lancer 2200, 2300, ICD 2300, ICD 23300, ICD 2400 Operation Manual

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Page 1
Ice Cooled Drop-In
Series: 2200, 2300, 23300, & 2400
ICD 2200 6-Valve Drop In
ICD 23300 8-Valve Drop In
ICD 2300 8-Valve Drop In
ICD 2400 6-Valve Free Standing
Operation Manual
Lancer Corporation
6655 Lancer Blvd.
San Antonio, Texas 78219
800-729-1500
“Lancer” is the registered trademark of Lancer © 2018 by Lancer, all rights reserved.
®
2200, 2300
23300, 2400
email: custserv@lancercorp.com
web: lancercorp.com
Lancer PN: 28-3007
Revision: April 2018
Page 2
TABLE OF CONTENTS
ABOUT THIS MANUAL
This booklet is an integral and essential part of the product. Please carefully read the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and site location of the unit.
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists,
have the carrier note the damage on the freight bill and le a
claim with carrier. Responsibility for damage to the dispenser lies with the carrier.
The installation and relocation, if necessary, of this product must be carried out by qualied personnel with
up-to-date safety and hygiene knowledge and practical experience, in accordance with current regulations.
IMPORTANT SAFETY INSTRUCTIONS......................................3
Intended Use.........................................................................3
Power Warning......................................................................3
CO2 Warning..........................................................................3
Water Notice..........................................................................3
SPECIFICATIONS AND FEATURES........................................4-8
ICD 2200...............................................................................4
ICD 2300...............................................................................5
ICD 23300.............................................................................6
ICD 2400...............................................................................7
General Systems Overview - Remote Syrup Pumps.............8
Pre-Installation Checklist.......................................................8
INSTALLATION.......................................................................9-12
Unpacking the Dispenser.......................................................9
Selecting/Preparing a Counter Location................................9
Dispenser Installation........................................................9-10
Installing CO2 Supply.......................................................10-11
Dispenser Setup...................................................................11
Adjust Water Flow Rate & Syrup/Water Ratio......................12
CLEANING AND SANITIZING..............................................13-14
General Information.............................................................13
Cleaning and Sanitizing Solutions........................................13
Cleaning and Sanitizing Nozzles..........................................14
Cleaning and Sanitizing Syrup Lines-Bag in Box.................14
Cleaning and Sanitizing Ice Bin Compartment....................14
TROUBLESHOOTING...........................................................15-17
Dispenser Troubleshooting.............................................15-17
Remote Syrup Pump Troubleshooting.................................17
DISPENSER DISPOSAL............................................................17
ILLUSTRATIONS AND PART LISTINGS..............................18-41
Lancer Ice Cooled Dispenser - Accessories........................18
Series 1500 Drop-In Pre-Mix...............................................19
Series 1500 Drop-In........................................................20-21
Series 1500 Drop-In Sabre.............................................22-23
Series 2300 Drop-In Pre-Mix..........................................24-25
Series 2300 Drop-In........................................................26-27
Series 2300 Drop-In With Plug-in Towers.......................28-29
Series 23300 Drop-In......................................................30-31
Series 2400 Drop-In Freestanding Pre-Mix....................32-33
Series 2400 Drop-In Freestanding..................................34-35
Series 2400 Drop-In Freestanding With Plug-in Towers.36-37
Plumbing Diagrams.........................................................38-39
Wiring Diagrams..................................................................40
Counter Cut-out Diagrams...................................................41
READ ALL SAFETY INSTRUCTIONS BEFORE USING THIS UNIT.
This manual contains important safety information and all applicable safety precautions must be observed. To reduce the
risk of re, electric shock, damage to the equipment or personal injury when using this unit all instructions/warnings on the
product being used must be followed:
! WARNING
Text following the Warning signal indicates a hazardous
situation, which if not avoided, will result in death or serious injury. Be sure to read all Warning statements before proceeding with the installation.
! CAUTION
Text following the Caution signal indicates a hazardous
situation, which if not avoided, could result in death or serious injury. Be sure to read the Caution statements before proceeding with the installation
2
! ATTENTION
Text following the Attention signal addresses a
situation that if not followed could potentially damage the equipment. Be sure to read the Attention statements before proceeding
NOTE
Text following the Note signal provides you with
informationthatmayhelpyoumoree󰀨ectivelyperform
the installation procedures within this manual. Disregarding information will not cause damage or injury, however it may limit the performance of the dispenser.
Page 3
IMPORTANT SAFETY INSTRUCTIONS
! Intended Use
The dispenser is for indoor use only
This appliance is intended to be used in commercial applications such as restaurants or similar.
This appliance should not be used by children or
inrm persons without supervision.
This appliance is not intended for use by persons (including children) with reduced physical sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
Cleaning and user maintenance shall not be performed by children without supervision.
This unit is not a toy and children should be advised not to play with the appliance.
The min/max ambient operating temperature for the dispenser is 40°F to 90°F (4°C to 32°C).
Do not operate unit below minimum ambient operation conditions.
Should freezing occur, cease operation of the unit and contact authorized service technician.
The maximum tilt for safe operation is 5°.
This appliance must be installed and serviced by a professional.
5 Carbon Dioxide (CO2)
WARNING: Carbon Dioxide (CO2) is a colorless,
noncombustible gas with a light pungent odor. High percentages of CO2 may displace oxygen in the blood.
WARNING: Prolonged exposure to CO
Personnel exposed to high concentrations of CO2 gas will experience tremors which are followed by a loss
of consciousness and su󰀨ocation.
WARNING: If a CO
ventilate the contaminated area before attempting to repair the leak.
gas leak is suspected, immediately
2
WARNING: Strict attention must be observed in the
prevention of CO2 gas leaks in the entire CO2 and soft drink system.
can be harmful.
2
F Power
Follow all local electrical codes when making connections.
Check the dispenser name plate label, located behind
t h e s p l a s h p l a t e , f o r t h e c o r r e c t e l e c t r i c a l r e q u i r e m e n t s
of unit. DO NOT plug into a wall electrical outlet
unless the current shown on the serial number plate agrees with local current available.
Each dispenser must have a separate electrical circuit.
DO NOT use extension cords with this unit.
DO NOT ‘gang’ together with other electrical devices
on the same outlet.
WARNING: Always disconnect electrical power to the
unit to prevent personal injury before attempting any internal maintenance.
The resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source to service the unit.
Only qualied personnel should service internal components of electrical control housing.
WARNING: Make sure that all water lines are tight and
units are dry before making any electrical connections
If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line voltage, consider installing a surge protector or similar protection device.
! Water Notice
Provide an adequate, potable water supply. Water pipe connections and xtures directly connected to
a potable water supply must be sized, installed, and maintained according to federal, state, and local codes.
The water supply line must be at least a 3/8 inches (9.525 mm) pipe with a minimum of 25 PSI (0.172 MPA) line pressure, but not exceeding a maximum of 65 PSI (0.448 MPA). Water pressure exceeding 65 PSI (0.448 MPA) must be reduced to 65 PSI (0.448 MPA).
Use a lter in the water line to avoid equipment
damage and beverage o󰀨-taste. Check the water lter periodically, as required by local conditions.
CAUTION: The water supply must be protected by
means of an air gap, a backow prevention device (located upstream of the CO2 injection system or another approved method to comply with NSF standards. A leaking inlet water check valve will allow
carbonated water to ow back through the pump when it is shut o󰀨 and contaminate the water supply.
CAUTION: Ensure the backow prevention device
complies with ASSE and local standards. It is the responsibility of the installer to ensure compliance.
