LAARS M4-Ext Installation Manual

Laars Modulating Controls
Document 4211A
PWR
PWR
L
L
1
1
N
N
2
2
OUTPUT RATINGS:
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
FOR ALL CIRCUITS
INPUT RATINGS:
INPUT RATINGS:
115VAC 60Hz , 30VA MAX
115VAC 60Hz , 30VA MAX
USE COPPER WIRE,
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
CLASS 1 WIRE ONLY.
ENCLOSED
ENCLOSED
ENERGY
ENERGY
MANAGEMENT
MANAGEMENT
EQUIPMENT
EQUIPMENT
LISTED
LISTED
99RA
99RA
A
B
SYS
A
B
SYS
5
3
6
7
8
4
5
3
6
7
8
4
CAUTION: RISK OF ELECTRIC SHOCK
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
More than one disconnect switch may be required
to de-energize the equipment before servicing.
to de-energize the equipment before servicing.
C
D
C
D
9
10
11
12
9
10
11
12
M4
SYSTEM
SYSTEM
A
A
B
B
C
C
D
D
A
A
CUR / VLT
CUR / VLTBCUR / VLTCCUR / VLT
CUR / VLT
CUR / VLT
VLT
mA
GND
GND
mA
VLT
GND
GND
-
-
-
-
+
+
+
+
13
15
16
14
13
16
15
14
FULL MODULATION SEQUENCING
Full Modulation Sequencing Control
RUNPROGRAM
RUNPROGRAM
D
B
D
CUR / VLTCCUR / VLT
mA
VLT
VLT
VLT
mA
mA
GND
GND
mA
mA
mA
mA
VLT
VLT
VLT
GND
GND
mA
-
-
-
-
+
+
+
+
+
+
+
+
+
+
+
+
+
+
18
19
20
23
22
21
17
17
24
23
18
19
20
21
24
22
Mini-MOD
DO NOT APPLY ANY VOLTAGE
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
TO INPUT TERMINALS
OUTDOOR
SYSTEM
OUTDOOR
TEMP
TEMP
O
T
T
O
26
25
27
26
25
27
---
SYSTEM TEMP
TEMP
T
T
Modulating
---
EXTENSION
EXTENSION
SHUTDOWN
PROVE
SHUTDOWN
PROVE
/DHW
/DHW
O
O
29
28
29
28
MODULE
MODULE
/SETBACK
/SETBACK
RS-485
RS-485
O
O
O
O
30
31
32
30
32
31
Model M4 and M4-Ext
Output panel to Modulate
up to 16 individual
stages with lead-lag and
manual override capabilities
professional service technician, qualified in hot water heater/boiler controls installation and maintenance. This manual is intended for anyone who will install, operate or maintain the control system. Before you begin installation and operation of this control, it is important that you thoroughly review this manual. Improper installation and operation could result in damage to equipment and possibly even personal injury. Laars Sequencing Controls are not intended for use as operation safety limit controls. Another control, that is intended and certified as a high limit control, must be in the water heater/boiler control circuit.
