Kyocera F 4220P Diagram
F-4220
PARTS LIST
Published in Aug.’00
5C170770
NOTE
1.Indicate parts number and machine model when placing an order.
eg. Parts Number Parts Name Machine Model Cycle Quantity
5C104270 COVER, FRONT UPPER F-4220 60Hz 1
2.Service calls and freight will be charged separately.
3.Symbols in the "RANK" column.
• Parts with "'" indicates the service parts and the parts without "'" can not be supplied.
Parts List
F-4220
CONTENTS
QA.
ASSEMBLY LOCATION DIAGRAM
Q01.
ATTACHMENT PARTS
Q10.
EXTERNAL COVERS, PANELS, ETC.
Q11.
FINISHER MAIN BODY
Q15.
CABLE MAIN BODY ASSEMBLY
Q17.
TRAY FRAME ASSEMBLY
Q20.
TRAY DRIVE ASSEMBLY
Q25.
FEEDER DRIVE ASSEMBLY
Q30.
FEEDER ASSEMBLY
Q31.
CENTER FEEDER ASSEMBLY
Q32.
BUFFER UPPER GUIDE ASSEMBLY
Q33.
INLET FEEDER ASSEMBLY
Q36.
SWING ASSEMBLY
Q37.
SWING GUIDE ASSEMBLY
Q38.
STAPLER TRAY ASSEMBLY
Q40.
STAPLER ASSEMBLY
Q50.
SADDLE ASSEMBLY
Q53.
SADDLE GUIDE ASSEMBLY
Q54.
STAPLER ASSEMBLY
Q56.
PASS LOWER GUIDE ASSEMBLY
Q57.
INNER SIDE PLATE ASSEMBLY
Q58.
SADDLE DELIVERY ASSEMBLY
Q58.
MOTOR MOUNT ASSEMBLY
Q90.
FINISHER CONTROLLER PCB ASSEMBLY
Q91.
SADDLE CONTROLLER PCB ASSEMBLY
QB.
LIST OF CONNECTORS
ASSEMBLY LOCATION DIAGRAM (1/3)
FIGURE QA
BUFFER UPPER GUIDE ASSEMBLY
Q32
CENTER FEEDER ASSEMBLY
Q31
FEEDER DRIVE ASSEMBLY
Q25
INLET FEEDER ASSEMBLY
Q33
FEEDER ASSEMBLY
Q30
FINISHER CONTROLLER PCB ASSEMBLY
Q90
CABLE MAIN BODY ASSEMBLY
Q15
QA-1
ASSEMBLY LOCATION DIAGRAM (2/3)
FIGURE QA
SWING ASSEMBLY
Q36
SWING GUIDE ASSEMBLY
Q37
STAPLER TRAY ASSEMBLY
Q38
TRAY FRAME ASSEMBLY
Q17
STAPLER ASSEMBLY
Q40
TRAY DRIVE ASSEMBLY
Q20
QA-2
ASSEMBLY LOCATION DIAGRAM (3/3)
FIGURE QA
SADDLE ASSEMBLY
Q50
SADDLE DELIVERY ASSEMBLY
Q58
STAPLER ASSEMBLY
Q54
SADDLE CONTROLLER PCB ASSEMBLY
Q91
SADDLE GUIDE ASSEMBLY
Q53
MOTOR MOUNT ASSEMBLY
Q59
PASS LOWER GUIDE ASSEMBLY
Q56
INNER SIDE PLATE ASSEMBLY
Q57
QA-3
ATTACHMENT PARTS
FIGURE Q01
7
8
2
1
507
14
16
13
502
11
503
505
17
16
506
501
17
506
15
504
506
3
4
508
5
12
506
Q01-1
/
R
FIGURE
&
KEY NO.
PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS
Q
A
T
N
Y
K
Q01 - NPN RF ATTACHMENT PARTS
1 5C105010 1 LABEL
2 5C105020 1 LABEL, TRAY SETTING
3 5C120470 1 SPACER SHAFT UNIT (KM)
4 5C102060 1 SPACER JOINT SW
5 5C120430 1 PLATE LATCH
7 5C105030 1 LABEL
8 5C104330
'
1 CAP, COVER
11 5C120930 1 SPRING, GROUNDING
12 5C120620 1 SHOE, SLIDE
13 5C120630 1 MOUNT, RAIL
14 5C102120 1 PLATE, RAIL
15 5C120620 1 ROLLER, CASTER
16 5C120750 2 PLATE, CASTER RAIL
17 5C102090 2 SPACER, RAIL
501 B1304140 4 SCREW,MACH.,TRUSS HEAD,M4X14
502 B1304080 4 SCREW,MACH.,TRUSS HEAD,M4X8
503 59916200 1 WASHER,TOOTHED LOCK
504 5C112050 1 SCREW,MACH.,TRUSS HEAD,M4X6
505 5C120660 1 SCREW,MACH.,TRUSS HEAD,M4X4
506 5C120030 8 SCREW,TP,M4X6
507 5C120810 1 SCREW,W/WASHER,M4X6
508 5AG10070 1 E RING
Q01-2
EXTERNAL COVERS, PANELS, ETC. (1/2)
FIGURE Q10
29
508
26
15F
27
(PI11)
(PI12)
15F
503
25
33
(J1020)
(J101)
(J102)
(J1010)
(J1020)
512
(J1010)
31
31A
(J201)
511
32
37
34
19
501
3
2
17
17A
501
502
502
17B
1
15
507
15H
15H
501
15B
502
15G
506
(J118)
15K
15L
15M
15L
(PI5)
15A
15J
(J206)
(J118)
(J205)
502
15C
15E
15D
(MS4)
505
38
Q10-1
EXTERNAL COVERS, PANELS, ETC. (2/2)
FIGURE Q10
22
35
43
509
(J100)
12B
14
504
20
42
(PI6)
(J502)
11
7
21
513
6
13C
13B
13A
39
13
13D
13E
16
501
10
510
5
22A
12A
509
4
12
36
36A
41
24
509
8
513
8
23
16B
9
40
30
513
16A
501
513
28
Q10-2
/
R
FIGURE
&
KEY NO.
PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS
Q
A
T
N
Y
K
Q10 - NPN RF EXTERNAL COVERS, PANELS, ETC.
1 5C104010
2 5C104030
3 5C104040
'
1 GUIDE, HURDLE, TOP
'
1 CAP, COVER, FRONT
'
1 CAP, COVER, REAR
4 5C116720 1 SPANNER, ADJUSTING
5 5C104130
'
1 COVER, SENSOR
6 5C113920 1 LEVER, SENSOR
7 5C113930 1 SPRING, TORSION
8 5C104050
9 5C104060
10 5C104140
11 5C111230
12 5C104160
'
2 COVER, BOTTOM, A
'
1 COVER, BOTTOM, B
'
2 TRAY, STOPPER
'
1 PHOTO INTERRUPTER B
'
1 RIGHT PANEL
12 A 5C114010 1 FLAG, SENSOR
PI6 J100
12B 5C114040 1 SPRING, TENSION
13 5C104250
'
1 TOP COVER
13 A 5C116700 2 SCREW,TP
13 B 5C116670 2 PIECE, PRESSURE
13 C 5C116690 2 SPRING, COMPRESSION
13D 5C116680 1 SPRING, TORSION
13E 5C104240
'
1 LATCH
14 5C113940 1 CABLE, SENSOR
15 5C114400 1 LOWER HURDLE GUIDE ASSEMBLY
15 A 5C112870 1 SHUTTER, HURDLE
15 B 5C112240 1 SHEET
15 C 5C114560 1 PLATE, SHUTTER
15 D 5C114570 1 DAMPER
J100,502
Q10-3
15 E 5C114580 1 DAMPER, SHUTTER
15 F 5C104180
15 G 5C104190
'
2 PLATE, HURDLE
'
1 GUIDE, HURDLE, LOWER
/
R
FIGURE
&
KEY NO.
PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS
Q
A
T
N
Y
K
Q10 - 15 H 5C114430 2 PLATE, HURDLE, 4
15 J 5C114450 1 CABLE, SENSOR MS4 J118,205,206
15 K 5C114610
'
1 PHOTO INTERRUPTER C PI5 J118
15 L 5C114420 2 SPRING, LEAF
15 M 5C114550 2 SPRING, LEAF
16 5C104200
16A 5C104210
16 B 5C104220
17 5C104300
17 A 5C104320
17 B 5C104310
19 5C104340
20 5C104150
'
1 REAR PANEL
'
1 COVER, CONNECTOR
'
1 COVER, CONNECTOR, 2
'
1 SLIDE GUIDE
'
1 COVER, SLIDE, REAR
'
1 COVER, SLIDE, FRONT
'
1 COVER, PLUG, 2
'
1 TRAY, DELIVERY
21 5C120240 4 SCREW, STEPPED, M4
22 5C104270
'
1 COVER, FRONT, UPPER
22 A 5C116740 1 LABEL, JAM CLEARING
23 5C104070
24 5C104280
'
1 COVER, RIGHT, LOWER, REAR
'
1 COVER, LATCH
25 5C104360 2 TRAY, FACE-UP
26 5C120500 2 LEVER, SENSOR
27 5C104370
28 5C104020
'
2 COVER, TRAY SENSOR
'
1 COVER, REAR
29 5C120560 2 SPRING, TORSION
30 5C110020 1 COVER, RIGHT
31 5C120510 2 CABLE, TRAY SENSOR J101,102,1010,1020
31 A 59916510 1 CONNECTOR, SNAP TIGHT J1010,1020
32 5C110210 1 CABLE, TRAY CONNECTOR J201,1010,1020
33 5C117740
'
2 PHOTO INTERRRUPTER F PI11,12 J101,102
34 5C104350
35 5C104260
'
1 COVER, PLUG
'
1 COVER
Q10-4
/
R
FIGURE
&
PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS
KEY NO.
Q10 - 36 5C104290
Q
A
T
N
Y
K
'
1 COVER, FRONT, LOWER
36 A 5C116780 1 LABEL, STAPLER
37 5C121260 1 CONNECTOR, SNAP TIGHT J201
38 59916510 2 CONNECTOR, SNAP TIGHT J205
501 5C114650 13 SCREW,TAPPING,TRUSS HEAD,M4X12
502 5AH07130 14 SCREW,TAPPING,TRUSS HEAD,M4X8
503 59916600 4 SCREW,TAPPING,TRUSS HEAD,M3X6
504 5C112310 1 SCREW,TAPPING,TRUSS HEAD,M4X8
505 5C113740 2 SCREW,MACH.,TRUSS HEAD,M2.3X8
506 B1303040 2 SCREW,MACH.,TRUSS HEAD,M3X4
507 B1303140 4 SCREW,TP,M3X8
508 5C120030 4 SCREW,TP,M4X6
509 5AH07070 5 SCREW,TAPPING,TRUSS HEAD,M4X8
510 5AH08280 2 SCREW,TAPPING,TRUSS HEAD,M3X8
511 59916200 1 WASHER,TOOTHED LOCK
512 B1304040 1 SCREW,MACH.,TRUSS HEAD,M4X4
513 5C110980 1 RS TIGHT SCREW M4X8(WHITE)
39 5C116660 1 UPPER COVER UNIT(KM)
40 5C114640 1 REAR COVER UNIT(KM)
41 5C114000 1 RIGHT GUIDE UNIT(KM)
42 5C114030 1 RIGHT GUIDE SPACER
43 5C116710 1 UPPER FRONT COVER UNIT(KM)
Q10-5
FINISHER MAIN BODY (1/2)
FIGURE Q11
504
17
38
37
A
7
7
39
40
1
504
504
41
1
504
7
SEE FIGURE Q20
1
509
25
SEE FIGURE Q40
17
17
17
SEE FIGURE Q90
17
5A
36
34
10
33
35
17
508
(J2)
(J1)
SEE FIGURE Q15
27
17
SEE FIGURE Q30
17
A
5
10
17
507
17
17
(JS1)
Q11-1
FINISHER MAIN BODY (2/2)
FIGURE Q11
3
17
17
4
8
28
502
17
(MS5)
17
(J132)
501
17
17
11
12
(PI8)
(J130)
30
23
17
9
(MS3)
24
29
31
(J131)
16
13
17
6
SEE FIGURE Q50
(J400)
(J3)
(J19)
(J500)
18
17
21
22
15
17
19
20
42
42
Q11-2
/
R
FIGURE
&
KEY NO.
PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS
Q
A
T
N
Y
K
Q11 - NPN RF FINISHER MAIN BODY
1 5C102140 4 CASTER
3 5C104230
'
1 MOUNT, SLIDE
4 5C116640 1 SPRING, LEAF
5 5C110200 1 COVER, INNER
5 A 5C110210 1 LABEL, CAUTION
6 5C110070 1 COVER, INNER
7 5C120060 4 SCREW, ADJUSTING
8 5C120260 1 SPRING, LEAF
9 5C120270 1 SPRING, COMPRESSION
10 5C110110 2 PLATE, FINISHER
11 5C110080 1 PLATE, HINGE, FRONT DOOR
12 5C110090 1 PLATE, HINGE, FRONT DOOR
13 5C110100 1 PLATE, HINGE, FRONT DOOR
15 5C110040 1 KNOB
16 5C117740
'
1 PHOTO INTERRUPTER F PI8 J130
17 5C110980 AR SCREW,RS,M4X8
18 5C110310 1 CABLE, SADDLE, CONNECTOR
J3,19,400,500
19 5C110140 1 SUPPORT, RELEASE, FRONT
20 5C110150 1 SUPPORT, RELEASE, REAR
21 5C120250 1 SCREW, STEPPED, M3
22 5C120280 1 SPRING, COMPRESSION
23 5C120220 1 MOUNT, SENSOR
24 5C120200
'
1 MICROSWITCH C MS3 J131
25 5C110030 1 BRACKET, STAPLE
27 5C102110 1 MOUNT, RAIL B
28 5C120090 1 COVER, SENSOR
29 5C120100 1 MICROSWITCH MS5 J132
Q11-3
30 5C120190 1 HOLDER
31 5C120160 1 BRACKET
/
R
FIGURE
&
KEY NO.
PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS
Q
A
T
N
Y
K
Q11 - 501 B1303080 1 SCREW,MACH.,TRUSS HEAD,M3X8
502 5C116650 1 SCREW,TAPPING,TRUSS HEAD,M4X6
504 5C120030 8 SCREW,TP,M4X6
507 B1303060 5 SCREW,MACH.,TRUSS HEAD,M3X6
508 B1304060 2 SCREW,MACH.,TRUSS HEAD,M4X6
509 5C120030 2 SCREW,TP,M4X6
33 5C119970 1 PCB STAND
34 5C111390 2 WIRE SADDLE
35 5AG09280 1 EDGE SADDLE
36 5C119980 4 CARD SPACER
37 5C102020 1 FRONT STAY,FRAME(STD)
38 5C102030 1 REAR STAY,FRAME(STD)
39 5C120020 1 SUPPORT BOTTOM PLATE
40 5C120050 2 BOTTOM FRAME
41 5C102100 1 RETAINER A,RAIL(STD)
42 5C120330 2 RS TIGHT SCREW 4X12(UC)
Q11-4
CABLE MAIN BODY ASSEMBLY
FIGURE Q15
(J2)
(J1)
1
2
(JS1)
/
R
FIGURE
&
KEY NO.
Q15 - 5C119830 1 CABLE MAIN BODY ASSEMBLY
1 5C119950 1 BUSHING, STRAIN RELIEF
2 5C102130 1 RETAINER,CABLE(STD) JS1
PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS
Q
A
T
N
Y
K
Q15-1
TRAY FRAME ASSEMBLY
FIGURE Q17
501
3
501
501
7
9
503
501
1
10
503
6
503
/
R
FIGURE
&
KEY NO.
