LAB Gruppen FP-2200 Service manual

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fP2200
Internal connections ..........................................................................................3
Component list..................................................................................................4
Variant specific components.............................................................................4
Description for variant dependent components.................................................4
Sparepart list for fP2200 ...................................................................................5
A04B / A08B
Schematics for A04B, A08B.............................................................................2
Board placement for A04B ...............................................................................3
Board placement for A08B ...............................................................................4
Component list for A04B, A08B - rev 04A ......................................................5
Variant specific components for A04B versions - rev 04A ..............................9
Variant specific components for A08B versions - rev 04A ..............................9
Description for variant dependent components...............................................10
IN2G
Schematics for IN2G.........................................................................................2
Board placement for IN2G................................................................................3
Component list for IN2G - rev 04.....................................................................4
Variant specific components.............................................................................5
Description for variant dependent components.................................................5
LD92
Schematics for LD92 ........................................................................................2
Board placement for LD92................................................................................3
Component list for LD92 - rev 01.....................................................................4
Variant specific components.............................................................................5
Description for variant dependent components.................................................6
OUT2
Schematics for OUT2........................................................................................2
Board placement for OUT2...............................................................................3
Component list for OUT2CHA, OUT2CHB - rev 01A ....................................4
Variant specific components.............................................................................4
Description for variant dependent components.................................................4
SP80FA / SP80FB
Functional description for switch mode powersupply SP80FA & SP80FB......2
Schematics for SP80FA & SP80FB..................................................................4
Schematics for SP80FA, SP80FB & PIND.......................................................5
SP80FA.............................................................................................................6
Board placement for SP80FA - rev 04..............................................................6
Board placement for SP80FA - rev 06..............................................................7
Component list for SP80FA - rev 06.................................................................8
Variant specific components for 230V versions - rev 06..................................9
Variant specific components for 115V versions - rev 06................................10
Description for variant dependent components...............................................11
SP80FB ...........................................................................................................12
Board placement for SP80FB & PIND ...........................................................12
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Component list for PIND, SP80FB - rev 01A.................................................13
Variant specific components for 230V versions - rev 01A .............................15
Variant specific components for 115V versions - rev 01A .............................16
Description for variant dependent components...............................................17
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- Safety critical component. Should only be replaced with the specified type.
Position Partnumber Description Comment
FAN201 F80x25-24HS Fan 80x80x25mm 24VDC high speed FAN202 F80x25-24HS Fan 80x80x25mm 24VDC high speed K201 2K4FUI9330_LAB Trafo. 2,4KW flyback U93/76/30 I93/28/30 core LAB. Rev01 P201 Variant dependent, see separate list P201A Variant dependent, see separate list S201 Variant dependent, see separate list S202 Variant dependent, see separate list
VR1 VR10KLIN31_TOK Potentiometer 10K LIN 31step TOKOS B103 TP96N08 Y4929 Rev1 VR101 VR10KLIN31_TOK Potentiometer 10K LIN 31step TOKOS B103 TP96N08 Y4929 Rev1
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Position 230V 115V
P201 MLEU3x1.52.5mBLK SJOOW-3xAWG12 P201A - MP5-15P15A125V S201 RK2-0-10A15x21 ­S202 - RK1-1-6A15x21
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Partnumber Description
MLEU3x1.52.5mBLK Mains lead EU Plug type CEE7/VII 3x1.5mm2 2.5m Black MP5-15P15A125V Mains plug type 5-15P 15A 125V RK1-1-6A15x21 Switch Rocker Single Pole Double Trough on - on 6A 15x21mm RK2-0-10A15x21 Switch Rocker Double Pole Single Trough on - off 10A 15x21mm SJOOW-3xAWG12 Cable SJOOW 3xAWG12 UL style 817
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Completed modules
Partnumber Description
A08B-11-2 Amplifier 800W class B, variant 11-2 IN2G-CXG 2 channel input amplifier and gainswitch, variant CXG LD92-2x13-2 Led display 9 x led 2 channel, variant 2x13-2 OUT2CHA-A08B 2 channel output connector board channel A, variant A08B OUT2CHB-A08B 2 channel output connector board channel B, variant A08B SP80FA-2x13-2 Switch mode powersupply 8kW flyback board A, variant 2x13-2, 230V SP80FA-2x13-2U Switch mode powersupply 8kW flyback board A, variant 2x13-2U, 115V SP80FB-2x11-2 Switch mode powersupply 8kW flyback board B, variant 2x11-2, 230V SP80FB-2x11-2U Switch mode powersupply 8kW flyback board B, variant 2x11-2U, 115V
Mecanical parts
- Safety critical component. Should only be replaced with the specified type.