Page 2 LAARS Heating Systems
Contents
M4 LAYOUT . . . . . . . . . . . . . . . . . 3
M4 OVERVIEW . . . . . . . . . . . . . . . 4
UNDERSTANDING OPERATION CONCEPT 5
Reset Ratio/Outdoor Reset . . . . . . . . . .5
INITIAL PILOT PROGRAM . . . . . . . . . 6
Making Sure You Have the Right Control . 6
Selecting the System Features. . . . . . . 6
INSTALLATION . . . . . . . . . . . . . . . 7
Mounting the Enclosure . . . . . . . . . . 7
Install the Sensors . . . . . . . . . . . . . 8
Heating System Sensor (HSS) Installation. . .8
Outdoor Sensor Installation . . . . . . . . . . 8
Wiring. . . . . . . . . . . . . . . . . . . . 9
Wiring the Power (Terminals 1, 2) . . . . . . . 9
Wiring the Sensors . . . . . . . . . . . . . . . 9
Wiring the Shutdown (Terminals 31, 32) . . . .9
Wiring the System Prove (Terminals 29, 30) 10 Wiring the Domestic Hot Water Call DHW
(Terminals 29, 30) . . . . . . . . . . . . . . 10
Wiring the System Output (Terminals 3, 4) . . 10
Wiring the Boilers . . . . . . . . . . . . . . 10
Wiring to Modulating Motors . . . . . . . . . 11
Connecting to the M4-Extension Panels . . . 11
MENU SEQUENCE . . . . . . . . . . . . . 12
Startup Settings . . . . . . . . . . . . . . 14
Program Change Settings . . . . . . . . . . 14
Startup Sequence . . . . . . . . . . . . . . 14
Sensor Type . . . . . . . . . . . . . . . . . 14
EMS Input Mode (Available in Set Point Only) 14
Selecting the Output Type . . . . . . . . . . 14
Selecting the Modulating Mode . . . . . . . 15
Prove/Domestic Hot Water (DHW) . . . . . . 15
Setback Mode . . . . . . . . . . . . . . . . 15
Boost Mode . . . . . . . . . . . . . . . . . 15
Sensor Fault . . . . . . . . . . . . . . . . . 15
Operating Settings . . . . . . . . . . . . . 16
Program Change Settings . . . . . . . . . . 16
Season . . . . . . . . . . . . . . . . . . . . 16
Set Point . . . . . . . . . . . . . . . . . . . 16
Reset Ratio. . . . . . . . . . . . . . . . . . 16
Outdoor Cutoff Temperature . . . . . . . . . 17
Offset . . . . . . . . . . . . . . . . . . . . . 17
Minimum Water Temp . . . . . . . . . . . . 17
Maximum Water Temp . . . . . . . . . . . . 18
System Settings . . . . . . . . . . . . . . 18
Gain . . . . . . . . . . . . . . . . . . . . . 18
Lead Boiler Rotation . . . . . . . . . . . . . 18
Purge Delay . . . . . . . . . . . . . . . . . 19
Lag Delay . . . . . . . . . . . . . . . . . . 19
Standby Time. . . . . . . . . . . . . . . . . 19
System Run-On . . . . . . . . . . . . . . . 19
Setback. . . . . . . . . . . . . . . . . . . . 20
Last Stage Hold . . . . . . . . . . . . . . . 20
Day/Night Schedules . . . . . . . . . . . . . 21
Set Time . . . . . . . . . . . . . . . . . . . 21
History . . . . . . . . . . . . . . . . . . . 21
Maintenance . . . . . . . . . . . . . . . . 22
System & Outdoor Sensor Trim . . . . . . . 22
Soft-Off Delay . . . . . . . . . . . . . . . . 22
Output Trim. . . . . . . . . . . . . . . . . . 22
Configuration . . . . . . . . . . . . . . . . . 23
Display . . . . . . . . . . . . . . . . . . . 23
Display Boiler Modulation Status. . . . . . . 23
Display Messages . . . . . . . . . . . . . . 23
Boiler Stage Settings . . . . . . . . . . . . 24
Mode . . . . . . . . . . . . . . . . . . . . . 24
Ignition %. . . . . . . . . . . . . . . . . . . 25
Modulation Start % . . . . . . . . . . . . . . 25
Copy Settings - Boiler A Only . . . . . . . . 25
TROUBLESHOOTING. . . . . . . . . . . . 26
SPECIFICATIONS . . . . . . . . . . . . . . 28
M4 LAYOUT
Page 3LAARS Modulating Controls M4 & M4-EXT
Program Switch to restrict access to function changes. This switch is covered with Wiring Enclosure.
LED indicates the associated relay status.
OUTPUT RATINGS:
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
FOR ALL CIRCUITS
INPUT RATINGS:
INPUT RATINGS:
115VAC 60Hz , 30VA MAX
115VAC 60Hz , 30VA MAX
USE COPPER WIRE,
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
CLASS 1 WIRE ONLY.
