Laars LLG125N, LLD125N, LLG125P, LLD125P, LLG175N User Manual

...
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/Jandy Products
1999 Products and Parts Catalog
Page 3
Heaters
H E A T E R S
Page 2
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/Jandy Products
1999 Products and Parts Catalog
Laars Residential and Commercial Pool Heaters
Laars Lite
The Laars Lite™ is built for dependability and efficiency . At the heart of its efficiency is an ingenious combustion chamber , surrounded by a
Heaters
ceramic fiber that works better than any other insulation material. The Laars Lite™ also offers easy installation, convenient control and a variety of features, including an electronic thermostat, pilot light ignition system, and extended life of the main burners and jacket. The LLD model has a self-cleaning, hot surface ignition which provides quick start-up every time and prevents sooting. No burner tray removal is required (LLD) and the igniter can be easily replaced with one screw . The Laars Lite™ is weather resistant and designed for harsh wind and rain conditions. A vent cap further enhances performance in severe weather conditions. The Laars Lite™ carries an exceptional 5 year limited warranty .
Model # Ignition Thermostat Ctn. Weight 125,000 BTU, Natural Gas, Cast Iron Headers, Heater Only
LLG125N Millivolt Single 148 LLD125N Electronic Dual 148
Laars LLD
125,000 BTU, Propane Gas, Cast Iron Headers, Heater Only
LLG125P Millivolt Single 148 LLD125P Electronic Dual 148
175,000 BTU, Natural Gas, Cast Iron Headers, Heater Only
LLG175N Millivolt Single 175 LLD175N Electronic Dual 175
175,000 BTU, Propane Gas, Cast Iron Headers, Heater Only
LLG175P Millivolt Single 175 LLD175P Electronic Dual 175
250,000 BTU, Natural Gas, Cast Iron Headers, Heater Only
LLG250N Millivolt Single 182 LLD250N Electronic Dual 182
250,000 BTU, Propane Gas, Cast Iron Headers, Heater Only
LLG250P Millivolt Single 182 LLD250P Electronic Dual 182
325,000 BTU, Natural Gas, Cast Iron Headers, Heater Only
LLG325N Millivolt Single 214 LLD325N Electronic Dual 214
325,000 BTU, Propane Gas, Cast Iron Headers, Heater Only
LLG325P Millivolt Single 214 LLD325P Electronic Dual 214
Laars Lite™ Pool & Spa Heater Options
Bronze Headers
A.S.M.E. Certification Salt Water Construction (includes Cupro Nickel
Tubes, Monel Sensor , Bronze Headers and Stainless Steel Fittings)
400,000 BTU, Natural Gas, Cast Iron Headers, Heater Only
LLG400N Millivolt Single 228 LLD400N Electronic Dual 228
400,000 BTU, Propane Gas, Cast Iron Headers, Heater Only
LLG400P Millivolt Single 228 LLD400P Electronic Dual 228
INSTALLATION KITS
10561401-05 INDOOR - DRAFTHOOD KIT 10561501-05 HIGH WIND - VENT CAP KIT
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/Jandy Products
1999 Products and Parts Catalog
HEATER SELECTION GUIDE
Page 5
Heaters
Pool Sizing
Determine your pool’s surface area in square feet.
L
R
W
Area = L x W Area = R x R x 3.14 Area = (A + B) x L x .45
Locate in the table below, the surface are equal to or slightly greater than the pool’s surface area, read to the left and select the appropriate heater.
For indoor pool installations, divide the pool’s surface area by three.
T ables are based on a 30°F temperature rise, 3 1/2 MPH wind velocity and elevation of up to 2,000 feet above sea level.
AB
L
LAARS LITE™ SIZING CHART
Spa Sizing
Determine your spa capacity in gallons (surface area x average depth x 7 1/2).
The reference tables list the time required in minutes to raise the temperature of the spa/hot tub by 30°F. Locate in the table below, the spa/hot tub size in gallons. Select the desired time to raise the spa/hot tub temperature 30°F , read to the left and select the appropriate heater.
This guide can be adjusted for other temperature rises. For example, if you desire a 15°F increase in tempera­ture, simply divide the time for 30°F rise by the 15°F increase (30/15=2).
Note: Heat losses and/or heat absorbed by spa walls or other objects will add to heat-up time.
Spa sizing is based on an insulated and covered spa. Always cover your spa or hot tub when not in use to minimize heat loss and evaporation.
POOL HEATER
Model No. 12 5 17 5 25 0 32 5 40 0 T emp. Diff. Maximum Pool Surface Area (Sq. Ft.)
15°F 20°F 25°F 30°F 35°F
Shaded columns indicate sizing with a 0 MPH wind. Example: Rectangular pool, 20 feet x 40 feet, with desired temperature rise of 25°F: 20 x 40 = 800 square foot surface area, the recommended heater is the Laars Lite™ LLG or LLD 250.
667 889 500 667 400 533 333 444 286 381
933 1244
700 933 560 747 467 622 400 533
1333 1778 1000 1333
800 1067
687 889 571 762
1733 231 1 1300 1733 1040 1387
867 1556
743 990
2133 2844 1600 2133 1280 1707 1067 1422
914 1219
Model No. 12 5 17 5 25 0 32 5 40 0 Spa Size (Gal.) Time to Heat Spa 30°F (Minutes)
200 400 600 800
1000
SPA HEATER
30 60
90 120 150
21 43 64 86
107
15 30 45 60 75
12 23 35 46 58
9 19 28 37 47
Example: To heat a 400 gallon spa 30°F in 30 minutes, the recommended heater is the Laars Lite™ LLG or LLD
250.
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/Jandy Products
LAARS LITE™, Manufactured From 1997
1999 Products and Parts Catalog
20
21
Heaters
57
59
101
82
100
58
62
40
63
37, 38,
39
96
67
99
30
64
74
69
67
26
23
22
20
93
31
19
33,
32
94
70,71
95
72,
73
74
98
10
49
8,9
51-56
97
50
81
11
12
13A
36
27
17
35
15
29
14
28
13
68
41
102
42 47
16
90
86
77,80
78
43
44
46
6
89
76
91
88
75
79
84,85
1
92
87
2
5
3
4
7
12
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/Jandy Products
1999 Products and Parts Catalog
Page 7
LAARS LITE™ Pool and Spa Heaters
Key Model ORDER No Description No P ART NO
1 Pilot, Main Burner Assemby, LPG All R0099200 1 Pilot, Main Burner Assembly, NAT All R0099100 2 Pilot Burner, NAT All R0096700 2 Pilot Burner, LPG All R0096800 2A Pilot Shield All R0323300 3 Pilot Generator All W0036901 4 Ceramic Insulator Assembly All R0011600 5 Burner, Main w/Pilot Bracket All 10457500 6 High Voltage Lead Assembly All R0099000 7 Pilot Tubing All R0037000 8 Piezo Lighter Assembly All R0096800 9 Piezo Lighter Knob All R0097000 10 Ignitor - LLD All R0317200
MAIN GAS ASSEMBLY 11 Burner Tray Assy, NAT (Note 1) - LLG 125-400 R0098601-05 11 Burner Tray Assy, LPG (Note 1) - LLG 125-400 R0098701-05 11 Burner Tray Assy, NAT (Note 1) - LLD 125-400 R0316901-05 11 Burner Tray Assy, LPG (Note 1) - LLD 125-400 R0319501-05 12 Burner Tray, Shelf Only 125-400 R0317001-05 13 Gas Valve, NAT - LLG All R0096400 13 Gas Valve, LPG - LLG All R0096900 13 Gas Valve, NAT - LLD All R0317100 13 Gas Valve, LPG - LLD All R0319600 13A Gas Orifice, NAT 13A Gas Orifice, LPG 14 Anti-Rotation Bracket All 10577200 15 Mounting Bracket Assembly All 10419200 16 Burner, Main All L0052300 17 Burner Manifold (Note 2)
ELECTRICAL SYSTEM 18 Temperature Control Assembly - LLG All R0058200 19 Wire Harness All R0058000 20 Plate Assembly All 10456300 21 On-Off Switch All R0099800 22 Temperature Control Label All H0105300 23 Temperature Control Assembly - LLD All R0011700 24 Wire Harness Assembly All 10457800 25 Plate Assembly All 10594600 26 Knob, Single Bar All R0099900
Key Nos. 27- 36 are for both R582 & R117
27 T emperature Sensor All R0011800 28 Protector Sleeve, Bulb All 10444900 29 "O" Ring, Temperature Control Bulb All E0116400 30 Thermostat Knob, Black All R0010700 31 "T emp-Lok" Stop Plate (Not Shown) Al l 10583100 32 Temperature Control Gasket All S0070000 33 Bezel All S0069800 34 Stop Plate Screw All F0033300 35 Retainer Bracket All 10447300 36 Retainer Bracket Screw All F0009100 37 Pressure Switch & Siphon Loop Assembly All R0097600 38 Pressure Switch, 2 PSI All R0013200 38 Pressure Switch, 1 PSI All R0011300 38 Pressure Switch, 1-10 PSI All R0015500 39 Siphon Loop Assembly All R0057800 40 Redundant High-Limit - LLG All R0313900 41 High-Limit Switch Assembly All R0023200 42 High-Limit Switch, 135°F All R0022700 43 High-Limit Switch, 150°F All R0023000 44 High-Limit Switch Retainer Clip All 10418400 45 High-Limit Switch Retainer Boot All S0098900 46 High-Limit Switch Cover All 10418300 47 High-Limit Switch Wire Harness All 10419300 48 Fusible Link Assembly All R0012200 49 Fusible Link Bracket All 10479900 50 Terminal Block All R0097800 51 Ignition Control Assembly - LLD All R0317500 52 Ignition Control - LLD All R0325200 53 Harness Assembly All R0059800 54 Transformer (1 15V-220V/24V) All R0061100 55 Ignition Control Panel All 10451200 56 In-Line Fuse Assembly All 10480000
PILOT GAS SYSTEM - LLG
(Note 1)
(Note 1)
All L0032200 All L0032900
Key Model ORDER No Description No PART NO
VENT SYSTEM 57 T op Enclosure 125-400 R0313201-05 58 T op Filler 125-400 10535201-05 59 Rainshield Kit 125-400 R0318301-05 62 Flue Collector Assembly 125-400 R0316401-05 63 Outdoor Vent Cap 125-400 10561501-05 64 Indoor Drafthood 125-400 10561401-05 65 Flue Transition Plate 125-400 10861901-05 66 Adapter Plate 125-400 10535301-05 67 Clip All 10211000
WATER SYSTEM 68 Inlet/Outlet Header, 2" All R0056400 68 Inlet/Outlet Header, Bronze, 2" All R0016800 69 Return Header All R0058300 69 ReturnHeader, Bronze All R0054600 70 Header Bolt Assembly All R0057000 71 Bolt for Headers, 2 1/2" All F0046100 72 Washer for Headers All F0011100 73 Nut for Headers All F0003100 74 Header Gasket Assembly (Set of 18) All R0050800 75 Flange & Gasket Assembly 76 Flange, 2" All 10573500 77 Flange Gasket, 2" All S0078000 78 Flange Sleeve, 2" All S0078200 79 Flange Bolt All F0031700 80 Flange Gasket, 1 1/2 - 2" All S0078100 81 Grommet for Drain Plug All R0316300 82 Grommet, Slitted All S0071100 83 Hole Plug All S0098700 84 Drain Plug All P0026800 85 Drain Plug Bushing All P0018500 86 Brass Plug, 3/4" All P0027000 87 By-Pass Assembly All R0054900 88 By-Pass Valve Rod All S0074300 89 By-Pass Valve Disc All R0011500 90 By-Pass Valve Control Cap All 10452200 91 By-Pass Valve Spring, Purple 125 S0079900 91 By-Pass Valve Spring, White 175 S0061400 91 By-Pass Valve Spring, Red 250 S0061300 91 By-Pass Valve Spring, Blue 325 S0061200 91 By-Pass Valve Spring, Black 400 S0070100 92 By-Pass Valve Gasket All R0011400 93 Heat Exchanger Tube Assembly 125-400 R0018101-05 94 Heat Exchanger Baffle (8 Required) 125-400 10697401-05 95 Baffle Retainer All S0083900 96 Heat Exchanger Support Clip All 10457000
FIREBOX COMPONENTS
97 Complete Chamber Assembly 125-400 R0316701-05
JACKET COMPONENTS 98 Door with Latch 125-400 R0313401-05 99 Jacket Assembly, Less Top Assembly 125-400 R0316501-05 100 Gap Closure, Inlet/Outlet All 10448200 101 Gap Closure, Return All 10448300 102 Insulation and Retainer All 10462200
OPTIONAL COMPONENTS
Non Combustible Base 125-400 10521701-05
Pressure Relief Valve 3/4" NPT, 75 PSI All R0040400
Touch Up Spray Paint, Light Beige All X0021100
Notes:
1. For altitudes 2,000 Ft above sea level, call factory for orifice size.
2. See Appendix.
3. Two included in assembly.
(Note 3 )
All R0055000
Heaters
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/Jandy Products
Hi-E2™ Commercial Pool and Spa Heater
Engineered to warm your bottom line, the Hi-E2™ from T eledyne Laars/Jandy Products is the #1 commercial pool and spa heater with a 95% efficiency rating. With unmatched energy efficiency , innovative, trouble-free features and installation flexibility , the Hi-
Heaters
E2™ is the best heater available for indoor , outdoor, new construc­tion or retrofit. The Hi-E2™ also features direct connection to PVC pipe, easy multiple unit stacking for larger facilities, a unique force­air system for reliable performance in extreme weather conditions, dual thermostats for different temperature settings for the pool and spa, and a patented hot surface ignition system. Plus, the Hi-E2™ can reduce your operating costs by 30% or more and is backed by a comprehensive 5-year limited warranty . A leasing plan is avail­able for commercial properties.
Model # Ignition Thermostat Ctn. Weight 220,000 BTU Input, Natural Gas, Bronze Headers
EHE220NC Electronic Dual 2 06
1999 Products and Parts Catalog
220,000 BTU Input, Propane Gas, Bronze Headers
EHE220PC Electronic Dual 206
350,000 BTU Input, Natural Gas, Bronze Headers
EHE350NC Electronic Dual 252
350,000 BTU Input, Propane Gas, Bronze Headers
EHE350PC Electronic Dual 252
HEATER SELECTION GUIDE
Pool Sizing
Determine your pool’s surface area in square feet.
L
R
W
Area = L x W Area = R x R x 3.14 Area = (A + B) x L x .45
Locate in the table below, the surface area equal to or slightly greater than the pool’s surface area, read to the left and select the appropriate heater.
AB
L
Spa Sizing
Determine your spa capacity in gallons (surface area x
average depth x 7 1/2). The reference tables list the time required in minutes
to raise the temperature of the spa/hot tub by 30°F. Locate in the table below, the spa/hot tub size in gallons. Select the desired time to raise the spa/hot tub temperature 30°F , read to the left and select the appropriate heater.
This guide can be adjusted for other temperature rises. For example, if you desire a 15°F increase in tempera­ture, simply divide the time for 30°F rise by the 15°F increase (30/15=2).
For indoor pool installations, divide the pool’s surface area by three.
T ables are based on a 30°F temperature rise, 3 1/2 MPH wind velocity and elevation of up to 2,000 feet above sea level.
Note: Heat losses and/or heat absorbed by spa walls or other objects will add to heat-up time.
Spa sizing is based on an insulated and covered spa. Always cover your spa or hot tub when not in use to minimize heat loss and evaporation.
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/Jandy Products
1999 Products and Parts Catalog
Page 9
Hi-E2™ SIZING CHART
POOL HEATER
Model No. 22 0 3 50 T emp. Dif f. Maximum Pool Surface Area (Sq. Ft.)
15°F 20°F 25°F 30°F 35°F
Shaded columns indicate sizing with a 0 MPH wind. Example: Rectangular pool, 20 feet x 40 feet, with desired temperature rise of 25°F: 20 x 40 = 800 square foot surface area, the recom­mended heater is the Hi-E2™ 220.
1333 1778 1000 1333
800 1067
687 889 571 762
2133 2844 1600 2133 1280 1707 1067 1422
914 1219
SPA HEATER
Model No. 22 0 35 0 Spa Size (Gal.) Time to Heat Spa 30°F (Minutes)
200 400 600 800
1000
Example: T o heat a 400 gallon spa 30°F in 30 minutes, the recommended heater is the Hi-E2™ 220.
