Lancer 23308 User Manual

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Page 1

ICE COOLED DISPENSER SERIES 23308

Operation Manual

PN: 28-0752/03

23300

Lancer Corp.

6655 Lancer Blvd.

San Antonio, Texas 78219

800-729-1500

Technical Support/Warranty: 800-729-1550

custserv@lancercorp.com

lancercorp.com

Manual PN: 28-0752/03

FEBRUARY 2013

FOR QUALIFIED INSTALLER ONLY

Page 2

ABOUT THIS MANUAL

This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and site location of the unit.

The installation and relocation, if necessary, of this product must be carried out by qualied personnel with up-to-date

safety and hygiene knowledge and practical experience, in accordance with current regulations.

TABLE OF CONTENTS

SPECIFICATIONS...............................................................................................................................................3

PRE-INTALLATION CHECKLIST.......................................................................................................................4

WARNINGS/CAUTIONS..................................................................................................................................5-8

1. INSTALLATION............................................................................................................................................8

1.1 UNPACKING.......................................................................................................................................8

1.2 WATER SUPPLY.................................................................................................................................8

1.3 CARBONATOR SUPPLY.....................................................................................................................9

1.4 ELECTRIC SUPPLY............................................................................................................................9

1.5 CONNECTION OF THE EQUIPMENT................................................................................................9

1.6 START UP......................................................................................................................................9-10

1.7 ADJUSTING WATER FLOW FOR LEV.............................................................................................10

1.8 ADJUSTING WATER TO SYRUP RATIO (BRIX) FOR LEV.............................................................10

2. MVU OPERATION......................................................................................................................................11

2.1 MVU PLUMBING DIAGRAM - MAKING CONNECTIONS TO THE MVU.........................................11

2.2 SYSTEM START UP..........................................................................................................................11

2.3 PROGRAM THE MULTI VALVE UNIT (MVU)..............................................................................11-13

2.4 SET MVU FOR FLAVOR SHOTS.................................................................................................13-14

2.5 VIRTUAL BRAND PROGRAMMING.................................................................................................14

2.6 PROGRAM BRANDS FOR SOLD-OUT............................................................................................15

2.7 FLOW RATE CHECK........................................................................................................................16

2.8 RATIO PROCESS.............................................................................................................................17

2.9 PORTION CONTROL PROGRAMMING (MVU) (NO TOP-OFF).................................................17-18

2.10 PORTION CONTROL PROGRAMMING WITH TOP OFF (MVU)....................................................19

2.11 SHOT SIZE PROGRAMMING...........................................................................................................20

2.12 DISPENSER OPERATION................................................................................................................21

2.13 FINAL ASSEMBLY.............................................................................................................................21

3. RECOMMENDED SERVICE AND MAINTENANCE..................................................................................22

3.1 SCHEDULED.....................................................................................................................................22

3.2 CLEANING AND SANITIZING SYSTEMS.........................................................................................22

3.3 CLEANING AND SANITIZING BAG-IN-BOX (BIB) SYSTEMS.........................................................23

3.4 DAILY CLEANING - VALVES............................................................................................................23

3.5 MONTHLY CLEANING - ICE BIN COMPARTMENT ON ALL ICE CHESTS.....................................24

4. TROUBLESHOOTING...........................................................................................................................24-25

5. DISPENSER DISPOSAL............................................................................................................................25

6. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS............................................................26

6.1 ICD SERIES 23308 FREESTANDING..........................................................................................26-27

6.2 ICD SERIES 23308 FREESTANDING TOWER ASSEMBLY........................................................28-29

6.3 NOZZLE SUB-ASSEMBLY................................................................................................................30

6.4 NOZZLE HYBRID MULTI-FLAVOR...................................................................................................30

6.5 VALVE ASSEMBLY 2-PACK, MVU....................................................................................................31

6.6 BODY FLOW CONTROL 2-PACK, MVU...........................................................................................31

6.7 BODY ASSEMBLY SOLENOID 2-PACK, MVU............................................................................32-33

6.8 CVM WATER VALVE ASSEMBLY 4.5...............................................................................................34

6.9 WIRING DIAGRAM...........................................................................................................................35

6.10 MVU..................................................................................................................................................36

6.11 MVU CONTROL BOARD..................................................................................................................37

6.12 POWER SUPPLY.........................................................................................................................38-39

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BEV ICD SERIES 23308 SPECIFICATIONS

DIMENSIONS Width: 25 inches (635 mm) Depth: 25 inches (635 mm) Height: 39.7 inches (1008.38 mm)

ELECTRICAL Dispenser: 24 VAC/ 6 Amps Input: 115 VAC/ 12 Amps Receptacle: 115 VAC/ 10 Amps Output: 24 VAC/ 75 VA

This unit emits a sound pressure level below 70 dB

WEIGHT Shipping: 296 lbs (134 kg) Without ice: 253 lbs (115 kg) With ice: 365 lbs (165 kg)

ICE Capacity: 100 lbs (45 kg)

FITTINGS Soda water inlet: 3/8” barb Brand syrup inlets: 3/8” barb

PLAIN WATER SUPPLY

Min owing pressure: 20 PSI (0.138 MPA)

Max owing pressure:

50 PSI (0.345 MPA)

CARBON DIOXIDE (CO2) Min pressure:

90 PSIG (0.621 MPA) Max pressure: 110 PSIG (0.758 MPA)

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PRE-INSTALLATION CHECKLIST

BEFORE GETTING STARTED

Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have

the carrier note the damage on the freight bill and le a claim with carrier. Responsibility for

damage to the dispenser lies with the carrier.

TOOLS REQUIRED

 Oetiker Pliers  Slotted Screwdriver

 Tubing Cutters  Phillips Screwdriver

 Wrench  Cordless Drill

POST MIX ACCESSORIES

 CO2 Regulator Set  CO2 Supply

 Beverage Tubing  Oetiker Clamps/Fittings

 Water Booster  Water Regulator

 Precision Cutters (if removing/replacing carbonator tank)

BIB SYSTEM

 BIB Rack  BIB Regulator Set

 BIB Syrup Boxes

 BIB Connectors - ensure you have the correct connectors for syrup lineup.

CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL

 Water supply lines  Drain

 Is the countertop level?  Heating and air conditioning ducts

 Grounded electrical outlet.

 Enough space to install the dispenser. Include space for a top-mounted ice machine, if necessary.

 Does the top-mounted ice machine have a minimum clearance on all sides?

 Located away from direct sunlight or overhead lighting.

 Can the countertop support the weight of the dispenser? Be sure to include the weight of an ice

machine (if necessary) plus the weight of the ice.

 This unit is not suitable for use in an area where a water jet could be used.

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! !

WARNING/ADVERTENCIA/AVERTISSEMENT

! The dispenser is for indoor use only. This unit is not a toy. Children should not be supervised not to play with

appliance. It should not be used by children or inrm persons without supervision. This appliance is not intended

for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Cleaning and user maintenance shall not be performed by children without supervision. This unit is not designed to dispense dairy products. The min/max ambient operating temperature for the dispenser is 40°F to 90°F (4°C to 32°C). Do not operate unit below minimum ambient operation conditions. Should freezing occur, cease operation of the unit and contact authorized service technician. Service, cleaning and sanitizing should be accomplished only by trained personnel. Applicable safety precautions must be observed. Instruction w!arnings on the product being used must be followed.

! El dispensador sólo debe usarse en interiores. Esta unidad no es un juguete. Los niños deben ser supervisados

para no jugar con aparato. No la deben usar niños ni personas discapacitadas sin supervisión. Esta unidad no está destinada al uso por parte de personas (incluso niños) con capacidad física, sensorial o mental reducida, o sin experiencia y conocimientos sucientes, a menos que una persona responsable de su seguridad les haya dado supervisión o capacitación en el uso de la unidad. Limpieza y mantenimiento de usuario no deberá ser realizada por los niños sin supervisión. Esta unidad no ha sido diseñada para suministrar productos lácteos. La temperatura ambiente operativa mínima / máxima para el dispensador es de 40°F a 90°F (4°C a 32°C). No opere la unidad debajo de las condiciones de funcionamiento ambientales mínimos. En caso de congelación se produce, cesar la

operación de la unidad y el contacto técnico de servicio autorizado. Servicio de limpieza y desinfección deben llevarse a cabo solamente por personal capacitado. Es necesario tomar medidas de seguridad aplicables. Advertencias de las instrucciones sobre el producto utilizado se deben seguir.

