Kyocera PF-470 OPTIONS

PF-470
PF-471

SERVICE

MANUAL

Published in October 2010

843NN110

3NNSM060

First Edition

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE
OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your
local solid waste officials for details in your area for proper disposal.

ATTENTION

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE
DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES
INSTRUCTIONS DONNEES.

Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les
fonctionnaires municipaux de votre région pour les détails concernant des déchets solides
et une mise au rebut appropriée.

Revision history

Revision Date Replaced pages Remarks

This page is intentionally left blank.

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect

compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance

with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect com-

pliance with warning messages using this symbol.

Symbols

The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is
shown inside the symbol.

General warning. Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action. Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required. Remove the power plug from the wall outlet.

Always ground the copier.

1. Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check that

it is adequate for the rated current. .....................................................................................................

• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, light­ning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper

authorities. ..........................................................................................................................................

CAUTION:

• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........

• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................

• Do not install the copier near a radiator, heater, other heat source or near flammable material. This

may cause fire. ...................................................................................................................................

• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool

as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............

• Always handle the machine by the correct locations when moving it. .................................................

• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause

the copier to move unexpectedly or topple, leading to injury. ..............................................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally
ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately.
If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-

tion. .....................................................................................................................................................

• Advice customers that they must always follow the safety warnings and precautions in the copier’s

instruction handbook. .........................................................................................................................

2. Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before starting machine disassembly. ................

• Always follow the procedures for maintenance described in the service manual and other related

brochures. ..........................................................................................................................................

• Under no circumstances attempt to bypass or disable safety features including safety mechanisms

and protective circuits. ........................................................................................................................

• Always use parts having the correct specifications. ............................................................................

• Always use the thermostat or thermal fuse specified in the service manual or other related brochure
when replacing them. Using a piece of wire, for example, could lead to fire or other serious acci-

dent. ...................................................................................................................................................

• When the service manual or other serious brochure specifies a distance or gap for installation of a

part, always use the correct scale and measure carefully. ..................................................................

• Always check that the copier is correctly connected to an outlet with a ground connection. ...............

• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it

is dirty, clean it to remove the risk of fire or electric shock. .................................................................

• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may

damage eyesight. ...............................................................................................................................

• Handle the charger sections with care. They are charged to high potentials and may cause electric

shock if handled improperly. ...............................................................................................................

CAUTION

• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely

secured so they will not be caught in rotating sections. ......................................................................

• Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........

• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................

• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause

abnormally high temperatures. ...........................................................................................................

• Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................

• Do not pull on the AC power cord or connector wires on high-voltage components when removing

them; always hold the plug itself. ........................................................................................................

• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a

cable cover or other appropriate item. ................................................................................................

• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........

• Remove toner completely from electronic components. .....................................................................

• Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................

• After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,

trapped wire and missing screws. .......................................................................................................

• Check that all the caution labels that should be present on the machine according to the instruction

handbook are clean and not peeling. Replace with new ones if necessary. .......................................

• Handle greases and solvents with care by following the instructions below: ......................................

· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

· Ventilate the room well while using grease or solvents.

· Allow applied solvents to evaporate completely before refitting the covers or turning the power
switch on.

· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to

fire in a furnace, etc. ...........................................................................................................................

• Should smoke be seen coming from the copier, remove the power plug from the wall outlet immedi-

ately. ...................................................................................................................................................

3. Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the

specified refiner; it may generate toxic gas. ........................................................................................

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CONTENTS

1-1 Specifications

1-1-1 Specifications ........................................................................................................................ 1-1-1

1-1-2 Parts names .......................................................................................................................... 1-1-2

(1) Paper feeder (single casette) ........................................................................................... 1-1-2

(2) Paper feeder (double casette) .......................................................................................... 1-1-3

1-1-3 Machine cross section ........................................................................................................... 1-1-4

(1) Paper feeder (single casette) ........................................................................................... 1-1-4

(2) Paper feeder (double casette) .......................................................................................... 1-1-4

1-2 Installation

1-2-1 Installation environment......................................................................................................... 1-2-1

1-2-2 Unpacking.............................................................................................................................. 1-2-2

(1) Unpacking Paper feeder (single casette) ........................................................................ 1-2-2

(2) Unpacking Paper feeder (double casette) ....................................................................... 1-2-3

(3) Removing the tapes.......................................................................................................... 1-2-4

1-3 Maintenance Mode

1-3-1 Maintenance mode ................................................................................................................ 1-3-1

(1) Executing a maintenance item ......................................................................................... 1-3-1

(2) Maintenance modes item list ............................................................................................ 1-3-2

(3) Contents of the maintenance mode items ........................................................................ 1-3-3

1-4 Troubleshooting

1-4-1 Paper misfeed detection ........................................................................................................ 1-4-1

(1) Paper misfeed indication .................................................................................................. 1-4-1

(2) Paper misfeed detection condition ................................................................................... 1-4-1

1-4-2 Self-diagnostic function ......................................................................................................... 1-4-4

(1) Self-diagnostic function .................................................................................................... 1-4-4

(2) Self diagnostic codes........................................................................................................ 1-4-4

1-4-3 Electric problems ................................................................................................................... 1-4-6

1-4-4 Mechanical problems............................................................................................................. 1-4-8

1-5 Assembly and disassembly

1-5-1 Precautions for assembly and disassembly........................................................................... 1-5-1

(1) Precautions....................................................................................................................... 1-5-1

1-5-2 Paper feed section................................................................................................................. 1-5-2

(1) Detaching and refitting the primary paper feed units........................................................ 1-5-2

(2) Detaching and refitting the drive unit ................................................................................ 1-5-3

(3) Detaching and refitting the PF main PWB ........................................................................ 1-5-4

2-1 Mechanical Construction

2-1-1 Mechanical construction ........................................................................................................ 2-1-1

(1) Paper feeder (single casette) ........................................................................................... 2-1-1

(2) Paper feeder (double casette) .......................................................................................... 2-1-2

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout ............................................................................................................ 2-2-1

(1) Paper feeder (single casette) ........................................................................................... 2-2-1

(2) Paper feeder (double casette) .......................................................................................... 2-2-2

2-3 Operation of the PWBs

2-3-1 PF main PWB ........................................................................................................................ 2-3-1

2-4 Appendixes

2-4-1 Appendixes............................................................................................................................ 2-4-1

(1) Wiring diagram ................................................................................................................. 2-4-1

3NN/3NP

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1-1 Specifications

1-1-1 Specifications

Item Specifications

Original feed method Paper feeder (single casette) Paper feeder (double casette)

Paper weight 52 to 163 g/m

Paper type Plain, Recycled, Color (Colour), Thick

2

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Paper size

Loading capacity 500 sheets (80 g/m

Dimensions (W × D × H)

A3,A4R,A4, A5R, B5R,B5,Folio,Ledger, LetterR,Letter, Legal, Statement,
Executive, Oficio II, 8K, 16KR,16K

2

)

590 × 586 × 352 mm
23 1/4 × 23 7/16 × 13 7/8”

Weight 21 kg/ 46.3 lb or less 21 kg/ 46.3 lb or less

Power source Electrically connected to the machine.

