Labconco Corporation
8811 Prospect Avenue
Kansas City, Missouri 64132
The information contained in this manual and the accompanying product are copyrighted and all rights are
reserved by Labconco Corporation. Labconco Corporation reserves the right to make periodic design
changes without obligation to notify any person or entity of such change.
CentriVap® is a registered trademark of Labconco Corporation.
Warranty
Labconco provides a warranty on all parts and factory workmanship. The warranty includes areas of
defective material and workmanship, provided such defect results from normal and proper use of the
equipment.
The warranty for all Labconco products will expire one year from date of installation or two years from
date of shipment from Labconco, whichever is sooner, except the following:
• Purifier® Delta™ Series Biological Safety Cabinets, which carry a three-year warranty from date
• Carts carry a lifetime warranty.
• Glassware is not warranted from breakage when dropped or mishandled.
This limited warranty covers parts and labor, but not transportation and insurance charges. In the event of a
warranty claim, contact Labconco Corporation or the dealer who sold you the product. If the cause is
determined to be a manufacturing fault, the dealer or Labconco Corporation will repair or replace all
defective parts to restore the unit to operation. Under no circumstances shall Labconco Corporation be
liable for indirect, consequential, or special damages of any kind. This statement may be altered by a
specific published amendment. No individual has authorization to alter the provisions of this warranty
policy or its amendments. Lamps and filters are not covered by this warranty. Damage due to corrosion or
accidental breakage is also not covered.
of installation or four years from date of shipment from Labconco, whichever is sooner.
Limitation of Liability
The disposal and/or emission of substances used in connection with this equipment may be governed by
various federal, state, or local regulations. All users of this equipment are required to become familiar with
any regulations that apply in the user’s area concerning the dumping of waste materials in or upon water,
land, or air and to comply with such regulations. Labconco Corporation is held harmless with respect to
user’s compliance with such regulations.
Contacting Labconco Corporation
If you have questions that are not addressed in this manual, or if you need technical
☞
Visit Labconco’s web site at: http://www.labconco.com
assistance, contact Labconco’s Customer Service Department or Labconco’s Product
Service Department at 1-800-821-5525 or 1-816-333-8811, between the hours of 7:00
a.m. and 6:00 p.m., Central Standard Time.
or email Labconco at: labconco@labconco.com.
Part #7461400, Rev. C
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CHAPTER 1: INTRODUCTION 1
About This Manual 2
Typographical Conventions 3
Your Next Step 4
CHAPTER 2: PREREQUISITES5
Electrical Requirements 6
Location and Exhaust Requirements 6
Vacuum Pump Requirements 7
Vacuum Line Traps 8
Space Requirements 8
Your Next Step 8
CHAPTER 3: GETTING STARTED 9
Unpacking Your CentriVap10
CentriVap Components10
Setting Up Your CentriVap13
Emergency Access Into the Chamber13
Component Orientation & Hose Connections13
Exhaust Port15
Electrical Connection15
Rotor Installation15
Ground Wire15
Solvent Safety Precautions 16
Your Next Step18
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CHAPTER 4: USING YOUR CENTRIVAP19
Planning20
Glassware Selection20
Loading Glassware Into the CentriVap20
Heat Setting Guidelines20
Time Setting Guidelines21
Heat Boost Operation21
CentriVap Controls22
Operating the CentriVap Controls23
Operating The CentriVap24
Operational Notes25
Interrupting a Cycle After it Has Begun26
CHAPTER 5: MAINTAINING YOUR CENTRIVAP 27
CHAPTER 6: MODIFYING YOUR CENTRIVAP29
Installing a Glass Lid29
Installing a Secondary Chemical Trap30
Installing a CentriZap Strobe Light32
Installing a Glass Trap in the Cold Trap33
Congratulations on your purchase of a Labconco
CentriVap Concentrator System. Models are available
for operation on 115V or 230V.
The CentriVap Concentrator, when combined with the
CentriVap Cold Trap, uses centrifugal force with heat
and vacuum to rapidly evaporate and condense solvents
from biological and analytical samples. Centrifugation
eliminates bumping and foaming as vacuum is applied
and also concentrates the solute in the bottom of the
vial. This allows recovery of solutes from sample
volumes as small as a few microliters. The
Concentrator is equipped with a 300 watt heater to
speed evaporation by warming the chamber during
processing. A timed outlet for the vacuum pump
connection delays the start of the pump until the rotor
reaches operating speed. A safety switch prevents the
concentrator from starting when the lid is in the open
position and a latch prevents the lid from being opened
while the rotor is turning. The compact, low profile
design allows the Concentrator to be placed on a bench
top or other laboratory work surface.
The microprocessor which controls the operation of the
heater and the motor provides excellent regulation and
reproducibility of protocols. The end of the run can be
signaled by a manually preset timer. Nine different
protocols can be stored in memory so exact test
parameters can be easily repeated.
Product Service Domestic 1-800-522-7658, International 816-333-8811
1
Chapter 1: Introduction
As the companion to the Concentrator, the CentriVap
Cold Trap protects the vacuum pump by trapping
moisture, vapors and corrosive fumes as they evaporate
from the samples. The CFC free refrigeration system
reduce the temperature of the Cold Trap to –55°C. The
stainless steel trap is used for aqueous and organic
applications. For corrosive applications, the optional
Glass Trap insert should be used. The 230V models
comply with CE regulations.
About This Manual
This manual is designed to help you learn how to
install, use, and maintain your CentriVap. Instructions
for performing routine maintenance and making minor
modifications to your CentriVap are also included.
Chapter 1: Introduction provides a brief overview of
the CentriVap, explains the organization of the manual,
and defines the typographical conventions used in the
manual.
Chapter 2: Prerequisites explains what you need to do
to prepare your site before you install your CentriVap.
Electrical and exhaust requirements are discussed.
Chapter 3: Getting Started contains the information
you need to properly unpack, inspect and install your
CentriVap.
Chapter 4: Using Your CentriVap discusses the basic
operation of your CentriVap. Information on how to
arrange the samples inside your CentriVap and select an
operating cycle is included.
Chapter 5: Maintaining Your CentriVap explains how
to perform routine maintenance on your CentriVap.