Partnumber Description
TCA08BA-PBLK Top / bottom cover FP-FP2200 Front panel SPLA08BA-A Side panel left SPRA08BA-A Side panel right RP-FP2200 Rear panel 230V RP-FP2200U Rear panel 115V HDL2HEM5_MEN Handle DCSL1-PBLK Dustfilter clip left DCSR1-PBLK Dustfilter clip right
DF139x62x5-20 DF115x62x5-20
KNBD18.5_TAI Gain potentiometer knob
Screws
Partnumber Description
MRX3x10SV Machine screw, pan head, phillips, M3x10, black MFX3x12SV Machine screw, countersunk head, phillips, M3x12, black MFX3x20SV Machine screw, countersunk head, phillips, M3x20, black RTS-HST2.9x9.5SV Self tapping screw, pan head, torx, 2.9x9.5mm, black MC6S4x10FBB-SV Hexagon socket screw, cap head, M4x10 with spring washer, black LAB_T3x8-SV Top / bottom cover screw, torx, M3x8, black
Dustfilter left Dustfilter right
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A04B / A08B
Schematics for A04B, A08B.............................................................................2
Board placement for A04B ...............................................................................3
Board placement for A08B ...............................................................................4
Component list for A04B, A08B - rev 04A ......................................................5
Variant specific components for A04B versions - rev 04A ..............................9
Variant specific components for A08B versions - rev 04A ..............................9
Description for variant dependent components...............................................10
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- Safety critical component. Should only be replaced with the specified type.
Position Partnumber Description Comment Side
C1 150p100VNP05%5 Capacitor ceramic 150p 100V NP0 5% 5mm Top C2 470u16V Capacitor electrolytic 470u 16V 5mm Top C3 47u25V Capacitor electrolytic 47u 25V 5mm Top C4 1n250VMMK5 Capacitor polyester 1n 250V MMK 5mm Top C5 680p400VK20005%5 Capacitor ceramic 680p 400V K2000 5% 5mm Top C6 10n250VMMK5 Capacitor polyester 10n 250V MMK 5mm Top C7 1n250VMMK5 Capacitor polyester 1n 250V MMK 5mm Top C8 470p200VNP05%5 Capacitor ceramic 470p 200V NP0 5% 5mm Top C9 2u2100V Capacitor electrolytic 2u2 100V 5mm Top C10 10n250VMMK5 Capacitor polyester 10n 250V MMK 5mm Top C11 100p200VNP05%5 Capacitor ceramic 100p 200V NP0 5% 5mm Top C12 10u50V Capacitor electrolytic 10u 50V 5mm Top C13 10u50V Capacitor electrolytic 10u 50V 5mm Top C14 22n250VMMK10 Capacitor polyester 22n 250V MMK 10mm Top C15 22p200VNP05%5 Capacitor ceramic 22p 200V NP0 5% 5mm Top C16 33n100VMMK5 Capacitor polyester 33n 100V MMK 5mm Top C17 2u2100V Capacitor electrolytic 2u2 100V 5mm Top C18 470p200VNP05%5 Capacitor ceramic 470p 200V NP0 5% 5mm Top C19 1n250VMMK5 Capacitor polyester 1n 250V MMK 5mm Top C20 10u50V Capacitor electrolytic 10u 50V 5mm Top C21 10u50V Capacitor electrolytic 10u 50V 5mm Top C22 10u50V Capacitor electrolytic 10u 50V 5mm Top C23 4u750V Capacitor electrolytic 4u7 50V 5mm Top C24 39p200VNP05%5 Capacitor ceramic 39p 200V NP0 5% 5mm Top
C25 2u2100VMMK15 Capacitor polyester 2u2 100V MMK 15mm Top
C26 2u2100VMMK15 Capacitor polyester 2u2 100V MMK 15mm Top D1 15V.4W5% Diode zener 15V .4W 5% Top D2 1N4148 Diode signal 1N4148 Top D3 1N4148 Diode signal 1N4148 Top D4 1N4148 Diode signal 1N4148 Top D5 1N4148 Diode signal 1N4148 Top D6 BAV21 Diode signal BAV21 Top D7 - Not used Top D8 1N4148 Diode signal 1N4148 Top D9 1N4148 Diode signal 1N4148 Top D10 1N4148 Diode signal 1N4148 Top D11 1N4148 Diode signal 1N4148 Top D12 1N4148 Diode signal 1N4148 Top D13 1N4148 Diode signal 1N4148 Top D14 BAV21 Diode signal BAV21 Top D15 15V.4W5% Diode zener 15V .4W 5% Top D16 15V.4W5% Diode zener 15V .4W 5% Top D17 1N4148 Diode signal 1N4148 Top D18 1N4148 Diode signal 1N4148 Top D19 1N4148 Diode signal 1N4148 Top D20 1N4148 Diode signal 1N4148 Top D21 BAV21 Diode signal BAV21 Top D22 1N4004 Diode power 1N4004 Top D23 1N4004 Diode power 1N4004 Top D24 1N4004 Diode power 1N4004 Top D25 1N4004 Diode power 1N4004 Top D26 Variant dependent, see separate list Top
