste. If off-taste is found, ush the syrup

system again.

CAUTION FOLLOWING SANITIZATION, RINSE WITH END-USE PRODUCT UNTIL THERE IS NO AFTERTASTE. DO

NOT USE A FRESH WATER RINSE. THIS IS A NSF REQUIREMENT. RESIDUAL SANITIZING SOLUTION LEFT IN THE
SYSTEM CREATES A HEALTH HAZARD.

PRECAUCIÓN DESPUÉS DE LA ESTERILIZACIÓN, ENJUAGUE CON EL PRODUCTO FINAL HASTA QUE

ELIMINAR EL SABOR QUE QUEDA. NO ENJUAGUE CON AGUA FRESCA. ÉSTA ES UNA EXIGENCIA DE NSF. SI

!

3.4 VALVES

A. Valves may be cleaned and sanitized in the same manner
B. Remove cover and disconnect power so not to activate the valve while cleaning. Remove
nozzle and diffuser. Wash these parts in cleaning solution, then immerse them in a bath of
sanitizing solution for 15 minutes.
C. Visually inspect around nozzle area for syrup residue. This area may be cleaned with warm

D. Wearing sanitary gloves, remove, drain and air dry the nozzle and diffuser.
E. Wearing sanitary gloves, replace diffuser and twist nozzle into place.

F. Draw drinks to ush the chlorine solution from the valves.

NOTE: Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only

G. Taste the beverage to verify that there is no off taste.
H. Connect power and replace cover. Valve is ready for operation.

QUEDA SOLUCIÓN DE ESTERILIZACIÓN EN EL SISTEMA, GENERA UN PELIGRO PARA LA SALUD.

ATTENTION DÉFENSE DE RINCER L’OUTIL À L’EAU FRAICHE IMMÉDIATEMENT APRÈS UN TRAITEMENT

SEPTIQUE.EN CAS DE APRÈS-GOÛT, NE PURGER AVEC LE PRODUIT FINAL UNE EXIGENCE NSF.

water and cloth or with the nozzle brush supplied. Wipe off dispensing lever.

with the end use product. This is an NSF requirement.

16

4. TROUBLESHOOTING

TROUBLE CAUSE REMEDY

4.1 Water leakage around nozzle. A. Damaged or improperly installed o-ring
above diffuser.

A. if damaged, replace. If imporoperly

installed, adjust.

4.2 Leakae between upper and lower

valve bodies.

4.3 Miscellanease leakage. A. Gap between parts.

4.4 Insufcient water ow. A. insufcient incoming supply water

4.5 Insufcient syrup ow. A. Insufcent CO2 pressure to BIB pumps.

A. Gap between upper and lower valve
bodies.

B. Worn or damaged paddle arm
assemblies.

B. Damaged or improperly installed
o-rings.

pressure.

B. Shutoff on mounting bloack not fully
open.

C. Foreign debris in water ow control.

A. Tighten all six (6) retaining screws.

B. Replace paddle arm assemblies.

A. Tighten appropriate retaining screws

B. Replace or adjust appropriate o-rings

A. Verify incoming supply water pressure
is a minimum of 35 PSI (2.4 BAR).

B. Open shutoff fully.

C. Remove water ow control from upper

body and clean out any foreign material
to ensure smooth free spool movement.

A. Adjust CO2 pressure to 80 PSI (5.5

BAR) [minimum 70 PSI (4.8 BAR)] for
BIB pumps.

B. Shutoff on mounting block not fully
open.

C. Foreign debris in syrup ow control.

4.6 Erratic ratio. A. Incoming water and/or syrup supply

not at minimum owing pressure.

B. Foreign debris in water and/or syrup

ow controls.

B. Open shutoff fully.

C. Remove syrup ow control form upper

body and clean out any foreign material
to ensure smooth free spool movement.

A. Check pressure and adjust

B. Remove ow controls from upper body

and clean out any foreign material to
ensure smooth free spool movement.

17

TROUBLE CAUSE REMEDY

4.7 No product dispensed A. Water and syrup shutoffs on mounting

block not fully open.

A. Open shutoff fully.

4.8 Water only dispensed; no syrup; or

syrup only dispensed, no water

B. The key switch on an electric valve is
in the OFF position.

C. Cup lever arm or ID panel actuator on
electric valve is not actuating the switch.

D. Electric current not reaching valve.

E. Improper or inadequate water or syrup
supply.

A. Water or syrup shutoff on mounting
block not fully open.

B. Improper or inadequate water or syrup

ow.

B. Turn key switch to ON position.

C. Repair

D. Check electric current supplied to
valve. If current is adequate, check
solenoid coil and switch, and replace if
necessary.

E. Remove valve from mounting block
and open shutoffs slightly and check

water and syrup ow. If no ow, check

dispenser for freeze-up or other problems

A. Open shutoff fully.

B. Remove valve from mounting block,
open shutoffs slightly and check water

and syrup ow. If no ow, check

dispenser for freeze-up or other
problems. Ensure BIB connection is
engaged.

C. Kinked line.

4.9 No water, just syrup. (Ice

bank grew to water inlet line to
carbonator tank).

4.10 Valve will not shut off. A. Cup lever may be sticking or binding.

A. Syrup in water bath.

B. Water cage is out of position.

C. Coolant leak.

D. Check water supply.

E. Carbonator timed out.

F. Ice bank control
malfunctioning.

B. Switch not actuating freely.

C. Remove kink or replace line.

A. Melt ice bank and remove all

water. Rell. Locate possible

syrup leak area and repair.

B. Reposition water cage.

C. Find leak and recharge unit (if
unit is not frozen).

D. Turn on water and shut unit
OFF, then ON to reset
carbonator.

E. Turn unit OFF, then ON to
reset carbonator.

F. Replace ice bank control.

A. Correct or replace lever.

B. Check switch fro free actuation.

C. Solenoid armature not returning to
bottom position.

18

C. Replace defective armature or spring.

TROUBLE CAUSE REMEDY

4.11 Syrup only dispensed. No

water, but CO2 gas dispensed
with syrup.

A. Improper water ow to

dispenser.

B. Carbonator pump motor has
timed out.

A. Check for water ow to

dispenser (see item 4.4).

B. Reset by turning the unit OFF,
and then ON by using the
ON/OFF switch on top of the unit,
or unplugging unit momentarily.

