Lancer 600 User Manual

SPECIFICATIONS

DIMENSION

Width 13 inches (330 mm) Depth 26 inches (660 mm) Height (without legs) 20 3/4 inches (520 mm)

WEIGHT

Shipping 140 pounds (63.6 kg) Empty 125 pounds (56.8 kg) Operating 163 pounds (74.1 kg)

WATER REQUIREMENTS

CAUTION

IF WATER SOURCE EXCEEDS 50 PSIG (3.52 KG/CM2), A WATER REGULATOR ASSEMBLY MUST BE USED TO LIMIT WATER PRESSURE TO 50 PSIG (3.52 KG/CM2). FAILURE TO USE A WATER REGULATOR WILL RESULT IN IMPROPER PERFORMANCE OF DISPENSER.

Minimum flowing pressure of zero (0) PSIG (0 kg/cm

, 0 BAR)

Maximum static pressure of 50 PSIG (3.52 kg/cm

, 3.45 BAR)

CARBON DIOXIDE (CO

2) REQUIREMENTS

Minimum pressure of 70 PSIG (4.92 kg/cm

, 4.83 BAR)

Maximum pressure of 80 PSIG (5.62 kg/cm2, 5.52 BAR)

ICE BANK WEIGHT

11 to 13 pounds (5.0 to 5.9 kg)

INSTALLATION AND SERVICE MANUAL

LANCER SERIES 600, LFCV

COLD CARBONATED DISPENSER

This manual is an initial issue

DATE: 03/29/02 P.N. 28–0517

• FAX ENGINEERING: • 210-310-7096 •

• "Lancer" is the registered trademark of Lancer •

Please refer to the Lancer web site (www.lancercorp.com) for information relating to Lancer Installation and Service Manuals, Instruction Sheets, Technical Bulletins, Service Bulletins, etc.

6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000

FAX SALES

• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •

• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •

TABLE OF CONTENTS

SPECIFICATIONS......................................................................................................................................Cover

DISPENSER INSTALLATION HIGHLIGHTS......................................................................................................i

TABLE OF CONTENTS ......................................................................................................................................i

1. INSTALLATION ...........................................................................................................................................1

1.1 RECEIVING .......................................................................................................................................1

1.2 UNPACKING ......................................................................................................................................1

1.3 UNPACKING INSTALLATION KITS ...................................................................................................1

1.4 SELECTING A COUNTER LOCATION .............................................................................................1

1.5 MOUNTING THE DISPENSER..........................................................................................................1

1.6 CONNECTING THE DRAIN...............................................................................................................1

1.7 FILLING UNIT WITH WATER ............................................................................................................1

1.8 CONNECTING TO ELECTRICAL POWER .......................................................................................2

1.9 CONNECTING TO WATER SUPPLY.................................................................................................2

1.10 CONNECTING THE CO2 SUPPLY....................................................................................................3

1.11 CONNECTING TO BAG-IN-BOX (BIB) SYRUP SUPPLY (UNITS WITH

BUILT-IN SYRUP PUMPS) ................................................................................................................3

1.12 CONNECTING TO REMOTE BIB SYRUP PUMPS...........................................................................3

1.13 REMOTE PRESSURIZED SYRUP SUPPLY.....................................................................................3

1.14 PURGING THE CARBONATION SYSTEM .......................................................................................4

2. SCHEDULED MAINTENANCE ...................................................................................................................4

2.1 DAILY .................................................................................................................................................4

2.2 WEEKLY.............................................................................................................................................4

2.3 MONTHLY ..........................................................................................................................................4

2.4 EVERY SIX (6) MONTHS ..................................................................................................................4

2.5 YEARLY..............................................................................................................................................4

DISPENSER INSTALLATION HIGHLIGHTS

Listed below are eight (8) critical elements which will aid in a successful installation.