Q17 - 5C114210 1 TRAY FRAME ASSEMBLY
PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS
Q
A
T
N
Y
K
4
5
503
7
501
502
8
1
501
2
503
10
503
6
1 5C114300 2 GUIDE, SLIDE, A
2 5C114310 1 GUIDE, SLIDE, B
3 5C114230 2 CROSSMEMBER, TRAY
4 5C114240 1 FRAME, TRAY, FRONT
5 5C114270 1 FRAME, TRAY, REAR
6 5C114330 2 ROLLER
7 5C114340 2 ROLLER
8 5C114220 1 PLATE, GUIDE
9 5C114360 1 CLAMP, CABLE
10 5C114320 2 ROLLER
501 B1304060 8 SCREW,MACH.,TRUSS HEAD,M4X6
502 B1303040 3 SCREW,MACH.,TRUSS HEAD,M3X4
503 5AH08970 6 RING,E
Q17-1
TRAY DRIVE ASSEMBLY
FIGURE Q20
501
5
503
501
5
(M5)
4
(J115)
7
503
/
R
FIGURE
&
KEY NO.
Q20 - 5C114050 1 TRAY DRIVE ASSEMBLY
PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS
Q
A
T
N
Y
K
4
4
2
504
8
3
6
502
(J400)
(PI9)
(PI19)
1
502
1 5C114110
2 5C114060 1 CAM
3 5C114140 1 WASHER
4 57316350 3 BUSHING
5 5C114160 2 GEAR, 48T
6 5C114150 1 SPRING, COMPRESSION
7 5C114120
8 5C114100 1 GEAR, 22T
501 5C114200 2 PIN,DOWEL
502 B1303060 3 SCREW,MACH.,TRUSS HEAD,M3X6
503 5AG10080 2 RING,E
504 5C114190 1 PIN,DOWEL
'
1 SENSOR PCB ASSEMBLY PI9,19
'
1 MOTOR, DC 24V M5 TP1 J115,135
Q20-1
FEEDER DRIVE ASSEMBLY
FIGURE Q25
8
4
501
9
5
502
10
7
6
NOTE : This assembly is included in the assembly shown in Figure Q30.
3
1
(J16)
2
(M8)
3
(M1)
(J10)
9
/
R
FIGURE
&
KEY NO.
Q25 - 5C117130 1 FEEDER DRIVE ASSEMBLY SEE NOTE
1 5C115640 1 SCREW, M3
2 5C117150 1 WASHER
3 5C117230
4 58020650 2 SCREW,STEPPED,M3X2.2
5 5C117250 1 GEAR, 18T/PULLEY, 28T
6 5C117260 1 GEAR, 21T/PULLEY, 20T/21T
7 5C117270 1 GEAR, 25T/PULLEY, 85T
8 5C117280 1 SPRING, TENSION
9 5C117320 2 BELT, TIMING
10 5C117330 1 BELT, TIMING
501 B1303060 4 SCREW,MACH.,TRUSS HEAD,M3X6
PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS
Q
A
T
N
Y
K
'
2 MOTOR, STEPPING, DC24V M1,8 J10,16
502 5C117310 1 RING,E
Q25-1
FEEDER ASSEMBLY (1/2)
FIGURE Q30
36A
(PS1)
(J114)
19
19
1
14
37
507
(J113)
(J112)
SEE FIGURE Q32
(J114)
(J6)
36
SEE FIGURE Q31
(J113T)
(J112T)
14
19
SEE FIGURE Q25
5
19
16
(PI15)
(J117)
21
8
16
15
7
3
19
(PI16)
(J113)
4
(J112)
18
(MS1)
21
2
501
10
SEE FIGURE Q33
12
NOTE1 : This assembly includes the assemblies shown in Figure Q25, Q31, Q32 and Q33.
NOTE2 : This assembly does not include the parts shown with key No. 35 and 38.