C. Liquid level probe not
connected properly to PCB.

D. Defective PCB assembly.

E. Defective liquid level probe.

F. Water bath frozen.

G. Water line frozen.

4.12 Excessive foaming. A. incoming water or syrup temperature
too high.

B. Water ow rate too high.

C. Nozzle and diffuser not properly
installed.

D. Nozzle and diffuser not clean.

C. Check connections of liquid
level probe to PCB assembly.

D. Replace PCB assembly.

E. Replace liquid level probe.

F. Thaw water bath and repair
defective component. (see
refrigeration-related symptoms).

G. Refer to item 4.14 listed
below.

A. Correct prior to dispenser. Consider
larger dispenser or precooler.

B. Readjust and reset ratio. Refer to

Section 1.11

C. Remove and reinstall properly.

D. Remove and clean.

4.13 Water continually overows

from water bath into driptray.

4.14 Compressor starts and

continues to run until freeze up
and will not turn off.

NOTE: First check to ensure that the three minute carbonator timer has not timed out. Turn unit

off, then on. If the pump shuts off in less than thirty seconds, the dispenser is not frozen.

E. Air in BIB lines.

F. Poor quality ice.

G. High beverage temperature

A. Loose water connections.

. Flare seal washer leaks.

C. Defective water coil.

A. Ice bank control
malfunctioning.

B. Ice bank probe positioned
improperly.

E. Bleed air from BIB lines.

F. Check quality of ice used in drink.

G. Check refrigeration system.

A. Tighten water connections.

B. Replace are seal washer.

C. Replace water coil.

A. Replace ice bank control.

B. Check positioning of ice bank
probe and reset if needed.

19

TROUBLE CAUSE REMEDY

4.15 Warm Drinks A. Restricted airow

A. Check clearances around sides, top,

and inlet of unit. Remove objects blocking
airow through grill.

4.16 Compressor does not start (no

hum), condenser fan motor does not
run and no ice bank.

B. Dispenser connected to hot water
supply.

C. Refrigeration system not running.

D. Refrigeration leak.

E. Condenser fan motor not working.

F. Dirty Condenser.

G. Dispenser capacity exceeded.

A. There is a ve minute

compressor and condenser fan
delay.

B. Ice bank probe not completely
submerged.

C. Circuit breaker or fuse tripped.

B. Switch to cold water supply.

C. Refer to Sections 4.11 - 4.15.

D. Repair and recharge.

E. Replace condenser fan motor.

F. Clean condenser.

G. Add pre-chiller.

A. Allow for ve minute delay to

lapse.

B. Fill water reservoir until water

ows from overow tube.

C. Reset breaker or replace fuse.
If problem persists: 1) determine
reason and correct, 2) electrical
circuit overloaded; switch to
another circuit.

4.17 Compressor does not start (no

hum), but condenser fan motor runs

D. Inadequate voltage.

E. Ice bank control
malfunctioning.

F. Incorrect wiring.

G. Circuit breaker tripped on 24
volt transformer.

A. Compressor relay or overload
malfunctioning.

B. Inadequate voltage.

C. Incorrect wiring.

D. Compressor malfunctioning

D. Measure voltage across
common and run terminal on
compressor. Voltage must not
drop below 90% of rated voltage.

E. Replace ice bank control.

F. Refer to wiring diagram and
correct.

G. Find cause of short and
correct. Then reset transformer.

A. Replace compressor relay or overload.

B. Measure voltage across common and
run terminal on compressor. Voltage must
not drop below 90% of rated voltage.

C. Refer to wiring diagram and correct.

D. Replace compressor.

20

TROUBLE CAUSE REMEDY

4.18 Compressor does not start but hums A. Inadequate voltage.

A. Measure voltage across common and
run terminal on compressor. Voltage must
not drop below 90% of rated voltage

4.19 Compressor starts but does not

switch off start winding (will run for only
a few seconds before internal overload
switches compressor off).

4.20 Compressor starts and runs a short

time but shuts off on overload

B. Incorrect wiring.

C. Starting relay malfunctioning.

D. Compressor malfunctioning

A. Inadequate voltage.

B. Incorrect wiring.

C. Starting relay malfunctioning

A. Dirty condenser

B. Insufcient or blocked air ow.

C. Inadequate voltage.

B. Refer to wiring diagram and correct

C. Replace starting relay. Be sure to use
correct relay. Failure to use correct relay
will cause compressor failure.

D. Replace compressor

A. Measure voltage across common and
run terminal on compressor.

B. Refer to wiring diagram and correct

C. Replace starting relay. Be sure to use
correct relay. Failure to use correct relay
will cause compressor failure.

A. Clean the condenser.

B. Remove all obstructions and allow for
minimum clearances of 15 inches (380
mm) over top.

C. Measure voltage across common and
run terminal on compressor. Voltage must
not drop below 90% of rated voltage.

4.21 Compressor runs normally,

but water line is frozen.

D. Incorrect wiring.

E. Defective condenser fan.

F. Refrigerant leak.

G. Compressor malfunctioning

A. Low water level in water bath.

B. Syrup in water bath.

C. Water cage is out of position.

D. Low coolant charge/slow
coolant leak.

D. Refer to wiring diagram and correct.

E. Replace condenser fan motor.

F. Repair and recharge.

G. Replace compressor

A. Add water to water bath until

water runs out of overow into

drip tray.

B. Drain water from water bath

and rell with clean water.

C. Reposition water cage.

D. Find and repair leak. Recharge
system.

21

TROUBLE CAUSE REMEDY

4.22 Circuit breaker popping. A. Valve wire harness shorted to
itself or to faucet plate.

A. Detect short by disconnecting
input faston to keylock and single
pin connector. Restore power. If
breaker doesn’t pop, then valve
wire harness is shorted; if OK,
reconnect.

B. Secondary wire harness is
bad.

C. Transformer failure.

4.23 Low or no carbonation. A. Low or no CO2.

B. Excessive water pressure.

C. Worn or defective carbonator
pump.

4.24 Carbonator motor does not

run.

A. Incorrect wiring.

B. Bad carbonator capacitor.

B. If breaker does not pop, locate
short in secondary wire harness
between transformer, PCB and
valve wire harness.

C. Detect short by disconnecting
both transformer fastons and
restore power. If breaker does
pop, replace transformer.

A. Check CO2 supply. Adjust

CO2 pressure to 70 psi.