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Position Partnumber Description Comment Side
FU1 Variant dependent, see separate list Top
FU2 Variant dependent, see separate list Top
L1 Variant dependent, see separate list Top NTC1 NTC150KM3_EPC Resistor NTC 150K M3 EPCOS B57045-K154-K Top NTC2 NTC150KM3_EPC Resistor NTC 150K M3 EPCOS B57045-K154-K Top P1 FBPC5x209M Fuseblock PCB 5x20mm fuse 9 modules Top P2 FBPC5x209M Fuseblock PCB 5x20mm fuse 9 modules Top Q1 BC549C Transistor bipolar signal BC549C Top Q2 BC549C Transistor bipolar signal BC549C Top Q3 BC557B Transistor bipolar signal BC557B Top Q4 BC557B Transistor bipolar signal BC557B Top Q5 BC547B Transistor bipolar signal BC547B Top Q6 MPSA42 Transistor bipolar signal MPSA42 Top Q7 MPSA42 Transistor bipolar signal MPSA42 Top Q8 BC557B Transistor bipolar signal BC557B Top Q9 BC557B Transistor bipolar signal BC557B Top Q10 BC547B Transistor bipolar signal BC547B Top Q11 BC557B Transistor bipolar signal BC557B Top Q12 MPSA42 Transistor bipolar signal MPSA42 Top Q13 Q6015L5LY Triac Q6015L5 lying Top Q14 BC557B Transistor bipolar signal BC557B Top Q15 BC547B Transistor bipolar signal BC547B Top Q16 BC547B Transistor bipolar signal BC547B Top Q17 BC547B Transistor bipolar signal BC547B Top Q18 MPSA92 Transistor bipolar signal MPSA92 Top Q19 MPSA42 Transistor bipolar signal MPSA42 Top Q20 MPSA92 Transistor bipolar signal MPSA92 Top Q21 BC547B Transistor bipolar signal BC547B Top Q22 BC557B Transistor bipolar signal BC557B Top Q23 BC547B Transistor bipolar signal BC547B Top Q24 BC557B Transistor bipolar signal BC557B Top Q25 BC547B Transistor bipolar signal BC547B Top Q26 BC557B Transistor bipolar signal BC557B Top Q27 BC547B Transistor bipolar signal BC547B Top Q28 BC547B Transistor bipolar signal BC547B Top Q29 MJE350LY Transistor bipolar power MJE350 lying Top Q30 MJE350LY Transistor bipolar power MJE350 lying Top Q31 BD329LY Transistor bipolar power BD329 lying Top Q32 MJE340LY Transistor bipolar power MJE340 lying Top Q33 MJE350LY Transistor bipolar power MJE350 lying Top Q34 MJE340LY Transistor bipolar power MJE340 lying Top Q35 - Not used Bot.
Q36 Variant dependent, see separate list May have different
value
Q37 Variant dependent, see separate list May have different
value
Q38 Variant dependent, see separate list May have different
value
Bot.
Bot.
Bot.
Q39 - Not used Bot.
Q40 MJL21194_SA Transistor bipolar power MJL21194 surface mounted May have different
value
Q41 MJL21194_SA Transistor bipolar power MJL21194 surface mounted May have different
value
Q42 Variant dependent, see separate list May have different
value
Bot.
Bot.
Bot.
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Position Partnumber Description Comment Side
Q43 MJL3281_SA Transistor bipolar power MJL3281 surface mounted May have different
value
Q44 MJL1302_SA Transistor bipolar power MJL1302 surface mounted May have different
value
Q45 Variant dependent, see separate list May have different
value
Q46 MJL21193_SA Transistor bipolar power MJL21193 surface mounted May have different
value
Q47 MJL21193_SA Transistor bipolar power MJL21193 surface mounted May have different
value
Bot.
Bot.
Bot.
Bot.
Bot.
Q48 - Not used Bot.