ENCLOSED
ENCLOSED
ENERGY
ENERGY
MANAGEMENT
MANAGEMENT
EQUIPMENT
PWR
PWR
L
L
1
1
EQUIPMENT
LISTED
LISTED
99RA
99RA
A
SYS
A
SYS
N
N
2
2
5
3
4
5
3
4
CAUTION: RISK OF ELECTRIC SHOCK
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
More than one disconnect switch may be required
to de-energize the equipment before servicing.
to de-energize the equipment before servicing.
D
C
B
C
D
9
10
11
8
9
10
11
678
6
7
B
12
12
M4
SYSTEM
SYSTEM
A
A
B
B
C
C
D
D
A
A
CUR / VLT
CUR / VLT
GND
GND
-
-
13
13
B
CUR / VLTBCUR / VLTCCUR / VLT
CUR / VLT
mA
mA
VLT
GND
mA
mA
VLT
GND
-
-
+
+
+
+
+
+
15
16
14
17
15
16
14
17
The digital display shows the system status, set point, lead stage <in brackets>, and status of each stage. To view and adjust settings, press the appropriate buttons.
Buttons function is presented on
Bottom Row of display.
FULL MODULATION SEQUENCING
Full Modulation Sequencing Control
---
---
DO NOT APPLY ANY VOLTAGE
DO NOT APPLY ANY VOLTAGE
OUTDOOR
OUTDOOR
TEMP
TEMP
VLT
VLT
T
T
+
+
25
24
25
24
TO INPUT TERMINALS
TO INPUT TERMINALS
PROVE
SYSTEM
SYSTEM
PROVE
/DHW
TEMP
/DHW
TEMP
T
O
O
26
26
O
O
O
T
O
30
29
28
27
30
29
28
27
SHUTDOWN
SHUTDOWN
/SETBACK
/SETBACK
O
O
32
31
32
31
EXTENSION
EXTENSION
MODULE
MODULE
RS-485
RS-485
VLT
VLT
+
+
18
18
RUNPROGRAM
RUNPROGRAM
C
CUR / VLT
mA
GND
mA
GND
-
-
+
+
20
19
19
20
VLT
VLT
+
+
21
21
D
D
CUR / VLT
mA
mA
GND
mA
mA
GND
-
-
+
+
+
+
23
22
23
22
120VAC Power
System Output controls pumps, valves, or other system components.
Four N.O. Boiler startup relay outputs. Each is wired in series with each boiler's limit circuit.
Four modulation outputs can be 0-10V,
0-5V, 2-10V, 1-5V, or 4-20ma. Go to Startup Menu to determine the type of
output for each stage.
When connecting Outdoor and System
Sensors, no Polarity is observed.
Prove terminals must be connected
for M4 to operate boilers.
Connect Extension panels to
add additional stages using a 6 pin phone line only (cable provided with M4-Extension).
Page 4 LAARS Heating Systems
M4 OVERVIEW
SEQUENCES UP TO 4 FULLY MODULATING STAGES.
The M4 is the perfect control whenever multiple fully modulating stages are required for hydronic heating applications. The M4 controls the on/off and the modulation of each stage to maintain precise system set point control.
PID TYPE LOGIC
The M4’s control algorithms allow it to look at the rate of change in the system. If the system temperature is changing quickly, the M4 will react quickly to adjust the modulating stages’ output. If the system temperature changes slowly, the M4 will make slow and gradual output adjustments. Therefore, the M4 adapts to specific system requirements and minimizes fluctuations around the set point.
CONTROLS 0-10 V, 0-5 V, 2-10V, 1-5V, OR 4-20 MA MODULATING MOTORS
The M4 is designed to accurately control the output from 0 to 100% of modulation for each of these different types of motors. One M4 can even control a variety of the above different motors.
ONLY ONE SENSOR
When Set Point sensor type is selected, the M4 requires only one sensor located in the common output header of all stages. However, when Reset is selected, an additional Outdoor Sensor is required for Outdoor Reset Ratio input.
DIGITAL DISPLAY OF ALL SYSTEM SETTINGS
The M4’s alphanumeric digital display names each system parameter in simple English and shows its precise value. The easy to follow menu system allows users to quickly make changes to any system setting without having to learn any specialized codes or keyboard commands.