! Le distributeur est destiné à un usage à l’intérieur seulement. Cet appareil n’est pas un jouet. Les enfants doivent

être surveillés an de ne pas jouer avec l’appareil. Il ne devrait pas être utilisé par des enfants ou des personnes inrmes sans surveillance. Cet appareil n’est pas destiné à un usage par des personnes (y compris les enfants)

ayant des capacités physiques, sensorielles ou mentales réduites, ou manquant d’expérience et de connaissances,

à moins qu’elles obtiennent de la surveillance ou des instructions au sujet de l’utilisation de l’appareil de la part d’une

personne chargée de leur sécurité. Nettoyage et entretien de l’utilisateur ne doivent pas être effectués par des enfants sans surveillance. Cet appareil n’est pas conçu pour distribuer des produits laitiers. La température de service ambiante minimum/maximum pour le distributeur est de 40°F à 90°F (4°C à 32°C). Ne pas utiliser l’appareil dans des conditions de performance environnementale minimale. En cas de gel, cesser l’exploitation de l’unité et contactez un technicien agréé. Nettoyage et désinfection doivent être effectuées uniquement par du personnel

qualié. Vous devez prendre des mesures de sécurité. Avertissements instructions sur le produit utilisé doivent être

respectées.

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This unit has been factory sanitized per Lancer specications.

Listed below are six critical elements which will aid in a successful installation.

1. Fill water bath until water overows from tank overow tube.

2. The carbonator pump motor must be disconnected from the power supply prior to connection to water supply for initial build up of ice bank. Failure to do so will result in automatic shut off of carbonator (see item 6 below) or damage to the pump.

3. If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line voltage, consider installing a surge protector or similar protection device.

4. There is a ve (5) minute delay which prevents the compressor and condenser fan from starting until the delay has lapsed. If electrical current is interrupted, there is always a ve (5) minute delay before the compressor starts.

5. Supply Water Pressure: Minimum - 20 PSI (0.138 MPA); Maximum - 50 PSI (0.345 MPA); If pressure is over 50 PSIG (0.345 MPA), a water pressure regulator must be used.

6. On units with the built in water regulator, the regulator must be removed if inlet water pressure is less than 20 PSIG. (0.138 MPA)

DISPENSER INSTALLATION HIGHLIGHTS

Esta unidad ha sido saneada en fabrica por las especicaciones de Lancer.

A continuacion se relacionan 6 puntos importantes para una connecta instalacion.

1. Llene el bano-Maria hasta que el agua se desborde sobre el tubo que controla la derrama del tanque.

2. El motor de la bomba del carbonatador debe desconectarse electricamente antes de conectar el suministro de agua para la formacion inicial del banco de hielo. De no hacerse esto resultaria en un bloqueo automatico del

carbonatador (ver abajo el punto 6) o en danos a la bomba.

3. Si la unidad va a ser instalada en un area en la que puedan darse variaciones de voltage de + 6 - 10% de su valor nominal, se debe considerar la conveniencia de instalar un estabilizador de corriente o sistema de proteccion similar.

4. Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo. Si hay algun corte en la corriente electrica siempre se producira esa demora de 5 minutos antes de arrancar el compresor.

5. Presión de suministro del agua de red: Minimo 20 PSI (0.138 MPA); Maximo 50 PSI (0.345 MPA). En unidades sin regulador de presión incorporado, si la presión del agua es superior a 50 PSIG (0.345 MPA) se debe usar un regulador de presión.

6. En unidades con regulador de presión incorporado, el regulador debe der eliminado cuando la presión de entrada de agua sea inferior a 20 PSIG (0.138 MPA).

REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS

PUNTOS IMPORTANTES EN LA UNIDAD DISPENSADORA

La proprètè da cet ensamable est assurè à I’usine sulvant les spècications èmis par Lancer .

Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil:

1. Remplir le bain-Maire jusqu’a ce que l’eau dèborde par le tuyau de trop-plein du rèservoir.

2. Le moteur de la pompe du carbonateur doit etre dèbranchè de l’alimentation èlectrique avant l’arrivèe de l’eau pour la formation initiale de la glace. Oublier ou nègliger cette opèration provoquera l’arret automatique du

carbonateur (voir le point 6 cidessous) ou causera des dommages à la pompe.

3. Si le distributeur es installè dans une zone ou la tension èlectrique nominale est susceptible de variations de (+) 10%, il est conseillè d’installer un appaeil de protection contre les sautes de courant.

4. Un d’lai de 5 minutes empeche le compresseur et la ventilation du condesateur de se mettre en marche avant

que ce lees de temps ne se soit ècoulè. Lorsque le courant èlectrique es interrompu, il y a toujours un dèlai de 5

minutes avant que le presseur ne se mette en.

5. Pression de l’eau: Minimum 20 PSI (0.138 MPA); Maximo 50 PSI (0.345 MPA). Sur les unitès qui n’ont pas de règulateur de pression d’eau incorprè, si la pression d’H2O est supèrieure à 50 PSIG (0.345 MPA), un règulateur de pression d’eau doit etre utilsisè.

6. Sur les unitès avec règulateur d’eau incorporè, le règulateur doit etre enlevè si la pression d’arrivve est inferièure

à 20 PSIG (0.138 MPA)

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ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/

F F

AVERTISSEMENT ÉLECTRIQUE

F Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall

electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local electrical codes when making connections. Each dispenser must have a separate electrical circuit. Do not use extension cords with this unit. Do not ‘gang’ together with other electrical devices on the same outlet. The keyswitch does not disable the line voltage to the transformer primary. Always disconnect electrical power to the unit

to prevent personal injury before attempting any internal maintenance. The resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source to service the unit. Only qualied person-

nel should service internal components of electrical control housing. Make sure that all water lines are tight and units are dry before making any electrical connections!

F Verique la placa con el número de serie del dispensador, donde encontrará los requisitos eléctricos correctos

de la unidad. No enchufe la unidad en un tomacorriente de pared a menos que la corriente indicada en la placa con

el número de serie concuerde con la corriente local disponible. Al hacer las conexiones, respete todos los códi- gos

eléctricos locales. Cada dispensador debe tener un circuito eléctrico independiente. No use extensiones con esta

unidad. No la conecte junto con otros dispositivos eléctricos al mismo tomacorriente. El interruptor de llave no corta el voltaje de línea al transformador primario desconecte siempre la alimentación eléctrica a la unidad para evitar

lesiones personales antes de tratar de realizar tareas de mantenimiento. El disyuntor de sobrecarga reseteable no se debe usar como sustituto para desenchufar el dispensador de la fuente de alimentación para realizar

tareas de servicio de la unidad. El servicio de los componentes internos de la caja de control eléctrico debe conarse exclusivamente a personal calicado. Asegúrese de que todas las líneas de agua estén ajustadas y las unidades

estén secas antes de hacer conexiones eléctricas.

F Examinez la plaque de numéro de série du distributeur pour connaître les bonnes exigences en matière

d’électricité pour l’appareil. Ne le branchez pas à une prise électrique murale à moins que le courant indiqué sur la plaque de numéro de série corresponde au courant local disponible. Respectez tous les codes électriques locaux lorsque vous faites des connexions. Chaque distributrice doit avoir un circuit électrique séparé. N’utilisez pas de cordons prolongateurs avec cet appareil. Ne pas le brancher avec d’autres appareils électriques sur la même

prise. L’interrupteur à clé ne coupe pas la tension secteur au transformateur primaire. Débranchez toujours le courant électrique à l’appareil, an de prévenir des blessures, avant de faire un entretien interne quelconque. Le disjoncteur

réarmable ne devrait pas être utilisé au lieu de débrancher le distributeur de la source d’alimentation en électricité

pour faire de l’entretien/une réparation de l’appareil. Seul le personnel qualié devrait faire l’entretien/la réparation

des composants internes dans le logement des commandes électriques. Assurez-vous que toutes les conduites d’eau sont étanches et que les appareils sont secs avant de faire des connexions électriques!

CO2/CARBON DIOXIDE /El ANHÍDRIDO CARBÓNICO/

5 5

DIOXYDE DE CARBONE

5 Carbon Dioxide (CO2) is a colorless, noncombustible gas with a light pungent odor. High percentages of CO2 may

displace oxygen in the blood. Prolonged exposure to CO2 can be harmful. Personnel exposed to high concentrations of CO2 gas will experience tremors which are followed by a loss of consciousness and suffocation. If a CO2 gas leak is suspected, immediately ventilate the contaminated area before attempting to repair the leak. Strict attention must be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink system.

