This booklet is an integral and essential part of the product.
Please carefully read the guidelines and warnings contained
herein as they are intended to provide the user with essential
information for the continued safe use and maintenance of the
product. In addition, it provides GUIDANCE ONLY to the user on
the correct services and site location of the unit.
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly
inspected before shipment. At the time of shipment, the carrier
accepts responsibility for the unit. Upon receiving the unit,
carefully inspect the carton for visible damage. If damage exists,
have the carrier note the damage on the freight bill and le a
claim with carrier. Responsibility for damage to the dispenser lies
with the carrier.
The installation and relocation, if necessary, of this product must be carried out by qualied personnel with
up-to-date safety and hygiene knowledge and practical experience, in accordance with current regulations.
IMPORTANT SAFETY INSTRUCTIONS......................................3
READ ALL SAFETY INSTRUCTIONS BEFORE USING THIS UNIT.
This manual contains important safety information and all applicable safety precautions must be observed. To reduce the
risk of re, electric shock, damage to the equipment or personal injury when using this unit all instructions/warnings on the
product being used must be followed:
! WARNING
Text following the Warning signal indicates a hazardous
situation, which if not avoided, will result in death or
serious injury. Be sure to read all Warning statements
before proceeding with the installation.
! CAUTION
Text following the Caution signal indicates a hazardous
situation, which if not avoided, could result in death or
serious injury. Be sure to read the Caution statements
before proceeding with the installation
2
! ATTENTION
Text following the Attention signal addresses a
situation that if not followed could potentially damage
the equipment. Be sure to read the Attention statements
before proceeding
the installation procedures within this manual.
Disregarding information will not cause damage or
injury, however it may limit the performance of the
dispenser.
Page 3
IMPORTANT SAFETY INSTRUCTIONS
! Intended Use
• The dispenser is for indoor use only
• This appliance is intended to be used in commercial
applications such as restaurants or similar.
• This appliance should not be used by children or
inrm persons without supervision.
• This appliance is not intended for use by persons
(including children) with reduced physical sensory
or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a
person responsible for their safety.
• This appliance can be used by children aged from 8
years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience
and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe
way and understand the hazards involved.
• Cleaning and user maintenance shall not be
performed by children without supervision.
• This unit is not a toy and children should be advised
not to play with the appliance.
• The min/max ambient operating temperature for the
dispenser is 40°F to 90°F (4°C to 32°C).
• Do not operate unit below minimum ambient operation
conditions.
• Should freezing occur, cease operation of the unit and
contact authorized service technician.
• The maximum tilt for safe operation is 5°.
• This appliance must be installed and serviced by a
professional.
5 Carbon Dioxide (CO2)
• WARNING: Carbon Dioxide (CO2) is a colorless,
noncombustible gas with a light pungent odor. High
percentages of CO2 may displace oxygen in the
blood.
• WARNING: Prolonged exposure to CO
Personnel exposed to high concentrations of CO2 gas
will experience tremors which are followed by a loss
of consciousness and suocation.
• WARNING: If a CO
ventilate the contaminated area before attempting to
repair the leak.
gas leak is suspected, immediately
2
• WARNING: Strict attention must be observed in the
prevention of CO2 gas leaks in the entire CO2 and soft
drink system.
can be harmful.
2
F Power
• Follow all local electrical codes when making
connections.
• Check the dispenser name plate label, located behind
t h e s p l a s h p l a t e , f o r t h e c o r r e c t e l e c t r i c a l r e q u i r e m e n t s
of unit.DO NOT plug into a wall electrical outlet
unless the current shown on the serial number plate
agrees with local current available.
• Each dispenser must have a separate electrical
circuit.
• DO NOT use extension cords with this unit.
• DO NOT ‘gang’ together with other electrical devices
on the same outlet.
• WARNING: Always disconnect electrical power to the
unit to prevent personal injury before attempting any
internal maintenance.
• The resettable breaker switch should not be used as
a substitute for unplugging the dispenser from the
power source to service the unit.
• Only qualied personnel should service internal
components of electrical control housing.
• WARNING: Make sure that all water lines are tight and
units are dry before making any electrical connections
• If this dispenser is installed in an area that is
susceptible to ±10% variation of the nominal line
voltage, consider installing a surge protector or similar
protection device.
! Water Notice
• Provide an adequate, potable water supply. Water
pipe connections and xtures directly connected to
a potable water supply must be sized, installed, and
maintained according to federal, state, and local
codes.
• The water supply line must be at least a 3/8 inches
(9.525 mm) pipe with a minimum of 25 PSI (0.172
MPA) line pressure, but not exceeding a maximum of
65 PSI (0.448 MPA). Water pressure exceeding 65
PSI (0.448 MPA) must be reduced to 65 PSI (0.448
MPA).
• Use a lter in the water line to avoid equipment
damage and beverage o-taste. Check the water lter
periodically, as required by local conditions.
• CAUTION: The water supply must be protected by
means of an air gap, a backow prevention device
(located upstream of the CO2 injection system or
another approved method to comply with NSF
standards. A leaking inlet water check valve will allow
carbonated water to ow back through the pump
when it is shut o and contaminate the water supply.
• CAUTION: Ensure the backow prevention device
complies with ASSE and local standards. It is the
responsibility of the installer to ensure compliance.
This unit emits a sound pressure level below 70 dB
WEIGHT
Shipping: 196 lbs (89 kg)
Operating (with Ice): 290 lbs (132 kg)
Ice Capacity: 100 lbs (89 kg)
ELECTRICAL
24 V / 60 Hz
A. Ice Bin
B. Drip Tray
C. Tower
PLAIN WATER SUPPLY
Min Flowing Pressure: 25 PSIG (0.172 MPA)
Min Flowing Pressure: 50 PSIG (0.345 MPA)
D. Valves
CARBON DIOXIDE (CO2) SUPPLY
Min Pressure: 90 PSIG (0.621 MPA)
Max Pressure: 110 PSIG (0.758 MPA)
FITTINGS
Carbonated Water Inlet: 3/8 inch barb
Brand Syrup Inlets: 3/8 inch barb
7
Page 8
General System Overview - Remote Syrup Pumps
J
Syrup Line
H
CO2 Line
Plain Water Line
Carb Water Line
Drain Line
Electrical
110
J
K
75 75
D
A
B
Pre-Installation Checklist
TOOLS REQUIRED:
Oetiker Pliers
Tubing Cutters
Wrench
Slotted Screwdriver
Phillips Screwdriver
Drill
BIB SYSTEM:
BIB Rack
BIB Syrup Boxes
BIB Regulator Set
BIB Connectors
E
FFF
FFF
GGG
GGG
POST MIX ACCESSORIES:
High Pressure CO2 Regulator
Low Pressure CO2 Regulator
Manifold
CO2 Supply
Chain for CO2 Tank
Beverage Dispenser
Beverage Tubing
Oetiker Clamp Fittings
Water Booster (Lancer PN:
82-3401 or MC-163172
Water Regulator (supplied with
unit)
I
A. Water Source
B. Water Booster
C. Floor Drain
D. Water Regulator
E. Remote Carbonator
C
F. Syrup Pump
G. BIB Syrup Containers
H. Dispenser
I. Electrical Outlet
J. CO2 Regulator
K. CO2 Source
CONSIDER THE FOLLOWING
BEFORE INSTALLATION:
Location of Water Supply Lines
Location of Drain
Location of Electrical Outlet
Location of Heating and Air
Conditioning Ducts
Do you have enough space to
install the dispenser?
Is counter-top level?
Can the counter-top support the
weight of the dispenser? (Include
the weight of an ice machine plus
weight of ice, if necessary)
Is dispenser located away from
direct sunlight or overhead
lighting?
8
Page 9
INSTALLATION
Read This Manual
This manual was developed by Lancer Corporation as a reference guide for the owner/operator and installer of this dispenser.
Please read this manual before installation and operation of this dispenser. See pages 20 - 23 for troubleshooting or service
assistance. If the service cannot be corrected please call your Service Agent or Lancer Customer Service. Always have your
model and serial number available when you call.
Unpacking the Dispenser
1. Set shipping carton upright on the oor then cut package
banding straps and remove.
2. Open top of carton and remove interior packaging.
3. Lift carton up and o of the unit.
4. Remove accessory kit and loose parts from ice compartment.
NOTE
If unit is to be transported, it is advisable to leave the
unit secured to the plywood shipping base.
Selecting/Preparing a Counter Location
NOTE
The dispenser should only be installed in a location
where it can be overseen by trained personnel
1. Select a level, well ventilated location that is in close
proximity to a properly grounded electrical outlet, within
ve (5) feet (1.5 m) of a drain, a water supply that meets
the requirements shown in the Specications section found
on pages 2-3, and away from direct sunlight or overhead
lighting
! WARNING
To avoid personal injury or damage, do not attempt to
lift a unit without help. For heavier units, use of a
mechanical lift may be appropriate. Units are equipped
with automatic agitation. The unit may activate
unexpectedly. Do not place hands, or foreign objects
into the ice storage compartment. Unplug dispenser
from the power source, when unit is being serviced,
cleaned, or sanitized.
2. The selected location should be able to support the weight
of the dispenser and ice after the counter cut out is made.
Total weight (with ice) for this unit could exceed 400 pounds
(181.4 kg).
3. If installed directly on the counter, unit must be sealed to the
counter-top with an FDA approved sealant.
NOTE
NSF listed units must be sealed to the counter or have
four (4) inch legs installed.
4. Select a location for the remote carbonator, syrup pumps,
CO2 t a n k , s y r u p c o n t a i n e r s , a n d w a t e r l t e r ( r e c o m m e n d e d ) .
Dispenser Installation
NOTE
The installation, and relocation if necessary, must
knowledge and practical experience, in accordance with
current regulations.
1. Inspect the counter location where the unit is to be installed
then make counter cut-out, (See Specications section on
page 2 or Cut-out Diagrams on page 41 for counter cut-out
dimensions).
! ATTENTION
Counter cut-out must be accurate, according to unit
specications.
2. Once the counter cut-out is made, lower the unit into the
counter and seal rim to the counter using an approved
silicone sealant.
NOTE
The unit can extend up to 23 inches (58.42 cm) below
the counter, including the shipping risers, which
Lancer recommends be left attached to the unit. Should
the dispenser ever require removal, the shipping risers
will protect the inlet tubes from being damaged.
9
Page 10
3. Route appropriate tubing from the water source to the soda
water inlet on the left of the unit and connect tubing to inlet
using the oetiker pliers and ttings, (see Plumbing Diagrams
on the front of the unit or on pages 8-9 for reference).
C
8. Route appropriate tubing from the syrup pump location to the
syrup inlets and connect tubing to all syrup inlets.
9. Route the power supply cord to a grounded electrical outlet
of the proper voltage and amperage rating.
! WARNING
DO NOT PLUG UNIT INTO GROUNDED ELECTRICAL
OUTLET AT THIS TIME. Make sure that all water lines
are tight and unit is dry before making any electrical
connections
A
A. Oetiker Pliers
B. Tubing
B
4. Connect tubing to water source then ush water lines to
check for leaks.
5. Install water regulator and lter to water line and, if
necessary, install water booster (Lancer PN MC-163172)
between water supply and the unit.
6. Using tubing cutters, cut soda water line and install remote
carbonator per manufacturer’s specications.
7. Install a shut-o valve in the water line feeding the
carbonator pump deck.
C. Syrup/Water Inlet
Installing CO2 Supply
1. Connect high pressure CO2 regulator assembly to CO2
cylinder or bulk system.
! ATTENTION
Before installing regulator, assure that a seal (washer
or o-ring) is present in regulator attachment nut.
A
C
D
10. Route drain hose from designated open type drain to tting
below unit and connect hose to tting.
! CAUTION
Drain line must be insulated with a closed cell
insulation. Insulation must cover the entire length of
installed in such a manner that water does not collect
in sags or other low points, as condensation will form.
! ATTENTION
Pouring hot water down the drain may cause the Drain
Tube to collapse. Allow only luke warm or cold water to
enter the Drain Tube. Pouringcoee,tea,orothersimilar substances down the drain may cause the Drain
Tube to become clogged.
2. Connect a 1/4” nut, stem and seal to CO2 regulator outlet.
3. Route tubing from the 1/4” nut, stem on the high pressure
CO2 regulator attached to low pressure regulator.
! ATTENTION
A dedicated CO2 regulator is required to supply the
carbonator as well as to all syrup pumps.
A. High Pressure CO2
Regulator
B. 1/4” Nut, Stem & Seal
C. Line to Low Pressure
A
Regulator
D. Oetiker Pliers
B
- Thread regulator nut on to tank, then
tighten nut with wrench
10
A. CO2 Regulator
B. Outlet
C. Wrench
D. CO2 Supply
B
C
D
Page 11
4. Route tubing from the remote carbonator to one of the low
pressure CO2 regulator manifold outlets.
5. Route tubing routed from the syrup pumps to the second
outlet of the low pressure CO2 regulator manifold.
D
C
! WARNING
DO NOT TURN ON CO2 SUPPLY AT THIS TIME
A
C
A. CO2 Regulator
B. Screwdriver
C. Loosened Lock Nut
D. Regulator Adjustment
D
Screw
B
A
6. Using a wrench, loosen lock nut on the regulator adjustment
screw of the high pressure CO2 regulator connected to the
source, then using a screwdriver back out lock nut screw all
the way.
A. Line to Carbonator
B. Line to Syrup Pumps
C. Line to CO2 Regulator
D. CO2 Regulator Manifold
Dispenser Setup
1. Install syrup pumps and syrup containers in designated
location. Attach CO2 line from the low pressure regulator to
syrup pumps.
2. Attach CO2 line from the low pressure regulator to gas inlet
of remote carbonator.
3. Turn on water source.
4. Open the pressure relief valve, located on the remote
carbonator, by ipping up on the valve cap lever. Hold open
until water ows from the relief valve then close (ip down)
the relief valve.
5. Verify all Bag-In-Box contains syrup and check all
connections for leaks.
6. Place enough ice in the ice bin to ll approximately 1/2 of the
bin before plugging in the unit.
7. Connect unit power cord to grounded electrical outlet.
! WARNING
The dispenser must be properly electrically grounded
to avoid serious injury or fatal electrical shock. The
power cord has a three-prong grounded plug. If a
three-hole grounded electrical outlet is not available,
use an approved method to ground the unit. Follow all
local electrical codes when making connections. Each
dispenser must have a separate electrical circuit. Do
not use extension cords. Do not connect multiple
electrical devices on the same outlet.
8. Activate each valve to ensure a good ow of water is
achieved.
9. Ensure pump deck is turned OFF before turning on CO2.
! ATTENTION
Failure to disconnect the motor power supply will
damage the carbonator motor, the pump and void the
warranty.
B
7. Repeat Step 6 for both low pressure CO2 regulators on the
regulator manifold routed to the carbonator and the syrup
pumps.
10. Turn on CO2 at the source then, using a screwdriver, adjust
the high pressure regulator at the source to 110 PSI (0.758
MPA) then tighten locknut with wrench.
B
A. Regulator Adjustment Screw
B. Adjust to 110 PSI (0.758 MPA)
C. Wrench
A
C
11. Adjust both of the low pressure regulators on the regulator
manifold to 75 PSI (0.517 MPA) then tighten locknut with
wrench.
12. Activate each valve until gas-out.
13. Plug in the remote carbonator pump deck, if not already
done so, and turn the switch to the ON position.
14. Activate each valve until the carbonator pump comes on.
Release the button, allow carbonator to ll and stop. Repeat
this process until a steady ow of carbonated water is
achieved.
NOTE
The pump deck has a 3 minute timeout feature. If the
valves. The drink temperature should be no higher than
40°F(4.4°C)whenowratesareset.
1. Remove valve cover from rst valve.
2. Close syrup shut-o at mounting block for rst valve.
B
A
A. Water ON
B. Syrup Closed
3. Using a Lancer ratio cup verify water ow rate (5 oz. in 4
sec.). Use a screwdriver to adjust if needed.
D
A
B
5. Install Lancer (yellow) syrup separator (PN 54-0031) in place
of nozzle.
A
A. Syrup Separator
B. Soda Lever
6. Re-open syrup shut-o at mounting block.
7. Activate valve to purge syrup until steady ow is achieved.
8. Using a Lancer ratio cup, activate the valve and capture a
sample. Verify that the syrup level is even with the water
level. Use a screwdriver to adjust if needed.
A
B
IncreaseDecrease
C
A. Flow Control, Water
E
4. Remove nozzle by twisting counter clockwise and pulling
down, then remove diuser by pulling down.
B. Flow Control, Syrup
C. Nozzle (Diuser inside)
D. Retainer Clip
E. Soda Lever
B
C
A. Syrup Separator
B. Ratio Cup
C. Verify Soda/
Water Level
9. Remove syrup separator and reinstall nozzle. Replace valve
cover.
10. Repeat steps 1-8 for each valve.
11. Re-install merchandiser, splash plate, and top cover.
12
Page 13
CLEANING AND SANITIZING
General Information
• Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF guidelines.
The operator of the equipment must provide continuous maintenance as required by this manual and/or state and local health
department guidelines to ensure proper operation and sanitation requirements are maintained.
is being cleaned, follow the guidelines established by the manufacturer for that equipment.
• Cleaning should be accomplished only by trained personnel. Sanitary gloves are to be used during cleaning operations. Applicable
safety precautions must be observed. Instruction warnings on the product being used must be followed.
! ATTENTION
• Use sanitary gloves when cleaning the unit and observe all applicable safety precautions.
• DO NOT use a water jet to clean or sanitize the unit.
• DO NOT disconnect water lines when cleaning and sanitizing syrup lines, to avoid contamination.
• DO NOT use strong bleaches or detergents; These can discolor and corrode various materials.
• DO NOT use metal scrapers, sharp objects, steel wool, scouring pads, abrasives, or solvents on the dispenser.
• DO NOT use hot water above 140° F (60° C). This can damage the dispenser.
• DO NOT spill sanitizing solution on any circuit boards. Insure all sanitizing solution is removed from the system.
Cleaning and Sanitizing Solutions
Cleaning Solution
Mix a mild, non-abrasive detergent (e.g. Sodium Laureth Sulfate,
dish soap) with clean, potable water at a temperature of 90°F to
110°F (32°C to 43°C). The mixture ratio is one ounce of
cleaner to two gallons of water. Prepare a minimum of ve
gallons of cleaning solution. Do not use abrasive cleaners or
solvents because they can cause permanent damage to the unit.
Ensure rinsing is thorough, using clean, potable water at a
temperature of 90°F to 110°F. Extended lengths of product lines
may require additional cleaning solution.
! WARNING
If a powder sanitizer is used, dissolve it thoroughly with hot water prior to adding to the syrup system. Ensure
sanitizing solution is removed from the dispenser as instructed. Avoid getting sanitizing solution on circuit boards. Do
not use strong bleaches or detergents; these can discolor and corrode various materials. Do not use metal scrapers,
sharp objects, steel wool, scouring pads, abrasives, or solvents on the dispenser. Do not use hot water above 140° f
(60° c). This can damage the dispenser.
Sanitizing Solution
Prepare the sanitizing solution in accordance with the
manufacturer’s written recommendations and safety guidelines.
The type and concentration of sanitizing agent recommended in
the instructions by the manufacturer shall comply with 40 CFR
§180.940. The solution must provide 100 parts per million (PPM)
chlorine (e.g. Sodium Hypochlorite or bleach) and a minimum of
ve gallons of sanitizing solution should be prepared.
13
Page 14
Cleaning and Sanitizing Nozzles
1. Disconnect power, so as to not activate valve while cleaning.
2. Remove merchandiser to reveal valves.
3. Remove nozzle by twisting counter clockwise and pulling
down.
4. Remove diuser by pulling down.
B
5. Rinse nozzle and diuser with warm water.
6. Wash nozzle and diuser with cleaning solution then
immerse in sanitizing solution and let sit for fteen (15)
minutes.
7. Set nozzle and diuser aside and let air dry. DO NOT rinse
with water after sanitizing.
8. Reconnect diuser and nozzle.
9. Connect power.
10. Taste the drink to verify that there is no o-taste. If o-taste
is found, ush syrup system again.
! CAUTION
A
C
A. Nozzle
B. Diuser
C. Soda Lever
Following sanitation, rinse with end-use product
until there is no aftertaste. Do not use a fresh water
rinse. This is a NSF requirement. Residual sanitizing
solution left in the system creates a health hazard.
Cleaning and Sanitizing Syrup Lines - Bag in Box
1. Disconnect syrup lines from BIB’s
2. Place syrup lines, with BIB connectors, in a bucket of warm
water.
3. Activate each valve to ll the lines with warm water and ush
out syrup remaining in the lines.
4. Prepare Cleaning Solution described above.
5. Place syrup lines, with BIB connectors, into cleaning
solution.
6. Activate each valve until lines are lled with cleaning
solution then let stand for ten (10) minutes.
7. Flush out cleaning solution from the syrup lines using clean,
warm water.
8. Prepare Sanitizing Solution described above.
9. Place syrup lines into sanitizing solution and activate each
valve to ll lines with sanitizer. Let sit for ten (10) minutes.
10. Reconnect syrup lines to BIB’s and draw drinks to ush solution from the dispenser.
11. Taste the drink to verify that there is no o-taste. If o-taste
is found, ush syrup system again.
! CAUTION
Following sanitation, rinse with end-use product until
there is no aftertaste. Do not use a fresh water rinse.
This is a NSF requirement. Residual sanitizing solution
left in the system creates a health hazard.
Cleaning and Sanitizing Ice Bin Compartment
NOTE
The ice bin compartment of the dispenser should be
thoroughly cleaned and sanitized at least once every
month.
1. Prepare cleaning solution and sanitizing solution according
to the corresponding sections on the previous page.
2. Using the cleaning solution and a clean soft cloth, wash
down the sides of the ice bin and the surface of the
aluminum casting.
3. Using clean, potable water, thoroughly rinse away the
cleaning solution from the sides and surface of the casting.
14
4. Using plastic sanitary gloves, soak a white cotton gauze
cleaning rag in the sanitizing solution and wipe all surfaces
in the ice compartment.
! CAUTION
A fresh water rinse cannot follow sanitation of
equipment. Purge only with the end use product. This is
an NSF requirement.
5. Sanitizing of the ice compartment is complete. Rell with ice.
Page 15
TROUBLESHOOTING
Dispenser Troubleshooting
TROUBLECAUSEREMEDY
No product when valve
is activated.
Water only dispensed,
no syrup. Or syrup only
dispensed, no water.
Syrup only dispensed.
No water, but CO2 gas
dispensed with syrup.
1. Keyswitch is o or keyswitch harness is
disconnected.
2. No power to dispenser.
3. Malfunctioning switch assembly.
4. Malfunctioning power supply.
5. Malfunctioning PCB board.
6. Malfunctioning LEV valve.
1. Syrup BIB empty.
2. Water or syrup shuto on mounting block not
fully open.
3. Improper or inadequate water or syrup supply.
4. CO2 pressure to syrup pump too low.
5. Stalled or inoperative BIB pump.
6. Kinked line.
7. CO2 regulator malfunction.
1. Improper water ow to dispenser.
2. Carbonator pump motor has timed out.
3. Liquid level probe not connected properly to
PCB.
4. Defective PCB assembly.
5. Defective liquid level probe.
6. Weak or defective carbonator pump.
1. Turn keyswitch on and/or reconnect keyswitch
harness.
2. Check internal breaker and incoming power.
3. Replace switch assembly.
4. Check voltage to power supply. Check fuses.
5. Replace PCB board.
6. Replace valve.
1. Replace syrup BIB as required.
2. Open shuto completely.
3. Remove valve from mounting block & open
shutos slightly. Check water & syrup supply.
If no supply, check unit for other problems.
Ensure BIB connection is engaged.
4. Check the CO2 pressure to the pump to ensure
it is between 70-80 PSI (0.483-0.552 MPA).
5. Check CO2 pressure and/or replace pump.
6. Remove kink or replace line.
7. Repair or replace CO2 regulator as required.
1. Check for water ow to dispenser.
2. Reset by turning the unit OFF, then ON by
using the circuit breaker on the power supply or
momentarily unplugging unit.
3. Check connections of liquid level probe to PCB
assembly.
4. Replace PCB assembly.
5. Replace liquid level probe.
6. Replace pump.
Excessive foaming.1. No ice in bin.
2. Incoming water or syrup temperature too high.
3. CO2 pressure too high.
4. Water ow rate too high.
5. Nozzle and diuser not clean.
6. Air in BIB lines.
O Taste in Soda.1. Leaking water check valve, allowing carbonat-
ed water to back into supply line.
Valves inoperable.1. Loss of Power.1. Check power supply to see if plugged in. Check
1. Fill bin with ice and allow coldplate to re-stabilize.
2. Correct prior to dispenser.
3. Adjust CO2 pressure downward, but not less
than 70 PSI (0.483 MPA).
4. Re-adjust and reset ratio.
5. Remove and clean.
6. Bleed air from BIB lines.
1. Dismantle and clean check valve. Replace
O-ring, if torn or distorted.
transformer circuit breaker. Check main power
circuit breaker, 110V.
15
Page 16
TROUBLECAUSEREMEDY
Low or no carbonation.1. Low or no CO2.
2. Low water pressure.
3. Worn or defective carbonator pump.
4. Back-ow preventer not allowing water to ow.
5. Carbonator motor not running.
6. Carbonator motor running continuously.
Erratic ratio.1. Incoming water and/or syrup supply not at
minimum owing pressure.
2. Foreign debris in water and/or syrup ow
control.
3. CO2 regulator malfunction.
Insucient soda ow
(carbonated drinks).
1. Insucient CO2 supply pressure.
2. Shuto on mounting block is not fully open.
3. Foreign debris in soda ow control.
1. Check CO2 supply. Adjust CO2 pressure to 70
PSI (0.483 MPA).
2. Need water booster kit.
3. Replace carbonator pump.
4. Replace back-ow preventer, noting the ow
direction arrow from pump to coldplate.
5. Check power supply. Be sure toggle switch is in
ON position.
6. Check switch on carbonator. Check water in
check valve for blockage. Check carbonator
control. Check carbonator pump for eciency.
1. Check pressure and adjust.
2. Remove ow control from suspected valve
and clean out any foreign material to ensure
smooth spool movement.
3. Repair or replace CO2 regulator.
1. Verify incoming CO2 pressure is between 70
PSIG (0.483 MPA) and 80 PSIG (0.552 MPA)
2. Open shuto fully.
3. Remove soda ow control from valve and clean
out any foreign material to ensure smooth
spool movement.
Insucient water ow
(plain water drinks).
Insucient syrup ow.1. Insucient CO2 pressure to BIB pumps.
Water leakage around
nozzle.
Miscellaneous leakage.1. Gap between parts.
1. Insucient incoming supply pressure.
2. Shuto on mounting block not fully open.
3. Foreign debris in water ow control.
4. Water ltration problem.
2. Shuto on mounting block not fully open.
3. Foreign debris in syrup ow control.
4. Defective BIB pump.
1. Damaged or improperly installed o-ring on
nozzle.
2. Damaged or improperly installed o-rings.
1. Verify incoming supply water pressure to plain
water inlet is a minimum of 50 PSI (0.345 MPA)
and a maximum of 100 PSI (0.689 MPA).
2. Open shuto fully.
3. Remove water ow control from valve and
clean out any foreign material to ensure
smooth spool movement.
4. Service water system as required.
1. Adjust CO2 pressure to BIB pumps to 80 PSI
(0.552 MPA) (min. 70 PSI (0.483 MPA). Do not
exceed manufacturer’s recommendations.
2. Open shuto fully.
3. Remove syrup ow control from valve and
clean out any foreign material to ensure
smooth spool movement.
4. Replace pump.
1. If damaged, replace. If improperly installed,
adjust.
1. Tighten appropriate retaining screws.
2. Replace or adjust appropriate o-rings.
Water continually leaking
at connections.
1. Loose water connections.
2. Flare seal washer leaks.
16
1. Tighten water connections.
2. Replace are seal washer.
Page 17
TROUBLECAUSEREMEDY
Water in ice bin.1. Coldplate drain is obstructed.1. Remove splash plate and drip tray to obtain
access to drain tubes and clear accordingly.
Noisy/cavitating carbonator pump.
O Taste in Soda.1. Leaking water check valve, allowing carbonat-
Valves inoperable.1. Loss of Power.1. Check power supply to see if plugged in. Check
1. Insucient incoming water supply pressure.
2. Loose pump coupling.
ed water to back into supply line.
1. Verify incoming supply water pressure to
carbonator pump is min. of 25 PSI (0.172
MPA), max. of 50 PSI (0.345 MPA). Check
strainer for cleanliness.
2. Tighten set screw on pump coupling.
1. Dismantle and clean check valve. Replace
O-ring, if torn or distorted.
transformer circuit breaker. Check main power
circuit breaker, 110V.
Remote Syrup Pump Troubleshooting
TROUBLECAUSEREMEDY
BIB pump does not operate when dispensing
valve is opened.
1. Out of CO2, CO2 not turned on, or low CO2
pressure.
2. Out of syrup.
3. BIB connector not tight.
4. Kinks in syrup or gas lines.
1. Replace CO2 supply, turn on CO2 supply,
or adjust CO2 pressure to 70-80 PSI (0.483-
0.552 MPA).
2. Replace syrup supply.
3. Fasten connector tightly.
4. Straighten or replace lines.
BIB pump operating, but
no ow.
BIB pump continues to
operate when bag is
empty.
BIB pump fails to restart
after bag replacement.
BIB pump fails to stop
when dispensing valve
is closed.
1. Leak in syrup inlet or outlet line.
2. Defective BIB pump.
1. Leak in suction line.
2. Leaking o-ring on pump inlet tting.
3. Defective syrup BIB pump.
1. BIB connector not on tightly.
2. BIB connector is stopped up.
3. Kinks in syrup line.
1. Leak in discharge line or ttings.
2. Empty BIB.
3. Air leak on inlet line or bag connector.
Dispenser Disposal
To prevent possible harm to the environment from improper disposal, recycle the unit
by locating an authorized recycler or contact the retailer where the product was
purchased. Comply with local regulations regarding disposal of the refrigerant and
insulation.
1. Replace line.
2. Replace BIB pump.
1. Check BIB connector, if still leaking then replace line.