B. Water regulator should be set
at 50 psi.

C. Replace carbonator pump.

A. Refer to wiring diagram and
correct.

B. Replace carbonator capacitor.

C. Blown fuse on PCB.

D. Relay failure.

E. Transformer failure.

4.25 Redundant control light

comes on.

5. DISPENSER DISPOSAL
To prevent possible harm to the environment from improper disposal, recycle the unit

by locating an authorized recycler or contact the retailer where the product was pur
chased. Comply with local regulations regarding disposal of the refrigerant and

insulation.

A. Probe failure.

B. PCB/relay failure.

C. Probe springs contacting each
other.

D. Incorrect probe wiring.

C. Repair cause of blown fuse
and replace defective or blown
fuse.

D. Replace relay/PCB.

E. Replace transformer.

A. Replace probe.

B. Replace PCB/relay.

C. Replace probe.

D. Refer to wiring diagram and
correct or replace as required.

22

6. ILLUSTRATIONS, PARTS LISTINGS, WIRING AND PLUMBING DIAGRAMS

6.1 WATER REGULATOR
Item Part No. Description

- 18-0302 Regulator Water Assy
1 07-0438 Clamp, Oetiker
2 08-0311 Hose
3 18-0252 Regulator
4 01-0446 Stem, Hose, 9/16 inch, Brass
5 15-0087 Sealant, Perma-Lok, Pure
6 07-0481/01 Bracket, Regulator
7 04-0504 Screw, 8 - 18 x 0.375 AB
8 01-1429 Nut, 7/8 - 18 UNS

6

3

1

2

1

5

6.2 MERCHANDISER ASSEMBLY

Item Part No. Description

- 82-2184/01-20 Merchandiser Kit Assy, USA

- 82-2184/01 Merchandiser Kit Assy,
International
1 51-5544 Plate Assy, Front
Merchandiser
2 10-0229 Stand Off
3 04-0069 Screw, 10 - 24 x 0.500, PH,
Machine
4 06-1966 Decal, Merchandiser, USA,

8000

- 06-1965 Decal, Merchandiser,
International, 8000

4

5

8

4

7

3

2

4

T

RADEMARKS

R

1

23

6.3 CABINET ASSEMBLY

33

27

19

36

22

37

8

16

10

11

35

32

32

9

29

5

7

6

21

4

38

15

1

6

31

28

24

20

25

26

2

39

18

34

23

12 40

30

6

14

13

3

17

24

6.3 CABINET ASSEMBLY (CONTINUED)

Item Part No. Description

- 82-2089-01 Cabinet Assy, Self-Serve,
8000

- 82-2089-06 Cabinet Assy, MDS, 8000

- 82-2089 Cabinet Assy, 8000

1 30-7039 Wrapper, Tank, 8000
2 12-0097 Key Switch
3 30-7087 Cover, Two (2) Inch Base
4 04-0068 Screw, 10 - 24 X 0.375 FH,

Machine

5 42-0101 Tank Assy, Foamed, 8000
6 04-0504 Screw, 8 - 18 X 0.375 AB
7 30-7042 Front Plate, 8000
8 REF Faucet Plate Assy

- 51-5515 Faucet Plate Assy, 6 Valve,
8000

- 51-5579 Faucet Plate Assy, 8 Valve,
8000

9 REF Harness Assy

- 52-2032 Harness Assy, 6 Valve, 8000

- 52-0893 Harness Assy, 8 Valve, 8000

10 13-0005 Bushing
11 11-0015 Socket, Housing
12 05-1508 Drip Tray Top, 8000
13 51-5510 Weld Assy, Drip Tray, 8000
14 04-0407 Screw, 6 - 19 X 0.500, PHD
15 REF Splash Plate

- 30-7080 Splash Plate, for Drip Tray,
8000

- 30-7028 Splash Plate, No Drip Tray,
8000

16 REF Cup Rest

- 23-1209 Cup Rest, 8000

- 23-1219 Cup Rest, Sure-Fill, 8000

17 51-5529 Frame Assy, Base
18 06-0075-01 Nameplate, Serial Number
19 23-1208 Bonnet Assy, 8000 (Graphics

Ordered by Country)

- 23-1092 Bonnet Assy, Self-Serve,
8000

- 23-1235 Bonnet Assy, Front Access,
8000

- 23-1223 Bonnet Assy, MDS

20 03-0062 Clip, Retaining
21 04-0074 Nut, Clip
22 50-0307 Insulation, Back, 8000
23 04-0072 Rivet
24 04-0077 Screw, 4 - 20 X 0.250 AB
25 04-0545 Screw, 8 - 16 X 0.780
Plastite
26 06-0881 Label, Key Switch
27 06-0632 Label CAUTION, Bonnet

28 06-0851 Label, Overow

29 50-0308 Insulation, Front, 8000
30 08-0004 Drain Tube, 8000
31 03-0302 Clip, Retaining, Drain Tube,

8000

32 50-0306 Insulation, Sides, 8000

Item Part No. Description

33 05-0786 Plug, Bonnet
34 REF Name Plate

- 06-0075-86 Name Plate, 8006 Model

- 06-0075-88 Name Plate, 8008 Model
35 82-2121 Merchandiser Plate Assy,

8000
36 10-0229 Stand Off
37 04-0069 Screw
38 30-5314 Shim Plate
39 07-0405 Plug, Key Lock
40 05-1054 Fitting, Insert X IPS, 3/4 inch

25

6.4 CARBONATOR, WATER/SYRUP LINE ASSEMBLY

27

27

27

25

27

25

22

16

15

14

24

13

10

12

24

20

11

9

3

17

4

5

7

6

8

23

26

20

5

10

7

6

28

30

36

8

26

31

2

31

30

32 (REF)

1

37

32 (REF)

36

29

17

36

32 (REF)

17

8

7

5

8

7

5

6

20

18

19

6

20

21

FIGAL/REMOTE

26

36

CONFIGURATION

BAG-IN-BOX

CONFIGURATION

32 (REF)

36

32

(REF)

33

35

34

35

32 (REF)

36

26

6.4 CARBONATOR, WATER/SYRUP LINE ASSEMBLY (CONTINUED)

Item Part No. Description

1 82-2102 Carbonator Assy

- 82-2110 Carbonator Assy
2 02-0096 Washer
3 52-2043 Probe Assy

- 17-0468 Fitting Assy, CO2 IN (For
Use With Pumps)

- 17-0469 Fitting Assy, CO2 IN (For
Use Without Pumps)