15 30 45 60 75
9 19 28 37 47
TM
Heaters
For more information: T elephone: Main: (415)382-8220 Order Fax: (800)526-3928
Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237
Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P .O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax
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HI-E2™, Manufactured from 1997
12
Heaters
42
/Jandy Products
1999 Products and Parts Catalog
58
57
41
88
85-86
40
33,34
4
6
31
35
10
36
13
39
56
87
16
49
38
37
55
53,54
52
51
50
14
17
70-72
18-23
15
24-29
43
44
47
67,68
45
46
3
30
9
89
1
77-83
7
63
66
64
11
65
2
74-76
8
5
69
60-62
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1999 Products and Parts Catalog
Page 11
Hi-E2
Key Model ORDER No. Description No. PART NO:
Limestone Gravel (Condensate Neutralizer) All R0306200 Combustion Air Filter All R0308000
1 Base Panel 220-350 R0301703,05 2 Frame Support Assembly 220-350 R0301503,05 3 Back Panel 220-350 R0300703,05 4 Left Side Panel All R0300500 5 Right Side Panel All R0300800 6 Temperature Control Panel Assembly All R0301603,05 7 Door 220-350 R0301103,05 8 Inlet/Outlet Header Panel All R0301000 9 Right Top Side Panel All R0300900 10 Return Header Panel All R0300600 11 Front Kick Panel 250-350 R0213403,05 12 T op Panel 220-350 R0300103,05
Jacket Hardware Kit Internal Hardware Kit
13 Heat Exchanger Assembly, Complete 220-350 R0303803,05 14 Heat Exchanger Tube Assembly 220-350 R0304103,05 15 Inlet/Outlet Header All R0303900 16 Return Header All R0304000 17 Gasket, Header All R0304300 18 By-Pass Valve Assembly All R0304400 19 Flow Control Cap All 10557400 20 By-Pass Valve Gasket All R0011400 21 By-Pass Valve Spring All R0304500 22 By-Pass Valve Rod All R0304900 23 By-Pass Valve Disk All R0011500 24 Flange & Gasket Assembly, 2" (Set of 2) All R0055000 25 Flange, 2" All 10573500 26 Flange Gasket, 2" All S0078000 27 Flange Sleeve, 2" All S0078200 28 Flange Bolt All F0031700 29 Flange Gasket 1 1/2 - 2" All S0078100 30 Pressure Relief Valve, 75 PSI All R0040400
(Requires field supplied 3/4 NPT x 3" brass nipple) Heat Exchanger Hardware Kit
Inlet/Outlet Header Hardware Kit Return Header Hardware Kit
31 Gas Valve All R0200100 32 Anti-Rotation Bracket (Not Shown) All R0309900 33 Orifice Holder All R0320000 34 Gas Orifice, NAT 220-350 R0309303,05 34 Gas Orifice, LPG 220-350 R0309403,05 35 Combustion Air Filter Assembly All R0306400 36 Combustion Air Filter All R0308000 37 Venturi Inlet 220-350 R0320303,05 38 Venturi O-ring All R0320400 39 Venturi Plenum All R0320500 40 Venturi/Tailpipe Gasket All R0320600 41 Mixing Chamber/Tailpipe Assembly All R0307300 42 Mixing Chamber/Burner Gasket All R0320800 43 Burner Assembly 220-350 R0305903,05 44 Burner/Combustion Chamber Gasket 220-350 R0305803,05 45 Combustion Chamber Assembly 220-350 R0305103,05 46 Refractory Tile Set 220-350 R0305303,05 47 Sight Glass Assembly All R0305400 48 Combustion Chamber Strip Set 220-350 R0213103,05
49 Combustion Chamber/Collector Gasket 220-350 R0305703,05
Venturi Hardware Kit Mixing Chamber Hardware Kit Burner Hardware Kit
MAINTENANCE AND SERVICE COMPONENTS
JACKET ASSEMBLY
(Note 1)
(Note 1)
WA TER SYSTEM
(Note 1)
(Note 1)
(Note 1)
COMBUSTION SYSTEM ASSEMBLY
(Not Shown)
(Note 1)
(Note 1)
(Note 1)
All R0302100 All R0302500
220-350 R0319103,05 All R0319300 All R0319200
All R0322200 All R0322100 220-350 R0319403,05
Key Model ORDER No. Description No. PART NO:
50 Collector 220-350 R0303203,05 51 Blower/Collector Gasket All R0308700 52 Combustion Blower All R0308200 53 Blower/Vent Duct Sleeve All R0308600 54 Blower/ Vent Duct Clamp All R0308800 55 Vent Duct Assembly All R0303100 56 Vent Duct/Heater Top Gasket or
Heater Top/Indoor Vent Collar Gasket All R0309100 57 Heater Top/Outdoor Exhaust Grille Gasket All R0309500 58 Outdoor Exhaust Grille All R0308400 59 Indoor Vent Collar (Not Shown) All R0307900 60 Condensate Trap Assembly All R0303300 61 Limestone Gravel All R0306200 62 Condensate Trap Cover All R0213300
Venturi Hardware Kit
Mixing Chamber Hardware Kit
ELECTRICAL COMPONENTS AND CONTROLS
63 Transformer All R0061100 64 In-Line Fuse Holder Assembly All R0325600 65 Ignition Control All R0202900 66 Wire Harness, Ignition Control All R0302700 67 Igniter Assembly All R0016400 68 Igniter Gasket All R0205300 69 Terminal Block All R0301900 70 High-Limit Switch Set All R0322700 71 High-Limit Switch, 135°F All R0302400 72 High-Limit Switch, 150°F All R0302300 73 High-Limit Switch Wire Harness All R0322600
(Not Shown) 74 Pressure Switch & Syphon Loop Assembly All R0322900 75 Pressure Switch, 2 PSI All R0013200 76 Pressure Switch Siphon Loop All R0307800 77 Temperature Control Assy, Electronic All R0011700 78 T emperature Sensor (Not Shown) All R001 1800 79 Temperature Sensor Gasket All E0116400 80 Temperature Sensor Plastic Sleeve All 10444900 81 T emperature Control Knob All R0010700 82 Pool/Spa Selecter Knob All R0099900 83 "T emp-Lok" Disc All 10583100 84 Temperature Sensor Retainer Clip All 10716701
(Not Shown) 85 Differential Pressure Switch All R0302000 86 Differential Pressure Switch Bracket All R0302200 87 Exhaust Vent Limit Switch All R0309000 88 Burner High Limit Switch All R0319700 89 Combustion Blower Wire Harness All R0308100
OPTIONAL COMPONENTS
Touch Up Spray Paint All X0021 100
High T emperature Silicone Sealant A ll R0322800
Notes:
1. All hardware sets contain all pieces necessary for assembly, including
gaskets. Not shown. Gaskets and hardware are included in all kits
that involve the removal of a gasket as part of the procedure to
replace a part.
EXHAUST ASSEMBL Y
(Note 1)
(Note 1)
All R0322200 All R0322100
Heaters
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/Jandy Products
Mighty Therm AP Commercial Pool Heaters
Part No. Input Output
AP-500 500,000 BTU/Hr 405,000 BTU/Hr AP-600 600,000 BTU/Hr 486,000 BTU/Hr
Heaters
AP-715 715,000 BTU/Hr 580,000 BTU/Hr AP-850 850,000 BTU/Hr 690,000 BTU/Hr AP-1010 1,010,000 BTU/Hr 820,000 BTU/Hr AP-1200 1,200,000 BTU/Hr 972,000 BTU/Hr AP-1430 1,430,000 BTU/Hr 1,160,000 BTU/Hr AP-1670 1,670,000 BTU/Hr 1,353,000 BTU/Hr AP-1825 1,825,000 BTU/Hr 1,480,000 BTU/Hr AP-2000 2,000,000 BTU/Hr 1,639,000 BTU/Hr * AP-2200 2,200,000 BTU/Hr 1,786,000 BTU/Hr ** AP-2450 2,450,000 BTU/Hr 2,009,000 BTU/Hr * AP-2800 2,800,000 BTU/Hr 2,223,000 BTU/Hr ** AP-3050 3,050,000 BTU/Hr 2,501,000 BTU/Hr * AP-3200 3,200,000 BTU/Hr 2,552,000 BTU/Hr ** AP-3500 3,500,000 BTU/Hr 2,870,000 BTU/Hr * AP-3600 3,600,000 BTU/Hr 2,951,000 BTU/Hr ** AP-4000 4,000,000 BTU/Hr 3,281,000 BTU/Hr ** AP-4050 4,050,000 BTU/Hr 3,321,000 BTU/Hr * AP-4500 4,500,000 BTU/Hr 3,645,000 BTU/Hr ** AP-5000 5,000,000 BTU/Hr 4,100,000 BTU/Hr *
1999 Products and Parts Catalog
* Indoor model only . ** Outdoor Model Only
Options Include:
Indoor / Outdoor- Indoor units include built in draft diverter. Outdoor units do not require a vent cap. Natural Gas / Propane- Natural gas units come standard with electronic ignition (SYS 9). Propane
units come standard with electroinc pilot supervision and standing pilot (SYS 16). Heat Exchanger - Glass/Copper; Glass/Cu-Ni; Bronze/Copper; Bronze/Cu-Ni. Local Code Requirements.
For more information: Telephone: Main: (415)382-8220 Order Fax: (800)526-3928
Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237
Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P .O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax
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1999 Products and Parts Catalog
Telstar™
This above ground pool and spa heater is a uniquely designed, gas fired 50,000 BTU/hr. heater , engineered for energy efficiency and reliability . It has several features, including choice of low gas consumption standing pilot or an electronic ignition, compact design for either free standing or skid mounting application, conveniently located controls, and reliable 24­Volt Control System. Other features include an ef ficient, one-piece cupro-nickle Heat Exchanger/Combustion Chamber Assembly , standard bronze header and water connection flanges, universal flange coupling, internal field wiring compartment, and a built in by-pass for flows up to 80 GPM. The T elstar™ is also listed as a Gas-Fired Spa Heater by Under­writers Laboratories and meets the requirements of U.L. Standard 1563 for Spa Equipment Assemblies. The T elstar™ design is certified by the American Gas Association Laboratories under ANSI Z21. 56 for gas­fired pool heaters.
Model # Ignition Thermostat
Page 13
Heaters
50,000 BTU Input, Natural Gas, Bronze Headers
TGT50AN Millivolt Single
50,000 BTU Input, Propane Gas, Bronze Headers
TGT50AR Millivolt Single
50,000 BTU Input, Natural Gas, Bronze Headers
TGS50AN Electronic Single
For more information: T elephone: Main: (415)382-8220 Order Fax: (800)526-3928
Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237
Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P .O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax
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1999 Products and Parts Catalog
TELSTAR™ (SPARK IGNITION) Spa Heaters — TGS-50 -TGS-55 - TRS-55 TELSTAR™ (STANDING PILOT) Spa Heaters — TGT-50 - TGT-55 - TRT-55
Key No.
Heaters
55 Top Plate
(Indoors)
59 Top Plate 74 Top Panel
(Outdoors)
54 Draft Diverter
Hood (Indoors)
73 Cowling 2 Thermocouple 53 Draft Diverter
Assembly
(Indoors)
58 Wind Deflector
Plate (Outdoors)
57 Sleeve, 6"
Diamter
(Outdoors)
56 Sleeve, 4"
Diameter
(Outdoors)
80 Spacer 78, 79 Spacer
Sleeve
72 Cowling, Lower 70 Flue Collector 71 Heater Top 20 Pressure Switch 38 Siphon Loop 46 Nut 78, 79 Spacer 76 Insulation, Flue
Collector T op
70 Flue Collector 45 Sleeve 44 Compression
Fitting
42 Retainer, Flow
Control Rod
39 Rod, Flow
Control
40 By-Pass Valve
Spring
43 Compression
Fitting
41 By-Pass Valve 21 Limit Switch 65 Housing 67 Sight Glass 66 Bezel 68 Lower Wrap 18 Terminal Strip 33 Thermostat
Knob
TGT
TGS
Key No.
69 Top Assembly 22 Limit Switch 27 Retainer Clip 77 Insulation and
Retainer
75 Rating Plate
Bracket
47 Heat Exchanger 3, 4 Pilot Burner 1 Pilot burner 13, 14 Pilot Bracket 9, 10 Orifices 1, 12 Burner Assembly 26 High Voltage
Ignitor Lead Assembly
5 Pilot Tubing 6, 8 Gas Valve 7 Gas Valve 60 Rear Panel 63 Bushing 51 Flange Bolts 50 Plastic Sleeve 48 Flange 49 Packing Collar 52 Drain Plug 34 Plate, Junction
Box
28 Ground Wire 15 Transformer 62 Grommet 37 In/Out Casting 61 Base 35 Sleeve,
Temperature Control
30 “O” Ring 19 Temperature
Control
32 TEMP-LOK™ 24 Indicator Light 17 Toggle Switch 29 Mounting Plate 23 Time Delay
Relay
25 Ignition Control 26 High Voltage
Ignitor Lead Assembly
Page 13
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1999 Products and Parts Catalog
Page 15
TELSTAR™ (SPARK IGNITION) Spa Heaters — TGS-50 -TGS-55 - TRS-55 TELSTAR™ (STANDING PILOT) Spa Heaters — TGT-50 - TGT-55 - TRT-55
Heaters
Key ORDER PART NO No. Description TGT TG S
1 Pilot Burner, NA T R0013700 ——— 2 Thermocouple R0014000 ——— 3 Pilot Burner, NA T ——— R0013800 4 Pilot Burner, LPG R0013900 ——— 5 Tube, Pilot Gas, Formed (50) 10528700 10490500
Tube, Pilot Gas, Formed (55) 10489800 10490500
6 Gas Valve, NAT R0038200 ——— 7 Gas Valve, NAT ——— R0039200 8 Gas Valve, LPG R0046900 ——— 9 Main Burner Orifices, NAT L0053100 L0053100 10 Main Burner Orifices, LPG L0054100 ——— 11 Burner Assembly, NAT 12 Burner Assembly, LPG 13 Pilot/Hx Bracket, NAT 10489501 10489502 14 Pilot/Hx Bracket, LPG 10489501 ———
19 Temperature Control R0318800 R0318800 29 Temperature Control Mounting Plate Assy 10491000 10491000 30 “O” Ring E0036300 E0036300 31 Temperature Control Logo H0078300 H0078300 32 "Temp-Lok" Stop Plate 10456700 10456700 35 Protector Sleeve, Bulb 10444900 10444900 15 Transformer (115-230/24V) R0061100 R0061100 16 Fusible Link R0012200 ——— 17 On-Off Switch R0014400 R0014400 18 Terminal Strip E0098500 E0098500 20 Pressure Switch, 2 PSI R0014500 R0014500 20 Pressure Switch, 1 PSI R0011300 R0011300 20A Pressure Switch, 1-10 PSI R0015500 R0015500 38 Siphon Loop Tube 10492300 10492300 21 High-Limit Switch, 120°F (50) R0014600 R0014600 22 High-LimitSwitch, 150°F (50) R0014700 R0014700 21 High-Limit Switch, 120°F (55) 10513000 ——— 22 High-Limit Switch, 150°F (55) 10512900 ——— 23 Time Delay Relay (50) R0014800 R0014800 23 Lockout Relay (55) ——— E0086500 24 Heating Indicator Light, Red E0081700 E0081700 25 Ignition Control 26 High Voltage Lead Assembly ——— 10449517 26 High Voltage Lead Assembly ——— 10449510 27 Retainer Clip, 150F F0037700 F0037700 28 Ground Wire Assembly 10497500 10497500 33 Thermostat Knob R0010700 R0010700 34 Junction Box Plate 10496300 10496300
Wire Harness (55) R0011100 R0011200
37 Inlet/Outlet Header, Bronze 10489200 10489200
By-Pass Assembly R0020600 R0020600 39 By-Pass Valve Rod S0074300 S0074300 41 By-Pass Valve Disk S0074200 S0074200 42 By-Pass Valve Rod Retainer S0008700 S0008700 40 By-Pass Valve Spring S0061200 S0061200 43 Compression Fitting, 3/16" Tube x 1/8" NPT P0019701 P0019701
PILOT GAS SYSTEM
MAIN GAS SYSTEM
(Note 1,2)
(Note 1,2)
ELECTRICAL SYSTEM
(Note 4)
WA TER SYSTEM
L0054400 L0054400 L0054400 L0054400
——— R0011900
Key ORDER PART NO No. Description TGT TG S
44 Compression Fitting, 5/8" Tube x 1/2" NPT P0070000 P0070000 45 Compressiton Fitting Sleeve, 5/8" Tube P0070100 P0070100 46 Compression Fitting Nut, 5/8" Tube P0070200 P0070200 47 Heat Exchanger Assembly S0072400 S0072400
Flange & Gasket Assembly R0015000 R0015000 48 Flange, Bronze, 1 1/2" 10489400 10489400 49 Flange Gasket, 1 1/2" S0053100 S0053100 50 Flange Sleeve, 1 1/2" S0028000 S0028000 51 Flange Bolts, 3/8" x 16 1 1/4" F0009500 F0009500 51 Flange Bolts, 3/8" - 16- 1 1/2" 52 Drain Plug P0026800 P0026800
VENT SYSTEM
53 Draft Diverter Assembly (Indoors) D0016800 D0016800 54 Draft Diverter Hood/Wind Deflector Plate Assy 10499500 10499500
(Indoors) 55 Top Plate (Indoors) 10488900 10488900 56 Sleeve, 4" Diameter (Outdoors) 10496900 10496900 57 Sleeve, 6" Diameter (Outdoors) 10497000 10497000 58 Wind Deflector Plate (Outdoors) 10497100 10497100 59 Top Plate (Outdoors) 10488800 10488800
60 Rear Panel 10488300 10488300 61 Base 10493200 10493200 62 Slitted Grommet, 1 1/2" F0038800 F0038800 63 Nylon Bushing S0064900 S0064900 64 Control Panel Weldment 10494200 10494200 65 Housing Weldment 10495900 10495900 66 Bezel S0072100 S0072100 67 Sight Glass F0038700 F0038700 68 Lower Wrap 10496200 10496200 69 Top Assembly 10487700 10487700 70 Flue Collector 10487300 10487300 71 Heater Top 10489000 10489000 72 Cowling, Lower 10488600 10488600 73 Cowling, Weldment 10496000 10496000 74 T op Panel 10487500 10487500 75 Rating Plate Bracket 10489600 10489600 76 Insulation, Flue Collector Top T0022100 T0022100 77 Insulation, Heat Exchanger (Not Shown) T0022500 T0022500 78 Spacer Sleeve, 5/16" O.D. x 5/32" (4 Required) F0037301 F0037301 79 Spacer Sleeve, 5/16" O.D. x 2 7/32" (4 Reqd) F0037302 F0037302 80 Spacer, Threaded, 5/16" Hex x 2 21/32" F0037800 F0037800
(4 Required)
Notes:
1. Main Burner Orifices not included.
2. For altitutdes higher than 2000 ft. above sea level, consult factory for orifice size.
3. Key Nos. 49 & 50 available in Assembly R0021100.
4. For heaters with H/W Ignition Controls S86F or S86E only.
(Note 3)
(50) F0016700 F0016700
JACKET COMPONENTS
For more information: T elephone: Main: (415)382-8220 Order Fax: (800)526-3928
Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237
Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P .O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax
Page 14
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/Jandy Products
1999 Products and Parts Catalog
Elektra Star
This compact, dependable electric heater is specifically designed for above ground spas and hot tubs. It features universal flange cou­pling, and a choice of either 5.5 kW or 1 1 kW models. Both models operate on 240 volts, 60 Hz power, at 25 and 50 amps respectively .
Heaters
A thermostat with T emp-Lok™ device to provides a convenient reminder for setting, and an on/off switch for convenience and safety . Other features include a power indicator lamp, stainless steel tank, and snap-action pressure switch. The Electra Star™ is UL listed under Standard 1261 for indoor/outdoor installation.