NOTE: These specifications are subject to change without notice.

500 sheets (80 g/m

2

) × 2

1-1-1

1-1-2 Parts names

8

6

7

1

4

5

2

4

6

3

9

1. Cassette 2

2. Paper type window

3. Box cover

4. Paper width guide

5. Paper length guide

6. Positioning pins

7. Interface connector

8. Right cover 3

9. Cabinet

(1) Paper feeder (single casette)

3NN/3NP

Figure 1-1-1

1-1-2

(2) Paper feeder (double casette)

8

6

7

2

4

5

1

3

3

4

6

1. Cassette 2

2. Cassette 3

3. Paper type window

4. Paper width guide

5. Paper length guide

6. Positioning pins

7. Interface connector

8. Right cover 3

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Figure 1-1-2

1-1-3

1-1-3 Machine cross section

Paper path

Paper path

(1) Paper feeder (single casette)

3NN/3NP

(2) Paper feeder (double casette)

Figure 1-1-3

Figure 1-1-4

1-1-4

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1-2 Installation

1-2-1 Installation environment

Installation location

Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or
other strong light when removing paper jams.
Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt
change in the environmental temperature; and cool or hot, direct air.
Avoid places subject to dust and vibrations.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1°).
Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as
mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
Select a well-ventilated location.

1-2-1

1-2-2 Unpacking

4

1

5

2

3

9

7

6

8

11

13

14

10

12

13

16

15

1. Paper feeder

2. Outer case

3. Inner case

4. Bottom left pad

5. Bottom right pad

6. Upper left front pad

7. Upper left back pad

8. Upper right front pad

9. Upper right back pad

10. Top spacer

11. Plastic sheet

12. Plastic bag (240 × 350)

13. Plastic bag (70 × 110)

14. Installation guide etc.

15. Cursor pins

16. Paper size plates

(1) Unpacking Paper feeder (single casette)

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Figure 1-2-1

1-2-2

(2) Unpacking Paper feeder (double casette)

1. Paper feeder

2. Outer case

3. Inner case

4. Bottom left pad

5. Bottom right pad

6. Upper left front pad

7. Upper left back pad

8. Upper right front pad

9. Upper right back pad

10. Top spacer

11. Plastic sheet

12. Plastic bag (240 × 350)

13. Plastic bag(70 × 110)

14. Installation guide etc.

15. Cursor pins

16. Paper size plates

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16

15

7

6

8

13

13

10

14

12

4

5

9

3

Place the machine on a level surface.

1

11

Figure 1-2-2

1-2-3

2

(3) Removing the tapes

Ta pe

Ta pe

Ta pe

Ta pe

1. Remove four tapes.

3NN/3NP

Figure 1-2-3

1-2-4

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Enter “10871087” using

the numeric keys.

Enter the maintenance item

number using the cursor left/right keys

or numeric keys.

The selected maintenance item is run.

Press the stop key.

Press the start key.

Start

End

Maintenance mode is entered.

The maintenance item is selected.

Maintenance mode is exited and
the system is restarted to initialize it
and to reflect the setting changes.

Repeat the same

maintenance item?

Run another maintenance

item?

Turn the main power switch off and on.

No

No

Yes

Yes

1-3 Maintenance Mode

1-3-1 Maintenance mode

The machine is equipped with a maintenance function which can be used to maintain and service the
machine.

(1) Executing a maintenance item

1-3-1

(2) Maintenance modes item list

3NN/3NP

Section

General U019 Displaying the ROM version -

Drive, paper
feed and
paper con­veying sys­tem

Mode setting U341 Specific paper feed location setting for printing function -

Others U901 Checking copy counts by paper feed locations -

Item

No.

U034 Adjusting the print start timing

Leading edge registration
Center line

U051 Adjusting the deflection in the paper 0/0/0/0

Content of maintenance item

Initial

setting

0/0/0/0/0/0

0/0/0/0/0

1-3-2

(3) Contents of the maintenance mode items

Display Description

Main Main ROM

MMI Operation ROM

Engine Engine ROM

Engine Boot Engine booting

RFID RFID ROM

IO CPU IO CPU ROM

IO CPU Boot IO CPU booting

Option Language Optional language ROM

Dictionary -

DP Document processor ROM

DP Boot Document processor booting

PF Paper feeder ROM

PF Boot Paper feeder booting

DF Document finisher ROM

DF Boot Document finisher booting

AK Bridge ROM

AK Boot Bridge booting

Fax APL Fax control PWB APL

Fax Boot Fax control PWB booting

Fax IPL Fax control PWB IPL

Item No. Description

U019 Displaying the ROM version

Description

Displays the part number of the ROM fitted to each PWB.

Purpose

To check the part number or to decide, if the newest version of ROM is installed.

Method

1. Press the start key. The ROM version are displayed.

2. Change the screen using the cursor up/down keys.

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Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-3

Item No. Description

Display Description

LSUOUT TOP Leading edge registration adjustment

LSUOUT LEFT Center line adjustment

Display Description

Setting

range

Initial

setting

Change in

value per step

MPT(L) Paper feed from MP tray

(when large size paper is used)

-128 to 127 0 0.1 mm

Cassette(L) Paper feed from cassette

(when large size paper is used)

-128 to 127 0 0.1 mm

Duplex(L) Duplex mode (second)

(when large size paper is used)

-128 to 127 0 0.1 mm

MPT(S) Paper feed from MP tray

(when small size paper is used)

-128 to 127 0 0.1 mm

Cassette(S) Paper feed from cassette

(when small size paper is used)

-128 to 127 0 0.1 mm

Duplex(S) Duplex mode (second)

(when small size paper is used)

-128 to 127 0 0.1 mm

U034 Adjusting the print start timing

Description

Adjusts the leading edge registration or center line.