3
Page 4
ICD 2200
SPECIFICATIONS AND FEATURES
D
C
B
A
DIMENSIONS
Width: 15.0 inches (381 mm)
Depth: 23 inches (584 mm) Height: 33.38 inches (848 mm)
COUNTER CUT-OUT
Width: 15.25 inches (387 mm) Depth: 23.25 inches (591 mm)
This unit emits a sound pressure level below 70 dB
WEIGHT
Shipping: 130 lbs (59 kg) Operating (with Ice): 166 lbs (75 kg) Ice Capacity: 60 lbs (27.2 kg)
ELECTRICAL
115 VAC / 60 Hz
A. Ice Bin B. Drip Tray C. Tower D. Valves
PLAIN WATER SUPPLY
Min Flowing Pressure: 25 PSIG (0.172 MPA)
Min Flowing Pressure: 50 PSIG (0.345 MPA)
CARBON DIOXIDE (CO2) SUPPLY
Min Pressure: 90 PSIG (0.621 MPA) Max Pressure: 110 PSIG (0.758 MPA)
FITTINGS
Carbonated Water Inlet: 3/8 inch barb
Brand Syrup Inlets: 3/8 inch barb
4
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ICD 2300
A
D
C
B
DIMENSIONS
Width: 23 inches (584 mm)
Depth: 23 inches (584 mm) Height: 36.25 inches (921 mm)
COUNTER CUT-OUT
Width: 23.25 inches (591 mm) Depth: 23.25 inches (591 mm)
This unit emits a sound pressure level below 70 dB
WEIGHT
Shipping: 260 lbs (118 kg) Operating (with Ice): 206 lbs (93 kg) Ice Capacity: 100 lbs (45 kg)
ELECTRICAL
115 VAC / 60 Hz
A. Ice Bin B. Drip Tray C. Tower D. Valves
PLAIN WATER SUPPLY
Min Flowing Pressure: 25 PSIG (0.172 MPA)
Min Flowing Pressure: 50 PSIG (0.345 MPA)
CARBON DIOXIDE (CO2) SUPPLY
Min Pressure: 90 PSIG (0.621 MPA) Max Pressure: 110 PSIG (0.758 MPA)
FITTINGS
Carbonated Water Inlet: 3/8 inch barb
Brand Syrup Inlets: 3/8 inch barb
5
Page 6
ICD 23300
B
A
D
C
DIMENSIONS
Width: 30 inches (762 mm)
Depth: 23 inches (584 mm) Height: 35.25 inches (895 mm)
COUNTER CUT-OUT
Width: 30.25 inches (768 mm) Depth: 23.25 inches (591 mm)
This unit emits a sound pressure level below 70 dB
6
WEIGHT
Shipping: 300 lbs (136 kg) Operating (with Ice): 370 lbs (168 kg) Ice Capacity: 130 lbs (59 kg)
ELECTRICAL
24 V / 60 Hz
A. Ice Bin B. Drip Tray C. Tower D. Valves
PLAIN WATER SUPPLY
Min Flowing Pressure: 25 PSIG (0.172 MPA)
Min Flowing Pressure: 50 PSIG (0.345 MPA)
CARBON DIOXIDE (CO2) SUPPLY
Min Pressure: 90 PSIG (0.621 MPA) Max Pressure: 110 PSIG (0.758 MPA)
FITTINGS
Carbonated Water Inlet: 3/8 inch barb
Brand Syrup Inlets: 3/8 inch barb
Page 7
ICD 2400 - Freestanding
23”
584
mm
23”
584 mm
54.20”
1377 mm
30.20
767 mm
6”
152 mm
18”
457 mm
D
C
B
A
DIMENSIONS
Width: 23 inches (584 mm)
Depth: 23 inches (584 mm) Height: 54.20 inches (1377 mm)
COUNTER CUT-OUT
Width: 23.25 inches (591 mm) Depth: 24 inches (603 mm)
This unit emits a sound pressure level below 70 dB
WEIGHT
Shipping: 196 lbs (89 kg) Operating (with Ice): 290 lbs (132 kg) Ice Capacity: 100 lbs (89 kg)
ELECTRICAL
24 V / 60 Hz
A. Ice Bin B. Drip Tray C. Tower
PLAIN WATER SUPPLY
Min Flowing Pressure: 25 PSIG (0.172 MPA)
Min Flowing Pressure: 50 PSIG (0.345 MPA)
D. Valves
CARBON DIOXIDE (CO2) SUPPLY
Min Pressure: 90 PSIG (0.621 MPA) Max Pressure: 110 PSIG (0.758 MPA)
FITTINGS
Carbonated Water Inlet: 3/8 inch barb
Brand Syrup Inlets: 3/8 inch barb
7
Page 8
General System Overview - Remote Syrup Pumps
J
Syrup Line
H
CO2 Line
Plain Water Line
Carb Water Line
Drain Line
Electrical
110
J
K
75 75
D
A
B
Pre-Installation Checklist
TOOLS REQUIRED:
Oetiker Pliers
Tubing Cutters
Wrench
Slotted Screwdriver
Phillips Screwdriver
Drill
BIB SYSTEM:
BIB Rack
BIB Syrup Boxes
BIB Regulator Set
BIB Connectors
E
F F F
F F F
GG G
GG G
POST MIX ACCESSORIES:
High Pressure CO2 Regulator
Low Pressure CO2 Regulator Manifold
CO2 Supply
Chain for CO2 Tank
Beverage Dispenser
Beverage Tubing
Oetiker Clamp Fittings
Water Booster (Lancer PN: 82-3401 or MC-163172
Water Regulator (supplied with unit)
I
A. Water Source B. Water Booster C. Floor Drain D. Water Regulator E. Remote Carbonator
C
F. Syrup Pump G. BIB Syrup Containers H. Dispenser I. Electrical Outlet J. CO2 Regulator K. CO2 Source
CONSIDER THE FOLLOWING BEFORE INSTALLATION:
Location of Water Supply Lines
Location of Drain
Location of Electrical Outlet
Location of Heating and Air Conditioning Ducts
Do you have enough space to install the dispenser?
Is counter-top level?
Can the counter-top support the weight of the dispenser? (Include the weight of an ice machine plus weight of ice, if necessary)
Is dispenser located away from direct sunlight or overhead lighting?
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INSTALLATION
Read This Manual
This manual was developed by Lancer Corporation as a reference guide for the owner/operator and installer of this dispenser. Please read this manual before installation and operation of this dispenser. See pages 20 - 23 for troubleshooting or service assistance. If the service cannot be corrected please call your Service Agent or Lancer Customer Service. Always have your model and serial number available when you call.
Unpacking the Dispenser
1. Set shipping carton upright on the oor then cut package banding straps and remove.
2. Open top of carton and remove interior packaging.
3. Lift carton up and o󰀨 of the unit.
4. Remove accessory kit and loose parts from ice compartment.
NOTE
If unit is to be transported, it is advisable to leave the
unit secured to the plywood shipping base.
Selecting/Preparing a Counter Location
NOTE
The dispenser should only be installed in a location
where it can be overseen by trained personnel
1. Select a level, well ventilated location that is in close proximity to a properly grounded electrical outlet, within
ve (5) feet (1.5 m) of a drain, a water supply that meets the requirements shown in the Specications section found
on pages 2-3, and away from direct sunlight or overhead lighting
! WARNING
To avoid personal injury or damage, do not attempt to
lift a unit without help. For heavier units, use of a mechanical lift may be appropriate. Units are equipped with automatic agitation. The unit may activate unexpectedly. Do not place hands, or foreign objects into the ice storage compartment. Unplug dispenser from the power source, when unit is being serviced, cleaned, or sanitized.
2. The selected location should be able to support the weight of the dispenser and ice after the counter cut out is made. Total weight (with ice) for this unit could exceed 400 pounds (181.4 kg).
3. If installed directly on the counter, unit must be sealed to the counter-top with an FDA approved sealant.
NOTE
NSF listed units must be sealed to the counter or have
four (4) inch legs installed.
4. Select a location for the remote carbonator, syrup pumps, CO2 t a n k , s y r u p c o n t a i n e r s , a n d w a t e r  l t e r ( r e c o m m e n d e d ) .
Dispenser Installation
NOTE
The installation, and relocation if necessary, must
becarriedoutbyqualiedpersonnelwithup-to-date
knowledge and practical experience, in accordance with current regulations.