Q49 Variant dependent, see separate list May have different
value
Q50 Variant dependent, see separate list May have different
value
Q51 Variant dependent, see separate list May have different
value
Bot.
Bot.
Bot.
Q52 - Not used Bot. R1 - Not used Top R2 2K7.7W1% Resistor Metal Film 2K7.7W1% Top R3 1K8.7W1% Resistor Metal Film 1K8.7W1% Top R4 15K.7W1% Resistor Metal Film 15K.7W1% Top R5 6K8.7W1% Resistor Metal Film 6K8.7W1% Top R6 1K.25W5% Resistor Carbon Film 1K.25W5% Top R7 2K2.7W1% Resistor Metal Film 2K2.7W1% Top R8 47R.25W5% Resistor Carbon Film 47R.25W5% Top R9 47R.25W5% Resistor Carbon Film 47R.25W5% Top R10 309R.7W1% Resistor Metal Film 309R.7W1% Top R11 10R.25W5% Resistor Carbon Film 10R.25W5% Top R12 1K8.25W5% Resistor Carbon Film 1K8.25W5% Top R13 6K8.7W1% Resistor Metal Film 6K8.7W1% Top R14 47K.25W5% Resistor Carbon Film 47K.25W5% Top R15 47K.25W5% Resistor Carbon Film 47K.25W5% Top R16 6K8.7W1% Resistor Metal Film 6K8.7W1% Top R17 22K.7W1% Resistor Metal Film 22K.7W1% Top
R18 150K.7W1% Resistor Metal Film 150K.7W1% May have different
value
Top
R19 10K.7W1%SO5 Resistor Metal Film 10K.7W1% 5mm stand off Top R20 3K3.7W1% Resistor Metal Film 3K3.7W1% Top R21 100R.7W1% Resistor Metal Film 100R.7W1% Top R22 82K.25W5% Resistor Carbon Film 82K.25W5% Top R23 1K8.25W5% Resistor Carbon Film 1K8.25W5% Top R24 3K3.7W1% Resistor Metal Film 3K3.7W1% Top R25 100R.7W1% Resistor Metal Film 100R.7W1% Top R26 82K.25W5% Resistor Carbon Film 82K.25W5% Top R27 294K.7W1% Resistor Metal Film 294K.7W1% Top R28 150K.7W1% Resistor Metal Film 150K.7W1% Top R29 499R.7W1% Resistor Metal Film 499R.7W1% Top R30 3K3.7W1% Resistor Metal Film 3K3.7W1% Top R31 68K.7W1% Resistor Metal Film 68K.7W1% Top R32 5K6.25W5% Resistor Carbon Film 5K6.25W5% Top R33 68K.7W1% Resistor Metal Film 68K.7W1% Top R34 47K.25W5% Resistor Carbon Film 47K.25W5% Top R35 3K3.7W1% Resistor Metal Film 3K3.7W1% Top R36 47R.25W5% Resistor Carbon Film 47R.25W5% Top R37 560R.25W5% Resistor Carbon Film 560R.25W5% Top
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Position Partnumber Description Comment Side
R38 180R.25W5% Resistor Carbon Film 180R.25W5% Top R39 1K8.25W5% Resistor Carbon Film 1K8.25W5% Top R40 47R.25W5% Resistor Carbon Film 47R.25W5% Top R41 330K.7W1% Resistor Metal Film 330K.7W1% Top R42 47R.25W5% Resistor Carbon Film 47R.25W5% Top R43 22K.25W5% Resistor Carbon Film 22K.25W5% Top R44 390K.25W5% Resistor Carbon Film 390K.25W5% Top R45 22K.25W5% Resistor Carbon Film 22K.25W5% Top R46 220R.25W5% Resistor Carbon Film 220R.25W5% Top R47 1K8.25W5% Resistor Carbon Film 1K8.25W5% Top R48 220R.25W5% Resistor Carbon Film 220R.25W5% Top R49 47R.25W5% Resistor Carbon Film 47R.25W5% Top R50 82K.25W5% Resistor Carbon Film 82K.25W5% Top R51 100R.7W1% Resistor Metal Film 100R.7W1% Top R52 100R.7W1% Resistor Metal Film 100R.7W1% Top R53 82K.25W5% Resistor Carbon Film 82K.25W5% Top R54 33K.7W1% Resistor Metal Film 33K.7W1% Top R55 1K8.25W5% Resistor Carbon Film 1K8.25W5% Top R56 100K.7W1% Resistor Metal Film 100K.7W1% Top R57 1K8.25W5% Resistor Carbon Film 1K8.25W5% Top R58 47K.25W5% Resistor Carbon Film 47K.25W5% Top R59 68K.7W1% Resistor Metal Film 68K.7W1% Top R60 5K6.25W5% Resistor