4 01-1311 Fitting Sub-Assy, CO2
5 02-0003 O-Ring
6 01-0689 Sleeve
7 01-0674 Ball
8 02-0025 O-Ring
9 01-1334 Body, Check Valve, Gas
10 01-0669 Body, Check Valve, Gas

- 54-0066 Relief Valve Assy

11 02-0023 Seat
12 05-0536 Stem
13 03-0024/01 Spring
14 05-0537 Body, Relief Valve
15 05-0525 Lever
16 81-0196 Pin
17 05-0011 Flare Seal Washer, Small

- 17-0485 Valve Assy, Double Check

- 17-1001 Valve Assy, Check, Carmun

18 01-1466 Fitting, Check Valve
19 01-0673 Body
20 03-0021 Spring
21 01-0670 Body
22 48-1596 Tube Assy, Plain Water Coils,

8000

23 48-1617 Tube Assy, Soda Coils, 8000
24 30-7202 Water Coils Separators,

8000

25 30-7073 Brace, Water Coils, 8000
26 01-1697 Spacer, 10 - 24, TRD
27 04-0222/01 Screw, 10 - 24 X 1.50 RHD,

SL, MS, SS

28 REF Manifold Assy

- 48-1598 Rechill Manifold Assy, 6
Valve

29 48-0492/01 Adapter, CO2 Water Out
30 01-0204 Cap
31 05-0017 Flare Seal Washer, Large
32 REF Syrup Tube Assemblies

- Syrup Tubes - 6 Valve Unit, No Pumps,

1/4 Barb Inlet

- 48-1508 Tube Assy, Syrup #1

- 48-1509 Tube Assy, Syrup #2

- 48-1510 Tube Assy, Syrup #3

- 48-1511 Tube Assy, Syrup #4

- 48-1512 Tube Assy, Syrup #5

- 48-1513 Tube Assy, Syrup #6

Item Part No. Description

- Syrup Tubes - 6 Valve Unit, No Pumps,
3/8 Barb Inlet

- 48-1411 Tube Assy, Syrup #1

- 48-1412 Tube Assy, Syrup #2

- 48-1413 Tube Assy, Syrup #3

- 48-1414 Tube Assy, Syrup #4

- 48-1415 Tube Assy, Syrup #5

- 48-1416 Tube Assy, Syrup #6

- Syrup Tubes - 6 Valve Unit, With Pumps

- 48-1520 Tube Assy, Syrup #1

- 48-1521 Tube Assy, Syrup #2

- 48-1522 Tube Assy, Syrup #3

- 48-1523 Tube Assy, Syrup #4

- 48-1524 Tube Assy, Syrup #5

- 48-1525 Tube Assy, Syrup #6

- Syrup Tubes - 8 Valve Unit, No Pumps,

1/4 Barb Inlet

- 48-1640 Tube Assy, Syrup #1

- 48-1641 Tube Assy, Syrup #2

- 48-1642 Tube Assy, Syrup #3

- 48-1643 Tube Assy, Syrup #4

- 48-1644 Tube Assy, Syrup #5

- 48-1645 Tube Assy, Syrup #6

- 48-1646 Tube Assy, Syrup #7

- 48-1647 Tube Assy, Syrup #8

- Syrup Tubes - 8 Valve Unit, No Pumps,

3/8 Barb Inlet

- 48-1192 Tube Assy, Syrup #1

- 48-1193 Tube Assy, Syrup #2

- 48-1194 Tube Assy, Syrup #3

- 48-1195 Tube Assy, Syrup #4

- 48-1196 Tube Assy, Syrup #5

- 48-1197 Tube Assy, Syrup #6

- 48-1198 Tube Assy, Syrup #7

- 48-1199 Tube Assy, Syrup #8

- Syrup Tubes - 8 Valve Unit, With Pumps

- 48-1175 Tube Assy, Syrup #1

- 48-1176 Tube Assy, Syrup #2

- 48-1177 Tube Assy, Syrup #3

- 48-1178 Tube Assy, Syrup #4

- 48-1179 Tube Assy, Syrup #5

- 48-1180 Tube Assy, Syrup #6

- 48-1181 Tube Assy, Syrup #7

- 48-1182 Tube Assy, Syrup #8
33 08-0029 Tube, Flexible
34 REF Adapter Assy

- 01-1483 Adapter Assy, Elbow
35 07-0409 Clamp, Oetiker
36 02-0005 O-Ring
37 17-1004 Valve Assy, Check

27

6.5 CARBONATOR DECK/PUMP BRACKET ASSEMBLY

TO

36

37

32

41

CARBONATOR

28

33

34

34

25

29

FROM

2

CO SOURCE

27

35

31

32

26

34

28

30

38

TO

LINE

SYRUP

9

9

40

19

19

39

31

7

11

LINE

TO SYRUP

14

FILL

9

16

12

4

3

1

17

5

22

HOLE

ICE BANK

PROBE

ANT-

-IMPORT

REMOVE ICE BANK PROBE BEFORE

REMOVING COMPRESSOR DECK

2

1

13

18

10

6

15

8

23

20

21

17

24

9

12

16

REDUNDANT

ICE BANK

PROBE

K

ANT-

OBE BEFORE

-IMPORT

REMOVE ICE BANK PR

PRIMARY

ICE BANK

PROBE

REMOVING COMPRESSOR DEC

2

28

42

23

6.5 CARBONATOR DECK/PUMP BRACKET ASSEMBLY (CONTINUED)

Item Part No. Description

- 82-2094 Deck Assy, Carbonator,
115V/60Hz, 8000

- 82-2104 Deck Assy, Carbonator,
230V/50Hz, 8000

- 82-2147 Deck Assy, Carbonator,
115V/60Hz, Redundant

Control

- 82-2381 Deck Assy, Carbonator,
230V/50Hz, Redundant

Control
1 REF Plate, Carbonator Deck

- 51-5524 Carbonator Deck Assy, PEM,
8000

- 51-5552 Carbonator Deck Assy, PEM,

Redundant Control
2 REF Insulation, Carbonator Deck

- 50-0305 Insulation, Carbonator Deck,
8000

- 50-0317 Insulation, Carbonator Deck,

Redundant Control
3 05-0436 Sleeve, Probe
4 05-0502 Sleeve, CO2 IN
5 04-1004 Cap Plug, Two (2) Inch Fill