1. Fill water bath until water over flows from tank overflow tube.

2. The carbonator pump motor must be disconnected from the power supply (refer to Section 1.8A) prior to connection to water supply for initial build up of ice bank. Failure to do so will result in automatic shut off of carbonator (see Item 6 below) or damage to the pump.

3. If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line voltage, consider installing a surge protector or similar protection device.

4. There is a five (5) minute delay which prevents the compressor and condenser fan from starting until the delay has lapsed. If electrical current is interrupted, there is always a five (5) minute delay before the compressor starts.

5. The unit is equipped with a protective timer for the carbonator pump motor, set for three (3) minutes. If the carbonator motor has timed out, it must be manually reset by either momentarily unplugging the unit or switching off the ON/OFF switch. Once power is restored, the five (5) minute compressor delay would be in effect.

6. Supply Water Pressure: Minimum – Zero (0) Flowing PSIG (0 kg/cm

)

[25 PSIG (1.76 kg/cm

)

Flowing in quiet mode]; Maximum static– 50 PSIG (3.5 kg/cm2). If pressure is over 50 PSIG, a water pressure regulator must be used.

7. CO

2 Pressure: Recommend nominal pressure 75 PSIG (5.27 kg/cm

, 5.17 BAR). Pressure may be reduced to a

minimum of 70 PSIG (4.92 kg/cm

, 4.83 BAR) if double acting syrup pumps are being used. It may be increased

to a maximum of 80 PSIG (5.62 kg/cm

, 5.52 BAR) only when internal syrup pumps are being used with highly

viscous syrups. Important: Internal syrup pumps may not work at pressures less than 70 PSIG. CO

2 pressure over 80 PSIG

may result in damage or leakage from the syrup pump system or may cause excessive foam in the drink.

8. Valve Adjustment: Make sure drink temperature is below 40°F (4.4°C) before checking or adjusting brix.

3. DISPENSER CLEANING AND SANITIZING ..............................................................................................4

3.1 AMBIENT PROCESS.........................................................................................................................4

4. CONNECTION FOR PLAIN WATER PRODUCT........................................................................................6

4.1 PROCEDURE.....................................................................................................................................6

5. SETTING MEMBRANE SWITCH AND PLUMBING CONFIGURATIONS .................................................6

5.1 GENERAL ..........................................................................................................................................6

5.2 CARB/PLAIN WATER CONFIGURATION .........................................................................................7

5.3 PORTION CONTROL FEATURE .......................................................................................................7

6. LANCER FLOW CONTROL MODULE (LFCV) ADJUSTMENT AND MAINTENANCE............................7

6.1 GENERAL ..........................................................................................................................................7

6.2 ADJUSTING WATER FLOW..............................................................................................................8

6.3 ADJUSTING SYRUP FLOW ..............................................................................................................8

6.4 CLEANING AND SANITIZING PROCEDURES.................................................................................8

6.5 DAILY NOZZLE/DIFFUSER CLEANING............................................................................................8

6.6 MONTHLY NOZZLE/DIFFUSER SANITIZING...................................................................................9

6.7 VALVE (SYRUP MODULE OR SODA MODULE) ..............................................................................9

6.8 NOZZLE HOUSING .........................................................................................................................10

6.9 NOZZLE BODY AND FITTINGS ......................................................................................................10

7. WATER PUMP ...........................................................................................................................................11

8. TROUBLESHOOTING...............................................................................................................................12

8.1 MISCELLANEOUS LEAKAGE .........................................................................................................12

8.2 INSUFFICIENT WATER FLOW........................................................................................................12

8.3 INSUFFICIENT SYRUP FLOW........................................................................................................21

8.4 NO PRODUCT DISPENSED ...........................................................................................................12

8.5 WATER ONLY DISPENSED; NO SYRUP; OR SYRUP ONLY DISPENSED; NO WATER.............12

8.6 VALVE WILL NOT SHUT OFF .........................................................................................................12