Chapter 6: Modifying Your CentriVap describes how to
install the optional glass lid.
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Chapter 7: Troubleshooting contains a table of
problems you may encounter while using your
CentriVap, including the probable causes of the
problems, and suggested corrective actions.
Appendix A: CentriVap Components contains labeled
diagrams of the components of the CentriVap.
Appendix B: CentriVap Dimensions contains
comprehensive diagrams showing the dimensions for
the CentriVap.
Appendix C: CentriVap Specifications contains product
specifications. Wiring diagrams for both the 115V and
230V CentriVap are also included.
Appendix D: CentriVap Accessories lists the part
numbers and descriptions of all of the accessories
available for your CentriVap.
Chapter 1: Introduction
Typographical Conventions
Recognizing the following typographical conventions
will help you understand and use this manual:
• Book, chapter, and section titles are shown in italic
type (e.g., Chapter 3: Getting Started).
• Steps required to perform a task are presented in a
numbered format.
• Comments located in the margins provide
suggestions, reminders, and references.
• Critical information is presented in boldface type in
paragraphs that are preceded by the exclamation
icon. Failure to comply with the information
following an exclamation icon may result in injury
to the user or permanent damage to your CentriVap.
• Important information is presented in capitalized
type in paragraphs that are preceded by the pointer
icon. It is imperative that the information contained
in these paragraphs be thoroughly read and
understood by the user.
!
☞
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3
Chapter 1: Introduction
Your Next Step
If your CentriVap needs to be installed, proceed to
Chapter 2: Prerequisites to ensure your installation site
meets all of the requirements. Then, go to Chapter 3: Getting Started for instructions on how to install your
CentriVap and make all of the necessary connections.
For information on the operational characteristics of
your CentriVap, go to Chapter 4: Using Your
CentriVap.
If your CentriVap is installed and you need to perform
routine maintenance on the CentriVap, proceed to
Chapter 5: Maintaining Your CentriVap.
For information on making modifications to the
configuration of your CentriVap go to Chapter 6:
Modifying Your CentriVap.
Refer to Chapter 7: Troubleshooting if you are
experiencing problems with your CentriVap.
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Before you install your CentriVap, you need to prepare
your site for installation. Carefully examine the
location where you intend to install your CentriVap.
You must be certain that the area is level and of solid
construction. In addition, an exhaust means must be
provided. An electrical source must be located near the
installation site.
Carefully read this chapter to learn:
• the electrical supply requirements.
• the exhaust requirements.
• the vacuum pump requirements.
Refer to Appendix C: CentriVap Specifications for
complete CentriVap electrical and environmental
conditions, specifications and requirements.
The CentriVap has not been evaluated
by an approval agency for the use of
!
biological, radiotoxins or flammable
liquids or materials.
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5
Chapter 2: Prerequisites
Electrical Requirements
The CentriVap Concentrator requires a dedicated
grounded electrical outlet. This outlet requires a 15
Amp circuit breaker or fuse for models rated at 115V
(60 Hz). An 8 Amp circuit breaker or fuse is required
for models rated at 230V (50/60 Hz). 115V models are
equipped with a 15 Amp NEMA 5-15P plug. 230V
models are not equipped with a plug. It will be
necessary to install a plug to match the available
receptacle.
The CentriVap Cold Trap requires a dedicated electrical
outlet. Models 74600-00 and 78110-00 require a 15
Amp circuit breaker or fuse rated at 115V (60 Hz).
Models 74600-01 and 78110-01 require an 8 Amp
circuit breaker or fuse rated at 230V (50/60 Hz). 115V
models are equipped with a 15 Amp NEMA 5-15P
plug. 230V models are not equipped with a plug. It
will be necessary to install a plug to match the available
receptacle.
It is recommended that an emergency switch for
disconnecting the mains in the case of a malfunction be
located remote from the CentriVap, preferably outside
the room in which the CentriVap is housed, or adjacent
to the exit from that room.
6
Location and Exhaust
Requirements
The CentriVap System should be located within a fume
hood if hazardous or flammable solvents are used. In
all cases, regardless of the solvent used, it is strongly
recommended that the vacuum pump is vented in a
fume hood. An accessory secondary trap is available to
minimize the exhausting of solvents into the
atmosphere. This does not, however, negate the need to
exhaust the vacuum pump into a fume hood.
Product Service Domestic 1-800-522-7658, International 816-333-8811
Vacuum Pump
Requirements
A vacuum pump must be provided by the user. A
vacuum pump with a free air flow rate of 113 liters per
minute and 0.2 x 10-3 mbar blank off pressure is
adequate for aqueous samples. More volatile samples
can be satisfactorily processed using a diaphragm pump
with a free airflow of 42 liters per minute and 200 mbar
vacuum. The inlet fitting on the vacuum pump must be
suitable for 0.50 I.D. hose.
Vacuum pumps used with 115V models should be
equipped with a 115V, 15 Amp NEMA 5-15P plug.
Vacuum pumps used with 230V models should be
equipped with a “reverse” IEC 320 plug. This will
allow the vacuum pump to be plugged into the
receptacle on the back of the CentriVap.
TO INSURE THAT AGGRESSIVE
☞
!
SAMPLES USED IN THE
CENTRIVAP DO NOT DAMAGE THE
VACUUM PUMP, IT IS
RECOMMENDED THAT ALL
INTERNAL WETTED PARTS ARE
TEFLON®* OR TEFLON COATED.
CAUTION: When selecting the
vacuum pump it is very important to
consider the flammability of the
solvent that will be used. If the
solvents are flammable, an explosion
proof vacuum pump or one suitable
for the solvents to be processed is
recommended.
Chapter 2: Prerequisites
*Teflon® is a registered trademark of DuPont
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7
Chapter 2: Prerequisites
Vacuum Line Traps
When using a mechanical pump which is not corrosion
resistant, the CentriVap Cold Trap or equivalent trap
must be used in the vacuum line to prevent damage
from solvent vapors. When evaporating acids, it is
advisable to include a soda lime acid secondary trap in
the vacuum line. This adds additional protection for the
pump.
Several components within the
CentriVap are made from stainless
!
