Lancer 2323 SABRE Operators Manual

LANCER DISPENSING TOWERS

7” SINGLE VALVE 7” TWO VALVE

Operation Manual

PN: 28-0092/01

18” FIVE VALVE 23” SIX VALVE

Tower 300
1523 GALAHAD II ISLAND TOWER
2323 GALAHAD TOWER
2323 SABRE ISLAND TOWER

306

“Lancer” is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.

Lancer Corp.

6655 Lancer Blvd.

San Antonio, Texas 78219

800-729-1500

Technical Support/Warranty: 800-729-1550

[e-mail]

lancercorp.com

Manual PN: 28-0092/01

DECEMBER 1996

FOR QUALIFIED INSTALLER ONLY

ABOUT THIS MANUAL

This booklet is an integral and essential part of the product and should be handed over to the operator after the
installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and
warnings contained herein as they are intended to provide the user with essential information for the continued safe
use and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and
site location of the unit.

The installation and relocation, if necessary, of this product must be carried out by qualied personnel with up-to-date

safety and hygiene knowledge and practical experience, in accordance with current regulations.

TABLE OF CONTENTS

SPECIFICATIONS............................................................................................................................3-6

PRE-INTALLATION CHECKLIST........................................................................................................7

WARNINGS/CAUTIONS.................................................................................................................8-11

1. INSTALLATION...........................................................................................................................12

1.1 RECIEVING.........................................................................................................................12

1.2 UNPACKING........................................................................................................................12

1.3 SELECTING A COUNTER LOCATION...............................................................................12

1.4 WATER SUPPLY.................................................................................................................12

1.5 ELECTRICAL SUPPLY........................................................................................................13

1.6 SYRUP CONTAINERS........................................................................................................13

1.7 INSTALLATION OF UNIT....................................................................................................13

1.8 CONNECTION OF THE UNIT.......................................................................................13-14

1.9 START UP...........................................................................................................................14

1.10 ADJUSTING WATER FLOW (LEV®)..................................................................................15

1.11 ADJUSTING WATER TO SYRUP RATIO (BRIX)...............................................................15

1.12 REPLENISHING SYRUP SUPPLY (5 GALLON TANKS)...................................................15

2. RECOMMENDED SERVICE AND MAINTENANCE...................................................................16

2.1 SCHEDULED......................................................................................................................16

2.2 CLEANING AND SANITIZING SYSTEMS..........................................................................16

2.3 CLEANING AND SANITIZING FIGAL SYSTEMS..........................................................16-18

2.4 CLEANING AND SANITIZING BAG-IN-BOX (BIB) SYSTEMS...........................................18

2.5 VALVES...............................................................................................................................19

3. TROUBLESHOOTING.................................................................................................................19

3.1 NO CARBONATION............................................................................................................19

3.2 NOISY CARBONATOR PUMP............................................................................................19

3.3 OFF TASTE IN SODA.........................................................................................................19

3.4 VALVES INOPERABLE.......................................................................................................19

4. DISPENSER DISPOSAL.............................................................................................................19

5. ILLUSTRATIONS AND PARTS LISTINGS.................................................................................20

5.1 1523 GALAHAD II ISLAND TOWER...................................................................................20

5.2 2323 GALAHAD TOWER....................................................................................................21

5.3 2323 SABRE ISLAND TOWER...........................................................................................22

2

TOWER 300 (7” SINGLE VALVE) SPECIFICATIONS

16.5”

419 mm

9.75”

248 mm

2.5”

64 mm

DIMENSIONS
Width: 7.5 inches (191 mm)
Depth: 9.25 inches (235 mm)
Height: 16.5 inches (419 mm)

ELECTRICAL

24 VAC/ 60 Hz

7.5 ”

191 mm

FITTINGS
Plain water inlet: 3/8” barb
Brand syrup inlets: 1/4” male

are (MF)

WEIGHT
Shipping: 15 lbs (7 kg)

9.25”

235 mm

PLAIN WATER SUPPLY

Min owing pressure:
20 PSI (0.138 MPA)

Max owing pressure:

50 PSI (0.345 MPA)

CARBON DIOXIDE (CO2)
Min pressure:

90 PSIG (0.621 MPA)
Max pressure:
110 PSIG (0.758 MPA)

This unit emits a sound pressure level below 70 dB

3

TOWER 300 (7” TWO VALVE) SPECIFICATIONS

419 mm

9.75”

248 mm

16.5”

2.5”

64 mm

DIMENSIONS
Width: 7.5 inches (191 mm)
Depth: 9.25 inches (235 mm)
Height: 16.5 inches (419 mm)

ELECTRICAL

24 VAC/ 60 Hz

7.5”

191 mm

FITTINGS
Plain water inlet: 3/8” barb
Brand syrup inlets: 1/4” male

are (MF)

WEIGHT
Shipping: 15 lbs (7 kg)

9.25”

235 mm

PLAIN WATER SUPPLY

Min owing pressure:
20 PSI (0.138 MPA)

Max owing pressure:

50 PSI (0.345 MPA)

CARBON DIOXIDE (CO2)
Min pressure:

90 PSIG (0.621 MPA)
Max pressure:
110 PSIG (0.758 MPA)

This unit emits a sound pressure level below 70 dB

4

TOWER 300 (18” FIVE VALVE) SPECIFICATIONS

9.75”

248 mm

18 .5”

470 mm

16”

406 mm

2.25”

57 mm

DIMENSIONS
Width: 18.5 inches (470 mm)
Depth: 10.5 inches (267 mm)
Height: 16 inches (406 mm)

ELECTRICAL

24 VAC/ 60 Hz

FITTINGS
Plain water inlet: 3/8” barb
Brand syrup inlets: 1/4” male

are (MF)

WEIGHT
Shipping: 37 lbs (17 kg)

10.5”

267 mm

PLAIN WATER SUPPLY

Min owing pressure:
20 PSI (0.138 MPA)

Max owing pressure:

50 PSI (0.345 MPA)

CARBON DIOXIDE (CO2)
Min pressure:

90 PSIG (0.621 MPA)
Max pressure:
110 PSIG (0.758 MPA)

This unit emits a sound pressure level below 70 dB

5

9.75”

248 mm

TOWER 300 (23” SIX VALVE) SPECIFICATIONS

23 .5”

597 mm

16”

406 mm

2.25”

57 mm

DIMENSIONS
Width: 23.5 inches (597 mm)
Depth: 13.75 inches (349 mm)
Height: 16 inches (406 mm)

ELECTRICAL

24 VAC/ 60 Hz

FITTINGS
Plain water inlet: 3/8” barb
Brand syrup inlets: 1/4” male

are (MF)

WEIGHT
Shipping: 42 lbs (19.05 kg)

13.75”

349 mm

PLAIN WATER SUPPLY

Min owing pressure:
20 PSI (0.138 MPA)

Max owing pressure:

50 PSI (0.345 MPA)

CARBON DIOXIDE (CO2)
Min pressure:

90 PSIG (0.621 MPA)
Max pressure:
110 PSIG (0.758 MPA)

This unit emits a sound pressure level below 70 dB

6

PRE-INSTALLATION CHECKLIST

BEFORE GETTING STARTED

Each unit is tested under operating conditions and is thoroughly inspected before
shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon
receiving the unit, carefully inspect the carton for visible damage. If damage exists, have

the carrier note the damage on the freight bill and le a claim with carrier. Responsibility for

damage to the dispenser lies with the carrier.