Model # Ignition Thermostat Ctn. Weight Max Input 5.5 kW , Electric
TE55 Electronic Single 28
Max Input 1 1.0 kW, Electric
TE110 Electronic Single 28
Key ORDER No. Description P ART NO:
1. On/Off Switch R0099800
2. Front Panel R0150300
3. Light and Lens R0150100
4. Wiring Harness R0150400
5. High Limit 150°F R0045200
6. T emperature Control R0150500
7. Base and Jacket Assembly R0151100
8. Contactor R0151000
9. Coupling Assembly R0150900
Key ORDER No. Description PART NO:
10. Time Delay Relay w/Strap R0013500
11. Heating Element, 5.5 KW (TE-55) R0150700 Heating Element, 11.0 KW (TE-110) R0150800
12. Pressure Switch, 2 PSI R0150600 Pressure Switch, 10 PSI R0015500 Pressure Switch, 1 PSI R0011300
13. "T emp-Lok" Stop Plate R0150200
14. T emperature Control Knob R0150000 Hardware Kit (Not shown) R0151200
Page 15
/Jandy Products
1999 Products and Parts Catalog
Page 17
XL-3 Oil Fired Pool & Spa Heaters
The XL-3 oil fired heater safely , cleanly and automatically heats your pool. Featuring safety controls that automatically guard against flame failure and excessive variations in temperature and water flow . The precise temperature controls and UL-listed oil burner assure eco­nomic and quiet operation.
Model # Ignition Thermostat Ctn. Weight 230,000 BTU Input, Oil-Fired, Stainless Steel Headers
DP2000 110V Single 285
315,000 BTU Input, Oil-Fired, Stainless Steel Headers
DP3000 110V Single 315
Heaters
For more information: T elephone: Main: (415)382-8220 Order Fax: (800)526-3928
Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237
Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P .O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax
Page 16
Page 18
/Jandy Products
XL-2 Model DP Oil Fired Heaters
1999 Products and Parts Catalog
Heaters
24
54
27
55
37
25
32
36
30
31
25
63
29
33
29
57
8,9
29
58
18
56
59
60
7
5
64
40
6
10
30
39
42
15
48
19
53
51
52
49
62
26
50
61
1
17
13
23
20
21
22
4
11
43
45 46
44
47
34
12
Page 17
/Jandy Products
1999 Products and Parts Catalog
Page 19
XL-2 Model DP Oil Fired Heaters
Key Model ORDER No. Description No. PART NO.
FUEL SYSTEMS 1 Oil Burner Assembly 250 L0038700 1 Oil Burner Assembly 350 L0038900 2 Oil Filter (Not Shown) All P0065100 3 Oil Filter Cartridge (Not Shown) All P0065500 4 3/8” Oil Line, Pump to Filter All 10430402
ELECTRICAL SYSTEM 5 Thermostat All R0318800 6 Thermostat Knob All R0010700 7 Thermostat Dial All H0048400 8 Thermostat Cover All 10388300 9 Thermostat Back All 10368000 10 Thermostat Base Plate All 10362000 11 Pressure Switch, 1-10 PSI All R0045400 12 Siphon Loop Cover All 10403400 13 Siphon Loop Assembly All R0057800 14 High-Limit Switch Assembly All R0023200 15 High-Limit Switch, 135°F All R0022700 16 High-Limit Switch, 150°F All R0012700 17 High-Limit Switch Harness (115V) A l l R0057500 18 High-Limit Switch Harness All R0057700 19 High-Limit Switch Cover All 10401100 20 Switch Cover All E0078300 21 ON/OFF Switch All E0078200 22 Oil Burner Harness All R0057600 23 Connector Elbow 90° All P0059800
WATER SYSTEMS 24 Heat Exchanger Assembly, Complete 250 10403601 24 Heat Exchanger Assembly, Complete 350 10403602 25 Heat Exchanger 250 10403501 25 Heat Exchanger 350 10403502 26 Inlet/Outlet Header All 10403700 27 End Cap (1/2” tap) All 10403900 28 End Cap (No tap) All 10406100 29 End Cap (1/4” tap) All 10403800 30 Tee Baffle (5) 250 10387804 30 Tee Baffle (5) 350 10387805 31 End Baffle (2) 250 10387702 31 End Baffle (2) 350 10387703 32 Tube Gaskets (12) All S0063400 34 Grommet (2 Required) All S0098800 35 Brass Plug, 3/4” (1) All P0027000 36 Drain Valve Extension All P0059900 37 Drain Plug, 1/4” (3) All P0026800 38 By-Pass Assembly All R0020600 39 By-Pass Valve Rod All S0074300 40 By-Pass Valve Disc All S0074200 41 By-Pass Valve Rod Retainer All S0008700 42 By-Pass Valve Spring 250 S0061100 42 By-Pass Valve Spring 350 S0061000 43 Flange & Gasket Assembly All R0031900 44 Flange, 1 1/2" All 10309200 45 Flange Gasket, 1 1/2" All S0053100 46 Flange Sleeve, 1 1/2" All S0028000 47 Flange Bolt All F0031700 48 Gasket All S0065300
Heaters
Key Model ORDER No. Description No. PART NO.
FIRE BOX & JACKET COMPONENTS 49 Burner Tube Gasket All N0006600 50 Burner Support Bracket All 10392000 51 Burner Compartment Door 250 10412203 51 Burner Compartment Door 350 10412204 52 Fire Box Plug All T0020700 53 Fire Box Cover Plate All 10425800 54 Gap Spacer (Return) All 10401000 55 Flue Collector Assemby All 10406301 55 Flue Collector Assemby All 10406302 56 Flue Top Assembly 250 10405001 56 Flue Top Assembly 350 10405002 57 Inner Stack All 10390000 58 Flue Collector Shield 250 10404501 58 Flue Collector Shield 350 10405002 59 Vent Blade (10) All 10319300 60 Gap Spacer (In/Out) All 10400900 61 Hold Down Clip All 10401200 62 Fire Box 250 T0020500 62 Fire Box 350 T0020600 63 Fire Box Cover (2) 250 10400801 63 Fire Box Cover (2) 350 10400802
OIL BURNER PARTS & COMPONENTS (Not Shown)
Air Tube Screw All F0004300 Pilot Bracket Screw All F0031300 End Air Shutter All N0000200 Bulk Air Band All N0000300 Air Tube Gasket All N0000800 Motor, 1/7 H.P. , 3450 RPM All N0001000 Blower Wheel 4- 1/4” x 3- 7/16” All N0001400 Flexible Coupling All N0001500 Fuel Unit, Two Stage All R0140100 Pump Outlet Fitting All N0002000 Connector Tube Assembly All N0002200 Ignition Transformer All R0140200 Contact Spring Terminals All N0002600 Nozzle, Monarch 1.75 All N0002800 Air Tube Combination All N0002900 Nozzle Line Electrode Assembly All N0003100 Electrode Clamp All N0003500 Electrode Rod & Tip Al l N0004000 Burner Head & Screws All N0004500 Burner Head All N0004700 Delavan Nozzle, 2.50 350 N0005800 Delavan Nozzle, 1.75 250 N0006500 Primary Control All R0140300 Honeywell Cad Cell All N0006100 By-Pass Plug All N0007000 By-Pass Plug All N0007100 1/8” Burner Head Plug All P0026100 1/4” Burner Head Plug All P0026800
OPTIONAL EQUIPMENT
64 Pressure Relief Valve, 3/4" NPT, 75 PSI All R0040400 Chimney Cap - 9" (Not Shown) All D0014900
For more information: T elephone: Main: (415)382-8220 Order Fax: (800)526-3928
Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237
Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P .O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax
Page 18
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/Jandy Products
1999 Products and Parts Catalog
MARK V Pool Heaters — DM-125, 175, 250, 325 and 400
Manufactured from 1975-1984
Key No.
36 Outdoor Vent Cap
Heaters
37 Indoor Draft Hood 34 Indoor Stack Top
75 Flue Collector,
Upper Half
Stack Top Low Profile
Key No. 33 Grate Top
Assembly
75 Flue Collector,
Upper Half
73 Jacket Gap Spacer 74 Vent Blade 76 Flue Collector,
Lower Half
64 Baffle Retainer 62 Heat Exchanger
Tube Assembly
22 Thermostat Box
Assembly
45 Header Gasket 63 Tee-Baffle 54 Drain Plug
65 Heat Exchanger
Support Clip Wind Deflector,
Lower Half
54 Drain Plug 40 Return Header
41,42Header bolt
Assembly
69 Front/Rear
Tile Cover
26 Siphon Loop
Assembly
25 Pressure Switch 51,52Grommets for
Drain Plug
68 Front and Rear Tile 66 Insulation,
Fiberglass
67 Side Tile 13 Burner, Main with
Pilot Bracket
71 Door with
Latch
11 Gas Valve Assembly 3 Pilot Tubing 12 Gas Orifice
6 Visoflame Tubing
15 Burner Manifold
5 Lighter Tube Orifice
21 Thermostat Label 16 Temperature
Control
19 Thermostat Knob 20 On-Off Switch 24 Temperature
Sensor Retainer
57,60By-Pass Valve
Rod Retainer
58 By-Pass Valve
Rod
61 By-Pass Valve
Spring
59 By-Pass Valve
Disc
56 Brass Plug
47 Flange, 1 1/2"
50 Flange Bolt 48,49 Flange Gasket
Flange Sleeve
High-Limit
28,29
Switches
23 Wire Harness 39 Inlet/Outlet Header 30,32 High-Limit Switch
Clip, Cover
41 Header Bolt
Assembly
54 Drain Plug 51 Grommet for Drain
Plug
53 Hole Plug 70 Side Tile Cover 72 Jacket Assembly 14 Burner, Main 9 Burner Tray
Assembly
10 Burner Tray,
Shelf Only
1 Pilot Burner
Generator Assembly
4 Visoflame
Lighter Tube T ouch-up Paint
Page 19
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1999 Products and Parts Catalog
Page 21
MARK V Pool Heaters — DM-125, 175, 250, 325 and 400
Key Model ORDER No. Description No. PART NO:
1 Pilot Burner/Gen. Assembly, NAT 1 Pilot Burner/Gen. Assembly, LPG 2 Pilot Generator All R0025500 3 Pilot Tubing All R0037000 4 Visoflame Lighter Tube All W0016200 5 Lighter Tube Orifice, NAT All W0018800 5 Lighter Tube Orifice, LPG All W0018900 6 Visoflame Tubing All 10369600 7 Lighter Valve, Visoflame, with Orifice All N/A 8 Lighter Valve Tee Assembly, Visoflame All N/A
9 Burner Tray Assembly, NAT 9 Burner Tray Assembly, LPG 10 Burner Tray, Shelf Only 125-400 R0317001-05 11 Gas Valve Assembly, NAT 11 Gas Valve Assembly, LPG 12 Gas Orifice, NAT 12 Gas Orifice, LPG 13 Burner, Main with Pilot Bracket All L0033400 14 Burner, Main All L0005500 15 Burner Manifold (Note 9)
16 Temperature Control All R0318800 17 "O" Ring, Temp Control Bulb All E0036300 18 Protector Sleeve, Bulb All 10444900 19 Thermostat Knob, Black All R0010700 20 On-Off Switch 21 Thermostat Label All H0048400 22 Thermostat Box Assembly 23 Wire Harness 23 Wire Harness 24 Temperature Sensor Retainer All 10447300 25 Pressure Switch, 2 PSI 25 Pressure Switch, 1 PSI 25 Pressure Switch, 3 PSI 26 Siphon Loop Assembly 27 High-Limit Switch Assembly All R0023200 28 High-Limit Switch, 135° F All R0022700 29 High-Limit Switch, 150° F All R0023000 30 High-Limit Switch Retainer Clip All S0099000 31 High-Limit Switch Retainer Boot All S0098900 32 High-Limit Switch Cover All 10418300
33 Grate Top Assembly N/ A 34 Indoor Stack Top N/A 35 Flue Assembly N/A 36 Outdoor Vent Cap 125-400 10561501-05 37 Indoor Drafthood 125-400 10561401-05 38 Clip All 10211000
39 Inlet/Outlet Header, 1 1/2" 40 Return Header 41 Header Bolt Assembly All R0057000 42 Bolt for Headers, 2 1/2" All F0046100 43 Washer for Headers All F0011100 44 Nut for Headers All F0003100 45 Header Gasket Assembly (Set of 18) All R0050800 46 Flange & Gasket Assembly, 1 1/2" 47 Flange, 1 1/2" All 10309200 48 Flange Gasket, 1 1/2" All S0053100 49 Flange Sleeve, 1 1/2" All S0028000 50 Flange Bolt All F0031700
PILOT GAS SYSTEM
MAIN GAS SYSTEM
(Note 1)
(Note 1)
ELECTRICAL SYSTEM
(Note 2)
(Note 6) (Note 6)
(Note 7)
(Note 7)
(Note 7)
(Note 7)
WA TER SYSTEM
(Note 8)
(Note 4)
(Note 4)
(Note 1)
(Note 1)
(Note 4)
(Note 4)
(Note 4)
VENT SYSTEM
(Note 8)
(Note 5)
All R0027500 All R0027600
125-400 10601601-05 125-400 10601701-05
All R0027700 All R0027800 All L0032200 All L0032900
All R0094100 All R0057900
All R0023800 All R0023900
All R0013200 All R0011300 All R0013000 All R0057800
All R0056100 All R0056700
All R0031900
Key Model ORDER No. Description No. PART NO:
51 Grommet for Drain Plug All S0098800 52 Grommet for Drain Plug All R0316300 53 Hole Plug A ll S0098700 54 Drain Plug 55 Drain Plug Bushing All P0018500 56 Brass Plug, 3/4" All P0027000 57 By-Pass Assembly All R0020600 58 By-Pass Valve Rod All S0074300 59 By-Pass Valve Disc All S0074200 60 By-Pass Valve Rod Retainer All S0008700
62 Heat Exchanger Tube Assembly 63 Heat Exchanger Tee-Baffle All 10308501-05 64 Baffle Retainer All S0057200 65 Heat Exchanger Support Clip All 10457000
66 Insulation, Fiberglass 67 Side Tile, 16 1/2" x 18 13/16" All T0003400 68 Front/Rear Tile, 21" x 9 1/8" 125 T0003900 68 Front/Rear Tile, 21" x 12 1/8" 175 T0003500 68 Front/Rear Tile, 21" x 16 5/8" 250 T0003600 68 Front/Rear Tile, 21" x 20 7/8" 325 T0003700 68 Front/Rear Tile, 21" x 25 7/8" 400 T0003800 69 Front/Rear Tile Cover 125-400 10314901-05 70 Side Tile Cover All 10167300
71 Door with Latch N/A 72 Jacket Assembly, Less Top Assembly N/A 73 Jacket Gap Spacer N/A 74 Vent Blade Al l 10319300 75 Flue Collector, Upper Half N/A 76 Flue Collector, Lower Half N/A
OPTIONAL EQUIPMENT Touch Up Spray Paint All X0006000
Notes:
1. For altitudes higher than 2000 ft. above sea level, see appendix.
2. Installed on models with Serial Nos. B7629498 and above.
3. Bolts, nuts and washers are not supplied with heat exchanger. Order assembly R0057000.
4. Current available substitute, includes accessory parts.
5. Two included in assembly
6. Heaters with Serial Nos. 7508988 and below, use assembly R0023800 (black/white). Heaters with Serial Nos. 7508989 and above, use assembly R0023900 (white).
7. Parts assembly R0020900 required to adapt to Pressure Switch connection.
8. Includes necessary gaskets and hardware.
9. See Appendix
(Note 4)
FIREBOX COMPONENTS
(Sold by ft.)
JACKET COMPONENTS
(Note 3)
Heaters
All P0026800
125-400 10308201-05
All T0002000
Page 20
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/Jandy Products
1999 Products and Parts Catalog
MARK V Pool Heaters — DR-125, 175, 250, 325 and 400
Manufactured from 1975-1984
Key No.