Carbon Film 5K6.25W5% Top R61 68K.7W1% Resistor Metal Film 68K.7W1% Top R62 3K3.7W1% Resistor Metal Film 3K3.7W1% Top R63 499R.7W1% Resistor Metal Film 499R.7W1% Top R64 150K.7W1% Resistor Metal Film 150K.7W1% Top R65 294K.7W1% Resistor Metal Film 294K.7W1% Top R66 56K.7W1% Resistor Metal Film 56K.7W1% Top R67 100K.7W1% Resistor Metal Film 100K.7W1% Top R68 5K6.25W5% Resistor Carbon Film 5K6.25W5% Top R69 33K.7W1% Resistor Metal Film 33K.7W1% Top R70 Variant dependent, see separate list Top R71 2M2.25W5% Resistor Carbon Film 2M2.25W5% Top R72 Variant dependent, see separate list Top R73 4K32.7W1% Resistor Metal Film 4K32.7W1% Top R74 33K.7W1% Resistor Metal Film 33K.7W1% Top R75 56K.7W1% Resistor Metal Film 56K.7W1% Top R76 56K.7W1% Resistor Metal Film 56K.7W1% Top R77 180K.7W1% Resistor Metal Film 180K.7W1% Top R78 100K.7W1% Resistor Metal Film 100K.7W1% Top R79 100K.7W1% Resistor Metal Film 100K.7W1% Top R80 10K.7W1% Resistor Metal Film 10K.7W1% Top R81 5K6.25W5% Resistor Carbon Film 5K6.25W5% Top R82 - Not used Top R83 Variant dependent, see separate list Top R84 6K82W5%SO5 Resistor metal film 6K8 2W 5% 5mm stand off Top R85 Variant dependent, see separate list Top R86 Variant dependent, see separate list Top R87 - Not used Top R88 R335W10% Resistor wirewound R33 5W 10% Top R89 R335W10% Resistor wirewound R33 5W 10% Top R90 Variant dependent, see separate list Top R91 4R75W5% Resistor wirewound 4R7 5W 5% Top R92 4K73W5% Resistor metal film 4K7 3W 5% Top
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Position Partnumber Description Comment Side
R93 10R2W5% Resistor metal film 10R 2W 5% Top R94 4R75W5% Resistor wirewound 4R7 5W 5% Top R95 Variant dependent, see separate list Top R96 R335W10% Resistor wirewound R33 5W 10% Top R97 R335W10% Resistor wirewound R33 5W 10% Top R98 Variant dependent, see separate list Top R99 - Not used Top R100 Variant dependent, see separate list Top R101 Variant dependent, see separate list Top R102 - Not used Top R103 Variant dependent, see separate list Top R104 Variant dependent, see separate list Top R105 Variant dependent, see separate list Top S1 SPPJ32F29A_ALP Switch inter locking PCB DPDT ALPS SPPJ32F29A Top U1 VTL5C4 IC photocoupler VTL5C4 Top VR1 VR220RLY2X3M Trimpotentiometer 220R lying 2x3modules Top
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Position A04B-3-2 A04B-4.5-2 A04B-6-2
D26 1N4148 1N4148 1N4148
FU1 T6A3250-5x20 T10A250-5x20 T10A250-5x20
FU2 T6A3250-5x20 T10A250-5x20 T10A250-5x20 L1 1u2HD1.4_LAB 1u2HD1.4_LAB 1u2HD1.4_LAB Q36 - - ­ Q37 - - ­ Q38 - - ­ Q42 - MJL21194_SA MJL21194_SA Q45 - MJL21193_SA MJL21193_SA Q49 - - ­ Q50 - - ­ Q51 - - ­ R70 200K.7W1% 294K.7W1% 294K.7W1% R72 - - 270K.7W1% R83 - - ­ R85 - - ­ R86 - - ­ R90 - R335W10% R335W10% R95 - R335W10% R335W10% R98 - - ­ R100 5K62W5% 5K62W5% 5K62W5% R101 - - ­ R103 - - ­ R104 10R2W5% 10R2W5% 10R2W5% R105 390K.7W1% 390K.7W1% 390K.7W1%
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Position A08B-6.5-2 A08B-10-2 A08B-11-2 A08B-13-2
D26 - - - -
FU1 T10A250-5x20 T15A250-5x20 T10A250-5x20 T15A250-5x20
FU2 T10A250-5x20 T15A250-5x20 T10A250-5x20 T15A250-5x20 L1 - - - -
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