18
13
19
Q30-1
FEEDER ASSEMBLY (2/2)
FIGURE Q30
51
502
35
(SL2)
(J108)
17
25
504
(SL1)
20
39
24
50
6
A
40
23
49
22
33
A
52
27
43
503
20
34
(J600)
47
(J107)
26
38
19
9
19
19
28
506
30
505
29
31
40
43
505
(J600)
11
(J500)
32
502
31
(J600)
(SL7)
44
34
Q30-2
/
R
FIGURE
&
KEY NO.
PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS
Q
A
T
N
Y
K
Q30 - 5C116800 1 FEEDER ASSEMBLY SEE NOTE 1
1 5C118640 1 DUCT, SENSOR
2 5C116820 1 HOLDER, SWITCH
3 5C116830 1 MOUNT, SENSOR
4 5C116840 1 SPRING, LEAF
5 5C116850 1 ROLLER, PAPER, FEED
6 5C116860 1 GUIDE
7 5C116880 1 ENTRANCE FLAPPER PULLEY A
8 5C116890 1 B ENTRANCE FLAPPER B
9 5C116900 1 GUIDE, CENTER
10 5C116910 1 B ENTRANCE FLAPPER
11 5C116920 1 COVER, CONNECTOR
12 5C116960 1 CABLE, FRONT DOOR SWITCH MS1 J112
13 5C117040 1 ENTRANCE FLAPPER UNIT
14 5C117070 2 PLATE, PIN
15 5C119100 1 GEAR, 21T
16 5C119110 2 SPRING, TENSION
17 5C118480 1 LINK, DEFLECTOR
18 5C114610
'
2 PHOTO INTERRUPTER C PI15,16 J117,113
19 5C110980 17 SCREW,RS,M4X8
20 5C119200 8 SCREW, M4X4.5
21 5C119220 2 BEARING, BALL, UGF106P12ZZD4ML
22 5C116870 1 SPRING, TORSION
23 5C116940 1 GUIDE, RIGHT
24 5C110680 1 PLATE
Q30-3
25 5C118530 1 SOLENOID SL2 J108
26 5C118490 1 SOLENOID
SL1 J107
27 5C118890 1 LINK, A
28 5C118900 1 LINK, B
29 5C118910 1 LINK, C
/
R
FIGURE
&
KEY NO.
PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS
Q
A
T
N
Y
K
Q30 - 30 5C118920 1 SHAFT, LINK
31 5C118980 2 PLATE, ROLLER
32 5C119030
'
1 SOLENOID SL7 J600
33 5C119060 1 SPRING, TENSION
34 5AG09070 1 CONNECTOR, SNAP TIGHT J600
35 59916510 2 CONNECTOR, SNAP TIGHT SEE NOTE 2
J108
36 5C118650 1 CABLE, FRONT DOOR J6,112,112T
J113,113T,114
36 A 5AG09070 1 CONNECTOR, SNAP TIGHT J113T
37 5C118800
'
1 SENSOR PS1 J114
38 5AG09070 1 CONNECTOR, SNAP TIGHT SEE NOTE 2
J107
39 5C110980 3 SCREW,RS,M4X8
501 5AH08970 1 RING,E
502 B1303040 2 SCREW,MACH.,TRUSS HEAD,M3X4
503 B1303040 2 SCREW,MACH.,TRUSS HEAD,M3X4
504 5AG10070 1 RING,E
505 B1303040 4 SCREW,MACH.,TRUSS HEAD,M3X4
506 5AG10070 1 RING,E
507 5C118860 2 SCREW,TAPPING,TRUSS HEAD,M3X8
40 5C112050 2 BIND M4X6
41 5C118880 1 RB TURNOUT STAY(X2)
42 5C118930 1 RB TURNOUT STAY UNIT(X2)
43 5C118950 1 RB TURNOUT VIBRATION SHEET(X2)
44 5C116970 1 RB TURNOUT WIRE
47 5C118570 1 SL STAND UNIT
49 5C116950 1 REINFORCE MIDDLE PLATE(X2)
50 5C117100 1 FRAME F(C) UNIT
51 5C116930 1 ERAME R(X2)
52 5C116810 1 WIRE GUIDE
Q30-4
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