38 Outdoor Vent Cap
Heaters
39 Indoor Draft Cap 40 Clip 36 Indoor Stacktop 76 Flue Collector,
Upper Half
64 Heat Exchanger Baffle 47 Header Gasket
Assembly
55 Drain Plug 66 Heat Exchanger
Support Clip
55 Drain Rug
42 Return Header
43,44Header Bolt Assembly 70 Front & Rear Tile Cover 28 Siphon Loop Assembly 52,53Grommets for Drain
Plug
67 Insulation, Fiberglass 68 Side Tile 14 Burner, Main 73 Jacket Assembly,
Less Top Assembly
72 Door with Latch 11 Gas Valve Assembly 3 Pilot Tubing 6 Visoflame Tubing 15 Burner Manifold 12 Gas Orifice 6 Visoflame Tubing 4 Lighter Tube Orifice 7,8 Lighter Valve 5 Visoflame Lighter Tube 1,2 Pilot Burner Generator
Assembly
9 Burner Tray
Assembly
Stack Top Low Profile
Key No. 35 Grate Top Assembly
76 Flue Collector,
Upper Half
74 Jacket Gap Spacers 75 Vent Blade 77 Flue Collector,
Lower Half
65 Baffle Retainer 63 Heat Exchanger
Tube Assembly
20 On-Off Switch 21 Temperature Control
Cover, Base & Back
25,26 Stop Plate,SafeT Lok 24 Thermostat Dial 16,17T emperature Control
18 21 Thermostat
Base Plate
19 Thermostat Knob,
Black
23 Temperature
Sensor Retainer
58,59By-Pass Valve Rod 61 By-Pass Valve
Rod Retainer
57 Brass Plug 62 By-Pass Valve
Spring
60 By-Pass Valve Disc
48 Flange, 1 1/2"
51 Flange Bolt
49 Flange Gasket 50 Flange Sleeve 29,30
High-Limit Switches
31,33 32 High-Limit Switch
Retainer Clip
41 Inlet/Outlet Header 34 High-Limit Switch
Cover
43,45Header Bolt
Assembly
46
55 Drain Plug
56 Drain Plug Bushing 53 Grommet For Drain
Plug
54 Hole Plug 71 SideTile Cover 27 Pressure Switch
69 Front/Rear Tile
13 Burner Main with Pilot
Bracket
10 Burner Tray, Shelf
Only
Page 21
/Jandy Products
1999 Products and Parts Catalog
Page 23
MARK V Pool Heaters — DR-125, 175, 250, 325 and 400
Key Model ORDER No. Description No. PART NO:
1 Pilot Burner/Gen. Assembly, NAT 1 Pilot Burner/Gen. Assembly, LPG 2 Pilot Generator only All R0025500 3 Pilot Tubing All R0037000 4 Lighter Tube Orifice, NAT All W0018800 4 Lighter Tube Orifice, LPG All W0018900 5 Visoflame Lighter Tube All W0016200 6 Visoflame Tubing A ll 10369600 7 Lighter Valve, Visoflame, with Orifice N/A 8 Lighter Valve Tee Assembly, Visoflame All W0016400
9 Burner Tray Assembly, NAT 9 Burner Tray Assembly, LPG 10 Burner Tray, Shelf Only 125-400 R0317001-05 11 Gas Valve Assembly, NAT 11 Gas Valve Assembly, LPG 12 Gas Orifice, NAT 12 Gas Orifice, LPG 13 Burner, Main with Pilot Bracket All L0033400 14 Burner, Main All L0005500 15 Burner Manifold
16 Temperature Control All R0318800 17 Protector Sleeve, Bulb All 10444900 18 “O” Ring, T emperature Control Bulb All E0036300 19 Thermostat Knob, Black All R0010700 20 On-Off Switch All R0094100 21 Temperature Control Cover 21 Temperature Control Base 21 Temperature Control Back 22 Wire Harness (not shown) All R0029400 23 Temperature Sensor Retainer All 10447300 24 Thermostat Dial All N/A 25 Stop Plate, Safe-T-Lock All 10436100 26 Stop Plate Screw All F0033300 27 Pressure Switch, 2 PSI 27 Pressure Switch, 1 PSI 27 Pressure Switch, 3 PSI 28 Siphon Loop Assembly 29 High-Limit Switch Assembly All R0023200 30 High-Limit Switch, 135°F All R0022700 31 High-Limit Switch, 150°F All R0023000 32 High-Limit Switch Retainer Clip All 10418400 33 High-Limit Switch Retainer Boot All S0098900 34 High-Limit Switch Cover All 10418300
35 Grate Top Assembly N/ A 36 Indoor Stack Top N/A 37 Flue Assembly N/A 38 Indoor Vent Cap 125-400 10561501-05 39 Outdoor Drafthood 125-400 10561401-05 40 Clip All 10211000
41 Inlet/Outlet Header, 1 1/2" 42 Return Header (Note 6) All R0056700 43 Header Bolt Assembly All R0057000 44 Bolt for Headers, 2 1/2" All F0046100 45 Washer for Headers All F0011100 46 Nut for Headers All F0003100 47 Header Gasket Assembly
Flange & Gasket Assembly, 1 1/2" 48 Flange, 1 1/2" All S0053300 49 Flange Gasket, 1 1/2" All S0053100 50 Flange Sleeve, 1 1/2" All S0028000 51 Flange Bolt All F0031700
PILOT GAS SYSTEM
(Note 5)
MAIN GAS SYSTEM
(Note 1)
(Note 1)
(Note 5)
(Note 5) (Note 1) (Note 1)
(Note 2)
ELECTRICAL SYSTEM
(Note 3)
(Note 3)
(Note 3)
(Note 8) (Note 8) (Note 8) (Note 8)
VENT SYSTEM
WA TER SYSTEM
(Note 6)
(Set of 18)
(Note 7)
(Note 5)
All R0027500 All R0027600
125-400 10601601-05 125-400 10601701-05
All R0027700 All R0027800 All L0032200 All L0032900
All 10433100 All 10433000 All 10433200
All R0013200 All R0011300 All R0013000 All R0057800
All R0057200
All R0050800 All R0031900
Key Model ORDER No. Description No. PART NO:
52 Grommet for Drain Plug All S0098800 53 Grommet for Drain Plug All R0316300 54 Hole Plug A ll S0098700 55 Drain Plug 56 Drain Plug Bushing All P0018500 57 Brass Plug, 3/4" All P0027000 58 By-Pass Assembly All R0020600 59 By-Pass Valve Rod All S0074300 60 By-Pass Valve Disc All S0074200 61 By-Pass Valve Rod Retainer All S0008700 62 By-Pass Valve Spring, White 125 S0061400 62 By-Pass Valve Spring, Red 175 S0061300 62 By-Pass Valve Spring, Blue 250 S0061200 62 By-Pass Valve Spring, Brown 325 S0061100 62 By-Pass Valve Spring, Orange 400 S0061000 63 Heat Exchanger Tube Assembly 64 Heat Exchanger Tee-Baffle 125-400 10308501-05 65 Baffle Retainer All S0057200 66 Heat Exchange Support Clip All 10457000
67 Insulation, Fiberglass 68 Side Tile, 16 1/2" x 18 13/16" All T0003400 69 Front/Rear Tile, 21" x 9 1/8" 125 T0003900 69 Front/Rear Tile, 21" x 12 1/8" 175 T0003500 69 Front/Rear Tile, 21" x 16 5/8" 250 T0003600 69 Front/Rear Tile, 21" x 20 7/8" 325 T0003700 69 Front/Rear Tile, 21" x 25 7/8" 400 T0003800 70 Front and Rear Tile Cover 125-400 10314901-05 71 Side Tile Cover All 10167300
72 Door with Latch N/A 73 Jacket Assembly, Less Top Assembly N/A 74 Jacket Gap Spacers N/A 75 Vent Blade Al l 10319300 76 Flue Collector, Upper Half N/A 77 Flue Collector, Lower half N/A
OPTIONAL EQUIPMENT
Pressure Relief Valve, 3/4" NPT, 75 PSI All R0040400 Touch Up Spray Paint All X0006000
Notes:
1. For altitudes higher than 2000 ft. above sea level, see appendix.
2. See Appendix
3. Current on models manufactured after Serial No. 7824000 and available as assembly R0055400. Order assembly R0057900 for older DR Models. Key Nos. 8, 12 and 14 and F0030900 and F0033300 Screws included in assembly.
4. Order assembly R0057000 for complete set of header bolts.
5. Current available substitute, includes accessory parts.
6. Includes necessary gaskets and hardware.
7. Two included in assembly.
8. Parts assembly R0020900 required to adapt to Pressure Switch connection.
(Note 5)
FIREBOX COMPONENTS
(Sold by ft.)
JACKET COMPONENTS
(Note 4)
Heaters
All P0026800
125-400 10308201-05
All T0002000
Page 22
Page 24
/Jandy Products
XE Pool Heaters — EG-125, 175, 250, 325 and 400
Manufactured from 1984-1989
Note: Original top assemblies are no longer available. The Flue Collector and
Key No.
Heaters
41 Outdoor Vent Cap 42 Indoor Draft Hood 45 Clip 39 Top Enclosure 84 Flue Collector,
Upper Half
70 Heat Exchanger
Tube Assembly
52 Header Gasket
Assembly
61 Drain Plug 48,49Header Bolt
Assembly
73 Heat Exchanger
Support Clip
47 Return Header 61 Drain Plug 78 Front and Rear Tile
Cover
31 Siphon Loop
Assembly
30 Pressure Switch 58 Grommets for
Drain Plug
74 Insulation,
Fiberglass
24 Wire Harness 21 Bezel, Temp
24A
Control Gasket
14 Temperature Control 18 On-Off Switch 20 Thermostat Dial
Logo
22,23 "Temp Lok" 17 Thermostat Knob 19 Temperature Control
Plate Assembly
9 Valve Assembly 80 Door with Latch 3 Pilot Tubing 13 Burner Manifold 10 Gas Orifice 38 Fusible Link
Assembly
4 Lighter Tube Orifice 5 Visoflame Lighter
Tube
1,2 Pilot Burner
Generator Assembly
7 Burner Tray
Assembly
12 Burner Main
top assemblies must be replaced by the Indoor/Outdoor convertible top and Flue Collector.
Both items must be replaced at the same time.
Stack Top Low Profile
1999 Products and Parts Catalog
Key No. 39 Top Enclosure
84 Flue Collector,
Upper Half
82,83 Gap Closures 85 Flue Collector,
Lower Half
72 Baffle Retainer 71 Heat Exchanger
Baffle
15 “O” Ring Temp
Control Bulb
16 Protector Sleeve,
Bulb
46 Inlet/Outlet
Header
63 Brass Plug 64,66By-pass Valve
Disc
65 By-pass 68 By-pass Valve
67 By-pass Valve
69 By-pass Valve
53,54 Flange
57 Flange Bolt
55,56Flange Gasket,
32,34High-Limit Switch,
36
33,36 High-Limit Switch,
35 High-Limit Switch
37 High-Limit Switch
50,51Nut for Headers 61 Drain Plug 59 Grommet for Drain
60 Hole Plug 79 Side Tile Cover 81 Jacket Assembly 76,77 Front and Rear
75 Side Tile 11 Burners Main with
8 Burner Tray,
Valve Rod
Gasket, O Ring
Cap
Spring
Flange Sleeve
150°F
135°F
Retainer Clip
Cover
Plug
Tile
Pilot Bracket
Shelf Only
Page 23
/Jandy Products
1999 Products and Parts Catalog
Page 25
XE Pool Heaters — EG-125, 175, 250, 325 and 400
Key Model ORDER No. Description No. PART NO.
PILOT GAS SYSTEM 1 Pilot Burner/Gen.Assembly, NAT 1 Pilot Burner/Gen. Assembly, LPG 2 Pilot Generator only All R0025500 3 Pilot Tubing All R0037000 4 Lighter Tube Orifice, NAT All W0018800 4 Lighter Tube Orifice, LPG All W0018900 5 Visoflame Lighter Tube All W0016200 6 Visoflame Tubing All 10369600
7 Burner Tray Assembly, NAT 7 Burner Tray Assembly, LPG 8 Burner Tray, Shelf Only 125-400 R0317001-05 9 Gas Valve Assembly, NAT 9 Gas Valve Assembly, LPG 10 Gas Orifice, NAT 10 Gas Orifice, LPG 11 Burner, Main with Pilot Bracket All 10457200 12 Burner, Main All L0052300 13 Burner Manifold
14 Temperature Control 15 "O” Ring, T emperature Control Bulb All E0036300 16 Protector Sleeve, Bulb All 10444900 17 Thermostat Knob, Black Alll R0010700 18 On-Off Switch All R0094100 19 Temperature Control Plate Assembly All 10456300 20 Thermostat Dial Logo All H0105300 21 Temperature Control Gasket All S0070000 22 "Temp-Lok" Stop Plate All 10456700 23 Stop Plate Screw All F0033300 24 Wire Harness All R0058000 24A Bezel All S0069800 30 Pressure Switch, 2 PSI All R0013200 30 Pressure Switch, 1 PSI All R0011300 30 Pressure Switch, 3 PSI All R0013000 31 Siphon Loop Assembly All R0057800 32 High-Limit Switch Assembly All R0023200 33 High-Limit Switch, 135°F All R0022700 34 High-Limit Switch, 150°F All R0023000 35 High-Limit Switch Retainer Clip All 10418400 36 High-Limit Switch Retainer Boot All S0098900 37 High-Limit Switch Cover All 10418300 38 Fusible Link Assembly
39 Top Enclosure
Flue Collector Assembly 41 Outdoor Vent Cap 125-400 10561501-05 42 Indoor Drafthood 125-400 10561401-05
Flue Transition Ring
Adaptor Plate 45 Clip All 10211000
46 Inlet/Outlet Header, 1 1/2" All R0058400 46 Inlet/Outlet Header, Bronze, 1 1/2" All R0054700 47 Return Header, All R0058300 47 Return Header, Bronze All R0054600 48 Header Bolt Assembly All R0057000 49 Bolt for Headers, 2 1/ 2" All F0046100 50 Washer for Headers All F0011100 51 Nut for Headers All F0003100 52 Header Gasket Assembly (Set of 18) All R0050800 53 Flange & Gasket Assembly 1 1/2" 54 Flange, 1 1/2" All 10309200 55 Flange Gasket, 1 1/2" All S0053100 56 Flange Sleeve, 1 1/2" All S0028000 57 Flange Bolt All F0031700
(Note 7)
(not shown)
MAIN GAS SYSTEM
( Note 1) (Note 1)
(Note 8)
ELECTRICAL SYSTEM
(Note 8)
(Note 2)
(not shown)
(Note 6) (Note 6)
(Note 1) (Note 1)
( Note 6)
(Note 6)
VENT SYSTEM
(Note7) (not shown)
WA TER SYSTEM
(Note 3 & 5)
All R0027500 All R0027600
125-400 10578001-05 125-400 10578101-05
All R0027700 All R0027800 All L0032200 All L0032900
All R0058200
All R0012200
125-400 R0081000 -
R0081400
125-400 10564801-05
125-400 10515501-05 125-400 10535301-05
All R0031900
Key Model ORDER No. Description No. PART NO:
58 Grommet for Drain Plug All S0098800 59 Grommet for Drain Plug All R0316300 60 Hole Plug All S0098700 61 Drain Plug 62 Drain Plug Bushing All P0018500 63 Brass Plug, 3/4" All P0027000 64 By-Pass Assembly All R0013100 65 By-Pass Valve Rod All S0079800 66 By-Pass Valve Disc All R0011500 67 By-Pass Valve Cap All 10452201 68 By-Pass Valve Gasket, “O” Ring All R0011400 69 By-Pass Valve Spring, White 125,175 S0061400 69 By-Pass Valve Spring, Red 250 S0061300 69 By-Pass Valve Spring, Blue 325 S0061200 69 By-Pass Valve Spring, Brown 400 S0061100 70 Heat Exchanger Tube Assembly 125-400 R0018101-05 71 Heat Exchanger Baffle 125-400 10697401-05 72 Baffle Retainer All S0083900 73 Heat Exchanger Support Clip All 10457000
74 Insulation, Fiberglass 75 Side Tile, 22 5/8" x 16 1/2" All T0021400 76 Front Tile, 18 5/8" x 9 1/8" 125 T0021501 76 Front Tile, 18 5/8" x 12 1/8" 175 T0021502 76 Front Tile, 18 5/8" x 16 5/8" 250 T0021503 76 Front Tile, 18 5/8" x 20 7/8" 325 T0021504 76 Front Tile, 18 5/8" x 25 7/8" 400 T0021505 77 Rear Tile, 22 15/16" x 9 1/8" 125 T0021601 77 Rear Tile, 22 15/16" x 12 1/8" 175 T0021602 77 Rear Tile, 22 15/16" x 16 5/8" 250 T0021603 77 Rear Tile, 22 15/16" x 20 7/8" 325 T0021604 77 Rear Tile, 22 15/16" x 25 7/8" 400 T0021605 78 Front and Rear Tile Cover 125-400 10314901-05 79 Side Tile Cover All 10167300
80 Door with Latch 125-400 10448901-05 81 Jacket Assembly, Less Top Assembly 125-400 10447901-05 82 Gap Closure, In/Out Side All 10448200 83 Gap Closure, Return Side All 10448300 84 Flue Collector, Upper Half N/A 85 Flue Collector, Lower Half N/A
OPTIONAL EQUIPMENT Pressure Relief Valve, 3/4" NPT, 75 PSI All R0040400 Touch Up Spray Paint All X0016000
Notes:
1. For altitudes higher than 2000 ft. above sea level, see appendix.
2. Heaters with Serial Nos. C8301166 and above.
3. Two included in assembly.
4. Order assembly R0057000 for complete set of bolts.
5. Available in bronze as assembly R0015000.
6. Current available substitute, includes accessory parts.
7. Converts top to indoor/outdoor grate top assembly.
8. See Appendix
(Note 6)
FIREBOX COMPONENTS
(Sold by ft.)
JACKET COMPONENT
Heaters
All P0026800
All T0002000
Page 24
Page 26
/Jandy Products
1999 Products and Parts Catalog
XE (ELECTRONIC) Pool and Spa Heaters — ES, ES II and EC-125, 175, 250, 325 and 400
Manufactured from 1984-1989
Key No.
Heaters
44 Outdoor Vent Cap 45 Indoor Draft Hood
48 Clip 42 Top Enclosure 89 Flue Collector,
Upper Half
77 Baffle Retainer 75 Heat Exchanger
Tube Assembly
76 Heat Exchanger
Baffles
56 Header Gasket 50,51Return Header 65 Drain Plug 78 Heat Exchanger
Support Clip
52,53Header Bolt
Assembly
83 Tile,
Front and Rear Cover
54,55Header Bolt
Assembly
26 Pressure Switch 62 Grommets for
Drain Plug
81,82Front and Rear Tile 79 Insulation,
Fiberglass
12 Wire Harness 15 Temperature Control 16 On-Off Switch 17 Temperature
Control Plate
24,25"T emp Lok" 14,19Thermostat Knob 11 Temperature Control 22,23 Bezel, T emperature
Control Gasket
80 Side Tile 84 Side Tile
Cover
85 Door with Latch 6 Gas Valve 2 Pilot Tubing 10 Burner Manifold 7 Gas Orifice 4 Burner Tray
Assembly
35 Fusible Link Bracket
Stack Top Low Profile
Note: Original top assemblies are no
longer available. The Flue collector and top assemblies must be replaced by the Indoor/Outdoor convertible top and Flue Collector.
replaced at the same time.
Both items must be
Key No.