AUTOMATIC ROTATION AMONG STAGES
Rotating the first stage to be activated on a call for output promotes even wear on each stage. The M4 has three modes of rotation: Manual, Last On, or Time. The Time rotates the lead stage every selected time period from every hour to every 60 days.
OUTDOOR RESET
The M4 has a hydronic outdoor temperature reset function. This allows the M4 to change the set point based on outdoor temperature. Furthermore, additional settings have been added to fine tune this operation, like Offset, Minimum, and Maximum Water Temperature and night setback schedule.
STANDBY BOILERS
Each of the M4 stages can be configured as a Standby boiler with an adjustable Standby delay. A boiler can be used as a backup during extended large demand periods.
SYSTEM OUTPUT
In Set Point mode, this output can be used to activate a system pump, combustion air damper, or perform any other function that is required when any stage is active. In Outdoor Reset mode, the System Output will activate whenever the outdoor temperature is below the Outdoor Cutoff setting. A System Prove input checks the status of components activated by the System output before stages can be activated.
STAGING (NORMAL) OR PARALLEL MODULATION
The M4 can stage boilers as needed. That will allow it to increase the modulation on the lead boiler. When the lead boiler reaches its modulation start point adjustment and does not satisfy the load, the M4 will start the next boiler and so on... Moreover, the M4 allows for a parallel mode that can modulate several boilers together as a one large boiler. This mode is useful for boilers with lower water content, which are usually more efficient at lower firing points.
ADD UP TO 16 BOILER STAGE (OPTIONAL)
As a stand-alone, the M4 is designed to control four modulating boilers. However, it has the capability of expanding its control to two extension panels each with six boiler stages. Thus, the M4 can control a total of up to 16 boiler stages.
UNDERSTANDING OPERATION CONCEPT
Outdoor Temperature (in °F)
70 605040 20
30 0 -10
10 -20
100
120
110
130
140
150
160
180
170
190
200
210
220
1:3 1:2 1:1.5
1:1.25
1:1
1.25:1
1.5:1
2:1
3:1 4:1
Water Temperature (in °F)
Reset Ratio Curves
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    
1:4
The M4 has multiple operating modes that satisfy most hydronic systems. It can change the System Set Point based on outdoor temperature (Outdoor Reset) or it can modulate its stages to achieve an adjustable fixed Set Point.
In Outdoor Reset, the M4 controls a hot water heating system to provide a building with comfortable and even heat levels. The M4 varies the temperature of the circulating heating water in response to changes in the outdoor temperature. The heating water temperature is controlled through the modulation of stages.
The M4 also controls the system circulating pump with an adjustable Outdoor Cutoff. When the outdoor temperature is above Outdoor Cutoff, the pump is off and no heating water is circulated through the system. When the outdoor temperature drops below the Outdoor Cutoff, the system pump relay is activated and the heating water circulates through the system. The temperature of the heating water is controlled by the Reset Ratio, Water Offset, and changes with Outdoor temperature.
Page 5LAARS Modulating Controls M4 & M4-EXT
RESET RATIO/OUTDOOR RESET
When a building is being heated, heat escapes through the walls, doors, and windows to the colder outside air. The colder the outside temperature, the more heat escapes. If you can input heat into the building at the same rate that it is lost out of the building, then the building temperatures will remain constant. The Reset Ratio is an adjustment that lets you achieve this equilibrium between heat input and heat loss.
The starting point for most systems is the 1.00 (OD):1.00 (SYS) (Outdoor Air Temperature : Heating Water Temperature) ratio. This means that for every degree the outdoor temperature drops, the temperature of the heating water will increase one degree. The starting point of the curves is adjustable, but comes factory selected at 70
°F Outdoor Temp. and 100°F Water Temp. For example with a 1.00 (OD):1.00 (SYS)
ratio, if the outdoor temperature is 50 the starting point of 70°F. Therefore, the heating water temperature will increase 20° to 120°F.
Each building has different heat loss characteristics. A very well insulated building will not lose much heat to the outside air, and may need a Reset Ratio of 2.00 (OD):1.00 (SYS) (Outdoor:Water). This means the outdoor temperature would have to drop 2 degrees to increase the water temperature 1 degree. On the other hand, a poorly insulated building with insufficient radiation may need a Reset Ratio of 1.00 (OD):2.00 (SYS). This means that for each degree the outdoor temperature dropped the water temperature will increase 2 degrees. The M4 has a full range of Reset Ratios to match any buildings heat loss characteristics.