5 El anhídrido carbónico (CO2) es un gas incoloro, no combustible, con un olor pungente ligero. Altos porcentajes

de CO2 en la sangre pueden desplazar el oxígeno en la sangre. La exposición prolongada al CO2 puede ser nociva.

El personal expuesto a concentraciones altas de CO2 sufre temblores seguidos de la pérdida de la consciencia y

sofocación. Si se sospecha que existe una pérdida de CO2, ventile el área contaminada antes de tratar de reparar

la pérdida. Hay que prestar suma atención para evitar pérdidas de CO2 en todo el sistema de CO2 y de bebidas gaseosas.

5 Le dioxyde de carbone (CO2) est plus lourd que l’air et déplace l'oxygène. Le CO2 est un gaz incolore et incom-

bustible, ayant une odeur un peu âcre. Des concentrations fortes de CO2 peuvent déplacer l'oxygène dans le sang.

Une exposition prolongée au CO2 peut être nocive. Le personnel exposé à de fortes concentrations de CO2 gazeux

éprouvera des tremblements, suivis rapidement d'une perte de conscience et de suffocation. On doit faire très attention de prévenir les fuites de CO2 gazeux dans le système entier de CO2 et de boisson gazeuse. Si on suspecte qu'il

y a une fuite de CO2 gazeux, aérez le secteur contaminé immédiatement avant d'essayer de réparer la fuite.

Page 8

! !

WATER NOTICE/AGUA AVISO/ PRÉAVIS DE L’EAU

! Provide an adequate potable water supply. Water pipe connections and xtures directly connected to a potable

water supply must be sized, installed, and maintained according to federal, state, and local laws. The water supply line must be at least a 3/8 inches (9.525 mm) pipe with a minimum of 20 PSI (0.138 MPA) line pressure, but not exceeding a maximum of 50 PSI (0.345 MPA). Water pressure exceeding 50 PSI (0.345 MPA) must be reduced

to 20 PSI (0.138 MPA) with the provided pressure regulator. Use a lter in the water line to avoid equipment damage and beverage off-taste. Check the water lter periodically, as required by local conditions. The water supply must be protected by means of an air gap, a backow prevention device (located upstream of the CO2 injection system) or

another approved method to comply with NSF standards. A leaking inlet water check valve will allow carbonated water to ow back through the pump when it is shut off and contaminate the water supply. Ensure the backow prevention device complies with ASSE and local standards. It is the responsibility of the installer to ensure compliance.

! Proporcione un suministro adecuado de agua potable. La línea de suministro de agua debe ser de una tubería de

por lo menos 3/8 pulgadas (9.525 mm) con una presión de línea mínima de 20 PSI (0.138 MPA) , pero sin superar el máximo de 50 PSI (0.345 MPA). La presión de agua que supere los 50 PSI (0.345 MPA) se debe reducir a 20 PSI (0.138 MPA) con un regulador de presión. Use un ltro en la línea de agua para evitar daños al equipo y cierto sabor raro en las bebidas. Verique periódicamente el ltro de agua de acuerdo con las condiciones imperantes. El suministro de agua debe estar protegido por una separación de aire, un dispositivo de prevención del contraujo (situado antes del sistema de inyección de CO2) u otro método aprobado para cumplir las normas NSF. Si la válvula de retención de entrada de agua tuviera pérdidas, permitiría el contraujo del agua carbonatada a través de la bomba cuando se la detiene y contaminaría el suministro de agua. Asegúrese de que el dispositivo de prevención del contraujo cumpla con las normas locales y de ASSE. Es responsabilidad del instalador cumplir con estos requisitos.

! Fournissez une alimentation en eau potable adéquate. Les connexions et les dispositifs de conduite d’eau

con- nectés directement à une alimentation en eau potable doivent être calibrés, installés et maintenus selon les lois fédérales, provinciales et locales. La conduite d’alimentation en eau doit être un tuyau d’au moins 3/8 pouces (9.525

millimètres) avec une pression de ligne minimum de 20 LPC (0.138 MPA) , mais ne doit pas dépasser un maximum

de 50 LPC (0.345 MPA). Une pression d’eau de plus de 50 LPC (0.345 MPA) doit être réduite à 20 LPC (0.138

MPA) avec le régu- lateur de pression fourni. Utilisez un ltre dans la conduite d’eau pour éviter des dommages à l’équipement et un goût des boissons qui n’est pas juste. Vériez le ltre à eau périodiquement, selon les exigences

des conditions locales. L’alimentation en eau doit être protégée au moyen d’un intervalle d’air, un disconnecteur

hydraulique (situé en amont du système d’injection de CO2) ou une autre méthode approuvée pour se conformer

aux normes de la NSF. Un clapet antiretour pour l’eau entrante qui fuie permettra à l’eau gazeuse de repasser par

la pompe quand elle est fermée et de contaminer l’alimentation en eau. Assurez-vous que le disjoncteur hydraulique

soit conforme aux normes de l’ASSE et locales. L’installateur est responsable d’assurer la conformité.

1. INSTALLATION

1.1 UNPACKING

A. The ice cooled dispenser is shipped in a corrugated shipping carton. Remove the corrugated

shipping carton from the unit. B. Remove the parts from the ice compartment. C. Inspect the unit and parts for concealed damage. If damage exists, notify delivering carrier and

le a claim.

NOTE: In order to ensure unit draingage and proper carbonation, it is necessary for the dispenser

to be level, front to back and side to side.

1.2 WATER SUPPLY A. Provide an adequate potable water supply The water supply line must be at least a 1/2 inch

(12.7 mm) pipe. Water pressure exceeding 50 PSI (0.345 MPA) is regulated by a pressure

regulator on the pump deck. Water pressure below 20 PSI (0.138 MPA) will require a booster

pump. B. Install a shut-off valve in the water line feeding the deck. If a separate water line is run for plain

water, ensure that it also has a shut-off valve.

CAUTION POURING COFFEE, TEA, AND LIKE SUBSTANCES INTO THE DRAIN CAN CAUSE CLOGGING.

PRECAUCIÓN VERTER EL CAFÉ, EL TÉ Y SUSTANCIAS COMO EN EL DESAGÜE PUEDE CAUSAR LA

OBSTRUCCIÓN.

ATTENTION VERSER LE CAFÉ, LE THÉ ET DES SUBSTANCES COMME DANS LE DRAIN PEUT CAUSER

L’OBSTRUCTION.

Page 9

1.3 CARBONATOR PUMP

The carbonator pump is equipped with a strainer on the inlet side. A water supply containing any

appreciable quantity of silt, ne sand, or other debris requires a lter ahead of the pump deck. Clean the lter cartridge periodically, depending on the condition of the water. Failure to do so may

starve the pump of water, causing it to burn out, and voiding the warranty.

1.4 ELECTRICAL SUPPLY

Locate a standard 20 AMP, 115 VAC, 60 Hz single phase electrical power outlet with ground connectors for the power supply and pump deck.

GROUNDING WARNING THE DISPENSER MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID

SERIOUS INJURY OR FATAL ELECTRICAL SHOCK. THE POWER CORD HAS A THREE-PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE UNIT. FOLLOW ALL LOCAL ELECTRICAL CODES WHEN MAKING CONNECTIONS. EACH DISPENSER MUST HAVE A SEPARATE ELECTRICAL CIRCUIT. DO NOT USE EXTENSION CORDS. DO NOT CONNECT MULTIPLE ELECTRICAL DEVICES ON THE SAME OUTLET.

ADVERTENCIA, PUESTA A TIERRA ES NECESARIO PONER A TIERRA ELÉCTRICAMENTE EL

DISPENSADOR PARA EVITAR LESIONES GRAVES E INCLUSO ELECTROCHOQUES FATALES. EL CABLE DE ALIMENTACIÓN TIENE UN ENCHUFE PUESTO A TIERRA DE 3 CLAVIJAS. SI NO SE DISPONE DE UN TOMA ELÉCTRICO CONECTADO A TIERRA DE TRES AGUJEROS, USE UN MÉTODO APROBADO PARA PONER A TIERRA LA UNIDAD. AL HACER LAS CONEXIONES, RESPETE TODOS LOS CÓDIGOS ELÉCTRICOS LOCALES. CADA

DISPENSADOR DEBE TENER UN CIRCUITO ELÉCTRICO INDEPENDIENTE. NO USE CABLES DE EXTENSIÓN. NO CONECTE VARIOS DISPOSITIVOS ELÉCTRICOS AL MISMO TOMACORRIENTE.