TOOLS & ACCESSORIES

 CO2 Regulator Set  Beverage Tubing

 CO2 Supply  Water Booster (if necessary)

 Remote System  Oetiker Clamps/Fittings

 Wrenches  Slotted Screwdriver

 Tubing Cutters  Drill

BIB SYSTEM

 BIB Rack  BIB Regulator Set

 BIB Connectors - verify correct amount for syrup lineup

 BIB Syrup Boxes  Remote Cooling/Carbonation System

CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL

 Water supply lines  Is the countertop at least 1 inch thick?

 Grounded electrical outlet.  Drain

 Is there enough space to install the dispenserand the junction box?

7

! !

WARNING/ADVERTENCIA/AVERTISSEMENT

! The dispenser is for indoor use only. This unit is not a toy. Children should not be supervised not to play with

appliance. It should not be used by children or inrm persons without supervision. This appliance is not intended

for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience
and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety. Cleaning and user maintenance shall not be performed by children without supervision.
This unit is not designed to dispense dairy products. The min/max ambient operating temperature for the dispenser is
40°F to 90°F (4°C to 32°C). Do not operate unit below minimum ambient operation conditions. Should freezing occur,
cease operation of the unit and contact authorized service technician. Service, cleaning and sanitizing should be ac­complished only by trained personnel. Applicable safety precautions must be observed. Instruction w!arnings on the
product being used must be followed.

! El dispensador sólo debe usarse en interiores. Esta unidad no es un juguete. Los niños deben ser supervisados

para no jugar con aparato. No la deben usar niños ni personas discapacitadas sin supervisión. Esta unidad no está
destinada al uso por parte de personas (incluso niños) con capacidad física, sensorial o mental reducida, o sin expe­riencia y conocimientos sucientes, a menos que una persona responsable de su seguridad les haya dado super­visión o capacitación en el uso de la unidad. Limpieza y mantenimiento de usuario no deberá ser realizada por los
niños sin supervisión. Esta unidad no ha sido diseñada para suministrar productos lácteos. La temperatura ambiente
operativa mínima / máxima para el dispensador es de 40°F a 90°F (4°C a 32°C). No opere la unidad debajo de las
condiciones de funcionamiento ambientales mínimos. En caso de congelación se produce, cesar la operación de la

unidad y el contacto técnico de servicio autorizado. Servicio de limpieza y desinfección deben llevarse a cabo sola­mente por personal capacitado. Es necesario tomar medidas de seguridad aplicables. Advertencias de las instruccio­nes sobre el producto utilizado se deben seguir.

! Le distributeur est destiné à un usage à l’intérieur seulement. Cet appareil n’est pas un jouet. Les enfants doivent

être surveillés an de ne pas jouer avec l’appareil. Il ne devrait pas être utilisé par des enfants ou des personnes
inrmes sans surveillance. Cet appareil n’est pas destiné à un usage par des personnes (y compris les enfants)

ayant des capacités physiques, sensorielles ou mentales réduites, ou manquant d’expérience et de connaissances,

à moins qu’elles obtiennent de la surveillance ou des instructions au sujet de l’utilisation de l’appareil de la part d’une

personne chargée de leur sécurité. Nettoyage et entretien de l’utilisateur ne doivent pas être effectués par des en­fants sans surveillance. Cet appareil n’est pas conçu pour distribuer des produits laitiers. La température de service
ambiante minimum/maximum pour le distributeur est de 40°F à 90°F (4°C à 32°C). Ne pas utiliser l’appareil dans des
conditions de performance environnementale minimale. En cas de gel, cesser l’exploitation de l’unité et contactez un

technicien agréé. Nettoyage et désinfection doivent être effectuées uniquement par du personnel qualié. Vous devez

prendre des mesures de sécurité. Avertissements instructions sur le produit utilisé doivent être respectées.

8

!

This unit has been factory sanitized per Lancer specications.

Listed below are six critical elements which will aid in a successful installation.

1. Fill water bath until water overows from tank overow tube.

2. The carbonator pump motor must be disconnected from the power supply prior to connection to water supply for
initial build up of ice bank. Failure to do so will result in automatic shut off of carbonator (see item 6 below) or damage
to the pump.

3. If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line voltage, consider
installing a surge protector or similar protection device.

4. There is a ve (5) minute delay which prevents the compressor and condenser fan from starting until the delay
has lapsed. If electrical current is interrupted, there is always a ve (5) minute delay before the compressor starts.

5. Supply Water Pressure: Minimum - 20 PSI (0.138 MPA); Maximum - 50 PSI (0.345 MPA); If pressure is over 50
PSIG (0.345 MPA), a water pressure regulator must be used.

6. On units with the built in water regulator, the regulator must be removed if inlet water pressure is less than 20
PSIG. (0.138 MPA)

DISPENSER INSTALLATION HIGHLIGHTS

!

!

Esta unidad ha sido saneada en fabrica por las especicaciones de Lancer.

A continuacion se relacionan 6 puntos importantes para una connecta instalacion.

1. Llene el bano-Maria hasta que el agua se desborde sobre el tubo que controla la derrama del tanque.

2. El motor de la bomba del carbonatador debe desconectarse electricamente antes de conectar el suministro de
agua para la formacion inicial del banco de hielo. De no hacerse esto resultaria en un bloqueo automatico del

carbonatador (ver abajo el punto 6) o en danos a la bomba.

3. Si la unidad va a ser instalada en un area en la que puedan darse variaciones de voltage de + 6 - 10% de su
valor nominal, se debe considerar la conveniencia de instalar un estabilizador de corriente o sistema de proteccion
similar.

4. Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado
ese tiempo. Si hay algun corte en la corriente electrica siempre se producira esa demora de 5 minutos antes de ar­rancar el compresor.

5. Presión de suministro del agua de red: Minimo 20 PSI (0.138 MPA); Maximo 50 PSI (0.345 MPA). En unidades
sin regulador de presión incorporado, si la presión del agua es superior a 50 PSIG (0.345 MPA) se debe usar un
regulador de presión.

6. En unidades con regulador de presión incorporado, el regulador debe der eliminado cuando la presión de entrada
de agua sea inferior a 20 PSIG (0.138 MPA).

!

REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS

PUNTOS IMPORTANTES EN LA UNIDAD DISPENSADORA

!

!

La proprètè da cet ensamable est assurè à I’usine sulvant les spècications èmis par Lancer .

Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil:

1. Remplir le bain-Maire jusqu’a ce que l’eau dèborde par le tuyau de trop-plein du rèservoir.

2. Le moteur de la pompe du carbonateur doit etre dèbranchè de l’alimentation èlectrique avant l’arrivèe de l’eau
pour la formation initiale de la glace. Oublier ou nègliger cette opèration provoquera l’arret automatique du

carbonateur (voir le point 6 cidessous) ou causera des dommages à la pompe.

3. Si le distributeur es installè dans une zone ou la tension èlectrique nominale est susceptible de variations de (+)
10%, il est conseillè d’installer un appaeil de protection contre les sautes de courant.

4. Un d’lai de 5 minutes empeche le compresseur et la ventilation du condesateur de se mettre en marche avant

que ce lees de temps ne se soit ècoulè. Lorsque le courant èlectrique es interrompu, il y a toujours un dèlai de 5

minutes avant que le presseur ne se mette en.