1. Inspect the counter location where the unit is to be installed then make counter cut-out, (See Specications section on page 2 or Cut-out Diagrams on page 41 for counter cut-out dimensions).
! ATTENTION
Counter cut-out must be accurate, according to unit
specications.
2. Once the counter cut-out is made, lower the unit into the counter and seal rim to the counter using an approved silicone sealant.
NOTE
The unit can extend up to 23 inches (58.42 cm) below
the counter, including the shipping risers, which Lancer recommends be left attached to the unit. Should the dispenser ever require removal, the shipping risers will protect the inlet tubes from being damaged.
9
Page 10
3. Route appropriate tubing from the water source to the soda water inlet on the left of the unit and connect tubing to inlet
using the oetiker pliers and ttings, (see Plumbing Diagrams
on the front of the unit or on pages 8-9 for reference).
C
8. Route appropriate tubing from the syrup pump location to the syrup inlets and connect tubing to all syrup inlets.
9. Route the power supply cord to a grounded electrical outlet of the proper voltage and amperage rating.
! WARNING
DO NOT PLUG UNIT INTO GROUNDED ELECTRICAL
OUTLET AT THIS TIME. Make sure that all water lines are tight and unit is dry before making any electrical connections
A
A. Oetiker Pliers B. Tubing
B
4. Connect tubing to water source then ush water lines to check for leaks.
5. Install water regulator and lter to water line and, if necessary, install water booster (Lancer PN MC-163172) between water supply and the unit.
6. Using tubing cutters, cut soda water line and install remote
carbonator per manufacturer’s specications.
7. Install a shut-o󰀨 valve in the water line feeding the carbonator pump deck.
C. Syrup/Water Inlet
Installing CO2 Supply
1. Connect high pressure CO2 regulator assembly to CO2 cylinder or bulk system.
! ATTENTION
Before installing regulator, assure that a seal (washer
or o-ring) is present in regulator attachment nut.
A
C
D
10. Route drain hose from designated open type drain to tting below unit and connect hose to tting.
! CAUTION
Drain line must be insulated with a closed cell insulation. Insulation must cover the entire length of
thedrainhose,includingttings.Thedrainshouldbe
installed in such a manner that water does not collect
in sags or other low points, as condensation will form.
! ATTENTION
Pouring hot water down the drain may cause the Drain Tube to collapse. Allow only luke warm or cold water to enter the Drain Tube. Pouringco󰀨ee,tea,orother similar substances down the drain may cause the Drain Tube to become clogged.
2. Connect a 1/4” nut, stem and seal to CO2 regulator outlet.
3. Route tubing from the 1/4” nut, stem on the high pressure CO2 regulator attached to low pressure regulator.
! ATTENTION
A dedicated CO2 regulator is required to supply the
carbonator as well as to all syrup pumps.
A. High Pressure CO2 Regulator B. 1/4” Nut, Stem & Seal C. Line to Low Pressure
A
Regulator D. Oetiker Pliers
B
- Thread regulator nut on to tank, then tighten nut with wrench
10
A. CO2 Regulator B. Outlet C. Wrench D. CO2 Supply
B
C
D
Page 11
4. Route tubing from the remote carbonator to one of the low pressure CO2 regulator manifold outlets.
5. Route tubing routed from the syrup pumps to the second outlet of the low pressure CO2 regulator manifold.
D
C
! WARNING
DO NOT TURN ON CO2 SUPPLY AT THIS TIME
A
C
A. CO2 Regulator B. Screwdriver C. Loosened Lock Nut D. Regulator Adjustment
D
Screw
B
A
6. Using a wrench, loosen lock nut on the regulator adjustment screw of the high pressure CO2 regulator connected to the source, then using a screwdriver back out lock nut screw all the way.
A. Line to Carbonator B. Line to Syrup Pumps C. Line to CO2 Regulator D. CO2 Regulator Manifold
Dispenser Setup
1. Install syrup pumps and syrup containers in designated location. Attach CO2 line from the low pressure regulator to syrup pumps.
2. Attach CO2 line from the low pressure regulator to gas inlet of remote carbonator.
3. Turn on water source.
4. Open the pressure relief valve, located on the remote
carbonator, by ipping up on the valve cap lever. Hold open until water ows from the relief valve then close (ip down)
the relief valve.
5. Verify all Bag-In-Box contains syrup and check all connections for leaks.
6. Place enough ice in the ice bin to ll approximately 1/2 of the bin before plugging in the unit.
7. Connect unit power cord to grounded electrical outlet.
! WARNING
The dispenser must be properly electrically grounded to avoid serious injury or fatal electrical shock. The power cord has a three-prong grounded plug. If a three-hole grounded electrical outlet is not available,
use an approved method to ground the unit. Follow all local electrical codes when making connections. Each
dispenser must have a separate electrical circuit. Do not use extension cords. Do not connect multiple electrical devices on the same outlet.
8. Activate each valve to ensure a good ow of water is achieved.
9. Ensure pump deck is turned OFF before turning on CO2.
! ATTENTION
Failure to disconnect the motor power supply will
damage the carbonator motor, the pump and void the warranty.
B
7. Repeat Step 6 for both low pressure CO2 regulators on the regulator manifold routed to the carbonator and the syrup pumps.
10. Turn on CO2 at the source then, using a screwdriver, adjust the high pressure regulator at the source to 110 PSI (0.758 MPA) then tighten locknut with wrench.
B
A. Regulator Adjustment Screw B. Adjust to 110 PSI (0.758 MPA) C. Wrench
A
C
11. Adjust both of the low pressure regulators on the regulator manifold to 75 PSI (0.517 MPA) then tighten locknut with wrench.
12. Activate each valve until gas-out.
13. Plug in the remote carbonator pump deck, if not already done so, and turn the switch to the ON position.
14. Activate each valve until the carbonator pump comes on.
Release the button, allow carbonator to ll and stop. Repeat this process until a steady ow of carbonated water is
achieved.
NOTE
The pump deck has a 3 minute timeout feature. If the
timeoutoccurs,turnthedeckOFFthenONbyipping
the switch on the control box.
NOTE
To check for CO2 leaks, close the valve on the CO2 cylinder and observe if the pressure to the system
dropswiththecylindervalveclosedforveminutes.
Open the cylinder valve after check.
15. Activate each valve to purge air from the syrup lines.
11
Page 12
Adjust Water Flow Rate & Syrup/Water Ratio
NOTE
Ensure there is ice on the cold plate and the lines are
coldbeforeattemptingtosettheowratesonthe
valves. The drink temperature should be no higher than
40°F(4.4°C)whenowratesareset.
1. Remove valve cover from rst valve.
2. Close syrup shut-o󰀨 at mounting block for rst valve.
B
A
A. Water ON B. Syrup Closed
3. Using a Lancer ratio cup verify water ow rate (5 oz. in 4 sec.). Use a screwdriver to adjust if needed.
D
A
B
5. Install Lancer (yellow) syrup separator (PN 54-0031) in place of nozzle.
A
A. Syrup Separator B. Soda Lever
6. Re-open syrup shut-o󰀨 at mounting block.
7. Activate valve to purge syrup until steady ow is achieved.
8. Using a Lancer ratio cup, activate the valve and capture a sample. Verify that the syrup level is even with the water level. Use a screwdriver to adjust if needed.
A
B
Increase Decrease
C
A. Flow Control, Water
E
4. Remove nozzle by twisting counter clockwise and pulling
down, then remove di󰀨user by pulling down.
B. Flow Control, Syrup
C. Nozzle (Diuser inside)
D. Retainer Clip E. Soda Lever
B
C
A. Syrup Separator B. Ratio Cup C. Verify Soda/ Water Level
9. Remove syrup separator and reinstall nozzle. Replace valve cover.
10. Repeat steps 1-8 for each valve.
11. Re-install merchandiser, splash plate, and top cover.
12
Page 13
CLEANING AND SANITIZING
General Information
Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. The operator of the equipment must provide continuous maintenance as required by this manual and/or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.