EXIGENCES DE MISE À LA TERRE LA DISTRIBUTRICE DOIT ÊTRE MISE À LA TERRE ÉLECTRIQUEMENT

CORRECTEMENT POUR ÉVITER DES BLESSURES GRAVES OU UNE DÉCHARGE ÉLECTRIQUE MORTELLE. LE CORDON D’ALIMENTATION A UNE FICHE À TROIS BRANCHES MISE À LA TERRE. SI AUCUNE PRISE DE COURANT ÉLECTRIQUE À TROIS TROUS N’EST DISPONIBLE, UTILISEZ UNE MÉTHODE APPROUVÉE POUR METTRE L’UNITÉ À LA TERRE. RESPECTEZ TOUS LES CODES ÉLECTRIQUES LOCAUX LORSQUE VOUS FAITES DES CONNEXIONS. CHAQUE DISTRIBUTRICE DOIT AVOIR UN CIRCUIT ÉLECTRIQUE SÉPARÉ. N’UTILISEZ PAS DE CORDONS PROLONGATEURS. NE BRANCHEZ PAS PLUSIEURS APPAREILS ÉLECTRIQUES À LA MÊME PRISE DE COURANT.

1.5 CONNECTION OF THE EQUIPMENT

A. Position to CO2 gas tank in the desired location. Assemble the high pressure regulator to the

CO2 gas tank and run the jumper line to the low pressure regulator.

B. Attach the CO2 gas line to the carbonator by attaching the line from the high pressure regulator

to the CO2 inlet. The setting of the high pressure CO2 gas regulator should be 75 PSI. Position

the syrup pumps in the desired location. Attach the CO2 gas lines leading from the low pressure regulator to these pumps. C. Connect the syrup lines from the pumps to the appropriate inlets at the front of the unit. The

syrup inlets are identied at the bottom of the unit.

D. Position the pump deck under the counter or within 75 feet of the dispenser. E. Connect the water inlet line to the pump. Complete the water line connection between the pump and the water inlet to the carbonator at the bottom of the dispenser. F. Provide a suitable drain in the plumbing system and attach the 3/4 inch (1.90 cm) diameter

schedule 40 PVC drains to it. The drip pan drainage outlet is located at the right rear of the unit. G. The ice bin drainage outlet is located at the right front of the unit.

H. Two insulated exible drain lines are provided to accommodate the drain connections. I. Be sure to place the ice trap in the drain outlet inside the ice bin before lling with ice. This

device holds the ice away from the drain outlet, allowing the ice water to drain properly. J. Locate the power supply and remove from carton. Follow the enclosed instructions and mount

the power supply to the dispenser base frame behind the front panel. K. Plug in the power supply to a standard 20 AMP, 115 VAC single phase outlet. The unit will internally convert the 115 VAC to 24 VAC.

1.6 START UP

A. After all connections to water, CO2 gas, electrical power, and syrup pumps are made, check for

leaks. B. Be sure the Bag-In-Box contains syrup.

C. Turn on water. Open the pressure relief valve on the carbonator tank by ipping up the valve

cap lever, and hold it open until water ows from the relief valve. Close (ip down) the relief

valve and turn on the CO2 gas.

D. To ll all lines with water, cycle the carbonator several times by operating the dispensing valves.

Page 10

1.6 START UP (CONTINUED)

I.D. PANEL

(Shown in

open position)

COVER SCREW

NOZZLE (WITH DIFFUSER INSIDE)

FLOW CONTROL

SYRUP

DecreaseIncrease

FLOW CONTROL

WATER

DecreaseIncrease

E. Ensure a good ow of plain water is established from each valve.

F. Turn on CO2 at source and ensure that the HP regulator is set at 75 PSIG. G. Operate valves until unit gases out. H. Plug in carbonator pump motor. Pump Deck will automatically start.

I. Activate carbonated water valves so that the carbonator pump cycles several times and a

J. A low pressure gas regulator controls the ow of syrup to each dispensing valve. Connect BIB

NOTE: The unit will cycle on for 5.5 seconds, shut down, and immmediately start again and run for

K. The dispenser bin should now be lled with ice cubes one inch below the level of the door

opening.

1.7 ADJUSTING WATER FLOW FOR LEV

The unit should have ice on the cold plate for a least one hour before you attempt to brix the valves.

A. Slide the ID panel up until the ow controls are

B. Remove the nozzle by twisting counterclockwise and pulling down. C. Remove the diffuser by pulling down. D. Install Lancer yellow syrup separator (PN 54-0031) in place of the nozzle.

E. Activate the dispensing valve to ll the separator

F. Hold a brix cup under the syrup separator and

G. To obtain the proper ow, use a screwdriver to adjust the water ow control.

H. Repeat process for each valve.

1.8 ADJUSTING WATER TO SYRUP RATIO (BRIX) FOR LEV

A. Hold the brix cup under the syrup separator and

B. To obtain the proper ratio, use screwdriver to adjust

C. Remove syrup separator. D. Install diffuser and nozzle. E. Slide ID panel DOWN. F. Repeat process for each valve.

WARNING DO NOT TURN ON THE CO2 SUPPLY AT THIS TIME. DO NOT OPERATE THE CARBONATOR PUMP

DECK WITH THE WATER SUPPLY TURNED OFF.

ADVERTENCIA NO CONECTE TODAVÍA LA ALIMENTACIÓN DE CO2. NO UTILICE LA PLATAFORMA DE LA

BOMBA DE CARBONATACIÓN CON EL SUMINISTRO DE AGUA APAGADO.

AVERTISSEMENT N’OUVREZ PAS L’ALIMENTATION EN CO2 À CE MOMENT. NE PAS FAIRE FONCTIONNER LA

PLATE-FORME DE POMPE DE CARBONATATION DE LA FOURNITURE DE L’EAU ÉTEINT.

good ow of carbonated water is established.

connectors to BIB’s. Set LP regulator to 65 PSIG. Activate all valves to purge air from the syrup lines.

additional 5.5 second intervals until the water level reaches the probe.

The drink temperature should be no higher than 40 degrees F (4.4° C) when the ratio is set. This is done after the unit has ice in the ice bin.

exposed (see Figure 1).

syrup tube.

dispense water and syrup into the cup for four seconds. Divide the number of ounces (ml) of water

in the cup by four to determine the water ow rate

per second.

activate valve. Check ratio (brix).

syrup ow control.

Valve Adjustments

FIGURE 1

Page 11

2. MVU OPERATION

2.1 MVU PLUMBING DIAGRAM - MAKING CONNECTIONS TO THE MVU

A. Positions A and F are ambient syrups only. Remove the rear cover to make these syrup connections. All other syrups and water are fed through the cold plate connections at the front

of the unit. Plumb according to the label on the unit.

Soda/Water

Flow Controls

and Solenoids

2.2 SYSTEM STARTUP

A. Pour several drinks from each MVU to prime for beverages.

B. Prime all avor shots.

2.3 PROGRAM THE MULTI VALVE UNIT (MVU)

All units are factory pre-set with the following:

MVU #1 (Right Side)

POSITION A B C D E F WATER/

Water Type Off Soda Soda Off Soda Off Soda

Shot On On On Off On On

Virtual Brand

Sold Out On No Yes Yes Yes No No

MVU #2 (Right Corner)

POSITION A B C D E F WATER/

Water Type Plain

Shot On On On On On On

No No No B&A No No

Water

Plain Water

SODA

Soda Off Water

Virtual Brand

Sold Out On No No No No No No

No No No No No No

Page 12

2.3 PROGRAM THE MULTI VALVE UNIT (MVU) (CONTINUED) MVU #3 (Left Center)

POSITION A B C D E F WATER/

Water Type Off Soda Soda Soda Off Plain

Shot Off On On On Off On

SODA

Water

Virtual Brand

Sold Out On No No No No No No

MVU #4 (Left Side)

POSITION A B C D E F WATER/

Water Type Off Soda Soda Soda Off Plain

Shot Off On On On Off On

Virtual Brand

Sold Out On No No No No No No

*Virtual brands indirectly report a Sold Out from association with a sub-avor that has Sold Out

enabled. For example, in MVU #4 (above), if position B reports a Sold Out, position E will also

report a Sold Out because position B is a sub-avor of position E. In MVU #1, if position B reports a Sold Out, position D will report a Sold Out because position D is a sub-avor of position B.