T op Enclosure
89 Flue Collector,
Upper Half
87,88 Gap Closures 90 Flue Collector,
Lower Half
27 Siphon Loop
Assembly
18,20“O” Ring 13 Temperature
Sensor
91 Insulation and
Retainer
21 Protector
Sleeve, Bulb
49 Inlet/Outlet
Header
67 Brass Plug 59,60Gasket, Flange
Sleeve
70 By-pass Valve
Disc
68,69 By-pass Valve
Rod
73 By-pass Valve
Gasket
72 By-pass Valve
Cap Bolts
71 By-pass Valve
Cap
74 By-pass Valve
Spring
57,58 Flange 61 Flange Bolt
30,32High-Limit
Switch, 150°F
28,29 High-Limit
32
Switch, 135°F
41 Wire Harness 31 HighLimit Switch
Retainer Clip
33 High-Limit Switch
Cover
66 Drain Plug 62 Grommet For
Drain Plug
64 Hole Plug 86 Jacket
Assembly
36 Transformer 37 Fuse
38 Ignition Control 39 Ignition Control
Wire Harness
40 High Voltage
Lead Assembly
8,9 Burner Main 5 Burner Tray,
Shelf Only
3 Ceramic
Insulator Assembly
34 Fusible Link
Assembly
1 Pilot Burner/
Electrode
Page 25
/Jandy Products
1999 Products and Parts Catalog
Page 27
XE (ELECTRONIC) Pool and Spa Heaters — ES, ES ll and EC-125, 175, 250, 325 and 400
Key Model ORDER No. Description No. PART NO.
1 Pilot Burner/Electrode, NAT All R0061600 2 Pilot Tubing A ll R0037000 3 Ceramic Insulator Assembly All R0011600
4 Burner Tray Assembly, NAT 5 Burner Tray, Shelf Only 125-400 R0317001-05 6 Gas Valve, NAT, 1/2" 125-175 R0039200 6 Gas Valve, NAT, 3/4" 250-400 R0099400 7 Gas Orifice, NAT 8 Burner, Main All L0052300 9 Burner, Main with Pilot Bracket All 10457500 10 Burner Manifold
11 Temperature Control Assy -ES, ES II (Note 10) All R0011700 12 Wire Harness All 10457800 13 T emperature Sensor All R0011800 14 Knob, Single Bar All R0099900 15 Temperature Control Assembly - EC (Note 10) All R0318800 16 On-Off Switch All R0094100 17 T emperature Control Plate All 10456300 18 “O” Ring, T emperature Control Bulb All E0036300 Key Numbers 19 - 25 are for both R117 & R3188: 19 Thermostat Knob, Black All R0010700 20 "O" Ring, Temperature Control Bulb All E01 16400 21 Protector Sleeve, Bulb All 10444900 22 Bezel All S0069800 23 Temperature Control Gasket All S0070000 24 "Temp-Lok" Stop Plate All 10583100 25 Stop Plate Screw All F0033300 26 Pressure Switch, 2 PSI All R0013200 26 Pressure Switch, 1 PSI All R0011300 26 Pressure Switch, 3 PSI All R0013000 27 Siphon Loop Assembly All R0057800 28 High-Limit Switch Assembly All R0023200 29 High-Limit Switch, 135°F All R0022700 30 High-Limit Switch, 150°F All R0023000 31 High-Limit Switch Retainer Clip All 10418400 32 High-Limit Switch Retainer Boot All S0098900 33 High-Limit Switch Cover All 10418300 34 Fusible Link Assembly All R0012200 35 Fusible Link Bracket All 10479900 36 Transformer (115V-230V/24V) All R0061100 37 Fuse Packet, 1.5 Amp. All R0012300 38 Ignition Control 39 Ignition Control Wire Harness - ES, ES II All R0059800 40 High Voltage Lead Assembly All 10449513 40 High Voltage Lead Assembly 41 Wire Harness, Complete
42 Top Enclosure 43 Flue Collector Assembly
44 Outdoor Vent Cap 125-400 10451501-05 45 Indoor Drafthood 125-400 10561401-05 46 Flue Transition Ring 47 Adapter Plate 48 Clip All 10211000
(Note 9)
(not shown)
PILOT GAS SYSTEM
MAIN GAS SYSTEM
(Note 1)
(Note 1)
(Note 10)
ELECTRICAL SYSTEM
(Notes 3,4)
(not shown)
VENT SYSTEM
(Note 9) (not shown)
(not shown)
(Note 8)
125-400 10458301-05
All L0032200
All R0011900
All R0012100 All R0058100
125-400 R0081000-
R0081400
125-400 10564801-05
125-400 10515501-05 125-400 10535301-05
No . Description No. PART NO:
49 Inlet/Outlet Header, 1 1/2" All R0058400 50 Return Header All R0058300 51 Return Header, Bronze A ll R0054600 52 Header Bolt Assembly All R0057000 53 Bolt for Headers, 2 1/2" All F0046100 54 Washer for Headers All F0011100 55 Nut for Headers All F0003100 56 Header Gasket Assembly (Set of 18) All R0050800 57 Flange & Gasket Assembly (Note 5 & 7) All R0031900 58 Flange, 1 1/2" All 10309200 59 Flange Gasket, 1 1/2" All S0053100 60 Flange Sleeve, 1 1/2" All S0028000 61 Flange Bolts, 2" All F0031700 62 Grommet for Drain Plug All R0316300 63 Grommet, Slitted 64 Hole Plug All S0098700 65 Drain Plug 66 Drain Plug Bushing A ll P0018500 67 Brass Plug, 3/4" All P0027000 68 By-Pass Assembly All R0013100 69 By-Pass Valve Rod All S0079800 70 By-Pass Valve Disc All R0011500 71 By-Pass Valve Cap All 10452201 72 By-Pass Valve Cap Bolt All F0041600 73 By-Pass Valve Gasket, “O” Ring All R0011400 74 By-Pass Valve Spring, White 125,175 S0061400 74 By-Pass Valve Spring, Red 250 S0061300 74 By-Pass Valve Spring, Blue 325 S0061200 74 By-Pass Valve Spring, Black 400 S0070100 75 Heat Exchanger Tube Assembly (Note 6) 125-400 R0018101-05 76 Heat Exchanger Baffle 77 Baffle Retainer All S0083900 78 Heat Exchanger Support Clip All 10457000
79 Insulation, Fiberglass (Sold by ft.) All T0002000 80 Side Tile, 22 5/8" x 16 1/2" All T0021400 81 Front Tile, 18 5/8" x 9 1/8" 125 T0021501 81 Front Tile, 18 5/8" x 12 1/8" 175 T0021502 81 Front Tile, 18 5/8" x 16 1/8" 250 T0021503 81 Front Tile, 18 5/8" x 20 7/8" 325 T0021504 81 Front Tile, 18 5/8" x 25 7/8" 400 T0021505 82 Rear Tile, 22 15/16" x 9 1/8" 125 T0021601 82 Rear Tile, 22 15/16" x 12 1/8" 175 T0021602 82 Rear Tile, 22 15/16" x 16 5/8" 250 T0021603 82 Rear Tile, 22 15/16" x 20 7/8" 325 T0021604 82 Rear Tile, 22 15/16" x 25 7/8" 400 T0021605 83 Front and Rear Tile Cover 125-400 10314901-05 84 Side Tile Cover All 10167300
85 Door with Latch 125-400 10448901-05 86 Jacket Assembly, Less Top Assembly 125-400 10447901-05 87 Gap Closure, In/Out Side All 10448200 88 Gap Closure, Return Side All 10448300 89 Flue Collector, Upper Half All N/A 90 Flue Collector, Lower Half All N/A 91 Insulation & Retainer All 10462200
Remote Control All R0058500 Wire Harness for Remote Control All R0058700 Pressure Relief Valve, 3/4" NPT, 75 PSI All R0040400 Touch Up Spray Paint All X0016000
WA TER SYSTEM
(not shown)
(Note 2)
(8 Required)
FIREBOX COMPONENTS
JACKET COMPONENTS
OPTIONAL ACCESSORIES (ES, ESII)
Heaters
All S0071100 All P0026800
125-400 10697401-05
Notes:
1. For altitudes higher than 2000 ft. above sea level, see appendix.
2. Current available substitute.
3. Ignition Control R0011900 can be used with all (24V) valves.
4. Supplied on heaters with serial numbers E9027185 and above.
5. Two included in assembly.
6. Order assembly R0057000 for complete set of bolts.
Key Model ORDER
Notes, continued
7. Available in bronze as assembly R0015000.
8. For headers with H/W Ignition Controls S86F or S86E only.
9. Coverts top to indoor/outdoor grate top.
10. See Appendix
Page 26
Page 28
/Jandy Products
1999 Products and Parts Catalog
SERIES ONE Pool and Spa Heaters — EPG & EPM-125, 175, 250, 325 and 400
Key No.
50 Indoor Draft Hood
Heaters
49 Outdoor Vent Cap 86 Baffle Retainer 97 Gap Closure 75 Drain Plug 34 Redundant High
Limit Switch 275°F 75 Drain Plug 87 Heat Exchanger
Support Clip
55 Return Header 56,58Header Bolt
Assembly 85 Heat Exchanger
Baffle 84 Heat Exchanger
Tube Assembly 92 Front & Rear Tile
Cover 60 Header Gasket
Assembly
99 Rear Deflector 72,73 Grommet For
Drain Plug 88 Insulation,
Fiberglass 90,91Front & Rear
Tile
15 Wire Harness 14 Temperature Control 18 On-Off Switch 29,30 Bezel, T emperature
Control Gasket 19 Temperature Control
Label
17,22T emp Lok 28 Thermostat Knob 16 Plate Assembly 24 Knob, Single Bar
20,21,23Temp Control Assy
100 Lower Deflect or 41 Fusible Link
Assembly
42 Fusible Link Bracket 9 Gas Valve 6 Pilot Tubing 10 Gas Orifice
13
Burner Manifold 3,4,5 Visoflame Lighter
Tube,Orifice 1,2 Pilot Burner
Generator Assembly 7 Burner Tray
Assembly
94 Door with Latch 102 Non-Combustible
Floor Base (Optional)
Manufactured from 1990-1992
Stack Top Low Profile
Key No. 47 Top Filler 52 Adapter Plate
51 Flue Transition
Ring
43 Top Assembly 48 Flue Collector
Assembly
26 “O” Ring
27 Protective
Sleeve, Bulb
98 Insulation &
Retainer
81 Bypass Valve
Cap
38A, 43
Bolt & Washer
83 By-pass Valve
Gasket
78,79 By-pass
Valve Rod
82 By-pass Valve
Spring
77 Brass Plug 80 By-pass Valve
Disc
54 Inlet/Outlet
Header
70 Flange Bolt
40 High Limit Switch
Cover
96 Gap Closure
38 High Limit Switch
Retainer Clip
61,62Flange 66,67FlangeGasket,
64,69Flange Sleeve
35,37High Limit Switch
39
150°F
35,36 High Limit Switch
135°F
39
57,59 Nut for Headers 33 Siphon Loop
Assembly
75 Drain Plug 76 Drain Plug
Bushing
72 Grommet for
Drain Plug
93 Side Tile
Cover
72 Grommet for
Drain Plug
32 Pressure Switch 89 Side Tile 95 Jacket
Assembly
12 Burners, Main 11 Burner, Main w/
Pilot Bracket
8 Burner Tray
Shelf Only
101 Rain Shield
Valve
Page 27
/Jandy Products
1999 Products and Parts Catalog
Page 29
SERIES ONE Pool and Spa Heaters — EPG & EPM-125, 175, 250, 325 and 400
Key Model ORDER No . Description No. PART NO:
1 Pilot Burner/Gen. Assembly, NAT All R0027500 1 Pilot Burner/Gen. Assembly, LPG All R0027600 2 Pilot Generator All W0036901 2 Pilot Generator 3 Visoflame Tubing All 10369600 4 Lighter Tube Orifice, NAT All W0018800 4 Lighter Tube Orifice, LPG All W0018900 5 Visoflame Lighter Tube All W0016200 6 Pilot Tubing A ll R0037000
7 Burner Tray Assembly, NAT 7 Burner Tray Assembly, LPG 8 Burner Tray, Shelf Only 125-400 R0317001-05 9 Gas Valve Assembly, NAT 9 Gas Valve Assembly, LPG 9 Gas Valve, NAT 9 Gas Valve, LPG 10 Gas Orifice, NAT 10 Gas Orifice, LPG 11 Burner, Main w/Pilot Bracket All 10457200 12 Burner, Main All L0052300 13 Burner Manifold
14 Temperature Control Assembly - EPG (Note 8) All R0058200 15 Wire Harness All R0058000 16 Plate Assembly All 10456300 17 “Temp-Lok” Stop Plate All 10456700 18 On-Off Switch All R0094100 19 Temperature Control Label All H0105300 20 Temperature Control Assy Elec/MV - EPM (Note 8)All R0015600 21 Wire Harness All 10580600 22 "Temp-Lok" Stop Plate All 10583100 23 Temperature Control Label All H0166500 24 Knob, Single Bar All R0099900
Key Items 25 -31 are for both R0058200 & R0015600
25 T emperature Sensor All R0011800 26 "O" Ring, Temperature Control Bulb All E0116400 27 Protector Sleeve, Bulb All 10444900 28 Thermostat Knob, Black All R0010700 29 Temperature Control Gasket All S0070000 30 Bezel All S0069800 31 Stop Plate Screw All F0033300 32 Pressure Switch, 2 PSI All R0013200 32 Pressure Switch, 1 PSI All R0011300 32 Pressure Switch, 3 PSI All R0013000 33 Siphon Loop Assembly All R0057800 34 High-Limit Switch, Redundant 275°F All R0012800 35 High-Limit Switch Assembly All R0023200 36 High-Limit Switch, 135°F All R0022700 37 High-Limit Switch, 150°F All R0023000 38 High-Limit Switch Retainer Clip All 10418400 39 High-Limit Switch Retainer Boot All S0098900 40 High-Limit Switch Cover All 10418300 41 Fusible Link Assembly All R0012200 42 Fusible Link Bracket All 10479900
43 Top Assembly All R0081000 ­44 Grating, Front/Rear All 10563001-05
45 Grating, Sides All 10518100 46 T op Panel 125-400 10517801-05 47 Top Filler 125-400 10535201-05 48 Flue Collector Assy 125-400 10564801-05 49 Outdoor Vent Cap 125-400 10561501-05 50 Indoor Drafthood 125-400 10561401-05 51 Flue Transition Ring 125-400 10515501-05 52 Adapter Plate 125-400 10535301-05 53 Clip All 10211000
54 Inlet/Outlet Header, 1 1/2" All R0058400 54 Inlet/Outlet Header, Bronze, 1 1/2" All R0054700 54 Inlet/Outlet Header 2" All R0056400 54 Inlet/Outlet Header, Bronze, 2" All R0016800 55 Return Header All R0058300 55 Return Header, Bronze All R0054600
PILOT GAS SYSTEM
(Note 3)
MAIN GAS SYSTEM
(Note 1)
(Note 1)
(Note 6)
(Note 5)
(Note 5)
(Note 1)
(Note 8)
(Note 6)
(Note 1)
ELECTRICAL SYSTEM
VENT SYSTEM
WA TER SYSTEM
All R0025500
125-400 10578001-05 125-400 10578101-05
All R0027700 All R0027800 All R0027300 All R0027400 All L0032200 All L0032900
R0081400
Key Model ORDER No. Description No. P ART NO:
56 Header Bolt Assembly All R0057000 57 Nut for Headers All F0003100 58 Bolt for Headers, 2 1/2" All F0046100 59 Washer for Headers All F0011100 60 Header Gasket Assembly (Set of 18) All R0050800 61 Flange & Gasket Assembly, 1 1/2" 62 Flange, 1 1/2" All 10309200 63 Flange Gasket, 1 1/2" All S0053100 64 Flange Sleeve, 1 1/2" All S0028000 65 Flange Bolt All F0031700 66 Flange & Gasket Assembly, 2" All R0055000 67 Flange, 2" All 10573500 68 Flange Gasket, 2" All S0078000 69 Flange Sleeve, 2" All S0078200 70 Flange Bolt All F0031700 71 Flange Gasket 1 1/2 - 2" All S0078100 72 Grommet for Drain Plug All R0316300 73 Grommet, Slitted All S0071100 74 Hole Plug All S0098700 75 Drain Plug 76 Drain Plug Bushing All P0018500 77 Brass Plug, 3/4" All P0027000 78 By-Pass Assembly All R0013100 79 By-Pass Valve Rod All S0079800 80 By-Pass Valve Disc All R0011500 81 By-Pass Valve Cap All 10452200 82 By-Pass Valve Spring 83 By-Pass Valve Gasket All R0011400 84 Heat Exchanger Tube Assembly 85 Heat Exchanger Baffle (8 Required) 125-400 10697401-05 86 Baffle Retainer All S0083900 87 Heat Exchanger Support Clip All 10457001
88 Insulation, Fiberglass 89 Side Tile, 22 3/8" x 16 1/2" All T0021400 90 Front Tile, 18 5/8" x 9 1/8" 125 T0021501 90 Front Tile, 18 5/8" x 12 1/8" 175 T0021502 90 Front Tile, 18 5/8" x 16 1/8" 250 T0021503 90 Front Tile, 18 5/8" x 20 7/8" 325 T0021504 90 Front Tile, 18 5/8" x 25 7/8" 400 T0021505 91 Rear Tile, 22 15/16" x 9 1/8" 125 T0021601 91 Rear Tile, 22 15/16" x 12 1/8" 175 T0021602 91 Rear Tile, 22 15/16" x 16 5/8" 250 T0021603 91 Rear Tile, 22 15/16" x 20 7/8" 325 T0021604 91 Rear Tile, 22 15/16" x 25 7/8" 400 T0021605 92 Front and Rear Tile Cover 125-400 10314901-05 93 Side Tile Cover All 10167300
94 Door with Latch 125-400 10448901-05 95 Jacket Assembly, Less Top Assembly 125-400 10447901-05 96 Gap Closure In/Out Side All 10448200 97 Gap Closure, Return Side All 10448300 98 Insulation and Retainer All 10462200 99 Rear Deflector 125-400 10563701-05 100 Lower Deflector 125-400 10563601-05 101 Rain Shield Valve All 10523300
102 Non-Combustible Floor Base 125-400 10521701-05
Pressure Relief Valve, 3/4" NPT, 75 PSI All R0040400 Flue Collar 125-400 10542201-05 Touch Up Spray Paint All X0016000
Notes:
1. For altitudes higher than 2000 feet above sea level consult factory for orifice size.
2. Order assembly R0057000 for complete set of bolts.
3. Direct replacement for heaters with G/C Pilot Burner/Generator assemblies.
4. Available in bronze as assembly R0015000.
5. Direct replacement for heaters with serial numbers 8744310 and above.
6. Current available substitute with accessory parts included. Applies to heaters with serial numbers 8744309 and below.
7. Current available replacement.
8. See Appendix
9. Two included in assembly.
(Note 7)
(Note 8)
FIREBOX COMPONENTS
(Sold by Ft.)