A moisture trap, solvent trap and radioisotope trap are
also available. Refer to Appendix D: CentriVap Accessories for ordering information.
steel or aluminum and can be
degraded if exposed to acids. Before
evaporating acids, be sure to contact
Labconco.
Space Requirements
Refer to Appendix C: CentriVap Specifications for
dimensional drawings of the CentriVap.
Your Next Step
After you have determined that the location for your
CentriVap accommodates the installation and
operational requirements, you are ready to unpack and
install your CentriVap. Proceed to Chapter 3: Getting
Started.
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Now that the site for your CentriVap is properly
prepared, you are ready to unpack, inspect, install, and
test your CentriVap. Read this chapter to learn how to:
• unpack and move your CentriVap.
• set up your CentriVap.
• connect the electrical supply source to your
CentriVap.
• properly exhaust your CentriVap.
• safely use solvents with your CentriVap.
The CentriVap Concentrator weighs
over 42 lbs. (19 Kg). The carton
!!!!
allows for lifting with a mechanical lift
truck or hand truck. If you must lift
the CentriVap manually, use at least
two (2) persons and follow safe lifting
guidelines.
The CentriVap Cold Trap weighs over
70 lbs. (33 Kg). The carton allows for
lifting with a mechanical lift truck or
hand truck. If you must lift the Cold
Trap manually, use at least two (2)
persons and follow safe lifting
guidelines.
S
S
TTAARRTTEEDD
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9
Chapter 3: Getting Started
The United States
Interstate Commerce
Commission rules
require that claims be
filed with the delivery
carrier within fifteen (15)
days of delivery.
Unpacking Your CentriVap
Carefully unpack your CentriVap and inspect it for
damage that may have occurred in transit. If your
CentriVap is damaged, notify the delivery carrier
immediately and retain the entire shipment intact for
inspection by the carrier.
DO NOT RETURN GOODS
☞
☞
Do not discard the carton or packing material for your
CentriVap until you have checked all of the
components and installed and tested the CentriVap.
WITHOUT THE PRIOR
AUTHORIZATION OF LABCONCO.
UNAUTHORIZED RETURNS WILL
NOT BE ACCEPTED.
IF YOUR CENTRIVAP WAS
DAMAGED IN TRANSIT, YOU
MUST FILE A CLAIM DIRECTLY
WITH THE FREIGHT CARRIER.
LABCONCO CORPORATION AND
ITS DEALERS ARE NOT
RESPONSIBLE FOR SHIPPING
DAMAGE.
10
CentriVap Components
As previously mentioned, the CentriVap System is
available in 115V or 230V. Locate the model of
CentriVap you received in the following table. Verify
that the components listed are present and undamaged.
Product Service Domestic 1-800-522-7658, International 816-333-8811
or
CentriVap Concentrator – 230V
CentriVap Cold Trap – 115V
or
CentriVap Cold Trap – 230V
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If you do not receive one or more of the components
listed for your CentriVap, or if any of the components
are damaged, contact Labconco Corporation
immediately for further instructions.
Setting Up Your CentriVap
After you verify receipt of the proper components,
move your CentriVap to the level and sturdy location
where you want to install it. There is no need to secure
the CentriVap to the work surface. Then, follow the
steps listed below.
Emergency Access Into the
Chamber
The CentriVap is designed to prevent access to the
chamber in the event of a power disruption. If it is
necessary to open the lid when there is no electrical
power connected to the CentriVap, insert a small
screwdriver or similar instrument into the small round
hole on the left side of the case near the top behind the
control panel. This will unlock the lid latch
mechanism. While holding the screwdriver in place,
raise the lid with the other hand.
Never attempt to defeat the latch or
open the lid while the CentriVap is
!
running.
Chapter 3: Getting Started
Component Orientation & Hose
Connections
The relative position of the CentriVap Concentrator,
Cold Trap and the vacuum pump may be as shown or
may be reversed. The refrigeration system in the Cold
Trap exhausts air through the rear of the cabinet. A
minimum of 3" should be allowed between the back of
the Cold Trap and the adjacent wall surface and
between the sides of the Cold Trap and the adjacent
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13
Chapter 3: Getting Started
Secondary Trap
wall surfaces. Restriction of the airflow through the
cabinet during operation could adversely affect
performance.
Vacuum Pump
Cold Trap
Concentrator
After positioning the components, it is necessary to join
the system together using the hoses provided. Attach
one hose to the .50 diameter tube that extends out the
back of the Concentrator. Attach the other end of this
hose to one of the barb fittings on the Cold Trap Cover
Assembly. Clamp securely with the clamps supplied.
Attach another hose to the remaining barb fitting on the
Cold Trap Cover Assembly and clamp securely. If the
accessory Secondary Trap is not used, attach the other
end of the hose to the inlet port on the vacuum pump.
If the accessory Secondary Trap is used, install the
Secondary Trap as explained in Chapter 6: Modifying Your CentriVap. Then attach the hose from the Cold
Trap Cover Assembly to the “out” connector on the
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Product Service Domestic 1-800-522-7658, International 816-333-8811
Secondary Trap. Clamp securely. Attach another hose
from the remaining connector on the Secondary Trap to
the inlet port on the vacuum pump and clamp securely.
Exhaust Port
If the CentriVap is not located in a fume hood, attach
one end of a user supplied hose to the exhaust port on
the vacuum pump. Clamp securely. Route the other
end to a fume hood or other laboratory ventilation
device.
Electrical Connection
Plug the power cord into the receptacle on the back of
the CentriVap Concentrator and plug the other end into
a suitable power receptacle. Plug the power cord into
the receptacle on the back of the CentriVap Cold Trap
and plug the other end into a suitable power receptacle.
Plug the power cord from the vacuum pump into the
receptacle on the back of the Concentrator. If the
vacuum pump has an off/on switch, turn the switch on.
The vacuum pump will be controlled by the
Concentrator.
Chapter 3: Getting Started
Rotor Installation
Place the rotor onto the shaft of the Concentrator.
Rotate the rotor slightly to engage the drive pin in the
shaft with the slots in the rotor hub. The top of the
shaft should be in line with the top of the rotor hub.
Do not use a rotor if it shows any signs
!
Product Service Domestic 1-800-522-7658, International 816-333-8811
of damage.