Purpose

Make the adjustment if there is a regular error between the leading edges of the copy image and
original.
Make the adjustment if there is a regular error between the center lines of the copy image and
original.

Method

1. Press the start key.

2. Select the item to be adjusted.

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Adjustment: Leading edge registration adjustment

1. Press the system menu key.

2. Press the start key to output a test pattern.

3. Press the system menu key.

4. Select the item to be adjusted..

Large size: 218 mm or more in width of paper.

1-3-4

Item No. Description

Correct image

Output

example 1

Output

example 2

Leading edge
registration
(20 ± 1.5 mm)

U034

U066

(See the service manual

for the machine.)

U071

(See the service manual

for the machine.)

Display Description

Setting

range

Initial

setting

Change in

value per step

MPT Paper feed from MP tray -128 to 127 0 0.1 mm

Cassette1 Paper feed from cassette 1 -128 to 127 0 0.1 mm

Cassette2 Paper feed from optional

cassette 2

-128 to 127 0 0.1 mm

Cassette3 Paper feed from optional

cassette 3

-128 to 127 0 0.1 mm

Duplex Duplex mode (second) -128 to 127 0 0.1 mm

U034

5. Change the setting value using the cursor left/right keys or numeric keys.
For output example 1, increase the value. For output example 2, decrease the value.

Figure 1-3-1

6. Press the start key. The value is set.

Remark

When changing the setting value of [Large] each item is modified, equal to amount of the value
which is changed adds also the value of [Small] each item and is pulled.

3NN/3NP

Caution

Check the copy image after the adjustment. If the image is still incorrect, perform the following
adjustments in maintenance mode.

Adjustment: Center line adjustment

1. Press the system menu key.

2. Press the start key to output a test pattern.

3. Press the system menu key.

4. Select the item to be adjusted..

1-3-5

Item No. Description

Center line of printing
(within ± 0.5 mm)

Correct image

Output

example 1

Output

example 2

U034

U067

(See the service manual

for the machine.)

U072

(See the service manual

for the machine.)

U034 5. Change the setting value using the cursor left/right keys or numeric keys.

For output example 1, increase the value. For output example 2, decrease the value.

Figure 1-3-2

6. Press the start key. The value is set.

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Caution

Check the copy image after the adjustment. If the image is still incorrect, perform the following
adjustments in maintenance mode.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-6

Item No. Description

Display Description Setting range Initial setting

MPT Paper feed from MP tray -30 to 20 0

Cassette Paper feed from cassette 1 -30 to 20 0

PF Paper feed from paper feeder -30 to 20 0

Duplex Duplex mode (second) -30 to 20 0

Original Copy

example 1

Copy

example 2

U051 Adjusting the deflection in the paper

Description

Adjusts the deflection in the paper at the registration roller.

Purpose

Make the adjustment if the leading edge of the copy image is missing or varies randomly, or if the
copy paper is Z-folded.

Adjustment

1. Press the start key.

2. Press the system menu key.

3. Place an original and press the start key to make a test copy.

4. Press the system menu key.

5. Select the item to be adjusted.

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6. Change the setting value using the cursor left/right keys or numeric keys.
For output example 1, increase the value. For output example 2, decrease the value.
The greater the value, the larger the deflection; the smaller the value, the smaller the deflec­tion.

Figure 1-3-3

7. Press the start key. The value is set.

Completion

Press the stop key. The indication for selecting a maintenance item No. appears.

1-3-7

Item No. Description

Display Description

Cassette1 Cassette 1

Cassette2 Cassette 2 (paper feeder)

Cassette3 Cassette 3 (paper feeder)

U341 Specific paper feed location setting for printing function

Description

Sets a paper feed location specified for printer output (only if a printer kit is installed).

Purpose

To use a paper feed location only for printer output.
A paper feed location specified for printer output cannot be used for copy output.

Method

1. Press the start key.

2. Select the paper feed location for the printer.

3. Select [On] or [Off] using the cursor left/right keys.

* : When an optional paper feed device is not installed, the corresponding count is not dis-

played.

4. Press the start key. The setting is set.

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Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-8

Item No. Description

Display Description

MPT MP tray

Cassette1 Cassette 1

Cassette2 Cassette 2 (paper feeder)

Cassette3 Cassette 3 (paper feeder)

Duplex Duplex unit

U901 Checking copy counts by paper feed locations

Description

Displays or clears copy counts by paper feed locations.

Purpose

To check the time to replace consumable parts. Also to clear the counts after replacing the con­sumable parts.

Method

1. Press the start key. The counts by paper feed locations are displayed.

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* : When an optional paper feed device is not installed, the corresponding count is not dis-

played.

Clearing

1. Select the counts to be cleared.
[Cassette2] and [Cassette3] cannot be cleared.

2. Select the counts for all and press [Clear].

3. Press the start key. The counter value is cleared.

Completion

Press the stop key. The screen for selecting a maintenance item No. is displayed.

1-3-9

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1-3-10

3NN/3NP

Sensors

Regist sensor

PF paper feed sensor1

PF paper feed sensor2

Feed sensor

MP paper feed sensor

Eject sensor

Paper full sensor

1

2

3

4

5

6

7

DP paper feed sensor

DP timing sensor

DP regist sensor

DP switchback sensor

Eject paper sensor

Duplex sensor

10

11

12

13

8

9

Paper jam location

MP tray

Cassette1

Cassette2

Cassette3

Machine inside

Duplex section

Right cover2

Job separatot tray

Bridge

Document finsher

DP original tray

DP paper feed section

DP feed section

DP switchback section

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

1

2

3

4

5

6

7

Document processor

Machine

Paper
feeder

J

K

L

M

N

P

J

K

L

M

N

12

P

8

9

13

10

11

Document

Fisher

1-4 Troubleshooting

1-4-1 Paper misfeed detection

(1) Paper misfeed indication

When a paper misfeed occurs, the machine immediately stops printing and displays the paper misfeed mes­sage on the operation panel. To remove paper misfed in the machine, pull out the cassette, open the right
cover.