5. Pression de l’eau: Minimum 20 PSI (0.138 MPA); Maximo 50 PSI (0.345 MPA). Sur les unitès qui n’ont pas de
règulateur de pression d’eau incorprè, si la pression d’H2O est supèrieure à 50 PSIG (0.345 MPA), un règulateur de
pression d’eau doit etre utilsisè.

6. Sur les unitès avec règulateur d’eau incorporè, le règulateur doit etre enlevè si la pression d’arrivve est inferièure

à 20 PSIG (0.138 MPA)

9

ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/

F F

AVERTISSEMENT ÉLECTRIQUE

F Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall

electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow
all local electrical codes when making connections. Each dispenser must have a separate electrical circuit. Do not
use extension cords with this unit. Do not ‘gang’ together with other electrical devices on the same outlet. The
keyswitch does not disable the line voltage to the transformer primary. Always disconnect electrical power to the unit

to prevent personal injury before attempting any internal maintenance. The resettable breaker switch should not
be used as a substitute for unplugging the dispenser from the power source to service the unit. Only qualied person-

nel should service internal components of electrical control housing. Make sure that all water lines are tight
and units are dry before making any electrical connections!

F Verique la placa con el número de serie del dispensador, donde encontrará los requisitos eléctricos correctos

de la unidad. No enchufe la unidad en un tomacorriente de pared a menos que la corriente indicada en la placa con

el número de serie concuerde con la corriente local disponible. Al hacer las conexiones, respete todos los códi- gos

eléctricos locales. Cada dispensador debe tener un circuito eléctrico independiente. No use extensiones con esta

unidad. No la conecte junto con otros dispositivos eléctricos al mismo tomacorriente. El interruptor de llave no corta
el voltaje de línea al transformador primario desconecte siempre la alimentación eléctrica a la unidad para evitar

lesiones personales antes de tratar de realizar tareas de mantenimiento. El disyuntor de sobrecarga rese­teable no se debe usar como sustituto para desenchufar el dispensador de la fuente de alimentación para realizar

tareas de servicio de la unidad. El servicio de los componentes internos de la caja de control eléctrico debe conarse
exclusivamente a personal calicado. Asegúrese de que todas las líneas de agua estén ajustadas y las unidades

estén secas antes de hacer conexiones eléctricas.

F Examinez la plaque de numéro de série du distributeur pour connaître les bonnes exigences en matière

d’électricité pour l’appareil. Ne le branchez pas à une prise électrique murale à moins que le courant indiqué sur la
plaque de numéro de série corresponde au courant local disponible. Respectez tous les codes électriques locaux
lorsque vous faites des connexions. Chaque distributrice doit avoir un circuit électrique séparé. N’utilisez pas
de cordons prolongateurs avec cet appareil. Ne pas le brancher avec d’autres appareils électriques sur la même

prise. L’interrupteur à clé ne coupe pas la tension secteur au transformateur primaire. Débranchez toujours le courant
électrique à l’appareil, an de prévenir des blessures, avant de faire un entretien interne quelconque. Le disjoncteur

réarmable ne devrait pas être utilisé au lieu de débrancher le distributeur de la source d’alimentation en électricité

pour faire de l’entretien/une réparation de l’appareil. Seul le personnel qualié devrait faire l’entretien/la réparation

des composants internes dans le logement des commandes électriques. Assurez-vous que toutes les conduites
d’eau sont étanches et que les appareils sont secs avant de faire des connexions électriques!

CO2/CARBON DIOXIDE /El ANHÍDRIDO CARBÓNICO/

5 5

DIOXYDE DE CARBONE

5 Carbon Dioxide (CO2) is a colorless, noncombustible gas with a light pungent odor. High percentages of CO2 may

displace oxygen in the blood. Prolonged exposure to CO2 can be harmful. Personnel exposed to high concentrations
of CO2 gas will experience tremors which are followed by a loss of consciousness and suffocation. If a CO2 gas leak
is suspected, immediately ventilate the contaminated area before attempting to repair the leak. Strict attention must
be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink system.

5 El anhídrido carbónico (CO2) es un gas incoloro, no combustible, con un olor pungente ligero. Altos porcentajes

de CO2 en la sangre pueden desplazar el oxígeno en la sangre. La exposición prolongada al CO2 puede ser nociva.

El personal expuesto a concentraciones altas de CO2 sufre temblores seguidos de la pérdida de la consciencia y

sofocación. Si se sospecha que existe una pérdida de CO2, ventile el área contaminada antes de tratar de reparar

la pérdida. Hay que prestar suma atención para evitar pérdidas de CO2 en todo el sistema de CO2 y de bebidas
gaseosas.

5 Le dioxyde de carbone (CO2) est plus lourd que l’air et déplace l'oxygène. Le CO2 est un gaz incolore et incom-

bustible, ayant une odeur un peu âcre. Des concentrations fortes de CO2 peuvent déplacer l'oxygène dans le sang.

Une exposition prolongée au CO2 peut être nocive. Le personnel exposé à de fortes concentrations de CO2 gazeux

éprouvera des tremblements, suivis rapidement d'une perte de conscience et de suffocation. On doit faire très atten­tion de prévenir les fuites de CO2 gazeux dans le système entier de CO2 et de boisson gazeuse. Si on suspecte qu'il

y a une fuite de CO2 gazeux, aérez le secteur contaminé immédiatement avant d'essayer de réparer la fuite.

10

! !

WATER NOTICE/AGUA AVISO/ PRÉAVIS DE L’EAU

! Provide an adequate potable water supply. Water pipe connections and xtures directly connected to a potable

water supply must be sized, installed, and maintained according to federal, state, and local laws. The water sup­ply line must be at least a 3/8 inches (9.525 mm) pipe with a minimum of 20 PSI (0.138 MPA) line pressure, but not
exceeding a maximum of 50 PSI (0.345 MPA). Water pressure exceeding 50 PSI (0.345 MPA) must be reduced to

50 PSI (0.345 MPA) with the provided pressure regulator. Use a lter in the water line to avoid equipment damage
and beverage off-taste. Check the water lter periodically, as required by local conditions. The water supply must be
protected by means of an air gap, a backow prevention device (located upstream of the CO2 injection system) or an-

other approved method to comply with NSF standards. A leaking inlet water check valve will allow carbonated water

to ow back through the pump when it is shut off and contaminate the water supply. Ensure the backow prevention

device complies with ASSE and local standards. It is the responsibility of the installer to ensure compliance.

! Proporcione un suministro adecuado de agua potable. La línea de suministro de agua debe ser de una tubería de

por lo menos 3/8 pulgadas (9.525 mm) con una presión de línea mínima de 20 PSI (0.138 MPA) , pero sin superar
el máximo de 50 PSI (0.345 MPA). La presión de agua que supere los 50 PSI (0.345 MPA) se debe reducir a 50 PSI
(0.345 MPA) con un regulador de presión. Use un ltro en la línea de agua para evitar daños al equipo y cierto sabor
raro en las bebidas. Verique periódicamente el ltro de agua de acuerdo con las condiciones imperantes. El sumin­istro de agua debe estar protegido por una separación de aire, un dispositivo de prevención del contraujo (situado
antes del sistema de inyección de CO2) u otro método aprobado para cumplir las normas NSF. Si la válvula de reten­ción de entrada de agua tuviera pérdidas, permitiría el contraujo del agua carbonatada a través de la bomba cuando
se la detiene y contaminaría el suministro de agua. Asegúrese de que el dispositivo de prevención del contraujo

cumpla con las normas locales y de ASSE. Es responsabilidad del instalador cumplir con estos requisitos.