°F, this means the temperature has fallen 20° from
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130
120
110
Water Temperature
100
70 405060
Outdoor Temperature
110
100
90
Water Temperature
80
70 405060
Outdoor Temperature
150
140
130
Water Temperature
120
1:4
1:4
1:4
-20 Offset
1:1
4:1
1:1
4:1
1:1
4:1
A heating curve that relies not only on Outdoor temperature but also on type of radiation
types of radiation based on average building insulation and heat loss. The contractor can fine tune these adjustments based on the specific building need.
Type of Radiation in Building Reset Ratio Offset
Radiators (Steel & Cast Iron) 1.00 (OD) : 1.00 (SYS) 0˚F
Baseboard (Finned copper tube& Cast Iron) 1.00 (OD) : 1.00 (SYS) 0˚F
Radiant (High Mass/Concrete) 4.00 (OD) : 1.00 (SYS) -10˚F
Radiant (Low Mass/Joists) 2.00 (OD) : 1.00 (SYS) -10˚F
Fan Coils & Air Handlers 1.00 (OD) : 1.00 (SYS) 20˚F
will improve heat comfort. The following are suggested initial settings for different
90
100
70 405060
+20 Offset
Outdoor Temperature
WARNING
When controlling a non condensing boiler directly without the use of a mixing valve, minimum boiler water temperature must be set to boiler manufacturer specifications. In that case, system temperature must not go below such temperature.
Page 6 LAARS Heating Systems
MAKE SURE YOU HAVE THE RIGHT CONTROL
If you need the M4 to do additional tasks that either are not listed or do not know how to configure them, contact LAARS.
INITIAL SETUP
Setting an Initial Program will ease the configuration of the M4 and will give the opportunity to utilize many of the energy saving features and give more comfortable heat when needed.
The program should consist of the following:
Selecting the features that your system can utilize,
Installation: Install the Control, switches and sensors,
Setting the System Startup,
Setting the System Settings,
Setting the Stages
Adjusting Reset Ratio and Water Offset (In Reset Mode Only)
SELECTING THE SYSTEM FEATURES
The M4 has been designed with Hydronic building heating as the primary purpose. With this in mind, many of the M4 features can be utilized to ease, enhance and improve your system performance. Some of these features are listed in this section.
OUTDOOR RESET OR SET POINT
The M4 can control the System Temperature either by adjusting the calculated temperature according to the Outdoor Temperature (Outdoor Reset) or by maintaining an adjustable Set Point. The earlier relies on an Outdoor Sensor (supplied with the control) and achieves better fuel savings in addition to better comfort.
NUMBER OF STAGES
The M4 can be configured to control up to 4 modulating boilers. It can control up to 16 boiler stages using a maximum of two M4 Extension Panels
MODULATION MODE
The M4 can stage boilers using one of two methods. Normal Modulation Mode, allows it to increase the modulation of the lead boiler. When the lead boiler reaches its modulation start point adjustment and does not satisfy the load, the M4 will start the next boiler and so on. This mode targets boilers that can run more efficient at higher modulation rates.
The Parallel Modulation Mode can modulate several boilers together as a one large boiler. This mode is useful for boilers that are
more efficient at lower firing points.
MODULATING SIGNAL
The M4 is designed to accurately control the output from 0 to 100% of modulation for each of these different types of motors. One
M4 can even control a variety of the above different modulation motors.
AUTOMATIC ROTATION AMONG BOILERS
Rotating the first burner to be activated on a call for output promotes even wear on all burners. The M4 has three modes of rotation: Manual, Last-ON, or Time automatically rotating every selected time period from every hour to every 60 days.
STANDBY BOILER
Any boiler can be configured as a Standby boiler. It withholds a specific boiler from being included in the Lead Rotation. However, the Standby boiler will be fired only as a backup when all other stages combined cannot satisfy the demand and after an adjustable delay period.