Set MVU Buttons as Carbonated, Non-Carbonated, or Flavor Shot Only.

The MVU can be programmed to serve soda or plain water beverages as well as a avor shots

from each of the beverage positions on the valve.

To enter the programming mode on the MVU and assign water type to each individual brand (Carbonated or Non-carb):

A. STEP 1

1. Press both A and C brand buttons at the same

time on the MVU panel for ve seconds.

2. The “Pour/Cancel” LED will illuminate. The “SHOT” LED will blink one time.

3. Brands that are enabled for drinks will have

illuminated LED’s: Lights on = non-carb

Lights ashing = carb Lights ashing quickly = enabled for virtual

brands.

4. Buttons will not respond to key presses.

5. Lights off = no water (deactivated unless set for shot).

No No No No No No

SODA

Water

No No No No No No

Page 13

B. STEP 2

1. Press a Brand button to change that beverage from “water off” to “plain water on”.

2. LED will illuminate and stay on for non-carb

beverages.

3. Press the same brand button again to switch from non-carb to carb.

4. Press the button one more time to turn the water

off for that valve (if position is used for a avor

shot only). C. STEP 3

1. Repeat this process for each brand.

D. STEP 4

1. Press the Pour/Cancel button to lock the changes in place and exit the programming mode.

NOTE: The Program will save automatically in 60 seconds if no additional changes are made in

that time frame; however, you can exit any time within the 60 second window by pressing Pour/ Cancel. The changes you’ve made will be saved.

2.4 SET MVU FOR FLAVOR SHOTS

A. STEP 1

1. Press both A and C brand buttons (at the same

time) on the MVU panel for ve seconds to get

into programming mode. B. STEP 2

1. Press the “Shot” button. The “Shot” button will illuminate. Brands enabled for shots will be illuminated.

C. STEP 3

1. Press the “Brand” button to turn the shot mode for that brand on or off. The shot mode is “ON” in the illustration.

Page 14

D. STEP 4

1. Press “Shot” again to return to “Drink Type Selection”

E. STEP 5

1. Press the Pour/Cancel Button to lock the changes in place and exit the programming mode. NOTE: The program will save automatically in 60 seconds if no additional changes are made in

that time frame; however, you can exit any time within the 60 second window by pressing Pour/ Cancel. The changes you’ve made will be saved.

2.5 VIRTUAL BRAND PROGRAMMING

A. STEP 1

1. Press the D and F brand buttons simultaneously for 5 seconds. Upon entering virtual brand

programming, avors already enabled for virtual

brand will blink quickly.

B. STEP 2

1. Select button to assign to virtual brand. LED

will illuminate. C. STEP 3

1. Select host beverage. LED will blink slowly.

D. STEP 4

1. Select shot. LED will blink quickly.

E. STEP 5

1. Press the Pour/Cancel button to lock the

changes in place and exit the program mode. NOTE: The program will save automatically in 60

seconds if no additional changes are made in that time frame; however, you can exit any time within the 60 second window by pressing Pour/Cancel.

The changes you’ve made will be saved.

Page 15

2.6 PROGRAMMING BRANDS FOR SOLD-OUT

The syrup inlet must be equipped with a sold out switch

and the harness must be connected to the respective

MVU control board at J6 or J7. J6 = Sold Out Sensor 1 J7 = Sold Out Sensor 2 A maximum of 2 brands per MVU can be set for Sold

Out. If a virtual brand’s host brand is set for Sold Out,

the virtual brand will also be controlled by the Sold Out

switch.’

A. STEP 1

Press the C and F brand buttons simultaneously

for 5 seconds.

B. STEP 2

Select Sold Out Input 1. The LED will illuminate.

C. STEP 3

Select Sold Out Input 2. The LED will blink slowly.

D. STEP 4

Press the Pour/Cancel button to lock the changes

and exit the program mode. NOTE: The program will save automatically in 60

seconds if no additional changes are made in that

time frame; however, you can exit any time within

the 60 second window by pressing Pour/Cancel. The changes you’ve made will be saved.

Page 16

2.7 FLOW RATE CHECK

The Dispenser’s water ow rate can be checked/calibrated using the on board computer as a timer.

To check/adjust ow rate:

A. STEP 1: Remove splashguard and module cover to expose syrup ow controls and solenoids.

Remove tower cap to expose the soda and plain water ow controls.

All active brands should have their shutoffs in the open position as illustrated below. CW = Carbonated Water (sparkling) PW = Plain Water (still)

B. STEP 2

1. Press the A & B buttons for 5 seconds simultaneously.

2. The Pour/Cancel button will illuminate and the shot LED will blink 5 times.

C. STEP 3

1. Remove outer nozzle and insert syrup separator (Lancer PN 82-3964/01). This is important to do

during ow rate check so you can determine if

the separator has been properly installed.

NOTE: Water will leak through to the syrup chamber if not properly installed.

2. Place a ratio cup under the nozzle and press a brand button. The brand’s water module will open and pour for 4 seconds.

NOTE: Only water will pour during the ow rate check.

3. Check for 15 oz of water in the ratio cup. If

above or below 15 oz, adjust the water

Page 17

2.8 RATIO PROCESS

A. STEP 1: Remove outer nozzle and insert MVU separator if not done on previous step. B. STEP 2: Prime separator by running the valve. C. STEP 3: Press and ll the ratio cup to the appropriate levels. D. STEP 4: Check/adjust ratio on each brand. Use ow controls to adjust syrup.

2.9 PORTION CONTROL PROGRAMMING (MVU) (NO TOP-OFF) A. STEP 1

1. Press the S and XL at the same time for ve seconds to enter the portion setting mode.

2. The Pour/Cancel light will illuminate and the shot light will blink two times.

B. STEP 2

Press the Brand button. The selected brand’s LED will illuminate.

Multiple brands can be programmed at the same time to pour the same amounts for each size

during this step. Do this by selecting several brand buttons; however, the rst button selected will illuminate and only its beverage will pour. The other brands selected will ash slowly.

If multi-brand programming, do not set carbonated drinks and non-carbonated drinks at the

same time because carbonated drinks will foam.

NOTE: The LED will blink twice and turn off if the brand has been programmed as a avor shot

instead of a drink. You will need to reprogram the brand as a drink prior to setting the portion.

Page 18

2.9 PORTION CONTROL PROGRAMMING (MVU)

(NO TOP-OFF) (CONTINUED) C. STEP 3

1. Fill cup 1/2 full with ice and place it under the nozzle, push and hold a drink “size” button until the cup is full.

2. Once the pour is completed, the LED will blink slowly to indicate that a new pour duration has been programmed for that key.

D. STEP 4 Repeat this step for each of the other size cups. E. STEP 5

1. Select other brands and repeat these steps for each of them.

2. Press the “Pour/Cancel” button to save programming.

NOTE: The program will save automatically in 60 seconds if no additional changes are made in

that time frame; however, you can exit any time within the 60 second window by pressing Pour/ Cancel. The changes you’ve made will be saved.

Page 19

2.10 PORTION CONTROL PROGRAMMING WITH TOP-OFF (MVU) A. STEP 1

1. Press the S, L, and Pour/Cancel buttons at the same time for two seconds to enter portion setting mode.

2. The Pour/Cancel light will illuminate and the shot light will blink three times.

B. STEP 2

1. Press the brand button.

2. The selected brand’s LED will illuminate.

3. Multiple brands can be programmed at the same time to pour the same amounts for each

size during this step. Do this by selecting several brand buttons; however, the rst button selected will illuminate and only its beverage will pour. The other brands selected will ash

slowly.

4. If multi-brand programming, do not set carbonated drinks and non-carbonated drinks at the same time because carbonated drinks tend to pour faster.

C. STEP 3

Fill cup 1/2 full with ice.

D. STEP 4

1. Place cup under the nozzle, push and hold a

drink “size” button until the cup is full.

2. Once the pour is completed, the LED will

blink fast to indicate Settle Time programming mode.

3. If the duration is more than 40 seconds, the

dispense function is stopped and the portion

E. STEP 5

After beverage settles, press the Size button again

to top off the drink. If the settle time is more than

fteen seconds, the auto top-off times are cleared

for all selected avors.

F. STEP 6

Repeat steps 2-5 for additional brands and cup

sizes.

G. STEP 7

1. Press Pour/Cancel button to save the portions

and exit programming mode.

2. If no button is pressed in 60 seconds, the

system will exit program mode and save the current programming.