! Fournissez une alimentation en eau potable adéquate. Les connexions et les dispositifs de conduite d’eau con-

nectés directement à une alimentation en eau potable doivent être calibrés, installés et maintenus selon les lois
fédérales, provinciales et locales. La conduite d’alimentation en eau doit être un tuyau d’au moins 3/8 pouces (9.525

millimètres) avec une pression de ligne minimum de 20 LPC (0.138 MPA) , mais ne doit pas dépasser un maximum

de 50 LPC (0.345 MPA). Une pression d’eau de plus de 50 LPC (0.345 MPA) doit être réduite à 50 LPC (0.345

MPA) avec le régu- lateur de pression fourni. Utilisez un ltre dans la conduite d’eau pour éviter des dommages à
l’équipement et un goût des boissons qui n’est pas juste. Vériez le ltre à eau périodiquement, selon les exigences

des conditions locales. L’alimentation en eau doit être protégée au moyen d’un intervalle d’air, un disconnecteur

hydraulique (situé en amont du système d’injection de CO2) ou une autre méthode approuvée pour se conformer

aux normes de la NSF. Un clapet antiretour pour l’eau entrante qui fuie permettra à l’eau gazeuse de repasser par

la pompe quand elle est fermée et de contaminer l’alimentation en eau. Assurez-vous que le disjoncteur hydraulique

soit conforme aux normes de l’ASSE et locales. L’installateur est responsable d’assurer la conformité.

11

1. INSTALLATION

1.1 RECEIVING

Each unit is completely tested under operating conditions and thoroughly inspected before
shipment. At the time of shipment, the carrier accepts the unit, and any claim(s) for damage must
be made with the carrier. Upon receiving units from the delivering carrier, carefully inspect carton
for visible indication(s) of damage. If damage exists, have carrier note same on bill of lading and

le a claim with the carrier.

1.2 UNPACKING

A. The Lancer dispenser is shipped in a corrugated shipping carton.
B. Remove the corrugated shipping carton from the unit.
C Inspect unit and parts for concealed damage(s). If damage exists, notify delivering carrier and

le claim against same.

1.3 SELECTING A COUNTER LOCATION

A. Select a counter location which is close to a properly grounded electrical outlet, and a water

supply that meets the requirements specied in Section 1.4 below.

1.4 WATER SUPPLY

CAUTION FAILURE TO LIMIT WATER PRESSURE TO 50 PSI (0.345 MPA) WILL RESULT IN IMPROPER

PERFORMANCE OF THE DISPENSER.

PRECAUCIÓN FALTA DE LIMITAR LA PRESIÓN DE AGUA PARA 50 PSI (0.345 MPA) DARÁ LUGAR A INADECUADO

EJECUCIÓN DEL DISTRIBUIDOR.

!

ATTENTION DÉFAUT DE LIMITER LA PRESSION DE L’EAU A 50 LPC (0,345 MPA) ENTRAÎNERA MAUVAISE

PERFORMANCE DU DISTRIBUTEUR.

A. An adequate potable water supply must be provided. The water supply line must be at least a
3/8 inch (9.525 mm) pipe with a minimum of 20 PSI (0.138 MPA line pressure, but not
exceeding a maximum of 50 PSI (0.345 MPA). Water pressure exceeding 50 PSI (0.345 MPA)
must be reduced to 50 PSI with a pressure regulator.

CAUTION A FILTER IN THE WATER LINE MUST BE USED IF THE WATER SUPPLY CONTAINS ANY APPRECIABLE

AMOUNT OF SILT, SAND, OR ANY OTHER DEBRIS. FAILURE TO DO SO CAN RESULT IN EQUIPMENT DAMAGE.

PRECAUCIÓN UN FILTRO EN LA LÍNEA DE AGUA DEBE UTILIZAR SI EL SUMINISTRO DE AGUA CONTIENE

NINGUNA APRECIABLE CANTIDAD DE LIMO, ARENA Y CUALQUIER OTRO DESPERDICIO. NO HACERLO PUEDE
PROVOCAR DAÑOS EN EL EQUIPO.

!

ATTENTION UN FILTRE DANS LA CONDUITE D’EAU DOIT ÊTRE UTILISÉE SI L’APPROVISIONNEMENT EN EAU

CONTIENT DES QUANTITÉ APPRÉCIABLE DE LIMON, DE SABLE, OU TOUTE AUTRE DÉBRIS. NE PAS S’Y CAN
PROVOQUER DES DOMMAGES MATÉRIELS.

B. The Carbonator Pump is equipped with a Strainer and a Tee on the outlet side for a plain water

Valve (if required), but a water supply containing any appreciable quantity of silt, ne sand, or

other debris requires a Filter ahead of the Unit. The Filter cartridge must be cleaned
periodically, depending upon the condition of the water. Failure to do so may starve the Pump
and cause it to burn out; thereby, voiding the equipment warranty

12

1.5 ELECTRICAL SUPPLY

GROUNDING WARNING THE DISPENSER MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID SERI-

OUS INJURY OR FATAL ELECTRICAL SHOCK. THE POWER CORD HAS A THREE-PRONG GROUNDED PLUG. IF A
THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND
THE UNIT. FOLLOW ALL LOCAL ELECTRICAL CODES WHEN MAKING CONNECTIONS. EACH
DISPENSER MUST HAVE A SEPARATE ELECTRICAL CIRCUIT. DO NOT USE EXTENSION CORDS. DO NOT
CONNECT MULTIPLE ELECTRICAL DEVICES ON THE SAME OUTLET.

ADVERTENCIA, PUESTA A TIERRA ES NECESARIO PONER A TIERRA ELÉCTRICAMENTE EL

DISPENSADOR PARA EVITAR LESIONES GRAVES E INCLUSO ELECTROCHOQUES FATALES. EL CABLE DE
ALIMENTACIÓN TIENE UN ENCHUFE PUESTO A TIERRA DE 3 CLAVIJAS. SI NO SE DISPONE DE UN TOMA
ELÉCTRICO CONECTADO A TIERRA DE TRES AGUJEROS, USE UN MÉTODO APROBADO PARA PONER A TIERRA
LA UNIDAD. AL HACER LAS CONEXIONES, RESPETE TODOS LOS CÓDIGOS ELÉCTRICOS LOCALES. CADA

F

A. A standard 15 AMP, 110 VAC, 60 Hz, single phase electrical power outlet with a ground
connector should be provided for the operation of the unit

1.6 SYRUP CONTAINERS

A. When the unit is used in the Coca-Cola Company installations, the syrup containers are to be
attached as outlined in the appropriate Coca-Cola Company Service Manual.
B. For other installations, the syrup containers, sold as an accessory, are stainless steel with a

capacity of ve gallons. They are equipped with a CO2 gas quick disconnect tting and a syrup
quick disconnect tting. The standard syrup outlet is a 1/4 inch (6.350 mm) male are (MF). A

low pressure regulator manifold (an accessory) may be mounted on the wall above the syrup
tanks.
C. The inlets on the unit, located behind the splash plate, are tagged or coded to the proper

1.7 INSTALLATION OF THE UNIT

A Inspect the counter location where the unit is to be installed.