8.7 SYRUP ONLY DISPENSED. NO WATER, BUT CO2 GAS DISPENSED WITH SYRUP ..............13

8.8 DISPENSER DOES NOT DISPENSE PROPER SYRUP AND/OR

WATER FROM PROPER NOZZLE..................................................................................................13

8.9 EXCESSIVE FOAMING ...................................................................................................................13

8.10 WATER CONTINUALLY OVERFLOWS FROM WATER BATH INTO DRIP TRAY .........................13

8.11 COMPRESSOR STARTS AND CONTINUES TO RUN UNTIL FREEZE UP AND

WILL NOT CUT OFF........................................................................................................................13

8.12 WARM DRINKS................................................................................................................................13

8.13 COMPRESSOR DOES NOT START (NO HUM), CONDENSER FAN MOTOR DOES

NOT RUN AND NO ICE BANK ........................................................................................................14

8.14 COMPRESSOR DOES NOT START (NO HUM), BUT CONDENSER FAN MOTOR RUNS..........14

8.15 COMPRESSOR DOES NOT START BUT HUMS ...........................................................................14

8.16 COMPRESSOR STARTS BUT DOES NOT SWITCH OFF START WINDING ...............................14

8.17 COMPRESSOR STARTS AND RUNS A SHORT TIME BUT SHUTS OFF ON OVERLOAD .........14

8.18 COMPRESSOR RUNS NORMALLY, BUT WATER LINE IS FROZEN............................................15

8.19 COMPRESSOR CYCLES ON AND OFF FREQUENTLY DURING THE

INITIAL PULLDOWN AND/OR NORMAL OPERATIONS ................................................................15

8.20 PLAIN WATER FLOW IS INSUFFICIENT........................................................................................15

8.21 SUSPECT FAULTY PCB..................................................................................................................15

8.22 CIRCUIT BREAKER TRIPPING.......................................................................................................15

8.23 BIB PUMP DOES NOT OPERATE WHEN DISPENSING VALVE IS OPENED..............................15

8.24 BIB PUMP OPERATES BUT NO FLOW..........................................................................................15

8.25 BIB PUMP CONTINUES TO OPERATE WHEN BAG IS EMPTY ...................................................15

8.26 BIB PUMP FAILS TO RESTART AFTER BAG REPLACEMENT ....................................................16

8.27 BIB PUMP FAILS TO STOP WHEN DISPENSING VALVE IS CLOSED.........................................16

8.28 LOW OR NO CARBONATION .........................................................................................................16

8.29 CARBONATOR PUMP NOT RUNNING ..........................................................................................16

9. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS ..........................................................17

9.1 COMPRESSOR DECK ASSEMBLY ...........................................................................................17-18

9.2 MINIPUMP ASSEMBLY (FIVE FLAVOR, PN 82-3095; FOUR FLAVOR, PN 82-3095-04) ........19-20

9.3 SERIES 600 LFCV CABINET ASSEMBLY.................................................................................21-22

9.4 CARBONATOR PUMP BRACKET ASSEMBLY...............................................................................23

9.5 CONTROL HOUSING (PN 52-2593) ...............................................................................................24

9.6 SERIES 600 LFCV CARBONATOR, WATER/SYRUP LINES ASSEMBLIES ............................25-26

9.7 WIRING DIAGRAM, 600 LFCV, PN 06-2451...................................................................................27

TABLE OF CONTENTS (CONTINUED)

1. INSTALLATION

1.1 RECEIVING

Each unit is tested and thoroughly inspected before shipment. At the time of shipment, the carrier accepts the unit and any claim for damages must be made with the carrier. Upon receiving units from the delivering carrier, carefully inspect carton for visible indication of damage. If damage exists, have carrier note same on bill of lading and file a claim with the carrier.

1.2 UNPACKING

A. Cut banding and remove. B. Remove top portion of carton by lifting up. C. Remove accessory kit and loose parts from top packaging. D. Remove side inserts. E. Lift unit up by plywood shipping base and remove lower portion of carton. F. Inspect unit for concealed damage and if evident notify delivering carrier and file a claim against

same.