NOTE
ThecleaningproceduresprovidedhereinpertaintotheLancerequipmentidentiedbythismanual.Ifotherequipment
is being cleaned, follow the guidelines established by the manufacturer for that equipment.
Cleaning should be accomplished only by trained personnel. Sanitary gloves are to be used during cleaning operations. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.
! ATTENTION
Use sanitary gloves when cleaning the unit and observe all applicable safety precautions.
DO NOT use a water jet to clean or sanitize the unit.
DO NOT disconnect water lines when cleaning and sanitizing syrup lines, to avoid contamination.
DO NOT use strong bleaches or detergents; These can discolor and corrode various materials.
DO NOT use metal scrapers, sharp objects, steel wool, scouring pads, abrasives, or solvents on the dispenser.
DO NOT use hot water above 140° F (60° C). This can damage the dispenser.
DO NOT spill sanitizing solution on any circuit boards. Insure all sanitizing solution is removed from the system.
Cleaning and Sanitizing Solutions
Cleaning Solution
Mix a mild, non-abrasive detergent (e.g. Sodium Laureth Sulfate, dish soap) with clean, potable water at a temperature of 90°F to 110°F (32°C to 43°C). The mixture ratio is one ounce of
cleaner to two gallons of water. Prepare a minimum of ve
gallons of cleaning solution. Do not use abrasive cleaners or solvents because they can cause permanent damage to the unit. Ensure rinsing is thorough, using clean, potable water at a temperature of 90°F to 110°F. Extended lengths of product lines
may require additional cleaning solution.
! WARNING
If a powder sanitizer is used, dissolve it thoroughly with hot water prior to adding to the syrup system. Ensure
sanitizing solution is removed from the dispenser as instructed. Avoid getting sanitizing solution on circuit boards. Do not use strong bleaches or detergents; these can discolor and corrode various materials. Do not use metal scrapers, sharp objects, steel wool, scouring pads, abrasives, or solvents on the dispenser. Do not use hot water above 140° f (60° c). This can damage the dispenser.
Sanitizing Solution
Prepare the sanitizing solution in accordance with the manufacturer’s written recommendations and safety guidelines. The type and concentration of sanitizing agent recommended in the instructions by the manufacturer shall comply with 40 CFR
§180.940. The solution must provide 100 parts per million (PPM) chlorine (e.g. Sodium Hypochlorite or bleach) and a minimum of
ve gallons of sanitizing solution should be prepared.
13
Page 14
Cleaning and Sanitizing Nozzles
1. Disconnect power, so as to not activate valve while cleaning.
2. Remove merchandiser to reveal valves.
3. Remove nozzle by twisting counter clockwise and pulling down.
4. Remove di󰀨user by pulling down.
B
5. Rinse nozzle and di󰀨user with warm water.
6. Wash nozzle and di󰀨user with cleaning solution then
immerse in sanitizing solution and let sit for fteen (15)
minutes.
7. Set nozzle and di󰀨user aside and let air dry. DO NOT rinse with water after sanitizing.
8. Reconnect di󰀨user and nozzle.
9. Connect power.
10. Taste the drink to verify that there is no o󰀨-taste. If o󰀨-taste
is found, ush syrup system again.
! CAUTION
A
C
A. Nozzle
B. Diuser
C. Soda Lever
Following sanitation, rinse with end-use product until there is no aftertaste. Do not use a fresh water rinse. This is a NSF requirement. Residual sanitizing solution left in the system creates a health hazard.
Cleaning and Sanitizing Syrup Lines - Bag in Box
1. Disconnect syrup lines from BIB’s
2. Place syrup lines, with BIB connectors, in a bucket of warm water.
3. Activate each valve to ll the lines with warm water and ush out syrup remaining in the lines.
4. Prepare Cleaning Solution described above.
5. Place syrup lines, with BIB connectors, into cleaning solution.
6. Activate each valve until lines are lled with cleaning solution then let stand for ten (10) minutes.
7. Flush out cleaning solution from the syrup lines using clean, warm water.
8. Prepare Sanitizing Solution described above.
9. Place syrup lines into sanitizing solution and activate each
valve to ll lines with sanitizer. Let sit for ten (10) minutes.
10. Reconnect syrup lines to BIB’s and draw drinks to ush solu­tion from the dispenser.
11. Taste the drink to verify that there is no o󰀨-taste. If o󰀨-taste
is found, ush syrup system again.
! CAUTION
Following sanitation, rinse with end-use product until
there is no aftertaste. Do not use a fresh water rinse. This is a NSF requirement. Residual sanitizing solution left in the system creates a health hazard.
Cleaning and Sanitizing Ice Bin Compartment
NOTE
The ice bin compartment of the dispenser should be
thoroughly cleaned and sanitized at least once every month.
1. Prepare cleaning solution and sanitizing solution according to the corresponding sections on the previous page.
2. Using the cleaning solution and a clean soft cloth, wash down the sides of the ice bin and the surface of the aluminum casting.
3. Using clean, potable water, thoroughly rinse away the cleaning solution from the sides and surface of the casting.
14
4. Using plastic sanitary gloves, soak a white cotton gauze cleaning rag in the sanitizing solution and wipe all surfaces in the ice compartment.
! CAUTION
A fresh water rinse cannot follow sanitation of
equipment. Purge only with the end use product. This is an NSF requirement.
5. Sanitizing of the ice compartment is complete. Rell with ice.
Page 15
TROUBLESHOOTING
Dispenser Troubleshooting
TROUBLE CAUSE REMEDY
No product when valve is activated.
Water only dispensed, no syrup. Or syrup only dispensed, no water.
Syrup only dispensed. No water, but CO2 gas dispensed with syrup.
1. Keyswitch is o󰀨 or keyswitch harness is disconnected.
2. No power to dispenser.
3. Malfunctioning switch assembly.
4. Malfunctioning power supply.
5. Malfunctioning PCB board.
6. Malfunctioning LEV valve.
1. Syrup BIB empty.
2. Water or syrup shuto󰀨 on mounting block not fully open.
3. Improper or inadequate water or syrup supply.
4. CO2 pressure to syrup pump too low.
5. Stalled or inoperative BIB pump.
6. Kinked line.
7. CO2 regulator malfunction.
1. Improper water ow to dispenser.
2. Carbonator pump motor has timed out.
3. Liquid level probe not connected properly to PCB.
4. Defective PCB assembly.
5. Defective liquid level probe.
6. Weak or defective carbonator pump.
1. Turn keyswitch on and/or reconnect keyswitch harness.
2. Check internal breaker and incoming power.
3. Replace switch assembly.
4. Check voltage to power supply. Check fuses.
5. Replace PCB board.
6. Replace valve.
1. Replace syrup BIB as required.
2. Open shuto󰀨 completely.
3. Remove valve from mounting block & open
shuto󰀨s slightly. Check water & syrup supply.
If no supply, check unit for other problems. Ensure BIB connection is engaged.
4. Check the CO2 pressure to the pump to ensure it is between 70-80 PSI (0.483-0.552 MPA).
5. Check CO2 pressure and/or replace pump.
6. Remove kink or replace line.
7. Repair or replace CO2 regulator as required.
1. Check for water ow to dispenser.
2. Reset by turning the unit OFF, then ON by using the circuit breaker on the power supply or momentarily unplugging unit.
3. Check connections of liquid level probe to PCB assembly.
4. Replace PCB assembly.
5. Replace liquid level probe.
6. Replace pump.
Excessive foaming. 1. No ice in bin.
2. Incoming water or syrup temperature too high.
3. CO2 pressure too high.
4. Water ow rate too high.
5. Nozzle and di󰀨user not clean.
6. Air in BIB lines.
O󰀨 Taste in Soda. 1. Leaking water check valve, allowing carbonat-
ed water to back into supply line.
Valves inoperable. 1. Loss of Power. 1. Check power supply to see if plugged in. Check
1. Fill bin with ice and allow coldplate to re-stabi­lize.
2. Correct prior to dispenser.
3. Adjust CO2 pressure downward, but not less than 70 PSI (0.483 MPA).
4. Re-adjust and reset ratio.
5. Remove and clean.
6. Bleed air from BIB lines.
1. Dismantle and clean check valve. Replace O-ring, if torn or distorted.
transformer circuit breaker. Check main power circuit breaker, 110V.