(2) Paper misfeed detection condition

Figure 1-4-1 Paper jam location

1-4-1

3NN/3NP

Code Contents Conditions

0502 No paper feed from cassette 2PF feed sensor 1 (PFFS1) does not turn on during

paper feed from cassette 2 (Retry 1 times).

0503 No paper feed from cassette 3PF feed sensor 2 (PFFS2) does not turn on during

paper feed from cassette 3 (Retry 1 times).

0512 Multiple sheets in cassette 2 PF feed sensor 1 (PFFS1) does not turn off during

paper feed from cassette 2.

0513 Multiple sheets in cassette 3 PF feed sensor 2 (PFFS2) does not turn off during

paper feed from cassette 3.

1403 PF feed sensor 1 non arrival

jam

1413 PF feed sensor 1 stay jam PF feed sensor 1 (PFFS1) does not turn off during

4002 Registration sensor non

arrival jam

4003 The registration sensor (RS) does not turn on dur-

4012 Registration sensor stay jam The registration sensor (RS) does not turn off dur-

PF feed sensor 1 (PFFS1) does not turn on during
paper feed from cassette 3.

paper feed from cassette 3.

The registration sensor (RS) does not turn on dur­ing paper feed from cassette 2.

ing paper feed from cassette 3.

ing paper feed from cassette 2.

Jam

location*

B

C

B

C

E

E

E

E

E

4013 The registration sensor (RS) does not turn off dur-

ing paper feed from cassette 3.

4202 Eject sensor non arrival jam The eject sensor (ES) does not turn on during

paper feed from cassette 2.

4203 The eject sensor (ES) does not turn on during

paper feed from cassette 3.

4212 Eject sensor stay jam The eject sensor (ES) does not turn off during

paper feed from cassette 2.

4213 The eject sensor (ES) does not turn off during

paper feed from cassette 3.

4302 Duplex sensor non arrival

jam

4303 The duplex sensor (DUS) does not turn on during

4312 Duplex sensor stay jam The duplex sensor (DUS) does not turn off during

4313 The duplex sensor (DUS) does not turn off during

4902 Bridge conveying sensor 1

non arrival jam

The duplex sensor (DUS) does not turn on during
paper feed from cassette 2.

paper feed from cassette 3.

paper feed from cassette 2.

paper feed from cassette 3.

The bridge conveying sensor 1 (BRCS1) does not
turn on during paper feed from cassette 2.

E

F

F

F

F

F

F

G

G

F

4903 The bridge conveying sensor 1 (BRCS1) does not

turn on during paper feed from cassette 3.

*: Refer to figure 1-4-2 for paper jam location (see page 1-4-1).

1-4-2

F

3NN/3NP

Code Contents Conditions

4912 Bridge conveying sensor 1

stay jam

4913 The bridge conveying sensor 1 (BRCS1) does not

5002 Bridge conveying sensor 3

non arrival jam

5003 The bridge conveying sensor 3 (BRCS3) does not

5012 Bridge conveying sensor 3

stay jam

5013 The bridge conveying sensor 3 (BRCS3) does not

*: Refer to figure 1-4-2 for paper jam location (see page 1-4-1).

The bridge conveying sensor 1 (BRCS1) does not
turn off during paper feed from cassette 2.

turn off during paper feed from cassette 3.

The bridge conveying sensor 3 (BRCS3) does not
turn on during paper feed from cassette 2.

turn on during paper feed from cassette 3.

The bridge conveying sensor 3 (BRCS3) does not
turn off during paper feed from cassette 2.

turn off during paper feed from cassette 3.

Jam

location*

J

J

J

J

J

J

1-4-3

3NN/3NP

1-4-2 Self-diagnostic function

(1) Self-diagnostic function

This machine is equipped with self-diagnostic function. When a problem is detected, the machine stops print­ing and display an error message on the operation panel. An error message consists of a message prompting
a contact to service personnel and a four-digit error code indicating the type of the error.

(2) Self diagnostic codes

If the part causing the problem was not supplied, use the unit including the part for replacement.

Code Contents Causes

1020 PF lift motor error

(paper feeder)

After cassette 2 is inserted,
PF lift sensor 1 does not turn
on within 12 s. This error is
detected four times succes­sively.

1030 PF lift motor error

(paper feeder)

After cassette 3 is inserted,
PF lift sensor 2 does not turn
on within 12 s. This error is
detected four times succes­sively.

Defective bottom
plate elevation
mechanism in the
cassette.

Defective connec­tor cable or poor
contact in the con­nector.

Defective drive
transmission sys­tem of the PF lift
motor 1.

Defective PF lift
motor 1.

Defective PF main
PWB.

Defective bottom
plate elevation
mechanism in the
cassette.

Defective connec­tor cable or poor
contact in the con­nector.

Check procedures/

corrective measures

Check to see if the bottom plate can move
smoothly and repair it if any problem is
found.

Reinsert the connector. Also check for conti­nuity within the connector cable. If none,
replace the cable.
PF lift motor 1 and PF main PWB (YC4)

Check if the gears rotate smoothly. If not,
grease the bushes and gears. Check for
broken gears and replace if any.

Replace the PF lift motor 1.

Replace the PF main PWB (Refer to the ser­vice manual for the paper feeder).

Check to see if the bottom plate can move
smoothly and repair it if any problem is
found.

Reinsert the connector. Also check for conti­nuity within the connector cable. If none,
replace the cable.
PF lift motor 2 and PF main PWB (YC7)

Defective drive
transmission sys­tem of the PF lift
motor 2.

Defective PF lift
motor 2.

Defective PF main
PWB.

1-4-4

Check if the gears rotate smoothly. If not,
grease the bushes and gears. Check for
broken gears and replace if any.

Replace the PF lift motor 2.

Replace the PF main PWB (Refer to the ser­vice manual for the paper feeder).

3NN/3NP

Code Contents Causes

1800 Paper feeder communica-

tion error

A communication error is
detected 10 times in succes­sion.

1900 Paper feeder EEPROM error

When writing the data, the
write data and the read data is
not continuously in agreement
5 times.

2600 PF drive motor error

(paper feeder)

When the PF drive motor is
driven, error signal is detected
continuously for 1 s.