3. The Pour/Cancel will blink until the program

is saved.

Page 20

2.11 SHOT SIZE PROGRAMMING

Flavor shot portions can be adjusted using the MVU touchpad and a graduated cylinder. To adjust

avor shots:

A. STEP 1

1. While in Portion Control Programming, press the Shot button.

2. Pressing the Shot button again will exit Shot Size Programming.

B. STEP 2

Press a “Brand” button. The brand button will illuminate. NOTE: If brand is not enabled for shot mode, the LED light on that brand will blink twice and

turn off.

C. STEP 3

1. Place a graduated cylinder under the nozzle.

2. Press and hold the XL portion button until the portion size is achieved. Target is 30 ml (1 0z) of syrup for an XL portion for most customers.

3. The XLRG LED will blink slowly to indicate that a new shot duration has been programmed.

NOTE: The other size buttons are proportioned

automatically based on the amount poured in XL mode:

Small = 25% of XL portion Medium = 50% of XL portion Large = 75% of XL portion D. STEP 4 Repeat steps 2 and 3 for each of the other brands.

E. STEP 5

Press Pour/Cancel to save the settings. NOTE: The Program will save automatically in 60

seconds if no additional changes are made in that time frame; however, you can exit any time within the 60 seconds window by pressing Pour/Cancel. The changes you’ve made will be saved.

Page 21

2.12 DISPENSER OPERATION CREW SERVE BEVERAGE DISPENSING FLAVOR SHOT DISPENSING - PORTION CONTROL

A. STEP 1 Place cup under MVU nozzle. B. STEP 2 Press the “Shot” button. The “Shot” LCD will stay

illuminated (active) for 10 seconds.

C. STEP 3 Select Brand Button. Brand will stay illuminated

for up to ten seconds. Touch brand again to

deactivate. D. STEP 4

1. Select portion control size button to begin dispensing avor shot.

2. Press “Pour/Cancel” to stop dispense mode.

BEVERAGE DISPENSING - PORTION CONTROL

A. STEP 1 Press the brand button. Button stays active for 10

seconds or until another brand is pressed.

B. STEP 2

1. Press a portion control size button. Beverage will pour.

2. Press the Pour/Cancel to stop pour prior to

complete dispense.

BEVERAGES - MANUAL DISPENSE A. STEP 1 Press the brand button. Button stays active for ten

seconds or until another brand is pressed.

B. STEP 2

1. Press and hold the pour/cancel button. The

beverage continues to pour until the button is

released.

2. The selection will stay in memory for ten

seconds.

3. The valve can pour for a maximum of thirty

seconds.

2.13 FINAL ASSEMBLY

A. Reinstall the front cover plate. B. Reinstall drip tray, splash plate and cup rest. System is ready for operation.

Page 22

3. RECOMMENDED SERVICE AND MAINTENANCE

3.1 SCHEDULED

Daily – Section 3.4 Monthly – Section 3.5 . Periodic Sanitizing - Sections 3.2 and 3.3 As Needed - Keep exterior surfaces of dispenser (including drip tray and cup rest) clean with a

damp cloth.

3.2 CLEANING AND SANITIZING SYSTEMS

A. General Information Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized

according to NSF guidelines. The operator of the equipment must provide continuous maintenance as required by this manual and state and local health department guidelines to

maintain proper operation and sanitization.

NOTE: The cleaning and sanitizing procedures below pertain to the Lancer equipment

identied by this manual. If other equipment is being cleaned, follow the guidelines established

for that equipment.

Cleaning and sanitizing should be accomplished only by trained personnel. Use sanitary gloves

during cleaning and sanitizing operations. Observe all safety precautions. Follow instruction

warnings on the cleaning product.

CAUTION TO AVOID CONTAMINATION, DO NOT DISCONNECT WATER LINES WHEN CLEANING AND

SANITIZING SYRUP LINES.

PRECAUCIÓN PARA EVITAR LA CONTAMINACIÓN, NO DESCONECTE LAS LÍNEAS DE AGUA AL LIMPIAR Y

DESINFECTAR LÍNEAS DE JARABE.

ATTENTION POUR ÉVITER TOUTE CONTAMINATION, NE PAS DÉCONNECTER LES CONDUITES D’EAU LORS

DU NETTOYAGE ET L’ASSAINISSEMENT DES CHAÎNES DE SIROP.

B. Recommended Cleaning Solution

Cleaning solutions (for example, Ivory Liquid, Calgon, etc.) mixed with clean, potable water at a

temperature of 90 to 110 degrees Fahrenheit should be used to clean equipment. The mixture ratio, using Ivory Liquid, is one ounce of cleanser to two gallons of water. A minimum of four gallons of cleaning mixture should be prepared.

NOTE: Extended lengths of product lines may require that an additional volume of solution be

prepared.

Any equivalent cleanser may be used as long as it provides a caustic-based, non-perfumed,

easily-rinsed mixture containing at least two percent sodium hydroxide (NaOH).

C. Recommended Sanitizing Solution Sanitizing solutions should be prepared according to the manufacturer’s written

recommendations and safety guidelines. Follow manufacturer’s requirements so that the solution provides 200 parts per million (PPM) chlorine at a temperature of 90 degrees F to 120

degrees F. Prepare a minimum of four gallons of sanitizing solution.

NOTE: Extended lengths of product lines may require that an additional volume of solution be

prepared.

Any sanitizing solution may be used as long as it is prepared according to the manufacturer’s

written recommendations and safety guidelines, and provides 200 parts per million (PPM)

chlorine.

Page 23

3.3 CLEANING AND SANITIZING BAG-IN-BOX (BIB) SYSTEMS

A. Disconnect syrup quick disconnect coupling from syrup packages and connect coupling to a

bag valve removed from an empty Bag-in-Box package.

B. Place end of syrup inlet line, with bag valve attached, in a clean container lled with clean,

potable, roomtemperature water.

C. Place waste container under applicable dispensing valve. Activate valve until water is

dispensed. Flush and rinse line and ttings for a minimum of 60 seconds to remove all traces of

residual product.

NOTE: Extended lengths of product lines may require additional time for ushing and rinsing lines.

D. Prepare cleaning solution as described in Section 3.2 above. Place end of syrup inlet line in

container lled with cleaning solution.

E. Place waste container under applicable dispensing valve. Activate valve and draw cleaning

solution through lines for a minimum of sixty seconds. This will ensure line is ushed and lled

with cleaning solution. Allow line to stand for at least thirty minutes.

F. Place end of syrup inlet line in a clean container lled with clean, potable water at a

temperature of 90 to 110 degrees F.

G. Place waste container under applicable dispensing valve. Activate valve to ush and rinse line

and ttings for a minimum of sixty seconds to remove all traces of cleaning solution. Continue

rinsing until testing with phenolpthalein shows that the rinse water is free of residual detergent.

H. Prepare sanitizing solution as described in Section 3.2 above. Place end of syrup inlet line in

container lled with sanitizing solution which has been prepared.

I. Activate valve and draw sanitizing solution through line for a minimum of sixty seconds. This

will ensure line is ushed and lled with sanitizing solution. Allow line to stand for at least

fteen minutes.

J. Remove bag valve from quick disconnect coupling and reconnect syrup inlet line to syrup package. Ready unit for operation.

CAUTION FOLLOWING SANITIZATION, RINSE WITH END-USE PRODUCT UNTIL THERE IS NO AFTERTASTE. DO

NOT USE A FRESH WATER RINSE. THIS IS A NSF REQUIREMENT. RESIDUAL SANITIZING SOLUTION LEFT IN THE SYSTEM CREATES A HEALTH HAZARD.

PRECAUCIÓN DESPUÉS DE LA ESTERILIZACIÓN, ENJUAGUE CON EL PRODUCTO FINAL HASTA QUE

ELIMINAR EL SABOR QUE QUEDA. NO ENJUAGUE CON AGUA FRESCA. ÉSTA ES UNA EXIGENCIA DE NSF. SI

K. Draw drinks and rell lines with end product to ush sanitizing solution from the dispenser.

NOTE: A fresh water rinse cannot follow sanitization of equipment. Purge only with the end use

L. Test dispenser in the normal manner for proper operation. Taste dispensed product to ensure

M. Repeat cleaning, rinsing, and sanitizing procedures for each valve circuit.

3.4 DAILY CLEANING - VALVES

Valves may be cleaned and sanitized (see preparation in Section 3.2) in the same manner. A. Remove cover and disconnect power so the valve will not be activated during the cleaning

procedure. Remove nozzle and diffuser. Wash these parts in cleaning solution, then immerse

B. Visually inspect around nozzle area for syrup residue. This area may be cleaned with warm

C. Wearing sanitary gloves, remove, drain and air dry the nozzle and diffuser. D. Wearing sanitary gloves, replace diffuser, twist nozzle in place. E. Connect power and replace cover. Valve is ready for operation.