JACKET COMPONENTS
OPTIONAL COMPONENTS
(Note 4 & 9)
(Note 2)
All R0031900
Al P0026800
125-400 R0018101-05
All T0002000
Heaters
Page 28
Page 30
/Jandy Products
1999 Products and Parts Catalog
SERIES ONE Pool and Spa Heaters — EPS and EPC-125, 175, 250, 325 & 400
Manufactured from 1990-1992
Key
Heaters
No. 54 Indoor Draft Hood 53 Outdoor
Vent Cap
57
Clip
90 Baffle Retainer 101 Gap Closure 79 Drain Plug
79 Drain Plug
91 Heat Exchanger
Support Clip
59 Return Header 60,61Header Bolt
Assembly
88 Heat Exchanger
Tube Assembly
89 Heat Exchanger
Baffle
96 Tile Cover,
Front & Rear
64 Header Gasket 29 Siphon Loop
Assembly
76 Grommets for Drain
Plug
92 Insulation, Fiberglass 94,95 Front & Rear
Tile
104 Lower Deflector 17 Temperature Control 24,25Bezel, T emperature
Control Gasket
18 On-Off Switch 26,27 Temp-Lok 21 Thermostat Knob 13,19T emperature Control
Plate
12,14 Temp Cntl/Harness
Fusible Link
36 37 Fusible Link Bracket 38 Transformer 40,41 In-LineFuse
Assembly
43 Rain Guard 42 Ignition Control 7 Gas Valve 2 Pilot Tubing 8 Gas Orifice 11 Burner Manifold 4 Ceramic Insulator
Assembly
1,3 Pilot Burner/Electrode 98 Door with Latch 5 Burner Tray
Assembly
106 Non-Combustible
Floor Base (Optional)
Draft Hood
Stack Top Low Profile
Key No.
51 Top Filler Plate 56 Adapter Plate 55 Flue Transition
Ring
47,48Grate T op
49,50
Assembly
52 Flue Collector
15,20 Temp Sensor
“O” Ring 23 Protector
Sleeve, Bulb
102 Insulation &
Retainer
81 Brass Plug
87 By-pass Valve
Gasket
85 By-pass Valve Cap
83 By-pass Valve Shaft 86 By-pass Valve Spring
84 By-pass Valve
Disc
15,20 T emp Sensor 22 "O" Ring 58 Inlet/Outlet
Header
100 Gap Closure 69 Flange Bolt
35 High Limit
Switch Cover
33 High
66,71Flange
67,72 Flange Gasket,
68,73 Flange Sleeve
32,34 High Limit Switch 31,34 High Limit Switch 14,30 Wire Harness 60,62,63 Nut, Washer
79 Drain Plug
80 Drain Plug Bushing 76 Drain Plug
103 Rear Deflector 97 Side Tile Cover 28 Pressure Switch 78 Hole Plug 93 Side Tile 43 Wire Harness,
44 High Voltage Lead 99 Jacket Assembly
9 Burner, Main w/ 10 Burner, Main
6 Burner Tray, Shelf
Limit Switch
Retainer Clip
150°F 135°F Temp. Control
Grommet
Ignition Control Assembly
Pilot Bracket
Only
Page 29
/Jandy Products
1999 Products and Parts Catalog
Page 31
SERIES ONE Pool and Spa Heaters — EPS & EPC-125, 175, 250, 325 & 400
Key Model ORDER No. Description No. PART NO.
1 Pilot Burner/Electrode, NAT All R0061600 1 Pilot Burner, LPG All W0038300 2 Pilot Tubing All R0037000 3 Flame Sensor, LPG All W0037500 4 Ceramic Insulator Assembly All R0011600
5 Burner Tray Assembly, NAT 5 Burner Tray Assembly, LPG 6 Burner Tray, Shelf Only 125-400 R0317001-05 7 Gas Valve, NAT 125-175 R0039200 7 Gas Valve, NAT 250-400 R0038400 7 Gas Valve, LPG All R0028200 8 Gas Orifice, NAT 8 Gas Orifice, LPG 9 Burner, Main w/Pilot Bracket All 10457500 10 Burner, Main All L0052300 11 Burner Manifold (Note 6)
12 Temperature Control Assy-EPS, EPC II (Note 6) All R0011700 13 Temperature Control Plate All 10594600 14 Wire Harness All 10457800 15 Temperature Sensor All R001 1800 16 Knob, Single Bar All R0099900 17 Temperature Control Assembly - EPC (Note 6) All R0318800 18 On-Off Switch All R0094100 19 Temperature Control Plate All 10456300 20 “O” Ring, Temperature Control Bulb All E0036300 20A Wire Harness All R0058000
Items 21 - 27 are for both R117 & R3188:
21 Thermostat Knob, Black All R0010700 22 "O" Ring, Temperature Control Bulb All E01 16400 23 Protector Sleeve, Bulb All 10444900 24 Bezel All S0069800 25 Temperature Control Gasket All S0070000 26 "Temp-Lok" Stop Plate All 10583100 27 Stop Plate Screw All F0033300 28 Pressure Switch, 1 PSI All R0011300 28 Pressure Switch, 2 PSI All R0013200 28 Pressure Switch, 1-10 PSI All R0015500 29 Siphon Loop Assembly All R0057800 30 High-Limit Switch Assembly All R0023200 31 High-Limit Switch, 135°F All R0022700 32 High-Limit Switch, 150°F All R0023000 33 High-Limit Switch Retainer Clip All 10418400 34 High-Limit Switch Retainer Boot All S0098900 35 High-Limit Switch Cover All 10418300 36 Fusible Link Assembly All R0012200 37 Fusible Link Bracket All 10479900 38 Transformer (115V-230V/24V) All R0061100 39 Wire Harness Complete EPS, EPC II 40 Fuse Packet, 1.25 Amp All R0012300 41 In-Line Fuse Assembly All 10480000 42 Ignition Control, NAT All R0011900 42 Ignition Control, LPG All E0112300 43 Ignition Control Wire Harness All R0059800 43 Ignition Control Rain Guard All N/A 44 High Voltage Lead Assembly, NAT All 10449513 44 High Voltage Lead Assembly, NAT 44 High Voltage Lead Assembly, LPG (Red Wire) All R0012100 45 Sensor Wire, LPG 46 Ignition Wire, LPG (Orange Wire)
VENT SYSTEM 47 Grate Top Assembly All R0081000 -
48 Grating, Front/Rear All 10563021-05 49 Grating, Sides All 10518100 50 Top Panel 125-400 10517801-05 51 Top Filler 125-400 10535201-05 52 Flue Collector Assembly 125-400 10564801-05 53 Outdoor Vent Cap 125-400 10561501-05 54 Indoor Drafthood 125-400 10561401-05 55 Flue Transition Ring 125-400 10515501-05 56 Adapter Plate 125-400 10535301-05 57 Clip All 10211000
58 Inlet/Outlet Header, 1 1/2" All R0058400 58 Inlet/Outlet Header, Bronze, 1 1/2" All R0054700 58 Inlet/Outlet Header, 2" All R0056400 58 Inlet/Outlet Header, Bronze, 2" All R0016800
PILOT GAS SYSTEM
MAIN GAS SYSTEM
(Note 1)
(Note 1)
(Note 1)
(Note 1)
ELECTRICAL SYSTEM
(not shown)
(not shown)
WA TER SYSTEM
(not shown)
(Note 4)
125-400 10458301-05 125-400 10610801-05
All L0032200 All L0032900
All R0058100
All R0012100 All E0112900
All E0112800
R0081400
Key Model ORDER No . No. PART NO:
59 Return Header All R0058300 59 Return Header, Bronze Al l R0054600 60 Header Bolt Assembly All R0057000 61 Bolt for Headers, 2 1/2" All F0046100 62 Washer for Headers All F0011100 63 Nut for Headers All F0003100 64 Header Gasket Assembly (Set of 18) All R0050800 65 Flange & Gasket Assembly, 1 1/2" 66 Flange, 1 1/2" All 10309200 67 Flange Gasket, 1 1/2" All S0053100 68 Flange Sleeve, 1 1/2" All S0028000 69 Flange Bolt All F0031700 70 Flange & Gasket Assembly, 2" 71 Flange, 2" A ll 10573500 72 Flange Gasket, 2" All S0078000 73 Flange Sleeve, 2" All S0078200 74 Flange Bolt All F0031700 75 Flange Gasket 1 1/2 - 2" All S0078100 76 Grommet for Drain Plug All R0316300 77 Grommet, Slitted All S0071100 78 Hole Plug All S0098700 79 Drain Plug 80 Drain Plug Bushing All P0018500 81 Brass Plug, 3/4" All P0027000 82 By-Pass Assembly All R0013100 83 By-Pass Valve Rod All S0079800 84 By-Pass Valve Disc All R0011500 85 By-Pass Valve Cap All 10452200 86 By-Pass Valve Spring 87 By-Pass Valve Gasket All R0011400 88 Heat Exchanger Tube Assembly 89 Heat Exchanger Baffle (8 Required) 125-400 10697401-05 90 Baffle Retainer All S0083900 91 Heat Exchanger Support Clip All 10457001
92 Insulation, Fiberglass 93 Side Tile, 22 3/8" x 16 1/2" All T0021400 94 Front Tile, 18 5/8" x 9 1/8" 125 T0021501 94 Front Tile, 18 5/8" x 12 1/8" 175 T0021502 94 Front Tile, 18 5/8" x 16 1/8" 250 T0021503 94 Front Tile, 18 5/8" x 20 7/8" 325 T0021504 94 Front Tile, 18 5/8" x 25 7/8" 400 T0021505 95 Rear Tile, 22 15/16" x 9 1/8" 125 T0021601 95 Rear Tile, 22 15/16" x 12 1/8" 175 T0021602 95 Rear Tile, 22 15/16" x 16 5/8" 250 T0021603 95 Rear Tile, 22 15/16" x 20 7/8" 325 T0021604 95 Rear Tile, 22 15/16" x 25 7/8" 400 T0021605 96 Front and Rear Tile Cover 125-400 10314901-05 97 Side Tile Cover All 10167300
98 Door with Latch 125-400 10448901-05 99 Jacket Assembly, Less Top Assembly 125-400 10447901-05 100 Gap Closure In/Out Side All 10448200 101 Gap Closure, Return Side All 10448300 102 Insulation and Retainer All 10462200 103 Rear Deflector 125-400 10563701-05 104 Lower Deflector 125-400 10563601-05 105 Rain Shield Valve All 10523300
106 Non-Combustible Floor Base 125-400 10521701-05
Remote Control Wire Harness - EPC II / EPS All R0058700 Remote Control All R0058500 Pressure Relief Valve 3/4" NPT, 75 PSI All R0040400 Touch Up Spray Paint All X0016000
Notes:
1. For altitudes higher than 2000 ft. above sea level consult factory for orifice size.
2. Order assembly R0057000 for complete set of bolts.
3. Available in bronze as assembly R0015000.
4. For heaters with H/W Ignition Control S86F or 286E only.
5. Current available substitute.
6. See Appendix
7. Two included in assembly
(Note 5)
(Note 6)
FIREBOX COMPONENTS
(Sold by Ft.)
JACKET COMPONENTS
OPTIONAL COMPONENTS
(Note 3 & 7)
(Note 7)
(Note 2)
All R0031900
All R0055000
All P0026800
125-400 R0018101-05
All T0002000
Heaters
Page 30
Page 32
/Jandy Products
SERIES 2 Pool and Spa Heaters — ESG
Manufactured from 1993-1996
51
Heaters
1999 Products and Parts Catalog
96
75
54
52
99
92
47,48
91, 95
74
75
94
36
37 38
55
54
98
74
76
a53
89
39
90
50
66
65, 66
78
77
35
28
56
34
67
60
62
29
26
30
61
40
27
31
100
41
46
57
42
24,25
79
60
86
70
43
45
87
63, 64
80
84
82
71
69
32, 33
88
67
81
68
72
77
85
21
83
13
49
14
10
16
97
20
17
15
12
18
2
8
3
6
4
7
9
1
Page 31
/Jandy Products
1999 Products and Parts Catalog
SERIES 2 Pool and Spa Heaters — ESG
Key Model ORDER No Description No PART NO
1 Pilot, Main Burner Assembly, NAT All R0099100 1 Pilot, Main Burner Assembly, LPG All R0099200 2 Pilot Burner, NAT All R0096700 2 Pilot Burner, LPG All R0096600 3 Pilot Generator All W0036901 4 Pilot Bracket Adapter All 10576400 5 Pilot Shield All 10890200 6 Pilot Bracket Screw All F0031300 7 Ceramic Insulator Assembly All R0099300 8 Burner, Main w/Pilot Brkt All 10457500 9 Pilot Tubing All R0037000 10 Piezo Lighter Assembly All R0096800 11 Piezo Lighter Knob All R0097000 12 High Voltage Lead Assembly All R0098900
MAIN GAS ASSEMBLY 13 Burner Tray Assembly, NAT (Note 1) 125-400 R0098601-05 13 Burner Tray Assembly, LPG (Note 1) 125-400 R0098701-05 14 Burner Tray, Shelf Only 125-400 R0317001-05 15 Gas Valve, NAT All R0096400 15 Gas Valve, LPG All R0096900 16 Gas Orifice, NAT 16 Gas Orifice, LPG 17 Anti-Rotation Bracket All 10577200 18 Mounting Bracket Assembly All 10419200 19 Burner, Main All L0052300 20 Burner Manifold
ELECTRICAL SYSTEM 21 Temperature Control Assembly All R0058200 22 Wire Harness (Not Shown) All R0058000 23 Plate Assembly All 10456300 24 “Temp-Lok” Stop Plate All 10456700 25 Stop Plate Screw All F0033300 26 On-Off Switch All R0094100 27 T emperature Control Label All H0105300 28 Temperature Sensor All R0011800 29 "O" Ring, Temp Control Bulb All E0116400 30 Protector Sleeve, Bulb All 10444900 31 Thermostat Knob, Black All R0010700 32 Temperature Control Gasket All S0070000 33 Bezel All S0069800 34 Retainer Bracket All 10447300 35 Retainer Bracket Screw All F0009100 36 Pressure Switch & Siphon Loop Assembly All R0097600 37 Pressure Switch, 2 PSI All R0013200 37 Pressure Switch, 1 PSI All R0011300 37 Pressure Switch, 1-10 PSI All R0015500 38 Siphon Loop Assembly All R0057800 39 High-Limit Switch, Redundant 275* All R0012800 40 High-Limit Switch Assembly All R0023200 41 High-Limit Switch, 135* F All R0022700 42 High-Limit Switch, 150* F All R0023000 43 High-Limit Switch Retainer Clip All 10418400 44 High-Limit Switch Retainer Boot (Not Shown) All S0098900 45 High-Limit Switch Cover All 10418300 46 High-Limit Switch Wire Harness All 10419300 47 Fusible Link Assembly All R0012200 48 Fusible Link Bracket All 10479900 49 Terminal Block All R0097800
VENT SYSTEM 50 Top Enclosure 125-400 R0097301-05 51 T op Filler 125-400 10535201-05 52 Rainshield, Front 125-400 R0098001-05 53 Rainshield, Rear 125-400 R0098101-05 54 Rainshield, Side 125-400 R0098201-05 55 Flue Collector Assembly 125-400 10564801-05 56 Outdoor Vent Cap 125-400 10561501-05 57 Indoor Drafthood 125-400 10561401-05 58 Flue Transition Plate (Not Shown) 125-400 10741001-05 59 Adapter Plate (Not Shown) 125-400 10535301-05 60 Clip All 10211000
WATER SYSTEM 61 Inlet/Outlet Header, 2" All R0056400 61 Inlet/Outlet Header, Bronze, 2" All R0016800
PILOT GAS SYSTEM
(Note 1)
(Note 1)
(Note 3)
All L0032200 All L0032900
Key Model ORDER No Description No P ART NO
62 Return Header All R0058300 62 Return Header, Bronze All R0054600 63 Header Bolt Assembly All R0057000 64 Bolt for Headers, 2 1/2" All F0046100 65 Washer for Headers All F0011100 66 Nut for Headers All F0003100 67 Header Gasket Assembly 68 Flange & Gasket Assembly 69 Flange, 2" All 10573500 70 Flange Gasket, 2" All S0078000 71 Flange Sleeve, 2" All S0078200 72 Flange Bolt All F0031700 73 Flange Gasket, 1 1/2 - 2" (Not Shown) All S0078100 74 Grommet for Drain Plug All R0316300 75 Grommet, Slitted All S0071100 76 Hole Plug A ll S0098700 77 Drain Plug All P0026800 78 Drain Plug Bushing All P0018500 79 Brass Plug, 3/4" All P0027000 80 By-Pass Assembly All R0013100 81 By-Pass Valve Rod All R0054800 82 By-Pass Valve Disc All S0074300 83 By-Pass Valve Control Cap All 10452200 84 By-Pass Valve Spring, Purple 125 S0079900 84 By-Pass Valve Spring, White 175 S0061400 84 By-Pass Valve Spring, Red 250 S0061300 84 By-Pass Valve Spring, Blue 325 S0061200 84 By-Pass Valve Spring, Black 400 S0070100 85 By-Pass Valve Gasket All R0011400 86 Heat Exchanger Tube Assembly 125-400 R0018101-05 87 Heat Exchanger Baffle 88 Baffle Retainer All S0083900 89 Heat Exchanger Support Clip All 10457000
90 Insulation, Fiberglass 91 Side Tile, 22 3/8" x 16 1/2" All T0021400 92 Front Tile, 18 5/8" x 9 1/8" 125 T0021501 92 Front Tile, 18 5/8" x 12 1/8" 175 T0021502 92 Front Tile, 18 5/8" x 16 1/8" 250 T0021503 92 Front Tile, 18 5/8" x 20 7/8" 325 T0021504 92 Front Tile, 18 5/8" x 25 7/8" 400 T0021505 93 Rear Tile, 22 15/16" x 9 1/8" 125 T0021601 93 Rear Tile, 22 15/16" x 12 1/8" 175 T0021602 93 Rear Tile, 22 15/16" x 16 5/8" 250 T0021603 93 Rear Tile, 22 15/16" x 20 7/8" 325 T0021604 93 Rear Tile, 22 15/16" x 25 7/8" 400 T0021605 94 Front and Rear Tile Cover 125-400 10314901-05 95 Side Tile Cover All 10167300
JACKET COMPONENTS 96 Door with Latch 125-400 R0097401-05 97 Jacket Assembly, Less Top Assembly 125-400 10447901-05 98 Gap Closure, Inlet/Outlet Side All 10448200 99 Gap Closure, Return Side All 10448300 100 Insulation and Retainer All 10462200
OPTIONAL COMPONENTS
101 Redundant High Limit All R0313900 97 Jacket Assembly, Less Top Assembly 125-400 R0316501-05 96 Door with Latch 125-400 R0313401-05 50 Top Enclosure 125-400 R0313201-05 55 Flue Collector Assembly 125-400 R0316401-05 52 Rainshield Kit 125-400 R0326101-05 91 Side Tile All T0026500 92,93 Front / Rear Tile 125-400 T0021501-05 90 Insulation, Fiberglass
Notes:
1. For altitudes 2,000 Ft above sea level, call factory for orifice size.
2. Serial No. F95PE1719 and above use P/N X0021100, Lt Beige.
3. See Appendix.
4. Two included in assembly.
5. Availalbe in bronze as assembly R0015000.
Page 33
(Set of 18)
(Note 4 & 5)
(8 Required)
FIREBOX COMPONENTS
Non Combustible Base 125-400 10521701-05 Pressure Relief Valve 3/4" NPT, 75 PSI All R0040400 Touch Up Spray Paint, Sandstone
MODELS WITH SERIAL NOS. "G" AND LATER (Not Shown)
(Sold by Ft.)