15
Chapter 3: Getting Started
Ground Wire
Attach one end of the included ground wire to the
stainless steel elbow on the drain tubing on the left side
of the Cold Trap.
When draining the CentriVap Cold
Trap always attach the other end of
!
the grounding clip to the solvent catch
pot to eliminate the risk of
electrostatic spark ignition.
Solvent Safety
!!!!
Precautions
The CentriVap is not classified as
“explosion proof.” It has been
designed with safety as a primary
consideration
prudent manner using “good
laboratory practices.” It has been
designed for use with compounds as
described in the United States
National Electrical Code Class I,
Group D. The heater may be
programmed to run as hot as 100°C,
however, the heater element may
normally run at 110°C. A thermal
fuse limits the heater to a maximum
temperature of 141°C. It is important
that the solvents used are compatible
with these temperatures. Do not
evaporate solvents that have an
autoignition temperature below
180°C. Do not evaporate solvents that
are classified as Group A, B, or C by
the National Electrical Code.
Evaporate only non-flammable or
Group D solvents with autoignition
temperatures 180°C or above. Use of
other compounds could cause an
explosion.
and should be used in a
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Chapter 3: Getting Started
Solvents used in the CentriVap may
be flammable or hazardous. Use
extreme caution and keep sources of
ignition away from the solvents.
When using flammable or hazardous
solvents, both the CentriVap and the
vacuum pump should be operated
inside a fume hood.
If a sample is spilled in the chamber it
must immediately be cleaned up.
Hazardous materials such as strong
acids or bases, radioactive substances
and volatile organics, must be handled
carefully and promptly cleaned up if
spilled.
Do not store flammable or hazardous
solvents within 12 inches (300 mm) of
the CentriVap.
Several components of the CentriVap
which are located inside the chamber
are made of stainless steel which can
be attacked by acids. Use of acids
such as trifluoroacetic acid can result
in degradation of the product and the
vacuum pump. Use care when using
aggressive liquids which can damage
the CentriVap and thoroughly clean
the CentriVap after each use. Contact
Labconco before evaporating acids.
WARNING: The disposal of
substances used in connection with
this equipment may be governed by
various Federal, State or local
regulations. All users of this
equipment are urged to become
familiar with any regulations that
apply in the user’s area concerning
the dumping of waste materials in or
upon water, land or air and to comply
with such regulations.
Product Service Domestic 1-800-522-7658, International 816-333-8811
17
Chapter 3: Getting Started
Your Next Step
The installation and setup of your CentriVap is now
complete. To learn how to load and operate your
CentriVap, proceed to Chapter 4: Using Your CentriVap. To make a modification to the
configuration of your CentriVap, proceed to Chapter 6: Modifying your CentriVap. To perform additional
diagnostics on your CentriVap, proceed to Chapter 7:Troubleshooting. To learn about the maintenance
requirements for your CentriVap, proceed to Chapter 5: Maintaining Your CentriVap.
18
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After your CentriVap has been installed as detailed in
Chapter 3: Getting Started, you are ready to begin
using your CentriVap. Read this chapter to learn how
to:
• set operating parameters.
• operate the controls.
• properly select and position glassware inside
your CentriVap.
• understand the display.
• interrupt a cycle after it has begun.
!!!!
!!!!
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Do not use the CentriVap in a manner
not specified by the manufacturer
(refer to Appendix C: CentriVap Specifications). The electrical
protection properties of the CentriVap
may be impaired if the CentriVap is
used inappropriately.
Do not store or stack supplies or
equipment on top of the CentriVap.
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19
Chapter 4: Using Your CentriVap
Planning
Thoroughly understand procedures and the equipment
operation prior to beginning work. The unique
performance of the CentriVap is dependent upon the
proper balance of heat, vacuum and centrifugal force.
If the proper balance is not established, it is possible to
damage or lose a portion of the sample. Therefore, if
you are unfamiliar with the CentriVap or are attempting
a new protocol, it may be helpful to make a trial run
that is void of the sample you are attempting to
concentrate.
Glassware Selection
Normally, sample tubes should be filled no more than
approximately half full. Select the size of the sample
tube so it is compatible with the rotor and the desired
sample size. Tubes should not be loose in the rotor.
Rotors are available with holes for various size tubes.
Refer to Appendix D: CentriVap Accessories for
available rotor sizes.
Loading Glassware Into the
CentriVap
Smooth operation of the CentriVap is dependent upon
proper balance of the machine. Therefore, if less than a
full load of samples is run, it is important to load
samples into the CentriVap in a fairly symmetrical
manner distributing the weight of the samples evenly in
the sample rotor.
20
Heat Setting Guidelines
The evaporation rate achieved by the CentriVap is
dependent upon a variety of factors. These include the
nature of the solvent, the temperature and the pressure
in the vacuum system.
Product Service Domestic 1-800-522-7658, International 816-333-8811
Chapter 4: Using Your CentriVap
As a general guideline, to speed the evaporation
process, the CentriVap temperature should be set as
high as possible as long as the temperature will not
damage the sample or cause the sample to bump.
Time Setting Guidelines
The CentriVap Concentrator has two timers. The
“RUN TIME” turns the entire concentrator off after the
user set period of time. This stops the rotation, turns
off the heater and vacuum pump and bleeds vacuum
from the system. The heater may be turned off prior to
the concentrator turning off so heat sensitive samples
may be protected from exposure to excessive heat after
the solvent has evaporated. To turn the heater off prior
to stopping the entire system, enter a set time into the
memory at the “HEATER TIME”. When the
programmed time expires, the heater will turn off but
the rotation and vacuum will continue until the run time
expires.
The tables in Appendix C: CentriVap Specifications
indicate approximate times required to evaporate
various common solvents. Actual times must be
determined by the user. The CentriVap can be set to
alarm after a preset period of operation. When the time
expires, the CentriVap will give an audible alarm and
turn itself off.
Heat Boost Operation
Some CentriVap models are equipped with a secondary
“Heat Boost” heater which is positioned on the side
wall of the chamber near the top. It provides additional
heat to the samples to speed evaporation. The “Heat
Boost” heater is controlled by the microprocessor to
maintain the set point temperature at the bottom of the
chamber to prevent excessive overheating of the
samples.