15
Page 16
TROUBLE CAUSE REMEDY
Low or no carbonation. 1. Low or no CO2.
2. Low water pressure.
3. Worn or defective carbonator pump.
4. Back-ow preventer not allowing water to ow.
5. Carbonator motor not running.
6. Carbonator motor running continuously.
Erratic ratio. 1. Incoming water and/or syrup supply not at
minimum owing pressure.
2. Foreign debris in water and/or syrup ow control.
3. CO2 regulator malfunction.
Insu󰀩cient soda ow
(carbonated drinks).
1. Insu󰀩cient CO2 supply pressure.
2. Shuto󰀨 on mounting block is not fully open.
3. Foreign debris in soda ow control.
1. Check CO2 supply. Adjust CO2 pressure to 70 PSI (0.483 MPA).
2. Need water booster kit.
3. Replace carbonator pump.
4. Replace back-ow preventer, noting the ow direction arrow from pump to coldplate.
5. Check power supply. Be sure toggle switch is in ON position.
6. Check switch on carbonator. Check water in check valve for blockage. Check carbonator
control. Check carbonator pump for e󰀩ciency.
1. Check pressure and adjust.
2. Remove ow control from suspected valve and clean out any foreign material to ensure smooth spool movement.
3. Repair or replace CO2 regulator.
1. Verify incoming CO2 pressure is between 70 PSIG (0.483 MPA) and 80 PSIG (0.552 MPA)
2. Open shuto󰀨 fully.
3. Remove soda ow control from valve and clean out any foreign material to ensure smooth spool movement.
Insu󰀩cient water ow
(plain water drinks).
Insu󰀩cient syrup ow. 1. Insu󰀩cient CO2 pressure to BIB pumps.
Water leakage around nozzle.
Miscellaneous leakage. 1. Gap between parts.
1. Insu󰀩cient incoming supply pressure.
2. Shuto󰀨 on mounting block not fully open.
3. Foreign debris in water ow control.
4. Water ltration problem.
2. Shuto󰀨 on mounting block not fully open.
3. Foreign debris in syrup ow control.
4. Defective BIB pump.
1. Damaged or improperly installed o-ring on nozzle.
2. Damaged or improperly installed o-rings.
1. Verify incoming supply water pressure to plain water inlet is a minimum of 50 PSI (0.345 MPA) and a maximum of 100 PSI (0.689 MPA).
2. Open shuto󰀨 fully.
3. Remove water ow control from valve and clean out any foreign material to ensure smooth spool movement.
4. Service water system as required.
1. Adjust CO2 pressure to BIB pumps to 80 PSI (0.552 MPA) (min. 70 PSI (0.483 MPA). Do not exceed manufacturer’s recommendations.
2. Open shuto󰀨 fully.
3. Remove syrup ow control from valve and clean out any foreign material to ensure smooth spool movement.
4. Replace pump.
1. If damaged, replace. If improperly installed, adjust.
1. Tighten appropriate retaining screws.
2. Replace or adjust appropriate o-rings.
Water continually leaking at connections.
1. Loose water connections.
2. Flare seal washer leaks.
16
1. Tighten water connections.
2. Replace are seal washer.
Page 17
TROUBLE CAUSE REMEDY
Water in ice bin. 1. Coldplate drain is obstructed. 1. Remove splash plate and drip tray to obtain
access to drain tubes and clear accordingly.
Noisy/cavitating carbon­ator pump.
O󰀨 Taste in Soda. 1. Leaking water check valve, allowing carbonat-
Valves inoperable. 1. Loss of Power. 1. Check power supply to see if plugged in. Check
1. Insu󰀩cient incoming water supply pressure.
2. Loose pump coupling.
ed water to back into supply line.
1. Verify incoming supply water pressure to carbonator pump is min. of 25 PSI (0.172 MPA), max. of 50 PSI (0.345 MPA). Check strainer for cleanliness.
2. Tighten set screw on pump coupling.
1. Dismantle and clean check valve. Replace O-ring, if torn or distorted.
transformer circuit breaker. Check main power circuit breaker, 110V.
Remote Syrup Pump Troubleshooting
TROUBLE CAUSE REMEDY
BIB pump does not op­erate when dispensing valve is opened.
1. Out of CO2, CO2 not turned on, or low CO2 pressure.
2. Out of syrup.
3. BIB connector not tight.
4. Kinks in syrup or gas lines.
1. Replace CO2 supply, turn on CO2 supply, or adjust CO2 pressure to 70-80 PSI (0.483-
0.552 MPA).
2. Replace syrup supply.
3. Fasten connector tightly.
4. Straighten or replace lines.
BIB pump operating, but
no ow.
BIB pump continues to operate when bag is empty.
BIB pump fails to restart after bag replacement.
BIB pump fails to stop when dispensing valve is closed.
1. Leak in syrup inlet or outlet line.
2. Defective BIB pump.
1. Leak in suction line.
2. Leaking o-ring on pump inlet tting.
3. Defective syrup BIB pump.
1. BIB connector not on tightly.
2. BIB connector is stopped up.
3. Kinks in syrup line.
1. Leak in discharge line or ttings.
2. Empty BIB.
3. Air leak on inlet line or bag connector.
Dispenser Disposal
To prevent possible harm to the environment from improper disposal, recycle the unit by locating an authorized recycler or contact the retailer where the product was purchased. Comply with local regulations regarding disposal of the refrigerant and insulation.