SETBACK OR DAY/NIGHT SCHEDULING
Two Setback modes are available for the M4:
The Day/Night Scheduling provides an adjustable time-based schedule for the Setback.
The Setback mode uses an external signal to switch the operation of the M4 in and out of setback mode.
Page 7LAARS Modulating Controls M4 & M4-EXT
System Run-On
This feature lets the M4 run the SYS relay for a longer period after the boilers have been turned off. When this relay is used to control a pump, it helps in dissipating the excess heat from the boilers combustion chamber.
INSTALLATION
Each of the M4 or M4-Extension consists of three primary enclosure components.
The Enclosure Display Module: contains the display, buttons, LEDs and electric wiring terminals. It has two screws to hold it to the base. A program configuration switch, used to adjust M4 settings, is placed above the terminals. This switch is enclosed with the enclosure wiring cover for security. Wiring terminals are of the plug-in type to ease installation and removal.
The Enclosure Base: contains the holes to mount and hold the control against the wall or any flat surface. All other enclosure components mount on the base. The bottom section of the Enclosure Base contains the wiring chamber with knockouts on the bottom to easy installation.
The Enclosure Wiring Cover: seals the wires from the external environment. It has two screws to hold it the base and a hole to secure a lock on the wiring enclosure. A plastic web that separates the wiring chamber into high and low volt sections has been provided.
MOUNTING THE ENCLOSURE
Select a location near the equipment to be controlled.
The surface should be flat, and be sufficiently wide and strong to hold the M4 or M4-Extension.
Keep the control away from extreme heat, cold, or humidity. Ambient operating temperature is from 20 to 120°F.
Remove the Enclosure Wiring Cover from the control enclosure by removing the two bottom screws.
Remove the Enclosure Display Module by removing the middle screws.
Screw the Enclosure Base to the surface through the upper and lower mounting holes on the back of the enclosure.
Replace the Enclosure Display Module and replace the middle screws.
Do not replace the enclosure wiring cover until all wiring is done.
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Page 8 LAARS Heating Systems
INSTALL THE SENSORS
HEATING SYSTEM SENSOR (HSS) INSTALLATION
LOCATING HSS
Put the Heating System sensor approximately 10' feet past the last boiler on the common supply header but before any major takeoffs.
The sensor must be located where it sees the output of all the boiler stages. If a boiler is piped so that the sensor does not see its output, the M4 will not sequence the boilers correctly.
Only use a Standard Brass Tube sensor (HT #904015-00 or equivalent).
The sensor wires can be extended up to 500' using a shielded 2-conductor cable (Belden #8760 or equivalent). Do not ground the shield at the sensor but at the panel using one of the terminals marked with an “O”.
Do not run sensor wires in conduit with line voltage wiring.
IMMERSION HEATING SYSTEM SENSOR (HSS) INSTALLATION
Install a 3/8"ID 1/2"NPT immersion well (HT #350147-00 or equivalent).
Insert the sensor probe of the supplied sensor into the well.
STRAP-ON HEATING SYSTEM SENSOR (HSS) INSTALLATION
Strap the sensor to the pipe using metal clamps. Do not over tighten the clamp.
Strap pipe insulation around the sensor and pipe.
Immersion Heating System Sensor
Immersion Well
3/8" ID 1/2" NPT
Shield
Heating System
Sensor
Strap-On Heating System Sensor
Common Supply Pipe
Pipe Insulation
Shield
Common Supply Pipe
Sensor Probe
Sensor Probe
CAUTION
If the HSS can not sense the correct heating system water temperature being supplied to the building, the M4 will not provide comfortable heat levels. Be sure the HSS is located on a main supply pipe which can not easily be isolated from the system.
OUTDOOR SENSOR INSTALLATION
Only use the LAARS sensor included with the unit.
Locate the sensor in the shade on the north side of the building. The sensor should never be in direct sunlight.
Be sure the location is away from doors, windows, exhaust fans, vents, or other possible heat sources.
The sensor should be mounted approximately 10' feet above ground level.
Mount the sensor clip base to the outside of the building. Insert the sensor in the middle and snap close the clip on the sensor.