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21
Chapter 4: Using Your CentriVap
4
5
1
CentriVap Controls
The control panel for the CentriVap is shown below
with a description about its function.
1. Display – The liquid crystal display (LCD) shows
set point parameters and actual measured
conditions.
2. Program Buttons – Used to initiate the start of a run
with the use of just one button.
3. Run/Stop Button – Used to start or stop a run.
4. Preheat Button – Used to turn on the heater to
preheat the chamber prior to loading samples.
5. Increase Button – When pressed, the last selected
set point will increase.
6. Decrease Button – When pressed, the last selected
set point will decrease.
7. Set Point Select Button – To select a parameter to
change, press the select button. Arrows on the
display will point to the parameter that may be
altered.
8. Heat Boot Button (not shown) – If the model is so
equipped, pressing the button will activate or
deactivate the auxiliary Heat Boost heater.
2
7
3
6
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Chapter 4: Using Your CentriVap
Operating The CentriVap
Controls
Preheat:
To preheat the chamber, press the “PREHEAT” button.
The display will show:
SP: XXX ACT: XXX
Press the increase or decrease button until the desired
set point (SP) is displayed. The actual chamber
temperature, (ACT) is displayed to the right. When
power is being supplied to the heaters, a bar under the
actual temperature will illuminate. The chamber will
continue to preheat until either the “PREHEAT” button
is pressed again or the “RUN” button is pressed.
Select existing program:
Operating parameters can be stored in memory so
protocols can be repeated. Nine programs can be
stored. To select a program, press the set point
“SELECT” button until arrows point to the program
number indicating that this set point can be run or
altered. To change the program number, press the
increase or decrease button until the desired program
number is displayed. When the program number is
changed, all its set points change also to indicate the
last entered parameters for that program.
Store frequently run protocols in program 1, 2, or 3.
Then, by pressing “PROG 1”, “PROG 2” or “PROG 3”,
the stored program will be initiated without having to
press any other button. Pressing just the one button
starts the rotor, the heater, the timers and the vacuum
pump.
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Chapter 4: Using Your CentriVap
Change heat set point:
To change the heat set point, press the set point
“SELECT” button until arrows point to the temperature
set point which can be changed from -- (OFF) up to 99°
by pressing the increase or decrease buttons. The set
point is 100°C if the display shows “HI.” The last
entered set point is stored in memory.
Change run time or heater time set point:
To change the time set point, press the set point
“SELECT” button until arrows point to the run time set
point which can be changed from 1 to 999 minutes by
pressing the increase or decrease buttons. If it is
desired to have the CentriVap run continuously without
alarming at the end of a time period, press the increase
button until the display says “ON.” The last entered set
point is stored in memory.
If during a run the “STOP” button is pressed, the timers
remember the time at which stop occurred. If “RUN” is
then pressed, the timers continue to count down from
the time at which they were stopped. If you are running
program 1, program 2 or program 3, pressing “PROG
1”, “PROG 2” or “PROG 3” resets the timers to the
original set point time and the CentriVap starts a new
run.
To reset the timers to the original set point time when
running programs other than program 1, program 2 or
program 3, press the start button and hold it for five
seconds. The display will indicate that the timer is
reset.
24
Operating The CentriVap
Never lift the lid if the rotor is moving.
!!!!
Product Service Domestic 1-800-522-7658, International 816-333-8811
Never attempt to reach into the
chamber if the rotor is moving.
Never attempt to defeat the lid latch
mechanism.
Chapter 4: Using Your CentriVap
Do not operate the CentriVap if the
lid is scratched of nicked, or shows
signs of damage.
Never lean on the CentriVap when it
is operating.
1. Press the Cold Trap “ON” switch. The “READY”
indicator will illuminate when it reaches operating
temperature.
2. Select a program or set the set point parameters.
3. Preheat the chamber if desired.
4. Turn on Heat Boost if the CentriVap is so equipped
and additional heat is desired.
5. Place samples in vials. Normally the vials should
be no more than half full. Place vials in a rotor.
6. Load the rotor with samples into the chamber.
7. Close the lid.
8. Press “RUN.” If the display was showing set point
parameters, it will change to show actual
parameters. Press “RUN” again. The “S” (STOP)
in the display changes to “R” (RUN). The program
on the display alternately displays “R” or the
number of the program that is running. If you
intend to run program 1, 2 or 3, simply press
“PROG 1”, “PROG 2” or “PROG 3” to quick start
the CentriVap. The rotor will start, the vacuum
break valve will close and the vacuum pump will
start after the rotor reaches operating speed.
9. Set point parameters can be altered at any time
during a run by first selecting the parameter using
the set point “SELECT” button and then pressing
the “INCREASE” or “DECREASE” switch.
10. If the time set point is used, at the end of the set
time an alarm sounds. All functions cease.
11. Press “STOP” to terminate operation if the
CentriVap has not already stopped itself.
12. When the evaporation is complete, allow the rotor
to stop moving, lift the lid and remove the samples.
Operational Notes
As solvent is evaporated in the Concentrator and then
condensed in the Cold Trap, it is normal for the Cold
Trap temperature to rise as its load increases.
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25
Chapter 4: Using Your CentriVap
Depending on which solvent is used, the volume of the
sample and the system operating parameters, the Cold
Trap may warm up sufficiently to cause the “READY”
indicator to turn off. As the sample reaches
completion, the load on the Cold Trap will decrease and
its temperature will decrease. The “READY” indicator
will once again illuminate.
The LCD display conveys various pieces of
information. When the CentriVap is turned on, the
CentriVap returns to the same mode (“RUN” or
“STOP”) that it was in when the power was turned off.
If the CentriVap was in the “RUN” mode when the
power was turned off, when the power is turned on, the
CentriVap attempts to return to the programmed set
points and continue the run.
Interrupting a Cycle After it
Has Begun
At any time during a run, the cycle may be stopped by
pressing the “STOP” button. This shuts off all
operating functions. After the rotor stops, the lid may
be opened. If it is necessary to re-start the CentriVap,
close the lid and press “RUN.” The CentriVap resumes
operation at the same set point parameters and the timer
continues to count down from the time at which the
CentriVap was stopped.