(Note 2)
(Sold by Ft)
All R0050800 All R0055000
125-400 10697401-05
All T0002000
All X0016000
All T0027100
Heaters
Page 32
Page 34
/Jandy Products
SERIES 2 Pool and Spa Heaters — ESC
Manufactured from 1993-1996
45
Heaters
1999 Products and Parts Catalog
84
91
48
46
80, 87
67
86
25
26 27
49
82
67
47
90
43
44
22
50
18
23
24
53A
16
17
51
34
33
29
92
53A
31
19
30
20
21
70
72
73
76
74
63
64
28
61
62
65
69
8-1
8-2
75
77
68
88
35,
36
8
89
81
71
41
20
42
11
38,39,40
10
12
58, 59
13
6
37
43
10A
9
14
55
80
54
78
1
79
56, 57
2
5
4
7
3
60
Page 33
/Jandy Products
1999 Products and Parts Catalog
SERIES 2 Pool and Spa Heaters — ESC
Key Model ORDER No Description No PART NO
1 Pilot, Main Burner Assembly, NAT All R0096000 1 Pilot, Main Burner Assembly, LPG All R0096500 2 Pilot Burner, NAT All W0030600 2 Pilot Burner, LPG All R0095800 3 Pilot Bracket Shield All 10461100 4 Ceramic Insulator Assembly All R0011600 5 Burner, Main w/Pilot Brkt All 10457500 6 High Voltage Lead Assembly All R0099000 7 Pilot Tubing All R0037000 MAIN GAS ASSEMBLY 8 Burner Tray Assembly, NAT 8 Burner Tray Assembly, LPG 9 Burner Tray, Shelf Only 125-400 R0317001-05 10 Gas Valve, NAT 125-175 R0039200 10 Gas Valve, NAT 250-400 R0099400 10 Gas Valve , LPG All R0095900 10A Gas Orifice, NAT 10A Gas Orifice, LPG 11 Anti-Rotation Bracket All 10577200 12 Mounting Bracket Assembly All 10419200 13 Burner, Main All L0052300 14 Burner Manifold
ELECTRICAL SYSTEM 15 Temperature Control Assembly All R0011700 16 Temperature Sensor All R0011800 17 Knob, Single Bar All R0099900 18 Thermostat Knob, Black All R0010700 19 "Temp-Lok" Stop Plate All 10583100 20 Bezel All S0069800 21 Wire Harness Assembly All 10457800 22 Retainer Bracket All 10447300 23 Retainer Bracket Screw All F0009100 24 "O" Ring, Temperature Control Bulb All E0116400 25 Pressure Switch & Siphon Loop Assembly All R0097600 26 Pressure Switch, 2 PSI All R0013200 26 Pressure Switch, 1 PSI All R0011300 26 Pressure Switch, 1-10 PSI All R0015500 27 Siphon Loop Assembly All R0057800 28 High-Limit Switch Assembly All R0023200 29 High-Limit Switch, 135* F All R0022700 30 High-Limit Switch, 150* F All R0023000 31 High-Limit Switch Retainer Clip All 10418400 32 High-Limit Switch Retainer Boot All S0098900 33 High-Limit Switch Cover All 10418300 34 High-Limit Switch Wire Harness All 10419300 35 Fusible Link Assembly All R0012200 36 Fusible Link Bracket All 10479900 37 Terminal Block All R0097800 38 Ignition Control Assembly, NAT All 10457900 38 Ignition Control Assembly, LPG All R0097900 39 Ignition Control, NAT All R0011900 39 Ignition Control, LPG All R0097100 40 Harness Assembly All R0059800 41 Transformer (115V-220V/24V) All R0061100 42 Ignition Control Panel All 10451200 43 In-Line Fuse Assembly All 10480000
VENT SYSTEM 44 Top Enclosure 125-400 R0097301-05 45 T op Filler 125-400 10535201-05 46 Rainshield, Front 125-400 R0098001-05 47 Rainshield, Rear 125-400 R0098101-05 48 Rainshield, Side 125-400 R0098201-05 49 Flue Collector Assembly 125-400 10564801-05 50 Outdoor Vent Cap 125-400 10561501-05 51 Indoor Drafthood 125-400 10561401-05 52 Flue Transition Plate (Not Shown) 125-400 10741001-05 52 Flue Transition Plate, "G" Version (Not Shown) 125-400 10852501-05 53 Adapter Plate 125-400 10535301-05 53A Clip All 10211000
WATER SYSTEM
54 Inlet/Outlet Header, 2" All R0056400 54 Inlet/Outlet Header, Bronze, 2" All R0016800 55 Return Header All R0058300 55 Return Header, Bronze Al l R0054600
PILOT GAS SYSTEM
(Note 3)
(Note 3)
(Note 1) (Note 1)
(Note 3)
125-400 R0098801-05 125-400 R0097201-05
All L0032200 All L0032900
Page 35
Key Model ORDER No Description No PART NO
56 Header Bolt Assembly All R0057000 57 Bolt for Headers, 2 1/2" All F0046100 58 Washer for Headers All F0011100 59 Nut for Headers All F0003100 60 Header Gasket Assembly 61 Flange & Gasket Assembly 62 Flange, 2" All 10573500 63 Flange Gasket, 2" All S0078000 64 Flange Sleeve, 2" All S0078200 65 Flange Bolt All F0031700 66 Flange Gasket, 1 1/2" x 2" (Not Shown) All S0078100 67 Grommet for Drain Plug All R0316300 68 Grommet, Slitted All S0071100 69 Drain Plug A ll P0026800 70 Brass Plug, 3/4" All P0027000 71 Hole Plug All F0035300 72 By-Pass Assembly All R0054900 73 By-Pass Valve Rod All S0074300 74 By-Pass Valve Disc All R0011500 75 By-Pass Valve Cap All 10452200 75 By-Pass Valve Cap, Bronze All 10557400 76 By-Pass Valve Spring, Purple 125 S0079900 76 By-Pass Valve Spring, White 175 S0061400 76 By-Pass Valve Spring, Red 250 S0061300 76 By-Pass Valve Spring, Blue 325 S0061200 76 By-Pass Valve Spring, Black 400 S0070100 77 By-Pass Valve Gasket All R0011400 78 Heat Exchanger Tube Assembly 79 Heat Exchanger Baffle (8 Required) 125-400 10697401-05 80 Baffle Retainer All S0083900 81 Heat Exchanger Support Clip All 10457001
FIREBOX COMPONENTS 82 Insulation, Fiberglass 83 Side Tile, 22 3/8" x 16 1/2" All T0021400 84 Front Tile, 18 5/8" x 9 1/8" 125 T0021501 84 Front Tile, 18 5/8" x 12 1/8" 175 T0021502 84 Front Tile, 18 5/8" x 16 1/8" 250 T0021503 84 Front Tile, 18 5/8" x 20 7/8" 325 T0021504 84 Front Tile, 18 5/8" x 25 7/8" 400 T0021505 85 Rear Tile, 22 15/16" x 9 1/8" 125 T0021601 85 Rear Tile, 22 15/16" x 12 1/8" 175 T0021602 85 Rear Tile, 22 15/16" x 16 5/8" 250 T0021603 85 Rear Tile, 22 15/16" x 20 7/8" 325 T0021604 85 Rear Tile, 22 15/16" x 25 7/8" 400 T0021605 86 Front and Rear Tile Cover 125-400 10314901-05 87 Side Tile Cover All 10167300
JACKET COMPONENTS 88 Door with Latch 125-400 R0097401-05 89 Jacket Assembly, Less Top Assembly 125-400 10447901-05 90 Gap Closure, Inlet/Outlet All 10448200 91 Gap Closure, Return All 10448300 92 Insulation and Retainer All 10462200
OPTIONAL COMPONENTS
Non Combustible Base 125-400 10521701-05
Pressure Relief Valve 3/4" NPT, 75 PSI All R0040400
Touch Up Spray Paint, Sandstone
MODELS WITH SERIAL NOS. "G" AND LATER (Not Shown) 89 Jacket Assembly, Less Top Assembly 125-400 R0316501-05 88 Door with Latch 125-400 R0313401-05 44 Top Enclosure 125-400 R0313201-05 49 Flue Collector 125-400 R0316401-05 46 Rainshield Kit 125-400 R0326101-05 83 Side Tile All T0026500 84,85 Front / Rear Tile 125-400 T0021501-05 82 Insulation, Fiberglass
Notes:
1. For altitudes 2,000 Ft above sea level, call factory for orifice size.
2. Serial No. F95PE1719 and above use P/N X0021100, Lt Beige.
3. See Appendix.
4. Two included in assembly.
(Set of 18)
(Note 3 &5)
(Sold by Ft.)
(Sold by Ft)
(Note 2)
(Note 1)
All R0050800 All R0055000
125-400 R0018101-05
All T0002000
All X0016000
All T0027100l
Heaters
Page 34
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/Jandy Products
MODEL EPH Hi-E Pool & Spa Heater
Manufactured from 1991-1996
Heaters
25
26
24
27 28
29
1
51
30
45
54
47
53
46
1999 Products and Parts Catalog
70
8
7
3
2
5
6
12
11
78
9
66
55
18
42
67
19
44
20
49
13
48
43
14
56
15
33
17
47
72
75
21
71
76
16
22
31
23
10
36
37 35
32
62
34 33
61
59
64
38 63
41
69
74
40
39
48
49
50
77
62
60
16
7
Page 35
/Jandy Products
1999 Products and Parts Catalog
Page 37
MODEL EPH Hi-E Pool & Spa Heater
Key ORDER No. Description PART NO:
GAS SYSTEM 1 Combustion Fan R0204700 2 Venturi R0015700 3 Venturi O-Ring R0205400 4 Combustion Fan Gasket R0205500 5 Pressure Test Point Plug R0204800 6 Gas Valve R0200100 7 Gas Orifice Nipple R0205600 8 Gas Orifice, NAT R0205700 8 Gas Orifice, LPG R0205800 9 Filter Assembly R0204500 10 Filter Support Kit R0206200 11 Air Filter R0201800 12 Gas Valve Bracket R0210900 13 View Port R0201500 14 Igniter Assembly R0016400 15 Igniter Gasket R0205300 16 Bonding Lug E0092000
WATER SYSTEM 17 Burner/Heat Exchanger Assembly R0204200 18 Header Bolt and Washer Assembly R0205900 19 Return Header, Bronze R0202200 20 Return Header Gasket R0201200 21 Inlet/Outlet Header Gasket R0201100 22 Inlet/Outlet Header R0202600 23 Pressure Relief Valve, 3/4" NPT, 75 PSI R0040400 24 High Limit Bracket R0207800 25 High Limit Harness R0208000 26 High-Limit Switch Assembly R0023200 27 High Limit Switch, 135°F R0022700 28 High Limit Switch, 150°F R0023000 29 Temperature Sensor Assembly R0208100 30 Drain Cock/Plug Kit R0010500 31 By-Pass Assembly R0208200 32 By-Pass Disk R0011500 33 By-Pass Spring, Green R0202000 34 By-Pass Rod/Nut Assembly R0206100 35 By-Pass Valve Gasket R0011400 36 By-Pass Bolt and Washer Assembly R0206000 37 By-Pass Valve Cap 10557400 38 Flange Assembly R0055000 39 Flange Bolt and Washer Assembly R0211200 40 Flange, 2" 10573500 41 Flange Sleeve, 2" S0078200
Key ORDER No. Description PART NO:
ELECTRICAL SYSTEM 42 Temperature Control Assembly 43 Knob/Temp-Lok Set R021 1400 44 Bezel R0209900 45 Venturi Pressure Switch R0203300 46 Tube, Venturi Pressure Switch Throat R0202300 47 Tube, Venturi Pressure Switch Filter R0202500 48 Pressure Switch Assembly R0200300 49 Pressure Switch, 2 PSI R0013200 50 Siphon Loop Assembly R0208300 51 Pressure Switch Tubing R0202400 52 Ignition Control R0202900 53 Ignition Control Bracket R0209100 54 Fusible Link Assembly R0012200 55 8-Pin Harness Assembly R0212300 56 3-Pin Harness Assembly R0212400 57 Combustion Fan Harness R0206700 58 Neutral Lug E0106800 59 Junction Box, Bottom R0209500 60 Junction Box, Top R0209600 61 Transformer (120/24VAC) R0061100 62 Terminal Strip Assembly R0209700 63 Fuse Assembly R0212600 64 Fuse, 1-1/4 Amp. R0012300
JACKET COMPONENTS 65 Sight Glass F0038700 66 Upper Front Panel R0205100 67 Upper Front Panel Label R0209800 68 Upper Left Side Panel R0210100 69 Upper Right Side Panel R0210500 70 Top Panel R0210300 71 Rear Panel R0210400 72 Lower Front Panel R0210000 73 Lower Left Side Panel R0210200 74 Lower Right Side Panel R0210700 75 Base Assembly R0210800 76 Vent Stack Assembly R0203100 77 Vent Adapter Assembly R0202800 78 Vent Termination* 10685600
*Required for Indoor Installations
NOTE:
1. For Serial Numbers starting with “A” order Temp Control Replacement Kit
R0307700.
(Note 1)
R0211300
Heaters
For more information: T elephone: Main: (415)382-8220 Order Fax: (800)526-3928
Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237
Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P .O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax
Page 36
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1999 Products and Parts Catalog
ELEKTRA II Electric Spa/Hot Heaters — TE 60 and TE 115
Manufactured from 1985-1995
14
Heaters
16
9
38
30 22 21
35
25
18
37
10
2
6
5
20
17
23
4
8
3
1
19
15
a12
7
29
28
13
27
28
24
31
26
34
32 36
Key Model ORDER No. Description No. PART NO:
1 Flange Gasket 2 Flange 3 Flange Sleeve 4 Tank Cover Gasket All S0073700 5 Tank Cover All 10511100 6 Cap Screw, Flange All F0016700 7 Heater Housing All 10511200 8 Contactor All R0045300 10 Siphon Loop Tank Fitting All P0019701 1 1 Temperature Control All R0318800 12 "Temp-Lok" Stop Plate All 10456700 13 Pressure Switch, 2 PSI All R0013200 14 Siphon Loop All 10512600 15 Cap Screw, Tank All F0007500 16 High Limit Wire All E0087202 17 High Limit Wire All E0087201 18 Washer All F0041600 19 High Limit Wire All E0087302 20 High Limit Wire All E0087301 21 Grommet All F0039300 22 Front Panel All 10510600
(Note 1)
(Note 1)
(Note 1)
All S0053100 All 10489400 All S0028000
33
Key Model ORDER No. Description No. PART NO:
23 Manual Reset Hi-Limit Switch All R0045200 24 Heating Element, 6 KW TE-60 E0085900 24 Heating Element,11.5 KW TE-115 E0086000 25 Temperature Control Bezel All S0072100 26 Temperature Control Logo All H0093800 27 T oggle Switch All 10512100 28 Indicator Light All 10511900 29 TEMP-LOK Set Screw All F0033300 30 Thermostat Knob All R0010700 31 Cap Screw, Bulb Retainer All F0007500 32 Sleeve, Temperature Control All 10444900 33 Tank All 10511000 34 Retainer, Temperature Sensor All 10447300 35 Logo “Elekra ll” All H0096100 36 “O” Ring All E0036300 37 Contactor Protector, Time Delay Relay 38 Thermostat & Contactor Wire Harness Assembly All R0044900 Notes:
1. Items 1, 2 and 3 available as Assembly R0015100.
2. Original part obsolete (E0087600) This is a current available substitute with accessory items included.
(Note 2)
All R0013500
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1999 Products and Parts Catalog
Page 39
Revised Replacement Part Numbers
Old Part No. Description New Part No.