G. Remove plywood shipping base from unit by moving unit so that one side is off the counter top

or table allowing access to screws on the bottom of the plywood shipping base.

NOTE

If unit is to be transported, it is advisable to leave the unit secured to the plywood base.

H. If unit is to be installed with optional feet, assemble feet to unit by tilting unit. DO NOT LAY UNIT

ON ITS SIDE OR BACK.

1.3 UNPACKING INSTALLATION KITS

A. Inspect kits for concealed damage and if evident, notify delivering carrier and file a claim against

same.

B. Each kit contains a list of the parts and a drawing showing the proper assembly of the parts.

1.4 SELECTING A COUNTER LOCATION

A. Select a location close to a properly grounded electrical outlet and water supply that meet the

requirements as scheduled on the specification page.

CAUTION

FAILURE TO MAINTAIN SPECIFIED CLEARANCE WILL CAUSE THE COMPRESSOR TO OVERHEAT AND WILL RESULT IN PREMATURE COMPRESSOR FAILURE.

B. Condenser air is drawn in the top of the unit and discharged out the top of the unit. A minimum

of eight (8) inches (203 mm) clearance must be maintained over the top of the unit.

1.5 MOUNTING THE DISPENSER

A. The dispenser is designed to be permanently mounted and sealed to the counter.

NOTE

NSF listed units must be sealed to the counter using FDA approved Silicone or be elevated above the counter in accordance with NSF directives.

B. When the dispenser is to be permanently bolted to the counter top, seal dispenser base to

counter top with a bead of clear, FDA approved, silicone caulk or sealant which provides a smooth and easily cleaned bond to the counter.

1.6 CONNECTING THE DRAIN

A. Remove cup rest. Lift splash plate up and pull out and down on the bottom to remove. B. Remove the drip tray from the unit and connect the drain tube to the drain fitting located on the

back. C. Route the drain tube to a suitable drain. D. Reinstall the drip tray, splash plate, and cup rest.

1.7 FILLING UNIT WITH WATER

A. Remove the top cover from the unit.

B. Locate the fill tube. It is located next to the carbonator relief valve. C. Using a funnel or tube, fill the water bath compartment with water until it flows out of the

overflow tube into the drip tray.

CAUTION

THE WATER BATH COMPARTMENT MUST BE FILLED WITH WATER BEFORE PLUGGING IN THE UNIT. OTHERWISE, THE COMPRESSOR DECK AND CONDENSER FAN WILL NOT OPERATE.

1.8 CONNECTING TO ELECTRICAL POWER

WARNING

THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE UNIT.

DO NOT USE EXTENSION CORDS WITH THIS UNIT. DO NOT “GANG” TOGETHER WITH OTHER ELECTRICAL DEVICES ON THE SAME OUTLET.

CAUTION

FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE CARBONATOR MOTOR AND PUMP AND VOID THE WARRANTY.

A. Disconnect the power supply to the carbonator motor by disconnecting the three pin connector

located near the top left corner of the control board located under the valve shroud.

B. Check the dispenser serial number plate for unit’s correct electrical requirements. Do not plug

into wall electrical outlet unless serial number plate voltage shown agrees with local current available.

C. Route the power supply cord to a grounded electrical outlet of the proper voltage and amperage

rating, and plug in the unit. This will turn on the refrigeration system and allow it to start cooling while completing the rest of the installation.

NOTE

The agitator motor will start immediately, but the compressor and fan motor will not start until the five (5) minute delay has elapsed.

1.9 CONNECTING TO WATER SUPPLY

CAUTION

IF WATER SOURCE EXCEEDS 50 PSIG (3.52 KG/CM2), A WATER REGULATOR KIT MUST BE USED TO LIMIT WATER PRESSURE TO 50 PSIG (3.52 KG/CM2). FAILURE TO USE REGULATOR WILL RESULT IN IMPROPER PERFORMANCE OF DISPENSER.