Improper installa­tion paper feeder.

Defective connec­tor cable or poor
contact in the con­nector.

Defective engine
PWB.

Defective PF main
PWB.

Defective PF main
PWB.

Device damage of
EEPROM.

Defective connec­tor cable or poor
contact in the con­nector.

Defective drive
transmission sys­tem of the PF drive
motor.

Check procedures/

corrective measures

Follow installation instruction carefully again.

Reinsert the connector. Also check for conti­nuity within the connector cable. If none,
replace the cable.
PF main PWB (YC3) and engine PWB
(YC20)

Replace the engine PWB and check for cor­rect operation.

Replace the PF main PWB (Refer to the ser­vice manual for the paper feeder).

Replace the PF main PWB (Refer to the ser­vice manual for the paper feeder).

Contact the Service Administrative Division.

Reinsert the connector. Also check for conti­nuity within the connector cable. If none,
replace the cable.
PF drive motor and PF main PWB (YC2)

Check if the rollers and gears rotate
smoothly. If not, grease the bushes and
gears. Check for broken gears and replace if
any.

Defective PF drive
motor.

Defective PF main
PWB.

Replace the PF drive motor.

Replace the PF main PWB (Refer to the ser­vice manual for the paper feeder).

1-4-5

1-4-3 Electric problems

If the part causing the problem was not supplied, use the unit including the part for replacement.
Troubleshooting to each failure must be in the order of the numbered symptoms.

Problem Causes Check procedures/corrective measures

3NN/3NP

(1)
The machine does
not operate when
the main power
switch is turned on.

(2)
PF paper feed
clutch 1 and 2
does not operate.

(3)
PF conveying
clutch does not
operate.

1. No electricity at the
power outlet.

2. The power cord is
not plugged in prop­erly.

3. The right cover 3 is
not closed com­pletely.

4. Broken power cord. Check for continuity. If none, replace the cord.

5. Defective PWB. Replace the PFmain PWB (see page 1-5-4).

1. Defective connector
cable or poor con­tact in the connector.

2. Defective clutch. Replace the drive unit.

3. Defective PWB. Replace the PFmain PWB and check for correct operation

1. Defective connector
cable or poor con­tact in the connector.

2. Defective clutch. Replace the PF conveying clutch.

Measure the input voltage.

Check the contact between the power plug and the outlet.

Check the right cover 3.

Reinsert the connector. Also check for continuity within the
connector cable. If none, replace the cable.
Paper feed clutch 1 and PFmain PWB (YC4)
Paper feed clutch 2 and PFmain PWB (YC7)

(see page 1-5-4).

Reinsert the connector. Also check for continuity within the
connector cable. If none, replace the cable.
PF conveying clutch and PFmain PWB (YC4)

(4)
The message
requesting paper to
be loaded is shown
when paper is
present on the cas­sette.

3. Defective PWB. Replace the PFmain PWB and check for correct operation

(see page 1-5-4).

1. Defective connector
cable or poor con­tact in the connector.

2. Deformed actuator of
the paper sensor.

3. Defective paper sen­sor 1 and 2.

4. Defective PWB. Replace the PFmain PWB and check for correct operation

Reinsert the connector. Also check for continuity within the
connector cable. If none, replace the cable.
Paper sensor 1 and PFmain PWB (YC3)
Paper sensor 2 and PFmain PWB (YC6)

Check visually and replace if necessary.

Replace paper sensor 1 and 2.

(see page 1-5-4).

1-4-6

Problem Causes Check procedures/corrective measures

3NN/3NP

(5)
The size of paper
on the cassette is
not displayed cor­rectly.

(6)
A paper jam in the
paper feeder is
indicated when the
main power switch
is turned on.

(7)
A message indicat­ing cover open is
displayed when the
right cover 3 is
closed.

1. Defective connector
cable or poor con­tact in the connector.

2. Defective PF paper
size switch.

3. Defective PWB. Replace the PFmain PWB PWB and check for correct

1. A piece of paper torn
from paper is caught
around PF feed sen­sor 1 or 2.

2. Defective PF feed
sensor 1 or 2.

1. Defective right cover
3 switch.

2. Defective PWB. Replace the PFmain PWB PWB and check for correct

Reinsert the connector. Also check for continuity within the
connector cable. If none, replace the cable.
PF paper size length switch 1 and PFmain PWB (YC5)
PF paper size length switch 2 and PFmain PWB (YC6)
PF paper size width switch 1 and PFmain PWB (YC5)
PF paper size width switch 2 and PFmain PWB (YC8)

Replace PF paper size switch.

operation (see page 1-5-4).

Check visually and remove it, if any.

Replace PF feed sensor 1 or 2.

Replace right cover 3 switch.

operation (see page 1-5-4).

1-4-7

1-4-4 Mechanical problems

If the part causing the problem was not supplied, use the unit including the part for replacement.

Problem Causes/check procedures Corrective measures

3NN/3NP

(1)
No primary paper
feed.

(2)
Skewed paper feed.

(3)
Multiple sheets of
paper are fed.

(4)
Paper jams.

(5)
Abnormal noise is
heard.

Check if the surfaces of the following roll­ers are dirty with paper powder.
Pickup roller
Paper feed roller

Check if the following rollers is deformed.
Pickup roller
Paper feed roller

Defective paper feed clutch installation. Check visually and remedy if necessary.

Paper width guide in a cassette installed
incorrectly.

Check if the paper is excessively curled. Change the paper.

Paper is loaded incorrectly. Load the paper correctly.

Check if the retard roller is worn. Replace the retard roller if it is worn

Check if the paper is excessively curled. Change the paper.

Deformed guides along the paper con­veying path.

Check if the rollers, pulleys and gears
operate smoothly.

Check if the following clutches are
installed correctly.
PF paper feed clutch 1
PF paper feed clutch 2
PF conveying clutch

Clean with isopropyl alcohol.

Check visually and replace any
deformed (see page 1-5-2).

Check the paper width guide visually
and remedy or replace if necessary.

(see page 1-5-2).

Check visually and remedy or replace
any deformed guides.

Grease the bushes and gears.

Check visually and remedy if necessary.