QUEDA SOLUCIÓN DE ESTERILIZACIÓN EN EL SISTEMA, GENERA UN PELIGRO PARA LA SALUD.

ATTENTION DÉFENSE DE RINCER L’OUTIL À L’EAU FRAICHE IMMÉDIATEMENT APRÈS UN TRAITEMENT

SEPTIQUE.EN CAS DE APRÈS-GOÛT, NE PURGER AVEC LE PRODUIT FINAL UNE EXIGENCE NSF.

product. This is an NSF requirement.

there is no offtaste. If off-taste is found, ush syrup system again.

them in a bath of sanitizing solution for 15 minutes.

water and cloth or with the nozzle brush supplied. Wipe off dispensing lever.

Page 24

3.5 MONTHLY CLEANING - ICE BIN COMPARTMENT ON ALL ICE CHESTS

A. Clean and sanitize the ice bin compartment of the dispenser thoroughly at least once every

month. Use the following procedure: B. Prepare cleaning solution and sanitizing solution described in Section 3.2. C. Using the cleaning solution and a clean soft cloth, wash down the sides of the ice bin and the

surface of the aluminum casting. D. Using clean, potable water, thoroughly rinse away the cleaning solution from the sides and surface of the casting. E. Using plastic sanitary gloves, soak a white cotton gauze cleaning rag in the sanitizing solution

and wipe all surfaces in the ice compartment. NOTE: A fresh water rinse cannot follow sanitization of equipment. Purge only with the end-use

product. This is an NSF requirement.

F. Sanitizing of the ice compartment is complete. Rell with ice.

4. TROUBLESHOOTING

TROUBLE CAUSE REMEDY

4.1 No carbonation. A. Carbonator motor not running.

A. Check power supply to see if plugged in. Check if LED light is blinking. If so, reset by unplugging and re-plugging power supply.

B. Absence of CO2 gas.

C. Gas only from valves.

D. Carbonator tank air bound.

E. CO2 gas pressure below 75 PSI.

F. Carbonator motor running continuously.

G. Water pump not moving water.

H. No ice on cold plate.

4.2 Noisy carbonator pump. A. Insufcient water supply or water leak allowing air to be pulled into pump.

B. Replace with full tank of CO2 gas.

C. Check for power failure. Check fuses. Clean strainer on pump.

D. Relieve gas pressure in tank by

ipping up relief valve until water spurts

out.

E. Reset high pressure CO2 gas regulator to 75 PSI. Change CO2 tank if required.

F. Inspect check valve for blockage. Check carbonator control. Check

carbonator pump for efciency.

G. Replace water pump if necessary.

H. Fill bin with ice.

A. Provide adequate water supply. Ensure strainer is clean.

B. Loose pump coupling.

4.3 Valves inoperable. A. Loss of power.

B. Faulty bin switch.

B. Tighten set screw on pump coupling.

A. Check power supply to see if plugged in. Check transformer circuit breaker. Check main power circuit breaker. Check keylock switch on side of tower to ensure it is in the “ON” position.

B. Ensure proper connection.

Page 25

TROUBLE CAUSE REMEDY

4.4 Pump deck LED blinking 4 blinks per

second.

A. No water to pump. A. Ensure water supply is on, carbonator

pump motor is connected, and probe is not damaged. Reset by unplugging and re-plugging power supply.

4.5 Pump deck LED blinking 1 blink per

second.

5. DISPENSER DISPOSAL To prevent possible harm to the environment from improper disposal, recycle the unit

by locating an authorized recycler or contact the retailer where the product was pur chased. Comply with local regulations regarding disposal of the refrigerant and

insulation.

A. Short in probe. B. Short in harness. C. Crossed wires in harness or probe plug.

A. Replace probe. B. Replace harness. C. Correct wiring (see CCNA Bulletin Serv 256).

Page 26

6. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS

6.1 ICD SERIES 23308 FREESTANDING

Page 27

6.1 ICD SERIES 23308 FREESTANDING (CONTINUED) Item Part No. Description

1 30-10260 Panel, Back, F/S, Sonic, 30x23 2 05-2455 Handle, Flush Pull, Snap Fit 3 50-0503 Isolator Pad, Panel, F/S, 3023 4 30-10299 Panel, Front, 3023FS 5 52-3075 Probe Assy, 2.5 Cast in Carb, KO

6 81-0663 Leg, 4Pcs, Adjst, 6” Tall, SS-Foot

7 82-3644 Pwr Supply, Dual, 120-24V, 155VA 8 04-0558 Screw, 10-32 x .375 LG, PHP, Roloc 9 30-10227 Brkt, Elect Hsg, Pwr Sply, Sonic 10 15-0200 Edge Guard, Vinyl, Spl, PL, IC 11 06-3142 Decal, “DO NOT DRILL” 12 12-0097 Switch, Key Lock, Maintain, Spade 13 82-4016 Kit, Dbl Bin Lid Switch, Cld Crb 14 23-0862 Drain Assy, Wire, IC 15 04-0148 Screw, 10-32 x .250, THD, SL, MS, SS 16 51-6280 Weldment Assy, Front Cover, MVU 17 05-2467 Coupler, Drip Tray Drain, IC 18 05-2728 Drip Tray, Sonic, 30”, CIC 19 23-1001/01 Cup Rest, Wire, 3023 20 30-5926 Splash Plate, 3023 21 30-10302 Lid, Sliding, 30x23, Cld Crb 22 19-0353/02 LEV, 4.5 PC 23 23-1483 Tower Assy, Lft, Sonic, 30x23 24 82-3981-1 Twr Assy, Ctr Module, Variety Sta 25 82-3981 Twr Assy, Ctr Module, Variety Sta 26 82-3981-2 Twr Assy, Ctr Module, Variety Sta 27 23-1482 Tower Assy, Rgt, Sonic, 30x23 28 30-10384 Cap, Tower, 30x23, Sonic 29 07-0360 Plug, Hole, 7/8” Dia, SS 30 51-6284 Tower Assy, 2-PC, Sonic, 30x23 31 04-1537 Scr, 1/4-20x.500, HH, H/W, MS, SS, P 32 30-9971 Cover, Probe, Front Wrapper 33 04-0236 Scr, 10-24x.375, PHD, PH, MS, SS 34 54-0066 Relief Valve Assy, Plastic 35 04-1566 Scr, 8-18x3/8, PHD, PH, AB

36 42-0142 Cong Assy, FMD, 2A/4C, MVU

37 52-3218 Harness, Extension, 75ft, Probe

Page 28

6.2 ICD SERIES 23308 FREESTANDING TOWER ASSEMBLY

PW C

FRONT

PLUMBING DIAGRAM

WATER

A A A A

B B B B

C C C C

D D D D

DETAIL A

HARNESS CONNECTIONS

E E E E

F F F F

1 2

MOVE #2 SWITCH

TO THE ON POSITION

J11

SHOWN AS REFERENCE ONLY

USE TIE WRAPS

TO TIE DOWN

INSULATION

ONTO TUBES

Page 29

6.2 ICD SERIES 23308 FREESTANDING TOWER ASSEMBLY (CONTINUED) Item Part No. Description

1 02-0089 O-Ring, 2-012, 97-0999 2 05-2775 Retainer, Slnd Outlet Frg, M 3 04-0236 Scr, 10-24x.375, PHD, PH, MS, S 4 04-0267/02 Scr, 8-16x.5, PLSTI, HHSW/W, S 5 04-1574 Scr, 8-32x1.25, PH, PH/SL, RL 6 04-0470 Scr, 6-19x.500, PHD, PH/SL, PL 7 04-0481 Scr, 8-32x1.125, PH, PH/SL, RL 8 05-2682 Bracket, Cover Mount, MVU 9 05-2687/01 Plate, Nozzle, MVU 10 05-2751 Retainer, Water Outlet, MVU 11 06-0111 Label, Soda Soda 12 06-0112 Label, Water Water 13 06-3077 Overlay, Button Board, MVU 14 06-3127 Label, “A A A A” 15 06-3128 Label, “B B B B” 16 06-3129 Label, “C C C C” 17 06-3130 Label, “D D D D” 18 06-3131 Label, “E E E E” 19 06-3132 Label, “F F F F” 20 17-0622-2 Body Assy, Shutoff, 2-Pack 21 19-0470 Vlv Assy, 2-Pack, SY/SY 4.5