26
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Under normal operation, the CentriVap requires little
maintenance. The following maintenance schedule is
recommended:
As needed:
1. Clean up all spills; remove liquids from the
2. Clean lid and gasket using soft cloth, sponge or
3. Check oil level of the vacuum pump, if applicable.
4. If oil shows cloudiness, particles or discoloration,
5. Utilization of acids requires immediate cleaning and
6. Check the Cold Trap for condensed or frozen
AAIINNTTAAIINNIINNG
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chamber. Clean or decontaminate all surfaces using
agents suitable for the substance spilled.
chamois and a mild, non-abrasive soap or detergent.
It should be between MIN and MAX. If the oil
level is less than an inch (25.4 mm) above MIN, add
oil to proper level.
drain the pump and replace with fresh oil.
neutralization after a run or physical damage to the
collection chamber will result.
solvents and dispose of appropriately. Completely
empty the trap before the next run. If solvents are
frozen in the glass trap, run it under cold water
immediately after operating.
G
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Chapter 5: Maintaining Your CentriVap
☞
7. If the Glass Trap is used, check to see that the
ethanol in the stainless steel trap is free of ice or
water. Drain the ethanol and replace it with fresh
ethanol.
8. If the media in the optional clear canister has
changed color, discard and replace the insert with a
new insert. For the radiochemical trap insert, no
indicator exists; therefore, it should be discarded
after each use. In radioactive applications, the
system should be monitored with a Geiger counter.
Monthly:
1. The rubber components on the CentriVap may
eventually deteriorate and require replacement. The
effective life of rubber parts depends upon both
their usage and the surrounding environment.
Check all rubber hoses and gaskets and replace any
that show signs of hardening, permanent set or
deterioration.
2. Using a soft cloth, sponge or chamois and a mild,
non-abrasive soap or detergent, clean the glass lid.
3. Using a soft cloth, sponge, or chamois and a mild,
non-abrasive soap or detergent, clean the exterior
surfaces of the unit. Liquid spray cleaners and
polishes may be used on the exterior surfaces. Do
not use solvents to remove stains from the exterior
surfaces as they may damage the finish.
Annually:
1. Every 12 months, or more often, if the Cold Trap is
operated in a dusty environment, the refrigeration
system condenser of the Cold Trap should be
cleaned. Using a vacuum cleaner with brush
attachment, clean the condenser to ensure proper
airflow for peak performance.
IF THE ICE HAS MELTED, THE
GLASS TRAP INSERT MUST BE
EMPTIED BEFORE THE COLD TRAP
IS STARTED AGAIN.
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The configuration of your CentriVap can be changed to
accommodate your needs. If the solvents used in the
CentriVap degrade the acrylic lid it may be replaced
with an optional glass lid to gain added chemical
resistance. You may wish to add a secondary trap to
trap vapors exhausted from the vacuum pump. To
observe the samples while they are processing, an
optional strobe light may be installed. Read this
chapter to learn how to:
OODDIIFFYYIINNG
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• install a glass lid
• install a chemical trap.
• install a CentriZap™ strobe.
• install a glass trap in the Cold Trap chamber.
I
Installing a Glass Lid
Turn off the CentriVap. Unplug the power cord from
the wall receptacle. Pull outward on the hinge pin
knob. Lift and remove the old lid. To install the new
lid, reverse the process.
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29
Chapter 6: Modifying Your CentriVap
Installing a Secondary
Chemical Trap
An accessory secondary chemical trap is available to
minimize the exhausting of solvents into the
atmosphere. It may be attached to either side of the
Cold Trap. After selecting the side, remove the two
small plastic hole plugs. Attach the bracket to the side
of the Cold Trap housing using the screws provided.
Attach the hose from the Cold Trap Lid Assembly to
the “out” connector of the canister housing. Connect
another hose from the remaining fitting on the
Secondary Trap to the inlet port on the vacuum pump.
Clamp hoses securely. Unscrew the clear bowl of the
canister housing from the head. Remove both the upper
and lower caps from the filter cartridge and insert the
small end of the cartridge into the hole in the center of
the head. Reinstall the clear bowl.
Hose
Bracket
Clear Cannister
30
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Chapter 6: Modifying Your (Product Name)
Be sure to use the proper cartridge for your application.
The moisture cartridge is used to trap water vapor. The
acid cartridge is used to trap acid vapors. The solvent
cartridge is used to trap solvent vapors and the
radiochemical cartridge is used to trap radioactive
waste.
When the media in the insert has changed color, discard
the insert and replace it with a new insert. For the
radiochemical trap insert, no color indicator exists,
therefore it should be discarded after each use. Use a
Geiger counter to monitor the pump exhaust.
THIS RADIOCHEMICAL
☞
CARTRIDGE DOES NOT MEET
NRC FILTER DESIGN
RECOMMENDATIONS.
AFTER OPERATING, PROPERLY
DISPOSE OF ALL HAZARDOUS
MATERIALS IN COMPLIANCE
WITH ALL APPLICABLE CODES.
LABCONCO IS NOT RESPONSIBLE
FOR IMPROPER DISPOSAL OF ANY
MATERIALS.
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Chapter 6: Modifying Your CentriVap
Installing a CentriZap™
Strobe Light
An accessory strobe light is available to enable you to
see the samples as they are rotating in the rotor. Attach
the holder to the right hand side of the CentriVap
Concentrator using the screws provided. Plug the
connector on the strobe light harness into the receptacle
on the back of the CentriVap marked “STROBE
OUTLET.” Peel the protective backing off the
enclosed Velcro® and attach it to the back of the
Concentrator. Secure the power supply box on the
harness to the Velcro. Place the light in the holder.
To use the strobe light while the CentriVap is operating,
remove the light from its holder, press the trigger and
shine the light on the samples in the rotor.
Holder
Screws
Plug wire into
“Strobe” receptacle
Box secured
with Velcro
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Chapter 6: Modifying Your (Product Name)
Installing a Glass Trap in
the Cold Trap
An accessory Glass Trap is available for use in the Cold
Trap for use when corrosive chemicals are used that
could attack the stainless steel chamber of the Cold
Trap. Disconnect the clamps and remove the Cold Trap
Lid Assembly. Attach the hose from the Concentrator
to the barb fitting on the center tube of the Glass Trap
and clamp securely. Attach the hose from the vacuum
pump or Secondary Trap to the other barb fitting on the
Glass Trap and clamp securely. Place the Glass Trap
inside the stainless steel trap. Be certain that the drain
valve is closed. Add ethyl alcohol to the stainless steel
trap until the Glass Trap is at least two-thirds immersed.