A. Using appropriate tubing and fittings, connect tubing assembly to water source. DO NOT

CONNECT TO DISPENSER AT THIS TIME.

B. Flush water supply line thoroughly.

NOTE

If the water source is above 50 PSIG (3.52 kg/cm2), cut tubing assembly and install a Water Regulator.

This unit meets NSF requirements for backflow prevention for internally carbonated beverage dispensers. It is the responsibility of the installer to ensure compliance with any additional Federal,

state or local codes.

C. Route tubing through hole in counter or through opening in rear of dispenser and through area

behind splash plate to carbonator area. Connect to water inlet fitting.

D. Leave 12 inches (304.8 mm) of extra tubing length below the counter for servicing and moving

the dispenser.

E. Turn on water supply. Check for leaks. F. Set to 50 PSIG (3.52 kg/cm

) static pressure.

1.10 CONNECTING THE CO

2 SUPPLY

A. Connect high pressure CO

2 regulator assembly to CO2 cylinder. Use a new CO2 tank washer

if regulator does not have built-in o-ring seal. B. Place CO2 cylinder in service location under counter, etc., and secure it with a safety chain. C. Using appropriate tubing and fittings, connect tubing assembly to tank mount regulator using

flare seal washer (PN 05-0011). Use a back-up wrench to prevent damage to regulator

assembly. D. Route gas line through hole in counter or through opening in the rear of the dispenser into area

behind splash plate. E. Leave 12 inches (304.8 mm) of extra tubing length below the counter for servicing and moving

the dispenser. F. Remove the protective cap from the elbow on the back of the CO

2 manifold (located on top of

mini pumps on left side of unit) and connect the CO2 supply line for units with internal syrup

pumps.

ARNING

DO NOT TURN ON THE CO2 SUPPLY AT THIS TIME.

G. If dispenser does not have built in syrup pumps, remove cap from CO

2 barb on carbonator relief

valve and connect to tubing.

1.11 CONNECTING TO BAG-IN-BOX (BIB) SYRUP SUPPLY (Units with built-in Syrup Pumps)

CAUTION

THE SYRUP INLET TUBING SHIPPED WITH THE INSTALLATION KIT SHOULD BE CUT INTO PIECES EIGHT (8) FEET (2.4 M) LONG. THESE LINES CAN BE EXTENDED UP TO A MAXIMUM OF 12 FEET (3.7 M). THE MAXIMUM HEIGHT OF THE PUMPS ABOVE THE LOWEST BIB PACKAGE SHOULD NOT EXCEED EIGHT (8) FEET (2.4 M). IF EITHER THE HEIGHT OF PUMPS OR LENGTH OF INLET LINE LIMITATIONS ARE EXCEEDED, REMOTE SYRUP PUMPS OR PRESSURIZED SYRUP CONTAINERS SHOULD BE USED.

A. Remove the protective caps from the syrup pump inlets and connect syrup inlet tube assemblies

furnished in the installation kit to the syrup pumps. Lubricate o-rings before installation using an

FDA approved lubricant or water. Be careful not to cut o-rings when installing in pump. B. Mark syrup tube assemblies at BIB hose connector end with product ID tape. C. Route the syrup supply tubes from the unit through hole in counter, or through opening in rear

of dispenser, to the BIB syrup supply. D. Dip hose connectors in a cup of warm water. E. Attach the BIB hose connectors to the appropriate syrup flavor.

1.12 CONNECTING TO REMOTE BIB SYRUP PUMPS

A. Locate the remote BIB, syrup supply and pumps in a convenient location. B. Attach the syrup supply tubes to the dispensers syrup inlet fittings (located behind the splash

plate) using a 1/4” Oetiker clamp for each syrup flavor. C. Route the syrup supply tubes to the remote syrup pumps. D. Complete installation of the remote syrup pump system following the manufacturer’s

instructions.