The sensor wires can be extended up to 500' using shielded 2-conductor cable. Do not ground the shield at the sensor but at the panel using one of the terminals marked with an “O”.
Do not run sensor wires in conduit with line voltage wiring.
WARNING
The M4 is an operating control only. All boilers must have all safety and limit controls required by code. It is the responsibility of the installer to verify that all the safety and limits are working properly before the M4 is installed.
CAUTION
Determining the proper location for the Outdoor Sensor is very important. The M4 will base the heat on the outdoor temperature information it receives from this location. If the sensor is in the sun, or covered with ice, its reading will be different from the actual Outdoor temperature (OD).
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Page 9LAARS Modulating Controls M4 & M4-EXT
O
3
WIRING
WIRING THE POWER (TERMINALS 1, 2)
Bring the 120VAC 60Hz power wires through the bottom Knockout of the enclosure.
Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring.
Connect the hot line to terminal marked L.
Connect the neutral line to the terminal marked N.
LAARS recommends installing a surge suppressor on the power source to the M4.
WARNING
Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring. LAARS recommends installing a surge suppressor on the power source to the M4.
WARNING
Connect the shield at the control terminal end and cut the shield wire at the sensor
WIRING THE SENSORS
SYSTEM SENSOR WIRING (TERMINALS 27, 28)
A M4 must be connected to a temperature sensor located in the common header.
The M4 is designed to be connected to a HT #904015-00 temperature sensor for immersion in a 3/8ID well (HT #350147-00 or equivalent). Contact the factory for additional temperature sensor options.
Temperature sensor wires can be extended up to 500’ by splicing shielded 2-conductor cable (Belden #8760 or equivalent).
Temperature sensors have no polarity. Connect the two wires from the sensor to the M4 terminals marked SYSTEM TEMP 27, 28.
Connect the sensor shield to the circled terminal 28 with one of the sensor wires.
OUTD
2
Powe
EM
T
T
5
OR
O
P
O
2
PWR
L
1
20VAC
1
6
27
r
SYS T
T
Line
S
EM
N
2
ource
TEM
P
O
8
2
ensor
stem S Sy
Neutral
O
PR
W
/DH
9
2
led
nsor Shi Se
E
V
3
OUTDOOR SENSOR WIRING (TERMINALS 25, 26)
When Outdoor Reset is selected, the M4 will vary the system Set Point based on outdoor temperature.
Whether in Set Point or Outdoor Reset modes, the outdoor sensor can be used as an Outdoor Cutoff. The M4 will disable all Boilers when the outdoor temperature is above the adjustable Outdoor Cutoff temperature. This feature will automatically be activated when an outdoor sensor is connected.
For an outdoor sensor use a LAARS outdoor sensor (HT #904015).
The sensor wires can be extended up to 500’ using shielded 2-conductor cable (Belden #8760 or equivalent).
Temperature sensors have no polarity. Connect the wires from the outdoor sensor to the M4 terminals marked OUTDOOR TEMP - 25, 26.
Connect the shield to the circled terminal 26 with one of the sensor wires.
WIRING THE SHUTDOWN (TERMINALS 31, 32)
This feature can be used whenever it is desirable to turn off the M4 stage outputs from a remote location or another controller (i.e. EMS input).
When the Shutdown feature is enabled by closing a dry contact, all active boilers will immediately modulate down to low then off. The lead boiler will remain in low for a Soft-Off period; default setting is 45 seconds, and then turn off.
The System Output relay will remain active until the System Delay is over and then it will turn off.
The Shutdown signal must be a dry contact only. No voltage can be placed across the SHUTDOWN terminals.
Bring the two wires from the dry contact to the terminals marked SHUTDOWN- 31,32.
R
O
STEM
SY
MP
E
T
T
O
27
led Shi
or s
en S
W
O
TD
U
SH
ETBACK
/S
O
31
32
Shutdown
ign
S
V
O
PR
W
/DH
O
29
28
N
al
O
OUTD
MP
E
T
T
26
25
nsor
doorSe t
Ou
VE
TEM
O
PR
W
MP
H
D
/
O
O
30
29
28
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