B. Verify that the unit will t in the desired location.

NOTE: See counter cutout template which is included in the shipping carton.
C. After the counter cutout is complete, the unit may be secured to the counter.

1.8 CONNECTION OF THE UNIT

A. Position the CO2 gas tank in location. Assemble high pressure regulator to CO2 gas tank and

run jumper line to low pressure regulator.

B. Attach the CO2 gas line to the carbonator by attaching the line from the high pressure regulator
to the single check valve marked “gas” on top of the carbonator tank. The setting of the high
pressure CO2 gas regulator should be 90 PSI (0.621 MPA) to 110 PSI (0.758 MPA).

DISPENSADOR DEBE TENER UN CIRCUITO ELÉCTRICO INDEPENDIENTE. NO USE CABLES DE EXTENSIÓN. NO
CONECTE VARIOS DISPOSITIVOS ELÉCTRICOS AL MISMO TOMACORRIENTE.

EXIGENCES DE MISE À LA TERRE LA DISTRIBUTRICE DOIT ÊTRE MISE À LA TERRE ÉLECTRIQUEMENT

CORRECTEMENT POUR ÉVITER DES BLESSURES GRAVES OU UNE DÉCHARGE ÉLECTRIQUE MORTELLE. LE
CORDON D’ALIMENTATION A UNE FICHE À TROIS BRANCHES MISE À LA TERRE. SI AUCUNE PRISE DE
COURANT ÉLECTRIQUE À TROIS TROUS N’EST DISPONIBLE, UTILISEZ UNE MÉTHODE APPROUVÉE POUR
METTRE L’UNITÉ À LA TERRE. RESPECTEZ TOUS LES CODES ÉLECTRIQUES LOCAUX LORSQUE VOUS FAITES
DES CONNEXIONS. CHAQUE DISTRIBUTRICE DOIT AVOIR UN CIRCUIT ÉLECTRIQUE SÉPARÉ. N’UTILISEZ PAS
DE CORDONS PROLONGATEURS. NE BRANCHEZ PAS PLUSIEURS APPAREILS ÉLECTRIQUES À LA MÊME PRISE
DE COURANT.

valves. When making the connection to these inlets, provide a good, tight, leak-free joint to

prevent twisting the tubing.

WARNING DO NOT TURN ON THE CO2 SUPPLY AT THIS TIME.

ADVERTENCIA NO CONECTE TODAVÍA LA ALIMENTACIÓN DE CO2.

5

C. Position the syrup tanks in the desired location. Attach the CO2 gas lines leading from the low
pressure regulator to these tanks.
D. Connect syrup lines from tanks to the appropriate inlets on the unit. The syrup inlets are

identied.

AVERTISSEMENT N’OUVREZ PAS L’ALIMENTATION EN CO2 À CE MOMENT.

13

CAUTION A FILTER IN THE WATER LINE MUST BE USED IF THE WATER SUPPLY CONTAINS ANY APPRECIABLE

AMOUNT OF SILT, SAND, OR ANY OTHER DEBRIS. FAILURE TO DO SO CAN RESULT IN EQUIPMENT DAMAGE.

PRECAUCIÓN UN FILTRO EN LA LÍNEA DE AGUA DEBE UTILIZAR SI EL SUMINISTRO DE AGUA CONTIENE

NINGUNA APRECIABLE CANTIDAD DE LIMO, ARENA Y CUALQUIER OTRO DESPERDICIO. NO HACERLO PUEDE
PROVOCAR DAÑOS EN EL EQUIPO.

!

ATTENTION UN FILTRE DANS LA CONDUITE D’EAU DOIT ÊTRE UTILISÉE SI L’APPROVISIONNEMENT EN EAU

CONTIENT DES QUANTITÉ APPRÉCIABLE DE LIMON, DE SABLE, OU TOUTE AUTRE DÉBRIS. NE PAS S’Y CAN
PROVOQUER DES DOMMAGES MATÉRIELS.

E. Mount the water lter assembly (if used) and water regulator in a convenient location.

CAUTION FAILURE TO LIMIT WATER PRESSURE TO 50 PSI (0.345 MPA) WILL RESULT IN IMPROPER

PERFORMANCE OF THE DISPENSER.

PRECAUCIÓN FALTA DE LIMITAR LA PRESIÓN DE AGUA PARA 50 PSI (0.345 MPA) DARÁ LUGAR A INADECUADO

EJECUCIÓN DEL DISTRIBUIDOR.

!

ATTENTION DÉFAUT DE LIMITER LA PRESSION DE L’EAU A 50 LPC (0,345 MPA) ENTRAÎNERA MAUVAISE

PERFORMANCE DU DISTRIBUTEUR.

F. Connect water inlet line to water regulator, to water lter, and then to the water inlet of the

carbonator pump on the carbonator.
G. Provide a suitable drain in the plumbing system and attach the gray tube to it. The drip pan

drain outlet is located at the center of the unit.
H. Plug in the transformer box to a standard 15 AMP, 110 VAC, single phase outlet. The unit will
internally convert the 110 VAC to 24 VAC.

1.9 START UP

A. After all connections to water, CO2 gas, electrical power, and syrup containers are made, check
for leaks.
B. Be sure syrup tanks contain syrup.

CAUTION DO NOT OPERATE CARBONATOR PUMP WITH WATER SUPPLY SHUT OFF.

PRECAUCIÓN NO HAGA FUNCIONAR LA BOMBA CARBONATADOR CON SUMINISTRO DE AGUA CIERRE.

!

C. Turn on water; open the pressure relief valve on the carbonator tank by lifting the wire ring or

turn on the CO2 gas and electrical power in that order.

D. To ll all lines with water, cycle the carbonator several times by operating the dispensing valves.

1. A low pressure gas regulator controls the ow of syrup to each dispensing valve. For

proper operation of the valves, the pressure regulator should be set so that 40 PSI (0.276

2. For diet type syrup, the tank pressures should be set at 10 PSI (0.069 MPA) (or as
recommended by the syrup supplier). Additional pressure may be necessary, depending on

ATTENTION NE PAS FAIRE FONCTIONNER LA POMPE DE CARBONATEUR L’APPROVISIONNEMENT EN EAU

COUPÉE.

ipping lever, and hold it open until water ows from the relief valve. Close the relief valve and

MPA) is at the backblock of the valve.

the distance from the syrup tank to the unit.

14

I.D. PANEL

(Shown in

open position)

COVER SCREW

FLOW CONTROL



SYRUP

DecreaseIncrease

COVER

DATE OF

MANUFACTURE

SERIES NO.

NOZZLE

SODA LEVER

(Optional)

CUP LEVER



FLOW CONTROL



SYRUP

DecreaseIncrease

1.10 ADJUSTING WATER FLOW (LEV®)
A. The water ow can be adjusted between 1.25 oz/

sec (37 ml/sec) and 2.50 oz/sec (74 ml/sec) on

all dispensing valves using the following
procedures.
B. The refridgeration unit should have been running

for at least one (1) hour before you attempt to

brix the valves. The drink temperature should be

no higher than 40°F (4.4°C) when the brix is

set. This is best done after the unit has made an

ice bank.