Fit the Glass Trap insulation tightly around the top
opening of the stainless steel trap to hold the Glass Trap
securely in place.
AFTER A RUN, IF THE ICE IN THE
☞
Insulation
Glass Trap
GLASS TRAP HAS MELTED, THE
TRAP MUST BE EMPTIED BEFORE
THE COLD TRAP IS STARTED
AGAIN.
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Refer to the following if your CentriVap fails to operate
properly. If the suggested corrective actions do not
solve your problem, contact Labconco for additional
assistance. The following failure codes may appear on
the display when problems are sensed by the internal
self check routine.
DISPLAY
ERROR CODE
HEAT SENSOR
CLOSE LID
LATCH FAIL
MEM FAIL P1
MOTOR ERROR
CAUSE CORRECTIVE ACTION
Sensor failure Replace sensor assembly.
Connection failure Repair connection.
Lid open Close lid.
Solenoid failure Check component.
Switch or sensor
failure
Memory failure Push program button #1
New memory IC chip Push program button #1.
Bad memory IC chip Call Labconco – Replace IC chip or control PCB.
Defective motor Replace motor.
Hall effect sensor
failure
Wire failure Replace wire.
7
7
G
Check connections.
Replace sensor.
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Chapter 7: Troubleshooting
PROBLEM CAUSE CORRECTIVE ACTION
Unit will not
operate
Excessive
vibration
Sample odor in
lab
Evaporation
rate is reduced
No vacuum
poor vacuum
Other corrective actions for potential problems are as
follows:
Unit not connected to
electrical power
Circuit breaker blown Correct electrical problem and reset
Lid open Close lid.
Sample tubes not located
symmetrically in rotor
Vent hose exhausting into
lab area
Heater inoperable Contact Labconco.
Vacuum pump failure Check pump.
Obstruction in hose Remove obstruction or replace hose.
Lack of adequate vacuum See below.
Pump not on Turn on pump.
Control valve open Check control valve.
Leaks in lines or
connectors or gasket
Foreign material on lid
gasket
Pump is not functioning
properly
If pump is faulty, seek authorized
Cold Trap or Concentrator
gasket is not sealing
properly
Cold Trap lid not seated Hold lid down until vacuum is
Connect unit to proper electrical
receptacle.
circuit breaker by pressing button.
Reposition sample tubes.
Redirect hose to fume hood.
Locate and repair.
Clean gasket and lid.
Check pump by locating vacuum gauge
closer to pump and close off rest of
system. Check pump oil for cloudiness
or particles and change.
service or replace pump.
Check gasket for cleanliness. Adjust
gasket as needed.
initiated.
36
Product Service Domestic 1-800-522-7658, International 816-333-8811
PROBLEM CAUSE CORRECTIVE ACTION
No vacuum
poor vacuum
(cont.)
Recovery of
condensate in
Cold Trap is
less than
normally
expected
Frequent oil
change needed
in pump
Unit starts and
shuts off
Ice formed on Cold Trap
lid sealing surface
Secondary Trap Cannister
not fitted properly
Secondary Trap Insert is
spent
New Secondary Trap has
moisture in it
Cold Trap is not ON Check to make sure switch is ON and
Cold Trap does not cool
down
-55°C temperature can be checked with
Secondary Trap insert is
spent
Cold Trap is not emptied
after each run and dried
Vacuum too strong for
chemical
Latch optical sensor
improperly calibrated
Defrost and wipe dry.
Tighten all connections to and from the
Secondary Trap Cannister.
Replace with new insert.
Run vacuum pump for 24 hours to
remove moisture.
condensing unit fan is moving air out
of the rear of the cabinet.
Turn vacuum pump OFF and allow
Cold Trap to cool for at least 30 min. to
reach temperature.
a solvent thermometer or digital
thermometer.
Change insert often.
Empty the traps (glass or stainless
steel) after each run and replace.
Use a Secondary Trap insert and
diaphragm pump.
Unplug power cord. Wait 10 seconds.
Plug in power cord.
Chapter 7: Troubleshooting
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The following pages list components that are available
for your CentriVap. The parts shown are the most
common replacement parts. If other parts are required,
contact Product Service.
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This Appendix contains technical information about the
CentriVap including specifications, environmental
operating conditions, wiring diagrams and evaporation
rates.
• Nominal amperage for 115V Cold Trap (model
78110-00): 5.4A
• Nominal amperage for 230V Cold Trap (model
78110-01): 2.4A
• Nominal amperage for 115V Cold Trap (model
74600-00): 12A
• Nominal amperage for 230V Cold Trap (model
74600-01): 6A
• Frequency: All Concentrators – 50/60 Hz,
Cold Traps – 115V/60 Hz or 230V/50 Hz
• Phase: Single
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Appendix C: CentriVap Specifications
Environmental Conditions
• Indoor use only.
• Maximum altitude: 6562 feet (2000 meters).
• Ambient temperature range: 41° to 104°F (5° to
40°C).
• Maximum relative humidity: 80% for temperatures
up to 88°F (31°C), decreasing linearly to 50%
relative humidity at 104°F (40°C).
• Main supply voltage fluctuations not to exceed
±10% of the nominal voltage.
• Transient overvoltages according to Installation
Categories II (Overvoltage Categories per IEC
1010). Temporary voltage spikes on the AC input
line that may be as high as 1500V for 115V models
and 2500V for 230V models are allowed.
• Used in an environment of Pollution degrees 2 (i.e.,
where normally only non-conductive atmospheres
are present). Occasionally, however, a temporary
conductivity caused by condensation must be
expected, in accordance with IEC 664.