1. Replace line.
2. Replace BIB pump.
1. Check BIB connector, if still leaking then re­place line.
2. Replace o-ring
3. Replace defective pump.
1. Tighten BIB connector.
2. Clean out or replace BIB connector.
3. Straighten or replace line.
1. Repair or replace discharge line.
2. Replace BIB.
3. Repair or replace.
17
Page 18
ILLUSTRATIONS AND PART LISTINGS
Lancer Ice Cooled Dispenser - Accessories
Illuminated Merchandiser
PN 85-2304
Illuminated Marquee
PN 85-2301
Splash Guards Kit
PN 82-2479
T & S Valve for Chilled Water
PN 19-0036
18
Water Spigot for Ambient
Temperature Water Kit
PN 82-1597
Page 19
Series 1500 Drop-In Pre-Mix
25
24
27
1
2
3
4
5
23
Item Part No. Description
1 07-0360 Plug
2 30-5985 Tower Cap, with Holes
3 04-0148 Screw, 10 - 32 X 0.250
4 51-5538 Tower Body
5 C-15-0794-100 Yoke Fitting
6 01-0222 Fitting
7 07-0438 Clamp, Oetiker
8 08-0263 Tubing, Red Line
9 88-0118 Insulation
10 07-0405 Plug
11 06-0645-204 Name Plate
- 06-0645-205 Name Plate
- 06-0645-206 Name Plate
R 12 51-5605 Base
13 51-5503 Rim
14 42-0038 Tank Assy, Foamed
15 04-0072 Rivet
R 16 30-7070/02 Wrapper
17 23-0862 Wire Drain
18 30-0294 Riser
19 04-0510 Screw, 8 - 18 X 0.500
20 01-1612 Drain Fitting
22
21
6
26
20
7
8
9
10
11
12
13
14
15
16
17
18
19
Item Part No. Description
R 21 30-7332 Lid, Universal, 1523
22 19-0002 Valve, Pre Mix
23 05-1512 Drip Tray
24 23-1214 Cup Rest
25 30-7093-01 Splash Plate
26 04-1028 Screw, 10 - 32 X 0.375, HH, SS
27 30-6005 Faucet Plate (4 Valve)
- 30-6004 Faucet Plate (5 Valve)
- 30-6003 Faucet Plate (6 Valve)
NOTE: R in margin indicates revision
19
Page 20
Series 1500 Drop-In
21
22
24
25
26
27
23
28
30
SLIDING COVER DO NOT LIFT
29
COVER MUST BE COMPLETELY
CLOSED TO OPERATE VALVES
31
1
2
3
4
5
6
7
8
9
10
11
20
19
12
13
14
15
16
17
18
20
Page 21
Item Part No. Description
1 07-0360 Plug
2 30-5985 Tower Cap, with Holes
3 04-0148 Screw, 10 - 32 X 0.250
4 48-0810 Foamed Manifold (4 Valve, 3-1)
- 48-1108 Foamed Manifold (5 Valve, 3-1 - 1)
- 48-1054 Foamed Manifold (6 Valve, 3-2-1)
- 48-0894 Foamed Manifold (5 Valve, 2-1-2)
- 48-0895 Foamed Manifold (6 Valve, 3-1-2)
5 51-5538 Tower Body
6 12-0097 Key Lock
7 81-0126 Keys
8 06-0645-204 Name Plate (4 Valve)
- 06-0645-205 Name Plate (5 Valve)
- 06-0645-206 Name Plate (6 Valve)
R 9 51-5605 Base
10 51-5503 Rim
11 82-2112 Switch/Bracket Assy
12 42-0040 Foamed Tank Assy
13 04-0072 Rivet
R 14 30-7070/02 Wrapper
15 23-0862 Wire Drain
Item Part No. Description
16 30-0294 Riser
17 04-0510 Screw, 8 - 18 X 0.500
18 01-1612 Drain Fitting
19 82-1103 Power Supply
20 05-1512 Drip Tray
21 23-1214 Cup Rest
22 30-7093 Splash Plate
R 23 30-7332 Lid, Universal, 1523
24 19-0117 LEV®
- 19-0118 LEV® with Soda Lever
25 11-0015 Housing Socket
26 13-0005 Bushing
27 04-0558 Screw, 10 - 32 x 0.375
28 30-5746/01 Faucet Plate (5 Valve, SS)
- 30-5623/01 Faucet Plate (6 Valve, SS)
29 52-0828/03 Wire Harness (5 Valve)
- 52-0827/03 Wire Harness (6 Valve)
30 04-1028 Screw, 10 - 32 X 0.375, HH, SS
31 30-7259 Door stop
NOTE: R in margin indicates revision
21
Page 22
Series 1500 Drop-In Sabre
28
29
30
31
1
2
22
21
23
24
25
26
27
32
COVER MUST BE COMPLETELY
CLOSED TO OPERATE VALVES
SLIDING COVER DO NOT LIFT
33
DO NOT UNSCREW
TO REMOVE TOWER
3
4
5
6
7
8
9
10
11
12
20
13
14
15
16
17
18
19
22
Page 23
Item Part No. Description
1 06-0234 Coca Cola Sabre Sign
2 05-0332 Graphic Panel
3 51-5505 Sabre Tower
4 05-1516 Plug
5 48-1148 Manifold Assy (5 Valve, Sabre)
6 12-0097 Key Lock
7 81-0126 Keys
8 06-0645-255 Name Plate
R 9 51-5605 Base
10 51-5503 Rim
11 82-2112 Switch/Bracket Assy
12 02-0003 O-Ring
13 42-0051 Foamed Tank Assy
14 04-0072 Rivet
R 15 30-7070/02 Wrapper
16 23-0862 Wire Drain
17 30-0294 Riser
Item Part No. Description
18 04-0510 Screw, 8 - 18 X 0.500
19 01-1612 Drain Fitting
20 82-1103 Power Supply
21 05-1512 Drip Tray
22 23-1214 Cup Rest
23 30-7093 Splash Plate
R 24 30-7332 Lid, Universal, 1523
25 19-0117 LEV®
- 19-0118 LEV® with Soda Lever
26 11-0015 Housing Socket
27 13-0005 Bushing
28 07-0556 Plug
29 04-0558 Screw, 10 - 32 x 0.375
30 51-5504 Faucet Plate (5 Valve Sabre)
31 52-0828/03 Wire Harness (5 Valve)
32 04-1028 Screw, 10 - 32 X 0.375, HH, SS
33 30-7259 Door stop
NOTE: R in margin indicates revision
23
Page 24
Series 2300 Drop-In Pre-Mix
8
11
10
7
9
6
5
4
3
1
12
13
14
15
16
17
18
19
20
21
22
23
2
24
24
25
26
27
28
Page 25
Item Part No. Description
1 42-0038 Tank Assy
2 30-5473/03 Tank Wrapper
3 51-1236/01 Rim Assy
4 30-7140 Lid, Ice Bin
5 19-0002 Pre-Mix Valve
6 05-1074/01 Drip Tray
7 23-0797/02 Cup Rest
8 30-5424 Splash Plate
9 04-1028 Screw 10 - 32 X 0.375
10 30-5731 Faucet Plate (5 Valve)
- 30-5730 Faucet Plate (6 Valve)
11 51-5161/01 Tower Body (Stainless Steel)
12 07-0360 Plug
13 30-5986 Tower Cap
14 04-0148 Screw, 10- 32 X 0.250
Item Part No. Description
15 07-0555 Plug
16 C-15-0794-100 Yoke Fitting
17 01-0222 Fitting
18 07-0405 Plug
19 07-0438 Clamp, Oetiker
20 08-0263 Tubing, Red Line
21 88-0118 Insulation
22 06-0645-05 Nameplate (5 Valve)
- 06-0645-06 Nameplate (6 Valve)
23 51-5541 Base Assy
24 04-0072 Rivet
25 23-0862 Wire Drain Assy
26 30-0294 Shipping Riser
27 04-0510 Screw, 8 - 18 X 0.500
28 30-5151 Shipping Riser, Large
25
Page 26
COVER MUST BE COMPLETELY
CLOSED TO OPERATE VALVES
SLIDING COVER
DO NOT LIFT
35
34
33
32
31
30
23
22
21
20
19
18
17
16
15
14
13
12
8
6
11
10
9
5
4
3
1
2
29 28
27
24
25
26
7
Series 2300 Drop-In
26
Page 27
Item Part No. Description
1 42-0035 Tank Assy, High Performance
- 42-0036 Tank Assy, Standard Performance
2 30-5473/03 Tank Wrapper
3 51-1236/01 Rim Assy
4 30-7140 Lid, Ice Bin
5 19-0077 LEV®
- 19-0078 LEV® with Soda Lever
6 05-1074/01 Drip Tray
7 23-0797/02 Cup Rest
8 30-5424 Splash Plate
9 04-0459 Screw, 10 - 32 X 1.000 (for LEV® only)
10 30-6052 Door Stop
11 04-1028 Screw, 10 - 32 X 0.375
12 51-5089/01 Faucet Plate (5 Valve Stainless Steel)
- 51-5088/01 Faucet Plate (6 Valve Stainless Steel)
13 52-0828/03 Wire Harness Assy. (5 Valve)
- 52-0827/03 Wire Harness Assy. (6 Valve)
14 48-0776 Foamed Manifold (5 Valve, 4-1)
- 48-0767 Foamed Manifold (6 Valve, 5-1)
- 48-0851 Foamed Manifold (5 Valve, 2-1-2)
- 48-0850 Foamed Manifold (6 Valve, 3-1-2)
Item Part No. Description
15 07-0360 Plug
16 30-5986 Tower Cap
17 04-0148 Screw, 10 - 32 X 0.250
18 07-0555 Plug
19 12-0097 Key Lock Switch Assy
20 81-0126 Key
21 51-5161/01 Tower Body (Stainless Steel)
22 06-0645-05 Nameplate (5 Valve)
- 06-0645-06 Nameplate (6 Valve)
23 51-5541 Base Assy.