C. Slide up ID panel until ow controls are exposed

(see Figure 1)
D. Remove nozzle by twisting counter clockwise and

pulling down.
E. Remove diffuser by pulling down.
F. Install Lancer (yellow) syrup separator
(PN 54-0031) in place of nozzle.

G. Activate dispensing valve to ll separator syrup

tube.
H. Hold a Lancer brix cup under the syrup
separator and dispense water and syrup into cup

for four (4) seconds. Divide number of ounces

(ml) of water in cup by four (4) to determine water

Typical Valve Adjustment, LEV®

Figure 1

ow rate per second
I. To obtain the proper ow, use a screwdriver to adjust water ow control (see Figure 1).

J. Repeat process for each valve.

1.11 ADJUSTING WATER TO SYRUP RATIO (BRIX)

A. Hold the Lancer brix cup under the syrup separator and activate valve. Check ratio (brix).

B. To obtain the proper ratio, use screw-driver to adjust syrup ow control (see Figure 1).

C. Remove syrup separator.
D. Install diffuser and nozzle.
E. Slide ID panel DOWN.
F. Repeat process for each valve.

NOTE: In all cases of reassembly of valves involving o-rings, be sure the o-ring is lubricated with an
FDA approved lubricant or water to prevent leakage or damage to the o-ring.

1.12 REPLENISHING SYRUP SUPPLY (5 GALLON TANKS)

A. To add syrup to a tank after the system is in operation, the following procedure should be used.

1. Shut off CO2 gas supply system to syrup tanks.

2. Snap off the self-sealing quick-coupler and allow gas in syrup tank to escape by pulling the

outer shell of the quick-coupler toward the exible line and allowing the whole connection to

pull free.

!

WARNING TO AVOID POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE, DO NOT ATTEMPT TO

REMOVE SYRUP TANK COVER UNTIL CO2 HAS BEEN RELEASED FROM TANK.

ADVERTENCIA PARA EVITAR POSIBLES LESIONES PERSONALES O DAÑOS MATERIALES, NO TRATE DE RE-

TIRAR LA TAPA DEL TANQUE DE SOROPE HASTA QUE SE HAYA LIBERADO LA PRESIÓN DEL CO2 DEL TANQUE.

AVERTISSEMENT POUR ÉVITER DES BLESSURES OU DES DOMMAGES MATÉRIELS POSSIBLES, N’ESSAYEZ

PAS DE RETIRER LE COUVERCLE DU RÉSERVOIR DE SIROP, JUSQU’A CE QUE DE LA PRESSION DE CO2 AIT
ÉTÉ LIBÉRÉE DU RESERVOIR.

3. Remove the cover by pulling upward on the hinged locking bar.

4. Fill tank with appropriate syrup, leaving one inch (2.54 cm) of space for CO2 gas.

5. Replace locking cover insuring that the cover and cover gasket are properly aligned.

6. Snap on quick-coupler and lock it securely in place. Turn CO2 gas pressure ON. When
properly connected, the gas will automatically enter the tank with an audible noise.

15

2. RECOMMENDED SERVICE AND MAINTENANCE

2.1 SCHEDULED

A. Daily – See Section 2.5 for daily cleaning.
B Monthly – See Section 2.6 for monthly cleaning.
C. Periodic Sanitizing - See sections 2.2, 2.3, and 2.4 for sanitizing requirements.
D. As Needed - Keep exterior surfaces (to include drip tray and cup rest) of dispenser cleaned with
damp, clean cloth.

2.2 CLEANING AND SANITIZING SYSTEMS

A. General Information

1. Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized
in accordance with NSF guidelines. The operator of the equipment must provide
continuous maintenance as required by this manual and/or state and local health
department guidelines to ensure proper operation and sanitation requirements are
maintained.

NOTE: The cleaning and sanitizing procedures provided herein pertain to the Lancer

equipment identied by this manual. If other equipment is being cleaned, follow the guidelines

established for that equipment.

2. Cleaning and sanitizing should be accomplished only by trained personnel. Sanitary gloves
are to be used during cleaning and sanitizing operations. Applicable safety precautions
must be observed. Instruction warnings on the product being used must be followed.

IMPORTANT: Water lines are not to be disconnected during the cleaning and sanitizing of

syrup lines to avoid contamination.

3. Recommended Preparation of Cleaning Solutions.
a. Cleaning solutions (for example, Ivory Liquid, Calgon, etc.) mixed with clean, potable

water at a temperature of 90 to 110 degrees Fahrenheit should be used to clean
equipment. The mixture ratio, using Ivory Liquid, is one (1) ounce of cleanser to two (2)
gallons of water. A minimum of four (4) gallons of cleaning mixture should be prepared.

NOTE: Extended lengths of product lines may require that an additional volume of solution

be prepared.

b. Any equivalent cleanser may be used as long as it provides a caustic based,
non-perfumed, easily rinsed mixture containing at least two (2) percent sodium hydroxide

(NaOH).

4. Recommended Preparation of Sanitizing Solutions.
a. Sanitizing solutions should be prepared in accordance with the manufacturer’s written

recommendations and safety guidelines. Follow manufacturer’s requirements so that
the solution provides 200 parts per million (PPM) available chlorine at a temperature of
90°F to 120°F. A minimum of four (4) gallons of sanitizing solution should be prepared.

NOTE: Extended lengths of product lines may require that an additional volume of solution

be prepared.

b. Any sanitizing solution may be used as long as it is prepared in accordance with the
manufacturer’s written recommendations and safety guidelines, and provides 200 parts
per million (PPM) available chlorine.

2.3 CLEANING AND SANITIZING FIGAL SYSTEMS
A. Remove quick disconnect from syrup tank.

CAUTION DO NOT USE A WIRE BRUSH TO CLEAN VALVES.

PRECAUCIÓN NO USE UN CEPILLO DE ALAMBRE PARA LIMPIAR LAS VÁLVULAS.

!

B. Using a clean plastic bristle brush and a detergent soap solution prepared in accordance with
the instructions in Section 2.2, scrub both valves of the disconnect. Rinse with clean, potable
water.

ATTENTION NE PAS UTILISER UNE BROSSE MÉTALLIQUE POUR NETTOYER VANNES.

16

2.3 CLEANING AND SANITIZING FIGAL SYSTEMS (CONTINUED)
C. Using a mechanical spray bottle and a sanitizing solution prepared in accordance with the

instructions in Section 2.2, spray both halves of the quick disconnects. Allow to air dry.
NOTE: Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with

the end use product. This is an NSF requirement.

D. Connect syrup line to a syrup tank lled with clean, potable, room temperature water. Connect

CO2 supply hose to tank and pressurize.
E. Place waste container under applicable dispensing valve. Activate valve until water is

dispensed. Flush and rinse line and ttings for a minimum of 60 seconds to remove all traces

of residual product.
NOTE: Extended lengths of product lines may require additional time for ushing and rinsing lines.

WARNING TO AVOID POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE, DO NOT ATTEMPT TO

REMOVE SYRUP TANK COVER UNTIL CO2 HAS BEEN RELEASED FROM TANK.

ADVERTENCIA PARA EVITAR POSIBLES LESIONES PERSONALES O DAÑOS MATERIALES, NO TRATE DE RE-

TIRAR LA TAPA DEL TANQUE DE SOROPE HASTA QUE SE HAYA LIBERADO LA PRESIÓN DEL CO2 DEL TANQUE.

!

F. Disconnect CO2 supply hose from the water lled syrup tank.

G. Prepare cleaning solution as described in Section 2.2 above. Fill a tank with cleaning solution.
Connect syrup line to the tank. Connect CO2 supply hose to tank and pressurize.
H. Place waste container under applicable dispensing valve. Activate valve and draw cleaning

solution through lines for a minimum of 60 seconds. This will ensure line is ushed and lled

with cleaning solution. Allow line to stand for at least 30 minutes.
NOTE: Extended lengths of product lines may require additional time for ushing and lling lines.
I. Disconnect CO2 supply hose from the tank.

J. Connect syrup line to a tank lled with clean, potable, water at a temperature of 90°F to 110°F.

Connect CO2 supply hose to tank and pressurize.

K. Place waste container under applicable dispensing valve. Activate valve to ush and rinse line

rinsing until testing with phenolpthalein shows that the rinse water is free of residual detergent.
L. Disconnect CO2 supply hose from the tank.
M. Fill a tank with sanitizing solution. Connect syrup line to the tank. Connect CO2 supply hose to
tank and pressurize.

N. Remove dispensing valve nozzle (twist and pull down) and pull out center mixing bafe. Using
a plastic bristle brush and detergent soap solution scrub the nozzle, mixing bafe, bottom of

dispensing valve, and cup lever. Rinse with clean water.

O. Reassemble mixing bafe and nozzle.

P. Place waste container under applicable dispensing valve. Activate valve and draw sanitizing

solution through line for a minimum of 60 seconds. This will ensure line is ushed and lled with

sanitizing solution. Allow line to stand for at least 30 minutes.
Q. Disconnect CO2 supply hose from the tank.

R. Reconnect syrup lines to syrup containers (for example, quick disconnects, gal containers,

AVERTISSEMENT POUR ÉVITER DES BLESSURES OU DES DOMMAGES MATÉRIELS POSSIBLES, N’ESSAYEZ

PAS DE RETIRER LE COUVERCLE DU RÉSERVOIR DE SIROP, JUSQU’A CE QUE DE LA PRESSION DE CO2 AIT
ÉTÉ LIBÉRÉE DU RESERVOIR.

and ttings for a minimum of 60 seconds to remove all traces of cleaning solution. Continue

etc.) and ready unit for operation.

!

WARNING FLUSH SANITIZING SOLUTION FROM SYRUP SYSTEMS AS INSTRUCTED. RESIDUAL SANITIZING

SOLUTION LEFT IN SYSTEM COULD CREATE HEALTH HAZARD.

ADVERTENCIA ENJUAGUE SOLUCIÓN DESINFECTANTE DE SISTEMAS DE JARABE SEGÚN LAS

INSTRUCCIONES. RESIDUAL SOLUCIÓN DESINFECTANTE SISTEMA DE IZQUIERDA EN PODRÍA GENERAR
RIESGOS PARA LA SALUD.

AVERTISSEMENT RINCER D’ASSAINISSEMENT SOLUTION DE SYSTÈMES DE SIROP COMME INDIQUÉ.

RESIDUAL SOLUTION DÉSINFECTANTE GAUCHE DANS UN SYSTÈME POURRAIT CREER DANGER POUR LA
SANTÉ.

17

2.3 CLEANING AND SANITIZING FIGAL SYSTEMS (CONTINUED)

S. Draw drinks and rell lines with end product to ush sanitizing solution from the dispenser.

NOTE: Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with

the end use product. This is an NSF requirement.

T. Test dispenser in normal manner for proper operation. Taste dispensed product to ensure there

is no off-taste. If off-taste is found, additional ushing of syrup system may be required.

U. Repeat cleaning, rinsing, and sanitizing procedures for each valve/syrup circuit.
V. Clean exterior of unit as instructed in Section 2.6.
W. Using a spray bottle of sanitizing solution, spray the underside of all dispenser valves, valve
spouts and cup levers. Allow to air dry.

NOTE: Thoroughly rinse inside and outside of syrup tank that was used for sanitizing solution with

plain water to remove all solution residue.

2.4 CLEANING AND SANITIZING BAG-IN-BOX (BIB) SYSTEMS

A. Disconnect syrup quick disconnect coupling from syrup packages and connect coupling to a

bag valve removed from an empty Bag-in-Box package.

B. Place end of syrup inlet line, with bag valve attached, in a clean container lled with clean,

potable, room temperature water.
C. Place waste container under applicable dispensing valve. Activate valve until water is

dispensed. Flush and rinse line and ttings for a minimum of 60 seconds to remove all traces

of residual product.
NOTE: Extended lengths of product lines may require additional time for ushing and rinsing lines.
D. Prepare cleaning solution as described in Section 2.2 above. Place end of syrup inlet line in

container lled with cleaning solution.

E. Place waste container under applicable dispensing valve. Activate valve and draw cleaning

solution through lines for a minimum of 60 seconds. This will ensure line is ushed and lled

with cleaning solution. Allow line to stand for at least 30 minutes.

F. Place end of syrup inlet line in a clean container lled with clean, potable, water at a

temperature of 90°F to 110°F.

G. Place waste container under applicable dispensing valve. Activate valve to ush and rinse line
and ttings for a minimum of 60 seconds to remove all traces of cleaning solution. Continue

rinsing until testing with phenolpthalein shows that the rinse water is free of residual detergent.
H. Prepare sanitizing solution as described in Section 2.2 above. Place end of syrup inlet line in

container lled with sanitizing solution which has been prepared.

I. Activate valve and draw sanitizing solution through line for a minimum of 60 seconds. This will

ensure line is ushed and lled with sanitizing solution. Allow line to stand for at least 30

minutes.
J. Remove bag valve from quick disconnect coupling and reconnect syrup inlet line to syrup
package. Ready unit for operation.

WARNING FLUSH SANITIZING SOLUTION FROM SYRUP SYSTEMS AS INSTRUCTED. RESIDUAL SANITIZING

SOLUTION LEFT IN SYSTEM COULD CREATE HEALTH HAZARD.

ADVERTENCIA ENJUAGUE SOLUCIÓN DESINFECTANTE DE SISTEMAS DE JARABE SEGÚN LAS

INSTRUCCIONES. RESIDUAL SOLUCIÓN DESINFECTANTE SISTEMA DE IZQUIERDA EN PODRÍA GENERAR
RIESGOS PARA LA SALUD.

!

AVERTISSEMENT RINCER D’ASSAINISSEMENT SOLUTION DE SYSTÈMES DE SIROP COMME INDIQUÉ.

RESIDUAL SOLUTION DÉSINFECTANTE GAUCHE DANS UN SYSTÈME POURRAIT CREER DANGER POUR LA
SANTÉ.

K. Draw drinks and rell lines with end product to ush sanitizing solution from the dispenser.

NOTE: Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with

the end use product. This is an NSF requirement.

L. Test dispenser in normal manner for proper operation. Taste dispensed product to ensure there

is no off-taste. If off-taste is found, additional ushing of syrup system may be required.

M. Repeat cleaning, rinsing, and sanitizing procedures for each valve circuit.

18

2.5 VALVES

A. Valves may be cleaned and sanitized (see preparation in Section 2.2) in the same manner.

1. Remove cover and disconnect power so the valve will not be activated during the cleaning
procedure. Remove nozzle and diffuser. Wash these parts in cleaning solution; then
immerse them in a bath of sanitizing solution for 15 minutes.

2. Visually inspect around nozzle area for syrup residue. This area may be cleaned with warm
water and cloth or with the nozzle brush supplied. Wipe off dispensing lever.

3. Wearing sanitary gloves, remove, drain and air dry the nozzle and diffuser.

4. Wearing sanitary gloves, replace diffuser, twist nozzle in place.
5 Connect power and replace cover. Valve is ready for operation.

3. TROUBLESHOOTING

TROUBLE CAUSE REMEDY

3.1 No carbonation. A. Carbonator motor not running.

A. Check power supply. Be sure toggle
switch is in ON position.

B. Absence of CO2 gas.

C. Gas only form valves.

D. Carbonator tank air bound.

E. CO2 gas pressure below 90 PSI
(0.621 MPA).

F. Carbonator motor running
continuously.

3.2 Noisy Carbonator Pump. A. Insufcient water supply or water leak,
allowing air to be pulled into pump.

B. Loose pump coupling.

3.3 Off taste in soda. A. Leaking water check valve, allowing
carbonated water to back into supply line.

B. Replace with full tank of CO2 gas.

C. Check for power failure. Check fuses.
Clean strainer on pump.

D. Relieve gas pressure in tank by
pulling ring on safety relief valve until
water spurts run out.

E. Reset high pressure CO2 gas
regulator to 90-110 PSI (0.621-0.758
MPA). Change CO2 tank if required.

F. Check switch on carbonator. Check
water in check valve for blockage. Check
carbonator control. Check carbonator

pump for efciency.

A. Provide adequate water supply. Check
strainer for cleanliness.

B. Tighten set screw on pump coupling.

A. Dismantle and clean check valve.
Replace O-Ring, if torn or distorted.

3.4 Valves inoperable A. Loss of power. A. Check power supply to see if plugged

in. Check transformer circuit breaker.
Check main power circuit breaker 110V.

4. DISPENSER DISPOSAL
To prevent possible harm to the environment from improper disposal, recycle the unit

by locating an authorized recycler or contact the retailer where the product was pur
chased. Comply with local regulations regarding disposal of the refrigerant and

insulation.

19

5. ILLUSTRATIONS AND PARTS LISTINGS

5.1 1523 GALAHAD II ISLAND TOWER

16

17

15

12

14

11

1

2

3

4

5

6

7

10

8

13

18

Item Part No. Description

1 30-5746/01 Faucet Plate (5 Valve,
Stainless Steel)
2 5200828/03 Wire Harness Assy (5 Valve)
3 51-5538 Tower Body (Stainless Steel)
4 30-5985 Tower Cap, with Holes
5 07-0360 Plug
6 48-0894 Foamed Manifold (5 Valve)
7 04-0148 Screw, 10 - 32 x 0.250
8 12-0097 Key Lock Switch Assy
9 81-0126 Key
10 04-0558 Screw, 10 - 32 x 0375
11 13-0005 Bushing
12 11-0015 Housing Socket
13 19-0077 LEV®

- 19-0078 LEV® with Soda Water Lever

19

20

23

22

Item Part No. Description

14 08-0083 Tubing, Gray, 0.750 ID
15 05-1512 Drip Tray
16 23-1214 Cup Rest
17 30-7093 Splash PLate
18 82-1103 Transformer Assy
19 02-0036 Washer, 3/4 - 14
20 07-0438 Clamp, Oetiker
21 04-0286 Nut, Hex, 10 -24 x 5/16
22 04-0070 Screw, 10 - 24 x 1.312
23 82-2261 Kit, Tower Mounting

21

20

5.2 2323 GALAHAD TOWER

3

19

18

17

2

1

4

5

6

7

8

16

20

21

Item Part No. Description

1 51-5089/01 Faucet Plate (5 Valve, Stainless

Steel)

- 51-5088/01 Faucet Plate (6 Valve, Stainless
Steel)

2 52-0827/03 Wire Harness Assy (5 Valve)

- 52-0828/03 Wire Harness Assy (6 Valve)

3 48-0851 Foamed Manifold (5 Valve, 2-1-2)

- 48-0850 Foamed Manifold (6 Valve, 3-1-2)

4 07-0360 Plug
5 30-5986 Tower Cap
6 04-0148 Screw, 10 - 32 x 0.250
7 07-0556 Plug
8 12-0097 Key Lock Switch Assy
9 81-0126 Key
10 51-5161/01 Tower Body (Stainless Steel)
11 06-0645-05 Nameplate (5 Valve, Stainless
Steel)

- 06-0645-06 Nameplate (6 Valve, Stainless
Steel)

15

14

13

11

10

12

23

24

26

22

Item Part No. Description

12 07-0555 Plug
13 13-0005 Bushing
14 11-0015 Housing Socket
15 04-0558 Screw, 10 - 32 x 0.375
16 19-0077 LEV®

- 19-0078 LEV® with Soda Water Lever
17 05-1147 Drip Tray
18 23-0797/02 Cup Rest
19 30-5424 Splash PLate
20 82-1103 Transformer Assy
21 08-0184 Tubing, Gray, 5/8 inch
22 04-0070 Screw, 10 - 24 x 1.312
23 02-0036 Washer, 3/4 - 14
24 07-0438 Clamp, Oetiker
25 04-0286 Nut, Hex, 10 -24 x 5/16
26 82-2261 Kit, Tower Mounting

25

9

21

5.3 2323 SABRE ISLAND TOWER

17

18

19

16

15

14

4

1

3

2

5

6

7

8

9

13

12

11

10

20

21

Item Part No. Description

1 04-0558 Screw, 10 - 32 x 0.375
2 51-5089/01 Faucet Plate (5 Valve, Sabre)

- 51-0711/01 Faucet Plate (6 Valve, Sabre)
3 52-0828/03 Wire Harness Assy (5 Valve)

- 52-0827/03 Wire Harness Assy (6 Valve)
4 51-5019/01 Tower Body (Sabre)
5 06-0234 Coca-Cola, Sabre, Sign
6 05-0332 Mounting Graphic Pane
7 48-0548 Foamed Manifold (5 Valve, Sabre)

- 48-0555 Foamed Manifold (6 Valve, Sabre)
8 05-1516 Plug, Sabre, Gray
9 12-0097 Key Lock Switch Assy
10 81-0126 Key
11 06-0645-55 Nameplate (5 Valve, Sabre)

- 06-0645-56 Nameplate (6 Valve, Sabre)
12 07-0555 Plug
13 04-0459 Screw

23

22

24

25

26

Item Part No. Description

14 13-0005 Bushing
15 11-0015 Housing Socket
16 19-0077 LEV®

- 19-0078 LEV® with Soda Water Lever
17 05-1074/01 Drip Tray
18 23-0797/02 Cup Rest
19 30-5424 Splash PLate
20 08-0184 Tubing, Gray, 5/8 inch
21 82-1103 Transformer Assy
22 04-0070 Screw, 10 - 24 x 1.312
23 02-0036 Washer, 3/4 - 14
24 07-0438 Clamp, Oetiker
25 04-0286 Nut, Hex, 10 -24 x 5/16
26 82-2261 Kit, Tower Mounting

22

NOTES

22

Lancer Corp.
800-729-1500

Technical Support/Warranty: 800-729-1550

[e-mail]

lancercorp.com