10397600 WATER BARRIER, 6 A 10381600 10408801 PRESS. SWITCH HOBBS #1 R0011300 10408802 PRESS. SWITCH HOBBS #2 R0013200 10408803 PRESS. SWITCH HOBBS #3 R0013000 10408902 PRESS. SWITCH BARKSDALE R0045400 10418805 CERAMIC INSULATOR ASSY. R0011600 10449505 HIGH TENSION LEAD ASSY. R0012100 10450401 OUT BAFFLE HX 125 10697401 10450403 OUT BAFFLE HX 250 10697403 10450404 OUT BAFFLE HX 325 10697404 10450405 OUT BAFFLE HX 400 10697405 10450406 OUT BAFFLE HX 325 10697404 10450407 OUT BAFFLE HX 400 10697405 10451801 HEAT EXCHANGER 125 (KIT) R0018101 10451802 HEAT EXCHANGER 175 (KIT) R0018102 10451803 HEAT EXCHANGER 250 (KIT) R0018103 10451804 HEAT EXCHANGER 325 (KIT) R0018104 10451805 HEAT EXCHANGER 400 (KIT) R0018105 10452100 HEADER RETURN, MACH. STD. R0058300 10452101 HEADER RETURN, MACHND ASME R0058300 10454202 BURNER TRAY ASSY. 10578002 10458000 MAIN BRNR / PLT ASSY R0096000 10461900 REMOTE SWITCH ASSY R0058500 10476401 BAFFLE HX MODEL 125 10697401 10476402 BAFFLE HX MODEL 175 10697402 10476403 BAFFLE HX MODEL 205 10697403 10476404 BAFFLE HX MODEL 325 10697404 10476405 BAFFLE HX MODEL 400 10697405 10476406 BAFFLE, 325 10697404 10476407 BAFFLE, 400 10697405 10479300 REPL WIRE HARN SET R0029400 10479500 WIRE HARNESS REPL R0058000 10479700 IGNITION CONT. WIRE HARN R0059800 10481100 REPL WIRE HARNESS R0019100 10481200 WIRE HARNESS, DM R0023900 10481300 WIRE HARNESS R0023800 10481400 WIRE HARNESS, DH R0023600 10481500 WIRE HARNESS, DK R0023500 10492201 PRESSURE SWITCH 1 PSI R0011300 10492202 PRESSURE SWITCH 2 PSI R0013200 10498800 TOGGLE SWITCH TG (KIT) R0014400 10515322 PRESSURE SWITCH, 2 PSI TG R0014500 10518100 SIDE PANEL 10518101 10523500 HIGH LIMIT 275° DEGREES R0012800 10533100 LIMIT SWITCH 120 F R0014600 10533200 LIMIT SWITCH R0014700 10539202 TEMP CONT ASSY EPC R0058200 10539300 TEMPERATURE CONTROL ASSEMBL Y R0058200 10539600 GRATING WELD, SIDE 10539601 10544200 PRESS SW/ SYP LP HOB 10544300 10544300 PRESS SW/SYP LP TD R0097600 10545200 SIPHON LOOP R0057800 10591100 HDR, IN/OUT, MACH, 2” R0056400 10594700 TEMP. CONTROL ASSY . EPM R0015600 10619403 WELDMENT , HX BAFFLE 10619503 10632100 KIT, CONV. EPG/EPM R0013400 10694401 TUBE ASSY STD 125 R0018101 10694402 TUBE ASSY STD 175 R0018102 10694403 TUBE ASSY STD 250 R0018103
Heaters
Old Part No. Description New Part No.
10694404 TUBE ASSY STD 325 R0018104 10694405 TUBE ASSY STD 400 R0018105 10749200 ROTARY PIEZO IGNITIOR ASSY R0096800 10749402 MAIN BURNER / PILOT ASSY-LP R0099200 10751100 IGNITION CONTROL ASSY R0097900 10751400 TEMPERATURE CONTROL ASSY. R0099700 10751800 PILOT, MAIN BURNER ASSY. LP R0099200 10759401 PILOT/ BURNER ASSEMBLY R0099100 10759402 PILOT/BURNER ASSEMBLY R0099200 10804400 PUSH BUTTON PIEZO IGN. R0096800 120000-00-1 MOUNTING KIT, T1250 R0310400 120001-00-1 CHECK V AL VE KIT, T1250 R0310300 120002-00-1 GENERA TOR TUBE KIT, T1250 R0310200 120003-00-1 FUSE KIT, T1250 R0310500 120004-00-1 GENERA TOR CELL KIT, T1250 R0310100 120007-00-1 CONDENSA TE TRAP KIT R0310200 A0063300 PRESS. RELIEF VALVE 3/4” R0040400 A0079200 PUMP , 1HP 1800 RPM A0093600 B0002100 TEST KIT-NET, MANO R0010400 D0000500 VENT CAP ASSY. OUTDR. 125 10561501 D0000600 VENT CAP ASSY. OUTDR. 175 10561502 D0000700 VENT CAP ASSY. OUTDR. 250 10561503 D0000800 VENT CAP ASSY. OUTDR. 325 10561504 D0000900 VENT CAP ASSY. OUTDR. 400 10561505 D0002500 DRAFTHOOD ASSY. INDR. 125 10561401 D0002600 DRAFTHOOD, 6” JV125/160 10561408 D0002700 DRAFTHOOD ASSY. INDR. 250 10561403 D0003200 DRAFTHOOD ASSY. INDR. 325 10561404 D0003300 DRAFTHOOD ASSY. INDR. 400 10561405 D0017800 DRAFTHOOD ASSY. INDR. 175 10561402 E0017600 SWITCH, HI-LIMIT (KIT) R0012600 E0017800 THERMOSTA T (KIT) R0013300 E0033100 HIGH LIMIT SWITCH R0012700 E0063900 HI-LIMIT 150°F R0023000 E0072200 HI-LIMIT 135°F R0022700 E0075900 CONTROLLER, IGNITION R0021800 E0077000 SWITCH, TOGGLE (KIT) R0094100 E0077100 LIMIT SWITCH 150°F KIT. R0012700 E0077200 PRESSURE SWITCH R0045400 E0077201 PRESSURE SWITCH R0045400 E0080200 LIGHT, INDICATOR R0046000 E0081600 TIME DELAY RELAY R0014800 E0086300 SWITCH HIGH LIMIT 150°F (TG) R0014700 E0086400 SWITCH HIGH LIMIT 120°F (TG) R0014600 E0086900 CONTACTOR, 2 POLE R0045300 E0087000 HIGH-LIMIT SWITCH 150°F R0045200 E0087400 PRESSURE SWITCH 1#-10# R0015500 E0087600 TIME DELAY RELAY (KIT) R0013500 E0094000 IGNITION CONTROLLER R0011900 E0094001 IGNITION CONTROLLER R0011900 E0094100 IGNITION CONTROLLER R0011900 E0094500 KNOB, THERMOSTA T (EA) R0010700 E0095800 TEMP SENSOR R0011800 E0096100 TEMP CONTROL, ELEC R0011700 E0096300 WIRE HARNESS REMOTE (KIT) R0058700 E0097100 TEMPERATURE CONTROL (KIT) R0058200 E0097400 TRANSFORMER 115V-220V / 24V R0061100 E0099400 FUSIBLE LINK ASSY. R0012200 E0099403 FUSIBLE LINK ASSY R0012200
For more information: T elephone: Main: (415)382-8220 Order Fax: (800)526-3928
Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237
Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P .O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax
Page 38
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/Jandy Products
1999 Products and Parts Catalog
Old Part No. Description New Part No.
E0099500 FUSE, 11/4 A, (5PCS.) R0012300 E0099600 ELEMENT HEATING, 240V R0045100 E0099700 HI-LIMIT, 2-P, MAN R R0045200 E0099800 CONT ACT , 2-POLE, 30A R0045300 E0099900 TEMP. CONTROL, SPA, W R0045500 E01000000 SWITCH, PRESSURE R0013200
Heaters
E0100900 CONTROLLER, IGNITION MOD. R0021800 E0110400 TEMP . CONTROL, ELECT. (KIT) R0015600 E0110500 TEMPERATURE SENSOR R0011800 E0110600 KNOB E0155400 E011 1500 IGNITION CONTROL 100% LO R0097100 E0115700 TEMP. CONTROL 10623100 E0116400 GASKET, TMP. SNS. BLB E01 16400 E0117401 CONTROLLER, TEMP. R001 1700 E0117402 CONTROLLER, TEMP R0011700 E0119400 RELAY, TIME DELAY (KIT) R0013500 E0127000 IGNITOR, ROTARY PIEZO SPRK R0096800 E0131200 SWITCH, PR. HOB5000 E0131201 E0131201 PRESS. SWITCH, HOBBS 5000 R0013200 E0154900 KNOB, EURO-ST L/S SET SCR R0010700 F0028300 BOLT, 2 1/2” F0046100 F0029600 BOLT, 2 1/2” F0046100 F0031800 BOLT, 2 1/2” F0046100 F0033900 BOL T , 3/8-16X1 F0041600 F0051300 BOLT , FLHD, 3/8 X 2.62 F0046100 N0001900 FUEL UNIT , 2-STAGE R0140100 N0002300 IGN TRANSF, FRANCE R0140200 N0006000 PRIMARY CONTROL R8 R0140300 P0058700 DRAINCOCK, BRASS 1/4 N P0026800 R0012400 FUSIBLE LINK (EA) R0012200 R0014100 GAS VAL VE COMB N.. R0038200 R0015200 PRESSURE SWITCH - 1# R0011300 R0015300 PRESSURE SWITCH - 3# R0013000 R0027000 PILOT BURNER, N(KIT) R0027500 R0027100 PILOT BURNER, LP(KIT) R0027600 R0027200 PILOT GENERATOR R0028100 R0027900 PILOT GENERATOR N R0027500 R0028000 PILOT GENERATOR LP R0027600 R0029000 PILOT BURNER GEN.N (KIT) R0027500 R0038300 GAS VALVE COMB, I I D R0039200 R0038600 GAS VAL VE (KIT) R0027800 R0038700 GAS VAL VE N (KIT) R0027700 R0046800 GAS VALVE, COMBO I I D (KIT) R0039200 R0055100 FRONT HEADER 2”BRNZE (KIT) R0016800 R0056800 REPLACED BY R275 R0027500 R0058600 GAS VAL VE R0038400 S0005200 REAR HEADER S052 (KIT) R0056700 S0015200 HEADER GASKET S0070800 S0015400 FLOW CONTROL GASKET R0011400 S0055300 CASTING HDER FLANGE 1.5” 10309200 S0056700 FRONT HEADER R0055500 S0057700 FRONT HEADER S577 (KIT) R0056200 S0058100 FRONT HEADER S581 (KIT) R0056300 S0067300 FRONT HEADER S673 (KIT) R0057200 S0068600 FRONT HEADER S686 (KIT) R0058400 S0068800 HDR RETURN CAST NON ASME R0058300 S0069000 FLOW CONTROL GASKET R0011400 S0069100 CASTG, RAW, FLOW CON 10452201 S0069200 FLOW CONTROL DISC R0011500 S0069700 WIRE CLAMP S0083900 S0070800 HEADER GASKETS F / 125 - 400 R0050800 S0074100 GASKET FLOW V AL VE R001 1400 S0075400 WIRE CLAMP S0083900 S0075900 CSTNG RET. HDER, BRONZ (KIT) R0054600 S0076000 CASTING IN / OUT HDR S0081700 S0077900 CASTING FLANGE 2” 10573500 S0079400 CASTING IN / OUT HEADER 2” R0056400 S0079500 FLOW CONTROL, DISC. EP R0011500 S0084200 CSTG RTRN HDR STD 10762900 S0084300 CSTG, IN / OUT, 2” STD 10763000
Old Part No. Description New Part No.
S0098500 FRONT HEADER R561 (KIT) R0056100 T0001900 FIBERGLASS CHOP, C T0026100 V0045700 GAS V AL VE, GC NA T R0027700 V0052000 GAS VAL VE, NA T R0038400 V0053200 GAS V AL VE, GC LP R0027800 V0055600 GAS VALVE, HW N V0049400 V0055900 GAS V AL VE, COMBO, LP V0073700 V0056500 GAS V ALVE, COMBO IID R0039200 V0056700 GAS V A LVE, IID R0099400 V0057300 GAS VALVE, COMBO NAT V0058900 V0057400 GAS V ALVE, COMBO IID R0039200 V0057500 GAS V ALVE, GC B57, L V0059000 V0059100 GAS VAL VE, NA T R0039200 V0070500 GAS V ALVE R0027300 V0070501 GAS V A LVE, RS 3/4 NAT. R0027300 V0070600 GAS VAL VE LP R0027400 V0070601 GAS V ALVE, RS P R0027400 V0071200 GAS V ALVE, COMB. N R0036600 V0072000 GAS V A LVE, R7000 LP/IID R0028200 V0072200 VLV GAS RS 7000 NA T R0096400 V0072300 VLV GAS RS 7000 LP R0096900 V0073500 VAL VE, 3/ 4X3/ 4, NAT. IID R0099400 V0073600 VAL VE, LP, (IID), 1 /2X3/ 4 R0095900 W0011500 PILOT BURNER - NAT R0027500 W0011600 PILOT BURNER, LP R0027600 W0012500 PILOT GENERATOR CARTRIDGE R0025500 W0014100 REPLACED BY R275 R0027500 W0014200 PILOT BURNER/GEN.P (KIT) R0027600 W0030600 PILOT BURNER, NAT., .018 R0061600 W0031300 PILOT TUBE ASSY. 1/8” R0037000 W0033000 PILOT BURNER, TGT R0013700 W0033100 PILOT BURNER, LP, RS R0013900 W0033200 THERMOCOUPLE R0014000 W0033300 PILOT BURNER, TGS R0013800 W0036600 PILOT BURNER, N (KIT) R0027500 W0036700 PILOT BURNER, LP (KIT) R0027600 W0036800 REPLACED BY R281 R0028100 W0037400 PILOT BURNER W0038300 W0037500 FLAME SENSOR W0037500 W0038300 PILOT BURNER W0038300 W0038400 PLT-Q324-N-W SCRN W0038402 W0038401 PLT-Q324-N-WO SCRN W0038402 W0038700 PILOT BURNER / GEN.N (KIT) R0027500 W0038800 PILOT BURNER / GEN. LP (KIT) R0027600 W0039100 PLT-Q324-P-W SCRN W0039102 W0039101 PLT Q324 LP WO / SCR W0039102 N/A MANOMETER R0010400 N/A MULTIMETER R102 N/A TEMPERATURE RISE KIT R0010800 N/A TUBE CLEANING KIT, 5/8" R0010100
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1999 Products and Parts Catalog
Page 41
Appendix
The drafthood and ventcap kits contain all of the items necessary for proper installation on Series 2 and Laars Lite™ heater models.
V ent Cap Kits 10561501-05
Includes the following items:
3 Clips, 1 Adapter Plate, and Installation Instructions
and 3 Transition Plates. Transition rings Series I (10515501-05) no longer included in ventcap kits.
Transition Plates
Drafthood Kits 10561401-05
Heaters
Laars Lite™
(10861901-05)
Series 2 with serial no. "G"
Series 2 with serial no. "F" and prior
Page 40
Page 42
APPENDIX, continued
/Jandy Products
1999 Products and Parts Catalog
By-Pass V alve Springs For 1 1/2" Headers
By-Pass V alve Spring, White 12 5 S0061400 By-Pass V alve Spring, Red 17 5 S0061300 By-Pass V alve Spring, Blue 250 S0061200
Heaters
By-Pass V alve Spring, Brown 325 S0061100 By-Pass Valve Spring, Orange 400 S0061000
By-Pass Valve Springs For 2" Headers
By-Pass V alve Spring, Purple 12 5 S0079900 By-Pass V alve Spring, White 17 5 S0061400 By-Pass V alve Spring, Red 25 0 S0061300 By-Pass V alve Spring, Blue 325 S0061200
By-Pass V alve Spring, Black 400 S0070100
Manifolds - All Models
Manifold 12 5 L0052200 Manifold 17 5 L0006300 Manifold 25 0 L0006400 Manifold 32 5 L0006500
Manifold 40 0 L0006600
Gas Orifices for High Altitudes
Natural Gas 3,000 ft - 6,000 ft L0032600 Natural Gas 6,000 ft - 10,000 ft L0050300 Propane Gas 5,000 ft - 10,000 ft L0032800
Qty Required By Pool Heater Type Orirfices Needed
125 5 pcs. 175 7 pcs. 250 10 pcs. 325 13 pcs. 400 16 pcs.
Conversion Kits
EPG Natural to Propane R0016301 - 05 EPG Propane to Natural R0036101 - 05
Power Venter Kits , Series 2 & Laars Lite
Indoor Kit 125 10718701 Indoor Kit 175 10718702 Indoor Kit 250 10718703 Indoor Kit 325 10718704 Indoor Kit 400 10718705 Outdoor Kit 125 Not Available Outdoor Kit 175 10760802 Outdoor Kit 250 10760803 Outdoor Kit 325 10760804 Outdoor Kit 400 10760805
Spa Wizard Heater Remote Controls
CSO1 Remote On/Off Control 10653301 CSO2 Remote On/Off Control 10655302 CSO3 Remote Thermostat Control, Millivolt N/A CSO4 Remote Thermostat Control, 24V N/A CSO5 Dual Remote Thermostat, Hi-E N/A Remote Wire Harness E0120000
ASME Exchangers (Complete)-All Models
Heat Exchanger w/ Header, 125 10606506 Heat Exchanger w/ Header, 175 10606507 Heat Exchanger w/ Header, 250 10606508 Heat Exchanger w/ Header, 325 10606509 Heat Exchanger w/ Header, 400 10606510
Cupro-Nickle Exchangers (Complete)-All Models
Heat Exchanger, 125 R0095601 Heat Exchanger, 175 R0095602 Heat Exchanger, 250 R0095603 Heat Exchanger, 325 R0095604 Heat Exchanger, 400 R0095605 Heat Exchanger, Saltwater , 125 10591201 Heat Exchanger, Saltwater , 175 10591202 Heat Exchanger, Saltwater , 250 10591203 Heat Exchanger, Saltwater , 325 10591204 Heat Exchanger, Saltwater , 400 10591205
T emperature Controls
The mechanical temperature control originally supplied with some millivolt heaters can be replaced by an
electronic
contains all the necessary parts to convert the old temperature control to the electronic control. The new electronic control, R0058200, will work on the following models:
EG, EPG, ESG, LLG
The following models:
DM, DR, EC, EPC, TGT , TGS, DP, TE ( 6.0 and 11.5 )
millivolt control. Use the original part number, R0058200, for the electronic control. The R0058200
mechanical
temperature control can be purchased with part number R0318800, and must be used on the
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