Hole

6 REF Pump, BR, 100GPH

- 86-0001 Pump, 100GPH

- 86-0085 Pump, 100GPH, Fluid-O­ Tech

7 REF Carbonator Motor

- 91-0063 Carbonator Motor,
115V/60Hz

- 91-0065 Carbonator Motor, 220V/50­ 60Hz

8 50-0309 Insulation, Carbonator

Bracket

9 04-0061 Screw, 8 - 18 X 0.500, PHD
10 07-0017 Clamp with Screw
11 01-0987 Elbow, 90, 3/8 MF X 3/8 MP
12 04-0576 Washer, Lock, Internal Tooth
13 REF Label, Carbonator Motor

- 06-0431 Label, 115V/60Hz, 1/4HP

- 06-0461 Label, 220V/50-60Hz

14 06-1648 Label, Cap Plug
15 23-1211 Assy, Pump Outlet, 8000
16 04-0110 Nut, 8 - 32, ST, BT
17 06-0877 Label, Ground
18 30-7069 Bracket, Carbonator Motor
19 04-1013 Bolt, Carriage, 1/4 - 20 X

0.750

20 04-0032 Nut, Lock, 1/4 - 20, ST, BT
21 04-0033 Washer, Flat, 1/4 X 0.065, TX
22 06-1649 Label, Probe
23 06-1605 Label, Remove Probe
24 06-1683 Label, Redundant Probe

- 82-2093 Pump Bracket Assy, 6 Pump

- 82-2201 Pump Bracket Assy, 8 Pump

25 51-5512 Bracket Assy, Mini-Pump

Item Part No. Description

26 02-0005 O-Ring
27 04-0359 Screw
28 04-0275 Screw, Half Moon
29 07-0441 Clamp, Oetiker
30 54-0093 Manifold Assy
31 54-0092 Manifold Assy
32 54-0091 Manifold Assy
33 05-0604 Plug, CO2 Manifold
34 13-0005 Strain Relief, Bushing
35 08-0271 Tube, CO2
36 08-0268 Tube, CO2
37 08-0269 Tube, CO2
38 49-0221 Tube Assy, 12 Inch
39 49-0271 Tube Assy, 18 Inch
40 48-1556 Tube Assy, Carbonator Pump
41 82-0251 Mini Pump
42 06-1682 Label, Primary Probe

29

6.6 REFRIGERATION DECK ASSEMBLY

37

33 36

22

28

27

26

1

29

25

31

23

64

9

8

30

20

62

34

24

35

5

2

9

8

53

54

55

9

60

59

6

15

14

3

57

4

11

59

6

32

41

13

47

13

48

18

49

51

13

50

19

38

63

40

12

46

21

52

31

42

10

56

45

44

16

46

13

45

43

39

61

7

58

7

17

30

6.6 REFRIGERATION DECK ASSEMBLY (CONTINUED)

Item Part No. Description

- 82-2091 Deck Assy, Refrigeration,115V/60Hz,

134A

- 82-2146 Deck Assy, Refrigeration,
115V/60Hz, 134A, Redundant

Control

- 82-2146-06 Deck Assy, Refrigeration,115V/60Hz,
134A, Redundant, MDS

- 82-2130 Deck Assy, Refrigeration,115V/60Hz,
134A, Export

- 82-2195 Deck Assy, Refrigeration,
220V/60Hz, 134A

- 82-2101 Deck Assy, Refrigeration,
230V/50Hz, 134A

- 82-2382 Deck Assy, Refrigeration,
230V/50Hz, 134A, Redundant

Control

- 82-2382-06 Deck Assy, Refrigeration,
230V/50Hz, 134A, Redundant

Control, MDS

- 82-2384 Deck Assy, Refrigeration,
220V/60Hz, 134A, Redundant

Control

- 82-2384-06 Deck Assy, Refrigeration,
220V/60Hz, 134A, Redundant

Control, MDS
1 51-5523 Deck/Pem Assy, Compressor

- 51-5551 Deck/Pem Assy, Compressor
Redundant Control

2 50-0304 Insulation, Compressor Deck
3 04-0063 Washer, Flat
4 89-0014 Cover, Hole
5 REF Evaporator Coil Assy

- 82-2090 Evaporator Coil Assy, 8000

- 82-2148 Evaporator Coil Assy, Redundant
Control

6 52-2053 Probe Assy, EIBC

- 52-2088 Probe Assy, Redundant EIBC

7 04-0470 Screw, 6 - 19 X 0.438
8 07-0268 Handle, 2000X Compressor Deck
9 04-0260 Screw, 10 - 16 X 0.625, OHD, PH,

AB, SS, ZP

10 REF Control Housing Assy

- 52-2055 Control Housing Assy, with ON/OFF
Switch, 115V/60Hz

- 52-2090 Control Housing Assy, 115V/60Hz,
Redundant Control

- 52-2090-06 Control Housing Assy, 115V/60Hz,
Redundant, MDS

- 52-2068 Control Housing Assy, 115V/60Hz,
Without Kill Switch

- 52-2059 Control Housing Assy, 230V/50Hz

- 52-2104 Control Housing Assy, 220V/60Hz

11 30-7079 Cover, Control Housing

- 30-7166 Cover, Control Housing, Redundant

Control
12 02-0032 Washer
13 04-0504 Screw, 8 - 18 X 0.375
14 51-5519 Holder Assy, Probe
15 51-5548 Bracket, Holder Assy
16 52-2048 Lead Assy, Ground
17 REF Transformer

- 25-0047 Transformer, 75VA, 24V, 115V/50­ 60Hz, Reset Breaker

- 25-0048 Transformer, 75VA, 24V, 220V/50­ 60Hz, Reset Breaker

18 REF Motor Assy

- 52-2034 Motor Assy, Agitator, 25W,
115V/60Hz, 8 Inch Vented

- 52-2060 Motor Assy, Agitator, 230V/50Hz,

18.3 Watts, 8 Inch

19 30-5113/01 Bracket, Agitator

Item Part No. Description

20 05-0424/01 Propeller, 2.625 Diameter, 35o Pitch
21 05-0502 Propeller, 2.250 Diameter, 37o Pitch
22 02-0040 Seal, Extrusion
23 04-0032 Nut, NYLOK, 1/4 - 20
24 04-0033 Washer, Flat (0.281 ID)
25 REF Compressor