1-4-8

3NN/3NP

1-5 Assembly and disassem bly

1-5-1 Precautions for assembly and disassembly

(1) Precautions

Before starting disassembly, press the Power key on the operation panel to off. Make sure that the Power
lamp is off before turning off the main power switch. And then unplug the power cable from the wall outlet.
When handling PWBs (printed wiring boards), do not touch parts with bare hands.
The PWBs are susceptible to static charge.
Do not touch any PWB containing ICs with bare hands or any object prone to static charge.
When removing the hook of the connector, be sure to release the hook.
Take care not to get the cables caught.
To reassemble the parts, use the original screws. If the types and the sizes of screws are not known, refer to
the PARTS LIST.

1-5-1

1-5-2 Paper feed section

Cassette

p

p

(1) Detaching and refitting the primary paper feed units

Procedure

1. Remove cassette.

3NN/3NP

2. Push up the paper feed lever (yellow)
and then remove the primary paper
feed unit.

Figure 1-5-1

Paper feed lever
(yellow)

Primary paper feed unit

1-5-2

Figure 1-5-2

(2) Detaching and refitting the drive unit

Rear cover

Screw

Screw

Hook(rear side)

Procedure

1. Remove two screws.

2. Release three hooks and then remove
the rear cover.

3NN/3NP

3. Remove the connector of the motor.

4. Release the wire from hooks.

5. Remove three screws and then remove
the drive unit.

Screw

Screw

Screw

Motor

Connector

Drive unit

Figure 1-5-3

Hook

Wire

Hook

Hook

Figure 1-5-4

1-5-3

(3) Detaching and refitting the PF main PWB

Procedure

1. Remove the rear cover.

2. Remove all connectors from the PF
main PWB.

3. Remove two screws.

4. Release two hooks and then remove
the PF main PWB.

PF main PWB

3NN/3NP

Hook

Screw

Screw

PF main PWB

Figure 1-5-5

1-5-4

3NN/3NP

1. Pickup roller

2. Paper feed roller

3. Retard roller

4. Feed roller 1

5. PF lift sensor 1 (PFLS1)

6. Cassette base

7. Bottom plate

8. Bottom pad

9. Lift work plate

10. Paper sensor 1(U) (PFPS1(U))

11. Paper sensor 1(L) (PFPS1(L))

12. Actuator (paper sensor 1)

13. PF feed sensor 1

14. Actuator (PF feed sensor 1)

2-1 Mechanical Construction

2-1-1 Mechanical construction

The paper feeder feeds paper from either of its one or two cassettes to the machine.The cassette can contain
500 sheets (80 g/m
paper conveying section by rotation of the paper feed roller. Also the retard roller prevents multiple feeding of
paper.

(1) Paper feeder (single casette)

2

) . The sheet from the cassette is pulled out by rotation of the pickup roller and sent to the

4

2

14

5

1

13

11

10

12

7

3

8

9

6

Figure 2-1-1 Paper feeder (single casette)

2-1-1

(2) Paper feeder (double casette)

5

2

3

6

9

10

11

1

17

20

21

2

1

3

9

10

11

12

12

18

19

22

4

13

14

15

16

7

8

1. Pickup roller

2. Paper feed roller

3. Retard roller

4. Feed roller 1

5. Feed roller 2

6. Feed pulley

7. PF lift sensor 1 (PFLS1)

8. PF lift sensor 2 (PFLS2)

9. Cassette base

10. Bottom plate

11. Bottom pad

12. Lift work plate

13. Paper sensor 1(U) (PFPS1(U))

14. Paper sensor 1(L) (PFPS1(L))

15. Paper sensor 2(U) (PFPS2(U))

16. Paper sensor 2(L) (PFPS2(L))

17. Actuator (paper sensor 1)

18. Actuator (paper sensor 2)

19. PF feed sensor 1

20. PF feed sensor 2

21. Actuator (PF feed sensor 1)

22. Actuator (PF feed sensor 2)

3NN/3NP

Figure 2-1-2 Paper feeder (double casette)

2-1-2

PFMPWB

YC4-6

3NN/3NP

REG_CL_REM

YC3-12

YC4-3

YC3-3

YC3-6

YC3-9

YC4-1

YC5-1,2,4

YC5-5

YC6-3*

YC6-6*

YC6-9*

YC7-1*

YC8-1,2,4*

YC8-5*

PFFS1

REG_CL_REM1

PFLS1

PFPS1(U)

PFPS1(L)

LIFT_REM1

PAPLSIZE1(1),(2),(3)

PAPWSIZE1

PFLS2

PFPS2(U)

PFPS2(L)

LIFT_REM2

PAPLSIZE2(1),(2),(3)

PAPWSIZE2

PFPLSW1

PFPLSW2

PFPS1(U)

PFPS1(L)

PFPWSW1

PFPS2(U)

PFPS2(L)

PFPWSW2

5

PFLS1

PFLM1

PFLS2

PFLM2

PFDM

PFPF

CL1

PFPF

CL2

PFFS1

5

PFFS2

PFC

CL

YC2-4

YC7-3*

YC6-12*

MAIN_REM

REG_CL_REM2

PFFS2

*: Paper feeder (double casette) only.

Figure 2-1-3

2-1-3

3NN/3NP

This page is intentionally left blank.

2-1-4

2-2 Electrical Parts Layout

2

3

4

5

6

7

8

9

10

11

13

Machine insideMachine front

Machine rear

1

12

2-2-1 Electrical parts layout

(1) Paper feeder (single casette)

3NN/3NP

Figure 2-2-1 PWBs

1. PF main PWB (PFMPWB) .................... Controls electrical parts.

2. Right cover 3 switch (RC3SW) ............. Breaks the safety circuit when right cover 3 is opened, and resets

paper jam detection.

3. PF lift sensor 1 (PFLS1)....................... Detects the cassette operation plate of cassette 2 reaching the

upper limit.

4. PF paper sensor 1 (U)(PFPS1(U))....... Detects the presence of paper in cassette 2.

5. PF paper sensor 1 (L)(PFPS1(L))........ Detects the presence of paper in cassette 2.

6. PF paper size length switch 1

(PFPLSW1)........................................... Detects the length of paper in cassette 2.

7. PF paper size width switch 1

(PFPWSW1) ......................................... Detects the width of paper in cassette 2.

8. PF feed sensor1 (PFFS1) ..................... Detects the presence of paper.

9. PF drive motor (PFDM)......................... Drives the paper feeder.

10. PF lift motor 1 (PFLM1)......................... Drives the cassette operation plate of cassette 2.

11. PF paper feed clutch 1 (PFPFCL1)....... Primary paper feed from cassette 2.

12. PF paper conveying clutch (PFCCL) .... Conveys paper to the machine.

13. PF cassette heater (PFCH)................... Dehumidifies paper.

2-2-1

(2) Paper feeder (double casette)

2

3

5

4

7

8

6

9

10

11

12

13

15

17

19

20

21

1

16

14

18

Machine insideMachine front

Machine rear

3NN/3NP

Figure 2-2-2 Switches and sensors

1. PF main PWB (PFMPWB) .................... Controls electrical parts.

2. Right cover 3 switch (RC3SW) ............. Breaks the safety circuit when right cover 3 is opened, and resets

paper jam detection.

3. PF lift sensor 1 (PFLS1)........................ Detects the cassette operation plate of cassette 2 reaching the

upper limit.

4. PF lift sensor 2 (PFLS2)........................ Detects the cassette operation plate of cassette 3 reaching the

upper limit.

5. PF paper sensor 1 (U)(PFPS1(U))........ Detects the presence of paper in cassette 2.

6. PF paper sensor 1 (L)(PFPS1(L))......... Detects the presence of paper in cassette 2.

7. PF paper sensor 2 (U)(PFPS2(U))........ Detects the presence of paper in cassette 3.

8. PF paper sensor 2 (L)(PFPS2(L))......... Detects the presence of paper in cassette 3.

9. PF paper size length switch 1

(PFPLSW1)........................................... Detects the length of paper in cassette 2.

10. PF paper size length switch 2

(PFPLSW2)........................................... Detects the length of paper in cassette 3.

11. PF paper size width switch 1

(PFPWSW1) ......................................... Detects the width of paper in cassette 2.

12. PF paper size width switch 2

(PFPWSW2) ......................................... Detects the width of paper in cassette 3.

13. PF feed sensor 1 (PFFS1) .................... Detects the presence of paper.

14. PF feed sensor 2 (PFFS2) .................... Detects the presence of paper.

15. PF drive motor (PFDM)......................... Drives the paper feeder.

2-2-2

16. PF lift motor 1 (PFLM1)......................... Drives the cassette operation plate of cassette 2.

17. PF lift motor 2 (PFLM2)......................... Drives the cassette operation plate of cassette 3.

18. PF paper feed clutch 1 (PFPFCL1)....... Primary paper feed from cassette 2.

19. PF paper feed clutch 2 (PFPFCL2)....... Primary paper feed from cassette 3.

20. PF paper conveying clutch (PFCCL) .... Conveys paper to the machine.

21. PF cassette heater (PFCH)................... Dehumidifies paper.

3NN/3NP

2-2-3

3NN/3NP

This page is intentionally left blank.

2-2-4

2-3 Operation of the PWBs

2-3-1 PF main PWB

112

YC1

12

5

6

3NN/3NP

YC7

8

U4

YC2

6

U1

7118

1

17

YC9

YC6

YC5

1

2

14

13

1

2

YC4

1

2

11

12

YC3

2

1

U2

1

Figure 2-3-1 PF main PWB silk-screen diagram

U3

YC8

6

2-3-1

Connector Pin Signal I/O Voltage Description

YC1 1

GND

-

-

Ground

3NN/3NP

Connected to
the.interface
connector

YC2 1

Connected to
the PF drive
motor.

GND

2

3.3V4

3

3.3V0

4

24V4

5

PF_PAUSE

6

PF_SET

7

PF_RDY

8

PF_SEL

9

EH_SI

10

EH_SO

11

EH_CLK

12

MAIN_DIR

MAIN_READY

2

MAIN_CLK

3

MAIN_REM

4

GND

5

-

-

DC3.3V

I

DC3.3V

I

DC24V

I

DC0V/3.3V

O

DC0V/3.3V

O

DC0V/3.3V

O

DC0V/3.3V

I

DC0V/3.3V(pulse)

I

DC0V/3.3V(pulse)

O

DC0V/3.3V(pulse)

I

DC0V/3.3V

O

DC0V/3.3V

I

DC0V/3.3V(pulse) Clock signal to PFDM

O

DC0V/3.3V PFDM: On/Off

O

-

-

Ground

3.3V DC power from DFRPWB

3.3V DC power from DFRPWB

24 V DC power from DFRPWB

Pause signal

Set signal to the machine

Ready signal to the machine

Paper feeder select signal

Serial communication data signal input

Serial communication data signal output

Serial communication clock signal

Drive select signal to PFDM

Ready signal

Ground

YC3 1

Connected to

e PF paper

th
sensor 1(U)/
(L) , PF lift
sensor 1 and
PF feed sen­sor 1.

6

2

3

4

5

6

7

8

9

10

11

12

24V4

3.3V4

GND

PFLS1

3.3V4

GND

PFPS1(U)

3.3V4

GND

PFPS1(L)

3.3V4

GND

PFFS1

DC24V 24V DC power to PFDM

O

DC3.3V 3.3V DC power to PFLS1

O

- Ground

-

DC0V/3.3V PFLS1: On/Off

I

DC3.3V 3.3V DC power to PFPS1(U)

O

- Ground

-

DC0V/3.3V PFPS1(U): On/Off

I

DC3.3V 3.3V DC power to PFPS1(L)

O

- Ground

-

DC0V/3.3V PFPS1(L): On/Off

I

DC3.3V 3.3V DC power to PFFS1

O

- Ground

-

DC0V/3.3V PFFS1: On/Off

I

2-3-2

Connector Pin Signal I/O Voltage Description

YC4 1

Connected to
the PF lift
motor 1, PF
paper feed
clutch 1 and
PF paper
conveying
clutch.

LIFT_REM1

24V4

2

REG_CL_RE

3

M1

NC

4

24V4

5

REG_CL_RE

6

M

DC0V/3.3V PFLM1: On/Off

O

DC24V 24V DC power to PFLM1

O

DC0V/3.3V PFPFCL1: On/Off

O

-

-

DC24V 24V DC power to PFPFCL1

O

DC0V/3.3V PFCCL: On/Off

O

Not used

3NN/3NP

YC5 1

Connected to
the PF paper
size length
switch 1, PF
paper size
width switch
1 and right
cover 3.

YC6 1

Connected to
the PF paper
sensor 2(U)/
(L), PF lift
sensor 2 and
PF feed sen­sor 2.

NC

7

24V4

8

PAPLSIZE1(3)

PAPLSIZE1(2)

2

GND

3

PAPLSIZE1(1)

4

PAPWSIZE1

5

GND

6

COVEROPEN

7

GND

8

3.3V4

GND

2

PFLS2

3

3.3V4

4

GND

5

PFPS2(U)

6

3.3V4

7

GND

8

PFPS2(L)

9

3.3V4

10

GND

11

PFFS2

12

NC

13

GND

14

-

-

DC24V 24V DC power to PFCCL

O

DC0V/3.3V PFPLSW1: On/Off

I

DC0V/3.3V PFPLSW1: On/Off

I

-

-

DC0V/3.3V PFPLSW1: On/Off

I

DC0V/3.3V PFPWSW1: On/Off

I

-

-

DC0V/3.3V RC3SW: On/Off

I

-

-

DC3.3V 3.3V DC power to PFLS2

O

- Ground

-

0V/3.3V PFLS2: On/Off

DC

I

DC3.3V 3.3V DC power to PFPS2(U)

O

- Ground

-

DC0V/3.3V PFPS2(U): On/Off

I

DC3.3V 3.3V DC power to PFPS2(L)

O

- Ground

-

DC0V/3.3V PFPS2(L): On/Off

I

DC3.3V 3.3V DC power to PFFS2

O

- Ground

-

DC0V/3.3V PFFS2: On/Off

I

- Not used

-

- Ground

-

Not used

Ground

Ground

Ground

2-3-3

Connector Pin Signal I/O Voltage Description

YC7 1

Connected to
the PF lift
motor 2 and
PF paper
feed clutch 1.

YC8 1

Connected to
the PF paper
size length
switch 2 and
PF paper
size width

switch 2.

LIFT_REM2

24V4

2

REG_CL_RE

3

M2

NC

4

24V4

5

PAPLSIZE2(3)

PAPLSIZE2(2)

2

GND

3

PAPLSIZE2(1)

4

PAW L S IZE2

5

GND

6

DC0V/24V PFLM2: On/Off

O

DC24V 24V DC power to PFLM2

O

DC0V/24V PFPFCL2: On/Off

O

-

-

DC24V 24V DC power to PFPFCL2

O

DC0V/3.3V PFPLSW2: On/Off

I

DC0V/3.3V PFPLSW2: On/Off

I

-

-

DC0V/3.3V PFPLSW2: On/Off

I

DC0V/3.3V PFPWSW2: On/Off

I

-

-

Not used

Ground

Ground

3NN/3NP

2-3-4

2-4 Appendixes

2-4-1 Appendixes

(1) Wiring diagram

3NN/3NP

Machine

EPWB

EH_CLK

EH_SI

EH_SO

PF_SEL

PF_RDY

PF_SET

PF_PAUSE

24V4

3.3V0

3.3V4

GND

GND

PSPWB

Cassette_H_LIVE

Cassette_H_NEUTRAL

Cassette_H_LIVE

Cassette_H_NEUTRAL

NC
NC

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10

10

11

11

12

12

1

1

5

5
3

4

2

2

6

6

AC_NEUTRAL

1

2

AC_LIVE

PFDM

PFMPWB

YC1

7
6
5
4
3
2
1

5
4
3
2
1

3

4

1

2

1
2
3
4
5
6
7

1
2
3
4
5

3

4

1

2

1

2

PFCH

6

6

5

5

4

4

3

3

2

2

1

1

12
11
10

9
8
7
6

5
4
3
2
1

1
2
3
4
5
6

EH_CLK

12

EH_SO

11

EH_SI

10

PF_SEL

9

PF_RDY

8

PF_SET

7

PF_PAUSE

6

24V4

5

3.3V0

4

3.3V4

3

GND

2

GND

1

YC2

MAIN_DIR

1

MAIN_READY

2

MAIN_CLK

3

MAIN_REM

4

GND

5

24V4

6

LIFT_REM1

REG_CL_REM1

REG_CL_REM

PAPLSIZE1(3)

PAPLSIZE1(2)

PAPLSIZE1(1)

PAPWSIZE1

COVEROPEN

LIFT_REM2

REG_CL_REM2

PAPLSIZE2(3)

PAPLSIZE2(2)

PAPLSIZE2(1)

PAPWSIZE2

3.3V4

GND

PFLS1

3.3V4

GND

PFPS1(U)

3.3V4

GND

PFPS1(L)

3.3V4

GND

PFFS1

24V4

NC

24V4

NC

24V4

GND

GND

GND

3.3V4

GND

PFLS2

3.3V4

GND

PFPS2(U)

3.3V4

GND

PFPS2(L)

3.3V4

GND

PFFS2

NC

GND

24V4

NC

24V4

GND

GND

YC3

10
11
12

YC4

YC5

YC6

10
11
12

13
14

YC7

YC8

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10
11
12

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10
11
12

13
14

1

1

2

2

3

3

4

4

5

5

1

1

2

2

3

3

4

4

5

5

6

6

1

3

2

2

3

1

1

3

2

2

3

1

3

1

2

2

1

3

1

3

2

2

3

1

3
2
1

3
2
1

3
2
1

3
2
1

2
1

3
2
1

3
2
1

4
3
2
1

212

2
1

3
2
1

3
2
1

3
2
1

3
2
1

2
1

3
2
1

4
3
2
1

212

3
2
1

3

PFPS1(U)

2
1

3
2

PFPS1(L)

1

3
2
1

2
1

3

PFPFCL1

2
1

3
2
1

4
3

PFPLSW1

2
1

PFPWSW1

1

2
1

3
2
1

3

PFPS2(U)

2
1

3

PFPS2(L)

2
1

3
2
1

2
1

3

PFPFCL2

2
1

4
3

PFPLSW2

2
1

PFPWSW2

1

PFLS1

PFFS1

PFLM1

PFCCL

RC3SW

PFLS2

PFFS2

PFLM2

2-4-1

Two cassettes Paper feeder only.

3NN/3NP

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2-4-2