- 17-0624-1 Body Assy, Flow Control, 4.5 Syrup

- 17-0645 Body Assy, Solenoid, 2-Pack, 4.5 22 19-0463 Vlv Assy, CVM, Water 4.5 23 30-10272 Structure, Tower, MVU, Sonic 24 82-4014 Uptube Assy, Insulated, MVU 25 49-0325 Nozzle, Subassy, Sonic, MVU 26 52-3160 Panel Assy, ID, MVU 27 52-3169 HRNS Assy, Solenoid, MVU/BUN 28 54-0464 Cover Assy, MVU 29 64-5011/02 PCB Assy, Controller, MVU 30 50-0506 Foam, Insul, Outlt Fitting 31 50-0507 Foam, Insul, FC, Sonic 32 50-0508 Foam, Insul, Side Tube 33 50-0509 Foam, Insul, Nozzle, Sonic 34 11-0190 Tie, Wire, WIT-60R 35 52-3208 Harness, MVU/Sense Wire 36 52-3211 Harness, Sold Out Switch

Page 30

6.3 NOZZLE SUB-ASSEMBLY Item Part No. Description

1 01-0012 Adaptor, 1/4 Barb x Dole 2 02-0005 O-Ring, 2-010, 97-0999 3 07-0446 CLMP, STPLS, OETKR16700988, 13/32 4 07-0433 CLP, STPLS, OTKR, 16700993, 1/2 5 08-0523/01 MVU, TUBE, FORMED 6 08-0029 TUBING, INNERBRD, .250ID x .4 7 54-0481 Nozzle, Hybrid Multi Flavor 8 05-2766 Lock, Hose, HMFN 9 54-0473 Outlet Assy, Water, MVU 4.5 10 02-0089 O-Ring, 2-012, 97-0999

6.4 NOZZLE, HYBRID MULTI-FLAVOR

Item Part No. Description

1 54-0480 Injector Assy, Syrup, HFMN, 4

A 02-0005 O-Ring

B 05-2747 Body Injector C 05-2696 Injector Cap

2 05-2746/01 Nozzle, Body, Inner, HMFN 3 05-2745 Nozzle, Body, Main, HMFN 4 04-0269 Scr, 8-16x.375, PHD, PH/SL, PL 5 02-0232 O-Ring, 2-030, 97-0999 6 03-0449 Plate, Nozzle, Locking, HMFN 7 05-2693 Cap, Inlet, Water HMFN 8 05-2699 Outer Nozzle, Overmold, HMFN

Page 31

6.5 VALVE ASSEMBLY 2-PACK, MVU

Item Part No. Description

1 17-0624-1 Body Assy, FC, 4.5, Syrup 2 17-0645 Body Assy, Solenoid, 2-Pack, 4.5

6.6 BODY FLOW CONTROL 2-PACK, MVU

Item Part No. Description

1 05-2671 Body, Flow Control, 2-Pack 2 03-0088/02 Retainer, Flow Control

3 82-0527/01 Plug Adjustment Assy, Syrup, Wht

4 81-0382 Sleeve, Syrup/Soda, 4.5 oz, Valve 5 81-0383 Piston, Syrup, 4.5 oz, Valve 6 02-0132 O-Ring, 2-113, 97-0999 7 03-0169 Spring, Syrup Flow Control, LEV 8 04-0267/02 Scr, 8-16x.5, PLSTI, HHSW/W, SS 9 06-2519-29 Label, Barcode, 2-PK S/S, 4.5

Page 32

6.7 BODY ASSEMBLY SOLENOID 2-PACK, MVU

FRONT VIEW

(RETAINER PLATES AND

SCREWS REMOVED)

Page 33

6.7 BODY ASSEMBLY SOLENOID 2-PACK, MVU (CONTINUED) Item Part No. Description

1 05-2670 Body, Solenoid, 2-Pack 2 02-0005 O-Ring, 2-010, 97-0999 3 05-2732 Seat, MVU 4 04-0060/01 Washer, Solenoid, VV 5 03-0180/02 Spring, Core, VV 6 23-1488 Core Assy, Molded Seal, VV 7 12-0364/04-01 Coil Assy, LFCV 8 02-0538 O-Ring, 5-212, 97-0999 9 10-0430/05 Plug Nut, Solenoid, LFCV, 430C 10 81-0515/01 Bonnet Subassy, SOL, LFCV 11 02-0109 O-Ring, 2-114, 97-0999 12 30-7843/02 Rtnr, Sol, Flow Cont, VLV Assy 13 04-0270 Scr, 6-19x.910, PHD, PH/SL, PLT 14 10-0848 Ftg, Couple, .5 Dole x .5 Dole 15 02-0003 O-Ring, 2-011, 97-0999 16 06-2519-09 Label, Kit Label, Generic 17 30-10364 Brkt, Sol, Flow Cont, Vlv Assy

Page 34

6.8 CVM WATER VALVE ASSEMBLY 4.5

Item Part No. Description

1 02-0109 O-RING, 2-114,97-0999 2 82-0528 PLUG ADJUST ASSY, WHITE/GREEN 3 02-0132 O-RING, 2-113, 97-0999 4 02-0005 O-RING, 2-010, 97-0999 5 02-0538 O-RING, 5-212, 97-0999 6 03-0088/02 RETAINER, FLOW CONTROL 7 03-0171 SPRING, SODA FLOW CONT, LEV 8 03-0180/02 SPRING, CORE, VV 9 03-0450 RETAINER, SOLENOID, CVM 10 04-0267/02 SCR, 8-16X.5, PLSTI, HHSW/W, S 11 04-0600/01 WASHER, SOLENOID, VV 12 05-2732 SEAT, MVU 13 06-2519-26 LABEL, BARCODE, CVM WATER, 4.5 14 10-0430/05 PLUG NUT, SOLENOID, LFCV, 430 15 12-0364/04-01 COIL ASSY, LFCV 16 23-1442 CORE ASSY, MOLDED SEAL 17 54-0467 VALVE BODY SONIC WELD ASSY 18 81-0384 PISTON, WATER, 4.5OZ, VALVE 19 81-0382 SLEEVE, SYRUP/SODA, 4.5 OZ, VA 20 81-0515/01 BONNET SUBASSY, SOL, LFCV

Page 35

6.9 WIRING DIAGRAM

Item Part No. Description

1 52-0931/01 Harness Assy, SOS, Main 2 52-3210 Harness, Main, Right Side, MVU 3 52-3205 Harness, Main, Left Side, MVU 4 52-3207 Harness, Wire Assy, Jumper 5 52-3206 Harness Assy, Keyswitch 6 52-3211 Harness Assy, SOS, Connection 7 52-3208 Harness Assy, MVU/Sense Wire

Page 36

6.10 MVU

Page 37

6.11 MVU CONTROL BOARD

Page 38

6.12 POWER SUPPLY

Page 39

6.12 POWER SUPPLY (CONTINUED) Item Part No. Description

1 30-10225/01 Base, Elect Hsg, Power Supply 2 30-10226 Cover, Elect Hsg, Power Supply 3 52-3201 Outlet Assy, AC, Power Supply 4 52-3202/01 Harn, 24V Out, 115V In 5 52-3203 LED Assy, Power Indicator 6 52-3204 Lead, Black, Circuit Breaker 7 25-0094 Transformer, Toroidal, 115VA, 22VAC 8 04-1412/01 Scr, 1/4-20 x 2.00, HXHD 9 04-0033/01 Washer, Flat, 1/4 10 04-0032/01 Nut, Nylock, 1/4-20 12 04-0292 Scr, 6-32 x .438, PH, PH 13 04-0297 Nut, Hex, 8-32, KEPS 14 04-0558 Scr, 10-32 x .375, PH, PH 15 12-0419 Breaker, Circuit, 3.5A 16 12-0541 Terminal Block 18 13-0008 Strain Relief 19 52-3290 Pwr Cord Assy, Power Supply 27 06-3060 Label, Wiring Diagram, Power Supply 28 52-3239 Harness, 24V Out 29 13-0213 Strain Relief

Page 40

Lancer Corp. 800-729-1500

Technical Support/Warranty: 800-729-1550

custserv@lancercorp.com

lancercorp.com