- 83-0104 Compressor, 3/4 HP, 134A,
115V/60Hz

- 83-0105 Compressor, 3/4 HP, 134A,.
230V/50Hz

- 83-0106 Compressor, 3/4 HP, 134A,
220V/60Hz

26 02-0114 Grommet, Compressor
27 04-0537 Washer, Flat (0.467 ID)
28 03-0150 Retainer, Clip
29 13-0006 Cover, Terminal
30 03-0301 Bale Strap
31 47-0344 Tube, Process
32 47-2047 Tube, Compressor (HI Side)
33 47-2065 Tube, Suction Line
34 51-5400 Accumulator, Vertical
35 50-0105 Boot
36 50-0310 Insulation, Tube, 35 Inch
37 50-0311 Insulation, Tube, 15 Inch
38 23-1210 Condenser

39 50-0312 Insulation, Bafe, Right
40 50-0313 Insulation, Bafe, Left
41 50-0314 Insulation, Bafe, Top
42 50-0315 Insulation, Bafe, Control Box
43 30-7184 Bracket, Bafe, Right
44 30-7185 Bracket, Bafe, Left

45 30-7186 Plate, Retainer
46 04-0518 Rivet, 0.1250 X 0.328
47 51-5577 Bracket/Shroud Assy, Fan
48 REF Motor, Fan

- 91-0017 Motor, Fan, 35W, 115V/60Hz

- 91-0019 Motor, Fan, 35W, 230V/60Hz

49 07-0553 Fan Blade, 11 Inch, 4 Petal, 28

Degree

50 04-0060 Nut, Flat
51 02-0413 Silencer
52 23-0999 Dryer Cap Assy
53 04-0110 Nut, 8 - 32
54 04-0576 Washer, Internal Tooth
55 06-0877 Label, Ground
56 06-1719 Label, Connector Locations,
Redundant Control

- 06-1609 Label, Connector Locations,

Electric Box
57 51-5520 Bracket Assy, Slider
58 51-5547 Bracket Assy, Slider, Redundant

Control

59 13-0089 Relief, Strain 90 Degree
60 30-7173 Bracket, Transformer
61 26-0377 Capacitor, Carbonator Motor

(230V/50Hz ONLY)

62 06-0080-01 Label, Name Plate
63 04-0059 Screw, 8 - 36 X 0.375, PHD
64 01-1713 Fitting, Reducer, EL, 1/2 X 5/16
65 REF Overload

- 12-0227 Overload, Thermal, 3/4 HP,

Compressor, 115V/60Hz

- 12-0045 Overload, Thermal, 3/4 HP

Compressor, 230V/60Hz
66 95-0177 Refrigerant, R134A
67 30-7071 Bracket, Filter, Left
68 30-7172 Bracket, Filter, Right
69 23-1218 Air Filter Assy, 8000

- 23-1222 Air Filter Assy, MDS

70 52-1213 Harness Assy, Transformer, Second

31

6.7 CONTROL HOUSING ASSEMBLIES

43

28

28

19

DETAIL A

51

51

53

52

15

12

19

41

28

1

14

42

40

15

15

26

22

29

16

38

SEE

DETAIL A

29

23

25

34

32

33

27

36

13

11

39

22

29

21

20

17

31

42

48

50

29

32

37

28

14

48

12

30

48

21

24

18

30

6.7 CONTROL HOUSING ASSEMBLIES (CONTINUED)

Item Part No. Description

- 52-2059 Control Housing, Without
ON/OFF, 230V/50Hz

- 52-2055 Control Housing, With

ON/OFF, 115/V60Hz

- 52-2068 Control Housing, Without
ON/OFF, 115V/60Hz

- 52-2090 Control Housing, Redundant
Control, 115V/60Hz

- 52-2090-06 Control Housing, MDS,
115V/60Hz

- 52-2104 Control Housing, 220V/60Hz

1 52-2037 Harness Assy, Recirc A/C

Outlet

2 52-2038 Lead Assy, Hot, Power
Supply
3 52-2039 Lead Assy, Common Inlet
4 52-2040 Lead Assy, Ground Inlet
5 52-2041 Lead Assy, Hot, PCB,
Transformer
6 52-2042 Lead Assy, Common, PCB
7 52-2044 Lead Assy, Carbonator,
Terminal PCB
8 52-2045 Lead Assy, Compressor,

Terminal PCB

9 52-2046 Lead Assy, Compressor,

PCB Relay

10 52-2047 Lead Assy, Common Relay
11 04-1024 Retainer, Nylon
12 52-2050 Harness Assy, Carbonator

Probe

13 52-2051 Cable Assy, Compressor

Relay

14 52-2052 Harness Assy, EIBC Probe
15 04-0504 Screw, 8 - 18 X 0.375
16 30-7166 Cover, Control Box, RC

- 30-7079 Cover, Control Box

17 11-0369 Plug, Male, Schurter
18 12-0190 Block, Terminal
19 52-0908 Harness Assy, Carbonator
20 04-0072 Rivet, 0.125 Diameter X

0.312

21 13-0059 Bushing, 2850, Convert
22 51-5555 Control Box Hinge Assy, RC

- 51-5528 Control Box Hinge Assy

23 13-0088 Relief, Strain, 14/3 SJT
24 52-1423 PC Board Assy, Series II
25 04-1015 Stud, Wing Head
26 04-1016 Receptacle, Clip-On

27 04-1017 Spring, SS, Ejector

28 04-0477 Screw, 8-32 X .375, PHD
29 13-0047 Stand-Off, 0.250
30 11-0186 Jumper, Terminal, 40 Circuit

Item Part No. Description

31 12-0233 Capacitor, Start, 115V/60Hz

- 12-0246 Capacitor, Start, 220V/60Hz

- 12-0235 Capacitor, Start,
230V/50Hz

32 12-0231 Capacitor, Run, 115V/60Hz

- 03-0303 Clip, Capacitor, Retaining
(For 220V and 230V

50/60Hz Only)
33 12-0232 Relay, Compressor,

115V/60v

- 12-0247 Relay, Compressor,
220V/60Hz

- 30-7034 Bracket, 220V Compressor,
Relay (For 220V Use Only)

- 12-0236 Relay, Compressor,
230V/50Hz

34 30-7100 Bracket, Run, Cap,

115V/60Hz

35 30-7101 Bracket, Start, Cap,

115V/60Hz

36 52-2054 Lead Wire Assy, 14 AWG
37 04-1018 Screw, 10 - 32 X 0.500, FH
38 04-1019 Nut, Locknut with Star