52
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Appendix C: CentriVap Specifications
Wiring Diagram Concentrator (115V Model)
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Appendix C: CentriVap Specifications
Wiring Diagram Concentrator (230V Model)
54
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Product Service Domestic 1-800-522-7658, International 816-333-8811
Appendix C: CentriVap Specifications
Evaporation Rates
Methylene Chloride
Tube Size
(ml)
50 12 25 45 off Diaphragm 80 no 3.75
50 12 25 45 on Diaphragm 78 no 3.85
15 18 10 45 off Diaphragm 45 no 4.00
15 18 10 45 on Diaphragm 45 no 4.00
Toluene
50 12 25 45 off Diaphragm 204 no 1.47
50 12 25 45 on Diaphragm 187 no 1.60
50 12 25 100 off Diaphragm 96 no 3.13
50 12 25 100 on Diaphragm 66 no 4.55
15 18 10 45 off Diaphragm 119 no 1.51
15 18 10 45 on Diaphragm 99 no 1.82
15 18 10 100 off Diaphragm 42 no 4.29
15 18 10 100 on Diaphragm 34 no 5.29
Acetonitrile
50 12 25 45 off Diaphragm 184 no 1.63
50 12 25 45 on Diaphragm 181 no 1.66
50 12 25 100 off Diaphragm 81 no 3.70
50 12 25 100 on Diaphragm 77 no 3.90
15 18 10 45 off Diaphragm 106 no 1.70
15 18 10 100 off Diaphragm 52 no 3.46
15 18 10 100 on Diaphragm 45 no 4.00
1.5 132 1 45 off Diaphragm 55 no 2.40
1.5 90 1 45 off Diaphragm 47 no 1.92
1.5 132 1 60 off Diaphragm 37 no 3.57
1.5 132 1 75 off Diaphragm 33 no 5.74
1.5 132 1 100 off Diaphragm 21 no 6.29
1.5 132 1 100 on Diaphragm 17 no 7.76
Methanol
50 12 25 45 off Diaphragm 233 no 1.29
15 18 10 45 off Diaphragm 141 no 1.28
1.5 132 1 35 off Diaphragm 88 no 1.50
1.5 132 1 45 off Diaphragm 64 no 2.06
1.5 132 1 60 off Diaphragm 50 no 2.64
1.5 90 1 75 off Diaphragm 38 no 2.37
1.5 132 1 75 off Diaphragm 39 no 3.38
1.5 132 1 100 off Diaphragm 25 no 5.28
1.5 132 1 100 on Diaphragm 22 no 6.00
Number
of
Samples
bp 40
Sample
Size (ml)
bp 111
bp 82
bp 65
Heater
Temp
(C)
Heat
Boost
Vacuum
Pump
Time to
Dry
(min)
Cold
Trap
Rate
Overall
(ml/min)
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Appendix C: CentriVap Specifications
Water
Tube Size
(ml)
50 12 25 45 off Diaphragm 1397 no 0.21
50 12 25 100 off Diaphragm 445 no 0.67
50 12 25 100 on Diaphragm 430 no 0.70
15 18 10 45 off Diaphragm 841 no 0.19
1.5 132 1 45 off Diaphragm 427 no 0.30
1.5 132 1 60 off Diaphragm 303 no 0.44
1.5 132 1 75 off Diaphragm 196 no 0.67
1.5 132 1 100 off Diaphragm 117 no 1.13
1.5 132 1 100 on Diaphragm 108 no 1.22
50 12 25 45 off rotary vane 1002 yes 0.30
50 12 25 100 off rotary vane 424 yes 0.70
50 12 25 100 on rotary vane 373 yes 0.80
15 18 10 45 off rotary vane 565 yes 0.32
15 18 10 60 off rotary vane 456 yes 0.39
1.5 132 1 45 off rotary vane 299 yes 0.44
1.5 132 1 75 off rotary vane 207 yes 0.64
1.5 132 1 100 off rotary vane 131 yes 1.01
1.5 132 1 100 on rotary vane 122 yes 1.08
Vacuum Pumps:
Diaphragm – Rated at 12 mbar ultimate vacuum and 34 L/min displacement
Rotary vane – Rated at 2.0 x 10
Chamber preheated prior to each run to run temp.
Number
of
Samples
bp 100
Sample
Size (ml)
Heater
Temp
(C)
Heat
Boost
-3
mbar ultimate vacuum and 195 L/min displacement
Vacuum
Pump
Time to
Dry
(min)
Cold
Trap
(ml/min)
Overall
Rate
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The following accessories are available for the CentriVap
Concentrator and Cold Trap System.
PART # DESCRIPTION
74629-00
74507-00
74550-00
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Rotor (DNA)
Holds (72) 0.5 ml microcentrifuge tubes
and
(60) 1.5 ml microcentrifuge tubes or
(60) 2.0 ml microcentrifuge tubes
Rotor (1.5 ml)
Holds (132) 1.5 ml microcentrifuge tubes or
(132) 2.0 ml microcentrifuge tubes
Rotor (15 ml)
Holds (44) 12 x 55 mm tubes or
(36) 12 x 75 mm tubes or
(36) 12 x 95 mm tubes or
(36) 13 x 75 mm tubes or
(36) 13 x 100 mm tubes
and
(24) 16 x 100 mm tubes or
(18) 16 x 120 mm conical tubes or
(18) 17 x 95 mm tubes or
(18) 17 x 100 mm centrifuge tubes or
(18) 17 x 120 mm tubes
AAPP
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Appendix D: CentriVap Accessories
PART # DESCRIPTION
74551-00
74552-00
74619-00
74609-00
78148-00
78149-00
78150-00
78152-00
74566-01
Rotor (12 mm)
Holds (40) 1.5 ml microcentrifuge tubes or
(40) 2.0 ml microcentrifuge tubes
and
(16) 12 x 55 mm tubes or
(100) 12 x 75 mm tubes or
(64) 12 x 95 mm tubes or
(100) 13 x 75 mm tubes or
(64) 13 x 100 mm tubes
Rotor (50 ml)
Holds (32) 1.5 ml microcentrifuge tubes or
(32) 2.0 ml microcentrifuge tubes
and
(12) 28 x 115 mm conical tubes or
(12) 28 x 135 mm conical tubes or
(12) 28 x 140 mm conical tubes
Rotor (96 well plate)
Holds (4) Standard 96 well plates or
(2) Deep well 96 well plates