1.13 REMOTE PRESSURIZED SYRUP SUPPLY

A. Connect high pressure CO

2 regulator assembly to CO2 cylinder. Use a new CO2 tank washer if

regulator does not have built-in o-ring seal. B. Place CO2 cylinder in service location (for example, under counter) and secure CO2 cylinder

with a safety chain. C. Using tubing and fittings from installation kit connect tubing assembly to tank mount regulator

using flare seal washer (PN 05-0011). Use a back-up wrench to prevent damage to regulator

assembly. D. Locate the five gallon (figal) syrup containers and the CO

2 cylinder and regulator set in a

convenient location. E. Attach the syrup supply tube assembly to the dispenser’s syrup inlet fittings (located behind the

splash plate) using a 21/32 inch (17.0 mm) Oetiker clamp for each syrup flavor.

F. Route the syrup supply tubes to the figal syrup containers and attach them to the appropriate

syrup flavor.

G. Attach a CO

2 supply line from each of the figal syrup containers to the low pressure regulator

and pressurize the containers.

1.14 PURGING THE CARBONATION SYSTEM

A. The relief valve for the built-in carbonator is located under the top cover behind the faucet plate

on the right side of the dispenser. Lift the yellow lever on the top of the relief valve until water flows from the holes in the relief valve. Then release the relief valve. If supply pressure is low,

it may be necessary to reconnect power to the pump and unplug the carbonator probe from the board until water flows from the relief valve.

B. Reconnect the power supply to the carbonator pump. C. Back off on the CO

2 regulator pressure adjusting screw all the way. Open the CO2 cylinder

handle slowly. Turn the CO2 pressure regulator up slowly to 75 PSIG (5.1 BAR). D. Open a dispensing valve until water and syrup are flowing steadily from the valve. E. Repeat Step “D” for each flavor. F. Check all of the unit’s syrup, water and CO

2 connections for leaks and repair if necessary.

NOTE

To check for CO2 leaks, close the valve on the CO2 cylinder and observe if the pressure to the

system drops with the cylinder valve closed for five (5) minutes. Open the cylinder valve after

check.

G. Replace the unit’s top cover, splash plate and cup rest.

2. SCHEDULED MAINTENANCE

2.1 DAILY

A. Remove the cup rest and wash in warm soapy water. B. Pour warm soapy water into the drip tray and wipe with a clean cloth. C. Using a clean cloth and warm soapy water, wipe off all exterior surfaces of the unit and nozzles. D. Replace the cup rest.

2.2 WEEKLY

A. Remove the unit’s top cover and check the level of water in the water bath. Replenish as

required, and replace the top cover.

2.3 MONTHLY

A. Unplug the dispenser from power source. B. Remove the top cover, and clean the dirt from the unit’s condenser using a soft brush. C. Replace the top cover and plug the unit into the power source.

2.4 EVERY SIX (6) MONTHS

A. Clean and sanitize the unit using the appropriate procedures outlined in Section 3.

2.5 YEARLY

A. Clean water bath interior, including evaporator coils and refrigeration components. B. Clean the entire exterior of the unit. C. Sanitize syrup lines. D. Check water pump screen for debris and/or clogging.

NOTE

Because of difficulty in rinsing, detergent solution should not be introduced into the carbonator.

3. DISPENSER CLEANING AND SANITIZING

3.1 AMBIENT PROCESS

A. The ambient process is the most common method for cleaning and sanitizing dispenser

equipment. The detergent should be as recommended and the sanitizer should be low pH

(7.0) chlorine solution. B. Disconnect syrup containers and remove product from tubing. C. Rinse the lines and fittings with clean, room temperature water to remove all traces of

residual product. D. Fill lines with a low-sudsing, non-perfumed, and easily rinsed detergent solution. The solution

should be prepared in accordance with the manufacturer’s recommendations. Make sure the

lines are completely filled and allow to stand for at least ten (10) minutes. E. Flush the detergent solution from the lines with clean water. Continue rinsing until testing with

phenolphthalein shows that the rinse water is free of residual detergent. F. Fill the lines with a low pH (7.0) chlorine solution containing at least 100 PPM (100 mg/L)

available chlorine. Flow sanitizing solution through dispenser until output tests to full 100 PPM

concentration. Allow to stand for 15 minutes. G. Nozzle/Diffuser Sanitizing

Use the following procedure to sanitize the nozzle housing during the dispenser sanitization

procedure.