Washer

39 04-1023 Washer, Black Nylon Wear
40 12-0242 Indicator Light, Neon Red
41 12-0243 Switch, SPST, ON/OFF

- 12-0089 Switch, KILL, SPDT

42 52-2084 Harness Assy, Probe
Connector
43 51-5560 Bracket Assy, Transformer
44 25-0101 Transformer, 115V, 12 VA.
45 52-2080 Lead Assy, Power to Kill

- 52-2049 Lead Assy, Power, IN/KILL

46 52-2086 Lead Assy, RPCB to Light
47 52-2087 Lead Assy, Hot RPCB to

Light

48 52-2081 Harness Assy, Transformer

to PCB

49 52-2085 Lead Assy, Compressor,
PCB - RPCB
50 52-1737 PCB Assy, EIBC
51 04-0110 Nut, 8 - 32
52 04-0576 Washer, Lock, Internal Tooth
53 51-5546 Extension Assy, Switch

NOTE: The parts listing above (Section 5.7) also applies to the illustrations in
Sections 5.8, 5.9, and 5.10 which follow.

33

6.8 CONTROL HOUSING ASSEMBLIES - 115V/60HZ - REDUNDANT CONTROL

5

44

6

45

3

4

GREEN W/ YELLOW

B

B

B

W

B/W

W

W

17

TO TRANSFORMER

5

W

B

B

KILL

SWITCH

USA

ONLY

48

8W7 56

16

W

2

41

14

1 3

6

15 14

12

1

R

W

B

W

J1

IN

OUT

TERM4 TERM3

TB1

B

B

10

W

B

13

W

GB

J2

PCB,IBC

4 3

W

48

50

J13J2

PCB,IBC

B

8

1

TERM1

B

B

W

B

B

B3G R

J3

IN

TERM2

B

TERM2

OUT

TERM1

BB

REDUNDANT

IN

G

J4

49

3

B

G

OUT

COMPRESSOR

4

5

1 2

COMPRESSOR
RELAY

42

R

1

W

B

REDUNDANT
CONTROL
LIGHT

RUN

CAPACITOR

(SILVER)

B

46

47

40

32

36

R

B

Y

9

NOTE:

USE POSITION NUMBER
TO LOCATE ATTACHMENT
POINT. PHYSICAL
LOCATION ON RELAY
MAY VARY.

7

31

B

COMPRESSOR

START

CAPACITOR

(BLACK)

B

R

WBB

W

2

1

1012 11 9

W

B

GREEN W/ YELLOW

3 1

Y

B

1

TO COMPRESSOR

R

1 4

19

13

8000 CCD

115V/60HZ - REDUNDANT CONTROL

SYMBOL

SCHEMATIC SHOWN FOR WIRING CLARITY

NOTE: The parts listing for Section 5.7 also applies to this illustration.

DESCRIPTION

CONTROL BOX

CHAMFER PIN 1

34

6.9 CONTROL HOUSING ASSEMBLIES - 115V/60HZ

4

GREEN W/ YELLOW

3

9

33

W

COMPRESSOR

CAPACITOR

B

12

BB

BB

(BLACK)

R

COMPRESSOR

CAPACITOR

B
B

54

1

2

COMPRESSOR

RELAY

BBWW

1 4

14

13

G

BR

J1

IN

TERM4

OUT

TERM3

B

J2

PCB,IBC

TERM2

TO TRANSFORMER

TB1

7

W

B

10

W

KILL

USA

ONLY

6

W

W

B

87

65 43B21

1516

1314 1112 910

B

W

W

B

W

B

31

5

3

2

11

W

B

SWITCH

1

W

B

G

J4

J3

IN

B

OUT

TERM1

8

BB

B

W

Y

RUN

(SILVER)

R

32

36

36

NOTE:

USE POSITION

R

B

Y

NUMBER TO LOCATE
AT TACHMENT POINT.
PHYSICAL LOCATION
ON RELAY MAY VARY.

31

GREEN W/ YELLOW

1

TO COMPRESSOR

13

8000 CCD

115V/60HZ

SYMBOL

SCHEMATIC SHOWN FOR WIRING CLARITY

NOTE: The parts listing for Section 5.7 also applies to this illustration.

DESCRIPTION

CONTROL BOX

CHAMFER PIN 1

35

19

6.10 CONTROL HOUSING ASSEMBLIES - 230V/50HZ - 220V/60HZ

COMPRESSOR

START

CAPACITOR

G

8000 CCD

230V/50HZ - 220V/60HZ

SYMBOL

CHAMFER PIN 1

DESCRIPTION

CONTROL BOX

31

G

B

W

W

1516

B

W

W

W

1314 1112 910

W

B

87

B

W

W

65 43B21

BB

OUT

TERM3

PCB,IBC

IN

TB1

TERM4

B

J1

J2

IN

OUT

TERM1

TERM2

J4

J3

BRG

13

G

W

1

B

3

1 4

BBWW

L

COMPRESSOR

RELAY

S

21

Y

Y

B

R

R

B

R

W

W

B

B

B

M

B

B

TO TRANSFORMER

TO COMPRESSOR

SCHEMATIC SHOWN FOR WIRING CLARITY

11

13

3

5

6

10

7

2

4

18

1

12

9

8

NOTE: The parts listing for Section 5.7 also applies to this illustration.

36

6.11 WIRING DIAGRAM - 115V/60HZ, PN 06-1604

IMPORTANT

1. WHEN STARTING UNIT OR IF CURRENT IS INTERRUPTED, THERE IS A
5 MINUTE DELAY BEFORE THE COMPRESSOR/FAN STARTS.

ELECTRIC
ICE BANK

PROBE

KEY

SWITCH

B

B

S1

B

S2

V
A

L

V

E
S

B

S3

B

S4

B

S5

B

S6

POWER

CORD

W

W

W

W

W

W

W

G

WGB

LINE

24 V

B

RIBBED

BLK

AGITATOR

MOTOR

W

B

87

PLAIN

BLK

Y

W

1516

W

B

W

B

KILL

SWITCH

USA

ONLY

RGB

13

BRG

B

W

J1

J2

PCB,IBC

OUT

IN

TB1

W

65 43B21

TERM3

TERM4

B

1314 1112 910

W

B

W

31

B

G

J3

IN OUT

TERM1TERM2

W

GBW

CARBONATOR

PROBE

BB

START

(BLACK)

G

BB

1

COMPRESSOR

RUN

CAPACITOR

(SILVER)

B

B

54

2

COMPRESSOR

RELAY

R

CARBONATOR

MOTOR

CAPACITOR

BBWW

1 4

R

B

Y

1

W

BB

Y

3

B

G

RIBBED

J4

B

RIBBED

BLK

BLK

B

W

B

COMPRESSOR

CAPACITOR

B

B

8000 CED

SYMBOL

3

OVERLOAD

1

SR

COMPRESSOR

B

C

DESCRIPTION

CHASSIS GROUND

CONTROL BOX

CHAMFER PIN 1

COMPRESSOR

37

BGW

OPTIONAL

MERCHANDISER

FAN

MOTOR

R

115V/60HZ

WIRING DIAGRAM
PN 06-1604

BBWW

CARBONATOR

MOTOR

®

LABEL,

G

6.12 WIRING DIAGRAM - 230V//50HZ - 220V/60HZ, PN 06-1652

IMPORTANT

1. WHEN STARTING UNIT OR IF CURRENT IS INTERRUPTED, THERE IS A
5 MINUTE DELAY BEFORE THE COMPRESSOR/FAN STARTS.

ELECTRIC
ICE BANK

PROBE

RGB

GBW

CARBONATOR

PROBE

KEY

SWITCH

13

B

B

S1

B

S2

V
A
L
V
E
S

B

S3

B

S4

B

S5

B

S6

W

W

W

W

W

W

W

G

LINE
24 V

RIBBED

BLK

W

B

87

PLAIN

W

1516

W

BLK

B

W

B

BRG

B

W

J1

J2

PCB,IBC

OUT

IN

TB1

W

65 43B21

TERM3

TERM4

B

1314 1112 910

W

W

J3

OUT

IN

TERM1TERM2

BB

3

1

B

G

B

21

LS

RELAY

COMPRESSOR

START

CAPACITOR

R

CARBONATOR

MOTOR

CAPACITOR

R

B

B

RIBBED

J4

Y

BLK

B

B

M

COMPRESSOR

W

B

B

Y

B

B

POWER

CORD

8000 CED

WGB

SYMBOL

AGITATOR

MOTOR

Y

3

OVERLOAD

1

SR

COMPRESSOR

B

B

C

DESCRIPTION

CHASSIS GROUND

CONTROL BOX

CHAMFER PIN 1

COMPRESSOR

B

W

G

31

BGW

OPTIONAL

MERCHANDISER

W

RIBBED

BLK

B

R

FAN

MOTOR

R

WIRING DIAGRAM

230V/50HZ, 220V/60HZ

PN 06-1652

BBWW

1 4

BBWW

CARBONATOR

MOTOR

®

LABEL,

G

38

6.13 WIRING DIAGRAM - 115V/60HZ - REDUNDANT CONTROL, PN 06-1718

IMPORTANT

1. WHEN STARTING UNIT OR IF CURRENT IS INTERRUPTED, THERE IS A
5 MINUTE DELAY BEFORE THE COMPRESSOR/FAN STARTS.

CARBONATOR

GBW

1

BRG

J2

PCB,IBC

OUT

IN

TERM3

B

B

W

31

G

R

N

/
Y

3

G

B

PROBE

BR

J3

IN OUT

TERM1TERM2

W

TERM2

J4

BB

Y

R

G

B

REDUNDANT

ELECTRIC
ICE BANK

PROBE

J1 J2

REDUNDANT

PCB,IBC

IN

G

B

RIBBED

B

B

RIBBED

BLK

B

3

BLK

B

W

B

1

OUT

TERM1

BB

1

BB

COMPRESSOR

START

CAPACITOR

(BLACK)

R

3

B

G

COMPRESSOR

RUN

CAPACITOR

(SILVER)

B

54

2

COMPRESSOR

RELAY

CARBONATOR

CAPACITOR

BBWW

1 4

1

R

REDUNDANT

CONTROL

LIGHT

B

R

MOTOR

W

B

R

B

Y

W

RIBBED

BLK

AGITATOR

MOTOR

87

Y

RGB

13

W

B

W

J1

TERM4

TB1

B

W

65 43B21

1516

1314 1112 910

W

PLAIN

W

BLK

B

PRIMARY

W

W

W

W

W

W

W

WGB

ELECTRIC
ICE BANK

PROBE

B

LINE

24 V

B

B

B

W

W

G
R
N
/
Y

B/W

B

KILL

SWITCH

USA

ONLY

W

B

KEY

SWITCH

B

S1

B

S2

V
A
L

V
E
S

B

S3

B

S4

B

S5

B

S6

POWER

CORD

8000 CED

3

OVERLOAD

1

COMPRESSOR

SYMBOL

B

C

SR

BGW

OPTIONAL

MERCHANDISER

DESCRIPTION

CHASSIS GROUND

CONTROL BOX

CHAMFER PIN 1

COMPRESSOR

39

FAN

MOTOR

R

BBWW

CARBONATOR

MOTOR

®

LABEL,

G

115V/60HZ - REDUNDANT
CONTROL

WIRING DIAGRAM
PN 06-1718

6.14 PLUMBING DIAGRAM - 6 VALVE, PN 06-1716

COILS

PLAIN WATER

CARB.

COILS

PRE-CHILL

®

8000 CCD

PN 06-1716

PLUMBING DIAGRAM

V6 V5 V4 V3 V2 V1

WATER PUMP

HIGH PRESSURE

50 PSIG (MAX.)WATER

TO CARBONATOR

2

PLAIN WATER INLET

CO 75 PSIG

PRESSURE SETTINGS

S1 PW1PW2 S2 S3 S4 S5 S6

40

6.15 PLUMBING DIAGRAM - 8 VALVE, PN 06-1393

S7

S6

PLAIN WATER

COILS

8000 CCD

PLUMBING DIAGRAM

S5 S8

PN 06-1393

S4

S3

CARB.

COILS

PRE-CHILL

V7 V6 V5 V4 V3 V2

V8 V1

2

CO 75 PSIG

PRESSURE SETTINGS

50 PSIG (MAX.)WATER

WATER PUMP

HIGH PRESSURE

41

PW2S2

TO CARBONATOR

PLAIN WATER INLET

PW1

S1

Lancer Corp.
800-729-1500

Technical Support/Warranty: 800-729-1550

[e-mail]

lancercorp.com