24 82-1490 Switch Bracket Assy
25 30-7004 Wire Clip
26 82-1094 Casual Drink Device
27 07-0556 Plug
28 13-0015 Bushing
29 11-0015 Housing Socket
30 04-0072 Rivet
31 23-0862 Wire Drain Assy
32 30-0294 Shipping Riser
33 04-0510 Screw, 8 - 18 X 0.500
34 30-5151 Shipping Riser, Large
35 82-1103 Transformer Assy
27
Page 28
Series 2300 Drop-In With Plug-In Towers
10
11
13
12
9
14
15
16
27
28
8
17
18
24
23
7
25
26
19
20
35
6
5
4
CLOSED TO OPERATE VALVES
SLIDING COVER
DO NOT LIFT
COVER MUST BE COMPLETELY
21
22
3
29
1
30
31
2
32
33
34
28
Page 29
Item Part No. Description
1 42-0048 Tank Assy
2 30-5473/03 Tank Wrapper
3 51-1236/01 Rim Assy
4 30-7140 Lid, Ice Bin
5 13-0005 Bushing
6 11-0015 Housing Socket
7 19-0077 LEV®
- 19-0078 LEV® with Soda Lever
8 05-1147 Drip Tray
9 23-0797/02 Cup Rest
10 30-5424 Splash Plate
11 04-0558 Screw, 10 - 32 X 0.375
12 51-5089/01 Faucet Plate (5 Valve Sabre)
- 51-0711/01 Faucet Plate (6 Valve Sabre)
- 51-5089/01 Faucet Plate (5 Valve Stainless Steel)
- 51-5088/01 Faucet Plate (6 Valve Stainless Steel)
13 52-0828/03 Wire Harness Assy (5 Valve)
- 52-0827/03 Wire Harness Assy (6 Valve)
14 51-5161/01 Tower Body (Stainless Steel)
- 51-5019/01 Tower Body (Sabre)
15 06-0234 Coca-Cola, Sabre, Sign
16 05-0332 Mounting Graphic Panel
17 48-1134 Foamed Manifold (5 Valve Sabre
Plug In)
- 48-0744 Foamed Manifold (6 Valve Sabre Plug In)
- 48-1133 Foamed Manifold (5 Valve Stainless Steel Plug In)
- 48-0951 Foamed Manifold (6 Valve Stainless Steel Plug In)
Item Part No. Description
18 05-1516 Plug, Sabre, Gray
19 12-0097 Key Lock Switch Assy
20 81-0126 Key
21 06-0645-55 Nameplate (5 Valve Sabre)
- 06-0645-56 Nameplate (6 Valve Sabre)
- 06-0645-05 Nameplate (5 Valve Stainless Steel)
- 06-0645-06 Nameplate (6 Valve Stainless Steel)
22 51-5541 Base Assy
23 82-1490 Switch Bracket Assy
24 30-7004 Wire Clip
25 07-0556 Plug
26 04-0459 Screw
27 04-1028 Screw, 10 - 32 X 0.375
28 30-6184/01 Bracket, Tower Sti󰀨ener
29 02-0003 O-ring
30 04-0072 Rivet
31 23-0862 Wire Drain Assy
32 30-0294 Shipping Riser
33 04-0510 Screw, 8 - 18 X 0.500
34 30-5151 Shipping Riser, Large
35 82-1103 Transformer Assy
29
Page 30
Series 23300 Drop-In
16
15
17
11 9
7
13
5
8
18
19
10
14
12
20
6
1
3
4
2
30
Page 31
Item Part No. Description
R 1 42-0045 Tank Assy
R 2 51-5152/01 Tank Wrapper
R 3 51-5803/01 Rim Assy
4 04-0072 Rivet
R 5 30-6041/03 Ice Bin Lid
R -- 82-2948 Shipping Riser
R -- 04-0289 Screw
R 6 51-6135 Tower Body Assy
R 7 04-1262 Screw, 1/4 X 20
R 8 48-1026/02 Foamed Manifold
R 9 52-2397 Wire Harness Assy
R 10 12-0097 Key Lock Switch
R 11 51-5150/01 Faucet Plate
R 12 13-0005 Strain Relief Bushing
R 13 11-0015 Socket Housing
R 14 04-1089 Screw, 10 - 32 x 1.00, Back Block
Item Part No. Description
R 15 05-1092 Drip Tray Assy
R 16 23-1001/01 Cup Rest
R 17 30-5926 Splash Plate
R 18 30-5982 Tower Cap
R 19 04-0148 Screw
R 20 82-3029 Power Supply Assy
R -- 82-2119 Kit, Sliding Door, Bin Switch
R -- 81-0126 Keys
R -- 23-0862 Drain Spider
R -- 05-2467 Drain Seal, Drip Tray
R -- 51-6119 Ice Barrier Plate
R -- 07-0360/01 Hole Plug, Tower Cap
R -- 07-0555/01 Hole Plug, Faucet Plate
R -- 07-0556/01 Hole Plug, Upper Tower Body
R -- 07-0405 Hole Plug, Keyswitch
R in margin indicates revision or change
31
Page 32
Series 2400 Drop-In Freestanding Pre-Mix
11
8
10
7
9
6
5
4
3
1
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
2
27
28
29
32
Page 33
Item Part No. Description
1 42-0038 Tank Assy
2 51-0641/02 Tank Wrapper
3 51-5227/02 Rim Assy
4 30-7140 Lid, Ice Bin
5 19-0002 Premix Valve
6 05-1074/01 Drip Tray
7 23-0797/02 Cup Rest
8 30-5424 Splash Plate
9 04-1028 Screw, 10 - 32 X 0.375
10 30-5731 Faucet Plate (5 Valve)
- 30-5730 Faucet Plate (6 Valve)
11 51-5161/01 Tower Body (Stainless Steel)
12 07-0360 Plug
13 30-5986 Tower Cap
14 04-0148 Screw, 10 - 32 X 0.250
Item Part No. Description
15 07-0555 Plug
16 C-15-0794-100 Yoke Fitting
17 01-0222 Fitting
18 07-0405 Plug
19 07-0438 Clamp, Oetiker
20 08-0263 Red Line, Tubing
21 88-0118 Insulation
22 06-0644-05 Nameplate (5 Valve)
- 06-0644-06 Nameplate (6 Valve)
23 51-5541 Base Assy
24 30-6200 Back Access Door
25 04-0072 Rivet
26 23-0862 Wire Drain Assy
27 04-0608 Screw 10 - 32 X 1.500
28 81-0011 Legs
29 30-0797/01 Front Access Door
33
Page 34
Series 2400 Drop-In Freestanding
8
11
13
12
7
14
15
6
16
10
9
17
29
18
26
5
4
28
27
25
23
24
19
20
21
3
COVER MUST BE COMPLETELY
CLOSED TO OPERATE VALVES
SLIDING COVER DO NOT LIFT
22
1
30
31
2
32
33
34
36
34
35
Page 35
Item Part No. Description
1 42-0035 Tank Assy, High Performance
- 42-0036 Tank Assy, Standard Performance
2 51-0641/02 Tank Wrapper
3 51-5227/02 Rim Assy
4 30-7140 Lid, Ice Bin
5 19-0077 LEV®
- 19-0078 LEV® with Soda Lever
6 05-1074/01 Drip Tray
7 23-0797/02 Cup Rest
8 30-5424 Splash Plate
9 30-6052 Door Stop
10 04-1028 Screw, 10 - 32 X 0.375
11 51-5089/01 Faucet Plate (5 Valve Stainless Steel)
- 51-5088/01 Faucet Plate (6 Valve Stainless Steel)
12 52-0828/03 Wire Harness Assy. (5 Valve)
- 52-0827/03 Wire Harness Assy. (6 Valve)
13 48-0776 Foamed Manifold (5 Valve, 4-1)