1. Cleaning Solution - Prepare a low sudsing, non-perfumed, and easily rinsed detergent solution and clean, potable water at a temperature of 90° to 110°F.

2. Sanitizing Solution - Prepare a chlorine solution (less than pH 7.0) containing 100 PPM available chlorine with clean, potable water at a temperature of 90° to 110°F. Any sanitizing solution may be used as long as it is prepared in accordance with the manufacturer's written recommendations and safety guidelines, and provides 100 PPM available chlorine.

3. Cleaning Procedure

CAUTION

BE CAREFUL NOT TO GET SANITIZING SOLUTION ON THE CIRCUIT BOARD.

a. Disconnect power, so the valve will not be inadvertently activated while cleaning. b. Remove nozzle housing by twisting it counter-clockwise and pulling it down. c. Wash the nozzle housing with the cleaning solution. d. Immerse the nozzle housing in a bath of the sanitizing solution for 15 minutes. e. While the parts are in the sanitizing solution, visually inspect around the nozzle

mounting area for syrup residue. Using a cloth or nozzle brush and sanitizing solution, clean this area and the bottom of the nozzle body.

f. Wipe off the valve shroud assembly and any other areas that may have been

splashed by syrup. g. Wearing sanitary gloves, remove, drain, and air dry the nozzle housing. h. Make certain the nozzle o-ring is in place around the nozzle mounting area on the

valve. If necessary, slide a new nozzle o-ring (PN 02-0228) onto the nozzle

mounting area. (Wear sanitary gloves while handling the o-ring.) If needed, apply 111

lubricant (or another FDA approved lubricant) to the o-ring. i. Wearing sanitary gloves, install the nozzle housing by inserting it into the nozzle body

and twisting it clockwise to lock it in place. j. Connect power and replace cover.

H. Reconnect syrup containers and ready Unit for operation.

WARNING

REMOVE SANITIZING SOLUTION FROM DISPENSER AS INSTRUCTED. RESIDUAL SANITIZING SOLUTION LEFT IN SYSTEM COULD CREATE HEALTH HAZARD.

I. Draw drinks to refill lines and flush the chlorine solution from the dispenser.

NOTE

Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with the end use product. This is an NSF requirement.

J. Taste the beverage to verify that there is no off taste.

4. CONNECTION FOR PLAIN WATER PRODUCT

4.1 PROCEDURE

If a plain water product is desired, make sure the center water module is connected to the center plug (marked “WATER”) on the PCB. Then follow the procedure in Section 5.2 which follows.

5. SETTING MEMBRANE SWITCH AND PLUMBING CONFIGURATIONS

5.1 GENERAL

Depending on the number of finished products available (4 or 5), unused switches on the right side of the membrane switch panel can be configured to operate a common syrup module (see Figure 1). The center column of switches is used for Portion Control, which is standard on all units (see Section 5.3). There are no unused switches on the left side in any configuration. The small button on the top left will always dispense soda, and the large button on the bottom left will always dispense plain water.

Membrane Switch Panel Configuration

Figure 1

To configure a common module to two switches, place the jumper on the PCB at the location indicated and plug the syrup module into the respective connector as shown by the shaded squares in Figure 2. For a unit where three modules are plumbed to a single nozzle, no jumper is used. The module connectors on the PCB correspond to the switches on the membrane panel as shown above when no jumpers are used.