- 48-0767 Foamed Manifold (6 Valve, 5-1)
- 48-0851 Foamed Manifold (5 Valve, 2-1-2)
- 48-0850 Foamed Manifold (6 Valve, 3-1-2)
14 07-0360 Plug
15 30-5986 Tower Cap
16 04-0148 Screw, 10 -32 X 0.250
Item Part No. Description
17 07-0555 Plug
18 12-0097 Key Lock Switch Assy
19 81-0126 Key
20 51-5161/01 Tower Body (Stainless Steel)
21 06-0645-05 Nameplate (5 Valve)
- 06-0645-06 Nameplate (6 Valve)
22 51-5541 Base Assy
23 82-1490 Switch Bracket Assy
24 30-7004 Wire Clip
25 82-1094 Casual Drink Device
26 07-0556 Plug
27 13-0015 Bushing
28 11-0015 Housing Socket
29 04-0459 Screw, 10 - 32 X 1.000 (for LEV®
only)
30 30-6200 Back Access Door
31 04-0072 Rivet
32 23-0862 Wire Drain Assy
33 04-0608 Screw, 10 - 32 X 1.500
34 81-0011 Legs
35 30-0797/01 Front Access Door
36 82-1103 Transformer Assy
35
Page 36
Series 2400 Drop-In Freestanding With Plug-In Towers
13
12
11
10
9
27
28
8
7
6
5
4
26
25
14
24
23
21
15
16
17
18
19
20
22
3
1
2
29
30
31
32
33
34
36
36
35
Page 37
Item Part No. Description
1 42-0048 Tank Assy
2 51-0641/02 Tank Wrapper
3 51-5227/02 Rim Assy
4 30-7140 Lid, Ice Bin
5 13-0005 Bushing
6 11-0015 Housing Socket
7 19-0077 LEV®
- 19-0078 LEV® with Soda Lever
8 05-1147 Drip Tray
9 23-0797/02 Cup Rest
10 30-5424 Splash Plate
11 04-0558 Screw, 10 - 32 X 0.375
12 51-5089/01 Faucet Plate (5 Valve Sabre)
- 51-0711/01 Faucet Plate (6 Valve Sabre)
- 51-5089/01 Faucet Plate (5 Valve Stainless Steel)
- 51-5088/01 Faucet Plate (6 Valve Stainless Steel)
13 52-0828/03 Wire Harness Assy (5 Valve)
- 52-0827/03 Wire Harness Assy (6 Valve)
14 51-5161/01 Tower Body (Stainless Steel)
- 51-5019/01 Tower Body (Sabre)
15 06-0234 Coca-Cola Sabre Sign
16 05-0332 Mounting Graphic Panel
17 48-1134 Foamed Manifold (5 Valve Sabre
Plug In)
- 48-0744 Foamed Manifold (6 Valve Sabre Plug In)
- 48-1133 Foamed Manifold (5 Valve Stainless Steel Plug In)
- 48-0951 Foamed Manifold (6 Valve Stainless Steel Plug In)
Item Part No. Description
18 05-1516 Plug Sabre Gray
19 12-0097 Key Lock Switch Assy
20 81-0126 Key
21 06-0645-55 Nameplate (5 Valve Sabre)
- 06-0645-56 Nameplate (6 Valve Sabre)
- 06-0645-05 Nameplate (5 Valve Stainless Steel)
- 06-0645-06 Nameplate (6 Valve Stainless Steel)
22 51-5541 Base Assy
23 82-1490 Switch Bracket Assy
24 30-7004 Wire Clip
25 07-0556 Plug
26 04-0459 Screw, 10 - 32 X 1.000 (for LEV®
only)
27 04-1028 Screw, 10 - 32 X 0.375
28 30-6184 Bracket, Tower Sti󰀨ener
29 02-0003 O-ring
30 30-6200 Back Access Door
31 04 0072 Rivet
32 23-0862 Wire Drain Assy
33 04-0608 Screw, 10 - 32 X 1.500
34 81-0011 Legs
35 30-0797/01 Front Access Door
36 82-1103 Transformer Assy
37
Page 38
Plumbing Diagrams
2200/2300 Standard, 5 Valve & 6 Valve, (3-1-2) & (2-1-2)
2200/2300 w/ TS, 5 Valve, (3-1-1)
2200/2300, 6 Valve, (3-2-1)
38
Page 39
2300 PI, 6 Valve, (3-2-1)
2300, 8 Valve
2300, 10 Valve
39
Page 40
Wiring Diagrams
ICE COOLED UNIVERSAL
WIRING DIAGRAM WITH BIN LID SWITCH
: "Y" CONNECTOR (2 MALES, 1 FEMALE)
ICE COOLED UNIVERSAL
WIRING DIAGRAM WITHOUT BIN LID SWITCH
Ice Cooled Universal Wiring Diagram with Bin Lid Switch
WATER SPIGOT
BUTTON
SWITCH
F
: FEMALE BLADE RECEPTACLE
M
: MALE BLADE
2F
: 2 PIN FEMALE CONNECTOR
2M
: 2 PIN MALE CONNECTOR
3F
: 3 PIN FEMALE CONNECTOR
3M
: 3 PIN MALE CONNECTOR
Y
: "Y" CONNECTOR (2 MALES, 1 FEMALE)
F
F
REPLACES INTERNAL
CHERRY SWITCH HARNESS
ON SPRITE VALVE
MARQUEE
OR
F
F
BIN
MERCHANDISER
F
2F
2M
2F
F
2M
2F
THIS HARNESS IS NOT USED
ALTERNATE POWER SUPPLY
2F
VALVE MANIFOLD HARNESS
F M
F
WHITE
M
WHITE
IN CONJUNCTION WITH
2F
Y
F
ALTERNATE
POWER SUPPLY
SYRUP OUT
LIGHT KIT
3F
3M
PRESSURE SWITCH
2F
2F
BLACK
WHITE
BLACK
1
PCB
BLACK
2
543
6
WHITE
2M
2F
CDA
SOLENOID
WHITE
BLACK
2M
2F
WHITE
WHITE
WHITE
M
F
BLACK
WHITE
BLACK
2M
2F
2M
2F
F
Y
F
F
2M
2F
KEY
LOCK
FY
BLACK
WHITE
WATER SPIGOT
SOLENOID
ORIGINAL
POWER SUPPLY
F
F
BLACK
Ice Cooled Universal Wiring Diagram without Bin Lid Switch
WATER SPIGOT
BUTTON
F
F
REPLACES INTERNAL
CHERRY SWITCH HARNESS
ON SPRITE VALVE
MARQUEE
OR
MERCHANDISER
F
2F 2F 2F 2F 2F
F
2M
VALVE MANIFOLD HARNESS
THIS HARNESS IS NOT USED
IN CONJUNCTION WITH
ALTERNATE POWER SUPPLY
2F
2M
2F
MF
Y
F
SYRUP OUT
LIGHT KIT
3M
BLACK
WHITE
2M
2F
WHITE
M
F
WHITE
2M
2F
2F
2M
3F
BLACK
BLACK
WHITE
WHITE
BLACK
F
F
PRESSURE SWITCH
1
PCB
2
543 6
F
Y
F
Y
BLACK
WHITE
KEY
LOCK
2F
2M
WATER SPIGOT
SOLENOID
BLACK
WHITE
CDA
SOLENOID
WHITE
BLACK
F
F
BLACK
F
: FEMALE BLADE RECEPTACLE
M
: MALE BLADE
2F
: 2 PIN FEMALE CONNECTOR
2M
: 2 PIN MALE CONNECTOR
3F
: 3 PIN FEMALE CONNECTOR
3M
: 3 PIN MALE CONNECTOR
Y
40
ALTERNATE
POWER SUPPLY
2M
2F
ORIGINAL
POWER SUPPLY
Page 41
SIDE (View Looking Down)
(CUTOUT)
23 1/4" (591 mm)
25" (635 mm)
(CUTOUT) 15 1/4" (387 mm)
17"
(432 mm)
FRONT
(CUTOUT)
23 1/4" (591 mm)
25" (635 mm)
(CUTOUT) 23 1/4" (591 mm)
25"
(635 mm)
FRONT (View Looking Down)
(CUTOUT)
30 1/4" (768 mm)
32" (813 mm)
(CUTOUT) 23 1/4" (591 mm)
25"
(635 mm)
Counter Cut-Out Diagrams
2200 Cut-Out
2323 Cut-Out
3023 Cut-Out
41
Page 42
Lancer Corp.
800-729-1500
Technical Support/Warranty: 800-729-1550
custserv@lancercorp.com
lancercorp.com
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