Membrane / PCB Jumper Configurations

Figure 2

SODA

SW 4

SW 5

WATER

SW 1

POUR CANCEL

SMALL

MEDIUM

LARGE SW 3

SW 1 = MOD 1

SW 1

SW 2

JP1

SW 2

SW 2 = MOD 1

JP2

SW 3

SW 1

SW 3 = MOD 2

SW 1 = MOD 1

JP1

SW 2

SW 2 = MOD 2

JP2

SW 3

SW 3 = MOD 2

5.2 CARB/PLAIN WATER CONFIGURATION

The following plumbing configurations are possible. Plain water is dispensed from the left nozzle only. To select whether a flavor is carbonated or not, plug the respective syrup module into the

connector marked "Carb" or "PW" for that switch (SW4 or SW5, see Figure 1 and Section 9.7).

A. Four Flavor

4-0: All flavors are carbonated; plain water available from water button only; unused switch on

right side may be jumpered per Section 5.1;

3-1: Two (2) flavors on right nozzle carbonated; one (1) flavor on left nozzle carbonated;

one (1) flavor on left nozzle plain water; unused switch on right side may be jumpered per Section 5.1;

2-2: Two (2) flavors on right nozzle carbonated; two (2) flavors on left nozzle plain water;

unused switch on right side may be jumpered per Section 5.1.

B. Five Flavor

5-0: All flavors are carbonated; plain water available from water button only; no jumper used;

4-1: Three (3) flavors on right nozzle carbonated; one (1) flavor on left nozzle carbonated;

one (1) flavor on left nozzle plain water; no jumper used;

3-2: Three (3) flavors on right nozzle carbonated; two (2) flavors on left nozzle plain water; no

jumper used.

5.3 PORTION CONTROL FEATURE

The middle column of switches selects portion control sizing when programmed (see Figure 1). The pour size is selected by pressing and releasing the desired size first, and then the desired flavor switch is pressed and released to start the dispense. The LED will light up until the flavor button is pressed. Size preference is given to the last switch pressed. Pressing pour cancel at any time deselects the size and stops the dispense. The individual flavor switches will operate manually if no size selection is made.

A. PROGRAMMING PROCEDURE

1. To turn the Portion Control feature on, enter the programming mode by simultaneously pressing and holding the lower two switches (Medium and Large, see Figure 1) until the LED starts blinking, then release the switches. The LED will continue blinking while in programming mode.

2. Put desired amount of ice in cup. Place cup under nozzle, press and release selected size switch (Small, Medium, or Large), press and hold a flavor switch until the cup fills to the desired level, then release the switch.

3. Wait for the foam to settle, then actuate the flavor switch again to set Top-Off.

4. Repeat Steps 2 and 3 for the other two drink sizes.

5. Repeat Steps 2, 3 and 4 for all other flavors.

6. After programming all drink sizes, press and release the Pour Cancel switch to return to the operational mode. The LED will stop blinking.

7. To turn the Portion Control feature off, enter the programming mode (Step 5.3.A.1), and then press and hold the Small and Medium switches until the LED stops blinking.

8. If Top-Off is not desired or required, the following steps must be followed:

a. Follow steps 5.3.A.1 and 5.3.A.2 above. b. Repeat Step 5.3.A.2 for remaining drink sizes. c. After actuating the last selected size switch, momentarily actuate one of the other size

switches. This will signal the microprocessor that all selected sizes are complete.

d. Repeat Step 5.3.A.6 above.

9. To change a dispense size, use the above procedure for the selected size; it is not necessary to reprogram every size.

6. LANCER FLOW CONTROL VALVE MODULE (LFCV) ADJUSTMENT AND MAINTENANCE

6.1 GENERAL

The water flow for the Model 600 with Flow Control Modules may be adjusted from 1.20 oz/sec (36 ml/sec) to 2.00 oz/sec (59 ml/sec) and the syrup flow may be adjusted from .25 oz/sec

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Lancer 600 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual